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Made in USA

Unilok
Tube
Fittings

www.sspfittings.com

QUALITY
INSTRUMENTATION
FITTINGS
Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

SSP Fittings Corp. / SSP Instrumentation

SSP Fittings Corp.


Table of Contents
How to Order ........................................ 3
Tube Fittings
Selection Guide ................................. 4-6
Unilok Tube Fittings
General Information ......................... 7-8
Interchangeability ................................. 8
Installation Instructions ........................ 9
Presetting Tool .................................... 10
Gageability ......................................... 10
Tube Fittings .................................. 11-47

Since its inception in 1926,


SSP has developed into an
internationally recognized
manufacturer of the highest
quality, machined products.
This successful U.S. corporations heritage of craftsmanship and business expertise
provide the foundation for an
instrumentation division
specializing in providing
alternatives in instrumentation
quality tube fittings.

Components ................................... 48-49


Selection Guide for Instrument
Fittings & Tubing .......................... 50-53
Safety Information .............................. 54
Warranty ............................................. 54

SSP Instrumentation
It takes a team of experts
working together to become a
recognized leader in the instrumentation tube fitting marketplace. SSP Instrumentation
combines the finest in manufacturing equipment and expertise
with state-of-the-art design
engineering, outstanding
quality assurance, superior
customer service, and an
efficient inventory distribution
system to accomplish the task.

Unilokis a registered trademark of SSP Fittings Corp.


Monelis a registered trademark of Inco Alloys International
Teflon& Vitonare registered trademarks of E.I. duPont de Nemours
Hastelloyis a registered trademark of Haynes International Inc.
Swagelokis a registered trademark of the Swagelok Co.

NOTICE: This publication is an uncontrolled copy of a


controlled document. SSP Instrumentation has made
every reasonable effort to insure the accuracy of the
information contained in this publication, and is not to
be held liable in any manner for any mistakes,
omissions, typographical and/or printing errors.

Tygonis a registered trademark of Norton Performance Plastics Corp.

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

How to Order Unilok Tube Fittings


Example: ISSU4MC2

ISS

Instrumentation
Material
Designator
(See Chart #1)

SSP Brand
Designator
U = Unilok

MC

For special application tees, a 3rd end connection


is required for a reduced size tube O.D. or a
differing type of end connection such as MNPT,
FNPT, etc. (See Chart #2)

CHART #3

Tube O.D.
(See Chart #2)

NOTES:
All Configurations: Only one size
indicator is necessary when all of the
connections are the same type and size.
Straights and Elbows: Specify the
largest tube end first followed by the
smaller tube end or differing type of
connection (MNPT, FNPT, etc.).
Tees and Crosses: Tees are described
by first sizing the run (1 to 2) and then
the branch (3). Crosses are described by
first sizing the run (1 to 2) and then the
branch (3 to 4). See Figure 1.

Type of Tube
Fitting
(See Chart #3)

CHART #1
Instrumentation
Material Designator
IB
ISS
ICS
IHC
IM
IN*
IPFA*
ITFE*
* Ferrules Only

CHART #2

Figure 1

1
2
3
Specials: SSP Instrumentation
manufactures a wide variety of special
application tube fittings. Contact your
local distributor for details regarding
availability of special tube fitting
configurations, materials and sizes.

2nd end connection is


required for a reduced
size tube O.D. or a
differing type of end
connection such as
MNPT, FNPT, etc. (See
Chart #2)

Material
Brass
316 Stainless Steel
Carbon Steel
Hastelloy C
Monel
Nylon
PFA Teflon
PTFE Teflon

Part # Size Designators

Size
Tube O.D. or MNPT,
Designator
FNPT Size*
1/16"
1
1/8"
2
3/16"
3
1/4"
4
5/16"
5
3/8"
6
1/2"
8
5/8"
10
3/4"
12
1"
16
* Tube O.D. expressed in sixteenths of an inch

Type of
Tube Fitting
ANA
ANBU
ANF
ANU
BFC
BMC
BR
BRU
BU
CP
CU
DA
DU
FA
FBT
FC
FCRT
FE
FRT
HBA
MA
MAST
MBT
MBTST
MC
MCBT
MCRS
MCRT
MCST
ME
MERT
MEST
M45E
M45EST
MPWC
MPWE
MRT
MRTST
OMC
OSC
P
PC
R
RPC
RU
TSWE
TSWU
U
UCS
UE
UT
BN
KN
N
TI

Description of Unilok
Tube Fitting Types
AN Adapter
AN Bulkhead Union
Female AN Adapter
AN Union
Bulkhead Female Connector
Bulkhead Male Connector
Bulkhead Reducer/Adapter
Bulkhead Reducing Union
Bulkhead Union
Cap
Calibration Union
Dielectric Adapter
Dielectric Union
Female Adapter
Female Branch Tee
Female Connector
Female Connector to ISO Tapered
Female Elbow
Female Run Tee
Hose Barb Adapter
Male Adapter
Male Adapter to Straight Thread Boss
Male Branch Tee
Male Branch Tee to Straight Thread Boss
Male Connector
Male Connector Bored Through
Male Connector to ISO Parallel
Male Connector to ISO Tapered
Male Connector to Straight Thread Boss
Male Elbow
Male Elbow to ISO Tapered
Male Elbow to Straight Thread Boss
Male 45 Elbow
Male 45 Elbow to Straight Thread Boss
Male Pipe Weld Connector
Male Pipe Weld Elbow
Male Run Tee
Male Run Tee to Straight Thread Boss
O-Ring Seal Male Pipe Connector
O-Ring Seal Straight Thread Connector
Plug
Port Connector
Reducer/Adapter
Reducing Port Connector
Reducing Union
Tube Socket Weld Elbow
Tube Socket Weld Union
Union
Union Cross
Union Elbow
Union Tee
COMPONENTS
Bulkhead Nut
Knurled Nut
Nut
Tube Insert

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

Unilok Tube Fittings Selection Guide


Tube to Male Pipe
Male Connector

MC

Male Connector to
ISO Parallel

11

13

Bulkhead Male
Connector

BMC

15

MCBT

19

34

FA

BFC

16

MERT

35

FE

Female Branch Tee

Female Run Tee

FBT

FRT

23

17

Male Branch Tee

15

MBT

18

Male Run Tee

MRT

18

20

Female Elbow

Female Adapter

14

MA

FC

Bulkhead Female
Connector

Male Elbow to
ISO Tapered

45 Male Elbow

M45E

12

Male Adapter

Male Elbow

ME

MCRS

Female Connector

Male Connector
Bored Through

Male Connector to
ISO Tapered

MCRT

Tube to Female Pipe

Our selection guide


makes it easy to
locate any fitting.
Simply turn to the
page designated in
the lower right hand
corner.

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

22

21

Unilok Tube Fittings Selection Guide


Tube Stub Connectors / Adapters

Tube to Tube Union


Union

Reducer/Adapter

Bulkhead Union

23

BU/BRU

24

Bulkhead Reducer/
Adapter

33

BR

Port Connector
Reducing Union

RU
Union Tee

UT

27

Union Cross

UCS

Reducing Port
Connector

Union Elbow

25

UE

PC

26

Reducing Union Tee

Male Adapter

RUT

MA

28

26

DA/DU

CU

29

RPC

36

36

Female Adapter

34

Calibration Union

Dielectric
Adapter / Union

32

FA

35

Hose Barb Adapter

38

HBA

37

Tube to Welded Systems


Tube Socket
Weld Union

TSWU

Tube Socket
Weld Elbow

30

TSWE

Male Pipe
Weld Connector

30

MPWC

Male Pipe
Weld Elbow

31

MPWE

31

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

Unilok Tube Fittings Selection Guide


Unilok to 37 Flare (AN)

AN Union

ANU

AN Bulkhead Union

39

ANBU

39

Female AN Adapter

ANF

40

AN Adapter

ANA

40

Cap and Plug

Tube to O-Ring Seal & Tube to SAE / MS


O-Ring Seal
Male Connector

OMC

42

O-Ring Seal
Straight Connector

Male Connector to
Male Elbow to
Straight Thread Boss Straight Thread Boss

Cap

OSC

MCST

CP

42

43

MEST

44

45 Male Elbow to
Male Branch Tee to
Male Run Tee to
Male Adapter to
Straight Thread Boss Straight Thread Boss Straight Thread Boss Straight Thread Boss

Plug

M45EST

44

MBTST

45

MRTST

45

MAST

46

Components

Nut

Ferrule

48

Knurled Nut

48

KN

Bulkhead Locknut

49

BN

Tube Insert

49

TI

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

49

47

47

Unilok Tube Fittings


DESIGN
Unilok tube fittings are designed
and manufactured to provide a
reliable, leak-proof connection
in instrumentation and process
tubing systems. Unilok tube
fittings consist of three precisely
machined components:
1) Body
2) Ferrule
3) Nut

The single ferrule design, with the


spring-like action of the ferrule
during make-up, compensates for
the variations in tubing materials,
hardness and thickness of the tube
wall to provide leak-tight connections in an extensive range of
applications.
Additionally, in fulfillment of the
design criteria, all Unilok components are manufactured with
extremely tight tolerances and
superior surface finishes under
rigorous quality control standards
to assure the optimum performance of each component part.
OPERATION
Through the critical interaction of
the precisely machined fitting
components with the process tube,
a leak-tight seal is achieved. The
simple geometric rotation of the
Unilok nut provides the axial
thrust necessary to coin the ferrule
to the outside diameter of the tube.
To eliminate any potential stress
on an existing system, the tube
fittings have been designed to not
transmit installation torque from
the tube fittings to the tubing.

During the rotary movement of


the nut, the internal surface of the
nut meets with the rear surface of
the ferrule to axially move the
ferrule forward into the angular
section of the fitting body. The
leading edge of the ferrule is
directed into the tube to begin the
required bowing action of the
ferrule.
Subsequently, the leading edge of
the ferrule locks on the outside
diameter of the tube to complete
the sealing action and secure the
tube within the fitting.
The resulting spring-like action
of the ferrule is designed to help
compensate for exposure to
system variables such as vibration,
pressure pulsation and thermal
expansion/contraction.
QUALITY
SSPs Quality System has been
certified to conform to the ISO
9001:2000 Quality Standard.
Achievement of this prestigious
status further confirms SSPs
continuing commitment to quality
which is reflected throughout the
company in its personnel, policies,
equipment, products and service.
In addition, all Unilok tube
fittings are manufactured to the
technical design specifications and
rigid quality control standards of
the SSP Instrumenatation Division.
Statistical Process Control
techniques are employed within
the manufacturing process to

supply timely, meaningful feedback to the production team.


Continual process monitoring and
equipment control provide the
necessary manufacturing quality
for Unilok instrumentation grade
tube fittings.
PACKAGING
Unilok tube fittings are individually bagged to assure the highest
levels of quality, safety and
cleanliness. The protective bags
eliminate contamination (tubing
burrs, dirt, etc.) from entering the
fitting prior to its use, and help to
retain the integrity of the factory
assembled body, nut, and ferrule.
As long as a Unilok tube fitting is
in its original protective bag, it is
identified as factory new, completely assembled and ready for
installation.

The individually bagged Unilok


tube fittings are packaged in
convenient, small-lot quantities
for easy procurement and handling.
Additionally, for efficient product
identification and storage, the
boxes are color-coded to the tube
fittings material of contstruction
and have pictorial labels which
include the part number, product
description and box quantity.

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

Unilok Tube Fittings


MATERIALS
316 STAINLESS STEEL
Unilok straight configuration tube
fittings are machined from tube
316 stainless steel cold-finished
bar stock in accordance with
ASTM A-276 and ASTM A-479.
Shaped bodies are machined from
close-grained 316 stainless steel
forgings in accordance with
ASTM A-182. All 316 stainless
steel Unilok components are heat
code traceable with certified
material test reports (CMTRs)
available.
BRASS
Unilok straight configuration tube
fittings are machined from CA360
and CA345 premium brass bar
stock in accordance with ASTM
B-16 and ASTM B-453. Shaped
bodies are machined from precision forgings of CA-377 brass in
accordance with ASTM B-124.
PRESSURE RATINGS.
Generally, Unilok tube fittings are
rated for pressures equal to the
maximum allowable working
pressures of the tubing recommended for use with the fittings.
However, it is important to note
that many specially designed
fittings, bored-through fittings and
fittings having AN, O-Seal and
SAE/MS integral ends may have
lower pressure ratings than that of
the tubing. (See SSPs Selection
Guide for Instrumentation
Fittings and Tubing on pages
50-53 or contact your local
Authorized Distributor for more
information regarding tubing and
fitting pressure ratings.)

TEMPERATURE FACTORS
Unilok tube fittings function
reliably in applications ranging
from cryogenic temperatures to
high temperature bake out with
the tube fitting material as the
limiting factor. It is important to
note that elevated temperatures
will reduce the maximum working
pressure capability of the tubing
system. (For more information
regarding the effects of temperature on tubing pressure ratings,
refer to Table 5 regarding temperature stress factors in SSPs
Selection Guide for Instrumentation Fittings and Tubing on
pages 50-53.)
GAGEABILITY
Unilok tube fittings are
designed, manufactured and
quality controlled to be gageable
for sufficient pull-up during intial
installation. See page 9 for
additional information.
INTERCHANGEABILITY
Unilok tube fittings are designed,
manufactured and quality controlled to be totally interchangeable with the Parker CPI brand
of tube fittings. Component by
component examination plainly
shows the two brands as completely component-intermixable.
The precision manufacturing of
both products to stringent tolerances under rigid quality control
procedures ensures the safety,
performance and reliability of
service whenever Unilok and
Parker CPI component parts are
mixed and used in accordance
with published installation and
service recommendations.

Additionally, Unilok tube fittings


are considered able to be functionally interchangeable with the
Swagelok brand of tube fitting.
Functionally interchangeable
allows for the use of a Unilok nut
and/or ferrule with a Swagelok
body, or a Swagelok nut and/or
ferrule system with a Unilok
body. The exceptional quality
characteristics of both product
lines assure complete product
performance whenever the two
brands are functionally interchanged.
LIFETIME WARRANTY
Unilok tube fittings are covered
by a published Lifetime Warranty
as printed on page 54.
TUBE SELECTION
Careful selection and specification
of tubing is essential to the
performance of a tubing system.
When choosing the appropriate
tubing material, size and wall
thickness, consideration must be
given to the systems environment, pressures, temperatures and
flows. (For more information on
tube selection, please refer to
SSPs Selection Guide for
Instrumentation Fittings and
Tubing on pages 50-53.)

Unilok
8

Swagelok is a registered trademark of the Swagelok Co.


CPI is a registered trademark of Parker Hannifin Co.
Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

CPI

Unilok Installation Instructions


INITIAL INSTALLATION
1. Unilok tube fittings come
individually bagged and completely assembled for immediate
use. There is no need for disassembly prior to use. Simply
remove the tube fitting from its
bag, insert the tube* until it
bottoms in the Unilok tube fitting
body and then hand tighten the
Unilok nut. (See Figure #1.)

Figure #3

1 - 1/4 turns for


sizes 1/4" - 1"

Back-Up
Wrench

2. While holding the fitting body


stable with a back-up wrench, use
a wrench to rotate the Unilok nut
to the fittings original installation
position (approximately 1/4 turn
from the hand-tight, snug position) then continue to tighten the
Unilok nut slightly. (See Figure #5.)
Figure #5

Figure #1
Only 3/4 of a
turn for sizes
1/16" - 3/16"

*Tubing ends should be cut as


straignt as possible with all O.D.
and I.D. burrs removed. Use of a
tubing cutter or guide blocks with
a hacksaw is recommended.
NOTE: For extreme system applications
using high pressures or requiring an
extra factor of safety, it may be desirable
to use a common makeup starting
point to alleviate the inherent variations
in tubing diameters. Installation should
begin from a snug position, which is
achieved by wrench tightening the Unilok
nut until the inserted tubing will not move
freely by hand (approximately 1/8 turn).
From this new snug starting point,
continue with the recommended installation instructions.

2. While holding the fitting body


stable with a back-up wrench,
scribe the nut for a reference point
and wrench tighten the nut 1-1/4
turns for sizes 1/4" - 1" and 3/4
turn for sizes 1/16"-3/16". (See
Figures #2 and #3.)
Figure #2

Back-Up
Wrench

Note: For all sizes, tighten plugs (P),


machined ferrule end of port connector
(PC) and the Unilok end of the Female
AN Adapter (ANF) only 1/4 of a turn.

REASSEMBLY
INSTRUCTIONS
1. To reassemble a Unilok tube
fitting connection, simply insert
the tubing with the previously
swaged ferrule and Unilok nut
into the fitting body until the
ferrule seats within the fitting
body, and then tighten the nut by
hand. (See Figure #4.)

From original
installation
position, tighten
slightly

Back-Up
Wrench

COMPONENT ASSEMBLY
Should individual component
assembly of a Unilok tube fitting
ever be required, careful attention
must be given to the proper
sequence and direction of the
Unilok components. (See Figure
#6.)
Figure #6

Nut

Figure #4
Ferrule

Body

NOTE: By following proper reassembly


procedures, Unilok tube fitting
connections may be disconnected
and reconnected repeatedly.

Back-Up
Wrench

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

Pre-setting Tool/Gap Gage


The Unilok pre-setting tool is
used to pre-set the ferrule on the
tubing for subsequent installation
in a fitting body. The pre-setting
tool can be especially helpful
when an installation must be made
in a tight space or hard-to-work
area. The pre-setting tool allows
the major portion of the installation work to occur in a more
favorable work setting with only
the completion of the installation
in the hard-to-work area.
PRE-SETTING
INSTRUCTIONS

Figure #8

4. Installation of the tubing, with


the pre-set Unilok ferrule and nut
in the appropriate fitting body, can
now be made by following the
standard reassembly instructions
from page 9. (See Figures #9A
and #9B.)
Figure #9A

1. Secure the pre-setting tool in a


vice.
2. Remove the protective nut, and
assemble the Unilok nut and
ferrule loosely to the pre-setting
tool. Insert the tubing through the
nut and ferrule until it bottoms in
the pre-setting tool, and then
follow the standard Unilok tube
fitting installation instructions
from page 9. (See Figures #7A
and #7B.)
Figure #7A

#7B

10

UNILOK GAP GAGE


INSTRUCTIONS
1. Follow proper installation
instructions (as supplied with the
fittings, or published in the
Unilok catalog).
2. After completion of the installation instructions and prior to
pressuring the system, choose the
proper size Gap Gage and try to
insert it between the fittings nut
and body hex. (See Figure #10.)

#9B

Figure #10
Back-Up
Wrench

NOTE: To extend the life of a presetting


tool, lubricate the tool with a lubricant
compatible with the systems tubing
material, environment and media. Also,
at times, an oversized or very soft tubing
may tend to stick in the pre-setting tool
after make up. To remove the tubing,
gently rock the tube back and forth.
Never turn the tube with pliers or another
tool, as such action may damage the
sealing surfaces.

GAGEABILITY

3. Loosen the nut and remove the


tubing with the pre-set Unilok
ferrule and nut from the presetting tool. (See Figure #8.)
Return the protective nut to the
pre-setting tool.

Unilok Gap Gages are designed


to identify for the installer or
inspector, prior to pressurizing a
system, that sufficient tightening
of the tube fitting has occurred.
Gageability provides additional
reliability for proper installation
and ultimate tube fitting safety
and performance.

Each Unilok tube fitting component is manufactured with utmost


precision to provide the optimum
performance interaction of the
components during assembly.
By maintaining such stringent
manufacturing tolerances, Unilok
tube fittings are considered
gageable for sufficient pull-up
during initial installation. The

No
additional
tightening
required.

Additional
tightening
required.

3. If the Gap Gage will not enter


between the fittings nut and body
hex, no additional tightening is
required.
4. If the Gap Gage will enter
between the fittings nut and body
nex, additional tightening is
required.
NOTE: Parker CPI Inspection Gauges
may also be utilized effectively with
Unilok tube fittings.

ORDERING INFORMATON
To order Unilok presetting tools
and gap gages, contact your
authorized SSP Instrumentation
distributor.

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

Tube to Male Pipe

MC

BODY HEX

NUT HEX

B-BODY
F

G T

P-PIPE
THREAD

D
C
A

Male Connector
Unilok
Part #
U1MC1
U1MC2
U1MC4
U2MC1
U2MC2
U2MC4
U2MC6
U2MC8
U3MC2
U3MC4
U4MC1
U4MC2
U4MC4
U4MC6
U4MC8
U4MC12
U5MC2
U5MC4
U5MC6
U6MC2
U6MC4
U6MC6
U6MC8
U6MC12
U8MC2
U8MC4
U8MC6
U8MC8
U8MC12
U8MC16
U10MC6
U10MC8
U10MC12
U12MC8
U12MC12
U12MC16
U14MC12
U14MC16
U16MC8
U16MC12
U16MC16

T
Tube
O.D.
1/16
1/16
1/16
1/8
1/8
1/8
1/8
1/8
3/16
3/16
1/4
1/4
1/4
1/4
1/4
1/4
5/16
5/16
5/16
3/8
3/8
3/8
3/8
3/8
1/2
1/2
1/2
1/2
1/2
1/2
5/8
5/8
5/8
3/4
3/4
3/4
7/8
7/8
1
1
1

P-NPT
MalePipe
Size
1/16
1/8
1/4
1/16
1/8
1/4
3/8
1/2
1/8
1/4
1/16
1/8
1/4
3/8
1/2
3/4
1/8
1/4
3/8
1/8
1/4
3/8
1/2
3/4
1/8
1/4
3/8
1/2
3/4
1
3/8
1/2
3/4
1/2
3/4
1
3/4
1
1/2
3/4
1

A
0.94
1.03
1.22
1.17
1.20
1.40
1.41
1.66
1.23
1.43
1.29
1.29
1.49
1.51
1.76
1.82
1.34
1.52
1.54
1.39
1.57
1.57
1.82
1.88
1.53
1.71
1.71
1.93
1.99
2.25
1.74
1.93
1.99
1.99
1.99
2.25
1.99
2.25
2.26
2.26
2.45

B
0.79
0.88
1.07
0.91
0.94
1.14
1.15
1.40
0.97
1.17
1.00
1.00
1.20
1.22
1.47
1.53
1.05
1.23
1.25
1.10
1.28
1.28
1.53
1.59
1.13
1.31
1.31
1.53
1.59
1.85
1.34
1.53
1.59
1.59
1.59
1.85
1.59
1.85
1.78
1.78
1.97

C
0.43
0.43
0.43
0.60
0.60
0.60
0.60
0.60
0.63
0.63
0.70
0.70
0.70
0.70
0.70
0.70
0.73
0.73
0.73
0.76
0.76
0.76
0.76
0.76
0.86
0.86
0.86
0.86
0.86
0.86
0.86
0.86
0.86
0.86
0.86
0.86
0.86
0.86
1.04
1.04
1.04

D
0.34
0.34
0.34
0.50
0.50
0.50
0.50
0.50
0.54
0.54
0.60
0.60
0.60
0.60
0.60
0.60
0.64
0.64
0.64
0.66
0.66
0.66
0.66
0.66
0.90
0.90
0.90
0.90
0.90
0.90
0.96
0.96
0.96
0.96
0.96
0.96
1.02
1.02
1.23
1.23
1.23

E
Minimum
Opening
0.05
0.05
0.05
0.09
0.09
0.09
0.09
0.09
0.12
0.12
0.11
0.19
0.19
0.19
0.19
0.19
0.19
0.25
0.25
0.19
0.28
0.28
0.28
0.28
0.19
0.28
0.38
0.41
0.41
0.41
0.38
0.47
0.50
0.47
0.62
0.62
0.62
0.72
0.47
0.62
0.88

F
Min.
0.38
0.38
0.56
0.38
0.38
0.56
0.56
0.75
0.38
0.56
0.38
0.38
0.56
0.56
0.75
0.75
0.38
0.56
0.56
0.38
0.56
0.56
0.75
0.75
0.38
0.56
0.56
0.75
0.75
0.94
0.56
0.75
0.75
0.75
0.75
0.94
0.75
0.94
0.75
0.75
0.94

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

G
5/16
5/16
5/16
7/16
7/16
7/16
7/16
7/16
1/2
1/2
9/16
9/16
9/16
9/16
9/16
9/16
5/8
5/8
5/8
11/16
11/16
11/16
11/16
11/16
7/8
7/8
7/8
7/8
7/8
7/8
1
1
1
1-1/8
1-1/8
1-1/8
1-1/4
1-1/4
1-1/2
1-1/2
1-1/2

H
5/16
7/16
9/16
7/16
7/16
9/16
11/16
7/8
7/16
9/16
1/2
1/2
9/16
11/16
7/8
11/16
9/16
9/16
11/16
5/8
5/8
1-1/16
7/8
11/16
13/16
13/16
13/16
7/8
1-1/16
1-3/8
15/16
15/16
1-1/16
1-1/16
1-1/16
1-3/8
1-3/16
1-3/8
1-3/8
1-3/8
1-3/8

11

Tube to Male Pipe

MCRS

B
F

E Hy

G T

D
C

Male Connector - ISO Parallel


Unilok
Part#
U2MCRS2
U2MCRS4
U2MCRS6
U4MCRS2
U4MCRS4
U4MCRS6
U4MCRS8
U6MCRS4
U6MCRS6
U6MCRS8
U8MCRS4
U8MCRS6
U8MCRS8
U12MCRS8
U12MCRS12
U16MCRS8
U16MCRS16

T
Tube
O.D.
1/8
1/8
1/8
1/4
1/4
1/4
1/4
3/8
3/8
3/8
1/2
1/2
1/2
3/4
3/4
1
1

P
ISO
Male Pipe
1/8
1/4
3/8
1/8
1/4
3/8
1/2
1/4
3/8
1/2
1/4
3/8
1/2
1/2
3/4
1/2
1

A
1.18
1.39
1.43
1.27
1.48
1.53
1.76
1.54
1.59
1.82
1.68
1.70
1.93
1.93
2.08
2.20
2.36

F
0.28
0.44
0.44
0.28
0.44
0.44
0.56
0.44
0.44
0.56
0.44
0.44
0.56
0.56
0.62
0.56
0.72

C
0.60
0.60
0.60
0.70
0.70
0.70
0.70
0.76
0.76
0.76
0.86
0.86
0.86
0.86
0.86
1.04
1.04

D
0.50
0.50
0.50
0.60
0.60
0.60
0.60
0.66
0.66
0.66
0.90
0.90
0.90
0.96
0.96
1.23
1.23

E
0.09
0.09
0.09
0.16
0.19
0.19
0.19
0.23
0.28
0.28
0.23
0.31
0.41
0.47
0.62
0.47
0.78

H
Body Hex
9/16
3/4
7/8
9/16
3/4
7/8
1-1/16
3/4
7/8
1-1/16
13/16
7/8
1-1/16
1-1/16
1-5/16
1-3/8
1-5/8

Hy
0.54
0.71
0.86
0.54
0.71
0.86
1.02
0.71
0.86
1.02
0.71
0.86
1.02
1.02
1.26
1.02
1.54

NOTE: RS threaded fittings conform to ISO (International Standards Organization) standards 228/1.
The standard gasket for RS fittings is a composite gasket. This gasket features a 300 series
stainless steel outer ring with a Buna inner ring bonded to it.

Unilok tube fittings are designed and


manufactured to provide safe, reliable
leak free tubing connections.

12

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

G
Nut Hex
7/16
7/16
7/16
9/16
9/16
9/16
9/16
11/16
11/16
11/16
7/8
7/8
7/8
1-1/8
1-1/8
1-1/2
1-1/2

B
Body
0.92
1.13
1.17
0.98
1.19
1.24
1.47
1.25
1.30
1.53
1.28
1.30
1.53
1.53
1.68
1.72
1.88

Tube to Male Pipe

B-BODY

MCRT

G T

D
C

P-PIPE
THREAD
A

Male Connector - ISO Tapered


Unilok Part#
U2MCRT2
U2MCRT4
U4MCRT2
U4MCRT4
U4MCRT6
U4MCRT8
U5MCRT2
U5MCRT4
U6MCRT2
U6MCRT4
U6MCRT6
U6MCRT8
U8MCRT4
U8MCRT6
U8MCRT8
U8MCRT12
U12MCRT12
U16MCRT16

T
Tube
O.D.
1/8
1/8
1/4
1/4
1/4
1/4
5/16
5/16
3/8
3/8
3/8
3/8
1/2
1/2
1/2
1/2
3/4
1

P
ISO
Male Pipe
1/8
1/4
1/8
1/4
3/8
1/2
1/8
1/4
1/8
1/4
3/8
1/2
1/4
3/8
1/2
3/4
3/4
1

A
1.20
1.40
1.29
1.49
1.51
1.76
1.34
1.52
1.39
1.57
1.57
1.82
1.71
1.71
1.93
1.99
1.99
2.45

F
0.38
0.56
0.38
0.56
0.56
0.75
0.38
0.56
0.38
0.56
0.56
0.75
0.56
0.56
0.75
0.75
0.75
0.94

C
0.60
0.60
0.70
0.70
0.70
0.70
0.73
0.73
0.76
0.76
0.76
0.76
0.86
0.86
0.86
0.86
0.86
1.04

D
0.50
0.50
0.60
0.60
0.60
0.60
0.64
0.64
0.66
0.66
0.66
0.66
0.90
0.90
0.90
0.90
0.96
1.23

E
Min.
Opening
0.09
0.09
0.19
0.19
0.19
0.19
0.19
0.25
0.19
0.28
0.28
0.28
0.28
0.38
0.41
0.41
0.62
0.88

H
Hex
Flat
7/16
9/16
1/2
9/16
11/16
7/8
9/16
9/16
5/8
5/8
11/16
7/8
13/16
13/16
7/8
1-1/16
1-1/16
1-3/8

G
Hex
Flat
7/16
7/16
9/16
9/16
9/16
9/16
5/8
5/8
11/16
11/16
11/16
11/16
7/8
7/8
7/8
7/8
1-1/8
1-1/2

B
Body
0.94
1.14
1.00
1.20
1.22
1.47
1.05
1.23
1.10
1.28
1.28
1.53
1.31
1.31
1.53
1.59
1.59
1.97

NOTE: RT threaded fittings conform to ISO (International Standards Organization) standards 7/1.

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

13

Tube to Male Pipe

MCBT

BODY HEX

NUT HEX
B-BODY

F
G T

P-PIPE
THREAD

C
A

Male Connector - Bored Through


Unilok
Part #
U1MCBT1
U1MCBT2
U2MCBT1
U2MCBT2
U2MCBT4
U3MCBT2
U3MCBT4
U4MCBT2
U4MCBT4
U4MCBT6
U4MCBT8
U5MCBT4
U6MCBT4
U6MCBT6
U6MCBT8
U8MCBT8
U10MCBT12
U12MCBT12
U16MCBT16

T
Tube
O.D.
1/16
1/16
1/8
1/8
1/8
3/16
3/16
1/4
1/4
1/4
1/4
5/16
3/8
3/8
3/8
1/2
5/8
3/4
1

P-NPT
Male Pipe
Size
1/16
1/8
1/16
1/8
1/4
1/8
1/4
1/8
1/4
3/8
1/2
1/4
1/4
3/8
1/2
1/2
3/4
3/4
1

A
0.98
1.07
1.18
1.21
1.41
1.25
1.45
1.29
1.49
1.51
1.76
1.54
1.59
1.59
1.84
1.97
2.01
2.01
2.46

B
0.79
0.88
0.91
0.94
1.14
0.97
1.17
1.00
1.20
1.22
1.47
1.23
1.28
1.28
1.53
1.53
1.59
1.59
1.97

C
0.47
0.47
0.61
0.61
0.61
0.65
0.65
0.70
0.70
0.70
0.70
0.75
0.78
0.78
0.78
0.90
0.88
0.88
1.05

F
Min.
0.38
0.38
0.38
0.38
0.56
0.38
0.56
0.38
0.56
0.56
0.75
0.56
0.56
0.56
0.75
0.75
0.75
0.75
0.94

G
5/16
5/16
7/16
7/16
7/16
1/2
1/2
9/16
9/16
9/16
9/16
5/8
11/16
11/16
11/16
7/8
1
1-1/8
1-1/2

H
5/16
7/16
7/16
7/16
9/16
7/16
9/16
1/2
9/16
11/16
7/8
9/16
5/8
11/16
7/8
7/8
1-1/16
1-1/16
1-3/8

Thermocouple Connector
To accommodate thermocouples and other sensing probes, the MCBT series of fittings has
been bored through to allow the thermocouple or sensor to extend beyond the end of the
fittings NPT thread.
Note: Pressure Ratings of bored through tube fittings are reduced.
For additional information on a specific fittings rating, contact the local distributor.

14

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

Tube to Male Pipe

BMC

BODY HEX
B-BODY
Hx-JAM NUT HEX

NUT HEX

G T

Bx

P-PIPE THREAD

Ax
A

Bulkhead Male Connector


T
P-NPT
tube Male Pipe
O.D.
Size
1/8
1/8
1/4
1/8
1/4
1/4
3/8
1/4
1/2
3/8
1/2
1/2

Unilok
Part #
U2BMC2
U4BMC2
U4BMC4
U6BMC4
U8BMC6
U8BMC8

A
1.83
1.95
2.10
2.26
2.49
2.71

Ax
1.23
1.32
1.32
1.45
1.65
1.65

B
1.57
1.66
1.81
1.97
2.09
2.31

Bx
0.97
1.03
1.03
1.16
1.25
1.25

D
0.50
0.60
0.60
0.66
0.90
0.90

E
Minimum
Opening
0.09
0.17
0.19
0.28
0.37
0.41

F
Min.
0.38
0.38
0.56
0.56
0.56
0.75

Maximum
Panel
Panel Hole
Thickness Drill Size
G
H
Hx
7/1 6
1/2
1/2
0.50
21/64
9/1 6
5/8
5/8
0.40
29/64
9/1 6
5/8
5/8
0.40
29/64
11/1 6
3/4
3/4
0.44
37/64
7/8 15/1 6 15/1 6
0.50
49/64
7/8 15/1 6 15/1 6
0.50
49/64

H-Wrench Pad

M45E

NUT
HEX

A
Bx

45
By
F

D
C
E

P- Pipe
Thread

45 Male Elbow
Unilok
Part #
U4M45E2
U4M45E4
U6M45E2
U6M45E4
U6M45E6
U8M45E6

T
Tube
O.D.
1/4
1/4
3/8
3/8
3/8
1/2

P-NPT
Male Pipe
Size
1/8
1/4
1/8
1/4
3/8
3/8

A
0.97
0.97
1.10
1.10
1.15
1.26

Bx
0.68
0.68
0.81
0.81
0.86
0.86

By
0.65
0.83
0.72
0.90
0.95
0.95

C
0.70
0.70
0.76
0.76
0.76
0.86

U
0.60
0.60
0.66
0.66
0.66
0.90

E
Minimum
Opening
0.17
0.19
0.19
0.28
0.28
0.38

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

F
Min.
0.38
0.56
0.38
0.56
0.56
0.56

G
9/16
9/16
11/16
11/16
11/16
7/8

H
9/16
9/16
5/8
5/8
3/4
13/16

15

Tube to Male Pipe

ME

H-WRENCH
PAD

NUT HEX
Bx

G T

By

D
F

C
P-PIPE THREAD
A

Male Elbow
Unilok
Part #
U1ME1
U1ME2
U2ME1
U2ME2
U2ME4
U3ME2
U3ME4
U4ME2
U4ME4
U4ME6
U4ME8
U5ME2
U5ME4
U5ME6
U6ME2
U6ME4
U6ME6
U6ME8
U6ME12
U8ME4
U8ME6
U8ME8
U8ME12
U10ME6
U10ME8
U10ME12
U12ME8
U12ME12
U14ME12
U16ME12
U16ME16

16

T
Tube
O.D.
1/16
1/16
1/8
1/8
1/8
3/16
3/16
1/4
1/4
1/4
1/4
5/16
5/16
5/16
3/8
3/8
3/8
3/8
3/8
1/2
1/2
1/2
1/2
5/8
5/8
5/8
3/4
3/4
7/8
1
1

P-NPT
Male Pipe
Size
1/16
1/8
1/16
1/8
1/4
1/8
1/4
1/8
1/4
3/8
1/2
1/8
1/4
3/8
1/8
1/4
3/8
1/2
3/4
1/4
3/8
1/2
3/4
3/8
1/2
3/4
1/2
3/4
3/4
3/4
1

A
0.75
0.75
0.93
0.93
0.97
1.00
1.00
1.06
1.06
1.17
1.25
1.13
1.13
1.20
1.20
1.20
1.23
1.31
1.46
1.42
1.42
1.42
1.57
1.50
1.50
1.57
1.57
1.57
1.76
1.93
1.93

Bx
0.60
0.60
0.67
0.67
0.71
0.74
0.74
0.77
0.77
0.88
0.96
0.84
0.84
0.91
0.91
0.91
0.94
1.02
1.17
1.02
1.02
1.02
1.17
1.10
1.10
1.17
1.17
1.17
1.36
1.45
1.45

By
0.70
0.70
0.70
0.70
0.92
0.74
0.92
0.74
0.92
1.03
1.30
0.78
0.96
1.03
0.82
1.00
1.03
1.30
1.45
1.11
1.11
1.30
1.45
1.19
1.38
1.45
1.45
1.45
1.64
1.64
1.83

C
0.43
0.43
0.60
0.60
0.60
0.63
0.63
0.70
0.70
0.70
0.70
0.73
0.73
0.73
0.76
0.76
0.76
0.76
0.76
0.86
0.86
0.86
0.86
0.86
0.86
0.86
0.86
0.86
0.86
1.04
1.04

U
0.34
0.34
0.50
0.50
0.50
0.54
0.54
0.60
0.60
0.60
0.60
0.64
0.64
0.64
0.66
0.66
0.66
0.66
0.66
0.90
0.90
0.90
0.90
0.96
0.96
0.96
0.96
0.96
1.02
1.23
1.23

E
Minimum
Opening
0.05
0.05
0.09
0.09
0.09
0.12
0.12
0.17
0.19
0.19
0.19
0.19
0.25
0.25
0.19
0.28
0.28
0.28
0.28
0.28
0.38
0.41
0.41
0.38
0.47
0.50
0.47
0.62
0.62
0.62
0.88

F
Min.
0.38
0.38
0.38
0.38
0.56
0.38
0.56
0.38
0.56
0.56
0.75
0.38
0.56
0.56
0.38
0.56
0.56
0.75
0.75
0.56
0.56
0.75
0.75
0.56
0.75
0.75
0.75
0.75
0.75
0.75
0.75

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

G
5/16
5/16
7/16
7/16
7/16
1/2
1/2
9/16
9/16
9/16
9/16
5/8
5/8
5/8
11/16
11/16
11/16
11/16
11/16
7/8
7/8
7/8
7/8
1
1
1
1-1/8
1-1/8
1-1/4
1-1/2
1-1/2

H
7/16
1/2
7/16
7/16
1/2
1/2
1/2
1/2
1/2
11/16
7/8
9/16
9/16
11/16
5/8
5/8
11/16
7/8
1-1/16
13/16
13/16
7/8
1-1/16
15/16
15/16
1-1/16
1-1/16
1-1/16
1-3/8
1-3/8
1-3/8

Tube to Male Pipe

MERT

Bx

G T

By

D
F

C
P-PIPE THREAD
A

Male Elbow - ISO Tapered


Unilok
Part#
U2MERT2
U4MERT2
U4MERT4
U4MERT6
U4MERT8
U5MERT4
U6MERT2
U6MERT4
U6MERT6
U6MERT8
U8MERT4
U8MERT6
U8MERT8

T
Tube
O.D.
1/8
1/4
1/4
1/4
1/4
5/16
3/8
3/8
3/8
3/8
1/2
1/2
1/2

P
ISO
Male Pipe
1/8
1/8
1/4
3/8
1/2
1/4
1/8
1/4
3/8
1/2
1/4
3/8
1/2

A
.093
1.06
1.06
1.17
1.25
1.13
1.20
1.20
1.23
1.31
1.42
1.42
1.42

F
0.38
0.38
0.56
0.56
0.75
0.56
0.38
0.56
0.56
0.75
0.56
0.56
0.75

C
0.60
0.70
0.70
0.70
0.70
0.73
0.76
0.76
0.76
0.76
0.86
0.86
0.86

D
0.50
0.60
0.60
0.60
0.60
0.64
0.66
0.66
0.66
0.66
0.90
0.90
0.90

E
H
Min.
Wrench
Opening
Pad
0.09
7/16
0.19
1/2
0.19
1/2
0.19
11/16
0.19
13/16
0.25
9/16
0.19
5/8
0.28
5/8
0.28
11/16
0.28
13/16
0.28
13/16
0.38
13/16
0.41
13/16

G
Hex
Flat
7/16
9/16
9/16
9/16
9/16
5/8
11/16
11/16
11/16
11/16
7/8
7/8
7/8

Bx
0.67
0.77
0.77
0.88
0.96
0.84
0.91
0.91
0.94
1.02
1.02
1.02
1.02

By
0.70
0.74
0.92
1.03
1.30
0.96
0.82
1.00
1.03
1.30
1.11
1.11
1.30

NOTE: RT threaded fittings conform to ISO (International Standards Organization) standards 7/1.

Always specify genuine Unilok tube fittings.

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

17

Tube to Male Pipe

NUT
HEX

B-BODY

MBT

Bx

Bx

T G

By

H-WRENCH
PAD
F

C
P-PIPE THREAD
Ax

Ax
A

Male Branch Tee


Unilok
Part #
U2MBT2
U2MBT4
U3MBT2
U4MBT2
U4MBT4
U5MBT2
U6MBT4
U6MBT6
U8MBT6
U8MBT8
U10MBT8
U12MBT12

T
Tube
O.D.
1/8
1/8
3/16
1/4
1/4
5/16
3/8
3/8
1/2
1/2
5/8
3/4

P-NPT
Male Pipe
Size
1/8
1/4
1/8
1/8
1/4
1/8
1/4
3/8
3/8
1/2
1/2
3/4

A
1.86
1.94
1.92
2.12
2.12
2.34
2.40
2.62
2.84
2.84
3.06
3.14

Ax
0.93
0.97
0.96
1.06
1.06
1.17
1.20
1.31
1.42
1.42
1.53
1.57

B
1.34
1.42
1.40
1.54
1.54
1.76
1.82
2.04
2.04
2.04
2.26
2.34

Bx
0.67
0.71
0.70
0.77
0.77
0.88
0.91
1.02
1.02
1.02
1.13
1.17

By
0.70
0.92
0.70
0.74
0.92
0.82
1.00
1.11
1.11
1.30
1.41
1.45

C
0.60
0.60
0.63
0.70
0.70
0.73
0.76
0.76
0.86
0.86
0.86
0.86

U
0.50
0.50
0.54
0.60
0.60
0.64
0.66
0.66
0.90
0.90
0.96
0.96

E
Minimum
Opening
0.09
0.09
0.12
0.17
0.17
0.19
0.28
0.28
0.38
0.41
0.47
0.62

F
Min.
0.38
0.56
0.38
0.38
0.56
0.38
0.56
0.56
0.56
0.75
0.75
0.75

G
7/16
7/16
1/2
9/16
9/16
5/8
11/16
11/16
7/8
7/8
1
1-1/8

H
7/16
9/16
7/16
1/2
9/16
5/8
5/8
13/16
13/16
7/8
1
1-1/16

B-BODY
NUT HEX

Bx

MRT
E

T
C

P-PIPE THREAD
Ax

H-WRENCH PAD

By

Ax
A

Male Run Tee


Unilok
Part #
U2MRT2
U2MRT4
U3MRT2
U4MRT2
U4MRT4
U5MRT2
U6MRT4
U6MRT6
U8MRT6
U8MRT8
U10MRT8
U12MRT12

18

T
Tube
O.D.
1/8
1/8
3/16
1/4
1/4
5/16
3/8
3/8
1/2
1/2
5/8
3/4

P-NPT
Male Pipe
Size
1/8
1/4
1/8
1/8
1/4
1/8
1/4
3/8
3/8
1/2
1/2
3/4

A
1.63
1.89
1.66
1.80
1.98
1.99
2.20
2.42
2.53
2.72
2.88
3.02

Ax
0.93
0.97
0.96
1.06
1.06
1.17
1.20
1.31
1.42
1.42
1.50
1.57

B
1.37
1.63
1.40
1.51
1.69
1.70
1.91
2.13
2.13
2.32
2.48
2.62

Bx
0.67
0.71
0.70
0.77
0.77
0.88
0.91
1.02
1.02
1.02
1.10
1.17

By
0.70
0.92
0.70
0.74
0.92
0.82
1.00
1.11
1.11
1.30
1.38
1.45

C
0.60
0.60
0.63
0.70
0.70
0.73
0.76
0.76
0.86
0.86
0.86
0.86

D
0.50
0.50
0.54
0.60
0.60
0.64
0.66
0.66
0.90
0.90
0.96
0.96

E
Minimum
Opening
0.09
0.09
0.12
0.17
0.19
0.19
0.28
0.28
0.38
0.41
0.47
0.62

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

F
Min.
0.38
0.56
0.38
0.38
0.56
0.38
0.56
0.56
0.56
0.75
0.75
0.75

G
7/16
7/16
1/2
9/16
9/16
5/8
11/16
11/16
7/8
7/8
1
1-1/8

H
7/16
9/16
7/16
1/2
9/16
5/8
5/8
13/16
13/16
7/8
1
1-1/16

Tube to Female Pipe

FC

BODY HEX

NUT HEX

B-BODY

G T

D
C

P-PIPE
THREAD
A

Female Connector
Unilok
Part #
U1FC1
U1FC2
U2FC2
U2FC4
U3FC2
U4FC2
U4FC4
U4FC6
U4FC8
U5FC2
U5FC4
U6FC2
U6FC4
U6FC6
U6FC8
U6FC12
U8FC4
U8FC6
U8FC8
U8FC12
U10FC6
U10FC8
U12FC8
U12FC12
U14FC12
U16FC12
U16FC16

T
Tube
O.D.
1/16
1/16
1/8
1/8
3/16
1/4
1/4
1/4
1/4
5/16
5/16
3/8
3/8
3/8
3/8
3/8
1/2
1/2
1/2
1/2
5/8
5/8
3/4
3/4
7/8
1
1

P-NPT
Female Pipe
Size
1/16
1/8
1/8
1/4
1/8
1/8
1/4
3/8
1/2
1/8
1/4
1/8
1/4
3/8
1/2
3/4
1/4
3/8
1/2
3/4
3/8
1/2
1/2
3/4
3/4
3/4
1

A
0.93
0.96
1.13
1.32
1.17
1.23
1.41
1.48
1.67
1.26
1.45
1.29
1.48
1.54
1.73
1.88
1.59
1.65
1.84
1.90
1.65
1.84
1.84
1.90
1.96
2.10
2.45

B
0.78
0.81
0.87
1.06
0.91
0.94
1.12
1.19
1.38
0.97
1.16
1.00
1.19
1.25
1.44
1.59
1.19
1.25
1.44
1.50
1.25
1.44
1.44
1.50
1.56
1.62
1.97

C
0.43
0.43
0.60
0.60
0.63
0.70
0.70
0.70
0.70
0.73
0.73
0.76
0.76
0.76
0.76
0.76
0.86
0.86
0.86
0.86
0.86
0.86
0.86
0.86
0.86
1.04
1.04

D
0.34
0.34
0.50
0.50
0.54
0.60
0.60
0.60
0.60
0.64
0.64
0.66
0.66
0.66
0.66
0.66
0.90
0.90
0.90
0.90
0.96
0.96
0.96
0.96
1.02
1.23
1.23

E
Minimum
Opening
0.05
0.05
0.09
0.09
0.12
0.19
0.19
0.19
0.19
0.25
0.25
0.28
0.28
0.28
0.28
0.28
0.41
0.41
0.41
0.41
0.50
0.50
0.62
0.62
0.72
0.88
0.88

G
5/16
5/16
7/16
7/16
1/2
9/16
9/16
9/16
9/16
5/8
5/8
11/16
11/16
11/16
11/16
11/16
7/8
7/8
7/8
7/8
1
1
1-1/8
1-1/8
1-1/4
1-1/2
1-1/2

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

H
7/16
9/16
9/16
3/4
9/16
9/16
3/4
7/8
1 1/16
9/16
3/4
5/8
3/4
7/8
1-1/16
1-5/16
13/16
7/8
1-1/16
1-5/16
1-5/16
1-1/16
1-1/16
1-5/16
1-5/16
1-3/8
1-5/8

19

Tube to Female Pipe

BFC

B-BODY

NUT HEX
D

Hx-JAM NUT HEX

G T

Bx
Ax

BODY
HEX

P-PIPE
THREAD

Bulkhead Female Connector


Unilok
Part #
U2BFC2
U4BFC2
U4BFC4
U6BFC4
U8BFC6
U8BFC8

T
Tube
O.D.
1/8
1/4
1/4
3/8
1/2
1/2

P-NPT
Female
Pipe
Size
1/8
1/8
1/4
1/4
3/8
1/2

A
1.76
1.85
2.04
2.17
2.43
2.62

Ax
1.23
1.32
1.32
1.45
1.65
1.65

B
1.50
1.56
1.75
1.88
2.03
2.22

Bx
0.97
1.03
1.03
1.16
1.25
1.25

D
0.50
0.60
0.60
0.66
0.90
0.90

E
Minimum
Opening
0.09
0.19
0.19
0.28
0.41
0.41

Maximum
Panel
Panel Hole
Thickness Drill Size
G
H
Hx
7/16
9/16
1/2
0.50
21/64
9/16
5/8
5/8
0.40
29/64
9/16
3/4
5/8
0.40
29/64
11/16
3/4
3/4
0.44
37/64
7/8
15/16 15/16
0.50
49/64
7/8 1-1/16 15/16
0.50
49/64

Unilok products are readily


available from factory authorized
distributors.

20

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

Tube to Female Pipe


A
B-BODY

H-WRENCH
PAD

Bx

FRT

P-PIPE
THREAD
E
C
Ax
D

T
G

NUT HEX
Ax

By

Female Run Tee


Unilok
Part #
U2FRT2
U4FRT2
U4FRT4
U6FRT4
U8FRT6
U8FRT8
U12FRT12

T
Tube
O.D.
1/8
1/4
1/4
3/8
1/2
1/2
3/4

P-NPT
Female
Pipe
Size
1/8
1/8
1/4
1/4
3/8
1/2
3/4

A
1.72
1.81
2.05
2.11
2.30
2.69
3.01

Ax
0.97
1.06
1.17
1.23
1.42
1.57
1.76

B
1.46
1.52
1.76
1.82
1.90
2.29
2.61

Bx
0.71
0.77
0.88
0.94
1.02
1.17
1.36

By
0.75
0.75
0.88
0.88
0.88
1.12
1.25

C
0.60
0.70
0.70
0.76
0.86
0.86
0.86

D
0.50
0.60
0.60
0.66
0.90
0.90
0.96

E
Minimum
Opening
0.09
0.19
0.19
0.28
0.41
0.41
0.62

G
7/16
9/16
9/16
11/16
7/8
7/8
1-1/8

H
9/16
9/16
3/4
3/4
7/8
1-1/16
1-3/8

See page 9 for the safe, simple


installation instructions for Unilok
tube fittings.

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

21

Tube to Female Pipe

NUT HEX

FE

Bx-BODY

G T

H-WRENCH
PAD

By

D
C
A

Female Elbow
Unilok
Part #
U2FE2
U2FE4
U3FE2
U4FE2
U4FE4
U4FE6
U4FE8
U5FE2
U5FE4
U6FE2
U6FE4
U6FE6
U6FE8
U8FE4
U8FE6
U8FE8
U10FE6
U10FE8
U12FE8
U12FE12
U14FE12
U16FE12
U16FE16

22

T
Tube
O.D.
1/8
1/8
3/16
1/4
1/4
1/4
1/4
5/16
5/16
3/8
3/8
3/8
3/8
1/2
1/2
1/2
5/8
5/8
3/4
3/4
7/8
1
1

P-NPT
Female
Pipe
Size
1/8
1/4
1/8
1/8
1/4
3/8
1/2
1/8
1/4
1/8
1/4
3/8
1/2
1/4
3/8
1/2
3/8
1/2
1/2
3/4
3/4
3/4
1

A
0.97
1.08
1.00
1.06
1.17
1.25
1.36
1.13
1.20
1.20
1.23
1.31
1.42
1.42
1.42
1.53
1.50
1.57
1.57
1.76
1.76
1.93
2.11

Bx
0.71
0.82
0.74
0.77
0.88
0.96
1.07
0.84
0.91
0.91
0.94
1.02
1.13
1.02
1.02
1.13
1.10
1.17
1.17
1.36
1.36
1.45
1.63

By
0.75
0.88
0.75
0.75
0.88
0.88
1.12
0.75
0.88
0.75
0.88
0.88
1.12
0.88
0.88
1.12
0.88
1.12
1.12
1.25
1.25
1.25
1.50

C
0.60
0.60
0.63
0.70
0.70
0.70
0.70
0.73
0.73
0.76
0.76
0.76
0.76
0.86
0.86
0.86
0.86
0.86
0.86
0.86
0.86
1.04
1.04

D
0.50
0.50
0.54
0.60
0.60
0.60
0.60
0.64
0.64
0.66
0.66
0.66
0.66
0.90
0.90
0.90
0.96
0.96
0.96
0.96
1.02
1.23
1.23

E
Minimum
Opening
0.09
0.09
0.12
0.19
0.19
0.19
0.19
0.25
0.25
0.28
0.28
0.28
0.28
0.41
0.41
0.41
0.50
0.50
0.62
0.62
0.72
0.88
0.88

G
7/16
7/16
1/2
9/16
9/16
9/16
9/16
5/8
5/8
11/16
11/16
11/16
11/16
7/8
7/8
7/8
1
1
1-1/8
1-1/8
1-1/4
1-1/2
1-1/2

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

H
1/2
11/16
1/2
1/2
11/16
7/8
1
9/16
11/16
5/8
11/16
7/8
1
13/16
7/8
1
15/16
1-1/16
1-1/16
1-3/8
1-3/8
1-3/8
1-5/8

P-PIPE
THREAD

Tube to Female Pipe / Tube to Tube Union

B-BODY

FBT

Bx

NUT HEX

Bx

By

D
H-WRENCH
PAD
P-PIPE THREAD
Ax

C
Ax
A

Female Branch Tee


Unilok
Part #
U2FBT2
U4FBT2
U4FBT4
U6FBT4
U8FBT4
U8FBT6
U8FBT8
U10FBT8
U12FBT12
U16FBT12
U16FBT16

T
Tube
O.D.
1/8
1/4
1/4
3/8
1/2
1/2
1/2
5/8
3/4
1
1

P-NPT
Female
Pipe Size
1/8
1/8
1/4
1/4
1/4
3/8
1/2
1/2
3/4
3/4
1

A
1.94
2.12
2.34
2.46
2.84
2.84
3.06
3.06
3.52
3.86
4.22

Ax
0.97
1.06
1.17
1.23
1.42
1.42
1.53
1.53
1.76
1.93
2.11

B
1.42
1.54
1.76
1.88
2.04
2.04
2.26
2.26
2.72
2.90
3.26

Bx
0.71
0.77
0.88
0.94
1.02
1.02
1.13
1.13
1.36
1.45
1.63

By
0.75
0.75
0.88
0.88
0.88
0.88
1.12
1.12
1.25
1.25
1.50

C
0.60
0.70
0.70
0.76
0.86
0.86
0.86
0.86
0.86
1.04
1.04

E
Minimum
Opening
0.09
0.19
0.19
0.28
0.41
0.41
0.41
0.50
0.62
0.88
0.88

D
0.50
0.60
0.60
0.66
0.90
0.90
0.90
0.96
0.96
1.23
1.23

G
7/16
9/16
9/16
11/16
7/8
7/8
7/8
1
1-1/8
1-1/2
1-1/2

B-BODY

H
9/16
9/16
3/4
3/4
13/16
7/8
1
1
1-3/8
1-3/8
1-5/8

NUT HEX

H-BODY HEX

GT

D
C

D
C
A

Union
Unilok
Part #
U1U
U2U
U3U
U4U
U5U
U6U
U8U
U10U
U12U
U14U
U16U

T
Tube
O.D.
1/16
1/8
3/16
1/4
5/16
3/8
1/2
5/8
3/4
7/8
1

A
0.99
1.40
1.47
1.61
1.69
1.77
2.02
2.05
2.11
2.17
2.55

B
0.69
0.88
0.95
1.03
1.11
1.19
1.22
1.25
1.31
1.37
1.59

C
0.43
0.60
0.63
0.70
0.73
0.76
0.86
0.86
0.86
0.86
1.04

D
0.34
0.50
0.54
0.60
0.64
0.66
0.90
0.96
0.96
1.02
1.23

E
Minimum
Opening
0.05
0.09
0.12
0.19
0.25
0.28
0.41
0.50
0.62
0.72
0.88

G
5/16
7/16
1/2
9/16
5/8
11/16
7/8
1
1-1/8
1-1/4
1-1/2

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

H
5/16
7/16
7/16
1/2
9/16
5/8
13/16
15/16
1-1/16
1-3/16
1-3/8

23

Tube to Tube Union

BU

NUT HEX

B-BODY
H-BODY HEX
Bx

G T

D
D

H-JAM NUT HEX

Ax
A

Bulkhead Union
Unilok
Part #
U1BU
U2BU
U3BU
U4BU
U5BU
U6BU
U8BU
U10BU
U12BU
U16BU

T
Tube
O.D.
1/1 6
1/8
3/16
1/4
5/16
3/8
1/2
5/8
3/4
1

A
1.24
2.02
2.11
2.27
2.39
2.45
2.80
2.86
3.11
3.77

Ax
0.68
1.23
1.26
1.32
1.41
1.45
1.65
1.68
1.87
2.26

B
0.94
1.50
1.59
1.69
1.81
1.87
2.00
2.06
2.31
2.81

Bx
0.53
0.97
1.00
1.03
1.12
1.16
1.25
1.28
1.47
1.78

C
0.43
0.60
0.63
0.70
0.73
0.76
0.86
0.86
0.86
1.04

D
0.34
0.50
0.54
0.60
0.64
0.66
0.90
0.96
0.96
1.23

E
Minimum
Opening
0.05
0.09
0.12
0.19
0.25
0.28
0.41
0.50
0.63
0.88

Maximum
Panel
Panel Hole
Thickness Drill Size
H
5/16
0.12
13/16
1/2
0.50
21/64
9/16
0.50
25/64
5/8
0.40
29/64
11/16
0.44
33/64
3/4
0.44
37/64
15/16
0.50
49/64
1-1/16
0.50
57/64
1-3/16
0.66
1-1/64
1-5/8
0.75
1-21/64

G
5/16
7/16
1/2
9/16
5/8
11/16
7/8
1
1-1/8
1-1/2

BRU

BBODY
HBODY HEX
Bx

G
N ut T
H ex

Tx

Gx
N ut
H ex

Dx

D
HxJAM
Nut Hex

Cx

Ax
A

Bulkhead Reducing Union


T
Tx
Unilok Tube Tube
Part #
O.D. O.D.
A
Ax
B
Bx
U4BRU2
1/4
1/8 2.17 1.32 1.62 1.03
U6BRU4
3/8
1/4 2.39 1.44 1.81 1.16
U8BRU4
1/2
1/4 2.63 1.65 1.94 1.25
U8BRU6
1/2
3/8 2.68 1.65 1.99 1.25

24

Cx
.60
.70
.70
.75

D
.60
.66
.90
.90

Dx
.50
.60
.60
.66

E
Minimum
Opening
.09
.19
.19
.19

G
9/16
11/16
7/8
7/8

Gx
7/16
9/16
9/16
11/16

H
5/8
3/4
15/16
15/16

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

Hx
5/8
3/4
15/16
15/16

Maximum
Panel
Panel
Hole
Thickness Drill Size
.40
29/64
.44
37/64
.50
49/64
.50
49/64

Tube to Tube Union

RU
NUT HEX

NUT HEX

B-BODY
H-BODY HEX

Tx Gx

Dx

D
C

Cx
A

Reducing Union
Unilok
Part #
U2RU1
U3RU1
U3RU2
U4RU1
U4RU2
U4RU3
U5RU2
U5RU4
U6RU1
U6RU2
U6RU4
U6RU5
U8RU2
U8RU4
U8RU6
U10RU6
U10RU8
U12RU4
U12RU6
U12RU8
U12RU10
U16RU8
U16RU12

T
Tube
O.D.
1/8
3/16
3/16
1/4
1/4
1/4
5/16
5/16
3/8
3/8
3/8
3/8
1/2
1/2
1/2
5/8
5/8
3/4
3/4
3/4
3/4
1
1

Tx
Tube
O.D.
1/16
1/16
1/8
1/16
1/8
3/16
1/8
1/4
1/16
1/8
1/4
5/16
1/8
1/4
3/8
3/8
1/2
1/4
3/8
1/2
5/8
1/2
3/4

A
1.22
1.27
1.44
1.35
1.52
1.55
1.57
1.66
1.44
1.61
1.70
1.74
1.78
1.85
1.91
1.94
2.05
1.94
2.00
2.11
2.11
2.49
2.47

B
0.81
0.86
0.92
0.91
0.97
1.00
1.02
1.08
1.00
1.06
1.12
1.16
1.12
1.16
1.22
1.25
1.25
1.25
1.31
1.31
1.31
1.61
1.59

C
0.60
0.63
0.63
0.70
0.70
0.70
0.73
0.73
0.76
0.76
0.76
0.76
0.86
0.86
0.86
0.86
0.86
0.86
0.86
0.86
0.86
1.04
1.04

Cx
0.43
0.43
0.60
0.43
0.60
0.63
0.60
0.70
0.43
0.60
0.70
0.73
0.60
0.70
0.76
0.76
0.86
0.70
0.76
0.86
0.86
0.86
0.86

D
0.50
0.54
0.54
0.60
0.60
0.60
0.64
0.64
0.66
0.66
0.66
0.66
0.90
0.90
0.90
0.96
0.96
0.96
0.96
0.96
0.96
1.23
1.23

Dx
0.34
0.34
0.50
0.34
0.50
0.54
0.50
0.60
0.34
0.50
0.60
0.64
0.50
0.60
0.66
0.66
0.90
0.60
0.66
0.90
0.96
0.90
0.96

E
Minimum
Opening
0.05
0.05
0.09
0.05
0.09
0.12
0.09
0.19
0.05
0.09
0.19
0.25
0.09
0.19
0.28
0.28
0.41
0.19
0.28
0.41
0.50
0.41
0.62

G
7/16
1/2
1/2
9/16
9/16
9/16
5/8
5/8
11/16
11/16
11/16
11/16
7/8
7/8
7/8
1
1
1-1/8
1-1/8
1-1/8
1-1/8
1-1/2
1-1/2

Gx
5/16
5/16
7/16
5/16
7/16
1/2
7/16
9/16
5/16
7/16
9/16
5/8
7/16
9/16
11/16
11/16
7/8
9/16
11/16
7/8
1
7/8
1-1/8

H
7/16
7/16
7/16
1/2
1/2
1/2
9/16
9/16
5/8
5/8
5/8
5/8
13/16
13/16
13/16
15/16
15/16
1-1/16
1-1/16
1-1/16
1-1/16
1-3/8
1-3/8

Safety and installation seminars are


available through the factory authorized
Unilok tube fittings distributor.

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

25

Tube to Tube Union


NUT HEX

H-WRENCH
PAD

UE
G T

E
Bx

D
A

Union Elbow
Unilok
Part #
U1UE
U2UE
U3UE
U4UE
U5UE
U6UE
U8UE
U10UE
U12UE
U14UE
U16UE

T
Tube
O.D.
1/16
1/8
3/16
1/4
5/16
3/8
1/2
5/8
3/4
7/8
1

A
0.70
0.88
1.00
1.06
1.13
1.20
1.42
1.50
1.57
1.76
1.93

Bx
0.55
0.62
0.74
0.77
0.84
0.91
1.02
1.10
1.17
1.36
1.45

C
0.43
0.60
0.63
0.70
0.73
0.76
0.86
0.86
0.86
0.86
1.04

D
0.34
0.50
0.54
0.60
0.64
0.66
0.90
0.96
0.96
1.02
1.23

E
Minimum
Opening
0.05
0.09
0.12
0.19
0.25
0.28
0.41
0.50
0.62
0.72
0.88

UCS

G
5/16
7/16
1/2
9/16
5/8
11/16
7/8
1
1-1/8
1-1/4
1-1/2

H
3/8
3/8
1/2
1/2
9/16
5/8
13/16
15/16
1-1/16
1-3/8
1-3/8

H-WRENCH
PAD
C

Ax

TG

Ax

NUT
HEX

Bx

B-BODY

Union Cross
Unilok
Part #
U2UCS
U4UCS
U5UCS
U6UCS
U8UCS
U12UCS
U16UCS

26

T
Tube
O.D.
1/8
1/4
5/1 6
3/8
1/2
3/4
1

A
1.76
2.12
2.34
2.40
2.84
3.14
3.86

Ax
0.88
1.06
1.17
1.20
1.42
1.57
1.93

B
1.24
1.54
1.76
1.82
2.04
2.34
2.90

Bx
0.62
0.77
0.88
0.91
1.02
1.17
1.45

C
0.60
0.70
0.73
0.76
0.86
0.86
1.04

D
0.50
0.60
0.64
0.66
0.90
0.96
1.23

E
Minimum
Opening
0.09
0.19
0.25
0.28
0.41
0.62
0.88

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

G
7/16
9/16
5/8
11/16
7/8
1-1/8
1-1/2

H
3/8
1/2
5/8
5/8
13/16
1-1/1 6
1-5/1 6

Tube to Tube Union


B-BODY

UT

Bx

NUT HEX
Bx

Bx
Ax

T G

D
C

T
H-WRENCH
PAD

Ax

Ax
A

Union Tee
Unilok
Part #
U1UT
U2UT
U3UT
U4UT
U5UT
U6UT
U8UT
U10UT
U12UT
U14UT
U16UT

T
Tube
O.D.
1/16
1/8
3/16
1/4
5/16
3/8
1/2
5/8
3/4
7/8
1

A
1.40
1.76
1.92
2.12
2.34
2.40
2.84
3.06
3.14
3.52
3.86

Ax
0.70
0.88
0.96
1.06
1.17
1.20
1.42
1.53
1.57
1.76
1.93

B
1.10
1.24
1.40
1.54
1.76
1.82
2.04
2.26
2.34
2.72
2.90

Bx
0.55
0.62
0.70
0.77
0.88
0.91
1.02
1.13
1.17
1.36
1.45

C
0.43
0.60
0.63
0.70
0.73
0.76
0.86
0.86
0.86
0.86
1.04

D
0.34
0.50
0.54
0.60
0.64
0.66
0.90
0.96
0.96
1.02
1.23

E
Minimum
Opening
0.05
0.09
0.12
0.19
0.25
0.28
0.41
0.50
0.62
0.72
0.88

G
5/16
7/16
1/2
9/16
5/8
11/16
7/8
1
1-1/8
1-1/4
1-1/2

H
3/8
3/8
7/16
1/2
5/8
5/8
13/16
1
1/16
1-3/8
1-3/8

Heat Exchanger Tee


Custom configuration, forged heat exchanger tees can be designed and manufactured by
SSP to customers specific design criteria. Additionally, heat exchanger tees may be
assembled by utilizing standard union tees (UT) combined with reducers that have been
bored through (RBT fittings) to allow the process tube to be inserted into and through the
jacketing tube.
Union Tee

Jacketing Tube

Process Tube

Bored Through
Reducer
Assembled Heat Exchanger Tee

Note: Pressure ratings of bored through fittings are reduced.


For additional information on a specific fittings rating, contact your local distributor.
Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

27

Tube to Tube Union

RUT

A
NUT HEX

B-BODY
Bx

Bx

T G
By
Ay

E
H-WRENCH
PAD

Cx

D
C

Dx
Tx
Gx
Ax

Ax
A

NUT HEX

B-BODY
Bx

By

G T

Tx Gx

Dx
Cx

Dx
Cx

Ay1
Cx1
Dx1
Tx1
Gx1

Ay
A

By1

D
C
H-WRENCH
PAD

Ax
Ay

TxGx
E

By
Ay

H-WRENCH
PAD

Ax

Cx
Dx

G T

Tx Gx

D
C

H-WRENCH
PAD

By

By

G T
Bx
Ax

B-BODY
Bx

NUT HEX

B-BODY
Bx

D
C

NUT HEX

Ax

Ay
A

Reducing Union Tee - Configuration A


T
Tx
Unilok
Tube Tube
Part #
O.D. O.D.
U6RUT64
3/8
1/4
U8RUT84
1/2
1/4
U8RUT86
1/2
3/8
U10RUT106
5/8
3/8
U12RUT126
3/4
3/8
U12RUT128
3/4
1/2
U16RUT166
1
3/8
U16RUT168
1
1/2
U16RUT1612
1
3/4

A
2.40
2.84
2.84
3.06
3.14
3.14
3.86
3.86
3.86

Ax
1.20
1.42
1.42
1.53
1.57
1.57
1.93
1.93
1.93

Ay
1.14
1.25
1.31
1.42
1.46
1.57
1.65
1.76
1.76

B
1.82
2.04
2.04
2.26
2.34
2.34
2.90
2.90
2.90

Bx
.91
1.02
1.02
1.13
1.17
1.17
1.45
1.45
1.45

By
0.85
0.96
1.02
1.13
1.17
1.17
1.36
1.36
1.36

C
0.76
0.86
0.86
0.86
0.86
0.86
1.04
1.04
1.04

Cx
0.70
0.70
0.76
0.76
0.76
0.86
0.76
0.90
0.86

D
0.66
0.90
0.90
0.96
0.96
0.96
1.23
1.23
1.23

Dx
0.60
0.60
0.66
0.66
0.66
0.90
0.66
0.86
0.96

E
0.19
0.19
0.28
0.28
0.28
0.41
0.28
0.41
0.62

G
11/16
7/8
7/8
1
1-1/8
1-1/8
1-1/2
1-1/2
1-1/2

Gx
9/16
9/16
11/16
11/16
11/16
7/8
1-1/16
7/8
1-1/8

C
0.76

Cx
0.70

D
0.66

Dx
0.60

E
G
Gx
0.19 11/16 9/16

C
0.86
0.86
0.86

Cx
0.76
0.76
0.76

D
0.90
0.96
0.96

Dx
0.66
0.66
0.66

E
0.28
0.28
0.28

H
5/8
13/1 6
13/1 6
1
1-1/16
1-1/16
1-3/8
1-3/8
1-3/8

Reducing Union Tee - Configuration B


Unilok
Part #
U6RUT46

T
Tx
Tube Tube
O.D. O.D.
3/8
1/4

A
2.34

Ax
1.20

Ay
1.14

B
1.76

Bx
0.91

By
0.85

H
5/8

Reducing Union Tee - Configuration C


Unilok
Part #
U8RUT66
U10RUT66
U12RUT66

T
Tx
Tube Tube
O.D. O.D.
1/2
3/8
5/8
3/8
3/4
3/8

A
2.73
2.95
3.03

Ax
1.42
1.53
1.57

Ay
1.31
1.42
1.46

B
2.04
2.26
2.34

Bx
1.02
1.13
1.17

By
1.02
1.13
1.17

G
7/8
1
1-1/8

Gx
H
11/16 13/1 6
11/16
1
11/16 1-1/16

Reducing Union Tee - Configuration D


Unilok
Part #
U10RUT86
U12RUT86
U16RUT126

28

T
Tx
Tx1
Tube Tube Tube
O.D. O.D. O.D.
A
Ax Ay
5/8
1/2
3/8 3.06 1.53 1.53
3/4
1/2
3/8 3.14 1.57 1.57
1
3/4
3/8 3.69 1.93 1.76

By
Ay1 B
Bx By1 C
Cx Cx1 D
Dx Dx1 E
G
Gx
1.42 2.26 1.13 1.13 0.86 0.86 0.76 0.96 0.90 0.66 0.28
1
7/8
1.46 2.34 1.17 1.17 0.86 0.86 0.76 0.96 0.90 0.66 0.28 1-1/16 7/8
1.66 2.81 1.45 1.36 1.04 0.86 0.76 1.33 0.96 0.66 0.28 1-3/8 1-1/8

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

Gx1
H
11/16
1
11/16 1-1/16
11/16 1-3/8

Tube to Tube Union

DA

Dielectric
Identification
Ring

T2

T1 E

G1

G2

Dielectric Adapter
The SSP Instrumentation Dielectric Adapter is supplied with pre-swaged 3/8" nut and ferrules. The dielectric connection has a captive 1/2" nut. Dielectric Stop Collar and assembly instructions are also supplied
with the adapter. By using 3/8" and 1/2" tube-ended SSP Instrumentation tube fittings with the adapter, a
wide range of dielectric fitting configurations can be built.
Unilok
Part #
U8DA6

T1
Tube End
3/8

T2
Tube End
1/2

L
2.08

E
0.30

G1
Hex
11/16

G2
Hex
7/8

DU
L

Dielectric Union
Dielectric fittings are designed to isolate monitoring and control instruments and equipment from
electrical current and voltages. Manufactured in 316 stainless steel with thermoplastic insulators, SSP
Instrumentations dielectric fittings provide high dielectric strength in applications up to 5,000 PSIG.
Typical applications for dielectric fittings are on impulse lines in natural gas pipeline monitoring stations.
For additional factory assembled configurations, contact your local distributor.
Unilok
Part #
U4DU
U6DU

L
(inches)
4.08
4.20

U8DU

4.79

U6DMC4

3.80

Materials and Technical Data


Body: 316 Stainless Steel
Insulator: Polyamide-imide
Pressure Rating: 5,000 PSIG
Temperature Rating: From -40F to +200F
Electrical Resistance: 1.0 x 10E7 Ohm at 70F (20C) at 10 VDC @ 50% relative
humidity; voltage breakdown resistance of 3,000 VDC.
Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

29

Tube to Welded Systems

TSWU

Tube Socket Weld Union


Unilok
Part #
U2TSWU2
U4TSWU4
U6TSWU6
U8TSWU8
U12TSWU12
U16TSWU16

T
Tube
O.D.
1/8
1/4
3/8
1/2
3/4
1

A
1.14
1.32
1.48
1.62
1.71
2.07

B
0.88
1.03
1.19
1.22
1.31
1.59

C
0.60
0.70
0.76
0.86
0.86
1.04

D
0.50
0.60
0.66
0.90
0.96
1.23

E
Minimum
Opening
0.09
0.19
0.28
0.41
0.62
0.88

F
0.34
0.41
0.47
0.47
0.47
0.56

TSWE

Fx
0.25
0.31
0.38
0.50
0.56
0.75

G
7/16
9/16
11/16
7/8
1-1/8
1-1/2

H
7/16
1/2
5/8
13/16
1-1/16
1-3/8

NUT HEX

A
Bx-BODY

G T

S
0.31
0.44
0.62
0.75
1.05
1.31

H-WRENCH
PAD

By

D
C

Fx

T
W

Tube Socket Weld Elbow


Unilok
Part #
U4TSWE4
U6TSWE6
U8TSWE8

T
Tube
O.D.
1/4
3/8
1/2

A
1.06
1.20
1.42

Bx
0.77
0.91
1.02

By
0.77
0.91
1.02

C
0.70
0.76
0.86

D
0.60
0.66
0.90

E
Minimum
Opening
0.19
0.28
0.41

Fx
0.31
0.38
0.50

G
9/16
11/16
7/8

H
1/2
11/16
7/8

W
0.500
0.620
0.810

Unilok tube fittings with weld ends allow weld system connection to tubing with the advantage of a leak
tight seal that can be disassembled in an otherwise permanently welded system. Weld ends conform to
ANSI B31.1 and B31.3 piping codes. Welding precautions: Prior to welding, remove the nut and ferrule.
To protect the fitting body threads and seat, cover with a plug or another nut. Position a suitable heat sink
to dissipate the heat. Insert the tube until bottomed in the socket, then back out approximately 1/16"
before welding.
Note: The welding of a bottomed tube may lead to stress-cracking of the weld. To hold the fitting in proper
alignment, tack weld the fitting in four places (90 apart) and then complete the weld. After welding,
remove the protective plug or nut and replace with the nut and ferrule for tube installation following the
instructions from page 9.

30

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

Tube to Welded Systems

MPWC

NUT
HEX

B
37.5o

G T

D
C

H-BODY HEX

Male Pipe Weld Connector


Unilok
Part #
U2MPWC2
U3MPWC2
U4MPWC2
U4MPWC4
U5MPWC2
U5MPWC4
U6MPWC4
U6MPWC6
U6MPWC8
U8MPWC6
U8MPWC8
U8MPWC12
U10MPWC8
U12MPWC12
U16MPWC16

T
Tube
O.D.
1/8
3/16
1/4
1/4
5/16
5/16
3/8
3/8
3/8
1/2
1/2
1/2
5/8
3/4
1

Male
Pipe Weld
Size
1/8
1/8
1/8
1/4
1/8
1/4
1/4
3/8
1/2
3/8
1/2
3/4
1/2
3/4
1

A
1.20
1.23
1.29
1.49
1.34
1.52
1.57
1.57
1.82
1.71
1.93
1.99
1.93
1.99
2.45

B
0.94
0.97
1.00
1.20
1.05
1.23
1.28
1.28
1.53
1.31
1.53
1.59
1.53
1.59
1.97

C
0.60
0.63
0.70
0.70
0.73
0.73
0.76
0.76
0.76
0.86
0.86
0.86
0.86
0.86
1.04

D
0.50
0.54
0.60
0.60
0.64
0.64
0.66
0.66
0.66
0.90
0.90
0.90
0.96
0.96
1.23

E
Minimum
Opening
0.09
0.12
0.19
0.19
0.20
0.25
0.28
0.28
0.28
0.41
0.41
0.41
0.50
0.62
0.86

F
0.38
0.38
0.38
0.56
0.38
0.56
0.56
0.56
0.75
0.56
0.75
0.75
0.75
0.75
0.94

G
H
S
7/16
7/16 0.405
1/2
7/16 0.405
9/16
1/2
0.405
9/16
9/16 0.540
5/8
9/16 0.405
5/8
9/16 0.540
11/16
5/8
0.540
11/16 11/16 0.675
11/16
7/8
0.840
7/8
13/16 0.675
7/8
7/8
0.840
7/8
1-1/16 1.050
1
15/16 0.840
1-1/8 1-1/16 1.050
1-1/2 1-3/8 1.315

MPWE

Male Pipe Weld Elbow


Unilok
Part #
U4MPWE2
U4MPWE4
U6MPWE4
U8MPWE8
U12MPWE12

T
Tube
O.D.
1/4
1/4
3/8
1/2
3/4

Male
Pipe Weld
Size
1/8
1/4
1/4
1/2
3/4

A
1.06
1.06
1.20
1.42
1.57

Bx
0.77
0.77
0.91
1.02
1.17

By
0.74
0.92
1.00
1.30
1.45

C
0.70
0.70
0.76
0.86
0.86

D
0.60
0.60
0.66
0.90
0.96

E
Minimum
Opening
0.19
0.19
0.28
0.41
0.62

F
0.38
0.56
0.56
0.75
0.75

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

G
9/16
9/16
11/16
7/8
1-1/8

H
1/2
1/2
5/8
7/8
1-1/16

S
0.405
0.540
0.540
0.840
1.050

31

Tube Stub Connectors / Adapters

BR

B-BODY
Bx
NUT HEX

H-BODY HEX

H-JAM NUT HEX

E T

GT

F
Ax
A

Bulkhead Reducer/Adapter
Unilok
Part #
U2BR2
U4BR4
U6BR6
U8BR8

T
Tube
O.D.
1/8
1/4
3/8
1/2

A
1.95
2.20
2.41
2.87

Ax
1.23
1.32
1.45
1.65

B
1.69
1.91
2.12
2.47

Bx
0.97
1.03
1.16
1.25

D
0.50
0.60
0.66
0.90

E
Minimum
Opening
0.06
0.11
0.24
0.33

F
0.53
0.62
0.69
0.91

G
7/16
9/16
11/16
7/8

Maximum
Panel
Thickness
H
1/2
0.50
5/8
0.40
3/4
0.44
15/16
0.50

Panel
Hole Drill
Size
21/64
29/64
37/64
49/64

Panel
Bulkhead Reducer/
Adapter
The Bulkhead Reducer/
Adapter tube fitting
provides the greatest
connection flexibility in
panel installations. The
Bulkhead Reducer/
Adapter can be used with
any proper size Unilok
tube fitting configuration to
meet the installer's special
requirements.

Female Elbow

Bulkhead Female Elbow

32

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

Tube Stub Connectors / Adapters

TUBE DIA. O.D.

NUT HEX

B-BODY

Tx

D
C

H-BODY
HEX
A

Reducer/Adapter*
Unilok
Part #
U1R2
U1R4
U2R1
U2R2
U2R3
U2R4
U2R6
U2R8
U3R2
U3R4
U4R2
U4R3
U4R4
U4R5
U4R6
U4R8
U4R10
U4R12
U5R6
U5R8
U6R4
U6R6
U6R8
U6R10
U6R12
U8R4
U8R6
U8R8
U8R10
U8R12
U8R16
U10R12
U10R14
U10R16
U12R8
U12R16

T
Tube
O.D.
1/16
1/16
1/8
1/8
1/8
1/8
1/8
1/8
3/16
3/16
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
5/16
5/16
3/8
3/8
3/8
3/8
3/8
1/2
1/2
1/2
1/2
1/2
1/2
5/8
5/8
5/8
3/4
3/4

Tx
O.D.
1/8
1/4
1/16
1/8
3/16
1/4
3/8
1/2
1/8
1/4
1/8
3/16
1/4
5/16
3/8
1/2
5/8
3/4
3/8
1/2
1/4
3/8
1/2
5/8
3/4
1/4
3/8
1/2
5/8
3/4
1
3/4
7/8
1
1/2
1

A
1.15
1.24
1.14
1.32
1.35
1.42
1.48
1.74
1.37
1.46
1.45
1.48
1.54
1.57
1.60
1.82
1.89
1.88
1.65
1.87
1.63
1.70
1.91
1.98
1.98
1.77
1.84
2.06
2.12
2.12
2.37
2.15
2.21
2.40
2.15
2.46

B
1.00
1.09
0.88
1.06
1.09
1.16
1.22
1.48
1.11
1.20
1.16
1.19
1.25
1.28
1.31
1.53
1.60
1.59
1.36
1.58
1.34
1.41
1.62
1.69
1.69
1.37
1.44
1.66
1.72
1.72
1.97
1.75
1.81
2.00
1.75
2.06

C
0.43
0.43
0.60
0.60
0.60
0.60
0.60
0.60
0.63
0.63
0.70
0.70
0.70
0.70
0.70
0.70
0.70
0.70
0.73
0.73
0.76
0.76
0.76
0.76
0.76
0.86
0.86
0.86
0.86
0.86
0.86
0.86
0.86
0.86
0.86
0.86

D
0.34
0.34
0.50
0.50
0.50
0.50
0.50
0.50
0.54
0.54
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.64
0.64
0.66
0.66
0.66
0.66
0.66
0.90
0.90
0.90
0.90
0.90
0.90
0.96
0.96
0.96
0.96
0.96

E
Minimum
Opening
0.06
0.11
0.02
0.06
0.08
0.11
0.24
0.33
0.06
0.11
0.06
0.08
0.11
0.18
0.24
0.33
0.42
0.51
0.24
0.33
0.15
0.24
0.33
0.42
0.51
0.15
0.24
0.33
0.42
0.51
0.75
0.51
0.64
0.75
0.34
0.75

G
5/16
5/16
7/16
7/16
7/16
7/16
7/16
7/16
1/2
1/2
9/16
9/16
9/16
9/16
9/16
9/16
9/16
9/16
5/8
5/8
11/16
11/16
11/16
11/16
11/16
7/8
7/8
7/8
7/8
7/8
7/8
1
1
1
1-1/8
1-1/8

H
5/16
5/16
7/16
7/16
7/16
7/16
7/16
9/16
7/16
7/16
1/2
1/2
1/2
1/2
1/2
9/16
11/16
13/16
9/16
9/16
5/8
5/8
5/8
11/16
13/16
13/16
13/16
13/16
13/16
13/16
1-1/16
15/16
15/16
1-1/16
1-1/16
1-1/16

* Note: For Heat Exchanger Tee applications (see page 27), certain Reducer/Adapter fittings can be
bored through to accommodate a process tubes insertion. Consult with the local distributor for
further information on bored through Reducer/Adapter (RBT) fittings.

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

33

Tube Stub Connectors / Adapters

MA
P-PIPE THREAD
B
F
T

Male Adapter
Unilok
Part #
U2MA2
U2MA4
U3MA2
U3MA4
U4MA2
U4MA4
U4MA6
U4MA8
U5MA2
U5MA4
U6MA2
U6MA4
U6MA6
U6MA8
U8MA4
U8MA6
U8MA8
U10MA8
U12MA8
U12MA12
U16MA12
U16MA16

Union Tee

T
Tube
O.D.
1/8
1/8
3/16
3/16
1/4
1/4
1/4
1/4
5/16
5/16
3/8
3/8
3/8
3/8
1/2
1/2
1/2
5/8
3/4
3/4
1
1

P-NPT
Male Pipe
Size
1/8
1/4
1/8
1/4
1/8
1/4
3/8
1/2
1/8
1/4
1/8
1/4
3/8
1/2
1/4
3/8
1/2
1/2
1/2
3/4
3/4
1

B
1.12
1.31
1.15
1.34
1.21
1.40
1.43
1.65
1.25
1.46
1.31
1.50
1.50
1.71
1.71
1.75
1.93
2.00
2.00
2.03
2.28
2.56

E
Minimum
Opening
0.04
0.05
0.08
0.10
0.12
0.13
0.14
0.14
0.18
0.18
0.19
0.24
0.24
0.24
0.28
0.33
0.33
0.42
0.47
0.51
0.62
0.75

F
Min.
0.38
0.56
0.38
0.56
0.38
0.56
0.56
0.75
0.38
0.56
0.38
0.56
0.56
0.75
0.56
0.56
0.75
0.75
0.75
0.75
0.75
0.94

Male Adapter

H
7/16
9/16
7/16
9/16
7/16
9/16
11/16
7/8
7/16
9/16
7/16
9/16
11/16
7/8
9/16
11/16
7/8
7/8
7/8
1-1/16
1-1/16
1-3/8

Male Run Tee

Male Adapter fittings allow any Unilok


tube fitting connection to be converted
to connect to female NPT

34

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

Tube Stub Connectors / Adapters

FA
P-PIPE THREAD

HEX

T E

F
B

Female Adapter
Unilok
Part #
U2FA2
U2FA4
U3FA4
U4FA2
U4FA4
U4FA6
U4FA8
U5FA4
U6FA2
U6FA4
U6FA6
U6FA8
U8FA4
U8FA6
U8FA8
U10FA8
U12FA8
U12FA12
U12FA16
U16FA12
U16FA16

Union Tee

T
Tube
O.D.
1/8
1/8
3/16
1/4
1/4
1/4
1/4
5/16
3/8
3/8
3/8
3/8
1/2
1/2
1/2
5/8
3/4
3/4
3/4
1
1

P-NPT
Female
Pipe
Size
1/8
1/4
1/4
1/8
1/4
3/8
1/2
1/4
1/8
1/4
3/8
1/2
1/4
3/8
1/2
1/2
1/2
3/4
1
3/4
1

B
1.23
1.34
1.37
1.32
1.43
1.56
1.46
1.46
1.39
1.50
1.62
1.84
1.71
1.84
2.06
2.12
2.12
2.18
2.46
2.43
2.71

Female Adapter

E
Minimum
Opening
0.07
0.07
0.12
0.18
0.18
0.18
0.18
0.25
0.28
0.28
0.28
0.28
0.39
0.39
0.39
0.50
0.59
0.59
0.59
0.95
0.95

H
9/16
3/4
3/4
9/16
3/4
7/8
1-1/16
3/4
9/16
3/4
7/8
1-1/16
3/4
7/8
1-1/16
1-1/16
1-1/16
1-5/16
1-5/8
1-1/4
1-5/8

Female Run Tee

Female Adapter fittings allow any Unilok


tube fitting connection to be converted to
connect to male NPT

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

35

Tube Stub Connectors / Adapters


F

PC/RPC

V E

T
B

Fx
F
E Tx

V T

See special installation instructions below

Port Connector
Unilok
Part #
U1PC
U2PC
U4PC
U5PC
U6PC
U8PC
U12PC
U16PC

T
Tube
O.D.
1/16
1/8
1/4
5/16
3/8
1/2
3/4
1

B
0.54
0.88
0.97
1.02
1.03
1.41
1.47
1.89

Reducing Port Connector


E
Minimum
Opening
0.02
0.06
0.11
0.18
0.24
0.33
0.51
0.75

F
0.42
0.62
0.74
0.79
0.80
1.02
1.09
1.36

V
0.13
0.24
0.37
0.43
0.50
0.62
0.87
1.12

Unilok
Part #
U2RPC1
U4RPC1
U4RPC2
U6RPC2
U6RPC4
U8RPC4
U8RPC6
U12RPC8

T
Tx
Tube Reduced
O.D. Tube O.D.
1/8
1/16
1/4
1/16
1/4
1/8
3/8
1/8
3/8
1/4
1/2
1/4
1/2
3/8
3/4
1/2

B
0.68
0.71
0.89
0.91
0.98
1.15
1.20
1.44

E
Minimum
Opening
0.02
0.02
0.06
0.08
0.15
0.15
0.24
0.34

F
0.34
0.34
0.53
0.53
0.62
0.62
0.69
0.91

Fx
0.08
0.14
0.13
0.15
0.13
0.15
0.13
0.15

V
0.24
0.37
0.37
0.50
0.50
0.62
0.62
0.87

Installation Instructions
for Port Connectors
Port connectors are used to close connect
two Unilok tube fitting ports.
Unilok Nut

1B. Slide the Unilok nut (no ferrule) over the


machined ferrule end of the port connector.

Unilok Nut

1C. Insert the machined ferrule end of the


port connector into the Unilok tube fitting
port and hand tighten the Unilok nut.

Unilok Tube
Fitting Body

Unilok Tube
Fitting Body

Port Connector
Machined
Ferrule

36

1A. Remove the Unilok nut and ferrule from


the first of the Unilok tube fitting parts to be
close connected.

Unilok Ferrule

1D. While holding the tube fitting body steady


with a back up wrench, tighten the Unilok nut
with a wrench 1/4 turn.
2. Insert opposite end of the port connector
into the second tube fitting port, hand tighten
the Unilok nut, and while holding the tube
fitting body steady with a back up wrench;
wrench tighten the Unilok nut 1-1/4 turns
for sizes 1/4" -1" and 3/4 turn for sizes
1/16" - 3/16".

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

Tube Stub Connectors / Adapters

HBA

D E

E1 T
A

Hose Barb Adapter


Unilok
Part
Number
U2HBA2
U2HBA4
U4HBA4
U4HBA6
U5HBA4
U6HBA6
U6HBA8
U8HBA6
U8HBA8
U12HBA12

Hose
I.D.
1/8
1/8
1/4
1/4
5/16
3/8
3/8
1/2
1/2
3/4

T
Tube
Size
1/8
1/4
1/4
3/8
1/4
3/8
1/2
3/8
1/2
3/4

A
1.35
1.44
1.83
1.90
1.91
1.98
2.20
2.05
2.27
2.44

B
0.53
0.62
0.62
0.70
0.62
0.70
0.96
0.70
0.96
1.02

D
Dia.
0.15
0.15
0.30
0.30
0.37
0.45
0.45
0.60
0.60
0.90

E
0.08
0.08
0.19
0.19
0.19
0.30
0.30
0.38
0.38
0.63

E1
0.09
0.19
0.19
0.28
0.19
0.28
0.39
0.28
0.39
0.59

F
Hex
Flat
5/16
3/8
7/16
7/16
7/16
9/16
5/8
11/16
11/16
1-1/16

L
0.40
0.40
0.79
0.79
0.87
0.87
0.87
0.94
0.94
1.05

Heat code material traceability is


available on Unilok tube fittings.

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

37

Tube Stub Connectors / Adapters

CU1
H

R
A
B

30

G T

J
E
D
C

I
F

Calibration Union
Unilok
Part #
U4CU1

T
Tube
O.D.
1/4

E
Minimum
A
B
C
D
Opening
1.69 1.40 0.70 0.60
.06

F
.78

G
H
Nut Body
Hex
Hex
9/16
1/2

I
.43

J
.20

R
Thread
1/4-28 UNF

CU2
H

30

G T

J
E
D
C

Fx

I
Fy

Calibration Union
Unilok
Part #
U4CU2

T
Tube
O.D.

1/4

2.32

2.03

0.70

E
Minimum
Opening

Fx

Fy

0.60

.06

.41

G
Nut
Hex
9/16

H
Body
Hex

R
Thread

1/2

.40

.25

5/16-24 UNF

SSP Instrumentation Calibration Unions streamline the typical DP transmitter calibration


process and are available in 1/4" OD tubing by 1/4-28 straight thread, and 1/4" OD tubing by
5/16-24 straight thread. Calibration unions screw directly into plug/bleed port fittings, eliminating
the possibility of galling the transmitters NPT threads. Standard fitting material is 316 stainless
steel. For more information, contact your local distributor.

38

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

Unilok to 37 Flare (AN)

ANU

B-BODY
AN -TUBE SIZE
H-BODY HEX

NUT HEX

E
G

R-THREAD

D
C

SIZE
A

AN Union
Unilok
Part #
U1ANU2
U2ANU2
U2ANU4
U4ANU4
U5ANU5
U6ANU4
U6ANU6
U8ANU8
U12ANU12
U16ANU16

T
Tube
O.D.
1/16
1/8
1/8
1/4
5/16
3/8
3/8
1/2
3/4
1

AN
Tube
Flare Size
1/8
1/8
1/4
1/4
5/16
1/4
3/8
1/2
3/4
1

A
1.07
1.27
1.38
1.48
1.51
1.56
1.56
1.81
2.10
2.42

B
0.92
1.01
1.12
1.19
1.22
1.27
1.27
1.41
1.70
1.94

ANBU

C
0.43
0.60
0.60
0.70
0.73
0.76
0.76
0.86
0.86
1.04

D
0.34
0.50
0.50
0.60
0.64
0.66
0.66
0.90
0.96
1.23

E
Minimum
Opening
0.05
0.06
0.09
0.17
0.23
0.17
0.28
0.39
0.61
0.84

G
5/16
7/16
7/16
9/16
5/8
11/16
11/16
7/8
1-1/8
1-1/2

H
7/16
7/16
1/2
1/2
9/16
5/8
5/8
13/16
1-1/8
1-3/8

R
5/16 - 24 UNJF-3
5/16 - 24 UNJF-3
7/16 - 20 UNJF-3
7/16 - 20 UNJF-3
1/2 - 20 UNJF-3
7/16 - 20 UNJF-3
9/16 - 18 UNJF-3
3/4 - 16 UNJF-3
1-1/16 - 12 UNJ-3
1-5/16 - 12 UNJ-3

B-BODY
NUT HEX

H-JAM NUT HEX


D

AN -TUBE
SIZE 37

G T

Bx

H-BODY HEX

R-THREAD
SIZE

Ax
A

AN Bulkhead Union
T
AN
Unilok
Tube
Tube
Part #
O.D. Flare Size
U4ANBU4
1/4
1/4
U6ANBU6
3/8
3/8
U8ANBU8
1/2
1/2
U12ANBU12 3/4
3/4
U16ANBU16
1
1

A
2.12
2.25
2.59
3.11
3.64

Ax
1.32
1.45
1.65
1.87
2.26

B
1.83
1.96
2.19
2.71
3.16

Bx
1.03
1.16
1.25
1.47
1.78

D
0.60
0.66
0.90
0.96
1.23

E
Minimum
Opening
G
H
R
0.17
9/16
5/8 7/16 - 20 UNJF-3
0.28
11/16
3/4 9/16 - 18 UNJF-3
0.39
7/8 15/1 6 3/4 - 16 UNJF-3
0.61
1-1/8 1 3/1 6 1 1/16 - 12 UNJ-3
0.84
1-1/2 1 5/8 1 5/16 - 12 UNJ-3

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

Maximum Panel
Hole
Panel
Thickness DrillSize
0.40
29/64
0.44
37/64
0.50
49/64
0.66
1-1/64
0.75
1-21/64

39

Unilok to 37 Flare (AN)

ANF

B-BODY

R THREAD

74

NUT
HEX

Gx AN -NUT
HEX

Female AN Adapter*
Unilok
Part #
U2ANF2
U2ANF4
U4ANF4
U6ANF6
U8ANF8

T
Tube
O.D.
1/8
1/8
1/4
3/8
1/2

AN
Flare
Size
1/8
1/4
1/4
3/8
1/2

B
0.75
0.78
0.86
1.02
1.31

F
0.53
0.53
0.62
0.70
0.92

G
Hex
Flat
7/1 6
7/1 6
9/1 6
11/1 6
7/8

Gx
Hex
Flat
3/8
9/1 6
9/1 6
11/1 6
7/8

N
0.54
0.62
0.62
0.72
0.85

R
AN Thread
Size
5/16-24 UNJF-3
7/16-20 UNJF-3
7/16-20 UNJF-3
9/16-18 UNJF-3
3/4-16 UNJF-3

* Follow Reassembly Instructions from page 9 for assembly of the


Unilok end of the ANF fitting.

ANA

AN Adapter
Unilok
Part #
U4ANA4
U6ANA4
U6ANA6
U8ANA8
U12ANA12
U16ANA16

40

T
Tube
O.D.
1/4
3/8
3/8
1/2
3/4
1

AN
Tube
Flare
Size
1/4
1/4
3/8
1/2
3/4
1

B
Body
Length
1.46
1.53
1.56
1.91
2.21
2.58

E
R
Minimum
AN Thread
Opening
Size
7/16-20 UNJF-3
0.17
7/16-20 UNJF-3
0.17
9/16-18 UNJF-3
0.26
3/4-16 UNJF-3
0.36
1-1/16-12 UNJ-3
0.59
1-5/16-12 UNJ-3
0.82

H
Hex
Flat
1/2
1/2
5/8
13/1 6
1-1/8
1-3/8

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

Tube to O-Ring Seal


O-Ring Seal Connectors
Unilok O-Ring Seal Connectors provide a leak-tight seal in vacuum or pressure systems having tapered pipe
or straight thread ports and a smooth, flat seat surface perpendicular to the axis of the threads. (See Figures
1-3.) To produce an effective seal, the connectors are manufactured with a precision groove that retains the
O-Ring and prevents its extrusion from the sealing area. The connectors are designed to seal upon a raised,
flat surface or with a counter bored or recessed hole. The following O-Ring Seal installation instructions and
mounting dimensions chart should be helpful when working with O-Ring Seal Connectors.

O-Ring Seal Connector Installation Instructions


1. Lubricate the O-Ring with a lubricant that is compatible with the O-Ring material and the systems media
and environment. (Standard O-Ring material is BUNA compound, 70 Durometer. Viton and other O-Ring
compounds are available.)
2. Hand tighten the connector until the O-Ring begins to compress.
3. With a wrench, slightly snug the connector to compress the O-Ring to the port and achieve the seal.
4. When connecting or disconnecting tubing to the Unilok fitting end of the connector, always use a back-up
wrench to retain the connectors installed position.

RAISED PORT

COUNTERBORED PORT

RECESSED PORT

1/8

MAX.
DEPTH

MAX.
DEPTH

Figure 1

A
DIA.MIN.

Figure 2

B
DIA.MIN.

Figure 3

C
DIA.MIN.

MOUNTING DIMENSIONS FOR O-RING SEAL CONNECTORS


A

Pipe
Thread
Size
1/8 NPT
1/4 NPT
3/8 NPT
1/2 NPT

Straight
Thread
Size

5/16 - 24
3/8 - 24
7/16 - 20
1/2 - 20
9/16 - 18
3/4 - 16
1-1/16 - 12
1-5/16 - 12

Minimum
Flat
Surface
for
Sealing
0.69
0.87
1.00
1.00
0.50
0.56
0.69
0.75
0.81
1.00
1.41
1.69

Diameters
B
Minimum

0.78
0.97
1.16
1.34
0.59
0.66
0.78
0.91
0.97
1.16
1.53
1.78

Depths
C

Minimum Maximum Maximum

0.88
1.09
1.31
1.53
0.66
0.75
0.88
1.03
1.09
1.31
1.75
2.03

0.16
0.16
0.16
0.22
0.09
0.09
0.16
0.16
0.16
0.16
0.22
0.22

0.28
0.31
0.34
0.44
0.16
0.22
0.28
0.31
0.31
0.34
0.50
0.56

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

41

Tube to O-Ring Seal

OMC

B-BODY
H-BODY
HEX

NUT HEX

Hd-DIA.
O-RING

G T

D
C

P-PIPE
THREAD*
(SHORT)

O-Ring Seal Male Connector (Connects to Female Short NPT Thread)


Unilok
Part #
U2OMC2
U4OMC2
U4OMC4
U6OMC4
U6OMC6
U6OMC8
U8OMC8

T
Tube
O.D.
1/8
1/4
1/4
3/8
3/8
3/8
1/2

P-NPT*
Male Pipe
Size
1/8
1/8
1/4
1/4
3/8
1/2
1/2

A
1.29
1.38
1.51
1.57
1.63
1.85
1.96

B
1.03
1.09
1.22
1.28
1.34
1.56
1.56

C
0.60
0.70
0.70
0.76
0.76
0.76
0.86

D
0.50
0.60
0.60
0.66
0.66
0.66
0.90

E
Minimum
Opening
0.09
0.19
0.19
0.28
0.28
0.28
0.41

F
0.28
0.28
0.38
0.38
0.41
0.53
0.53

G
7/16
9/16
9/16
11/16
11/16
11/16
7/8

H
3/4
3/4
15/16
15/16
1-1/8
1-5/16
1-5/16

HD
0.74
0.74
0.93
0.93
1.12
1.3
1.3

AS568 O-Ring
Uniform Size
Number**
-111
-111
-113
-113
-116
-212
-212

* Modified Male NPT to Allow O-Ring Seal Connection


** 70 Durometer BUNA compound O-Ring is standard. Other O-Ring compounds are available.

OSC

B-BODY
H-BODY HEX

Hd-DIA.

NUT HEX
O-RING
GT

D
C

S-STRAIGHT
THREAD

O-Ring Seal Male Straight Thread Connector (Connects to Female Straight Thread)
Unilok
Part #
U1OSC2
U2OSC2
U3OSC3
U4OSC4
U5OSC5
U6OSC6
U8OSC8
U12OSC12
U16OSC16

T
Tube
O.D.
1/16
1/8
3/16
1/4
5/16
3/8
1/2
3/4
1

S
Thread
Size
5/16 - 24
5/16 - 24
3/8 - 24
7/16 - 20
1/2 - 20
9/16 - 18
3/4 - 16
1-1/16 - 12
1-5/16 - 12

A
1.05
1.29
1.35
1.51
1.60
1.67
1.81
2.06
2.29

B
0.90
1.03
1.09
1.22
1.31
1.38
1.41
1.66
1.81

C
0.43
0.60
0.63
0.70
0.73
0.76
0.86
0.86
1.04

D
0.34
0.50
0.54
0.60
0.64
0.66
0.90
0.96
1.23

E
minimum
Opening
0.05
0.09
0.12
0.19
0.25
0.28
0.41
0.62
0.88

F
0.34
0.34
0.38
0.41
0.44
0.47
0.47
0.56
0.56

G
5/16
7/16
1/2
9/16
5/8
11/16
7/8
1-1/8
1-1/2

H
9/16
9/16
5/8
3/4
7/8
15/16
1-1/8
1-1/2
1-3/4

* 70 Durometer BUNA compound O-Ring is standard. Other O-Ring compounds are available.

42

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

Hd
0.55
0.55
0.62
0.74
0.86
0.93
1.12
1.49
1.74

AS568 O-Ring
Uniform Size
Number*
-11
-11
-12
-111
-112
-113
-116
-215
-219

Tube to SAE / MS

MCST

B-BODY

NUT HEX

H-BODY HEX
O-RING

G T

D
C

S-STRAIGHT
THREAD

These fittings adapt to SAE/J1926 (Straight


Thread Boss) and MS16142 (Boss).

Male Connector - Straight Thread Boss


Unilok
Part #
U2MCST2
U4MCST4
U4MCST6
U4MCST8
U4MCST10
U5MCST5
U6MCST4
U6MCST6
U6MCST8
U6MCST10
U8MCST6
U8MCST8
U8MCST10
U8MCST12
U10MCST8
U10MCST10
U12MCST8
U12MCST12
U14MCST14
U16MCST12
U16MCST16

T
Tube
O.D.
1/8
1/4
1/4
1/4
1/4
5/16
3/8
3/8
3/8
3/8
1/2
1/2
1/2
1/2
5/8
5/8
3/4
3/4
7/8
1
1

S
Thread
Size
5/16 - 24
7/16 - 20
9/16 - 18
3/4 - 16
7/8 - 14
1/2 - 20
7/16 - 20
9/16 - 18
3/4 - 16
7/8 - 14
9/16 - 18
3/4 - 16
7/8 - 14
1-1/16 - 12
3/4 - 16
7/8 - 14
3/4 - 16
1-1/16 - 12
1-3/16 - 12
1-1/16 - 12
1-5/16 - 12

A
1.18
1.34
1.40
1.48
1.60
1.37
1.40
1.46
1.54
1.66
1.54
1.65
1.77
1.93
1.65
1.78
1.81
1.93
1.93
2.10
2.14

B
0.92
1.05
1.11
1.19
1.31
1.08
1.11
1.17
1.25
1.37
1.14
1.25
1.37
1.53
1.25
1.38
1.41
1.53
1.53
1.62
1.66

C
0.60
0.70
0.70
0.70
0.70
0.73
0.76
0.76
0.76
0.76
0.86
0.86
0.86
0.86
0.86
0.86
0.86
0.86
0.86
1.04
1.04

D
0.50
0.60
0.60
0.60
0.60
0.64
0.66
0.66
0.66
0.66
0.90
0.90
0.90
0.90
0.96
0.96
0.96
0.96
1.02
1.23
1.23

E
Minimum
Opening
0.09
0.19
0.19
0.19
0.19
0.25
0.20
0.28
0.28
0.28
0.28
0.41
0.41
0.41
0.42
0.50
0.42
0.62
0.72
0.66
0.88

F
0.30
0.36
0.39
0.44
0.50
0.36
0.36
0.39
0.44
0.50
0.39
0.44
0.50
0.59
0.44
0.50
0.44
0.59
0.59
0.59
0.59

AS568 O-Ring
Uniform Size
Number*
G
H
7/16
7/16
-902
9/16
9/16
-904
9/16 11/16
-906
9/16
7/8
-908
9/16
1
-910
5/8
5/8
-905
11/16
5/8
-904
11/16 11/16
-906
11/16
7/8
-908
11/16
1
-910
7/8
13/16
-906
7/8
7/8
-908
7/8
1
-910
7/8
1-1/4
-912
1
15/16
-908
1
1
-910
1-1/8 1-1/16
-908
1-7/8 1-1/4
-912
1-1/4 1-3/8
-914
1-1/2 1-3/8
-912
1-1/2 1-1/2
-916

*90 Durometer Viton O-Ring is standard. Other O-Ring compounds are available.

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

43

Tube to SAE / MS

MEST

H-Wrench
Pad

Bx
G
Nut Hex T
D

By

C
Hx-Hex
Flat

O-Ring
S-Straight
Thread

Male Elbow - Straight Thread Boss

Unilok
Part #
U4MEST4
U4MEST6
U5MEST5
U6MEST4
U6MEST6
U6MEST8
U8MEST6
U8MEST8
U10MEST10
U12MEST12
U16MEST16

T
Tube
O.D.
1/4
1/4
5/16
3/8
3/8
3/8
1/2
1/2
5/8
3/4
1

S
SAE/MS
Thread
Size
7/16-20
9/16-18
1/2-20
7/16-20
9/16-18
3/4-16
9/16-18
3/4-16
7/8-14
1-1/16 - 12
1-5/16 - 12

A
1.12
1.20
1.19
1.26
1.26
1.37
1.48
1.48
1.56
1.63
1.99

C
0.70
0.70
0.73
0.76
0.76
0.76
0.86
0.86
0.86
0.86
1.04

D
0.60
0.60
0.64
0.66
0.66
0.66
0.90
0.90
0.96
0.96
1.23

H
E
Wrench
Min.
Pad
Opening
0.19
1/2
0.19
5/8
0.23
9/16
0.28
9/16
0.28
9/16
0.28
3/4
0.41
3/4
0.41
13/16
0.50
15/16
0.62
1-1/16
0.88
1-3/8

Hx
Hex
Flat
9/16
11/16
5/8
9/16
11/16
7/8
11/16
7/8
1
1-1/4
1-1/2

G
Hex
Flat
9/16
9/16
5/8
11/16
11/16
11/16
7/8
7/8
1
1-1/8
1-1/2

Bx
0.83
0.91
0.90
0.97
0.97
1.08
1.08
1.08
1.16
1.23
1.51

AS568
O-Ring
Uniform
Size
Number*
-904
-906
-905
-904
-906
-908
-906
-908
-910
-912
-916

By
1.12
1.27
1.16
1.15
1.27
1.49
1.27
1.49
1.71
1.92
2.11

*90 Durometer Viton O-Ring is standard. Other O-Ring compounds are available.

M45EST

A
Bx

G
Nut Hex T

H-Wrench Pad

By
D
C
Hx-Hex Flat

O-Ring
S-Straight Thread

45 Male Elbow - Straight Thread Boss

Unilok
Part #
U4M45EST4
U6M45EST6
U8M45EST8
U12M45EST12
U16M45EST16

T
Tube
O.D.
1/4
3/8
1/2
3/4
1

S
SAE/MS
Thread
Size
7/16-20
9/16-18
3/4-16
1-1/16 - 12
1-5/16 - 12

A
1.01
1.10
1.26
1.57
1.87

C
0.70
0.76
0.86
0.86
1.04

D
0.60
0.66
0.90
0.96
1.23

H
E
Wrench
Min.
Pad
Opening
0.19
1/2
0.28
5/8
0.41
13/16
0.62
1-1/8
0.88
1-3/8

Hx
Hex
Flat
9/16
11/16
7/8
1-1/4
1-1/2

G
Hex
Flat
9/16
11/16
7/8
1-1/8
1-1/2

Bx
0.72
0.81
0.86
1.17
1.39

*90 Durometer Viton O-Ring is standard. Other O-Ring compounds are available.

44

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

By
1.01
1.11
1.27
1.86
1.99

AS568
O-Ring
Uniform
Size
Number*
-904
-906
-908
-912
-916

Tube to SAE / MS

MBTST

Bx

B-Body
Bx

H
Wrench
Pad

Nut
Hex
T G

E
C

O-Ring

Hx
Hex
Flat
S-Straight
Thread
Ax

Ax
A

Male Branch Tee - Straight Thread Boss

Unilok
Part #
U4MBTST4
U6MBTST6
U8MBTST8
U12MBTST12
U16MBTST16

T
Tube
O.D.
1/4
3/8
1/2
3/4
1

S
SAE/MS
Thread
Size
7/16-20
9/16-18
3/4-16
1-1/16 - 12
1-5/16 - 12

A
2.24
2.52
2.96
3.26
3.98

Ax
1.12
1.26
1.48
1.63
1.99

C
0.70
0.76
0.86
0.86
1.04

D
0.60
0.66
0.90
0.96
1.23

E
Min.
Opening
0.19
0.28
0.41
0.62
0.88

H
Wrench
Pad
1/2
5/8
13/16
1-1/16
1-3/8

Hx
Hex
Flat
9/16
11/16
7/8
1-1/4
1-1/2

G
Hex
Flat
9/16
11/16
7/8
1-1/8
1-1/2

B
1.66
1.94
2.16
2.46
3.02

Bx
0.83
0.97
1.08
1.23
1.51

AS568
O-Ring
Uniform
Size
Number*
-904
-906
-908
-912
-916

*90 Durometer Viton O-Ring is standard. Other O-Ring compounds are available.

MRTST

B-Body
Bx

H
Wrench
Pad

S-Straight
Thread

G
Nut Hex T

E
D

O-Ring
Ax
Hx
Hex
Flat

Ax

By
A

Male Run Tee - Straight Thread Boss


S
SAE/MS
T
Tube Thread
Unilok
Size
O.D.
Part #
U4MRTST4
1/4
7/16-20
U6MRTST6
3/8
9/16-18
U8MRTST8
1/2
3/4-16
U12MRTST12 3/4 1-1/16 - 12
U16MRTST16
1
1-5/16 - 12

A
2.24
2.53
2.97
3.55
4.10

Ax
1.12
1.26
1.48
1.63
1.99

C
0.70
0.76
0.86
0.86
1.04

D
0.60
0.66
0.90
0.96
1.23

H
E
Wrench
Min.
Pad
Opening
0.19
1/2
0.28
5/8
0.41
13/16
0.62
1-1/16
0.88
1-3/8

Hx
Hex
Flat
9/16
11/16
7/8
1-1/4
1-1/2

G
Hex
Flat
9/16
11/16
7/8
1-1/8
1-1/2

B
1.95
2.24
2.57
3.15
3.62

Bx
0.83
0.97
1.08
1.23
1.51

By
1.12
1.27
1.49
1.92
2.11

AS568
O-Ring
Uniform
Size
Number*
-904
-906
-908
-912
-916

*90 Durometer Viton O-Ring is standard. Other O-Ring compounds are available.

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

45

Tube to SAE / MS

MAST

B
F

S-Straight
Thread
O-Ring

Male Adapter - Straight Thread Boss

Unilok
Part #
U2MAST2
U4MAST4
U6MAST4
U6MAST6
U6MAST8
U8MAST6
U8MAST8
U12MAST12
U16MAST16

T
Tube
O.D.
1/8
1/4
3/8
3/8
3/8
1/2
1/2
3/4
1

S
SAE/MS
Thread
Size
5/16-24
7/16-20
7/16-20
9/16-18
3/4-16
9/16-18
3/4-16
1-1/16 -12
1-5/16 -12

B
1.20
1.39
1.46
1.52
1.60
1.74
1.82
2.10
2.41

F
0.30
0.36
0.36
0.39
0.44
0.39
0.44
0.59
0.59

E
Min.
Opening
0.09
0.19
0.19
0.28
0.28
0.39
0.39
0.59
0.80

H
Hex
Flat
7/16
9/16
9/16
11/16
7/8
11/16
7/8
1-1/4
1-1/2

AS568
O-Ring
Uniform
Size
Number*
-902
-904
-904
-906
-908
-906
-908
-912
-916

*90 Durometer Viton O-Ring is standard. Other O-Ring compounds are available.

46

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

Cap and Plug

CP

NUT HEX

B-BODY

G T

BODY HEX

D
C
A

Caps are used for capping


an end of a tubing run.

Cap
Unilok
Part #
U1CP
U2CP
U3CP
U4CP
U5CP
U6CP
U8CP
U10CP
U12CP
U14CP
U16CP

T
Tube
O.D.
1/16
1/8
3/16
1/4
5/16
3/8
1/2
5/8
3/4
7/8
1

A
0.59
0.79
0.84
0.92
0.96
1.01
1.15
1.18
1.24
1.34
1.51

B
0.44
0.53
0.58
0.63
0.67
0.72
0.75
0.78
0.84
0.94
1.03

C
0.43
0.60
0.63
0.70
0.73
0.76
0.86
0.86
0.86
0.86
1.04

D
0.34
0.50
0.54
0.60
0.64
0.66
0.90
0.96
0.96
1.02
1.23

G
5/16
7/16
1/2
9/16
5/8
11/16
7/8
1
1-1/8
1-1/4
1-1/2

H
5/16
7/16
7/16
1/2
9/16
5/8
13/16
15/16
1-1/16
1-3/16
1-3/8

Cap Installation Instructions


The standard Unilok tube fitting
installation instructions apply for
proper installation of caps (see
page 9).

P
NUT HEX

Plugs are used to plug an unused


port of a Unilok tube fitting.

Plug
Unilok
Part #
U1P
U2P
U3P
U4P
U5P
U6P
U8P
U10P
U12P
U16P

T
Tube
O.D.
1/16
1/8
3/16
1/4
5/16
3/8
1/2
5/8
3/4
1

G
5/16
7/16
1/2
9/16
5/8
11/16
7/8
1
1-1/8
1-1/2

Plug Installation Instructions


1. Remove the nut and ferrule from the port of the tube fitting
body to be plugged and replace with the Unilok plug.
2. Hand-tighten the Unilok plug and then while holding the
tube fitting body steady with a back-up wrench, use a
wrench to tighten the Unilok plug only 1/4 of a turn.

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

47

Components
Nut

T
Tube
O.D.
1/16
1/8
3/16
1/4
5/16
3/8
1/2
5/8
3/4
7/8
1

Unilok
Part #
U1N
U2N
U3N
U4N
U5N
U6N
U8N
U10N
U12N
U14N
U16N

NUT HEX

G
5/16
7/16
1/2
9/16
5/8
11/16
7/8
1
1-1/8
1-1/4
1-1/2

L
0.31
0.47
0.47
0.50
0.53
0.56
0.69
0.69
0.69
0.69
0.81

Knurled Nut

KN

Unilok
Part #
U1KN
U2KN
U3KN
U4KN
U5KN
U6KN
U8KN
U10KN
U12KN
U14KN
U16KN

T
Tube
O.D.
1/16
1/8
3/16
1/4
5/16
3/8
1/2
5/8
3/4
7/8
1

NUT HEX

G
5/16
7/16
1/2
9/16
5/8
11/16
7/8
1
1-1/8
1-1/4
1-1/2

L
0.31
0.47
0.47
0.50
0.53
0.56
0.69
0.69
0.69
0.69
0.81

The knurled nut is designed for use with


fittings used in applications where it has
been determined by the user that a finger
tight assembly procedure is acceptable.
Typical applications include low pressure
laboratory use of plastic tubing.

Ferrule

48

Unilok
Part #
U1F
U2F
U3F
U4F
U5F
U6F
U8F
U10F
U12F
U14F
U16F

T
Tube
O.D.
1/16
1/8
3/16
1/4
5/16
3/8
1/2
5/8
3/4
7/8
1

For
sizes
1-6

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

For
sizes
8-16

Components
Bulkhead Locknut

BN

Unilok
Part #
U1BN
U2BN
U3BN
U4BN
U5BN
U6BN
U8BN
U10BN
U12BN
U14BN
U16BN

T
Tube
O.D.
1/16
1/8
3/16
1/4
5/16
3/8
1/2
5/8
3/4
7/8
1

A
0.13
0.22
0.22
0.22
0.28
0.27
0.31
0.36
0.41
0.41
0.41

H
5/16
1/2
9/16
5/8
11/16
3/4
15/16
1-1/16
1-3/16
1-3/8
1-5/8

Tube Insert

TI

Unilok
Part #
U3TI2
U4TI2
U4TI170
U4TI3
U5TI2
U5TI3
U5TI4
U6TI3
U6TI4
U8TI4
U8TI6
U10TI6
U10TI8
U12TI8
U12TI10
U16TI12

Tube
O.D.

Tube
I.D.

E
I.D.
of Bore

3/16
1/4
1/4
1/4
5/16
5/16
5/16
3/8
3/8
1/2
1/2
5/8
5/8
3/4
3/4
1

1/8
1/8
0.170
3/16
1/8
3/16
1/4
3/16
1/4
1/4
3/8
3/8
1/2
1/2
5/8
3/4

0.09
0.09
0.11
0.14
0.09
0.12
0.19
0.12
0.19
0.19
0.31
0.31
0.44
0.44
0.56
0.69

Soft, pliable
tubing

Tube
Insert

TUBE
I.D.

I.D. OF
BORE

TUBE
O.D.

Unilok
Tube Fitting

In general, Unilok tube fittings may be used with a


variety of plastic tube materials without any special
preparations. However, very soft-wall, pliable tubing
such as Tygon needs a tube insert for support prior to
insertion in the Unilok tube fitting. The standard Unilok
tube fitting installation instructions (see page 9) are
then followed for proper make-up.

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

49

Selection Guide for


Instrumentation Fittings & Tubing
SSP flareless instrumentation quality tube fittings have
been designed and manufactured to provide reliable
leak free connections in a wide variety of applications.
The design characteristics of the tube fittings
compensate for many of the field variables involved
in the installation of the tube fittings and with the
tolerances, wall thickness, finish and quality of the
tubing. A reliable leak free tubing system will be
achieved by combining the proper selection and
handling of tubing with the proper tube fitting selection
and installation. The following information is provided
to assist in the tube selection process.
MATERIAL
The tubing material chosen must be compatible
with the systems contained media, pressure and
temperature, as well as with the environment in which
it will be installed. Also, the tubing and tube fitting
materials should be similar for optimum sealing action
to occur (stainless fittings for stainless tube, brass
fittings for copper tube, carbon steel fittings for carbon
steel tube, etc.). The mixing and contact of dissimilar
materials may leave the system susceptible to galvanic
corrosion and/or not allow proper tube fitting makeup
to be achieved. Additionally, the tube fittings have
been designed and manufactured to function within the
hardness ranges allowed for similar tubing materials
by applicable ASTM specifications as referred to in
Tables 1-4.
PRESSURE AND FLOW
The size of the tubes outside diameter (O.D.) and the
necessary wall thickness are determined by the systems
pressure and flow requirements. Tables 1-4 detail the
suggested tubing sizes and wall thick-nesses for use
with instrumentation tube fittings. Additionally, the
tables provide the maximum allowable working
pressures for each size of tube recommended for use
with instrumentation tube fittings. If no pressure is
shown on the table for a particular size, the tube is not
recommended for use with instrumentation tube
fittings. The tubing system should not be utilized above
the tubes maximum allowable working pressure;
however, instrumenta-tion tube fittings have been
tested as leak tight to the burst pressure of the tubing
in all recommended sizes and wall thicknesses.

50

TEMPERATURE
The systems operating temperature may affect the
initial choice of tubing material and may also affect
the maximum allowable working pressure for the given
tube size (see Table 5 for temperature stress factors).
LIGHT GAS SERVICE
Light gases such as hydrogen, helium, nitrogen, etc.
have extremely small molecules which can be released
through the smallest of leak paths including tubing
surface imperfections or defects. To provide a
successful connection for light gas service, the tubing
must have a thick enough wall to provide resistance
for the setup action of the ferrules to further compensate
for the tubes potential surface condition. Tables 1-4
show the tubing sizes and wall thicknesses recommended for light gas service.
HANDLING AND INSTALLATION
Surface scratches and gouges on tubing are a source of
potential leaks. Some precaution when handling the
tubing can help reduce surface scratches and maintain
the surface finish as originally intended by the
manufacturer. Tubing should never be dragged across
rocks, blacktop, pavement, or the tubing storage rack
as scratches and gouges can occur. Sharp blades should
always be used in the tube cutters or hacksaws used to
cut the tubing so as to provide a clean, square cut. Dull
cutting blades can cause internal and external hanging
burrs, and cause the tubing to become oval and affect
proper insertion within the fitting. As a good handling
practice, tubing should always be deburred prior to tube
fitting installation to help assure easy and complete tube
insertion. Additionally, for bent tube assemblies, it is
important to bend tubing prior to installing tube fittings,
and to provide a sufficient straight length of tubing after
the bend to allow the tube to be fully inserted into the
fitting. See Figure A and Table 7 on page 53 for
additional information. Also, to eliminate weight stress
from the tubing upon the fitting and to provide
additional system support for vibration and thermal
shock resistance, the tubing should always be supported
by tube hangers, clamps or trays.

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

Selection Guide for


Instrumentation Fittings & Tubing
STAINLESS STEEL TUBING - TABLE 1
Maximum Allowable Working Pressure (PSIG)
Tube O.D.
Size (in.) .010
1/16
5600
1/8
3/16
1/4
5/16
3/8
1/2
5/8
3/4
7/8
1
1-1/4
1-1/2
2

.012
6850

.014
8150

Wall Thickness of Tube (Inches)


.016 .020 .028 .035 .049 .065 .083 .095
9500 12100
8550 11000
5450 7000 10300
4000 5100 7500 10300
4050 5850 8050
3300 4800 6550
2450 3500 4750 6250
2950 4000 5200 6050
2400 3300 4250 4950
2050 2800 3600 4200
2400 3150 3650
2450 2850
2350

.109

.120

.134

.156

.188

Note: For light gas service,


use tubing with wall
thickness outside of
screened area.

5800
4850
4200
3300
2700
2000

4700
3650
3000
2200

4150
3400
2500

4900
4000
2900

4900
3600

Calculation Basis: Annealed, seamless 304 or 316 stainless steel tubing ASTM A-269 or equivalent. System temperatures between
-20F and 100F with allowable stress of 20,000 psi. Ultimate tensile strength of 75,000 psi. Safety factor of 4.
Reference: ANSI B 31.3 Code. (For more specific working pressure information regarding a particular tubing, consult with the actual
manufacturer of the tubing.)
Note: For welded and drawn tubing, a derating factor must be utilized. For double welded tube, multiply the above pressure rating by
.85; and for single welded tube by .80 (ANSI B 31, Table A-1B).
Suggested Tube Ordering Information: Specify the outside diameter and wall thickness of annealed, seamless or welded and drawn
316 or 304 stainless steel tubing of ASTM A-269, A-249, A-213 or equivalent. Also specify high quality tubing to be free of scratches,
and suited for bending with material hardness not to exceed Rb 90.

COPPER TUBING - TABLE 2


Maximum Allowable Working Pressure (PSIG)
Tube O.D.
Size (in.)
1/8
3/16
1/4
5/16
3/8
1/2
5/8
3/4
7/8
1

.028
2700
1700
1250

Wall Thickness of Tube (Inches)


.035 .049 .065 .083 .095 .109 .120
3600
2225 3450
Note: For light gas
1600 2475 3475 service, use tubing with
1250 1900 2675 wall thickness outside of
1050 1550 2150 screened area.
750

1150
900
700
600
550

1550
1200
1000
850
700

2050
1600
1275
1075
950

1850
1500
1250
1100

1775
1500
1300

1400

Calculation Basis: Annealed (Temper 060), seamless copper tubing ASTM


B-75 or equivalent. System temperatures between -20F and 100F with
allowable stress of 6000 psi. Ultimate tensile strength of 30,000 psi. Safety
factor of 5.
Reference: ANSI B 31.3 Code. (For more specific working pressure
information regarding a particular tubing, consult with the actual
manufacturer of the tubing.)
Suggested Tube Ordering Information: Specify the outside diameter and
wall thickness of annealed (Temper 060), seamless copper tubing of ASTM
B-75, B-68, or equivalent specification. Also specify high quality tubing to be
free of scratches, and suited for bending.
Additionally Acceptable: Annealed (Temper O) copper water tubing, Type
K or Type L (ASTM B-88). No embossed markings allowed.

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

51

Selection Guide for


Instrumentation Fittings & Tubing
CARBON STEEL TUBING - TABLE 3
Maximum Allowable Working Pressure (PSIG)
Tube O.D.
Size (in.)
1/8
3/16
1/4
5/16
3/8
1/2
5/8
3/4
7/8
1
1-1/4
1-1/2
2

.028 .035 .049


8100 10500
5150 6700 9900
3750 4850 7100
3800 5500
3100 4500
2300 3300
1800 2600
2150
1800
1550

.065

9900
7600
6200
4500
3500
2900
2450
2100
1650

Wall Thickness of Tube (Inches)


.083 .095 .109 .120
.134

.148

.165

.180

.220

Note: For light gas service,


use tubing with wall
thickness outside of
screened area.

5950
4600
3750
3200
2750
2150
1800

5350
4375
3700
3200
2500
2000
1500

5100
4300
3700
2900
2400
1700

4125
3200
2600
1900

3600
3000
2200

4050
3300
2400

4600
3700
2700

5000
4100
3000

5100
3700

Calculation Basis: Annealed, seamless carbon steel tubing ASTM A-179 or equivalent. System temperatures
between -20F and +100F with allowable stress of 15,700 psi. Ultimate tensile strength of 47,500 psi. Safety
factor of 4.
Reference: ANSI B 31.3 Code. (For more specific working pressure information regarding a particular tubing,
consult with the actual manufacturer of the tubing.)
Suggested Tube Ordering Information: Specify the outside diameter and wall thickness of annealed, seamless
carbon steel tubing of ASTM A-179 or equivalent specification. Also specify high quality tubing to
be free of scratches, and suited for bending with material hardness not to exceed Rb 72.

MONEL ALLOY 400 TUBING - TABLE 4


Maximum Allowable Working Pressure (PSIG)
Wall Thickness of Tube (Inches)
Tube O.D.
Size (in.) .028 .035 .049 .065 .083 .095 .109 .120
1/8
8000 10450
1/4
3750 4800 7000 9800 Note: For light gas service,
3/8
3100 4450 6150 use tubing with wall thickness
1/2
2300 3300 4450 outside of screened area.
3/4
2250 3050 4000 4600
1
2250 2900 3400 3900 4350
Calculation Basis: Annealed, seamless Monel Alloy 400 tubing ASTM
B-165 or equivalent. System temperatures between -20F and 100F with
allowable stress of 18,700 psi. Ultimate tensile strength of 70,000 psi.
Safety factor of 4. Table values are per the ANSI/ASME B 31.3 Code for
temperatures from -325F to only +100F. Monel derates fast at elevated
temperatures. (For more specific working pressure information regarding a
particular tubing, consult with the actual manufacturer of the tubing.)
Suggested Tube Ordering Information: Specify the outside diameter and
wall thickness of annealed, seamless Monel Alloy 400 tubing of ASTM
B-165 or equivalent specification. Also specify high quality tubing to be free
of scratches, and suited for bending with material hardness not to exceed
Rb 75.

52

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

Selection Guide for


Instrumentation Fittings & Tubing
STRESS FACTORS FOR DETERMINING TUBING PRESSURE
RATINGS AT ELEVATED TEMPERATURES - TABLE 5
Temperature
F
C
100
38
200
93
300
149
400
204
500
260
600
316
700
371
800
427
900
482
1000
538
1200
649

TEMPERATURE STRESS FACTORS


Stainless Steel
Carbon
Steel
304SS
316SS
1.00
1.00
1.00
1.00
1.00
.96
1.00
1.00
.90
.94
.97
.86
.88
.90
.82
.82
.85
.77
.80
.82
.73
.76*
.80*
.59
.73*
.78*
.41
.69*
.73*
.16
.30*
.37*
n/a

Copper
1.00
.80
.78
.50
n/a
n/a
n/a
n/a
n/a
n/a
n/a

Monel
400
1.00
.88
.82
.79
.79
.79
.79
.76
.43
n/a
n/a

* The precipitation of chromium carbides potentially resulting in intergranular corrosion may occur when
exposed to operating temperatures above 800F. Consult the factory for further information.
Instructions: To determine maximum allowable working pressures for tubing at elevated temperatures,
multiply the applicable tubes maximum allowable working pressure from Table 1-4 by the corresponding
temperature stress factor from Table 5.

SSP NPT PIPE END PRESSURE RATINGS, ANSI/ASME B 31.3 - TABLE 6


316 STAINLESS STEEL
BRASS
CARBON STEEL
NPT/ISO
Male
Female
Male
Female
Male
Female
Pipe Size Size
psig
bar
psig
bar
psig
bar
psig
bar
psig
bar
psig
bar
1/16"
1
11050
760
6750
460
5550
380
3350
230
11050
760
6750
460
1/8"
2
10050
690
6550
450
5050
350
3250
220
10050
690
6550
450
1/4"
4
8050
550
6650
460
4050
280
3350
230
8050
550
6650
460
3/8"
6
7850
540
5350
370
3950
270
2650
180
7850
540
5350
370
1/2"
8
7750
530
4950
340
3850
260
2450
170
7750
530
4950
340
3/4"
12
7350
510
4650
320
3650
250
2350
160
7350
510
4650
320
1"
16
5350
370
4450
310
2650
180
2250
150
5350
370
4450
310
1-1/4"
20
6000
410
5000
350
3000
200
2500
170
6000
410
5000
350
1-1/2"
24
5000
340
4600
310
2500
170
2300
150
5000
340
4600
310
2"
32
3900
270
3900
270
1900
300
1900
130
3900
270
3900
270
Reference: bar = .0690 X psig
To obtain ANSI/ASME B 31.1 values, multiply ANSI/ASME B 31.3 values by .94

INSTALLING TUBE FITTINGS NEAR TUBE BENDS


T
R

R
SL

Radius of tubing bend


as required or minimum
allowed for specified
wall thickness and tube
size as recommended
by tubing manufacturer.

SL Minimum straight tube


length required from
end of tube to beginning
of bend.
T

FIGURE A

Tube outside diameter.

When installing fittings near tube bends, it is important to bend tubing prior to
installing tube fittings and there must be a sufficient straight length (SL) of tubing
to allow the tube to be bottomed in the fitting. Note Table 7 for details.
TABLE 7
T = Tube
1/16 1/8 3/16 1/4 5/16 3/8
1/2
5/8
3/4
7/8
1
1-1/4 1-1/2
2
O.D.(in.)
*SL=Minimum
Straight
1/2 3/4 3/4 13/16 7/8 15/16 1-3/16 1-1/4 1-1/4 1-5/16 1-9/16
2 2-13/32 3-1/4
Length of
Tube (in.)
R
Radius of tube bend as recommended by bender manufacturer

* Consult the factory on an application by application basis for variance.

IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN OR RELATED


ITEMS CAN CAUSE PERSONAL INJURY AND PROPERTY DAMAGE.

WARNING

It is the sole responsibility of the system designers and users to properly select and use products for their
specific applications. This document has been printed for users with technical expertise as a reference for
further investigation to determine specific product needs relative to design requirements.

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

53

Safety Information / Warranty


Safety
To help ensure the safe and reliable
performance of tube fitting products, complete system design must
be considered prior to the
installation of the tubing and tube
fittings. Determining the design
compatibility of materials, media,
flows, temperatures and pressures;
as well as implementing proper
installation, operation and maintenance of the system are the
responsibilities of the systems
owners, designers and users.

SSP Safety Reminders


All SSP products are designed and
manufactured with safety in mind.
The following is a limited list of
general safety tips as reminders of
good safety practices:
Do not install, tighten or loosen
a tube fitting while the system is
under pressure.
Do not loosen a tube fitting, nut
or plug to relieve or bleed system pressure.
Always use a back-up wrench to
hold the tube fitting body steady
when tightening or loosening
tube fitting nuts.
There is no need to disassemble
a new tube fitting prior to use.
Use proper thread lubricants and
sealants on tapered pipe threads.

Very soft, pliable plastic tubing


requires a tube insert.
Tube fitting and tubing material
should be similar (stainless steel
fittings on stainless steel tubing,
brass fittings on copper tubing,
etc.) with the tubing material being fully annealed. For more specific information, refer to the
Selection Guide for Instrumentation Fittings and Tubing on pages
50 - 53.
Do not weld tube fittings that are
assembled. Prior to welding, remove the nut and ferrules and
protect the seat and thread area
of the tube fitting by covering
with a plug or another nut. (See
page 30 for more information.)

Unilok Tube Fittings


LIFETIME LIMITED WARRANTY
SSP guarantees all Unilok tube fittings and Unilok tube fitting components to be free from defects
in materials and workmanship. Additionally, SSP guarantees Unilok product performance to the
published catalog specifications when properly installed according to the catalog selection and
installation instructions. To initiate a warranty claim, suspected defective product must be returned to
SSP with the nature of potential defect documented for factory evaluation. Any product with a
determined defect in material or workmanship will be replaced with equivalent product at no charge.
This warranty comprises the sole and entire warranty pertaining to items provided hereunder. There
is no other warranty, guarantee, express or implied representation of any kind whatsoever. All other
warranties including, but not limited to, merchantability and fitness for purpose, whether express,
implied, or arising by operation of law, course of dealing, or trade usage are hereby disclaimed.
There are no warranties which extend beyond the description on the face hereof; and this warranty
does not apply in cases of abuse, mishandling, or normal use depreciation. In no event, whether
alleged to arise from breach of contract, express or implied warranty, by operation of law, negligence
or otherwise, will SSP be liable for any incidental, consequential, lost property, or other special
damages of any kind whatsoever. The exclusive, only remedy under this warranty is the replacement
of determined defective parts as set forth above.

54

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

Also from SSP Instrumentation

In addition to Unilok Tube Fittings, SSP Instrumentation also offers


Duolok and Griplok Instrumentation Tube Fittings; TruFit Pipe,
Weld, Hose and Adapter Fittings; and FloLok Valves. Contact your
SSP Instrumentation Distributor for more information.

Duolok

Tube Fittings

Pipe Fittings

Tube Fittings

Valves

Unilok Tube Fittings


AUTHORIZED DISTRIBUTOR

8250 Boyle Parkway


Twinsburg, Ohio 44087-2200
Telephone: (330) 425-3960
Fax: (330) 425-8116
www.sspfittings.com

Made in the USA


2004, SSP Instrumentation
ILUPCA/050-04A

56

Finger-tight assembly dimensions (shown in inches) are for reference only and subject to change.
When ordering, specify material designator with part number (see page 3 for complete ordering information).

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