Anda di halaman 1dari 73

2013 FSAE Structural Equivalency Spreadsheet Guidance Notes

The SES template has been created to simplify the process of proving structural equivalency.
As downloaded the spreadsheet assumes a baseline steel chassis design. The majority of the cells in the spreadsheet are
Cells shaded grey are dependant on the data entered in yellow cells, the formulae in these grey cells have been left visible
The vast majority of the tabs can be accessed using the hyperlinks on the cover sheet. Note there are some that cannot su
you enable macros when opening the document "Ctrl+e" will always return you to the cover sheet.

There have been a few questions about how to handle bent/two piece tubes in place of a single baseline tube. If properly tr
stiffer and stronger than the baseline tube, so please ensure you include images of the tube(s) in the "Chassis Pics" tab for
of equivalence to the "Additional Info" tab if you deem it necessary. You do not need to adjust the number of tubes in the re
The SES has been extensively tested, but if you think you have found a mistake in the document or have any questions on
FSAE rules committee in the usual manner.

If you find a new problem with the SES template or require a clarification 72 hours or less before the SES submissi
Revisions:
V1.0
First release for 2013 rules

.
e cells in the spreadsheet are locked, you can only edit the cells shaded yellow.
rey cells have been left visible so you can see how the results are calculated.
there are some that cannot such as the "additional info" and "welded tube insert" tabs. If
heet.

gle baseline tube. If properly triangulated then the reinforced bent/two piece tube will be
s) in the "Chassis Pics" tab for the SES assessor to review. You may add additional proof
t the number of tubes in the relevant calculation tab.
ment or have any questions on how to use the template please submit a question to the

ess before the SES submission deadline please include your own proof of equivalency in the "Additional Info" tab as well as fi

Additional Info" tab as well as filing a Rules question.

If you have to resubmit your SES then please update the table below, indicating what changes you have made from the
Submission Version
Original Submission

to resubmit your SES then please update the table below, indicating what changes you have made from the previous submission.
Revision Comments
NA

2013 FSAETM STRUCTURAL EQUIVALENCY SPREADSHEET (SES) V1.0 - COVER SHEET

This form must be completed and submitted by all teams no later than the date specified in the Action Deadlines
on specific event website. The FSAE Technical Committee will review all submissions which deviate from the
FSAETM rules and reply with a decision about the requested deviation. All requests will have a confirmation of receipt
sent to the team. Structural Equivalency Spreadsheets (SES) must be submitted electronically in Microsoft Excel
Format (*.xls). The submissions must be named as follows: schoolname_ses.xls using the complete school name.
Please submit to the person indicated in the Action Deadlines for each event.
In the event that the FSAE Technical Committee requests additional information or calculations, teams have one
week from the date of request to submit the requested information.
University Name
Team Contact
Faculty Advisor

Car No.(s) & Event(s)


Email Address
Email Address

Is proof of equivalency for your design required for any of the rules?
No. Chassis does not deviate from baseline requirements
Baseline Alternative
Design Description and/or
Rule No.
Rule Description
Material
Material
Material Used
Used
Used
YES
NO
T3.11
Main Roll Hoop Tubing
YES
NO
T3.12
Front Roll Hoop Tubing
YES
NO
T3.13
Main Roll Hoop Bracing Tubing
YES
NO
T3.13.6 Main Hoop Bracing Support - Tube Frames
Front Hoop Bracing - Tube Frames
YES
NO
T3.14
YES
NO
T3.19
Front Bulkhead - Tube Frames
YES
NO
T3.20
Front Bulkhead Support - Tube Frames
YES
NO
T3.25
Side Impact Structure - Tube Frames
YES
NO
T5.4
Shoulder Harness Bar
Front Hoop Bracing - Monocoques
N/A
N/A
T3.37
Front Bulkhead - Monocoques
N/A
N/A
T3.32
N/A
N/A
T3.33
Front Bulkhead Support - Monocoques
N/A
N/A
T3.34
Side Impact Structure - Monocoques
N/A
N/A
T3.37
Main Hoop Bracing Support - Monocoques
N/A
N/A
T3.35
Main Hoop Attachment - Monocoques
Front Hoop Attachment - Monocoques
N/A
N/A
T3.36
N/A
N/A
T3.37
Hoop Bracing Attach. - Monocoques
N/A
N/A
T3.38
Impact Attenuator Attachment - Monocoques
YES
NO
T3.21.6 Impact Attenuator Anti-Intrusion Plate
N/A
N/A
T3.41
Safety Harness Attachment - Monocoques
N/A
N/A
EV3.4.2 Accumulator Attachment
YES
NO
EV3.4.4 Accumulator Protection
YES
NO
EV4.2.2 Tractive System Protection
Attachment Checklist (make sure all are included in your report)
P Receipt, letter of donation or proof for non-steel materials (composite, honeycomb, resin, etc)
P Properties for all non-steel materials
P Monocoque Laminate Test data and pictures
P Holes >4mm drilled in any regulated tubing require proof of equivalency, include area and moment of inertia
COMPLETE APPROPRIATE TABS TO PROVE EQUIVALENCY
Please see "Structural Equivalency Spreadsheet Guide" on the Read_Me tab of the SES Workbook
TECHNICAL COMMITTEE DECISION/COMMENTS

Approved by

Date

NOTE: THIS FORM AND THE APPROVED COPY OF THE SUBMISSION MUST BE PRESENTED
AT TECHNICAL INSPECTION AT EVERY FORMULA SAE EVENT ENTERED

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

NA
NA
NA NA NA NA NA NA NA NA NA Steel Round 25.4 1.60
NA NA NA NA NA NA NA NA NA Steel Round 25.4 1.25

Skin Tickness

Panel
Thickness

Material

Wall thickness

Composite
Outside Dimension

2.40
2.40
1.60
1.25
1.60
1.60
1.25
1.60
2.40

Tube type

25.4
25.4
25.4
25.4
25.4
25.4
25.4
25.4
25.4

Tube Material

Round
Round
Round
Round
Round
Round
Round
Round
Round

Wall thickness

Steel
Steel
Steel
Steel
Steel
Steel
Steel
Steel
Steel

Tube 3
Outside Dimension

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

Tube type

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

Tube Material

Max Bending Load


at UTS
Max deflection at
max baseline load
Energy absorbed
during bending

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

Wall thickness

UTS as Welded

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

Outside
Dimension

Yield as Welded

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

Tube type

UTS

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

Tube 2

Tube Material

Yield

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

Tube 1

Area

EI

Tube and Laminate Equivalency

Panel Height

Composite

2013 FSAETM STRUCTURAL EQUIVALENCY SPREADSHEET - CHASSIS PICTURES


University Name

Car No.(s) & Event(s)

Please attach pictures of the frame and/or monocoque in the table below for review during the SES process. Please
colour code all tubes to show outer diameter and wall thickness. Three view drawings and isometric views of the
structure (CAD, FEA models, etc) are acceptable. Note: The final decision about all designs will be made at technical
inspection. Approval of an SES does not guarantee passing Technical Inspection.
Images must include dimensions/labels indicating the following:
Angle of main and front hoops
Angle of main hoop bracing
Distance from top of main hoop to main hoop brace attachment
Distance from top of front hoop to front hoop brace attachment
Outer diameter and wall thickness of all tubes
Teams entering cars with EV Powertrains must show the location of all HV components in these images

Material Data Sheet


Material Spreadsheet Code
Material name
Youngs Modulus, E
Yield strength, Pa
UTS, Pa
Yield strength, welded, Pa
UTS welded, Pa
UTS shear, Pa

Steel
Aluminium 1
Aluminium 2
Steel
Aluminium
Aluminium
2.00E+11
7.00E+10
2.00E+00
3.05E+08
1.00E+00
2.00E+00
3.65E+08
1.00E+00
2.00E+00
1.80E+08
1.00E+00
2.00E+00
3.00E+08
1.00E+00
2.00E+00
2.19E+08
1.00E+00
2.00E+00

Carbon
Other 1
2 ply
Your Mat. 1
3.21E+10
1.00E+00
2.26E+08
1.00E+00
2.26E+08
1.00E+00
N/A
1.00E+00
N/A
1.00E+00
1.00E+00
1.00E+00

Steel properties based on SAE 1010 and are given in Rule T3.4.1 Note 1. Per rule T3.
Results from extra physical test required by T3.31.1 should be entered in the "Other x"

Tubing only
Composite only
Tubes + composite
Round
Square

Other 2
Other 3
Other 4
Other 5
Other 6
Your Mat. 2 Your Mat. 3 Your Mat. 4 Your Mat. 5 Your Mat. 6
2.00E+00
3.00E+00
4.00E+00
5.00E+00
6.00E+00
2.00E+00
3.00E+00
4.00E+00
5.00E+00
6.00E+00
2.00E+00
3.00E+00
4.00E+00
5.00E+00
6.00E+00
2.00E+00
3.00E+00
4.00E+00
5.00E+00
6.00E+00
2.00E+00
3.00E+00
4.00E+00
5.00E+00
6.00E+00
2.00E+00
3.00E+00
4.00E+00
5.00E+00
6.00E+00

3.4.1 Note 1. Per rule T3.5 all steels are treated equally and are to use the above properties.
e entered in the "Other x" materials column as required.

Main Hoop Structural Equivalency - note, only steel may be used


Material Property
Material type
Tube shape
Material name /grade
Youngs Modulus, E
Yield strength, Pa
UTS, Pa
Yield strength, welded, Pa
UTS welded, Pa
Tube OD, mm
Wall, mm

OD, m
Wall, m
I, m^4
EI
Area, mm^2
Yield tensile strength, N
UTS, N
Yield tensile strength, N as welded
UTS, N as welded
Max load at mid span to give UTS for 1m long tube, N
Max deflection at baseline load for 1m long tube, m
Energy absorbed up to UTS, J

Baseline
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08

Your Tube
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08

25.4
2.4

25.4
2.4

Baseline
Your Tube
0.0254
0.0254
0.0024
0.0024
1.1593E-008 1.1593E-008
2.32E+03
2.32E+03 100.0
173.4
173.4 100.0
5.29E+04
5.29E+04 100.0
6.33E+04
6.33E+04 100.0
3.12E+04
3.12E+04 100.0
5.20E+04
5.20E+04 100.0
1.33E+03
1.33E+03 100.0
1.20E-02
1.20E-02 100.0
7.98E+00
7.98E+00 100.0

Front Hoop Structural Equivalency


Material Property
Material type
Tube shape
Material name /grade
Youngs Modulus, E
Yield strength, Pa
UTS, Pa
Yield strength, welded, Pa
UTS welded, Pa
Tube OD, mm
Wall, mm

OD, m
Wall, m
I, m^4
EI
Area, mm^2
Yield tensile strength, N
UTS, N
Yield tensile strength, N as welded
UTS, N as welded
Max load at mid span to give UTS for 1m long tube, N
Max deflection at baseline load for 1m long tube, m
Energy absorbed up to UTS, J

Baseline
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08

Your Tube
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08

25.4
2.4

25.4
2.4

Baseline
Your Tube
0.0254
0.0254
0.0024
0.0024
1.1593E-008 1.1593E-008
2.32E+03
2.32E+03 100.0
173.4
173.4 100.0
5.29E+04
5.29E+04 100.0
6.33E+04
6.33E+04 100.0
3.12E+04
3.12E+04 100.0
5.20E+04
5.20E+04 100.0
1.33E+03
1.33E+03 100.0
1.20E-02
1.20E-02 100.0
7.98E+00
7.98E+00 100.0

Main Hoop Bracing - Note: Only Steel may be used


Material Property
Material type
Tube shape
Material name /grade
Youngs Modulus, E
Yield strength, Pa
UTS, Pa
Yield strength, welded, Pa
UTS welded, Pa
Tube OD, mm
Wall, mm

OD, m
Wall, m
I, m^4
EI
Area, mm^2
Yield tensile strength, N
UTS, N
Yield tensile strength, N as welded
UTS, N as welded
Max load at mid span to give UTS for 1m long tube, N
Max deflection at baseline load for 1m long tube, m
Energy absorbed up to UTS, J

Baseline
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08

Your Tube
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08

25.4
1.6

25.4
1.6

Baseline
Your Tube
0.0254
0.0254
0.0016
0.0016
8.51E-09
8.51E-09
1.70E+03
1.70E+03 100.0
119.6
119.6 100.0
3.65E+04
3.65E+04 100.0
4.37E+04
4.37E+04 100.0
2.15E+04
2.15E+04 100.0
3.59E+04
3.59E+04 100.0
9.78E+02
9.78E+02 100.0
1.20E-02
1.20E-02 100.0
5.86E+00
5.86E+00 100.0

Main Hoop Bracing Supports


Enter construction type
Material Property
Material type
Tubing Type
Material name /grade
Youngs Modulus, E
Yield strength, Pa
UTS, Pa
Yield strength, welded, Pa
UTS welded, Pa
Number of tubes
Tube OD, mm
Wall, mm

Baseline
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08

Your Tube
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08

2
25.4
1.25

2
25.4
1.25

0.0254
0.00125
6.93E-09
2.77E+03
189.7
5.79E+04
6.92E+04
3.41E+04
5.69E+04
1.59E+03
1.20E-02
9.54E+00

0.0254
0.00125
6.93E-09
2.77E+03
189.7
5.79E+04
6.92E+04
3.41E+04
5.69E+04
1.59E+03
1.20E-02
9.54E+00

Thickness of panel, mm
Thickness of core, mm
Thickness of skins, mm
Panel height,mm
OD, m
Wall, m
I, m^4
EI
Area, mm^2
Yield tensile strength, N
UTS, N
Yield tensile strength, N as welded
UTS, N as welded
Max load at mid span to give UTS for 1m long tube, N
Max deflection at baseline load for 1m long tube, m
Energy absorbed up to UTS, J

Tubing only
Your Composite Your Total
Carbon
NA
2 ply
3.21E+10
2.26E+08
2.26E+08
N/A
N/A

22
18
2
200

Tubing Only

6.93E-09
2.77E+03
189.7
5.79E+04
6.92E+04
3.41E+04
5.69E+04
1.59E+03
1.20E-02
9.54E+00

100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0

Front Hoop Bracing


Enter construction type
Material Property
Material type
Tubing Type
Material name /grade
Youngs Modulus, E
Yield strength, Pa
UTS, Pa
Yield strength, welded, Pa
UTS welded, Pa
Number of tubes
Tube OD, mm
Wall, mm

Baseline
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08

Your Tube
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08

1
25.4
1.6

1
25.4
1.6

0.0254
0.0016
8.51E-09
1.70E+03
119.6
3.65E+04
4.37E+04
2.15E+04
3.59E+04
9.78E+02
1.20E-02
5.86E+00

0.0254
0.0016
8.51E-09
1.70E+03
119.6
3.65E+04
4.37E+04
2.15E+04
3.59E+04
9.78E+02
1.20E-02
5.86E+00

Thickness of panel, mm
Thickness of core, mm
Thickness of skins, mm
Panel height,mm
OD, m
Wall, m
I, m^4
EI
Area, mm^2
Yield tensile strength, N
UTS, N
Yield tensile strength, N as welded
UTS, N as welded
Max load at mid span to give UTS for 1m long tube, N
Max deflection at baseline load for 1m long tube, m
Energy absorbed up to UTS, J

Tubing only
Your Composite Your Total
Carbon
NA
2 ply
3.21E+10
2.26E+08
2.26E+08
N/A
N/A

22
18
2
200

Tubing Only

8.51E-09
1.70E+03
119.6
3.65E+04
4.37E+04
2.15E+04
3.59E+04
9.78E+02
1.20E-02
5.86E+00

100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0

Front Bulkhead
Enter construction type
Material Property
Material type
Tubing Type
Material name /grade

Baseline
Steel
Round
Steel

Your Tube
Steel
Round
Steel

Youngs Modulus, E

2.00E+11

2.00E+11

Yield strength, Pa

3.05E+08

3.05E+08

UTS, Pa

3.65E+08

3.65E+08

Yield strength, welded, Pa

1.80E+08

1.80E+08

UTS welded, Pa

3.00E+08

3.00E+08

Number of tubes

25.4
1.6

25.4
1.6

0.0254
0.0016
8.51E-09
3.40E+03
239.3
7.30E+04
8.73E+04
4.31E+04
7.18E+04
1.96E+03
1.20E-02
1.17E+01

0.0254
0.0016
8.51E-09
3.40E+03
239.3
7.30E+04
8.73E+04
4.31E+04
7.18E+04
1.96E+03
1.20E-02
1.17E+01

Tube OD, mm
Wall, mm
Thickness of panel, mm
Thickness of core, mm
Thickness of skins, mm
Panel height,mm
OD, m
Wall, m
I, m^4
EI
Area, mm^2
Yield tensile strength, N
UTS, N
Yield tensile strength, N as welded
UTS, N as welded
Max load at mid span to give UTS for 1m long tube, N
Max deflection at baseline load for 1m long tube, m
Energy absorbed up to UTS, J

Tubing only
Your Composite Your Total
Carbon
NA
2 ply

Monocoque Bulkhead Dimensions


Bulkhead Height

Cutout Height

3.21E+10
2.26E+08
2.26E+08
Cutout Width

N/A
N/A

Bulkhead Width

22
18
2
60

Tubing Only

8.51E-09
3.40E+03
239.3
7.30E+04
8.73E+04
4.31E+04
7.18E+04
1.96E+03
1.20E-02
1.17E+01

100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0

Bulkhead Width, mm
Bulkhead Height, mm

300
350

Cutout Width, mm

240

Cutout Height, mm

250

b (m)
h (m)

BH
0.03
0.002

FBHS
0.0015
0.0254

3
2.0484E-009

A1 (m^2)

6.00E-05

I1 (m^4)

2.00E-11

A2 (m^2)

6.00E-05

I2 (m^4)

2.00E-11

A3 (m^2)

3.81E-05

I3 (m^4)

2.05E-09

A4 (m^2)

3.81E-05

I4 (m^4)

2.05E-09

x1 (m)

0.001

Ic1 (m^4)

2.21E-08

x2 (m)

0.021

Ic2 (m^4)

5.80E-11

0.0347

Ic3 (m^4)

1.01E-08

0.0347
0.0202

Ic4 (m^4)

1.01E-08

Ic12 (m^4)

2.22E-08

Ic34 (m^4)

2.01E-08

E34

3.21E+10

x3 (m)
x4 (m)
Centroid (m)

Bulkhead

Front Bulkhead Support

Bulkhead Support

Front Bulkhead Support Structure


Enter construction type

Material Property
Material type
Tubing Type
Material name /grade
Youngs Modulus, E
Yield strength, Pa
UTS, Pa
Yield strength, welded, Pa
UTS welded, Pa
Number of tubes
Tube OD, mm
Wall, mm
Thickness of panel, mm
Thickness of core, mm
Thickness of skins, mm
Panel height,mm
OD, m
Wall, m
I, m^4
EI
Area, mm^2
Yield tensile strength, N
UTS, N
Yield tensile strength, N as welded
UTS, N as welded
Max load at mid span to give UTS for 1m long tube, N
Max deflection at baseline load for 1m long tube, m
Energy absorbed up to UTS, J

Baseline
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08
3
25.4
1.25

Your Tube
type 1
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08

Tubing only
Your Tube
type 2
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08

3
0
25.4
25.4
1.25
1.25
Baseline design?
YES
N/A

0.0254
0.0254 No tubes
0.00125
0.00125
6.93E-09
6.93E-09
4.16E+03
4.16E+03
284.5
284.5
8.68E+04
8.68E+04
1.04E+05
1.04E+05
5.12E+04
5.12E+04
8.54E+04
8.54E+04
2.39E+03
2.39E+03
1.20E-02
1.20E-02
1.43E+01
1.43E+01
1.37E+03
1.39E+03
9.00E+99
If FEA is required for Composite structures then add this information below

ubing only
Your Tube
Your Tubes
type 3
Total
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08

Your
Composite Your Total
Carbon
NA
2 ply
3.21E+10
2.26E+08
2.26E+08
N/A
N/A

0
25.4
1.25
YES
N/A

25
22
1.5
300

No tubes
6.93E-09
4.16E+03
284.5
8.68E+04
1.04E+05
5.12E+04
8.54E+04
2.39E+03
1.20E-02
1.43E+01
9.00E+99

Tubing Only

6.93E-09
4.16E+03
284.5
8.68E+04
1.04E+05
5.12E+04
8.54E+04
2.39E+03
1.20E-02
1.43E+01

100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0

Impact Attenuator Anti-Intrusion Plate


Material Property
Material type
Material name /grade
Youngs Modulus, E
Yield strength, Pa
UTS, Pa
Yield strength, welded, Pa
UTS welded, Pa
UTS shear, Pa
Thickness of panel, mm
Panel height,mm
I, m^4
EI
Area, mm^2
Yield tensile strength, N
UTS, N
Yield tensile strength, N as welded
UTS, N as welded
Perimeter shear strength for 25mm dia punch, N
Max load at mid span to give UTS for 1m long tube, N
Max deflection at baseline load for 1m long tube, m
Energy absorbed up to UTS, J

Baseline
Your Plate
Steel
Steel
Steel
Steel
2.00E+11
2.00E+11
3.05E+08
3.05E+08
3.65E+08
3.65E+08
1.80E+08
1.80E+08
3.00E+08
3.00E+08
2.19E+08
2.19E+08
1.5
305

1.5
305

8.58E-11
1.72E+01
457.5
1.40E+05
1.67E+05
8.24E+04
1.37E+05
2.58E+04
1.67E+02
2.03E-01
1.69E+01

8.58E-11
1.72E+01
457.5
1.40E+05
1.67E+05
8.24E+04
1.37E+05
2.58E+04
1.67E+02
2.03E-01
1.69E+01

100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
PA

Side Impact Structure


Enter construction type Tubing only

Material Property
Material type
Tubing Type
Material name /grade
Youngs Modulus, E
Yield strength, Pa
UTS, Pa
Yield strength, welded, Pa
UTS welded, Pa
Number of tubes
Tube OD, mm
Wall, mm
Thickness of panel, mm
Thickness of core, mm
Thickness of skins, mm
Panel height,mm
OD, m
Wall, m
I, m^4
EI
Area, mm^2
Yield tensile strength, N
UTS, N
Yield tensile strength, N as welded
UTS, N as welded
Max load at mid span to give UTS for 1m long tube, N
Max deflection at baseline load for 1m long tube, m
Energy absorbed up to UTS, J

Baseline
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08
3
25.4
1.6

Your Tube
type 1
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08

Your Tube
type 2
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08

3
0
25.4
25.4
1.6
1.6
Baseline design?
YES
N/A

0.0254
0.0254 No tubes
0.0016
0.0016
8.51E-09
8.51E-09
5.11E+03
5.11E+03
358.9
358.9
1.09E+05
1.09E+05
1.31E+05
1.31E+05
6.46E+04
6.46E+04
1.08E+05
1.08E+05
2.93E+03
2.93E+03
1.20E-02
1.20E-02
1.76E+01
1.76E+01
1.68E+03
1.70E+03
9.00E+99
If FEA is required for Composite structures then add this information below

ubing only
Your Tube
Your Tubes
type 3
Total
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08

Your
Composite Your Total
Carbon
NA
2 ply
3.21E+10
2.26E+08
2.26E+08
N/A
N/A

0
25.4
1.6
YES
N/A

25
22
1.5
300

No tubes
8.51E-09
5.11E+03
358.9
1.09E+05
1.31E+05
6.46E+04
1.08E+05
2.93E+03
1.20E-02
1.76E+01
9.00E+99

Tubing Only

8.51E-09
5.11E+03
358.9
1.09E+05
1.31E+05
6.46E+04
1.08E+05
2.93E+03
1.20E-02
1.76E+01

100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0

2013 FSAETM SES - LAMINATE TEST RESULTS


University Name

Car No.(s) & Event(s)

Paste images of test setup here

Figure 1: Test setup - Laminate Panel

Paste load deflection curve here

Figure 2: Load Deflection Curve


Enter values for minimum and maximum load/deflection in linear-elastic region
x1 (mm)
y1 (N)
2000
0
0
Gradient (N/mm)
1276
x2 (mm)
y2 (N) 10000 (>= bending stiffness of one baseline side impact tube)
5
Enter value for force at panel failure or maximum tested force
ymax (N)
15000
(>= bending strength of two baseline side impact tubes)
4119
Enter details of test setup, panel core and skin thicknesses below
l (mm)
400
Panel Support Span
h (mm)
200
Panel Height (should be 200mm, alternative sizes must be agreed in advance)
b (mm)
22
Core Thickness (from T3.25/T3.34 Side Impact Structure tab)
t1 (mm)
1.5
Inner Skin Thickness (from T3.25/T3.34 Side Impact Structure tab)
t2 (mm)
I (mm )
E (GPa)
UTS(MPa)
4

1.5
82950
32.1
226

Outer Skin Thickness (from T3.25/T3.34 Side Impact Structure tab)


Second moment of area
Skin modulus of elasticity
UTS of skins

2013 FSAETM SES - RIG COMPLIANCE TEST RESULTS (OPTIONAL)


University Name

Car No.(s) & Event(s)

Paste images of test setup here

Figure 3: Test setup - Steel tube(s)

Paste load deflection curve here

Figure 4: Load Deflection Curve - Steel Tube(s)


Enter values for minimum and maximum load/deflection in linear-elastic region
x1 (mm)
y1 (N)
0
0
Gradient (N/mm)
0
x2 (mm)
y2 (N)
0
0
Enter details
l (mm)
n
Do (mm)
Di (mm)

of tube(s) tested
400
Tube Support Span
1
Number of Tubes
25.4
Tube Outer Diameter
22.1
Tube Inner Diameter

Theoretical EI (N.mm2) 1.74E+09


Tested EI (N.mm2) 1.74E+09
Rig Compliance (N/mm)
0

2013 FSAETM SES - DIFFERENT LAYUP LAMINATE TEST RESULTS


University Name

Car No.(s) & Event(s)

Paste images of test setup here

Figure 1: Test setup - Laminate Panel

Paste load deflection curve here

Figure 2: Load Deflection Curve


Enter values for minimum and maximum load/deflection in linear-elastic region
x1 (mm)
y1 (N)
0
0
Gradient (N/mm)
0
x2 (mm)
y2 (N)
0
0

1276

Enter value for force at panel failure or maximum tested force


ymax (N)
0
(>= bending strength of two baseline side impact tubes)
4119
Enter details of test setup, panel core and skin thicknesses below
l (mm)
400
Panel Support Span
h (mm)
200
Panel Height (should be 200mm, alternative sizes must be agreed in advance)
b (mm)
22
Core Thickness
t1 (mm)
1.5
Inner Skin Thickness
t2 (mm)
I (mm )
E (GPa)
UTS(MPa)
4

1.5
82950
0.0
0

Outer Skin Thickness


Second moment of area
Skin modulus of elasticity
UTS of skins

2013 FSAETM SES - DIFFERENT LAYUP RIG COMPLIANCE TEST RESULTS (OPTIONAL)
University Name

Car No.(s) & Event(s)

Paste images of test setup here

Figure 3: Test setup - Steel tube(s)

Paste load deflection curve here

Figure 4: Load Deflection Curve - Steel Tube(s)


Enter values for minimum and maximum load/deflection in linear-elastic region
x1 (mm)
y1 (N)
0
0
Gradient (N/mm)
0
x2 (mm)
y2 (N)
0
0
Enter details
l (mm)
n
Do (mm)
Di (mm)

of tube(s) tested
400
Tube Support Span
1
Number of Tubes
25.4
Tube Outer Diameter
22.1
Tube Inner Diameter

Theoretical EI (N.mm2) 1.74E+09


Tested EI (N.mm2) 1.74E+09
Rig Compliance (N/mm)
0

2013 FSAETM SES - T3.33.3 PERIMETER SHEAR TEST RESULTS


University Name

Car No.(s) & Event(s)

Paste images of test setup here

Figure 1: Test setup

Paste load deflection curve here

Figure 2: Load Deflection Curve


Enter value for force at failure or maximum tested force
ymax (N)
FAIL
0
Enter details of skin thickness
t (mm)
shear (Mpa)

0.00
0.0

Shear strength of skin, used for attachment calcs where appropriate

2013 FSAETM SES - T3.34.3 PERIMETER SHEAR TEST RESULTS


University Name

Car No.(s) & Event(s)

Paste images of test setup here

Figure 1: Test setup

Paste load deflection curve here

Figure 2: Load Deflection Curve


Enter value for force at failure or maximum tested force
ymax (N)
FAIL
0
Enter details of skin thickness
t (mm)
shear (Mpa)

0.00
0.0

Shear strength of skin, used for attachment calcs where appropriate

Main Hoop Attachments


No. of attachment points per side

Note: A minimum of two attachment points per side are required

Attachment 1

FAIL

Attachment 2

Fastener dia., mm
No. of fasteners

0
0

FAIL
FAIL

Fastener dia., mm
No. of fasteners

0 FAIL
0 FAIL

Bracket to hoop weld length, mm


Bracket thickness, mm
Bracket perimeter, mm
Skin thickness, mm
Skin shear strength, MPa
Perimeter shear strength, kN

0
0
0
0
0
0

FAIL
FAIL

Bracket to hoop weld length, mm


Bracket thickness, mm
Bracket perimeter, mm
Skin thickness, mm
Skin shear strength, MPa
Perimeter shear strength, kN

0 FAIL
0 FAIL
0
0
0
0 FAIL

Backing plate thickness, mm


Backing plate perimeter, mm
Perimeter shear strength, kN

0
0
0

FAIL

Backing plate thickness, mm


Backing plate perimeter, mm
Perimeter shear strength, kN

0 FAIL
0
0 FAIL

FAIL

FAIL

FAIL

Insert images of each attachment point proving the values used to prove equivalence below:

r side are required

Attachment 3

N/A

Attachment 4

N/A

Fastener dia., mm
No. of fasteners

0 FAIL Fastener dia., mm


0 FAIL No. of fasteners

0 FAIL
0 FAIL

Bracket to hoop weld length, mm


Bracket thickness, mm
Bracket perimeter, mm
Skin thickness, mm
Skin shear strength, MPa
Perimeter shear strength, kN

0 FAIL Bracket to hoop weld length, mm


0 FAIL Bracket thickness, mm
0
Bracket perimeter, mm
0
Skin thickness, mm
0
Skin shear strength, MPa
0 FAIL Perimeter shear strength, kN

0 FAIL
0 FAIL
0
0
0
0 FAIL

Backing plate thickness, mm


Backing plate perimeter, mm
Perimeter shear strength, kN

0 FAIL Backing plate thickness, mm


0
Backing plate perimeter, mm
0 FAIL Perimeter shear strength, kN

0 FAIL
0
0 FAIL

Front Hoop Attachments


No. of attachment points per side
Front hoop material
Side Impact or Frt B'Head S'port

2
Steel
SIS

Note: A minimum of two attachment points per side are required fo


Note: This affects the minimum bracket to hoop weld length to pro
Is the hoop attached to the side impact structure or the front bulkh

Attachment 1

FAIL

Attachment 2

Fastener dia., mm
No. of fasteners

0
0

FAIL
FAIL

Fastener dia., mm
No. of fasteners

0
0

Bracket to hoop weld length, mm


Bracket thickness, mm
Bracket perimeter, mm
Skin thickness, mm
Skin shear strength, MPa
Perimeter shear strength, kN

0
0
0
0
0
0

FAIL
FAIL

Bracket to hoop weld length, mm


Bracket thickness, mm
Bracket perimeter, mm
Skin thickness, mm
Skin shear strength, MPa
Perimeter shear strength, kN

0
0
0
0
0
0

Backing plate thickness, mm


Backing plate perimeter, mm
Perimeter shear strength, kN

0
0
0

FAIL

Backing plate thickness, mm


Backing plate perimeter, mm
Perimeter shear strength, kN

0
0
0

FAIL

FAIL

FAIL

Insert images of fully laminated hoop or each attachment point proving the values used to prove equivalence

oints per side are required for hoops that arent fully laminated into the chassis
t to hoop weld length to prove equivalence to a welded side impact tube to hoop joint
t structure or the front bulkhead support structure, this affects the skin shear strength used from test results
FAIL

Attachment 3

N/A

Attachment 4

N/A

FAIL Fastener dia., mm


FAIL No. of fasteners

0 FAIL Fastener dia., mm


0 FAIL No. of fasteners

0
0

FAIL Bracket to hoop weld length, mm


FAIL Bracket thickness, mm
Bracket perimeter, mm
Skin thickness, mm
Skin shear strength, MPa
FAIL Perimeter shear strength, kN

0 FAIL Bracket to hoop weld length, mm


0 FAIL Bracket thickness, mm
0
Bracket perimeter, mm
0
Skin thickness, mm
0
Skin shear strength, MPa
0 FAIL Perimeter shear strength, kN

0
0
0
0
0
0

FAIL Backing plate thickness, mm


Backing plate perimeter, mm
FAIL Perimeter shear strength, kN

0 FAIL Backing plate thickness, mm


0
Backing plate perimeter, mm
0 FAIL Perimeter shear strength, kN

0
0
0

s used to prove equivalence below:

N/A
FAIL
FAIL
FAIL
FAIL

FAIL
FAIL
FAIL

Monocoque Hoop Bracing Attachments


Front Hoop Brace to Monocoque?
Front Hoop Brace Material?
Main Hoop Brace to Monocoque?
Side Impact or Frt B'Head S'port
Front Hoop Bracing Attachment
Fastener dia., mm
No. of fasteners

NO
Steel
NO
SIS

Set to "NO" if the front hoop bracing is attached to tubes or is integral


This affects the minimum bracket to hoop weld length to prove equiva
Set to "NO" if the main hoop bracing is attached to tubes
Is the main hoop bracing attached to a laminate the same as the side i

N/A

Main Hoop Bracing Attachment

N/A

0.0
0

FAIL
FAIL

Fastener dia., mm
No. of fasteners

Bracket to brace weld length, mm


Bracket thickness, mm
Bracket perimeter, mm
Skin thickness, mm
Skin shear strength, MPa
Perimeter shear strength, kN

0
0
0
0
0
0

FAIL
FAIL

Bracket to hoop weld length, mm


Bracket thickness, mm
Bracket perimeter, mm
Skin thickness, mm
Skin shear strength, MPa
Perimeter shear strength, kN

0 FAIL
0 FAIL
0
0
0
0 FAIL

Backing plate thickness, mm


Backing plate perimeter, mm
Perimeter shear strength, kN

0
0
0

FAIL

Backing plate thickness, mm


Backing plate perimeter, mm
Perimeter shear strength, kN

0 FAIL
0
0 FAIL

FAIL

FAIL

0.0 FAIL
0 FAIL

Insert images of each attachment point proving the values used to prove equivalence below:

ed to tubes or is integral to the monocoque


d length to prove equivalence to a welded side impact tube to hoop joint
ed to tubes
te the same as the side impact structure or front bulkhead support?

2013 FSAETM STRUCTURAL EQUIVALENCY SPREADSHEET - HARNESS ATTACHMENT TEST RESULTS


University Name

Car No.(s) & Event(s)

Paste images of test setups here

Figure 1: Test setups

Paste load deflection curves here

Figure 2: Load Deflection Curves


PASS

Shoulder harness attached to monocoque?


Lap-belt attached to monocoque?
Anti-submarine bolt attached to monocoque?
Combined Lap & Anti-submarine belt?

Shoulder Harness Attachment


Enter value for force at failure or maximum tested force
ymax (N)
0
N/A

(>= 13000N)

Lap Belt Attachment


Enter value for force at failure or maximum tested force
ymax (N)
0
N/A

(>= 13000N)

Anti-submarine Belt Attachment


Enter value for force at failure or maximum tested force
ymax (N)
0
N/A

(>= 6500N)

Combined Lap Belt & Anti-submarine Belt Attachment

NO
NO
NO
NO

Enter value for force at failure or maximum tested force


ymax (N)
0
N/A

(>= 19500N)

Shoulder Harness Bar Equivalency


Enter construction type
Material Property
Material type
Tubing Type
Material name /grade
Youngs Modulus, E
Yield strength, Pa
UTS, Pa
Yield strength, welded, Pa
UTS welded, Pa
Number of tubes
Tube OD, mm
Wall, mm

Baseline
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08

Your Tube
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08

1
25.4
2.4

1
25.4
2.4

0.0254
0.0024
1.16E-08
2.32E+03
173.4
5.29E+04
6.33E+04
3.12E+04
5.20E+04
1.33E+03
1.20E-02
7.98E+00

0.0254
0.0024
1.16E-08
2.32E+03
173.4
5.29E+04
6.33E+04
3.12E+04
5.20E+04
1.33E+03
1.20E-02
7.98E+00

Thickness of panel, mm
Thickness of core, mm
Thickness of skins, mm
Panel height,mm
OD, m
Wall, m
I, m^4
EI
Area, mm^2
Yield tensile strength, N
UTS, N
Yield tensile strength, N as welded
UTS, N as welded
Max load at mid span to give UTS for 1m long tube, N
Max deflection at baseline load for 1m long tube, m
Energy absorbed up to UTS, J

Tubing only
Your Composite Your Total
Carbon
N/A
2 ply
3.21E+10
2.26E+08
2.26E+08
N/A
N/A

22
20
1
300

Tubing Only

1.16E-08
2.32E+03
173.4
5.29E+04
6.33E+04
3.12E+04
5.20E+04
1.33E+03
1.20E-02
7.98E+00

100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0

2013 FSAETM SES - MONOCOQUE IA ATTACHMENTS


University Name

Car No.(s) & Event(s)

If you have a monocoque chassis enter your proof of equivalency to 4 Grade 8.8 M8 fasteners in the cells below.

2013 FSAETM STRUCTURAL EQUIVALENCY SPREADSHEET - ACCUMULATOR ATTACHMENT


University Name

Car No.(s) & Event(s)

Please use this sheet to prove the mounting system for your accumulator complies with Rule EV3.4.2
Accumulator Mass (kg)
Horizontal Force (N)
Vertical Force (N)

0
0
0

Accumulator Protection
Enter construction type Tubing only

Material Property
Material type
Tubing Type
Material name /grade
Youngs Modulus, E
Yield strength, Pa
UTS, Pa
Yield strength, welded, Pa
UTS welded, Pa
Number of tubes
Tube OD, mm
Wall, mm
Thickness of panel, mm
Thickness of core, mm
Thickness of skins, mm
Panel height,mm
OD, m
Wall, m
I, m^4
EI
Area, mm^2
Yield tensile strength, N
UTS, N
Yield tensile strength, N as welded
UTS, N as welded
Max load at mid span to give UTS for 1m long tube, N
Max deflection at baseline load for 1m long tube, m
Energy absorbed up to UTS, J

Baseline
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08
3
25.4
1.6

Your Tube
type 1
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08

Your Tube
type 2
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08

3
0
25.4
25.4
1.6
1.6
Baseline design?
YES
N/A

0.0254
0.0254 No tubes
0.0016
0.0016
8.51E-09
8.51E-09
5.11E+03
5.11E+03
358.9
358.9
1.09E+05
1.09E+05
1.31E+05
1.31E+05
6.46E+04
6.46E+04
1.08E+05
1.08E+05
2.93E+03
2.93E+03
1.20E-02
1.20E-02
1.76E+01
1.76E+01
1.68E+03
1.70E+03
9.00E+99
If FEA is required for Composite structures then add this information below

ubing only
Your Tube
Your Tubes
type 3
Total
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08

Your
Composite Your Total
Carbon
NA
2 ply
3.21E+10
2.26E+08
2.26E+08
N/A
N/A

0
25.4
1.6
YES
N/A

25
22
1.5
300

No tubes
8.51E-09
5.11E+03
358.9
1.09E+05
1.31E+05
6.46E+04
1.08E+05
2.93E+03
1.20E-02
1.76E+01
9.00E+99

Tubing Only

8.51E-09
5.11E+03
358.9
1.09E+05
1.31E+05
6.46E+04
1.08E+05
2.93E+03
1.20E-02
1.76E+01

100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0

Tractive System Protection


Enter construction type

Material Property
Material type
Tubing Type
Material name /grade
Youngs Modulus, E
Yield strength, Pa
UTS, Pa
Yield strength, welded, Pa
UTS welded, Pa
Number of tubes
Tube OD, mm
Wall, mm
Thickness of panel, mm
Thickness of core, mm
Thickness of skins, mm
Panel height,mm
OD, m
Wall, m
I, m^4
EI
Area, mm^2
Yield tensile strength, N
UTS, N
Yield tensile strength, N as welded
UTS, N as welded
Max load at mid span to give UTS for 1m long tube, N
Max deflection at baseline load for 1m long tube, m
Energy absorbed up to UTS, J

Baseline
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08
3
25.4
1.25

Your Tube
type 1
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08

Tubing only
Your Tube
type 2
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08

3
0
25.4
25.4
1.25
1.25
Baseline design?
YES
N/A

0.0254
0.0254 No tubes
0.00125
0.00125
6.93E-09
6.93E-09
4.16E+03
4.16E+03
284.5
284.5
8.68E+04
8.68E+04
1.04E+05
1.04E+05
5.12E+04
5.12E+04
8.54E+04
8.54E+04
2.39E+03
2.39E+03
1.20E-02
1.20E-02
1.43E+01
1.43E+01
1.37E+03
1.39E+03
9.00E+99
If FEA is required for Composite structures then add this information below

ubing only
Your Tube
Your Tubes
type 3
Total
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08

Your
Composite Your Total
Carbon
NA
2 ply
3.21E+10
2.26E+08
2.26E+08
N/A
N/A

0
25.4
1.25
YES
N/A

25
22
1.5
300

No tubes
6.93E-09
4.16E+03
284.5
8.68E+04
1.04E+05
5.12E+04
8.54E+04
2.39E+03
1.20E-02
1.43E+01
9.00E+99

Tubing Only

6.93E-09
4.16E+03
284.5
8.68E+04
1.04E+05
5.12E+04
8.54E+04
2.39E+03
1.20E-02
1.43E+01

100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0

Welded Tube Insert Equivalency - required for all mandated tubes per T3.4 with drilled hole
If you have more than one type of insert please copy this tab
Material Property
Material type
Tube Shape
Material name /grade
Youngs Modulus, E
Yield strength, Pa
UTS, Pa
Yield strength, welded, Pa
UTS welded, Pa
Tube OD, mm
Wall, mm

Your Tube
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
N/A
N/A

Your Tube
+ Insert
Steel
N/A
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08

25.4
2.4

Your Tube
Your Tube
+ Insert
OD, m
0.0254
Wall, m
0.0024
I, m^4
1.1593E-008
0.00E+00
EI
2.32E+03
0.00E+00
0.0
Tube area, mm^2
173.4
0.0 NA
Insert area, mm^2
NA
0.0 NA
Yield tensile strength, N
5.29E+04
0.00E+00
0.0
UTS, N
6.33E+04
0.00E+00
0.0
Max load at mid span to give UTS for 1m long tube, N
1.33E+03
0.00E+00
0.0
Max deflection at baseline load for 1m long tube, m
1.20E-02
0.00E+00 999.0
Energy absorbed up to UTS, J
7.98E+00
0.00E+00
0.0
Note - the calculations above take account of the "as welded condition" strength reduction
Insert calculations or CAD screenshot proving tube + insert area and second moment
of area below. Use the "Additional Info" tab if more space is needed.

bes per T3.4 with drilled holes > 4mm dia.

rength reduction
nd moment

2013 FSAETM STRUCTURAL EQUIVALENCY SPREADSHEET - CONTINUATION TAB


University Name

Car No.(s) & Event(s)

Please use this sheet to include additional information required for your proof of equivalency that isn't covered by the
standard forms e.g. material receipts. This tab may be copied if one page isn't sufficient.

Anda mungkin juga menyukai