Process Flow Chart Ext. Rotor

Process Flow Chart
Part name: EXTERNAL ROTOR

Plan modification index:03/11-02-2010
Revision date: 11-02-2010
Plant: x
Reference: D-3 1593888
EDITION: 2
CODE 1111456
No.of significant characreritics ; 4

Sintered Parts Workshop
Pag.
Sprocket
D-3 1593888
Product/
Reference
OP. 01
IRON POWDER MIX
RECEPTION
Product State during
reception
Supplier
notification
Brut: Iron powder
SC 100-26
Copper SA
Graphite F10
Zinc stearate
No
Administrativ
reception
FT
R
Yes
Conform product
labeling
Quality
Stocking in the Powder

Warehouse
Plant Reception
.
Internal transport
Sintered Part Workshop
Stocking in the Powder Mix

Preparation Workshop
Product identification
OP. 05
PREPARATION OF
POWDER MIX
PS
Apparent density and

flow time control
Chemical analysis
(laboratory)
Labeling +
Traceability sheet
issuing
No
Sintered parts
Workshop
PS
Yes
SS
Quality
No
PS
Yes
S
FT
Sintered parts
Workshop
Transport between process

step
Stocking in the
compacting waiting zone
First release:
16.03.2009
Department:
Eng. Workshop 1
Issued: eng.
Date:
11-02-2010
Checked: eng.
Date:
11-02-2010
1/6
Process Flow Chart

Plant: x
EDITION: 2
CODE 1111456

Pag.
1/6
OP. 10
PRESSING
PS
Sintered parts
Workshop
No
PS
Quality
Sampling for
verification outside
AP. MAHR
the flow
(FORMTESTER MMO 44)
Yes
.
Pressing
Starting Control
SECTIA SINTERIZATE
No
Dimensional
control
PS
FA
Yes
Weight &density
control, difference of
density
Sintered parts
Workshop
No
PS
Quality
Yes
Labeling +
lot traceability
FT
Sintered parts
Workshop
Transport between
process step
Stocking in the sintering
waiting zone
OP. 15
SINTERING
PS
Sampling for
the flow
Sintering Starting
Control
Sintered parts
Workshop
A
No
PS
Quality
Yes
Dimensional
Control
No
PS
FA
Sintered parts
Workshop
Neconformity
analysis
Yes
Chemical analysis
and metallographic
Quality
PS
No
No
Yes
Labeling+lot
traceability
Yes
First release:
16.03.2009
FT
Reworking
Department: 2
Eng. Workshop 1
Issued: eng.
Date:
11-02-2010
GR
Sintered parts
Workshop
Checked: eng.
Date:
11-02-2010
Process Flow Chart

Plant: x
EDITION: 2
CODE 1111456

Pag.
1/6
Transport between
process step
Stocking in the
deburring waiting zone
OP. 17
DEBURRINGWASHING-DRYING
PS
Labeling+lot
traceability
FT
Sintered parts
Workshop
Transport between
process step
Workshop
Stocking in the
lubrication waiting
zone
OP. 20
LUBRICATION
PS
Transport between
process step
Stocking in the sizing
waiting zone
PS
Sintered parts
Workshop
Sintered parts workshop
B
Sampling for
the flow
Sizing Starting
Control
MAHR:
FORMTESTER MMO 44
PERTHOMETRU
UT-CN: 3D ZEISS
No
PS
Quality
Yes
Sintered parts workshop
Dimensional control
on the flow
Dimensional
control out of the
flow
No
PS
FA
Yes
No
No
PS
Sintered parts
Workshop
Quality
Yes
Yes
Labeling+lot
traceability
Reworking
First release:
16.03.2009
Neconformity
analysis
Department:
Eng. Workshop 1
Issued: eng.
Date:
11-02-2010
FT
GR
Checked: eng.
Date:
11-02-2010
Process Flow Chart

Plant: x
EDITION: 2
CODE 1111456

Pag.
Transport between
process step
Stocking in the CIF
waiting zone
OP. 30
HIGH FREQUENCY
HARDENING-HFH
PS
Sintered parts
Workshop
HFH Starting
Control
Sampling for
verification
outside the
op. C.I.F.
No
PS
Neconformity
analysis
PS
Quality
Yes
Diameter control
on the flow
No
FA
Sintered parts
Workshop
Yes
Control out of the flow

( hardness, depth of
layer )
No
No
Yes
Yes
Labeling+lot
traceability
Quality
PS
GR
FT
Reworking
Transport between
process step
Stocking in the protection
imersion waiting zone
Sintered parts
Workshop
OP. 35
Sorting
PS
Stocking in the final

control waiting zone
Labeling+lot
traceability
FT
PS
OP. 40
FINAL CONTROL
Sampling for
verification
outside the
No
FC
UT-CN 3D
MAHR:
Formtester MMQ 44
Perthometru
Sintered parts
Workshop
Quality
Yes
Labeling+lot
traceability
FT
Sintered parts
Workshop
First release:
16.03.2009
Department:
Eng. Workshop 1
Issued: eng.
Date:
11-02-2010
Checked: eng.
Date:
11-02-2010
1/6
Process Flow Chart

Plant: x
EDITION: 2
CODE 1111456

Pag.
OP. 45
PACKAGING
DC
L
Labeling+lot
traceability
FT
Quality
Sintered parts
Workshop
Reject
Sintered parts Workshop
4
Finished Goods Warehouse
STOCKING FOR
DISPATCH
DC
L
LEGENDA
PS-CONTROL PLAN DRIVING INTERNAL ROTOR
FA- self-control sheet
AP.MAHR-device for measuring, the shape, position, roughness, profile, planeity, concentricity, precised dimensions.
FC- control sheet
FT- traceability sheet
GR- repairing range
UT-CN-3D-MAHR-Formtester MMQ 44
REJECT defective parts isolation
DCL - Conditioning and delivery disposition
First release:
16.03.2009
Department:
Eng. Workshop 1
Issued: eng.
Date:
11-02-2010
Checked: eng.
Date:
11-02-2010
1/6
Process Flow Chart

Plant: x
EDITION: 2
CODE 1111456

Pag.
SYMBOLS USED
Part number and reference at entrance, specs

iIn the technical documentation of the customer
Transfer, transport
Product state of reception
Storage
Product identifying,
traceability
Control within the

manufacturing post
Control inside the

manufacturing line
Manufacturing
with control of
process parameters
Serial operation
start-up control
Data recording
Concatenation of
operations
Conection between
operations
A
A
Waiting for decision

.
Limits of a geografic place
Control outside the manufacturing

line
Mufacturing with
control of product and
process parameters
Packaging
Page Conection
5
6
First release:
16.03.2009
Department:
Eng. Workshop 1
Issued: eng.
Date:
11-02-2010
Checked: eng.
Date:
11-02-2010
1/6

Process Flow Chart Ext. Rotor

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Process Flow Chart

Part name: EXTERNAL ROTOR

No.of significant characreritics ; 4

Stocking in the Powder

Stocking in the Powder Mix

Apparent density and

Transport between process