Anda di halaman 1dari 8

New Gathering Centre, GC-29 in North

Kuwait.

Project:

Document Title:

Date:

26-05-2016

Inspection & Test Plan for Installation of


Fiber Optic Cables

Document No:

50476-529-200-ITP-4518

Rev. No. 02

Page No.
1 of 8

INSPECTION &TEST PLAN FOR INSTALLATION OF FIBER OPTIC CABLES

PROJECT :

NEW GATHERING CENTRE, GC 29 IN NORTH KUWAIT.

COMPANY:

KUWAIT OIL COMPANY (K.S.C.)

CONTRACTOR:

PETROFAC INTERNATIONAL LTD.

SUBCONTRACTOR:

KCC ENGINEERING & CONTRACTING CO. K.S.C.C.

CONTRACT NO.:

14050476

PIL PROJECT NO.:

EF-1901

SUBCONTRCT NO.:

JI-2027/27-004

Signature
02

Rev.

26-05-2016
Name

Mr. Kumar

Designation

QC Manager

KCCEC

Prepared
by

Mr. Abdul Rahman Baker


Projects Manager

Date
Reviewed & Approved
by

Project:

Document Title:

Date:

26-05-2016

Document No:

New Gathering Centre, GC-29 in North


Kuwait.

Inspection & Test Plan for Installation of


Fiber Optic Cables
50476-529-200-ITP-4518

Rev. No. 02

Page No.
2 of 8

Revision History

02

Company Comments incorporated. Re-issued for Contractor/Company Review/Approval

26-05-2016

01

Issued for Contractor review and approval.

31-03-2016

00

Issued for Contractor review and approval.

21-01-2016

Rev. No

Description

Date

Project : New Gathering Centre, GC-29 In North Kuwait

Page No.:
Company : Kuwait Oil Company(KOC)

3 of 8

Contractor : Petrofac International Limited (PIL)


Sub-Contractor : KCCEC
Document Title : ITP for Installation of Fiber Optic Cables
Contract No.:

Project No.:

Date:

Document Number:

14050476

EF 1901

26.05.2016

50476-529-200-ITP-4518

Rev. 02

Legend:

R/A Review/Approval : Documents are to be submitted for Contractor/Company review/approval by the inspectors,such as
radiographs, dossiers, and welder qualification and need not be marked-up individually in this plan.

W Witness Point : This is an inspection or test that may be performed on a 100% or sample basis and which may or may not be
equally as important as a Hold point but in either can be reasonably carried out after the point has been passed without interrupting the
progress of manufacture. Advance notice shall be provided to the Contractor/Company.

H Hold Point : This is an inspection or test that is considered vital to the quality integrity and safe functioning of the
equipment/materials and which can only be achieved at this point. Hold points are nominated in the quality plan are inspection at
which the inspector(s) presence is mandatory unless waived in written by the company. Advance notice shall be provided to the
contractor/Company.

KCCEC-TELE-QCF-013A

Testing of fiber optic cables on the drum (Before Installation)

KCCEC-TELE-QCF-014A

Installation of fiber optic cables

KCCEC-TELE-QCF-015A

Final inspection and testing of fiber optic cables

KCCEC-TELE-QCF-016A

Insertion loss measurement

KCCEC-TELE-QCF-015A

Installation of cable tray (Pre-Cabling)

SSurveillance : Contractor/Company may carry out informal inspection or observation during manufacture or testing. It may be
undertaken whils the inspector is attending for Hold or witness points or during separately arranged surveillance on quality plans when
visits are arranged solely for this purpose, but nevertheless be constituent part of all inspection visits

1.Documents & drawings

Page 3 of 8

Project : New Gathering Centre, GC-29 In North Kuwait

Page No.:
Company : Kuwait Oil Company(KOC)

4 of 8

Contractor : Petrofac International Limited (PIL)


Sub-Contractor : KCCEC
Document Title : ITP for Installation of Fiber Optic Cables

1.1

1.2

Contract No.:

Project No.:

Date:

Document Number:

14050476

EF 1901

26.05.2016

50476-529-200-ITP-4518

Documents Status

a.Reviewof applicabledocuments and


ensure that latest revision is available
at site.

Projectspecification
cable specification,
material approval
status.
KOC spec. 381/024 &
KOC-T-001.
Procedure 50476-529200-PRO-4551 and
4552.
Project spec. EF1901529-DG3-SOW-001.
Project spec. EF1901529-DFO-SPC-0002.

Issue of approved drawings

a.Drawing approval status.

Project spec. EF1901529-DG3-SOW-001.


Procedure 50476-529200-PRO-4551 and
4552.

a.Review& verify validity of


calibration certificates, identification
number/ sticker.

Manufacturers data
sheet.
KOC spec. 381/024.

KOC spec. 381/020.


Good mechanical and electrical
condition

Rev. 02

Complies with AFC document


register.
KOC spec.381/024 & KOC-T001.
Procedure 50476-529-200-PRO4551 and 4552.
Project spec. EF1901-529-DG3SOW-001.

Electrical Construction
Engineer, Electrical
QC Engineer.

100%

Approved procedure

R/A

R/A

Doc Controller.

100%

AFC drawings

Instrument
Construction
Supervisor,

Calibration certificate,
testing equipment
register

100%

Issued for construction status

2.Testing equipment inspection

2.1

Control of inspection test


&measuring equipment
b.Verify condition of the test
equipment.

Project spec. EF1901529-DG3-SOW-001.


KOC spec. 381/024.

KOC spec.
Valid calibration certificate.

KOC spec. 381/024 &


KOC-T-001.
Procedure 50476-529200-PRO-4552.
Project spec. EF1901529-DG3-SOW-001.
Delivery note.
Project procedure
50476-529-200-PRO3005.

KOC Spec. 381/024 & KOC-T001.


No damage.
Conform project spec.
Manufacture catalogue.
Delivery note, MIV (Material
Issue Voucher).
Datasheet, MTC.

Instrumentation QC
Inspector

3. Materials
a.Visual inspection to verify correct
dimension & type, appearance etc..
b.Ensure no damage to equivalent &
free from physical damages.
3.1

Material Inspection

c.All accessories are of correct type /


material.
d.Verify manufacturers instructions
for storage and preservation is
followed

Material Controller,
QC Inspector.

100%

Material requisition
slips (MRS), packing
list, and delivery note.
Material inspection
and receiving
inspection report
(MRIR) for subcontractor for procured
materials.

4.Inspection on installation fiber optic cable

Page 4 of 8

Project : New Gathering Centre, GC-29 In North Kuwait

Page No.:
Company : Kuwait Oil Company(KOC)

5 of 8

Contractor : Petrofac International Limited (PIL)


Sub-Contractor : KCCEC
Document Title : ITP for Installation of Fiber Optic Cables

4.1

4.2

4.3

Contract No.:

Project No.:

Date:

Document Number:

14050476

EF 1901

26.05.2016

50476-529-200-ITP-4518

a.Verify installation of cable tray


as per 50476-529-200-ITP-4509

KOC spec. 381/024 &


KOC-T-001.
Procedure-50476-529200-PRO-4551
and4552.
Project spec- EF1901529-DG3-SOW-001.
Layout drawing.
Installation details.

Complies with installation details


and layout drawing

Electrical Construction
Engineer, Electrical
QC Inspector.

Pre installation inspection


and test of F.O. cables (on
Drum)

a.Visual inspection of cable drum for


any damage.
b.Check cable type and number of
cores.
c.Perform OTDR test.
d.Verify cable length.

KOC spec. 381/024 &


KOC-T-001.
Procedure 50476-529200-PRO-4551 and
4552.
Project spec- EF1901529-DG3-SOW-001.
Cable schedule.
Manufacturers
instructions.

No damage
Complies with manufacturers
published data

Instrumentation
Supervisor,

Installation of F.O. cables

a.Check cable routing..


b.Verify bending radius.
c.Where applicable, verify cable
arrangement in sinusoidal shape.
d.Verify tags along the route and at
both ends.
e.No damage or kinks.
f.Joint box correctly installed.

KOC Spec. 381/024 &


KOC-T-001.
Procedure 50476-529200-PRO-4551 and
4552.
Project spec- EF1901529-DG3-SOW-001
Installation details.
Lay out drawings.
Manufacturers
instructions.

Complies with installation details


and layout drawing.
Complies with installation details
and layout drawing s.

KOC spec. 381/024 &


KOC-T-001.
Procedure 50476-529200-PRO-4551 and
4552.
Project spec. EF1901529-DG3-SOW-001.
Project spec. EF1901529-DFO-SPC-0002.

Complies with installation details


and layout drawings.
Complies with manufacturers
published data.

Installation of cable tray

a.Check dimensions of ducts and


hand holes.
b.Check duct release note.

4.4

Installation of fiber optic


cables in UG ducts/sub
ducts hand holes

c.Check duct pipe diameter for road


crossing cable ducts shall be 150mm
as a minimum.
d.Check sub duct ends shall be sealed
with sealant.
e.Check handsome dimensions as per
MOC standard and handholes fitted
with cable supports, cover with

100%

Test reports:
50476/KCCEC-ELECQCF- 015A,
50476/KCCEC-ELECQCF- 016A.

100%

Test Reports:
50476/KCCEC-TELEQCF- 013A.

Test Reports:
50476/KCCEC-TELEQCF- 014A.

Duct release note, Test


report- 50476/KCCECTELE-QCF-014A.

Instrumentation QC
Inspector

Instrumentation
Supervisor,

100%

Instrumentation QC
Inspector

Instrumentation
Supervisor,
Instrumentation QC
Inspector

Rev. 02

100%

R/A

R/A

Page 5 of 8

Project : New Gathering Centre, GC-29 In North Kuwait

Page No.:
Company : Kuwait Oil Company(KOC)

6 of 8

Contractor : Petrofac International Limited (PIL)


Sub-Contractor : KCCEC
Document Title : ITP for Installation of Fiber Optic Cables
Contract No.:

Project No.:

Date:

Document Number:

14050476

EF 1901

26.05.2016

50476-529-200-ITP-4518

Rev. 02

frame.
f.Check ducts/sub ducts provided
with nylon rope for pulling cable.
g.Check duct pipe ends are sealed to
avoid sand and water ingress.
h.Check ends of the pipe sealed to
avoid sand and water ingress.
i.Check bend radius as per cable data
sheet or manufacturer
recommendation.
j.Check visible detect on the cables
sheath of F.O. cable before
installation.
k.Check maximum splice loss for
each fiber link shall not exceed 0.2db
or average splice loss for all fiber
links shall not exceed 0.1db.
l.Check underground F.O. cable
joints shall be located in standard
handholes/manholes.
m.Check all splices shall be clearly
numbered.
n.Check separate duct for each fiber
optic cable.

o. Extra FO cable coils to be


maintained in Handholes/manholes
5.Inspection on FO cable testing / splicing / termination

Page 6 of 8

Project : New Gathering Centre, GC-29 In North Kuwait

Page No.:
Company : Kuwait Oil Company(KOC)

7 of 8

Contractor : Petrofac International Limited (PIL)


Sub-Contractor : KCCEC
Document Title : ITP for Installation of Fiber Optic Cables

5.1

5.2

Contract No.:

Project No.:

Date:

Document Number:

14050476

EF 1901

26.05.2016

50476-529-200-ITP-4518

KOC spec.381/024 &


KOC-T-001.
Procedure 50476-529200-PRO-4551 and
4552.
Project spec- EF1901529-DG3-SOW-001.
Cable schedule.
Manufacturers
Instructions.
Attenuation test as per
KOC specification of
EF1901-529-DFOSPC-0002 clause9.4.

Testing of F.O. cables


before and after laying

a.Perform OTDR test for


underground cables prior to back
filling the trench.
b.Verify continuity of the cable to
confirm correct location/tag.
c.Performattenuation measurements
for each fiber in db/km.
d.Perform attenuation coefficient for
1310nm and 1550nm.
e.Check chromatic dispersion at
1550nm and record zero dispersion
wave length, zero slope.

Splicing / Termination of
F.O. cables

a.Splicing termination to be carried


out by approved competent
technician.
b.Verify terminations at field devices,
patch panel and control panels.
c.Check patch cords, connectors, pig
tails etc. and ensure correct type/
size.
d.Check workmanship.
e.Correctcolour code followed.
f.Satisfactory dressing.
g.Coremarkers provided (where
applicable).
h.Calibration certificate for splicing
machine & other toolsas applicable.
i.Verification of splicer qualification.
j.Splicing work(Fusing Type).
k.Protection sleeve covering after
splicing of fiber.

KOC spec.381/024
&KOC-T-001.
Procedure 50476-529200-PRO-4551 and
4552.
Project spec. EF1901529-DG3-SOW-001.
Cable schedule.
Installation details.
Manufacturers
instructions.

a.Perform cable length measurement,


fiber fracture inspection and
construction defect inspection using
OTDR

KOC Spec.-381/024 &


KOC-T-001.
Procedure 50476-529200-PRO-4551and
4552.
Project spec- EF1901529-DG3-SOW-001.
Cable schedule.

Complies with manufacturers


published data.
Attenuation test as per KOC
specification of EF1901-529DFO-SPC-0002 Clause 9.4.

Comply with installation details,


manufacturers recommendations
and good workmanship

Instrumentation
Supervisor,

100%

100%

Test reports:
50476/KCCEC-TELEQCF- 015A.
50476/KCCEC-TELEQCF- 016A.

100%

Test reports:
50476/KCCEC-TELEQCF- 015A.
50476/KCCEC-TELEQCF- 016A.

Instrumentation QC
Inspector

Instrumentation
Construction
Engineer,

Test reports:
50476/KCCEC-TELEQCF- 014A.
50476/KCCEC-TELEQCF- 015A.
50476/KCCEC-TELEQCF- 016A.

Rev. 02

Instrumentation QC
Inspector

R/A

R/A

6.Final Inspection on FO cable

6.1

Final testing of F.O. cables

b.Point to point continuity test to


confirm cable is connected to correct
panel.
c.Perform connector and splice

Complies with manufacturers


published data.

Inst. Supervisor,
Instrumentation QC
Inspector

Page 7 of 8

Project : New Gathering Centre, GC-29 In North Kuwait

Page No.:
Company : Kuwait Oil Company(KOC)

8 of 8

Contractor : Petrofac International Limited (PIL)


Sub-Contractor : KCCEC
Document Title : ITP for Installation of Fiber Optic Cables
Contract No.:

Project No.:

Date:

Document Number:

14050476

EF 1901

26.05.2016

50476-529-200-ITP-4518

integrity test.
d.Perform cable attenuation
measurement.

Rev. 02

Manufacturers
instructions

e.Perform connector and splice


attenuation measurement from both
ends.
f.Insertion Loss Measurement.

Legends
W Witness S Surveillance

H Hold PointR/A Review and Approve

IFC Issued For Construction

RAM- Request for Approval of Materials

Note: KCCEC Shall raise advance Inspection notification to Contractor and Company for Hold and Witness points

Page 8 of 8