Control
Service interface
Contents:
Ref.
Q.ty
1
1
1
1
1
Description
Service interface
Flat cable extension
J4 connector
Service interface manual
Suit-case
GENERAL LEGEND
Each of the following drawings is replaced in the whole document by the
corresponding explanation:
Start/stop button
Return key
Down arrow
Up arrow
DELTA T. Example: temperature difference between entering
and leaving heat exchanger temperatures
Means character is flashing
TABLE OF CONTENTS
1 - SAFETY CONSIDERATIONS .................................................................................................................................................. 4
1.1 - General ................................................................................................................................................................................. 4
1.2 - Avoid electrocution .............................................................................................................................................................. 4
2 - GENERAL DESCRIPTION ...................................................................................................................................................... 4
2.1 - Service interface ................................................................................................................................................................... 4
2.2 - Pro-Dialog ............................................................................................................................................................................ 4
2.2 - Abbreviations used ............................................................................................................................................................... 4
3 - INTERFACE CONNECTION ................................................................................................................................................... 5
3.1 - Functions ON/OFF, cooling/heating and dual set-point ....................................................................................................... 5
4 - SETTING UP PRO-DIALOG PLUS CONTROL ................................................................................................................... 6
4.1 - Service interface general features ......................................................................................................................................... 6
4.2 - Unit start/stop control ........................................................................................................................................................... 7
4.2.1 - Description ................................................................................................................................................................... 7
4.3 - Menus ................................................................................................................................................................................... 7
4.3.1 - Selecting a menu .......................................................................................................................................................... 7
4.3.2 - Selecting a menu item .................................................................................................................................................. 7
4.3.3 - Modifying the value of a parameter/access to a sub-menu .......................................................................................... 7
4.3.4 - Expand display ............................................................................................................................................................. 8
4.3.5 - Description of the Information menu......................................................................................................................... 11
4.3.6 - Description of the Temperatures menu ...................................................................................................................... 12
4.3.7 - Description of the Pressures menu............................................................................................................................. 12
4.3.8 - Description of the Setpoints menu ............................................................................................................................. 13
4.3.9 - Description of the Inputs menu .................................................................................................................................. 13
4.3.10 - Description of the Outputs/Tests menu ................................................................................................................... 14
4.3.10.1 - General ......................................................................................................................................................... 14
4.3.10.2 - Menu description ......................................................................................................................................... 14
4.3.10.3 - Manual tests ................................................................................................................................................. 14
4.3.10.4 - Automatic tests ............................................................................................................................................ 14
4.3.11 - Description of the configuration menu .................................................................................................................... 15
4.3.11.1 - General ......................................................................................................................................................... 15
4.3.11.2 - Password ...................................................................................................................................................... 15
4.3.11.3 - Description of the User 1 configuration sub-menu ...................................................................................... 17
4.3.11.4 - Description of the User 2 configuration sub-menu ...................................................................................... 17
4.3.11.5 - Description of the Date and Time configuration sub-menu ........................................................................ 18
4.3.11.6 - Description of the Time Schedules sub-menus ........................................................................................... 18
4.3.11.7 - Description of the Holidays sub-menus ....................................................................................................... 19
4.3.11.8 - Description of the Broadcast sub-menu ....................................................................................................... 19
4.3.12 - Description of the Alarms menu .............................................................................................................................. 20
4.3.13 - Description of the Alarms History menu ................................................................................................................. 20
4.3.14 - Runtime menu description ....................................................................................................................................... 20
4.3.14.1 - Description of the Runtimes 1 menu ........................................................................................................... 20
4.3.14.2 - Maintenance menu description .................................................................................................................... 20
5 - PRO-DIALOG PLUS CONTROL OPERATION ................................................................................................................. 21
5.1 - Heating/cooling operation .................................................................................................................................................. 22
5.1.1 - General ....................................................................................................................................................................... 22
5.2 - Evaporator water pump control .......................................................................................................................................... 22
5.3 - Evaporator heater control (option) ..................................................................................................................................... 22
5.4 - Control point ....................................................................................................................................................................... 22
5.4.1 - Active setpoint ........................................................................................................................................................... 22
5.4.2 - Reset........................................................................................................................................................................... 23
5.5 - Demand limit ...................................................................................................................................................................... 23
5.6 - Night mode ......................................................................................................................................................................... 23
5.7 - Capacity control .................................................................................................................................................................. 23
5.8 - Head pressure control ......................................................................................................................................................... 23
5.9 - Defrost function .................................................................................................................................................................. 24
5.10 - Additional electric heater stage control ............................................................................................................................ 24
5.11 - Control of a boiler ............................................................................................................................................................ 24
5.12 - Controlling Pro-Dialog Plus units with a System Manager ............................................................................................. 24
6 - DIAGNOSTICS - TROUBLESHOOTING ............................................................................................................................ 24
6.1 - General ............................................................................................................................................................................... 24
6.2 - Displaying alarms ............................................................................................................................................................... 24
6.3 - Resetting alarms ................................................................................................................................................................. 24
6.4 - Alarm codes ........................................................................................................................................................................ 25
1 - SAFETY CONSIDERATIONS
2 - GENERAL DESCRIPTION
1.1 - General
Diagnostic
Parameters' configuration
Note: ON/OFF, COOL/HEAT and dual set-point functions are
not available on the service interface.
2.2 - Pro-Dialog
Pro-Dialog is a system for controlling single circuit 30RA aircooled liquid chillers or air-to-water 30RH heat pumps. ProDialog controls compressor start-up needed to maintain the
desired heat exchanger entering or leaving water temperature. In
cooling mode it controls the operation of the fans to maintain the
correct condensing pressure. For heat pump units it controls
and optimises the defrost cycles in order to minimize the
heating capacity reduction. Safety devices are constantly
monitored by Pro-Dialog to ensure their safe operation. ProDialog also gives access to a Quick Test program covering all
inputs and outputs.
All PRO-DIALOG Plus control can work in accordance with
two independent modes:
3 - INTERFACE CONNECTION
Fig. 1
J4 connector
Fig. 2
Cooling Set-point 1
Cooling Set-point 2
Heating Set-point 1
Heating Set-point 2
Fig. 3
SUMMARY INTERFACE
MENU BLOCK
Main interface
It gives access to all PRO-DIALOG PLUS data and operating
functions. It consists of:
MAIN INTERFACE
BUTTON
NAME
DESCRIPTION
Menu
Permits the selection of a main menu. Each main menu is represented by an icon. The icon is lit if active.
Up arrow
Permits scrolling through the menu items (in the two-digit display). If the modification mode is active this button authorises
increase of the value of any parameter.
Down arrow
Permits scrolling through the menu items (in the two-digit display). If the modification mode is active this button authorises
decrease of the value of any parameter.
Enter
Gives access to the modification mode, validates a modification or displays expanded item description.
Start/stop
Authorises start or stop of the chiller in local mode or modification of its operating type.
kPa
NAME
DESCRIPTION
INFORMATION menu
TEMPERATURES menu
PRESSURES menu
SETPOINTS menu
INPUTS menu
OUTPUTS/TESTS menu
Displays the status of the unit outputs and enables them to be tested.
CONFIGURATIONS menu
ALARMS menu
Displays the operating times and number of starts for the unit and the compressors.
kPa
4.3 - Menus
4.3.1 - Selecting a menu
The MENU button authorises you to select a menu from the 10
main menus that are available. Each time you press this button
one of the 10 LEDs lights up in turn alongside each of the
icons representing a main menu. The active menu is the one
against which the LED is lit. If a menu is empty then its LED is
not lit. To scroll quickly through the menus, hold the MENU
button down.
4.3.2 - Selecting a menu item
The up and down Arrow buttons let you scroll through the
menu items. Menu item numbers are displayed in the two-digit
display. The item number increases or decreases every time you
press the up or down Arrow button. The menu items that are not
in use or incompatible with the configuration are not displayed.
The value or status associated with the active item is displayed
in the four-digit display. To scroll quickly through the items,
hold the up or down Arrow button down.
The following example shows how to access item 3 in the
Pressures menu.
OPERATION
DESCRIPTION
CCN*
rEM*
Legend
*
Displayed if the configuration requires it.
MENU LED
ITEM NUMBER
2-DIGIT
DISPLAY
0
kPa
PRESS
BUTTON
0
Press one of the Arrow buttons
until the two-digit display shows 3
(item number 3).
1
kPa
PRESS BUTTON
Hold on the MENU button until the LED for SETPOINT lights.
MENU LED
ITEM NUMBER
2-DIGIT DISPLAY
ITEM VALUE
4-DIGIT DISPLAY
0
Press one of the Arrow buttons until the two-digit display shows 1
(item number 1- cooling setpoint 2).
The value for setpoint 2 is displayed in the four-digit display (6.0C in this
example).
6.0
Press the Enter button for more than 2 seconds to enable the value associated
with item 1 to be modified.
The Setpoint menu LED flashes indicating that modification mode is active.
6.0
Keep pressing the Down Arrow button until the value 5.7 is displayed in the fourdigit display. The Setpoint menu LED keeps flashing.
5.9
5.8
5.7
5.7
Press the Enter button again to validate the change. The new setpoint is 5.7C.
The Setpoint menu LED stops flashing, indicating that modification mode no
longer applies.
STATUS
USER 1
[USEr 1]
PRESSURES
SUB-SUB-SUB-MENUS
TEMPERATURES
USER 2
[USEr 2]
HOLIDAYS 4
[HoLidAy 4]
HOLIDAYS 5
[HoLidAy 5]
HOLIDAYS 6
[HoLidAy 7]
HOLIDAYS 7
[HoLidAy 7]
HOLIDAYS 8
[HoLidAy 8]
PERIOD 4
[PEriod 4]
PERIOD 5
[PEriod 5]
PERIOD 6
[PEriod 6]
PERIOD 7
[PEriod 7]
PERIOD 8
[PEriod 8]
PERIOD 4
[PEriod 4]
PERIOD 5
[PEriod 5]
PERIOD 6
[PEriod 6]
PERIOD 7
[PEriod 7]
PERIOD 8
[PEriod 8]
HOLIDAYS 16
[HoLidAy16]
HOLIDAYS 15
[HoLidAy15]
---
---
---
HOLIDAYS 3
[HoLidAy 3]
PERIOD 3
[PEriod 3]
HOLIDAYS 2
[HoLidAy 2]
PERIOD 2
[PEriod 2]
PERIOD 2
[PEriod 2]
PERIOD 3
[PEriod 3]
HOLIDAYS 1
[HoLidAy 1]
PERIOD 1
[PEriod 1]
HOLIDAYS
[HoLidAy]
PERIOD 1
[PEriod 1]
USER
[USEr]
OUTPUTS
SCHEDULE 2
[SCHEduLE 2]
INPUTS
SCHEDULE 1
[SCHEduLE 1]
SETPOINTS
HOUR + DATE
[dAtE]
ALARMS
BROADCAST
[brodCASt]
SUB-SUB-MENUS
SUB-MENUS
CONFIGURATION
MAIN MENUS
SERVICE 1
[SErviCE 1]
ALARMS HISTORY
SERVICE 2
[SErviCE 2]
SERVICE
[SErviCE]
HMS
[HMS]
FACTORY
[FACtorY]
MAINTENANCE
[MAintEnAnCE]
RUNTIME
[RuntiME]
ALARMS
MENU STRUCTURE
10
Chiller occupied
mode*
Minutes left
Cooling/heating
status*
Compressor
status
10
11
12
13
14
15
TEMP
Defrost
temperature
Saturated suction
temperature
Saturated
discharge
temperature
Outdoor temperature
Evaporator water
leaving temp.
Evaporator water
entering temp.
Legend
*
Displayed if the configuration requires it
** Displayed if the alarm exists
Not in use
Mode
STATUS
Default display
ITEM
PRESSURES
Suction
pressure
Discharge
pressure
SETPOINTS
INPUTS
Contact 5:
interlock status
Contact 4: CCN
mode select status
Contact 3:
dual setpoint
status
Contact 2: on/off/
heating/cooling*
Contact 1: on/off/
status
Heating setpoint 3*
Heating setpoint 2*
Heating setpoint 1*
Cooling setpoint 2
Cooling setpoint 1
OUTPUTS
CONFIG
Automatic
quick test
Status,
heater stages* # 2
Status,
heater
stages* # 1
Reversing
valve
Boiler status*
Alarm relays
ALARMS
Number of active
alarms/resets**
ALARMS HIST
RUNTIMES
Historic alarm
code 3**
SUB-MENU:
Active alarm code 2**
Factory Configuration
(FACtorY)
SUB-MENU:
Active alarm code 1**
Service Configuration
(SErviCE)
SUB-MENU: User
Configuration (USEr)
Water heat
exchanger + air heat
exchanger heater
status
Water pump 1
status*
Two-speed fan
status
Compressor
status
MENU
FORMAT
UNITS
DESCRIPTION
Automatic display mode. It cycles through the following displays:
nn.n
CCn
rEM
OFF
rEADY
dELAY
StOPPing
running
triPout
OvErridE
dEFrOSt
1:
Controlled water temperature: temperature of the water that the unit tries to maintain at the control point.
2:
3:
Unit status
Off: Unit is stopped and not authorised to start.
Ready: Unit is authorised to start
Delay: Unit is in delay at start-up. This delay is active after the unit has been switched on. The delay can be
configured in the User Configuration menu.
Stopping: Unit is currently stopping.
On: Unit is running or authorised to start.
Fault shutdown.
Limit: The operating conditions do not allow total unit operation.
Defrost: One circuit is in defrost mode.
4.
5.
6:
Alarm mode
Alarm: Unit is totally stopped because of failure.
Alert: Unit is in failure but not completely stopped.
OCCUPIEd
UNOCCUPIEd -
1 [1]
COOL
HEAT
BotH
ALArM
ALErt
nn
Active mode codes. Each active mode is displayed in turn. This Item is masked when nil. Pressing the enter button when a mode
code is displayed causes a character text expansion to be scrolled accross the four-digit display. See the description in the following
table
2 [2]
occu
unoc
Forc
nn.n
minutes Start-up delay. This item indicates the minutes left before the unit can be started. This delay at start-up is always active after the unit
has been switched on. The delay can be configured in the User Configuration 1 menu.
HEAt
COOL
both
Forc
Heating/cooling mode. This item indicates whether the unit is in cooling or heating. Displayed if the unit controls a boiler.
Heating
Cooling
Both: The unit operates in cooling (compressors) and heating (boiler). Only with HSM operation.
The value is displayed in turn with 'Forc' when the unit is in CCN control and if this variable if forced through CCN.
nnn
4 [2]
5 [2]
6 [2]
occu
unoc
Forc
7
nn.n
nn.n
Forc
nn.n
This item indicates the current unit occupied/unoccupied mode. Displayed if the CCN/clock board is installed.
Occupied
Unoccupied
The value is displayed in turn with 'Forc' when the unit is in CCN control and if this variable if forced through CCN.
Control point. This is the setpoint used by the controller to adjust the temperature of the leaving or entering water (according to
configuration).
Control point = active setpoint + reset. See section 5.4
The value is displayed in turn with 'Forc' when the unit is in CCN control and if this variable if forced through CCN.
Controlled water temperature. Water temperature that the unit tries to maintain at the control point.
Legend
1 This item is masked when nil.
2 This item is displayed in certain unit configurations only.
3 Access to this menu is read-only except for item 10 that can be forced when the unit is in Local operating type.
11
MODE NAME
DESCRIPTION
The delay at start-up operates after the unit has been switched on. If the delay has not expired, the mode is active.
The delay is configured in the User Configuration 1 menu.
In this mode, the unit uses the reset function to adjust the leaving water temperature setpoint. See section 5.4.
The water or air heat exchanger heater is active. See section 5.3.
The unit is stopped and the pump is started each day at 14.00 p.m. for two seconds. This function needs to be
configured in the User Configuration 1 menu. See section 5.2 & 4.3.11.4.
The night mode is active. Fan runs at low speed (if permitted by operating conditions) and unit capacity can be
limited. See section 4.3.11.4.
Protection for evaporator low suction temperature circuit is active. In this mode, circuit capacity is not authorised to
rise and the circuit can be unloaded.
10
Defrost
The unit is in heating mode, and the defrost sequence is active on the relevant circuit.
11
The unit is in heating mode and compressor start is not authorised, as the entering water temperature is below
10C.
12
The unit is in heating protection mode and hot gas discharge protection is active. In this mode, the circuit capacity
cannot increase, and the circuit may be unloaded or go into defrost mode.
13
The unit is in heating mode and low suction temperature protection is active. In this mode, circuit capacity is not
authorised to rise and the circuit can be unloaded or go into defrost mode.
14
Boiler active
The unit controls a boiler and this is operating. See section 5.10.
15
The unit controls additional electric heating stages, and these are operating. See section 5.10.
16
Unit in SM control
FORMAT
UNITS
COMMENTS
ITEM
FORMAT
UNITS
COMMENTS
nn.n
0 [1]
nnnn
kPa
Discharge pressure.
Relative pressure.
nn.n
1 [1]
nnn
kPa
Suction pressure.
Relative pressure.
nn.n
Outdoor temperature
nn.n
nn.n
5 [1]
nn.n
Legend
1 This item is displayed in certain unit configurations only
2 Access to this menu is read-only.
12
Legend
1
Access to this menu is read-only
FORMAT UNITS
RANGE
COMMENTS
nn.n
nn.n
nnn
This item lets you display and modify Heating setpoint 1*, only displayed for heat pumps.
3 [1]
nnn
This item lets you display and modify Heating setpoint 2*, only displayed for heat pumps.
4 [1]
nn.n
This item lets you display and modify Heating setpoint 3*, only displayed for heat pumps.
5 [1]
nn.n
6 [1]
nn.n
7 [1]
nn.n
8 [1]
nn.n
9 [1]
nn.n
10 [1]
nn.n
-16 to 16
1
2
*
**
R-410A
SETPOINT - C
R-410A
3.9
17.8
7.0
20.6
50.0
50.0
10.0
23.9
12.0
14.4
43.9
45.0
Zero
Full
-10 to 51.7 C
-10 to 51.7 C
Reset based on
Delta T
0 to 11.1 C
0 to 11.1 C
FORMAT
UNITS
COMMENTS
oPEn/CLoS
1 [1]
oPEn/CLoS
oPEn/CLoS
3 [1]
oPEn/CLoS
b1
13
FORMAT
b1
tESt
FAIL
Good
StoP
LOW
HIGH
tESt
2 [1]
On
OFF
tESt
FAIL
Good
Forc
UNITS
On
OFF
tESt
b1
tESt
DESCRIPTION
Compressor, command status
b1 = compressor
In test mode, the Arrow buttons display ON/OFF in succession, so as to force the status of the compressor outputs in turn.
During the test phase, power to the compressor is switched on for 10 seconds only. It is then not possible to restart the
compressor for a further 30 seconds. When the test is completed the following is displayed:
- Fail: displayed if the test has failed because the compressor was not started or run in reverse rotation.
- Good: displayed if test was successful
Two-speed fan status
Stop = fan is stopped
Low = fan is in low speed
High = fan is in high speed
Evaporator water pump command status. Not displayed if the unit does not control a pump.
On: pump is running
Stop: pump is stopped
Forc: this item is displayed only when the unit is stopped locally (LOFF). selecting this item authorises turning on the
pump with no delay and for an unlimited length of time. The pump will remain on until any button of the user interface is
pressed: it is then immediately stopped. If the unit is in CCN control, then the pump status is displayed in turn with "Forc"
if the pump status if forced through CCN.
During the test phase, power to the pump is switched on for 10 seconds only. When the test is completed the following is
displayed:
- Fail: displayed if the test has failed because the pump was not started
- Good: displayed if the test was successful
Water heat exchanger heater command status
See sections 5.3
Alarm output command status
b1 = alarm
In test mode, the Arrow buttons display ON and OFF in succession, so as to force each alarm output status in turn.
Boiler command status. Displayed if the unit controls a boiler. See section 5.11.
5 [1]
On
OFF
tESt
6 [1]
nnn
tESt
7 [1]
b1
tESt
4-way reversing cycle valve status. In test mode, the arrow keys successively display 01 and 10, in order to authorise the
test for each valve in turn.
b1 = valve
This item is only displayed for heat pump units.
8 [1]
b1b2
tESt
9 [1]
YES
no
tESt
Used for local interface test only. Lights or flashes all LEDs and blocks, so as to check that they are working properly.
10
Auto tESt
Automatic test. Selecting this item activates the automatic test function.
14
If a test fails, an error message and an error code are displayed. The automatic test procedure is interrupted.
When all tests have been completed, an end-of-test message
appears.
The table below describes the messages shown on the user
interface during the automatic test sequence.
TEXT
DESCRIPTION
DESCRIPTION
CONFIRMATION
yes
no
no
3, 4
no
5, 6
no
no
no
Test compressor
no
10
no
11
yes
12
yes
13
Air heat exchanger condensate heater test (dual-circuit heat pumps only)
yes
14
yes
15
Additional electric heating stage 1 activation (if unit controls electric heating stages)
yes
16
Additional electric heating stage 2 activation (if unit controls electric heating stages)
yes
17
yes
18
DESCRIPTION
1
2
3
4
8, 9, 10, 11, 12
13, 14, 15, 16, 17
18
19
20
21
22
23
24
25
26
27
28
15
Start-up delay*
DATE
[dAtE]*
SCHEDULE 2
HOLIDAYS
[ScHEduLE 2 MEnu]* [HOLidAy MEnu]*
BROADCAST
[BrodCASt]*
SUB-MENU:
Holidays 1 [HOLidAy 1]
SUB-MENU:
Holidays 2 [HOLidAy 2]
SUB-MENU:
Holidays 3 [HOLidAy 3]
SUB-MENU:
Holidays 4 [HOLidAy 4]
SUB-MENU:
Holidays 5 [HOLidAy 5]
SUB-MENU:
Holidays 6 [HOLidAy 6]
SUB-MENU:
Holidays 7 [HOLidAy 7]
SUB-MENU:
Holidays 8 [HOLidAy 8]
SUB-MENU:
Holidays 9 [HOLidAy 9]
SUB-MENU:
Holidays 10 [HOLidAy 10]
SUB-MENU:
Holidays 11 [HOLidAy 11]
SUB-MENU:
Holidays 12 [HOLidAy 12]
SUB-MENU:
Holidays 13 [HOLidAy 13]
SUB-MENU:
Holidays 14 [HOLidAy 14]
SUB-MENU:
Holidays 15 [HOLidAy 15]
SUB-MENU:
Holidays 16 [HOLidAy 16]
-
Broadcast acknowledger
selection
Broadcast activation
Return to previous
menu
SUB-MENU:
Start period hrs
SUB-MENU:
End period hrs
SUB-MENU:
Period 1 [PErIod 1]
SUB-MENU:
Period 2 [PErIod 2]
SUB-MENU:
Period 3 [PErIod 3]
SUB-MENU:
Period 4 [PErIod 4]
SUB-MENU:
Period 5 [PErIod 5]
SUB-MENU:
Period 6 [PErIod 6]
SUB-MENU:
Period 7 [PErIod 7]
SUB-MENU:
Period 8 [PErIod 8]
-
15
16
17
3
4
5
6
Return to previous
menu*
Periodic pump startup*
Night mode - start
hour*
Night mode - end
hour*
-
SCHEDULE 1
[ScHEduLE 1MEnu]*
Number clock 1*
Number clock 2*
13
Boiler selection
threshold
Electric heating stage
operating threshold
Electric heating
safety stage + threshold
Electric heating
stage operation schedule
Extended display
selection
Password for all user
configuration
Software version
number
-
14
7
8
9
10
11
12
CCN address *
CCN bus*
Outdoor temperature
broadcast bus
Outdoor temperature
broadcast element
Start month daylight
saving time
Start day daylight saving
time
Start hour daylight saving
time
Minutes to add
End month daylight saving
time
End day daylight saving
time
End hour daylight saving
time
Minutes to subtract
-
Legend:
*: only displayed if configuration requires.
: The holiday function is not activated if no holiday is configurated.
CONFIGURATION
USER
[USEr]
USER1
[USEr 1]
USER2
[USEr 2]
SCHEDULE 1
[SCHEduLE 1]*
PERIOD 1
PERIOD 2
PERIOD 3
SCHEDULE 2
[SCHEduLE 2]*
PERIOD 1
PERIOD 2
PERIOD 3
HOLIDAYS
[HOLIDAYS]*
HOLIDAY 1
HOLIDAY 2
HOLIDAY 3
PERIOD 4
PERIOD 4
HOLIDAY 4
PERIOD 5
PERIOD 5
HOLIDAY 5
PERIOD 6
PERIOD 6
HOLIDAY 6
PERIOD 7
PERIOD 8
PERIOD 7
PERIOD 8
HOLIDAY 7
HOLIDAY 8
...
...
...
HOLIDAY 15
HOLIDAY 16
16
HOUR + DATE
[dAtE]*
BROADCAST
[broAdCASE]*
Item
PERIOD 1 to 8
[PEriod X MEnu]*
Selection Monday
Selection Tuesday
Selection Wednesday
Selection Thursday
Selection Friday
Selection Saturday
Selection Sunday
10
Selection holidays
HOLIDAYS 1 to 16
[HoLidAy X MEnu]*
Legend
*: only displayed if configuration requires.
FORMAT
UNITS
DEFAULT
COMMENTS
USEr MEnu
1 to 15
min
Delay at start-up. This value is reinitialised after power-up or when both circuits are halted by local, remote or
CCN command. No compressor will be started up until this pause has expired. However, the evaporator pump
command will be activated immediately. The safety lockout loop will not be checked until the pause has expired.
2 [1]
0/1
Contact 3 select
0 = dual setpoint is activated through remote control
1 = dual setpoint is activated through programming operating time via CCN
Determines whether contact 3 is used for remote demand limit or dual setpoint control. For single-circuit units only.
0/1/2
4 [1]
0/1/2
YES/no
no
6 [1]
-15 to 0
-10
Boiler threshold. Outdoor air temperature limit; if the temperature is lower, the heat pump is stopped or only
the boiler is used for hot water production. Only for heat pumps controlling an additional boiler.
7 [1]
-5 to 21
Electric heating stage threshold. Maximum outdoor air temperature threshold for the use of electric heating
stages. Only for heat pumps, equipped with optional additional electric heating stages.
8 [1]
YES/no
no
Electric heating safety stage. In this configuration the last electric heating stage is only activated in the
safety mode (in case of a unit fault that prevents unit operation in heat pump mode). The other electric
heating stages operate normally. See section 5.10.
9 [1]
0 to 60
minutes
10
YES/no
yes
11
YES/no
no
12
nn.n
Electric heating stage operation schedule. Permits configuration of a start-up delay after unit start-up
during which the electric heater stages are not allowed to start.
Legend
1 This item shall be masked when not used.
2 Access to menu is read/write.
FORMAT
USEr 2 Menu
1[1]
YES/no
no
n1n2n3 n4
00:00 to 23:59
00:00
n1n2n3 n4
00:00 to 23:59
00:00
4 [1]
0 or 65 to 99
Schedule 1 clock number (for unit on/off schedule, see section 4.3.11.6).
0 = schedule in local operating mode
65 to 99 = schedule in CCN operating mode
5 [1]
0 or 65 to 99
Schedule 2 clock number (schedule for setpoint selection, see section 4.3.11.6).
0 = schedule in local operating mode
65 to 99 = schedule in CCN operating mode
6 [1]
1 to 239
7 [1]
0 to 239
UNITS
DEFAULT
COMMENTS
When selected this item authorises return to the previous menu.
Periodic pump quick-start of the water pump(s)
Yes = the pump is started periodically when the unit is manually stopped.
No = periodic pump start is disabled
When the unit is manually stopped (e.g. during the winter season) the pump is started each day at 14.00
hours for 2 seconds. If two pumps are available, pump #1 is started on odd days and pump #2 on even days.
Night control mode - start time*
Authorises entering the time of day at which the night control mode starts. During this period the fan runs at
low speed (to reduce fan noise) if permitted by operating conditions, and unit capacity is limited to the
maximum night values.
Night control mode - end time*
Authorises entering the time of day at which the night control mode ends.
Legend
*
n1n2 : hours (00 to 23). The first time the Enter button is continuously pressed, the first two characters in the 4-digit display flash so that hours can be adjusted.
n3n4 : minutes (00 to 59). Continuous pressing of the Enter key again causes the last two characters to flash so that minutes can be adjusted.
17
FORMAT
COMMENTS
dAtE MEnu
n1 n2n3 n4
00:00 to 23:59
2
Mon
tUe
uEd
tHu
FrI
SAt
Sun
3
n1 n2n3 n4
01:01 to 31:12
nnnn
18
COMMENTS
Period X Menu
n1n2 n3n4
00:00 to 24:00
n1n2 n3n4
00:00 to 24:00
Mo- 0 or Mo- 1
tu- 0 or tu- 1
UE-0 or UE- 1
tH- 0 or tH- 1
Fr-0 or Fr- 1
SA- 0 or SA- 1
Su- 0 or Su- 1
10
Ho- 0 or Ho- 1
Legend
*
n1n2 : hours (00 to 24). The first time the Enter button is continuously pressed,
the first two characters in the 4-digit display flash so that hours can be
adjusted.
n3n4 : minutes (00 to 59). Continuous pressing of the Enter key again causes
the last two characters to flash so that minutes can be adjusted.
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
P1:
P2:
P3:
P4:
P5:
P6:
P7:
P8:
FRI
P1
P1
P1
P2
P2
P3
P4
P4
P5
P2
P2
P3
P4
P4
P5
P2
P2
P3
P4
P4
P5
P2
P2
P3
P4
P4
P5
P2
P2
P3
P4
P4
P5
P2
P2
P3
P4
P4
P2
P2
P3
P4
P4
P2
P2
P3
P4
P4
P2
P2
P3
P4
P4
P2
P2
P3
P4
P4
P2
P2
P3
P3
P3
P3
P6
MON :
TUE :
WED :
THU :
FRI :
SAT :
SUN :
HOL :
Monday
Tuesday
Wednesday
Thursday
Friday
Saturday
Sunday
Public holidays
Occupied
Unoccupied
period
period
period
period
period
period
period
period
1,
2,
3,
4,
5,
6,
7,
8,
Starts at
Ends at
Active on
0h00,
7h00,
7h00,
7h00,
7h00,
20h00,
Not used in this
Not used in this
3h00,
18h00,
21h00,
17h00,
12h00,
21h00,
example
example
Monday
Monday and Tuesday
Wednesday
Thursday and Friday
Saturday
Public holidays
COMMENTS
HoLidAy X Sub-menu
0 to 12
0 to 31
0 to 99 days
FORMAT
COMMENTS
broAdCASt MEnu
YES/no
Determines whether or not the unit is a broadcast acknowledger when the unit is connected on a CCN network. There must be
only one broadcast acknowledger in a CCN.
Warning: if the unit operates in standalone mode (not CCN connected) this choice must be set to Yes if the holiday function is used
(see section 4.3.11.6) or if you want to configure the daylight saving time function.
YES/no
This item authorises enabling or disabling the Broadcast function. When it is set to Yes, the control will make a periodic
broadcast on the CCN. When it is set to No, the control is not the broadcaster and there is no need to configure the other choice in
this table. There must be only one broadcaster in a CCN and this item should not be configured if any other system element is
acting as broadcaster.
Warning: if the unit operates in standalone (not CCN connected) this choice must be set to Yes if the holiday function is used (see
section 4.3.11.6) or if you want to configure the daylight saving time function.
nnn
0 to 239
OAT Broadcaster bus number: it is the bus number of the system that has the outside air temperature sensor connected to it.
Used for CCN network function only.
nnn
0 to 230
OAT Broadcaster element number: it is the element number of the system element that has the outside air temperature sensor
connected to it. Used for CCN network function only.
nn
1 to 12
Daylight saving start month. In this mode you enter the month in which the broadcaster will adjust its time for the start of
daylight saving time.
nn
1 to 31
Daylight saving start day. In this mode you enter the day on which the broadcaster will adjust its time for the start of daylight
saving time.
n1n2 n3 n4
00:00 to 24:00
Authorises entering the hours and minutes for saving start. In this mode you enter the time of day when the broadcaster will
adjust its time for the start of daylight saving time.
n1n2 : hours (00 to 24). The first time the Enter button is continuously pressed, the first two characters in the 4-digit display flash so
that hours can be adjusted.
n3n4 : minutes (00 to 59). Continuous pressing of the Enter key again causes the last two characters to flash so that minutes can be
adjusted.
nnnn
1 to 1440 minutes
Daylight saving start minutes to add: number of minutes by which the broadcaster will adjust its time for the start of daylight
saving time.
nn
1 to 12
Daylight saving stop month. In this mode you enter the month in which the broadcaster will adjust its time for the end of
daylight saving time.
10
nn
1 to 31
Daylight saving stop day. In this mode you enter the day on which the broadcaster will adjust its time for the end of daylight
saving time.
11
n1n2 n3 n4
00:00 to 24:00
Authorises entering the hours and minutes for saving stop. In this mode you enter the time of day when the broadcaster
will adjust its time for the end of daylight saving time.
n1n2 : hours (00 to 24). The first time the Enter button is continuously pressed, the first two characters in the 4-digit display flash so
that hours can be adjusted.
n3n4 : minutes (00 to 59). Continuous pressing of the Enter key again causes the last two characters to flash so that minutes can be
adjusted.
12
nnnn
1 to 1440 minutes
Daylight saving start minutes to subtract: number of minutes by which the broadcaster will adjust its time for the end of
daylight saving time.
19
RUNTIMES 1
[runtiMES 1]
MAINTENANCE
[MAintEnAnCE]
ALARMS MENU
ITEM #
0 [1]
FORMAT
COMMENTS
X ALArM
rESEt ALArM
1 to 55
2 [1]
1 to 55
3 [1]
1 to 55
4 [1]
1 to 55
5 [1]
ITEM # FORMAT
1 to 55
COMMENTS
nnnn | M 10 | M100
hrs/10 or 100
2 [1]
nnnn | M 10 | M100
hrs/10 or 100
3 [1]
nnnn | M 10 | M100
hrs/10 or 100
nnnn | M 10 | M100
hrs/10 or 100
Compressor operating
hours*
nnnn | M 10 | M100
hrs/10 or 100
Machine starts*
nnnn | M 10 | M100
-/10 or 100
Compressor starts*
nnnn | M 10 | M100
-/10 or 100
nn
nn
10
nn
11
nn
UNITS
FORMAT
COMMENTS
1 [1]
1 to 55
12 [1]
nnnn | M 10 | M100
hrs/10 or 100
2 [1]
1 to 55
13 [1]
nnnn | M 10 | M100
hrs/10 or 100
3 [1]
1 to55
4 [1]
1 to 55
14 [1]
nnnn | M 10 | M100
hrs/10 or 100
5 [1]
1 to 55
6 [1]
1 to 55
7 [1]
1 to 55
8 [1]
1 to 55
9 [1]
1 to 55
10 [1]
1 to 55
NOTES
*
Certain values are divided by 10 or by 100, so that number of hours or startups of less then 10 are displayed as 0.
When the value is divided by 10 or by 100 it is displayed in turn with M 10 or
M100.
DESCRIPTION
1[1]
0 to 6,10
2[1]
ALErt
3[1]
nnn/ALErt
4[1]
nnn/ALErt
Legend
1 This item is masked when not used.
20
CHIL_S_S
Disabled
Enabled
onoff_sw
Open
Closed
Closed
Closed
-
chil_occ
state
Unoccupied
Unoccupied
Occupied
Occupied
Occupied
Occupied
Active
EMSTOP
Enabled
Disabled
Disabled
Disabled
Disabled
Alarm
shutdown
Yes
No
No
No
No
control
type
Remote
Remote
CCN
CCN
Remote
Remote
Remote
CCN
Unit
state
Off
Off
Off
Off
Off
Off
On
On
On
On
Note: When switching from one control type (Remote or CCN) to another control type or switching from heating to cooling or
vice-versa then, the unit shall do a transition through the OFF state before being allowed to start again. At this time, the
On to OFF delay is always applied.
21
5.1.1 - General
The heating/cooling selection applies to 30RA (liquid chillers)
units, controlling a boiler and to 30RH (heat pumps) units.
Heating/cooling control can be automatic or manual.
Parameters
status
hc_sw
HC_SEL
Open
Closed
Cooling
Heating
Both
Operating
mode
Cooling
Cooling
Heating
Cooling
Heating
Both
22
The control point represents the water temperature that the unit
must produce. The inlet water is controlled by default, but the
outlet water can also be controlled (requires a Service
configuration modification).
Control point = active setpoint + reset
5.4.1 - Active setpoint
Two setpoints can be selected as active in cooling mode and
three in heating mode. Usually, the second cooling setpoint is
used for unoccupied periods or for ice storage (brine unit). The
second setpoint in heating mode is used for unoccupied
periods, and the third heating setpoint is used for holiday
periods or public holidays. Depending on the current operations, the active setpoint can be selected by choosing the item
in the Information menu, with the users volt-free contacts,
with network commands or with the setpoint timer program
(schedule 2).
ACTIVE SETPOINT
Cooling
Occupied
Cooling setpoint 1
Cooling
Unoccupied
Cooling setpoint 2
Heating
Occupied
Heating setpoint 1
Heating
Unoccupied
Heating setpoint 2
Heating
Holiday
Heating setpoint 3
CONTROL CONTACT 3
SELECTION
CONTROL CONTACT 3
SCHEDULE 2 STATUS
ACTIVE SETPOINT
Cooling
Setpoint
Setpoint 1
Cooling setpoint 1
Cooling
Setpoint
Setpoint 2
Cooling setpoint 2
Cooling
Demand limit
Occupied
Cooling setpoint 1
Cooling
Demand limit
Unoccupied
Cooling setpoint 2
Heating
Setpoint
Setpoint 1
Heating setpoint 1
Heating
Setpoint
Setpoint 2
Heating setpoint 2
Heating
Demand limit
Occupied
Heating setpoint 1
Heating
Demand limit
Unoccupied
Heating setpoint 2
Heating
Demand limit
Holiday
Heating setpoint 3
5.4.2 - Reset
Reset means that the active setpoint is modified so that less
machine capacity is required (in cooling mode, the setpoint is
increased, in heating mode it is decreased). This modifica-tion is
in general a reaction to a drop in the load. For the PRO-DIALOG
control system, the source of the reset can be configured in the
User 1 configuration: it can be provided either by the outdoor
temperature (that gives a measure of the load trends for the
building) or by the return water tem-perature (delta T that gives
an average building load). In response to a drop in the outdoor
temperature or to a drop in delta T, the cooling setpoint is
normally reset upwards in order to optimise unit performance:
In both cases the reset parameters, i.e. slope, source and
maximum value, are configurable in the Setpoints menu (see
section 4.3.8). Reset is a linear function based on three
parameters.
100
% Building load
Reset value
D
B
C
0
10
3.0
20
5.0
23
6 - DIAGNOSTICS - TROUBLESHOOTING
6.1 - General
The PRO-DIALOG Plus control system has many fault tracing
aid functions. The local interface and its various menus give
access to all unit operating conditions. The test function makes
it possible to run a quick test of all devices on the unit. If an
operating fault is detected, an alarm is activated and an alarm
code is stored in the Alarm menu.
6.2 - Displaying alarms
24
ITEM NUMBER
ITEM VALUE
PRESS MENU
2-DIGIT DISPLAY 4-DIGIT DISPLAY BUTTON LED
2 ALArM
rESEt ALArM
Good
then, 2 AL
then, no ALArM
Description
Compressor fault
Leaving water temperature
probe fault
Entering water temperature
probe fault
Control
Alarm reset
action
method
Compressor stopped Manual
Unit stopped
Automatic
Unit stopped
Automatic
Unit stopped
Automatic
Unit stopped
Automatic
Unit stopped
Automatic
11
Unit stopped
Automatic
12
Additional CCN
clock/board fault
Unit stopped
13
14
15
16
21
22
23
24
25
26
31
32
33
Unit stopped
Automatic if the
board is
recognised again
Automatic/
Manual
Unit stopped
Manual
Unit stopped
Manual
Automatic/
Manual
Unit stopped
Unit stopped
Manual
Unit stopped
Automatic
Unit stopped
Automatic
Unit stopped
Automatic
Unit stopped
Automatic
Unit stopped
Unit stopped
The unit operates
in local mode
Unit stopped
Manual
Automatic
Automatic
Manual
Probable cause
Compressor overheated
Sensor out of range, probe wire interruption
or sensor fault
Sensor out of range, probe wire interruption
or sensor fault
Sensor out of range, probe wire interruption
or sensor fault
Sensor out of range, probe wire interruption
or sensor fault
Transducer out of range, incorrect transducer voltage
transducer wire interrupted or transducer fault
Transducer out of range, incorrect transducer voltage
transducer wire interrupted or transducer fault
Board defect
Lack of refrigerant in the circuit, blocked
refrigerant filter or low pressure transducer fault
Fan fault, coil obstructed, high outdoor
air temperature
The safety pressure switch has not been reset after
the last alarm, incorrect compressor connection
Low water flow rate entering or leaving
water probe fault
Low pressure transducer fault,
refrigerant filter blocked
or lack of refrigerant in the circuit
High pressure transducer fault
high air temperature,
high entering water temperature
Low water flow rate entering or leaving
water probe fault
Low pressure transducer fault, refrigerant filter
blocked or lack of refrigerant in the circuit
Entering water temperature too low,
entering or leaving water probe fault
Flowswitch tripped or fault, air in the water circuit
Network control
CCN bus wiring defect or
fault in the system
-
25
L010124H28 - 0900
The manufacturer reserves the right to change any product specifications without notice.
Printed in Italy