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INTERACTIVE SCHEMATIC

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Cover Page
Tables
Component
Connector

Schematic
Machine Views
Chassis View
Cab View
Engine View

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EC-C2
EC-C3

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there may be some variance in linked schematic locations

E-C60
E-C61

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VIEW ALL CALLOUTS


EC-C1

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underlined. These are hyperlinks
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schematic and machine views.

When only one callout is showing on a


machine view, clicking on this button will
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of every machine view page.

ELECTRICAL SYMBOLS

HOTKEYS (Keyboard Shortcuts)

BASIC HYDRAULIC
COMPONENT SYMBOLS

FUNCTION
Zoom In
Zoom Out
Fit to Page
Hand Tool
Find

KEYS
CTRL / +
CTRL / -
CTRL / 0 (zero)
SPACEBAR (hold down)
CTRL / F

Pressure
Switch

Temperature
Switch

Level
Switch

Flow
Switch

Circuit Breaker

Click here to view the


Schematic Symbols
and Definitions page

Pump
or Motor

Variability

Fluid
Conditioner

Spring
(Adjustable)

SCHEMATIC SYMBOLS AND DEFINITIONS


INTERNAL PASSAGEWAYS

VALVES

ENVELOPES

Two Position

One Position

Three Position

PORTS

Two-way

Three-Way

FLOW IN ONE
DIRECTION

FLOW ALLOWED IN
EITHER DIRECTION

Infinite
Positioning

Two
Position

PARALLEL
FLOW

PUMPS

Unidirectional

Three
Position

Unidirectional

CONTROL
AB

AB

P T

P T

Single Acting

Spring
Loaded

Fluid
Conditioner

Spring
(Adjustable)

Spring

Pressure
Compensation

Control
Valves

Line Restriction
(Variable)

Restriction

Line Restriction
(Fixed)

Line Restriction
Variable and Pressure
Compensated

2-Section
Pump

Attachment

Pump: Variable and


Pressure Compensated

Bidirectional

MOTORS

Double Acting

Infinite Position

CHECK

Basic
Symbol

Variability

FIXED DISPLACEMENT

Shifted Position

Normal Position

Pump
or Motor

Bidirectional

VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS

Four-Way

BASIC HYDRAULIC
COMPONENT SYMBOLS

FIXED DISPLACEMENT

CROSS
FLOW

ACCUMULATORS

Shuttle

Unidirectional

VARIABLE DISPLACEMENT
NON- COMPENSATED

Pilot
Controlled

Spring Loaded Gas Charged

Unidirectional

PILOT CONTROL

Bidirectional

ROTATING SHAFTS

RELEASED PRESSURE

External Return

Bidirectional

Unidirectional

Internal Return

Bidirectional

REMOTE SUPPLY PRESSURE

Simplified

Complete

Internal
Supply Pressure

Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS

Solenoid

Solenoid
or Manual

Solenoid
and Pilot

Solenoid and
Pilot or Manual

MEASUREMENT

LINES

Servo

Thermal

Detent

Crossing

Joining

Manual Shutoff

General Manual

Push Button

Pedal

Spring

Vented

Pressurized

Transducer
(Fluid)

Transducer
(Gas / Air)

Generator

Electric
Motor

Flow

Return Above Fluid Level

Return Below Fluid Level

ELECTRICAL SYMBOLS

HYDRAULIC SYMBOLS - ELECTRICAL


G

Temperature

Pressure

FLUID STORAGE RESERVOIRS

MANUAL CONTROL

Push-pull Lever

MAIN AUX.

Pressure
Switch

Pressure Switch
(Adjustable)

Temperature
Switch

Electrical
Wire

Pressure
Switch

Temperature
Switch

BASIC ELECTRICAL COMPONENT SYMBOLS

Level
Switch

Flow
Switch

Circuit Breaker

HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

AG-C4
111-7898
Part Number: for
Connector Plug

L-C12
3E-5179

Ground (Wired): This indicates that the component is connected to a grounded wire.
The grounded wire is fastened to the machine.

Receptacle
Pin or Socket Number

Plug

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)


Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge.


The sender measures the temperature or pressure.
Its resistance changes to give an indication to the gauge of the temperature or pressure.
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet
when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

L-C12
3E-5179
5A
Fuse (5 Amps)

Harness identification code:


This example indicates wire group 325,
wire 135 in harness "AG".

9X-1123

Component
Part Number

325-AG135 PK-14
Wire Gauge
Wire Color

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

UENR4731
June 2013

236D, 242D, 246D, and 262D


Skid Steer Loader
257D, 277D, and 287D
Multi-Terrain Loader
259D, 279D, and 289D
Compact Track Loader
Hydraulic System
236D:
MPW1-UP

242D:
A9W1-UP

246D:
HMR1-UP

257D:
EML1-UP

259D:
GTK1-UP

262D:
KTS1-UP

277D:
MLT1-UP

279D:
PPT1-UP

287D:
STK1-UP

289D:
WCT1-UP

2013 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT TABLE
Component Locations
Description

Models

Part
Machine Schematic
Number Location Location

Accumulator GP

All Models

227-8807

A-4

Accumulator GP - Ride Control

All Models

310-8460

F-7

Breather - Hydraulic Tank

All Models

258-2829

C-7

236D

378-0891
4

F-3

F-4

F-4

F-11

E-2
B-4

Cylinder GP - Lift

242D/257D/259D

380-5668

246D/277D/279D

375-7845

262D/287D/289D

377-9483

236D/242D/257D/259D

378-7964

246D/262D

358-5007

Cylinder GP - Tilt (LH)

246D/262D/277D/279D/287D/289D

293-5712

236D/242D/257D/259D

378-7963

246D/262D

358-5007

Cylinder GP - Tilt (RH)

246D/262D/277D/279D/287D/289D

293-5711

All Models

346-5576

Filter AS - Hydraulic and Transmission Oil

388-7960

Fitting GP - Quick Coupler

All Models

Manifold GP - Pilot Shutoff (Two Speed)

All Models

359-7222

Manifold GP - Ride Control

All Models

345-4755

10

F-7

Motor GP - Hydraulic Man (Demand)

All Models

258-2577

11

F-10

Motor GP - Hydraulic Fan (Standard)

236D/242D/257D/259D

307-3036

12

G-10

13

I-14

345-5165

358-5009

Motor GP - Hydrostat (One Speed)

236D/242D

Motor GP - Hydrostat (Two Speed) (LH)

236D/242D

358-5011

14

E-15

Motor GP - Hydrostat (Two Speed) (RH)

236D/242D

358-5013

15

E-13

257D Only

373-8424

259D Only

373-8470

277D/279D/287D/289D

373-8422

16

G-12

17

A-13

18

B-10

19

E-10

19

C-10

20

A-10
C-8

Motor GP - Hydrostat (Two Speed)

Pump GP - Hydrostat

Pump GP - Implement and Charge (Standard Flow)

Pump GP - Implement and Charge (High Flow)

Pump GP - Work Tool


Radiator and Hydraulic Oil Cooler GP

358-5003

279D/289D

373-8423

236D/242D/257D/259D

258-2405

All Other Models

341-7625

236D/242D/257D/259D

373-8426
358-5002

246D/262D/277D/279D/287D/289D

423-0086

236D/242D/257D/259D

358-5002

246D/262D/277D/279D/287D/289D

423-0086

299D XHP

341-7635

236D/242D/257D/259D

258-2555

All Other Models

358-5010

236D/242D/257D/259D

345-3609

All Other Models

345-3473

Strainer AS - Hydraulic Tank

All Models

262-5689

21

Tank GP - Hydraulic

All Models

345-4581

22

C-8

Valve GP - Check (Cooler Bypass)

All Models

373-7039

23

A-15

Valve GP - Check (Ride Control)

All Models

304-6756

24

E-7

All Models

373-6954

246D/262D/277D/279D/287D/289D

373-6956

25

E-4

Valve GP - Implement Control (High Flow)

All Models

373-6959

26

H-6

Valve GP - Loader Arms Manual Lower

All Models

112-1817

27

F-3

Valve GP - Implement Control (Standard Flow)

*If model is not listed that component will not be found on that machine

TAP TABLE

Tap Locations
Pressure and Sampling
Tap
Number

Description

Schematic
Location

AA

Implement Pump Pressure

D-5

AA

Implement Pump Pressure

G-3

EE

Charge Pressure

A-14

MA

Main System Pressure (Pump 2 Reverse)

A-13

MB

Main System Pressure (Pump 2 Forward)

C-13

MC

Main System Pressure (Pump 1 Forward)

C-14

MD

Main System Pressure (Pump 1 Reverse)

A-14

SOS

Oil Sampling

F-11

16

15

14

13

12

11

10

LOADER ARMS MANUAL LOWER VALVE

RH TILT CYLINDER

QUICK COUPLER

ONE SPEED HYDROSTAT MOTORS 236D AND 242D


(13) MOTOR GP
HYDROSTAT (ONE SPEED)
358-5003 OR 358-5009 (236D/242)

I
R

T0 Ls

Pp

2
L

42 Page,

X
(26) VALVE GP
IMPLEMENT CONTROL (HIGH FLOW)
373-6959 (ALL MODELS)

X7

LOC C-14

LOC C-14

LOC C-13

LOC C-13

LOC C-13

(16) MOTOR GP
HYDROSTAT (TWO SPEED)
373-8424 (257D ONLY)
373-8470 (259D ONLY)
373-8422 (277D/297D/287D/289D)
373-8423 (279D/289D)

TWO SPEED HYDROSTAT MOTORS 257D/259D/277D/287D/279D/289D/299D XHP

(12) MOTOR GP
HYDRAULIC FAN (STANDARD)
307-3036 (236D/242D/257D/259D)

G
Pg

HIGH FLOW

XHP HIGH FLOW


IMPLEMENT CONTROL VALVE

X7

LOC C-14

LOC C-14

LOC C-13

LOC C-13

LOC C-13

F
FO

STANDARD
FAN

FI

DEMAND FAN

STANDARD FAN

FmO

FmI

(10) MANIFOLD GP
RIDE CONTROL
345-4755 (ALL MODELS)
P

DEMAND FAN

TWO SPEED HYDROSTAT MOTORS 236D/242D

(11) MOTOR GP
HYDRAULIC FAN (DEMAND)
258-2577 (ALL MODELS)

(24) VALVE GP
CHECK (RIDE CONTROL)
304-6756 (ALL MODELS)

DEMAND FAN

T
STANDARD FLOW
IMPLEMENT CONTROL VALVE

SOS

R
TWO SPEED HYDROSTAT MOTOR (OTHER MODELS)

TWO SPEED HYDROSTAT MOTOR (236D/242D)

(14) MOTOR GP
HYDROSTAT (TWO SPEED) LH
358-5011 (236D/242D)

(27) VALVE GP
LOADER ARMS MANUAL LOWER
112-1817 (ALL MODELS)

(5) CYLINDER GP
TILT (LH)
378-7964 (236D/242D/257D/259D)
358-5007 (246D/262D)
293-5712 (ALL OTHER MODELS)

(2) ACCUMULATOR GP
RIDE CONTROL
310-8460 (ALL MODELS)

(4) CYLINDER GP
LIFT
378-0891 (236D)
380-5668 (242D/257D/259D)
375-7845 (246D/277D/279D)
377-9483 (262D/287D/289D)

(6) CYLINDER GP
TILT (RH)
378-7963 (236D/242D/257D/259D)
358-5007 (246D/262D)
293-5711 (ALL OTHER MODELS)

XHP HIGH FLOW IMPLEMENT CONTROL VALVE

FmI

FmO

STANDARD FAN

AA

(7) FILTER AS
HYDRAULIC AND TRANSMISSION OIL
346-5576 (ALL MODELS)

(8) FITTING GP
QUICK COUPLER
388-7960 (ALL MODELS)
345-5165 (ALL MODELS)

R
STANDARD FLOW
IMPLEMENT CONTROL VALVE

RIDE CONTROL

(25) VALVE GP
IMPLEMENT CONTROL (STANDARD FLOW)
373-6954 (ALL MODELS) OR
373-6956 (245D/262D/277D/279D/287D/289D)

1A

1B

2A

2B

3A

3B

E
T

(15) MOTOR GP
HYDROSTAT (TWO SPEED) RH
358-5013 (236D/242D)

WORK TOOL PUMP


STANDARD FLOW IMPLEMENT PUMP

STANDARD FLOW IMPLEMENT CONTROL VALVE

LS

D
AA

Pg

XHP HIGH FLOW IMPLEMENT CONTROL VALVE

WORK TOOL PUMP

STANDARD FLOW IMPLEMENT CONTROL VALVE

STANDARD FLOW IMPLEMENT PUMP

(19) PUMP GP
WORK TOOL
258-2555 (236D/242D/257D/259D)
358-5010 (ALL OTHER MODELS)
(3) BREATHER
HYDRAULIC TANK
258-2829 (ALL MODELS)

B1

STANDARD FLOW
XHP HIGH FLOW IMPLEMENT CONTROL VALVE

(22) TANK GP
HYDRAULIC
345-4581(ALL MODELS)

B
B

MB

(21) STRAINER AS
HYDRAULIC TANK
262-5689 (ALL MODELS)
L2

L1

WORK TOOL PUMP


LINE PATTERNS

XHP HIGH FLOW


IMPLEMENT CONTROL VALVE

B1

(18) PUMP GP
IMPLEMENT AND CHARGE (STANDARD FLOW)
373-8426 OR 358-5002 (236D/242D/257D/259D)
423-0086 (246D/262D/277D/279D/287D/289D)

STANDARD FLOW
IMPLEMENT CONTROL VALVE

XHP HIGH FLOW


IMPLEMENT CONTROL VALVE

X7

STANDARD FLOW
IMPLEMENT CONTROL VALVE

M3

X7

MB

TWO SPEED HYDROSTAT MOTOR (236D/242D)

MC

MC

TWO SPEED HYDROSTAT MOTOR (OTHER MODELS)

Pressure Line

(9) MANIFOLD GP
PILOT SHUTOFF (TWO SPEED)
359-7222 (ALL MODELS)

Pilot / Load Sensing Pressure


Drain / Return Lines

Component Group
Air Line

A1

CALLOUTS

YY

WORK TOOL PUMP

Callout Number

STANDARD FLOW IMPLEMENT PUMP

MD

EE

MD

(23) VALVE GP
CHECK (COOLER BYPASS)
373-7039 (ALL MODELS)

L1

L3

MA

CI

(17) PUMP GP
HYDROSTAT
258-2405 (236D/242D/257D/259D)
341-7625 (ALL OTHER MODELS)

MA

(20) RADIATOR AND HYDRAULIC OIL COOLER GP


345-3609 (236D/242D/257D/259D)
345-3473 (ALL OTHER MODELS)

STANDARD FAN

L2

(Machine Location from


Component LocationsTable)

B1

STANDARD FLOW IMPLEMENT PUMP


DEMAND FAN

UENR4731

(Dimensions: 56 inches x 35 inches)

LIFT CYLINDERS
LH TILT CYLINDER

CO

Tap Locations
Pressure and Sampling

XHP HIGH FLOW


IMPLEMENT CONTROL VALVE

Tap
Number

STANDARD FLOW
IMPLEMENT CONTROL VALVE

(1) ACCUMULATOR GP
227-8807 (ALL MODELS)

TWO SPEED
PILOT SHUTOFF

STANDARD FLOW IMPLEMENT CONTROL VALVE


XHP HIGH FLOW IMPLEMENT CONTROL VALVE

Taps (Pressure, Sampling, Sensor - by letter)


(52) VALVE GP - CONTROL
138-1234
Part Number

Description

AA

Implement Pump Pressure

D-5

AA

Implement Pump Pressure

G-3

EE

Charge Pressure

A-14

MA

Main System Pressure (Pump 2 Reverse)

A-13

MB

Main System Pressure (Pump 2 Forward)

C-13

MC

Main System Pressure (Pump 1 Forward)

C-14

MD

Main System Pressure (Pump 1 Reverse)

A-14

SOS

Oil Sampling

F-11

PILOT PUMP OUTPUT


MAIN PUMP OUTPUT
TILT CYLINDER CIRCUIT
CHARGE PUMP OUTPUT
HYDRAULIC FAN CIRCUIT
LOAD SENSE CIRCUIT
SUPPLY LINE
QUICK COUPLER CIRCUIT
DRAIN / RETURN LINE
STEERING CIRCUIT
TRAVEL CONTROL CIRCUIT
LIFT CYLINDER CIRCUIT

Components are shown installed on a fully operable machine with the key and engine off and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

15

14

13

12

11

10

Component
Name

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS


Schematic
Location

THIS SCHEMATIC IS FOR THE 236D, 242D, 246D, AND 262D SKID STEER LOADER
257D, 277D, AND 287D MULTI-TERRAIN LOADER
259D, 279D, AND 289D COMPACT TRACK LOADER HYDRAULIC SYSTEM
MEDIA NUMBER: UENR4731
SCHEMATIC PART NUMBER: 345-5170, CHANGE: 01, VERSION: -

16

RIGHT SIDE VIEW


AA

25

26

VIEW ALL CALLOUTS

1
4

9
24
10
2
4

14
27
22
21
15

MB

MC

REAR VIEW
VIEW ALL CALLOUTS

20

11

12

SOS
7

16

16

EE

MA

MD

17

23

FRONT VIEW
VIEW ALL CALLOUTS

18
19

13