Anda di halaman 1dari 27

Client Name : BASF India Limited

Project Name : Project GIR


Project Number: G3IR

Specification G3IR-1000-55-SP-9001
Date 12 Apr 2012
Page 1 of 16

Painting ( Protective Coating )

Document No: G3IR-1000-55-SP-9001

Unit:

General

Discipline:

Mechanical

Document Type:

Specification

Document Title: Painting ( Protective Coating )

12-Apr-2012

Revision

Date

Issued for RFQ

AV

AA

Prepared By

Checked By

VP
Fluor

Purpose

BASF

Approved By
This document was prepared for BASF INDIA LIMITED by FLUOR DANIEL INDIA PVT LTD (CONTRACTOR) and based in part on
information not within the control of either owner or contractor. Neither owner not contractor have made an analysis, verified or rendered an
independent judgement of the validity of the information provided by others. While it is believed that the information contained herein will be
reliable under the conditions and subject to the limitations set forth herein, neither owner nor contractor guarantee the accuracy thereof. Use of
this report or any information contained herein shall be at users sole risk.

G3IR-1000-55-SP-9001_Rev 0

Page 1 of 16

Client Name : BASF India Limited


Project Name : Project GIR
Project Number: G3IR

Specification G3IR-1000-55-SP-9001
Date 12 Apr 2012
Page 2 of 16

Painting ( Protective Coating )


RecordofRevisions

This specification has been revised as indicated below and described in the revision record on the
following page. Please destroy all previous revisions.
Revision
No.
0

Date

12-Apr-2012

G3IR-1000-55-SP-9001_Rev 0

Description

Issued for RFQ ( No change except document Name; FEED document G2IR
is replaced by G3IR)

Page 2 of 16

Client Name : BASF India Limited


Project Name : Project GIR
Project Number: G3IR

Specification G3IR-1000-55-SP-9001
Date 12 Apr 2012
Page 3 of 16

Painting ( Protective Coating )


TABLE OF CONTENTS

1. GENERAL ...................................................................................................................................................... 5
1.1. Scope ........................................................................................................................................................... 5
1.2. Exceptions .................................................................................................................................................. 5
1.3. Terminology ................................................................................................................................................ 5
2. REFERENCES ............................................................................................................................................... 7
2.1. ASTM (American Society for Testing and Materials).............................................................................. 7
2.2. SSPC (Steel Structures Painting Council) ............................................................................................... 7
2.3. ANSI/ASME/NEMA ...................................................................................................................................... 7
2.4. BIS................................................................................................................................................................ 8
2.5. Manufacturers Application Data Sheets ................................................................................................. 8
2.6. Regulations of Governmental Agencies Related To Personnel Health and Safety As Applicable To
Painting ....................................................................................................................................................... 8
3. EXECUTION ................................................................................................................................................... 8
4. GENERAL PAINTING REQUIREMENTS ...................................................................................................... 9
4.1. Items Which Do Not Require Painting ..................................................................................................... 9
4.2. Items Which Require Protection From Painting ..................................................................................... 9
4.3. Scheduling Of Work ................................................................................................................................... 9
5. SURFACE PREPARATION ......................................................................................................................... 10
5.1. Carbon Steels (Bare Metal) ..................................................................................................................... 10
5.2. Carbon Steels (Pre-painted, Primed Surfaces Requiring Further Coating) ....................................... 10
6. MATERIAL REQUIREMENTS ..................................................................................................................... 11
6.1. Environmental Compliance ..................................................................................................................... 11
6.2. Compressed Air........................................................................................................................................ 11
6.3. Abrasives .................................................................................................................................................. 11
6.4. Cleaners And Paint Materials.................................................................................................................. 11
6.5. Paint Application Equipment .................................................................................................................. 12
7. FINISH COLORS AND IDENTIFICATION ................................................................................................... 12
8. APPLICATION OF PRIMERS AND FINISHES ........................................................................................... 12
9. COATING REPAIRS .................................................................................................................................... 13

G3IR-1000-55-SP-9001_Rev 0

Page 3 of 16

Client Name : BASF India Limited


Project Name : Project GIR
Project Number: G3IR

Specification G3IR-1000-55-SP-9001
Date 12 Apr 2012
Page 4 of 16

Painting ( Protective Coating )


9.1. Repairs to primed, finish painted surfaces shall be as follows: ......................................................... 13
10. QA/QC (QUALITY ASSURANCE AND QUALITY CONTROL) ................................................................. 13
10.1.

Documentation .................................................................................................................................... 13

10.2.

Instruments.......................................................................................................................................... 14

10.3.

Minimum Inspection Required Prior To and During Surface Preparation .................................... 14

10.4.

Minimum Inspection Required Prior To Painting ............................................................................ 14

10.5.

Minimum Inspection Required During Painting............................................................................... 15

10.6.

Minimum Inspection Required After Painting .................................................................................. 15

11.

SUPPLIERS & PRODUCTS .................................................................................................................. 16

12.

ATTACHMENTS .................................................................................................................................... 16

G3IR-1000-55-SP-9001_Rev 0

Page 4 of 16

Client Name : BASF India Limited


Project Name : Project GIR
Project Number: G3IR

Specification G3IR-1000-55-SP-9001
Date 12 Apr 2012
Page 5 of 16

Painting ( Protective Coating )

1.

GENERAL
1.1.

Scope
This specification covers external painting of aboveground plant facilities exposed to weather and operating at
temperatures less than 538 C (1000F).

1.2.

Exceptions
This Specification is not applicable to architectural components and buildings. This specification does not cover
Galvanizing.

1.3.

Abbreviation and Terminology


APPLICATION DATA shall mean application instructions, recommendations and guidelines described in the
published literature of the coating materials' Manufacturer, referenced industry standards and any specific
requirements noted in this specification and any drawings issued to the CONTRACTOR. In case of conflicting
requirements between the documents, CONTRACTOR shall submit all conflicting information to the
ENGINEER for resolution. If the published literature of the Manufacturer does not contain required
information, CONTRACTOR shall obtain additional information from the parent corporate office if the local
Manufacturer is a licensee or a subsidiary of a multinational organization. Any deviations from or changes to
Manufacturer's published literature shall be subject to ENGINEER's review, acceptance or rejection without
comment, explanation and/or justification.
Note: Where recommendations, instructions and guidelines are given in permissive language such as
May, Should, and Recommended, compliance with those recommendations, instructions and
guidelines shall be considered mandatory unless otherwise instructed by the ENGINEER.)
Approved Equal shall mean a product approved by the ENGINEER as equal to the product specified in this
specification.
Carbon steels shall mean carbon steels including alloy steels with chromium content of 9 % or less.
Coat shall mean one full layer of the specified material applied to the specified thickness. Multiple passes
including initial mist pass are necessary to form a coat. A mist pass is not considered a full coat. The cost of a
coat shall include the cost of mist pass (es).
Note: Mist coats are the same as mist passes.
CONTRACTOR shall mean the painting contractor.
CUI is Corrosion under Insulation.
ENGINEER shall mean the FLUOR corrosion engineer responsible for the development or maintenance of
this Specification.
Dew point The temperature of a given air/water-vapor mixture at which, under atmospheric pressure,
condensation starts.

G3IR-1000-55-SP-9001_Rev 0

Page 5 of 16

Client Name : BASF India Limited


Project Name : Project GIR
Project Number: G3IR

Specification G3IR-1000-55-SP-9001
Date 12 Apr 2012
Page 6 of 16

Painting ( Protective Coating )


DFT (Dry Film Thickness) shall mean the thickness of the dry film of the coating. In the absence of a
specified range, the value stated shall mean a minimum value and the maximum value shall not be more than
1.5 times the stated value.

DFT Measurement shall mean the average value of three readings recorded by dry film thickness gage. The
readings shall be within a 6 inch radius and evenly spread out from a given spot.
Catalog Equipment shall mean catalog items or assemblies of catalog items such as control instruments,
electrical equipment, compressors, motors, pumps and similar items which are not specifically designed and
custom fabricated for the project.
Custom Equipment shall mean equipment specifically designed and fabricated for the project, such as process
equipment, skid units, boilers, heat exchangers, heaters, heat recovery steam generators (HRSGs), vessels,
drums, shop fabricated tanks, stacks, made-to-order equipment and related items including structural
components.
Insulated surfaces shall mean steel surfaces which will be insulated.
Manufacturer shall mean the manufacturer of the specified paint.
Operating temperature shall mean the maximum temperature of the substrate surface exposed to weather
(indoor and outdoor) during operating conditions. For example, operating temperature of refractory lined
equipment for painting purposes shall be the temperature of the metal surface exposed to the weather during
operation. The steam out temperature of piping and equipment shall not be considered as a basis for paint
system selection unless specifically instructed in writing by the Owner and acknowledged in writing by
FLUOR.
Owner shall mean the Owner of the Project or its authorized representative.
Piping shall mean piping, pipe fittings, valves, pipe supports and accessories unless a particular item and/or
size limitation is stated.
Stainless Steel shall mean austenitic stainless steel such as Type 304, 316, 321 and 347.
Structural steel shall mean structural steel other than the structural steel which is an integral part of fabricated
equipment by the SUPPLIER. (Example: Structural steel of a boiler structure shall be painted in the same
manner as the boiler's other surfaces.)
SUPPLIER shall mean fabricator and/or supplier of pipe, equipment, structural steel, and other items to be
painted.
Tanks shall mean field fabricated above ground storage tanks (AST).
Uninsulated surfaces shall mean carbon steel surfaces which will not be insulated.

G3IR-1000-55-SP-9001_Rev 0

Page 6 of 16

Client Name : BASF India Limited


Project Name : Project GIR
Project Number: G3IR

Specification G3IR-1000-55-SP-9001
Date 12 Apr 2012
Page 7 of 16

Painting ( Protective Coating )


Work shall mean all labor, supervision, installed and consumable materials, services, equipment, instruments,
tools, and each and every item of expense necessary for preparing the surfaces for paint application, application
of paint materials, repairs, quality control, and cleanup thereafter.
RAL & DB color code are widely used color shade matching systems.
SIS is Swedish Standard Institution.
SSPC is Steel Structures Painting Council.

2.

REFERENCES
The latest revision, including addenda, of the following references in effect on the latest date of this Specification
form a part of this Specification. Except as modified by the requirements specified in this Specification or on the
drawings, all Work performed shall comply with the following references. Any conflicts between the following
references and this Specification shall be resolved by the ENGINEER.
2.1.

ASTM (American Society for Testing and Materials)

2.2.

B117
D3276
D4541
D3359
D4285
D4752

Standard Test Method of Salt Spray (Fog) Testing


Standard Guide for Painting Inspectors (Metal Substrates)
Standard Test Method for Pull-off Strength of Coatings Using Portable Adhesion Testers
Standard Test Method for measuring by tape test
Test Method for indicating oil or water in Compressor Air
Standard Test Method for measuring MEK resistance of ethyl silicate (inorganic) Zinc-Rich
Primer by Solvent Rub.
NACE RP0287 Field Measurement of Surface Profile of Abrasive Blast Cleaned Steel Surfaces Using
Replica Tapes

SSPC (Steel Structures Painting Council)

SSPC-SP1
SSPC-SP2
SSPC-SP3
SSPC-SP5
SSPC-SP6
SSPC-SP10
SSPC-SP11
SSPC-Vis1

SSPC-VIS 3
SSPC-TR3/ NACE 6A192

SSPC-PA2

2.3.

Solvent Cleaning
Hand Tool Cleaning ( Equivalent SIS St 2)
Power Tool Cleaning ( Equivalent SIS St 3)
White Metal Blast Cleaning ( Equivalent SIS Sa 3)
Commercial Blast Cleaning ( Equivalent SIS Sa 2)
Near White Blast Cleaning ( Equivalent SIS Sa 2. )
Power Tool Cleaning To Bare Metal
Visual Standard For Abrasive Blast Cleaned Steel (Standard Reference
Photographs)
Visual Standard for Power and Hand-Tool Cleaned Steel
Dehumidification and Temperature Control during Surface Preparation,
Application and Curing for Coatings/ Lining of Steel Tanks, Vessels
and other Enclosed Spaces.
Measurement Of Dry Paint Thickness With Magnetic Gages

ANSI/ASME/NEMA

A13.1

G3IR-1000-55-SP-9001_Rev 0

Scheme for the Identification of Piping Systems


Page 7 of 16

Client Name : BASF India Limited


Project Name : Project GIR
Project Number: G3IR

Specification G3IR-1000-55-SP-9001
Date 12 Apr 2012
Page 8 of 16

Painting ( Protective Coating )

2.4.

Z535.1
ISO 11127

Safety color code


Parts 1-7 Paints and Varnishes Preparation of Steel Substrates before application of
paints and related Products. Test methods for non-metallic blast-cleaning abrasives.

INDIAN STANDARDS (BIS)

IS 2379 : 1990

Pipelines-Identification-colour code

2.5.

Manufacturers Application Data Sheets

2.6.

Regulations of Governmental Agencies Related To Personnel Health and Safety as


Applicable To Painting

3.

EXECUTION
The SUPPLIER shall perform all Work related to surface preparation, priming and finish painting of the CATALOG
EQUIPMENT including all attachments thereto in accordance with the SUPPLIER's standard paint system subject to
the Owner's choice of finish colors, semi-gloss finish and minimum corrosion protection level of 2000 hours (salt fog
resistance) when tested in accordance with ASTM B117.
The SUPPLIER shall perform all Work related to surface preparation and priming of the following items including all
attachments (excluding pre-painted shelf items) thereto in accordance with the Painting Schedule of this specification:

Custom Equipment

Piping

Structural steel (non-galvanized) and miscellaneous items except tank plates for field erection

The CONTRACTOR shall perform all Work related to the following tasks, by way of example but not by limitation,
necessary to complete the application of all painting systems in accordance with this specification.

Cleaning of surfaces to remove all dirt, foreign matter, grease, oil, etc. with fresh water and/or degreaser.

Repair of damaged surfaces of shop coating.

Surface preparation and priming of bare metallic surfaces.

Finish painting of primed surfaces.

Repainting of custom equipment with damaged finish paint.

Application of safety color coding and pipe identification.

G3IR-1000-55-SP-9001_Rev 0

Page 8 of 16

Client Name : BASF India Limited


Project Name : Project GIR
Project Number: G3IR

Specification G3IR-1000-55-SP-9001
Date 12 Apr 2012
Page 9 of 16

Painting ( Protective Coating )


4.

GENERAL PAINTING REQUIREMENTS


4.1.

Items Which Do Not Require Painting


The following items do not require any surface preparation or painting unless otherwise specified.

Non-metallic items such as concrete, glass, plastic, wood and etc.

Non-ferrous metals such as aluminum, copper, brass and etc.

Galvanized surfaces except for safety color coding or coating repair.

Insulation weatherproofing.

Uninsulated stainless steel surfaces ( For insulated surfaces refer to Attachment 1)

4.2.

Items Which Require Protection from Painting


Surfaces which could be damaged by abrasives, dust, or paint overspray shall be protected by wrapping, taping,
or other means to prevent damage. Such surfaces shall include, by way of example, but not by limitation, the
following:

Alloys (Monel, Incoloy, or Hastelloy)


Bearings
Conduit
Control panels
Control valves
Couplings
Equipment nameplates
Expansion joint bellows
Fire sprinkler heads
Flange and nozzle facings
Glass, rubber, gasket materials etc.
Identification tags
Instrument glasses and gauge dials
Machined surfaces (threads, valve stems, pump and cylinder rods, shafts, etc.)
Screws
Spring hanger graduations
Stainless steel surfaces (except as specified)
Valve stems and position indicators
Note: Stainless steel surfaces shall be protected from zinc and aluminum rich coatings. Any accidental
overspray of zinc and aluminum, including trace amounts, over stainless steel surfaces must be
completely removed.

4.3.

Scheduling Of Work
Unless otherwise stated in the APPLICATION DATA and approved by the ENGINEER, painting shall be done
when:

G3IR-1000-55-SP-9001_Rev 0

Page 9 of 16

Client Name : BASF India Limited


Project Name : Project GIR
Project Number: G3IR

Specification G3IR-1000-55-SP-9001
Date 12 Apr 2012
Page 10 of 16

Painting ( Protective Coating )

5.

Pressure testing is complete


Ambient temperature is above 10C
Metal surface temperature is at least 5C above the dew point
Relative humidity is less than 85%
There is no likelihood of rain within 24 hours after painting
Protection of surfaces, not required to be painted e.g., stainless steel, is in place

SURFACE PREPARATION
5.1.

Carbon Steels (Bare Metal)


Surfaces shall be thoroughly washed with potable water to remove all water soluble salts, dirt and dust. The
water washing shall be considered critical especially if the surfaces are exposed to salty environment. If any
grease and oils are present on the surface, the surfaces shall be further washed with biodegradable non-ionic
detergent solution until the surfaces are completely free of all surface contamination. There shall be no smudge
on the surface when rubbed with a clean cloth. Surfaces cleaned with detergent shall be thoroughly rinsed with
potable water to remove traces of detergent. Solvent Cleaning methods shall be as outlined in SSPC SP-1.
Under no circumstances, shall the substrate remain without a primer coat for more than 4 hours.
Welded areas shall be blast cleaned or ground to remove burrs, mill scale, weld spatter, flux, or protrusions.
Weld reinforcement shall not be removed and base metal shall not be ground below the surface. Surface profile
measurements for abrasive blast cleaned surfaces shall be made with a Keane Tator profile comparator, clemtec
anchor profile chips, Testex Press-O-Film or other Contractor accepted method suitable for abrasive being
used.
Surface preparation and anchor pattern (surface profile) shall be as specified for each individual paint system.
Profile of the abrasive blasted surfaces shall comply with the requirements provided by the paint system and
measured in accordance with standard NACE RP0287.
Only grit blasting shall be used for surface preparation. All rough welds shall be rounded and contoured. Sharp
edges shall be rounded, chamfered and broken. The surface profile depth shall be achieved by using a medium
that has good angularity of form, sharp cutting edges and is substantially free from half rounds.
Before applying any coating, blast cleaned surfaces shall be vacuumed and wiped with a clean cloth to remove
all traces of dust.
Cleaned surfaces shall be coated within eight hours and before occurrence of any trace of rust. If rust is
noticed, the surface shall be blast cleaned again. Where the item to be painted is large, it shall be cleaned and
primed in sections.
The maximum allowable level of water soluble salt contamination shall be 20mg/m2. Surfaces that do not meet
this criterion shall be reprocessed.

5.2.

Carbon Steels (Pre-painted, Primed)


All surfaces shall be thoroughly degreased and washed in the manner stated for bare carbon steels above.
The washed surfaces shall be completely dry prior to further application of paint materials. Any additional
surface preparation, such as sanding, required by the coating manufacturer shall be followed prior to topcoating.

G3IR-1000-55-SP-9001_Rev 0

Page 10 of 16

Client Name : BASF India Limited


Project Name : Project GIR
Project Number: G3IR

Specification G3IR-1000-55-SP-9001
Date 12 Apr 2012
Page 11 of 16

Painting ( Protective Coating )


6.

MATERIAL REQUIREMENTS
6.1.

Environmental Compliance
All cleaners, primers, finishes and solvent materials shall be environmentally safe products and shall not
contain hazardous materials such as CFCs, lead, chromates and etc. which cause air, soil and water pollution.
Products which do not comply with the pollution regulations of the local governmental agencies are not
allowed for use on this Project. The SUPPLIER and the CONTRACTOR are responsible for verifying the
product compliance with local environmental regulations. Disposal of residual materials ( spent abrasives,
coating materials, solvents etc.) shall be performed fully in accordance with rules, regulations and laws in force
in the country where the coating work is performed.

6.2.

Compressed Air
The compressed air shall be passed through a cooler.
All air compressors shall be of a sufficient size to deliver atleast 100 PSI at the nozzle. In no circumstance, shall
the compressed air temperature more than 100 C. Each compressor shall have two coalescing oil/moisture
removal filters, one located at the discharge of the after-cooler and one close to the blast/spray gun. Filters
must remove 99.999% of oil from the compressed air. Compressed air used for blasting and lining application
must be clean, oil free and dry.A compressed-air cleanliness test (blotter test) as described in ASTM D4285
shall be used for checking air cleanliness.

6.3.

Abrasives
Abrasives shall be composed of clean, dry, hard particles free of foreign substances such as dirt, oil, grease,
toxic substances, organic matter, mill scale and water soluble salts. The pH of the abrasive materials shall be
6.0 to 8.5. Abrasives shall be sharp garnet or grit of Rockwell hardness (40 to 50 HRC) and properly graded.
Abrasive particle size shall be suitable for producing an angular sharp anchor profile. Shot is not acceptable.
Conductivity measured according to ISO 11127-6 shall not exceed 300 microSiemens/cm measured at 20C
and chloride content shall be less than 25 ppm. In no circumstance shall silica abrasive be used.

6.4.

Cleaners and Paint Materials


The degreaser shall be non-toxic and non-ionic biodegradable water based cleaner.
Petroleum, kerosene, diesel oil or other fatty solvents shall not be used.
Primer and finish paint materials shall be those listed in Attachment.
Primers and finishes shall be factory tinted, sealed, and labeled products and approved by the ENGINEER.
Each label shall show the product name, number, type of paint, lot or batch number, color and instructions for
mixing and/or thinning. Solvents shall be products of the same manufacturer and be used in accordance with
the APPLICATION DATA.
All finish paints shall be semi-gloss finishes.

G3IR-1000-55-SP-9001_Rev 0

Page 11 of 16

Client Name : BASF India Limited


Project Name : Project GIR
Project Number: G3IR

Specification G3IR-1000-55-SP-9001
Date 12 Apr 2012
Page 12 of 16

Painting ( Protective Coating )


6.5.

Paint Application Equipment


Spray equipment shall be as recommended in the APPLICATION DATA. Sufficient number of spare parts
shall be made available at the work site.

7.

FINISH COLORS AND IDENTIFICATION


Finish colors shall match RAL code colors shown in Attachment 3 (Plant colors and identification). Each
SUPPLIER shall furnish samples of available colors to FLUOR for items finish painted in the shop.

8.

APPLICATION OF PRIMERS AND FINISHES


Proper functioning of the in-line moisture and oil traps shall be evaluated daily by allowing the air supply
(downstream of the traps) to blow against a clean, white cloth in accordance with ASTM D4285. No moisture or oil
should be deposited on the cloth. If contaminants are detected, the equipment deficiencies shall be corrected and the
air stream shall be retested. Cleaned surfaces determined to have been blasted since the last successful test shall be
degreased and re-blasted with clean air and abrasive. Primers and finishes determined to have been applied using
contaminated air shall be removed and recoated using clean air.
All painting shall be in accordance with this specification and the APPLICATION DATA; Attachment 1, Primers and
Finishes and Painting Schedule, unless otherwise approved in writing by the ENGINEER.
Storing; thinning; mixing order; mixing procedure, including the mixer speed and mixing time; handling; and
application of paint materials shall be in accordance with the APPLICATION DATA.
Pigmented and catalyzed materials shall be thoroughly mixed and strained before applying. Materials which have not
been applied within the pot-life times shall be discarded and properly disposed off.
Coatings and primers shall be delivered to the jobsite in the original containers bearing manufacturers name, product
designation, batch number, shelf life and date of manufacture.
Paints with metallic pigments such as zinc and aluminum shall be continuously agitated to prevent settling of the
pigment while being applied.
Ends of pipe, and edges of structural steel items that will require welding shall be masked off after blast cleaning and
left unpainted 1" from the edge to facilitate welding. The masking material shall be removed as soon as possible
after painting.
Paint shall be airless spray applied if the adjacent property can be protected from overspray. Otherwise, the paint shall
be applied by roller or brush.
Weld lanes, bolt heads, corners, and edges require an initial brush coat before the application of the paint system to
assure wetness of the surface.
Paint materials shall be uniformly applied in even, parallel passes overlapping each pass 50% immediately followed
by cross-spray passes to obtain a continuous film without bare spots, pinholes or holidays. The coated surface shall
have no runs, sags, solvent blisters, dry spray or other blemishes. All irregularities shall be removed or repaired and
recoated.

G3IR-1000-55-SP-9001_Rev 0

Page 12 of 16

Client Name : BASF India Limited


Project Name : Project GIR
Project Number: G3IR

Specification G3IR-1000-55-SP-9001
Date 12 Apr 2012
Page 13 of 16

Painting ( Protective Coating )


Intercoat contamination shall be minimized by maintaining proper cleanliness and by applying all coatings within the
time period stated in the APPLICATION DATA. If contaminants are present, they shall be removed before applying
subsequent coats.
9.

COATING REPAIRS
9.1.

Repairs to primed, finish painted surfaces shall be as follows:

Damaged coatings shall be removed unless they are tightly bonded to the substrate metal. The surface
shall be wiped with a clean rag to remove all dust and loose materials. If there is any oil, grease or other
foreign matter, it shall be washed with water based non-ionic, biodegradable detergent followed by further
rinsing with potable water to remove all traces of the detergent. The surface shall then be dried.

Products used for repair of defects and damages shall be supplied by the same paint manufacturer of the
original paint system.

Areas with spot rust, burnt residue, weld spatter and other solid adherent foreign matter shall be cleaned
per SSPC-SP11, Power Tool Cleaning to Bare Metal, using 3M ScotchBrite surface conditioning discs.

Existing coating shall be feathered and roughened at the edges with sandpaper or rotary discing.

All dust shall be removed from the surface by vacuuming, brushing and wiping with a clean cloth.

Repair materials shall be as follows:

10.

1.

Modified epoxy for operating temperatures ambient through 120C.

2.

Silicone acrylic for operating temperatures 121C through 260C.

3.

Silicone aluminum for operating temperatures 260C through 480C.

4.

Any repair shall be performed according to the instructions listed in the PDS (product data sheet)
published by the paint manufacturer.

Primer repair material shall not overlap the existing adjacent finish. However, the finish repair material
shall overlap the adjacent existing finish a minimum of two inches.

QA/QC (QUALITY ASSURANCE AND QUALITY CONTROL)


10.1.

Documentation
The SUPPLIER and CONTRACTOR are solely responsible for all QA/QC activities regardless of any QA/QC
activities performed by FLUOR. The SUPPLIER and CONTRACTOR shall maintain documentation to
comply with the guidelines of ASTM D3276 with the exception that the Inspection Checklist in the Appendix
shall be considered mandatory. Inspection shall also comply with the following additional requirements. Any
approvals for products and procedures submitted by the SUPPLIER and CONTRACTOR shall be considered
additional to the requirements stated in the specification and shall not be considered as a substitution to the
requirements of this specification.

G3IR-1000-55-SP-9001_Rev 0

Page 13 of 16

Client Name : BASF India Limited


Project Name : Project GIR
Project Number: G3IR

Specification G3IR-1000-55-SP-9001
Date 12 Apr 2012
Page 14 of 16

Painting ( Protective Coating )


All QA/QC documentation for work performed shall be made available to FLUOR on demand and without
notice. If the SUPPLIER and CONTRACTOR are unable to produce the QA/QC documentation to the
satisfaction of FLUOR, such absence of documentation shall be sufficient cause for FLUOR to reject the work
performed.
When work is completed, SUPPLIER shall prepare a final report including the following data: surface
preparation characteristics, Trade name and characteristics of each paint system applied, Sequence of the coats
applied for each paint system, Atmospheric and thermo-hygrometric conditions, inspections and tests
performed and the relevant results, including final acceptance reports; Repairs, if any and corrective actions
undertaken.
FLUOR's review (or lack thereof) of quality control documents shall not be construed as acceptance of
omissions or defective work. Nor shall it in any way lessen the SUPPLIER's responsibilities to provide a
completely operative system or component in full compliance with this specification.
10.2.

Instruments
The SUPPLIER and CONTRACTOR shall supply, calibrate and maintain the following instruments for
inspection. Alternate instruments may be approved by the ENGINEER.
Temperature and Humidity

Gardner Certified Hygrometer and Temperature Indicator

Surface cleanliness

SSPC-Vis 1 or NACE blast cleaned panels

Surface profile

Elcometer surface profile gauge (Model 123), Keane-Tator Surface


Profile Comparator or Testex Press-O-Film
Elcometer Model 154 or Nordson Wet Film Thickness Gauge

Wet Film Thickness


Dry Film Thickness

Bond or adhesion strength

10.3.

Elcometer Inspector Model 111 or Mikrotest Dry Film Thickness


Gauge, Elcometer Paint Inspection Gauge Model 121 (required for
inspection of multiple coats)
Elcometer Adhesion Tester Model 106

Minimum Inspection Required Prior To and During Surface Preparation


Verify that nearby inlets of air intake and vacuum systems equipment are properly protected before initiation of
blast cleaning operations.
Verify that items requiring protection from abrasives and dust are properly protected.
Verify that the surface temperature is 5C above the dew point and rain is not forecasted within the scheduled
painting time plus 24 hours.
Check abrasive quality, air quality and surface profile.
Verify that cleaned surfaces are free of contamination.

10.4.

Minimum Inspection Required Prior To Painting


Verify that the storage, shelf life, mixing, thinning and application of primers and finishes are in accordance
with the APPLICATION DATA.

G3IR-1000-55-SP-9001_Rev 0

Page 14 of 16

Client Name : BASF India Limited


Project Name : Project GIR
Project Number: G3IR

Specification G3IR-1000-55-SP-9001
Date 12 Apr 2012
Page 15 of 16

Painting ( Protective Coating )


All surfaces shall be visually inspected to assure that the proper surface conditions necessary for painting exist.
Document the temperature, humidity and substrate surface temperature.
Verify that surfaces not to be coated are masked off or otherwise protected prior to painting of adjacent
surfaces. Stainless steel must be protected from zinc and aluminum rich coatings.
10.5.

Minimum Inspection Required During Painting


Verify that the recoating time is in accordance with the APPLICATION DATA.
Verify that the paint materials are applied within the shelf life and pot life.
Verify that the materials are properly strained and mixed in the recommended order and that the reaction time
as necessary was allowed.
Verify that the moisture and oil filters, of the air lines, are functioning properly.
Check for initial mist pass of the coating to avoid bubbling.
Check for criss-cross spray pattern to assure proper film buildup.
Check for proper atomization and avoid dry spray.
Verify the wet film thickness of primer and finish coats. The wet film shall be uniform without runs or sags.

10.6.

Minimum Inspection Required After Painting


Verify that the paint film is free of defects. The painted surface shall be free of blisters, bubbles, craters, sags,
runs, dry spray, lap marks and unnecessary brush marks.
Verify the bond strength of primer and finish coats. The adhesive bond between the substrate and the prime
coat (except silicone aluminum) shall be at least equal to or better than Grades 4A and 4B when tested per
ASTM D3359 Standard Test Method for Measuring Adhesion by Tape Test. The number of tests shall be at
least TEN (10) for each batch of bulk items and FIVE (5) for each piece of equipment at random locations
selected by the ENGINEER. In case of failure, the number of tests shall be increased to the level approved by
the ENGINEER.
Verify that all masking tape has been removed.
Verify that the coating is cured as specified in the APPLICATION DATA. Cure of catalyzed materials may be
determined by exposure to a suitable solvent as recommended by the coating manufacturer. Inorganic zinc
primers may be tested for cure by burnishing the surface with a dull metal object such as a coin or paper clip
and/or testing by exposure to a suitable solvent as noted above.
Nondestructive dry film thickness gauges shall be calibrated in accordance with the gauge manufacturer's
instructions at the beginning of each day. Type I (magnetic pull-off) gauges shall be calibrated using Certified
Coating Thickness Calibration Standard of National Institute of Standards and Technology (NIST). Type II
(magnetic flux) gauges shall be calibrated by using plastic shim standards supplied by the gauge manufacturer.

G3IR-1000-55-SP-9001_Rev 0

Page 15 of 16

Client Name : BASF India Limited


Project Name : Project GIR
Project Number: G3IR

Specification G3IR-1000-55-SP-9001
Date 12 Apr 2012
Page 16 of 16

Painting ( Protective Coating )


The DFT measurement of each layer of coating at any given spot shall be within the minimum and maximum
values specified for the individual coating layer of the coating system. The number of nondestructive DFT
measurements shall be at least five per item or at the following rate whichever is higher.

Pipe and Structural steel: 1 for each 20 lineal feet


Equipment (except tanks): 1 for each 100 ft2
Tanks: 5 for each 1000 ft2

The ENGINEER may require thickness measurement of individual coats of a multi-coat system. Such
destructive measurements of coating thickness shall be performed by the SUPPLIER and CONTRACTOR
when directed by the ENGINEER.
10.7.

Certification of Personnel
All personnel involved in the inspection process defined above shall be NACE Level 3 or FROSIO Certified,
and shall have adequate experience.

11.

SUPPLIERS & PRODUCTS


Refer Attachment 02 Paint Materials for Client Approval.

12.

ATTACHMENTS
Attachment 01

Primers and Finishes & Painting Schedule

Attachment 02

Paint Materials for Client Approval

Attachment 03

Plant Colors and Identification

G3IR-1000-55-SP-9001_Rev 0

Page 16 of 16

Client Name : BASF India Limited


Project Name : Project GIR
Project Number: G3IR

Specification G3IR-1000-55-SP-9001
Date 12 Apr 2012
Attachment 01 Page 1 of 3

Painting ( Protective Coating )

Primer and Finishes & Painting Schedule


Piping, equipment and tanks specified to be insulated shall not be primed or finish painted. However, all protrusions
through the insulation and portions not covered by insulation (such as flanges, nozzles, supports, clips, manways,
and saddles) shall be painted in accordance with the paint system specified for uninsulated surfaces. The painting
requirements specified in the Painting Schedule below pertains to all uninsulated surfaces including uninsulated
surfaces of partially insulated piping and equipment.
Painting
System

Surface Application
Operating
Primer (1st coat)
Preparation Method Temperature Range
From

To

Thickness

Finish (2nd coat)

Finish (3rd coat)

Thickness

Thickness

Vessels, Exchangers, Tubular equipment and Piping - Uninsulated

System - A1
For CS & LAS
(Uninsulated)

Inorganic Zinc
Silicate
2.5 3.0 mils
( 63 75 DFT)
SSPC-SP10

Spray

Ambient

120C

System A3
CS & LAS
(Uninsulated)
System-A4
Stainless Steel
( Uninsulated)
( Note 9)

SSPC-SP10

SSPC-SP10

Not
Applicable

Spray

Spray

Not
Applicable

Inorganic Zinc
Silicate
2.5 3 mils
( 63 75 DFT)
121C

260C

260C

480C

All temperature
ranges

G3IR-1000-55-SP-9001_ Attachment 1_ Rev 0

Acrylic urethane
3 4 mils
( 75 100 DFT)

Alternative
Inorganic Zinc
Silicate
2.5 3.0 mils
( 63 75 DFT)

System - A2
CS & LAS
(Uninsulated)

Modified Epoxy
5 8 mils
( 125 200 DFT)

Inorganic Zinc
Silicate
2.5 3 mils
( 63 75 DFT)
Inorganic Zinc
Silicate
2.5 4 mils
( 63 100 DFT)

None

Epoxy Based
Micaceous iron
oxide (MIO)
4 8 mils
( 100 200 DFT)
Silicone Acrylic
( Note 4 )
1.5 2 mils
( 37 50 DFT)
Alternative
Heat resisting
Aluminum
1.5 to 2 mils
( 37 50 DFT)

Acrylic urethane
2 3 mils
( 50 75 DFT)

Silicone Acrylic
1.5 2 mils
( 37 50 DFT)
Heat resisting
Aluminum
1.5 to 2 mils
( 37 50 DFT)

Silicone Aluminum Silicone Aluminum


1 2 mils
1 2 mils
( 25 50 DFT)
( 25 50 DFT)

None

None

Page 1 of 3

Client Name : BASF India Limited


Project Name : Project GIR
Project Number: G3IR

Specification G3IR-1000-55-SP-9001
Date 12 Apr 2012
Attachment 01 Page 2 of 3

Painting ( Protective Coating )

Painting
System

Operating
Primer (1st coat)
Temperature
Range
Surface Application
From
To
Thickness
Preparation Method

Finish (2nd coat)

Finish (3rd coat)

Thickness

Thickness

Vessels, Exchangers, Tubular equipment and Piping - Insulated


System - B1
For CS & LAS
SSPC-SP 10
(Insulated)
System B2
For CS & LAS
(Insulated)
System - B3
SS
(Insulated)
( Note 8 , 9)
System - B4
SS
(Insulated)
( Note 8 , 9)

Any

Not
Applicable

Not
Applicable

Not
Applicable

Any

Not
Applicable

Not
Applicable

Ambient

149C

Phenolic Epoxy
5 to 7 mils
( 125 175 DFT)

Phenolic Epoxy
5 to 7 mils
( 125 175 DFT)

None

150C

Above

None

None

None

Ambient

149C

Epoxy phenolic
4 to 6 mils
( 100 150 DFT)

Epoxy phenolic
4 to 6 mils
( 100 150 DFT)

None

150C

Above

None

None

None

Custom or catalogue equipment, valves and instruments


System - C1
(Uninsulated)

Supplier Standard Paint System

System - C2
(Insulated)

Supplier Standard Paint System

Storage Tanks ( Field Erected )

System - D1
For CS
Uninsulated

Not
SSPC-SP 10
Applicable

System - D2
For CS
Insulated

Not
SSPC-SP 10
Applicable

Ambient

Ambient

G3IR-1000-55-SP-9001_ Attachment 1_ Rev 0

120C

Inorganic Zinc Silicate


2.5 3.0 mils
( 63 75 DFT)

Modified Epoxy
5 8 mils
( 125 200
DFT)

Acrylic urethane
3 4 mils
( 75 100 DFT)

120C

Epoxy phenolic
4 to 6 mils
( 100 150 DFT)

Epoxy phenolic
4 to 6 mils
( 100 150
DFT)

None

Page 2 of 3

Client Name : BASF India Limited


Project Name : Project GIR
Project Number: G3IR

Specification G3IR-1000-55-SP-9001
Date 12 Apr 2012
Attachment 01 Page 3 of 3

Painting ( Protective Coating )

Painting
System

Operating
Temperature
Range
Surface Application
From
Thickness
Preparation Method

System - D3
For SS
( Uninsulated)
( Note 9)

Not
Applicable

System D4
For SS
( Insulated)
( Note 8, 9)

Not
Applicable

Not
Applicable

Any

Ambient

Ambient

Primer (1st coat)


Thickness

Finish (2nd
coat)
Thickness

Finish (3rd coat)


Thickness

120C

None

None

None

120C

Epoxy phenolic
4 to 6 mils
( 100 150 DFT)

Epoxy phenolic
4 to 6 mils
( 100 150
DFT)

None

Structural Steel
( Paint system for structural steel in place of Galvanizing )

System E3
( Only Carbon
Steel )

SSPC- SP3

Any

Ambient

120 C

Epoxy Based
Micaceous iron
Inorganic Zinc Silicate
oxide (MIO)
2.5 3.0 mils
4 8 mils
( 63 75 DFT)
( 100 200
DFT)

Acrylic urethane
1.5 2 mils
( 37 50 DFT)

1) Blast cleaning requirement applies to first (prime) coat only. Refer to section 5 for surface preparation
requirement before applying as a finish coat.
2) Paint materials containing zinc and aluminum shall not come in contact with stainless steel surfaces to
avoid embrittlement.
3) Deleted.
4) Non heat curing silicon acrylic paint or silicon acrylic paint having heat curing temperature 120 C
shall be used.
5) The average surface profile shall be 1.5 to 2.0 mils for inorganic zinc rich, urethane and epoxy paints,
and 0.50 to 0.75 mils for silicone paints.
6) Exterior painting, except inorganic zinc spray application, within plant is restricted to brush or roll
application unless a written exception signed by the owner.
7) DFT listed is nominal range. Consult individual supplier data sheets for recommended thickness.
8) Painting under insulation is required to prevent corrosion under Insulation due to presence of chloride.
9) All Stainless Steel surfaces shall be pickled and passivated as per Manufacturer Standard.

G3IR-1000-55-SP-9001_ Attachment 1_ Rev 0

Page 3 of 3

Client Name : BASF India Limited


Project Name : Project GIR
Project Number: G3IR

Specification G3IR-1000-55-SP-9001
Date 12 Apr 2012
Attachment 02 Page 1 of 3

Painting ( Protective Coating )

Paint Materials for Client Approval


Materials specified or referenced by a manufacturer's name and/brand are intended to describe the type and quality
level of the material desired and are not intended to be restrictive or to exclude similar items by other
manufacturers. Alternate materials require approval from the ENGINEER before being used. Any approval given
by the ENGINEER for alternate materials and/or application methods is subject to change if the performance of the
alternate materials or application method is later found to be inferior to the specified materials and methods. In
such cases, the SUPPLIER and CONTRACTOR shall remove and replace the applied coatings and revert the
materials and application to comply with this Specification at no cost to FLUOR.
Approval is limited to application over surfaces operating at and application conditions less severe than the
conditions stated in the published literature of the paint material manufacturer.
Equipment fabricator shall refer paint supplier product datasheet before applying painting. They shall also confirm
the painting product as required per painting schedule in Attachment 1.

Indian Manufacturer:
Type & Paint
Supplier

Inorganic
Zinc
Silicate

Epoxy
Mastic

Acrylic
urethane

Phenolic
Epoxy

Silicone
Acrylic

Silicone
Aluminum

Modified
Epoxy

Epoxy
MIO

Shalimar
Paints

Tuffkote
Silicate
CGC /
Epigard
Zinc Rich
Primer

Supplier
to
provide
detail to
contract
or /
owner

Shalithane
Finish

Supplier
to provide
detail to
contractor
/ owner

Supplier
to
provide
detail to
contracto
r / owner

Lustotherm
MC 550

Supplier
to provide
detail to
contractor
/ owner

Epigard
HB MIO

Asian Paints

Apcosil
605

Rust-ocap
aluminiu
m 90 %

Apcothane
CF 678

Apcoguar
d CF 707

Acrysil
HR
finish

Heat
resisting
silicone
aluminum
paint

Apcodur
EHB

Apcodur
epoxy MIO
paint

Nerolac

Nerosil
118

Supplier
to
provide
detail to
contract
or /
owner

Nerothane
Enamel
PU

Neropoxy
Phenolic

Supplier
to
provide
detail to
contracto
r / owner

Nerotherm
538

Supplier
to provide
detail to
contractor
/ owner

Neropoxy
266 MIO

G3IR-1000-55-SP-9001_ Attachment 2_ Rev 0

Page 1 of 3

Client Name : BASF India Limited


Project Name : Project GIR
Project Number: G3IR

Specification G3IR-1000-55-SP-9001
Date 12 Apr 2012
Attachment 02 Page 2 of 3

Painting ( Protective Coating )

Sigma
Coatings

Supplier to
provide
detail to
contractor
/ owner

Supplier
to
provide
detail to
contract
or /
owner

Supplier
to provide
detail to
contractor
/ owner

Supplier
to provide
detail to
contractor
/ owner

Supplier
to
provide
detail to
contracto
r / owner

Supplier to
provide
detail to
contractor /
owner

Supplier
to provide
detail to
contractor
/ owner

Supplier to
provide
detail to
contractor /
owner

Bombay
Paints

Zinc-O-Sil
75

Pentadur
Mastic
5515

Pentathan
e FP 4510

Pentadur
HB
phenolic
5540

Supplier
to
provide
detail to
contracto
r / owner

Kangaroo
HHR
Aluminum
4950400C,
Pentolite
HHR
Aluminum
500C

Supplier
to provide
detail to
contractor
/ owner

Supplier to
provide
detail
to
contractor /
owner

Berger
Paints

Supplier to
provide
detail to
contractor
/ owner

Supplier
to
provide
detail to
contract
or /
owner

Supplier
to provide
detail to
contractor
/ owner

Supplier
to provide
detail to
contractor
/ owner

Supplier
to
provide
detail to
contracto
r / owner

Supplier to
provide
detail to
contractor /
owner

Supplier
to provide
detail to
contractor
/ owner

Supplier to
provide
detail to
contractor /
owner

International Manufacturer:
Type & Paint
Supplier

Inorganic
Zinc
Silicate

Epoxy
Zinc
Rich

Epoxy
Mastic

Acrylic
urethane

Phenolic
Epoxy

Silicone
Acrylic

Silicone
Aluminum

Epoxy
MIO

Carboline

CarboZinc
11

Carbo
Zinc 859

Carboguard
890

Carbothane
134 HG

Phenoline
1205

Thermaline
4900

Thermaline
4700

Supplier
to provide
detail to
contractor
/ owner

Akzonobel /
International
Paint

Inter zinc
22

Inter zinc
52

Interseal
670 HS

Interthane
990

Intertherm
228;

Intertherm
875

Intertherm
50

Supplier
to provide
detail to
contractor

G3IR-1000-55-SP-9001_ Attachment 2_ Rev 0

Interline

Page 2 of 3

Client Name : BASF India Limited


Project Name : Project GIR
Project Number: G3IR

Specification G3IR-1000-55-SP-9001
Date 12 Apr 2012
Attachment 02 Page 3 of 3

Painting ( Protective Coating )

850

PPG
Amercoat

Dimetcote
9 Series

Amercoat
68 HS

Amerlock
400/2

G3IR-1000-55-SP-9001_ Attachment 2_ Rev 0

Amercoat
450H
Series

Amercoat
90 HS

/ owner

Amercoat
874HS

Amercoat
878

Supplier
to provide
detail to
contractor
/ owner

Page 3 of 3

Client Name : BASF India Limited


Project Name : Project GIR
Project Number: G3IR

Specification G3IR-1000-55-SP-9001
Date 12 Apr 2012
Attachment 03 Page 1 of 5

Painting ( Protective Coating )

PLANT COLORS AND IDENTIFICATION


Painting colors on equipments & structural steel shall be as per Table 1.
Structures shall be color coded to warn personnel of potential physical hazards for safety. Safety identification
color coding shall be in accordance with the Table 2.
The identification of piping color systems (Ground color for piping, Color bands, Color codes for general service,
Color codes for industrial gases, Color codes for hydrocarbons, Labels, Labels dimensions, Lettering, Visibility
marks), except colors listed in Table 3, shall be done in accordance with IS 2379 : 1990, PIPELINESIDENTIFICATION COLOR CODE.
Except for safety color coding and unless otherwise stated in following tables, the finish colors shall be light ivory
for equipment, piping and structural steel.

TABLE 1: COLORS FOR EQUIPMENTS & STRUCTURAL STEEL:


This table describes the color & color shade of the top coat of equipments and structural steel.
GENERAL

ITEM TO BE PAINTED

COLOR

RAL CODE / DB COLOR SHADE

Structural steel ( Open Area )

Dark Grey

DB 703 / 701

Basalt Grey ( Alternative if Dark grey


is not available )

RAL 7012

Squirrel Grey

RAL 7000

Pure White ( Alternative if Squirrel


grey is not available )

RAL 9010

Columns, drums, vessels, pumps,


heat exchangers T<120C

Light Grey

RAL 7035

Columns, drums, vessels, pumps,


heat exchangers T>120C

Aluminum

RAL 9006

Steps and handrails except top and


bottom (Top and bottom color as per
table 2)

Jet Black

RAL 9005

Spheres and storage tanks

White

RAL 9010

Outdoor Machines

Silver Green

DB 601

Structural Steel ( Covered Area)

G3IR-1000-55-SP-9001_ Attachment 3_ Rev 0

Page 1 of 5

Client Name : BASF India Limited


Project Name : Project GIR
Project Number: G3IR

Specification G3IR-1000-55-SP-9001
Date 12 Apr 2012
Attachment 03 Page 2 of 5

Painting ( Protective Coating )


Roofed Machines

Instrument, panels consoles, panel


boards and cabinets

Blue Grey

RAL 7031

Reseda Green

RAL 6011

MS

Manufacturers standard

TABLE 2: COLORS FOR SAFETY IDENTIFICATION:


This table describes the colors required for safety of Operators.
SAFETY IDENTIFICATION COLORS

ITEM TO BE PAINTED

COLOR

RAL CODE

Dangerous obstructions

Black/Yellow Lines sloped


at 45 minimum 50% of
surface yellow

RAL 9005/1021

Dangerous or exposed parts of


machinery

Alert Orange

RAL 2003

Fire-Fighting equipment

Fire Red

RAL 3000

First aid equipment

Dark Green

RAL 6028

Rigging/Lifting
items:
Davits,
Lifting beams, overhead traveling
cranes and portal cranes

Static parts Yellow/Black Lines sloped


at 45 minimum 50% of surface yellow

RAL 1021/9005

Moving parts Alert Orange

RAL 2003

Top & Bottom of handrails for


ladders and stairways, where
indicated

Yellow/Black stripes

RAL 1021/9005

Road Marking

White

RAL 9010

Identification for Stop and


Danger,e.g. flammable liquid
containers,
emergency
stop
switches, fire protection equipment
and apparatus

Red

RAL 3002

Identification for marking hazardous


parts of machines which may cut,

Alert Orange

RAL 2003

G3IR-1000-55-SP-9001_ Attachment 3_ Rev 0

Page 2 of 5

Client Name : BASF India Limited


Project Name : Project GIR
Project Number: G3IR

Specification G3IR-1000-55-SP-9001
Date 12 Apr 2012
Attachment 03 Page 3 of 5

Painting ( Protective Coating )


crush, or other wise injure
Identification for Safety and
location of First Aid, and Safety
Equipment

Dark Green, White lettering

RAL 6028,
RAL 9010

TABLE 3: COLORS FOR PIPING:


This table describes the color & color shades of pipelines as per the type of fluid.
PIPING COLOR TABLE

ITEM TO BE PAINTED

GROUND COLOR

COLOR

COLOR

(RAL CODE)

OF FIRST BAND

OF SECOND BAND

(RAL CODE)

(RAL CODE)

General Services ( Water)


Boiler Feed Water

Sea Green

Gulf Red

Condensate

Sea Green

Light Brown

Drinking / Low Pressure process


water

Sea Green

French Blue

Fire Water

Fire Red

Crimson Red

Domestic, Hot ( 40 C to 50 C)

Sea Green

Light Grey

Warm Water / Temper Water

Sea Green

Light Grey

Cold Water down Services from


Storage Tank

Sea Green

French Blue

Chilled Water

Sea Green

Black

Cooling Water

Sea Green

French Blue

Sea, River, Untreated (Raw)Water

Sea Green

White

Treated Water

Sea Green

Light Orange

Process Water & Low Pressure


Process Water

Sea Green

Oxide red

G3IR-1000-55-SP-9001_ Attachment 3_ Rev 0

Signal Red

Canary Yellow
Canary Yellow
Canary Yellow

Page 3 of 5

Client Name : BASF India Limited


Project Name : Project GIR
Project Number: G3IR

Specification G3IR-1000-55-SP-9001
Date 12 Apr 2012
Attachment 03 Page 4 of 5

Painting ( Protective Coating )


Quench Water

Sea Green

Dark Grey

Waste Water

Sea Green

Canary Yellow

Dematerialized Water

Sea Green

Gulf Red

Signal Red

General Services ( Air & Steam)


Plant Air

Sky Blue

Silver Grey

Instrument Air

Sky Blue

French Blue

Compressed Air ( 15 kg/cm2)

Sky Blue

Compressed Air ( 15 kg/cm2)

Sky Blue

Dry Vacuum

White

Wet Vacuum

White

High Pressure Steam ( 40 bar)


Low Pressure Steam

Aluminum to IS
French Blue
2339
Aluminum to IS
Canary Yellow
2339
General Services ( Oils)

High Speed Diesel

Light Brown

Transformer Oil

Light Brown

Signal Red

Dark Violet

Light Orange
Acids

Sulfuric Acid

Dark Violet

Brilliant Green

Light Orange

Hydrochloric Acid

Dark Violet

Signal Red

Light Orange

Phosphoric Acid

Dark Violet

Silver Grey

Chemicals and Allied Products


Caustic Solution / NaOH (47%)

Smoke Grey

Light Orange

Sodium Carbonate Solution

Dark Violet

Jasmine Yellow
Hydrocarbons

G3IR-1000-55-SP-9001_ Attachment 3_ Rev 0

Page 4 of 5

Client Name : BASF India Limited


Project Name : Project GIR
Project Number: G3IR

Specification G3IR-1000-55-SP-9001
Date 12 Apr 2012
Attachment 03 Page 5 of 5

Painting ( Protective Coating )


Methanol

Dark Admiralty Grey

Deep buff

Benzene

Dark Admiralty Grey

Canary Yellow

Ethylene Oxide

Canary Yellow

Dark Violet

Butadiene

Dark Admiralty Grey

Black

Ethylene Glycol

Dark Admiralty Grey

Brilliant Green

Other Chemical Product not listed


in
IS
2379
code
(
SLES,SLS,MDI,PMDI,
ME,CMDI,
Fatty
Alcohol,
Hydrogen Peroxide, Ester, Citric
Acid, Methanol, Dehyton, Sodium
Methylate, LABSA, Texapon N70
)

OWNER
DECIDE

OWNER TO DECIDE

TO

(Painting Contractor
shall use the color as
per
Owner
suggestion.)

Brilliant Green

Gulf Red

(Painting
Contractor
shall use the color as per
Owner Suggestion.)

Industrial Gases
Ammonia

Canary Yellow

Dark Violet

Sulphur Dioxide

Canary Yellow

Dark Violet

Golden Brown

Flare Gases/ Off Gases

Canary Yellow
Canary Yellow

Light Grey

Dark Violet

Hydrogen

Canary Yellow

Signal Red

French Blue

Nitrogen

Canary Yellow

Black

Oxygen

Canary Yellow

White

PNG / Fuel Gas

Canary Yellow

Grey

Sewage

Black

Emergency Vent ( Mouth of pipe)

Canary Yellow

Chloro-fluoro
derivative
methane & ethane

NOTE1:

of

Dark Violet

For insulated pipeline, the color bands shall be applied on parts of the cover sheet.

G3IR-1000-55-SP-9001_ Attachment 3_ Rev 0

Page 5 of 5

Anda mungkin juga menyukai