MANUAL - I
SL.NO.
INDEX
EXPERIMENT NAME
10
EXPT NO: 1
DATE:
AIM
To determine the flash and fire point of the given lubricating oil
APPARATUS REQUIRED
1. Cleveland apparatus(open cup)
2. Thermometer
PROCEDURE
Fill the cleaned open cup with the given sample of oil up to the standard filling mark.
Keep the thermometer in the holder such that the bulb is immersed in the oil and does not
touch the metallic parts.
Heat the oil at the rate of 10 deg C rise in temperature per minute so that the oil sample
gives out vapour.
As the temperature rises, apply a test flame a short distance over the surface of the oil,
but the flame should not touch the oil. Watch for any flash with flickering sound.
Blow out or expel the burnt vapour before introducing the next test flame. This ensures
that always fresh vapour alone is left over the surface of the oil.
Continue the process of heating and apply the test flame at every 2 deg C rise in the
temperature from the first flash till you hear the peak flickering sound and note the
corresponding temperature as the flash point.
Continue the heating further after obtaining the flash point and watch for the fire point.
This is noted when the oil vapour ignites and continuous to burn for at least 5 sec.
OBSERVATION TABLE
OIL SAMPLE
S.No
Temperature
T(C)
Flash point
Fire point
RESULT
The flash and fire point test on Cleveland Open Cup apparatus was conducted and
results were as follows
Oil sample
Flash point
Fire point
EXPT NO: 2
DATE:
AIM
To study the cut section of a given 4- stroke I.C engine and to draw the valve timing
diagram.
APPARATUS REQUIRED
1. Measuring tape
2. Feeler gauge.
FORMULAE
1. Angle= (360 x L) / (2 R)
Where, 2 R = Circumference of fly wheel (1200 mm)
L = Arc length (mm)
2. Valve overlap = Angle between IVO and EVC (Degrees)
PROCEDURE
The TDC of the piston in the cylinder is marked with chalk on flywheel against the
pointer.
The flywheel is rotated clockwise and the BDC is marked.
The paper is inserted between the inlet valve stem and rocker arm.
The flywheel is rotated clockwise. The first instant at which the paper gets tightened is
marked as IVO.
The flywheel is still rotated clockwise and the point where the paper can be removed is
marked as IVC.
THE same steps are repeated for exhaust valve.
The distance of the IVO, IVC, EVO, EVC, from the nearest dead centre is found.
The distances are converted in to respective angle using the circumference of the
flywheel.
These are plotted in the graph as valve timing
OBSERVATION TABLE
Circumference of flywheel = 123 cm
S.No
1
2
3
4
Position from
dead centre
Distance from
dead centre
After TDC
After TDC
After BDC
Before BDC
RESULT
Thus the valve timing diagram for given 4 stroke diesel engines is drawn.
The time duration for exhaust valve opening
Angle made
with dead
centre
EXPT NO: 3
DATE:
AIM
To study the cut section of a given 2- stroke I.C engine and to draw the port timing
diagram.
APPARATUS REQUIRED
1. Thread
2. Scale
3. chalk
PROCEDURE
The top dead centre and bottom dead centre position of the piston in the cylinder are
marked on the flywheel using chalk against the reference point
The fly wheel is rotated clockwise covered by the piston, where the transfer port is
completely covered by the piston is marked.
Further, rotation of flywheel in clockwise in the complete covering of exhaust port. This
position is marked as EPC.
Similarly, the position of transfer port and exhaust port opening are marked on the
flywheel
The distances of the position from the nearest dead centre are noted.
These distances are converted in to their respective angles using the circumference of the
flywheel.
These are plotted on the graph in order of their occurrence before or after their nearest
dead centre for port timing diagram
OBSERVATION TABLE
Circumference of fly wheel= 51 cm
S.No
1
2
3
4
Position from
Dead centre
After BDC
Before BDC
After BDC
Before BDC
Distance from
Dead centre
RESULT
Thus the port timing diagram for given 2 stroke petrol engines is drawn.
The time duration for exhaust port opening
Angle made
with Dead
centre
Redwood viscometer
Thermometer
Stop watch
Flask
FORMULAE USED
Density of oil at test temperature, T =
r 0.00063(T-T r) gm/cc
Kinematics viscosity
Absolute viscosity
At-B/t Centistokes
X T Centistokes
=
=
Where,
r= Density of oil at room temperature (gm/cc)
T = Test temperature (C)
T r=Room temperature (C)
t = Redwood seconds i.e., time taken for collecting 50 ml of oil
A and B are Redwood constants
Up to 100 seconds A = 0.260 and B =171.5
Above 100 seconds A = 0.247 and B =65.0
PROCEDURE
Clean the cup and make sure that the orifice is free from dirt.
Close the orifice with the ball value and fill the cup with given oil up to the tip of the
hook.
Temperature
of oil, T(C)
Redwood
seconds, t
(sec)
Density of
oil at test
temperature
T (gm/cc)
Kinematics
viscosity,
(centistokes)
Absolute
viscosity
(centipoises)
GRAPH
Temperature Vs
Temperature Vs
Temperature Vs
Redwood seconds
Kinematics viscosity
Absolute viscosity
RESULT
The viscosity test on a redwood viscometer was conducted and the results were
shown in graph.
EXPT NO: 5
DATE:
AIM
To conduct performance test and to draw curves of 1 HP, Mechanical brake thermal and
TFC Vs BHP to find economical load.
APPARATUS REQUIRED
1. Single cylinder petrol engine
2. Stop watch
3. Electric bulb with switching arrangement
SPECIFICATION (Petrol Engine)
Make
:
GREAVES mk-25
Bore
:
70mm
Stroke
:
660.7 mm
R.P.M
:
3000
B.H.P
:
3.4 HP (Single cylinder at 3000 rpm)
Capacity
:
250cc
Fuel oil
:
Petrol
Specific Gravity :
0.74
Calorific value
:
12000 K/cal/kg
PROCEDURE
Check fuel level
Check lubricating oil level
Open the three way cock, so that the fuel flows to the engine.
Start the engine.
The engine is started and run at constant speed at no load. Time in second for 10 cc of
petrol consumption is noted.
Then the engine is loaded to 25%, 50%, 75% and full load and the corresponding time,
value Voltmeter and ammeter readings are noted and tabulated.
OBSERVATION TABLE
S.
No
Load
Applied
(Watts)
Voltmeter
reading
(Volts)
Ammeter
reading
(Amps)
Time
taken for
10cc fuel
consump
tion x 10-
Fuel
consumptio
n x 10-4
Brake
power
(KW)
S.F.C
x 10-4
(Kg/s)
Indicat
ed
power
in
(KW)
mech
Fuel
power
in
(KW)
(%)
1
2
3
FORMULAE USED
Fuel Consumption (Fc)
Frictional power from graph (Fuel consumption and Brake power (Kw)
Indicated power
Fuel power
GRAPH
1. Fc Vs BP
2. B.T.E Vs BP
3. mech Vs BP
I.T.E
B.T.E
(%)
(%)
4. I.P Vs BP
5. S.F.C Vs BP
RESULT
Thus the performance test on the four stroke petrol engine is conducted with electrical
loading and the characteristics curves are drawn.
EXPT NO: 6
DATE:
AIM
To conduct load test on twin cylinder diesel engine and draw its characteristics
APPARATUS REQUIRED
1. Engine set up
2. Stop watch
SPECIFICATION (Diesel Engine)
Make
BHP
Rated Speed
No. of. Cylinders
Bore
Stroke
Cd
D
:
:
:
:
:
:
:
:
Kirlosker- TV2-SR-1
10
1500 rpm
2
87.5mm
110mm
0.62
0.020m
PROCEDURE
Check fuel level
Check lubricating oil level
Open the inlet valve or the cooling water and fuel supply.
Ensure that there is no load on engine.
Fuel pump is primed.
Decompression lever is pressed for easy cranking.
The engine is started rotating the crank by means of hand crank lever.
After the engine picks up the speed, it is loaded gradually by turning hand wheel of the
hydraulic dynamometer.
Note the readings.
The engine is stopped after removing the load, by cutting of the fuel supply.
OBSERVATION TABLE- I
S.No
Load (w)
Kg
OBSERVATION TABLE - II
S.No
Fuel
Consumption
x 10-4
(Kg/s)
mech
%
Fuel
power
(Kw)
FORMULA USED
Rated load W
Where,
BP
=
Brake power (Kw)
N
=
Speed (rpm)
Fuel consumption Fc
(W x N x 0.7457)/ 2000 in Kw
B.T.E
I.T.E
Fc / BP (Kg/s. Kw)
BP + FP (Kw)
Mechanical efficiency
(BP/IP) x 100
Fuel power
(IP/FP) x 100
GRAPH
1. Fc Vs
2. B.T.E Vs
3. mech Vs
4. I.P Vs
5. S.F.C Vs
6. I.T.E Vs
BP
BP
BP
BP
BP
BP
RESULT
Thus the load test on twin cylinder diesel engine has been conducted and its
characteristics curves are drawn.
EXPT NO: 7
DATE:
AIM
To conduct a head balance test on 4-stroke diesel engine by mechanical loading at
different loads with specific speed.
APPARATUS REQUIRED
1.
2.
3.
4.
Tachometer
Thermometer
Stopwatch
Measuring Tape
ENGINE SPECIFICATION
Make
Bore
Stroke
Cubic Capacity
Speed
Compressor ratio
Fuel
Calorific value
Specific gravity of fuel
:
:
:
:
:
:
:
:
:
Anil
114.3 mm
139.7 mm
1433 cc
650 rpm
16:1
High speed diesel
45346 KJ/Kg
0.8275
FORMULAE USED
Fuel Consumption (FC)
Where,
mCW Mass of cooling water in Kg/s
CP Specific heat capacity at cooling water in Kg/KJ K
T0 Outlet temperature
Tin Inlet temperature
Heat carried by exhaust gas Qeg
meg
ma + mp
ma
a x Qa = Cd.
P/RTa
Where,
Cpg
P
R
Ta
Cd
do
d
w
hw
Unaccountable loss = Fuel power [BP + Heat of cooling water + Heat of exhaust gas]
OBSERVATION TABLE - I
S.
No
Load (Kg)
W
Speed in
rpm
W-S
OBSERVATION TABLE - II
S.
No
Fuel
consumption
Fuel
power
Brake power
(Kw)
Heat
carried
Heat
carried
x 10-4 Kg/s
(Kw)
away by
cooling
water
Kw
away by
the
exhaust
gas
Kw %
loss
Kw
Kw
PROCEDURE
First the fuel supply water circulation in the water system and lubrication oil in the sump
is switched on.
The engine is started and allowed to run at speed fro few minutes.
Gradually to engine is loaded by mechanism pf enable brake drum method and speed is
maintained.
Load at engine is starts 2, 6, 10, 14, 18.
RESULT
Thus the heat balance test on four stroke diesel engine with mechanical loading is
conducted.
EXPT NO: 8
DATE:
AIM
To conduct a performance test on 4 stroke diesel engine by mechanical loading at
different loads with specific speed.
APPARATUS REQUIRED
1. Engine setup
2. Stop watch
SPECIFICATION
Type of loading
Make
Bore
Stroke
Cubic Capacity
Speed
Compressor ratio
Fuel
Calorific value
Specific gravity of fuel
:
:
:
:
:
:
:
:
:
:
(W x N x 0.7457) / 2000 KW
FORMULA
BP + FP
(BP / IP ) x 100 %
Fuel power
Fuel consumption x Cv
OBSERVATION TABLE I
Sl.No.
W
Load
S
WS
Time taken
for 10cc fuel
consumption
OBSERVATION TABLE II
Sl.No.
Fuel
consumption
x 10-4 Kg/s
Brake
power
(Kw)
mech
(%)
Fuel
power
BTE
(%)
ITE
(%)
PROCEDURE
First the fuel supply water circulation in water system and lubrication oil in the is
switched on.
The engine is started and allowed to run at ideal speed for few minutes.
Gradually to engine is loaded by mechanism of enable brake drum method and speed
constant.
Load at the engine is starts 2, 6, 10, 14 and 18.
Mote the corresponding loading radians of spring.
GRAPH
1. Fc Vs
2. B.T.E Vs
3. mech Vs
4. I.P Vs
5. S.F.C Vs
6. I.T.E Vs
BP
BP
BP
BP
BP
BP
RESULT
Thus the performance curve on 4- stroke diesel engine mechanical loading has been
conducted.
EXPT NO: 9
DATE:
AIM
To conduct a heat balance test on 4 stroke engine by electrical loading at different loads
with specific speed.
APPARATUS REQUIRED
1. Tachometer
2. Stop watch
3. Thermometer
ENGINE SPECIFICATION
Name
Bore
Speed
Compressor ratio
BHP
Fuel
Calorific value
Specific gravity of fuel
:
:
:
:
:
:
:
:
Kirloskar
87.5 mm
1500 rpm
16:1
5HP
High speed diesel
45346 KJ/Kg
0.8275
[ (V x I) / (0.8 x 100) ] in Kw
FORMULA USED
Brake Power (BP)
Where,
V Voltmeter in Volts
I Ammeter Readings in amps
Fuel Consumption (FC) = [(0.8 x 10) / (t x 100)] in Kg/s
Where,
t Time taken for 10cc full consumption
Total Heat Input (Q) = Fuel Consumption x Calorific Value in Kw
Heat Input for Brake Power (Q) = [(V x I) / (0.8 x 1000)] in Kw
% of Heat Input for BP = (Q1 / Qin ) x 100%
Heat Input for BP = (Q2)
Friction power is taken from graph in Kw [BP vs Fuel Consumption]
Heat Loss due to cooling water (Q3) = mcPw (TO TI) Kg/s
Where,
m
Mass flow rate of cooling water Kg/s
Qw
Specific heat cooling water = 4.2 KJ / Kgs
TO
Outlet temp of cooling water in K
TI
Inlet temp of cooling water in K
% of heat loss due to cooling water = (Q3 / QIN) x 100
Q4 = meg x Cpg (Teg Tr) Kw
Where,
meg ma + mf
meg mass flow rate of exhaust gas in Kg/s
ma mass flow rate of air in Kg/s
mf Fuel consumption
ma
= Q a X Pa
= Cd x ao x Va x a
= Cd x ao x (2gha) a
a Density of air (1.165)
Cd Co-efficient of discharge of orifice = 0.62
ao area of orifice = d2/4
ha = (w hw) / a in m
Engine
cooling
water temp
h1 h2 (h1-h2)
x 10-4
Mass
Exhaust
of
gas
cooling temp
water
Kg/s
Inlet Outlet
OBSERVATION TABLE - II
Sl
No
Brake
Power
Fuel
Consum
ption x
10-4 Kg/s
Total
Heat
Input
Kw
Heat Loss
due to BP
Heat Loss
due to
Cooling
Water
Heat Loss
due to
Exhaust gas
Q1
Kw
Q2
Kw
Q3
Kw
PROCEDURE
Check the fuel level
Check the lubricating oil level
Open the three way cock so, that the fuels flow to the engine.
Keep the loading at the minimum.
Start the engine
Load the engine by loading the water rheostat
Unaccounted
Loss
Q4
Kw
EXPT NO: 10
DATE:
AIM
To conduct Morse test on a multi cylinder petrol engine and determine the performance
characteristics at a given speed.
APPARATUS REQUIRED
1. Tachometer
2. Stop watch
ENGINE SPECIFICATION
4 stroke, four cylinder, water cooled petrol engine
Name
Bore
Stroke
Capacity
Power
Fuel
Specific gravity
Calorific value
Type of loading
Dynamometer constant
:
:
:
:
:
:
:
:
:
:
Ambassador
75 mm
90 mm
1500 cc
7.36 Kw at 1500 rpm
Petrol
0.71
44, 000 KJ/Kg
Hydraulic dynamometer
2000
FORMULA USED
Maximum load, Wmax
Where,
BP Brake power = 7.36 KW
N Engine speed = 1500 rpm
Brake power (BP)
(W x N x 0.736) / 2000 in Kw
BP BP1 in Kw
BP BP2 in Kw
BP BP3 in Kw
BP BP4 in Kw
Where,
W Dynamometer load (Kg)
N Engine speed (rpm)
Frictional power FP
IP BP in Kw
OBSERVATION TABLE
Sl.No.
Condition
Dynamometer load
(w) in Kg
Power output BP
(Kw)
PROCEDURE:
Check the lubrication oil level, fuel level, cooling water system and battery terminals
before starting.
Start the engine and allow it to run for about 10 minutes at the rated speed to warm up.
Load the engine at full load maintain the speed at rated rpm i.e.1500 rpm by adjusting the
throttle and dynamometer loading wheel.
Allow the engine to stabilize for few minutes.
Cut-off ignition to cylinder 1 by lifting the respective switch.
Being the engine again to rate speed by reducing the load on dynamometer, throttle
position should not be changed on any account. Note the dynamometer reading.
Restore ignition to cylinder 1 by closing the switch.
Repeat the procedure for cylinders 2, 3 & 4.
RESULT
The Morse test was conducted on a multi cylinder petrol engine and the performance
characteristics were found.