Client: Eldeco Infrastructure & Properties Ltd.

, Ludhiana
Capacity
100
4.17
Dialy Agv. Flow
SN

Peak Flow considered

Equipment/Component
Bar Screen - Fine
Bar Screen Size - 0.8 x 1.5 m
Lifting Arrangement
Guide Channels
Oil & Grease Trap

Equalization Tank
Air Required for Equalization
Size of Air Header
Pipe For Air Header - 19 m3/hr
Fittings & Accessories
Fabrication Cost
Level control Switch
Puddle Pipes pump discharge
Flanges
Drain Valve

Specs/Size
10.4
SS- 25 x 5mm, Spacing 10.0 mm
(MS hand rake with GI
pipe rod)
MS flats of 25 x 5mm,
T shape, PVC
3.1 x 3.1 x 2.7 m swd
25.0
19.0

Inlet Sewage -as per Tender Do

m3/day
m3/hr
Unit

BOD
TSS
COD
Quantity

Nos

Mtrs

No.
No.

1
1

m3

21.2
25 NB
Non-clog type
Air Grid pipe - 30%
Displacer Type
40 mm
40 mm
40 mm

m3/hr
mm
Mtrs
Lot
Lot
Nos
mtrs
Nos
Nos

Capacity of Pumps required

4.2

cum/hr

Sewage Feed Pumps (1 w +1s)

4.2 m3/hr @ 1.2 kg/cm2

Nos

Motor
Suction Valve
Discharge Valve
Check Valve
Piping - for Suction
Piping - for Discharge
Pressure Gauge & Isolation valve 1/
Fittings & Accessories
Rope, Chain & Pulley for Lifting
Pipe fabn charges

0.75 kw, 1450 rpm

40 mm
25 mm
25 mm
40 mm
25 mm
40 mm, 0-4 kg/cm2
25 mm

Nos
Nos
Nos
Nos
mtrs
mtrs
Nos
Lot
Lot
Lot

0
2
2
2
4
12
2
1
1
1

MBBR / Moving Bed Bio - Reactor

19.2

cum
cum
mtr
Lot

10.0
10
1

Total volume of MBBR media Req.

Strainer Pipe at outlet of A.T
Fabrication cost for strainer pipe

25 mm

Polypropylene
50 NB SS 304
50 NB SS 304 - 10%
1.6 x 1.6 x 4.0 m swd

9.2
1.00
1
0
1
2
1

Air Required for Aeration

Pipe Size for Air
Air Header Size Selected
5

73.3
42
50 NB

m3/hr
mm
mtr

Air Blower Headers and Drops

Pipe For main Air Header
Fittings & Accessories
Fabrication Cost
Air Flowmeter - 44 m3/hr
Puddle Pipes
Flange
Drain mesh
Drain Valve
Pipe for air flow meter
Valves for air flow meter

For MBBR - 1
44 m3/hr & 40 NB
40 mm
Air Grid pipe - 30%
40 mm
40 mm
40 mm
10 mm
40 mm
25 mm
25 mm

Mtrs
Lot
Lot
No.
Mtrs
Nos
Lot
Nos
Meter
Nos

6.1
1
1
1
1
2.0
1.0
1.0
4.0
2.0

Air Blower Headers and Drops

Pipe For main Air Header
Fittings & Accessories
Fabrication Cost
Air Flowmeter - 30 m3/hr
Puddle Pipes
Flange
Drain mesh
Drain Valve
Pipe for air flow meter
Valves for air flow meter

For MBBR - 2
30 m3/hr & 40 NB
40 mm
Air Grid pipe - 30%
40 mm
40 mm
40 mm
10 mm
40 mm
25 mm
25 mm

Mtrs
Lot
Lot
No.
Mtrs
Nos
Lot
Nos
Meter
Nos

6.1
1
1
1
1
2.0
1.0
1.0
4.0
2.0

MBBR 1 - MBBR 2 Piping

MBBR 2 - Tube settler
Puddle pipe for launder

50 NB
50 NB
50 NB

M
M
Nos

1
1.5
1

Total Air Required m3/hr

99.78
105 m3/hr @ 5.0 mwc

NOS

5.5 kw / 1450 rpm

50 NB
25 NB

NOS
MTS
MTS

2
5
3

50 NB

Mts

50 NB
20 NB
50 NB
50 NB
Valve 25 mm

MTS
Mts
Nos
Nos
Nos

5
8
2
2
1

Air Blowers ( 1w + 1s)

Motors
Main header line
Air line to Equln. Tank (19 m3/hr )
Airline to MBBR & sludge holding
tank (84 m3/hr )
Air line to MBBR Tank (74 m3/hr )
Air branch to sludge sump ( 10 m3/h
Butterfly Valves
Check valve
Pressure guage & valve

Fittings & Accessories

Isolation Valves for Air pipeline
Fabrication - piping
Air Drain valve
9

10

11

Tube Settler
Average Flow
Velocity thru Tube Settler
Volume of Tank
Tube Settler Media

50 NB
1.5 x 1.5 x 2.7 m swd
4.2
1.8
6.3

Lot
Lot
Lot
Nos.

Supports for Media

V Notch
TS Outlet pipe
Puddle pipe for launder

MS
MSEP
50 NB
50 NB

Sludge drain pipe

Sludge drain Valve

40 NB
40 NB

Meter
No

5 m3/hr @ 1.0 kg/cm2

Nos

Motor
discharge Valve
Check Valve
Piping Discharge
Piping fabrication
Pressure Gauge & Isolation valve 1/
Rope, Chain & Pulley for Lifting
Fittings & Accessories

Motor - 0.75 kw
25 mm
25 mm
25 mm
25 mm
0-4 kg 2" dial

Nos
Nos
Nos
mtr
Lot
Nos
Lot
Lot

Sludge Tank
Sludge Holding Tanks, m3
Air Required for Sludge holding T

1.8 x 1.8 x 2.5 m swd

7.5
7.8

Sludge Transfer Pump (1w+1s)

Sludge Drain Valve

Puddle pipe screw pump suction
Puddle pipe drain + OVERFLOW
Filter Press Feed Pump (1w+1s)
Motor
Suction Valve
discharge Valve

25 mm

1
1
1
1

m3/hr
m/hr
m2
Lot
No
M
Nos

Pipe For Air Header

Air Grid

12

50 NB
50, 25 & 20 NB

10.0

2.5
1

1
1
3
2.0

m3
cum/hr
Mtrs
Lot
No
Meter
Meter

4.6
1.00
1
1
2

1.0 m3/hr @ 40 mhead

Nos

Motor - 2.2 kw
40 mm
25 mm

Nos
Nos
Nos

2
2
2

25
25
40
40
40

NB
NB
NB
NB
NB

Check Valve
Piping Suction
Piping Discharge
Piping fabrication
Pressure Gauge & Isolation valve 1/
Fittings & Accessories

13

25 mm
40 mm
25 mm
25 mm
0-4 kg 2" dial
25 mm

Nos
mtr
mtr
Lot
Nos
Lot

2
4
12
1
1
1

18 x 18 & 18 No. of Plates

No.

Woven cloths

Lot
Lot
Lot

1
1
1

Displacer Type
40 NB
40 NB
40 NB

Nos
Nos
Meter
Meter

1
1
2
1

0 - 6 lph
50 liter

1
50
1

5.69

No
Liter
Lot
85.68

Filter feed Pumps - (1w+1s)

4.2 m3/hr @ 26 MWC

Nos

Suction Valve
Discharge Valve
Check valve
Suction Pipe
Discharge Pipe
Pressure Gauge & Isolation valve 1/
Fittings & Accessories

40 mm
40 mm
40 mm
40 mm
40 mm
100 mm, 0-4 kg/cm2
40 mm

Nos
Nos
Nos
mtrs
mtrs
Nos
Lot

Feed Flow considered

Dual Media Filter

4.17
FRP

cum/hr

Filter Press Mechanism - 1.0

m3/hr
Filter cloth
Trolley for collection
Fittings & Accessories

14

CCT cum Filter Feed Tank

1.6 x 1.2 x 2.3 m swd

Level control Switch

Drain Valve
Puddle Pipes Inlet & Outlet piping
Puddle pipe for overflow
15
a
b
c

16

17

Hypo dosing system - Pre Chlorination

Hypo Dosing Pump
Dosing Tank
fittings & Accessories

Velocity
Diameter of Filter
Diameter in inches
Pressure vessel
Media
Distribution System

18
0.543
21.38
24 x 72

m/hr
mtr
inches
Nos
Pebbles, gravels, sand & anthrasite LS
Top & Bottom
Nos

2
2
2
4
12
1
1

1
1
1

Multiport Valve - 1.5"

Pressure Gauge & Isolation valve 1/
Rotameter + valves
Frontal Piping
Fittings
18

40 NB
0-4 kg
5.0 m3/hr
40 NB
40 NB

Activated Carbon Filter

MS EP

Velocity
Diameter of Filter
Diameter in inches
Pressure vessel
Media
Distribution System
Multiport Valve - 1.5"

15
0.595
23.42
24 x 72
Activated carbon
Top & Bottom
40 NB

Pressure Gauge & Isolation valve 1/

Piping
Fittings

0-4 kg
40 NB
40 NB

15
a
b
c

Hypo dosing system - Post Chlorination

19

Treated water Tank

Hypo Dosing Pump

Dosing Tank
fittings & Accessories

m/hr
mtr
inches
Nos
LS
Nos
Nos
Nos
mtr
Lot

1
1
1
12
1

1
1
1
1
1
12
1

No
Liter
Lot

1
50
1

Displacer Type
40 NB
40 NB
40 NB

Nos
Nos
Meter
Meter

0
1
2
1

20.1 MBBR - Aeration Tank

1.6 x 1.6 x 4.0 m swd + 0.5 m

FB

No.

20.2 Tube Settling Tank

1.6 x 1.6 x 2.7 m swd + 0.3 m

FB

No.

20.3 Chlorine Contact tank

1.6 x 1.2 x 2.3 m swd + 0.3 m

FB

No.

20.4 Sludge Holding tank

1.8 x 1.8 x 2.5 m swd + 0.3 m

FB

No.

20.5 Miscallaneous Items

ladder, walkways etc.

No.

Level control Switch

Drain Valve
Puddle Pipes Inlet & Outlet piping
Puddle pipe for overflow
20

0 - 6 lph
50 liter

Nos
Nos
Nos
mtr
Lot

2.8 x 1.8 x 2.3 m swd

MS Tank

21
22

Interconnecting Piping, fittings,

Valves
Electrical Panel
Non compartmental Panel
Cable
Cable
Main earthing line
Cable Tray
Misc. glands, clips, screws, plugs etc.

23

Contingency

GI/MS/ UPVC

Lot

10 Feeders
Al Power cable
Cu Control Cable
60 x 10
GI

Nos
Lot
Lot
Lot
Lot
Lot

1
1
1
1
1
1

2.00%

no.

MATERIAL COST
Installation & Commissioining
TOTAL COST

Lumpsum

let Sewage -as per Tender Doc.

350
ppm
400
ppm
500
ppm
Unit Rate
Taxes

PH
O&G

6.5 - 8.0
25

Total

Sum

4250

1.04

4420

1250

1.04

1300

850
750

1.04
1.04

884
780

ppm
ppm
Source/Model No

Fontus

6604
780
RCC by client

76.2
1050
919
8028
245
120
1226.7

1.05
1.05
1.02
1.15
1.02
1.04
1.15

736
1103
938
0
250
250
1405

13230

1.15

30308.9

5088
1261
1191
827
245
163
800
2850
4750.0
598.5

1.04
1.15
1.15
1.15
1.02
1.02
1.02
1.02
1.02
1.02

0
2889
2728
1895
1000
1995
1632
2907
4845
611

13500
885
2708

1.04
1.02
1.02

140400
9027
2762

UPVC
UPVC

Pune Techtrol

4681

30308.9

Intervalve

Kirloskar -SP0M, CI ,
Motor - 0.75 Hp
Included
Intervalve
Intervalve
Intervalve

20501

Passco - 450 m2/m3

152189.3

9.5

44.0
29.3
700
1250
1689
6550
245
115
500
1227
163
545

1.02
1.02
1.02
1.17
1.02
1.02
1.04
1.15
1.02
1.15

4355
1275
1723
7667
250
235
520
1405
665
1249

700
1350
1720
6550
245
115
500
1227
163
545

1.02
1.02
1.02
1.17
1.02
1.02
1.04
1.15
1.02
1.15

4355
1377
1754
7667
250
235
520
1405
665
1249

330
330
330

1.02
1.02
1.02

337
505
337

Shubham Metals,SS 304

Shubham Metals,SS 304

Eureka

Intervalve
19344
Shubham Metals,SS 304
Shubham Metals,SS 304

Eureka

Intervalve
19477

1178

MS Pipe
MS Pipe
MS Pipe
10.32
Everest - M 5075,
Motor - 7.5 HP
Crompton / Equivalent
MSEP Pipe
MSEP Pipe

57500

1.15

131970

16995
330.0
163

1.05
1.02
1.02

35690
1683
499

330

1.02

1346

MSEP Pipe

330
114
1261
876
800

1.02
1.02
1.15
1.15
1.02

1683
930
2889
2006
816

MSEP Pipe
MSEP Pipe
Intervalve
Intervalve

167659

3000
2286
2760
1261

1.02
1.15
1.02
1.15

3060
2618
2816
1444

4600
16108
2450
330
330

1.17
1.04
1.02
1.05
1.05

53692
16752
2499
1040
693

245
1227

1.05
1.15

643
1405

23000

1.145

0.0

8828
585
620
163
0.0
700
3250.0
2850

1.02

0
0
0
0
0
0
0
0

76.2
800
1227
245
245

1.04
1.04
1.15
1.05
1.05

365
832
1405
257
515

18572.5

1.15

42548.1

8828
1226.7
580

1.02

18009
2810
1329

1.15
1.15
1.05
1.02
1.04
1.02
1.02

1.15
1.15

Intervalve
21791

Intervalve

Cooldeck

MS Pipe
MS Pipe
76724

Intervalve
Kirloskar - Eterna 750
CW, CI , Motor - 0.75
Hp

0
Intervalve
Intervalve

UPVC
UPVC

Intervalve
3373
Hydroprokov - CI SS,
Motor - 3.0 hp
60557
Intervalve
Intervalve

Square Tube

620
245
163
916.0
800
2850

1.15
1.02
1.05
1.02
1.04
1.02

1420
1000
2054
934
832
2907

Intervalve

13286

57500

1.15

65864

65864

3250
5000
1750

1.04
1.02
1.02

3380
5100
1785

10265

8027.5
1227
245
245

1.15
1.15
1.05
1.05

9195
1405
515
257

6500
5.0
3250

1.04
1.04
1.04

6760
260
3380

10400

13982.5

1.15

32033

32033

1227
1227
1227
245
245
800
3150

1.15
1.15
1.15
1.05
1.05
1.02
1.02

2810
2810
2810
1029
3087
816
3213

1.12
1.04

27897
2028
4846

Pharmatech

Pune Techtrol
Intervalve
11372

Seko

Kirloskar-KDS 335++,
Motor - 2.2 kw
Intervalve
Intervalve
Intervalve

16576

17.25

24952
1950
4334

1.12

Aventura
Aventura

0.025
0.4167
10.0
230.0

2100
800
4750
120
2150

1.04
1.02
1.04
1.02
1.02

2184
816
4940
1471.2
2193

Aventura

24952
6600
4334
2100

1.12
1.04
1.12
1.04

27897
6864
4846
2184

800
120
2150

1.02
1.02
1.02

816
1471.248
2193

6500
5.0
3250

1.04
1.04
1.04

6760
260
3380

8027.5
1227
245
245

1.15
1.15
1.05
1.05

0
1405
515
257

2177

171024

1.07

365991

365991

MS - EP

191510

1.07

204915

204915

MS - EP

112351

1.07

120215

120215

MS - EP

127613

1.07

MS - EP

39963

1.07

42761

42761

Supreme
46375

Aventura

Aventura
Supreme
46271

Seko
10400

Pune Techtrol
Intervalve

0.015
0.25
6.0

7500

7500

7500

87,500
8,750
5,000
5,000
15,000
6,000

1.07
1.15
1.15
1.05
1.02
1.04

93625
10023
5727
5250
15300
6240

93625

34555

34555

34555

1762287

1762287

1762287

1762287

Total Rs.
Margin

42540

1762286.92
25.0%
2349715.9

Discount Margin
7.0%
Price to be quoted 2526576.23
Round Up 2,527,000

Powerwise

15
10

Sewage Treatment Systems- FAB based. Volume of Tanks, Air requirement calculations.
BOD
Equalization Tank
FAB Tank (2 tanks are required)
Tube Deck settler
SWD
Air
Rete Volu
Capaci
side Lengt Brea
Requi ntion me of
ty
water h
dth
red
Time Tank
depth
m3/day
m3/hr
100
4.17

m3/hr hours m3
16

25

mtr

mtr

mtr

2.7

3.04 3.04

Air
Req
uire
d
m3/
hr

SWD
Volu
Loa
Volu side
Rete
Med
Brea
me
ding
me of water Dia. m
ntion
ia
dth
of
rate
Tank dept
Time
Tank
h

Medi
SWD
Volum
a qty
side Dia.
e of
f2
water m
tank
tanks
depth
m3

m3

64 2.396 9.5833

mtr
4

mtr

REVISED AS ON 2 APRIL 2009

350 ppm
TSS
400 ppm
Clear Water Tank

mtr

1.55 1.55

m/hr m2
1.8

m3

mtr

mtr

mtr

2.3 6.25

2.7

1.52

1.52

hour
m3
s
1

4.2

Sludge Holding Tank (1%)

SWD
Retenti Volu
side Leng Brea
on
me of
water th
dth
Time
Tank
depth

Air
Req
uire
d

SWD
side Len Brea
water gth dth
depth

mtr

mtr

mtr

days

m3

m3/
hr

mtr

mtr

2.3

1.51 1.20

1.00

7.5

6.75

2.5

1.73 1.73

4.792 19.17
Note The sizes gives above are indicative and shall vary from site to site. Volume & height are to be maintained as indicated above
The height indicated is net required for tanks. @ 1500 mm above the tank is required above the tank for maintainance
This does NOT include Sluge holding tank, treated water tank & plant room area.
The diamesions indicated are NET (thickness of wall shall be extra added)
The volume of Sludge holding tank is considered based on 7 days. In case of Filter Press or Sludge Drying bed etc
this much volume is not required. 2-3 days is sufficient. Just change 7 to 3 to get revised volume.

SQRT((D7/E9)/0.785)

The height of tank shall be SWD + Freeboard of 500 mm

UF Feed Tank

UF Permeate Tank

64

6.75

Volu
Rete
me
ntion
of
Time
Tank

SWD
side
water
depth

18.7

73.3

7.8

hours m3

mtr

mtr

mtr

19

74

8
2.5

0.93

1.8

99.8

101

16

Volu
Rete
me
ntion
of
Time
Tank

Lengt Brea
h
dth

4.167

1.7

SWD
side
water
depth

Lengt Brea
h
dth

hour
s

m3

mtr

mtr

mtr

2.5

1.45

2.3

mtr

Total
Air
Require
ment
m3/hr
86.8

Pipe Size for Air and Water

Flow Rate
Water pressurised
4.2
5
10
12
15
28
25
40
90
64
84
90
198
water gravity pump suction
2.5
4.2
12
40
10
20.5
25
28
90
64
128
84
198
Air m3/hr
3
12
24
45
68
76
85
96
110
170
182
233

Water Gravity
Water Pressurised
Air
Pipe Size NB

1.2
2.2
15

25.99
28.36
40.11
43.93
49.12
67.11
63.41
80.21
120.32
101.46
116.24
120.32
178.46
27.15
35.19
59.49
108.61
54.30
77.75
85.86
90.87
162.91
137.38
194.28
157.38
241.63
bkw
8.41
16.83
23.79
32.58
40.05
42.34
44.78
47.59
50.94
63.33
65.52
74.14

280
375
480
430
827
1200

81.27
94.06
106.41
100.72
139.68
168.25

kw

hp

m/sec
m/sec
m/sec

head
0.5
0.5

0.5
0.5
0.5
0.5
0.5
0.5

0.5
0.5

0.5

WT.&LININGAREACALCULATIONS
PPD.BY
PS
DATE
FORPRESSUREVESSELS
JOBNO.

DISHTYPE

DUALMEDIAFILTER
DIA.
1.3
R/LINING
ProcesswaterDMF

CLIENT
Sukhna

CONSLT.
HEIGHT
1.60 QTY.

SR.NO.
DESCRIPTION
QTY.
THK
EST.NWT.
1
SHELL
1
6
309
2
DISHES
2
8
#NAME?
3
DIV.PLATE/BAFFLEPLATE
0
0
0
4
MANHOLE
1

50
5
SUP.LEGPADPLATE

20
6
BASEPLATE

30
STIFFNERS
7.2M
20
PIPE
50nb
20
7
DIV./PERF.PLATESUP.
8NO
7.8
SUPPORTPIPE100NB
8M
0
8
LIFTINGLUGS
3
10
9
CLEATS
10
10
10
CONC.NOZZEL
1
37.5
11
INSP.WINDOW
1
8
12
NOZZELS

25NB
1
1.3
40NB
1
1.7
50NB
0
0
65NB
0
0
80NB
2
10.6
100NB
0
0
125NB
0
0
150NB
0
0

200NB
0

0
250NB
1
14.2

13

14
15
16
17
18
19

TOT.NOZZLEWGT./AREA
NAMEPLATE
TOTAL
MISC.2%
GROSSTOTALMTL.&FAB.
RLCOST
STRESSRELEIVINGCHARGES
RADIOGR.CHARSDISH
SHELL
SHOPPRIMER
HYDROTESTINGCHARGES
T.P.I.CHARGES

Rate
1

52

0
n
n

GROSSWEIGHT

27.8
5.5
#NAME?
#NAME?
#NAME?
0
#NAME?
9.77

#NAME?
1

b
Ratetotal
Costofvessel

80
#NAME?

WT.&LININGAREACALCULATIONS
PPD.BY
PS
DATE
FORPRESSUREVESSELS
JOBNO.

DISHTYPE

DUALMEDIAFILTER
DIA.
1.5
R/LINING
ProcesswaterACF

CLIENT
Sukhna

CONSLT.
HEIGHT
1.80 QTY.

SR.NO.
DESCRIPTION
QTY.
THK
EST.NWT.
1
SHELL
1
6
401
2
DISHES
2
8
#NAME?
3
DIV.PLATE/BAFFLEPLATE
0
0
0
4
MANHOLE
1

50
5
SUP.LEGPADPLATE

20
6
BASEPLATE

30
STIFFNERS
7.2M
20
PIPE
50nb
20
7
DIV./PERF.PLATESUP.
8NO
7.8
SUPPORTPIPE100NB
8M
0
8
LIFTINGLUGS
3
10
9
CLEATS
10
10
10
CONC.NOZZEL
1
37.5
11
INSP.WINDOW
1
8
12
NOZZELS

25NB
1
1.3
40NB
1
1.7
50NB
0
0
65NB
0
0
80NB
2
10.6
100NB
0
0
125NB
0
0
150NB
0
0

200NB
0

0
250NB
1
14.2

13

TOT.NOZZLEWGT./AREA
NAMEPLATE

14
15

TOTAL
MISC.2%
GROSSTOTALMTL.&FAB.
RLCOST
STRESSRELEIVINGCHARGES

Rate
1

52

27.8
5.5
#NAME?
#NAME?
#NAME?
#NAME?

16
17
18
19

RADIOGR.CHARSDISH
SHELL
SHOPPRIMER
HYDROTESTINGCHARGES
T.P.I.CHARGES

n
n

GROSSWEIGHT

#NAME?
11.22

#NAME?

b
Ratetotal
Costofvessel

80
#NAME?

25/12/2008
N

EST.AREA
7
#NAME?
7.5
1.2

1.6
0.3
0.07

0.023
0.036
0
0
0.124
0
0
0
0
0.223
0.406
0.05
#NAME?
#NAME?
#NAME?

#NAME?

GROSS

BASIS CONSIDERED MTL.RATE

EST.RATE
DISH
55

SHELL
55
Paint
R/L
350
FAB.RATE
DISH
25

SHELL
25

SHOPPRM.
350

MTL.COST FAB.COST
REMARKS
18695
#NAME? 10%WST.
#NAME?
#NAME? WST.=25%
0
0
2600
1250 Rs.52/KG
1100
500
1650
750
1100
938
2370
500 Rs.300/M
429
195
1208
0 Rs.151/M
550
250
550
250
2063
938
940
200

1446
302.5

#NAME?
#NAME?
#NAME?
#NAME?
0
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
TOTAL

695 Rs.52/KG
137.5

#NAME?
#NAME?
#NAME?

Rs.400/M

5%LABOUR

3%LABOUR
#NAME?
#NAME?

Epoxy

Rs/kg

25/12/2008
N

EST.AREA
9
#NAME?
7.5
1.2

1.6
0.3
0.07

0.023
0.036
0
0
0.124
0
0
0
0
0.223
0.406
0.05
#NAME?
#NAME?
#NAME?

BASIS CONSIDERED MTL.RATE

EST.RATE
DISH
55

SHELL
55
Paint
R/L
350
FAB.RATE
DISH
25

SHELL
25

SHOPPRM.
350

MTL.COST FAB.COST
REMARKS
24261
#NAME? 10%WST.
#NAME?
#NAME? WST.=25%
0
0
2600
1250 Rs.52/KG
1100
500
1650
750
1100
938
2370
500 Rs.300/M
429
195
1208
0 Rs.151/M
550
250
550
250
2063
938
940
200

1446
302.5

#NAME?
#NAME?
#NAME?
#NAME?
#NAME?

695 Rs.52/KG
137.5

#NAME?
#NAME?
#NAME?

Epoxy

#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
GROSS TOTAL

Rs/kg

Rs.400/M

5%LABOUR

3%LABOUR
#NAME?
#NAME?

#NAME?
#NAME?
#NAME?
#NAME?
#NAME?

M S Intermediate Tank Steel, Fabrication & Painting

1
1

MBBR Tank - 2 Nos.

10.24

Size of Tank

Length

Width

Height

No of
Compartments

Meters

1.6

1.6

4.5

Area m2

Weight Kg

Gross Weight

14.4
14.4
2.56
31.36

678.2
678.2
120.6
1477.1

746.1
746.1
132.6
1624.8
406.2
2031.0

1883.2
2031.0
Steel Rate
53
22

Steel Cost
107640
41431

Horizontal Plate
Long
Wide Plates
Top & Bottom Plate
Subtotal
Misc/Angles etc
Total Weight
Net Weight
Gross Weight
Steel Cost
Fabrication Cost
Painting Cost
Total Tank Cost
2

1.6 x 1.6 x 4.0 m swd

Tube Settler Tank

171024
1.6 x 1.6 x 2.7 m swd

Painting Rate Painting Cost

350
10976
350
10976
21952

6.91

Size of Tank

Length

Width

Height

No of
Compartments

Meters

1.6

1.6

3.0

Area m2

Weight Kg

Gross Weight

9.6
9.6

452.2
452.2

497.4
497.4

2.56
21.76

120.6
1024.9

132.6
1127.4
281.8
1409.2

1306.7
1409.2
Steel Rate
53
22

Steel Cost
74689
28748

Horizontal Plate
Long
Wide Plates
Top & Bottom Plate
Subtotal
Misc/Angles etc
Total Weight
Net Weight
Gross Weight
Steel Cost
Fabrication Cost

Painting Rate Painting Cost

350
7616
350
7616

Painting Cost
Total Tank Cost
3

118670

Sludge Holding Tank 1.8 x 1.8 x 2.5 m swd

Size of Tank

Meters

Horizontal Plate
Long
Wide Plates
Top & Bottom Plate
Subtotal
Misc/Angles etc
Total Weight
Net Weight
Gross Weight
Steel Cost
Fabrication Cost
Painting Cost
Total Tank Cost
5

15232

CCT

8.1

Length

Width

Height

No of
Compartments

1.8

1.8

2.8

Area m2

Weight Kg

Gross Weight

10.08
10.1
3.24
23.4

474.8
474.8
152.6
1102.1

522.2
522.2
167.9
1212.4
303.1
1515.4

1405.2
1515.4
Steel Rate
53
22

Steel Cost
80318
30915

127613
1.6 x 1.2 x 2.3 m swd

Painting Rate Painting Cost

350
8190
350
8190
16380

4.8

Size of Tank

Length

Width

Height

No of
Compartments

Meters

1.6

1.2

2.8

Area m2

Weight Kg

Gross Weight

8.96
6.7
1.92
17.6

422.0
316.5
90.4
829.0

464.2
348.2
99.5
911.9
228.0
1139.8

1056.9
1139.8
Steel Rate

Steel Cost

Horizontal Plate
Long
Wide Plates
Top & Bottom Plate
Subtotal
Misc/Angles etc
Total Weight
Net Weight
Gross Weight

Painting Rate Painting Cost

Steel Cost
Fabrication Cost
Painting Cost
Total Tank Cost

53
22

60410
23252

1280
350

22528
6160
28688

112351

MBBR TANK - 12.81

8
FillDatainHighlightedcells
WT.CALCULATIONSFORMEASURINGTANK
CLIENT
Hitech
date:
CONSULTANT:
none
Jobno.:
BAST
IAMETER(Mtr)
1.00

EIGHT(Mtr)
4.80
SR.NO.
DESCRIPTION
1.00
SHELL
24.7DHt
2.00
BOT.PLATE
6.2D^2*t
3.00
TOPBODYFLG. 6.2(D^2d^2)t
4.00
TOPCOVER
6.2D^2*t
5.00
DISS.BASKETS 4D
6.00
NOZZELS
QTY.
6.A
25NB
1.00
6.B
40NB.
2.00
6.C
50NB
0.00
6.D
65NB.
0.00
6.E
80NB
0.00
6.F
100NB.
0.00
6.G
125NB
6.B
150NB.
0.00

TOTAL
5.24

ADDMISC.2%

TOTALWEIGHT
7.00
R/LINGCOST
8.00
PAINTINGCOST
9.00
HYDROTEST.CHRGS.
10.00
PWHT
11.00
T.P.I.CHARGES
TOTALCOST

(ESTIMnPURPOSEONLY)
R/LING(Y/N)
Y

SH.THK.(MM)
5.00
BOT.THK.(MM)
5.00
WEIGHT.Kgs
INT.AREA
592.80
15.08
34.18
0.88
11.73
0.19
38.33
2.99
0.00
0.20
1.44
3.80
0.00
0.00
0.00
0.00
0.00
0.00
682.28
13.65
695.93

0.03
0.07
0.00
0.00
0.00
0.00
0.00
0.00
19.44
0.39
19.83

#NAME?
#NAME?

Fabrication & Painting Cost Calculations

Plate Thickness
6

Epoxy coat
Synthetic Paint
.
Tube Settler Tank

1.6 x 1.6 x 2.7 m swd

Plate Thickness

Size of Tank

Length

Meters

1.6
Area m2

Horizontal Plate
Long
Wide Plates
Top & Bottom
Plate
Subtotal
Misc/Angles etc
Total Weight
Net Weight
Gross Weight
Epoxy coat
Synthetic Paint

Steel Cost
Fabrication Cost

4.32
4.3
2.56
11.2

672.6
725.3
Steel Rate
53
22

Painting Cost
Total Tank Cost

Plate Thickness

Epoxy coat
Synthetic Paint

Plate Thickness
6

72840

3.0 mm FRP Linning

Synthetic Paint

R TANK - 12.81 M3 - MS - EP

BASIC
Material
IS:2062

MTLRATE FAB.RATE

56.0
22.0
EXT.AREA
15.08
0.88 MTL.COST FAB.COST
0.19 36516
13042
0.99
2392
752
821
258
2683
843
0.03
0
0
0.07
0.00
0.00

0.00
0.00
0.00
0.00
17.24
0.34
236
115
17.59 42649
15010
853
300
43502
15310
#NAME?
#NAME?
766
0
459
#NAME?

FRPRATE

PNT.RATE

350.0

350.0

ACT.COST

VARIANCE

6.912
Width

Height

1.6

1.35

Weight Kg

Gross Weight

203.5
203.5

223.8
223.8

120.6
527.5

132.6
580.3
145.1
725.3

Steel Cost
38443
14797

No of Compartments Plate Thickness

1

Painting RatePainting Cost

1400
15680
350
3920

Epoxy coat
Synthetic Paint

19600

DOC.NO:

REV.NO.O

REMARK

Rs.45/Kg