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QUALITY ASSURANCE PLAN

PRODUCT NAME : STONE WARE PIPES


Sl.
No

Component /
Material

Characteristics
Check

Category

Type of Check

Quantum of
Check

Reference
Documents

Acceptance
Norms

Format of
Record

Agency

Remarks

1.0 RAW MATERIALS CONTROL :


A

Clay

Salt

Quartz

Colour

Major

(i) Visual

1 sample per IS : 651/1992


lorry

IS : 651/1992

Manufacturer's
Registers &
Certificate

by Manufacturer

Verification of
record by 3rd
party I.A.

(II) Analysis

1 sample per IS : 651/1992


lorry

IS : 651/1992

Manufacturer's
Registers &
Certificate

by Manufacturer

Verification of
record by 3rd
party I.A.

(iii) Salt
Content

1 sample per IS : 651/1992


lorry

IS : 651/1992

Manufacturer's
Registers &
Certificate

by Manufacturer

Verification of
record by 3rd
party I.A.

Crystalline Structure Major

Visual

1 sample per IS : 651/1992


lorry

IS : 651/1992

Manufacturer's
Registers &
Certificate

by Manufacturer

Verification of
record by 3rd
party I.A.

Size

Major

Measurement

1 sample per IS : 651/1992


lorry

IS : 651/1992

Manufacturer's
Registers &
Certificate

by Manufacturer

Verification of
record by 3rd
party I.A.

Silica content

Major

Analysis

1 per Batch

IS : 651/1992

Manufacturer's
Registers &
Certificate

by Manufacturer

Verification of
record by 3rd
party I.A.

IS : 651/1992

322101932.xls

C:QAP.Pre-Str.pipe(7)

Sl.
No

Component /
Material

Characteristics
Check

Major

Analysis

1 per Batch

IS : 651/1992

IS : 651/1992

Manufacturer's
Registers &
Certificate

by Manufacturer

Verification of
record by 3rd
party I.A.

Burnt material
powder check

Major

Visual

1 per Batch

IS : 651/1992

IS : 651/1992

Manufacturer's
Registers &
Certificate

by Manufacturer

Verification of
record by 3rd
party I.A.

Size

Major

Saving

1 sample per IS : 651/1992


lorry

IS : 651/1992

Manufacturer's
Registers &
Certificate

by Manufacturer

Verification of
record by 3rd
party I.A.

Feldspar

Silica Potash

II

PROCESS CONTROL

Grogging

Acceptance
Norms

Format of
Record

Remarks

Quantum of
Check

Reference
Documents

Agency

Type of Check

Category

Mixing

Proportion of clay to Major


Grog

By weightment Continuous

Manufacturer
standards

80% Clay
20% Crog

Internal Records

by Manufacturer

Verification of
record by 3rd
party I.A.

Firing

Temprature

Temprature

Furnace
check for
every firing

Manufacturer
standards

Manufacturer
standards

Internal Records

by Manufacturer

Verification of
record by 3rd
party I.A.

Measurement

Samples as
per table 1.3
of IS
651:1992
Samples as
per table 1.3
of IS
651:1992
Samples as
per table 1.3
of IS
651:1992

As per IS
651/1992

IS 651/1992

Report

by Manufacturer IA

Verification of
record by 3rd
party I.A.

As per IS
651/1992

IS 651/1992

Report

by Manufacturer IA

Verification of
record by 3rd
party I.A.

As per IS
651/1992

IS 651/1992

Report

by Manufacturer IA

Verification of
record by 3rd
party I.A.

Major

2.0 FINAL INSPECTION AND TESTING :


A Dimensions
a) internal Dia
Major

b)Thickness of barel Major


& sockets

Measurement

c) Length of pipe

Measurement

Major

322101932.xls

C:QAP.Pre-Str.pipe(7)

Sl.
No

Component /
Material

Characteristics
Check
d) Strightness of
pipe

Category

Type of Check

Major

Measurement

Major

Visual

pressure
gauge and
leakage
tightness
Analysis

Acceptance
Norms

Format of
Record

Agency

Remarks

Quantum of
Check

Reference
Documents

Samples as
per table 1.3
of IS
651:1992
100% by
manufacturer

As per IS
651/1992

IS 651/1992

Report

by Manufacturer IA

Verification of
record by 3rd
party I.A.

As per IS
651/1992

IS 651/1992

Report

by Manufacturer IA

Verification of
record by 3rd
party I.A.

Samples as
per table 13
of IS
651:1992
Samples as
per table 13
of IS
651:1992

As per IS
651/1992

IS 651/1992

Report

by Manufacturer IA

Verification of
record by 3rd
party I.A.

As per IS
651/1992

IS 651/1992

Report

by Manufacturer IA

Verification of
record by 3rd
party I.A.

Surface defects

Hydralic Test

Water leakage

Major

Absorbtion test

Increase in size

Major

Test for Acid


resiistance

Loss in Mass not


less than 0.25%

Major

Analysis as per Samples as


Annexure-A of per table 13
IS 651:1992
of IS
651:1992

As per IS
651/1992

IS 651/1992

Report

by Manufacturer IA

Verification of
record by 3rd
party I.A.

Test for Alkali


resistance

No pitting or
softening crack

Major

Analysis as per Samples as


Annexure-B of per table 13
IS 651:1992
of IS
651:1992

As per IS
651/1992

IS 651/1992

Report

by Manufacturer IA

Verification of
record by 3rd
party I.A.

Crushing
strength

Crushing strength to Major


with stand minimum
16 KW/M

Physical
testing as per
Annexure-C of
IS 651:1992

Samples as
per table 1.3
of IS
651:1992

As per IS
651/1992

IS 651/1992

Report

by Manufacturer IA

Verification of
record by 3rd
party I.A.

Marking

Visual

100% by
manufacturer

IS 651/1992

IS 651/1992

Report

by Manufacturer IA

Verification of
record by 3rd
party I.A.

Major

NOTE : 1. Copies of Internal record should be made available to Inspection Authority (I.A.) for scrutiny before commencement of inspection.
2. All measuring instruments and testing equipments shall be calibirated periodically and put up to IA for verification

322101932.xls

C:QAP.Pre-Str.pipe(7)