WORTHINGTON

TURBO-GENERATOR
(High Pressure Turbine)
Capacity 2500 KW
Steam Rate 78,500 PPH
Inlet Pressure 250 PSIG
Outlet Pressure 15 PSIG

ELLIOTT
TURBO-GENERATOR
(High Pressure Turbine)
Capacity 2,500 KW
Steam Rate 75,250 PPH
Inlet Pressure 250 PSIG
Outlet Pressure 15 PSIG

HP Steam Required: 60,200 PPH

Pressure: 250 PSIG
27.3 TPH

HP Steam Required: 62,600 PPH

Pressure: 250 PSIG
23.39 TPH

TO END USERS
4.0 MW ELECTRICITY
(Projected Load of the Factory)

Exhaust thrown to environment: 427.97 PPH

Pressure: 5.426 PSIG
3 - UNITS SERVICE TRANSFORMERS

Exhaust Available: 116,600 PPH

Pressure: 15.0 PSIG

TURBODYNE TURBO-GENERATOR
(High Pressure Turbine)
Capacity 2,500 KW
Steam Rate 81,000 PPH
Inlet Pressure 250 PSIG
Outlet Pressure 15 PSIG

HP Steam Required:
12.38 TPH @ 12.2 % fiber
15.20 TPH @ 15.0 % fiber
16.76 TPH @ 16.5 % fiber

Exhaust Available: 116,232 PPH

Pressure: 9.574 PSIG

HP Steam Required:
8.24 TPH @ 12.2 % fiber
10.14 TPH @ 15.0% fiber
11.59 TPH @ 16.5 % fiber

HP Steam Required:
7.62 TPH @ 12.2 % fiber
9.38 TPH @ 15.0 % fiber
10.31 TPH @ 16.5 % fiber

ELLIOT TURBO-GENERATOR
(Low Pressure Turbine)
Capacity 800 KW
Steam Rate 32,000 PPH
Inlet Pressure 125 PSIG
Outlet Pressure 15 PSIG

MILL ROLLER #1
Capacity 750 HP
Steam Rate 35.6 lb/hp-hr
Steam Pressure 250 PSIG

HP Steam Required:
7.62 TPH @ 12.2 % fiber
9.38 TPH @ 15.0 % fiber
10.31 TPH @ 16.5 % fiber

HP Steam Required:
8.24 TPH @ 12.2 % fiber
10.14 TPH @ 15.0% fiber
11.59 TPH @ 16.5 % fiber

MILL ROLLER #2
Capacity 650 HP
Steam Rate 32.92 lb/hp-hr
Steam Pressure 250 PSIG

FINAL BAGASSE
52 % Moisture
3.50 Pol in bagasse
31.20 Bagasse % Cane

MILL ROLLER #3
Capacity 650 HP
Steam Rate 32.92 lb/hp-hr
Steam Pressure 250 PSIG

MILL ROLLER #4
Capacity 750 HP
Steam Rate 35.6 lb/hp-hr
Steam Pressure 250 PSIG

SHREDDER TURBINE
Capacity 2500 HP
Steam Rate 22.932 lb/hp-hr
Steam Pressure 250 PSIG

Exhaust Available:
Pressure: 15 PSIG
39.70 TPH @ 12.2 % fiber in cane
98.98 TPH @ 15.0 % fiber in cane
103.87 TPH @ 16.5 % fiber in cane

HP Steam Required: 97,306.6 PPH

Pressure: 250 PSIG 44.13 TPH

HP Steam Required: 122,800 PPH

Pressure: 250 PSIG
55.69 TPH

BOILER MAIN HEADER

EXCESS STEAM
29.0 TPH @ 12.2 % fiber in cane
40.87 TPH @ 15.0 % fiber in cane
35.44 TPH @ 16.5 % fiber in cane

HP Steam Generated: 34.46 TPH

Pressure: 250 PSIG

HP Steam Generated: 34.46 TPH

Pressure: 250 PSIG

HP Steam Generated: 89.85 TPH

Pressure: 250 PSIG

LP Steam Required: 72.84 TPH

Pressure: 125 PSIG @ 12.2 % fiber in cane

@ 12.2 % Fiber in Cane

HP Steam Available: 65,614.94 PPH
Pressure: 250 PSIG
29.75 TPH

LP Steam Required: 13.66 TPH

Pressure: 125 PSIG @ 15.0 % fiber in cane
LP Steam Required: 10.73 TPH
Pressure: 125 PSIG @ 16.5 % fiber in cane

Exhaust Available: 92.43 TPH

Pressure: 15 PSIG @ 12.2 % fiber in cane

@ 12.2 % Fiber in Cane

Live Steam Available: 65,614.94 PPH
Pressure: 125 PSIG
29.75 TPH

Evaporating Capacity 200,000 PPH

Steam Presure 250 PSIG
Steam Temperature 530 F
Fuel Consumption 40 TPH

APRV 125 - 15 PSIG

APRV 250 to 125 PSIG

Make-up Steam: 45.16 TPH

Pressure: 15 PSIG @ 12.2 % fiber in cane

Exhaust Available: 151.6 TPH

Pressure: 15 PSIG @ 15.0 % fiber in cane
Exhaust Available: 156.58 TPH
Pressure: 15 PSIG @ 16.5 % fiber in cane

Make-up Steam: 2.93 TPH

Pressure: 15 PSIG @ 15.0 % fiber in cane

JTA BOILER

ID Fan Turbine Drive

400 HP; 250 PSIG
1,551.68 PPH (703.7 kg/hr)

K- BOILER
UNIT #1

FWP Turbine Drive

200 HP; 250 PSIG
775.84 PPH (351.85 kg/hr)

Evaporating Capacity 80,000 PPH

Steam Presure 250 PSIG
Steam Temperature 508 F
Fuel Consumption 16 TPH

K- BOILER
UNIT #2
Evaporating Capacity 80,000 PPH
Steam Presure 250 PSIG
Steam Temperature 508 F
Fuel Consumption 16 TPH

LP Steam Generated: 43.0 TPH

Pressure: 125 PSIG

Evaporating Capacity 40,000 PPH

Steam Presure 125 PSIG
Steam Temperature 392 F
Fuel Consumption 8 TPH

BOILER-10

LP Excess Steam: 29.4 TPH

Pressure: 125 PSIG @ 15.0 % fiber in cane

BOILER-9

Vapor Required: 137.59 TPH

Pressure: 15 PSIG

LP Excess Steam: 32.27 TPH

Pressure: 125 PSIG @ 16.5 % fiber in cane

Evaporating Capacity 60,000 PPH

Steam Presure 125 PSIG
Steam Temperature 356 F
Fuel Consumption 12 TPH

EVAPORATOR #1
Vapor Required: 65,973.6 PPH

LP Steam Required: 27.68 TPH

Pressure: 125 PSIG @ 12.2 % fiber in cane
LP Steam Required: 10.73 TPH
Pressure: 125 PSIG @ 15.0 % fiber in cane
LP Steam Required: 10.73 TPH
Pressure: 125 PSIG @ 16.5 % fiber in cane

STEAM BALANCE FOR 5,000 TCD

EVAPORATOR #2
Vapor Required: 20,616.75 PPH

Milling Rate --------------------------------- 5,000 TCD

Fiber in Cane ------------------------------ 12.2 : 15.0 ; 16.5
Moisture in bagasse---------------------- 52.0
Pol in bagasse ----------------------------- 3.50
Bagasse % cane -------------------------- 31.20

EVAPORATOR #3
Vapor Required: 41,233.5 PPH
MOLASSES STEAM PUMP,
CENTRIFUGALS, OTHERS
Live Steam Consumed: 10.73 TPH

LEGEND:
HP Steam @ 250 PSIG
LP Steam @ 125 PSIG
Exhaust Steam @ 15 PSIG

LP Steam Required: 16.94 TPH

Pressure: 125 PSIG
MISCELLANEOUS
Exhaust Steam Consumed: 14,180.51 PPH

VACUUM PAN # 3
Vapor Required: 9,105 PPH
Exhaust Consumed: 2,731.50 PPH
Live Steam Consumed: 6,373.50 PPH

VACUUM PAN # 7
Vapor Required: 17,519 PPH
Exhaust Consumed: 5,255.70 PPH
Live Steam Consumed: 12,263.3 PPH

VACUUM PAN # 4
Vapor Required: 6,373 PPH
Exhaust Consumed: 1,911.90 PPH
Live Steam Consumed: 4,461.90 PPH

VACUUM PAN # 8
Vapor Required: 17,519 PPH

PRIMARY HEATER
Vapor Required: 29,767.50 PPH

SECONDARY HEATER
Vapor Required: 44,100 PPH
VACUUM PAN # 5
Vapor Required: 6,373 PPH
Exhaust Consumed: 1,911.90 PPH
Live Steam Consumed: 4,461.10 PPH

VACUUM PAN # 9
Vapor Required: 15,183 PPH

VACUUM PAN # 6
Vapor Required: 14,015 PPH
Exhaust Consumed: 4,204.5 PPH
Live Steam Consumed: 9,810.5 PPH

VACUUM PAN # 10
Vapor Required: 35,038 PPH

Steam Consumed by Boiler

VACUUM PANS USING VAPOR & LIVE STEAM
HAS 30% EXHAUST/70% LIVE STEAM RATIO

PROCESS HOUSE
Total Vapor Required: 340,756.34 PPH
154,538.02 kg/hr