Duplex Water-Cooled
Hermetic CenTraVac With
CH530 Controller
Cooling Only
Direct Drive with CH530 Control Panel
X396406690100
CDHF-SVN01A-EN
Warnings and
Cautions
NOTICE:
Warnings and Cautions appear at appropriate sections throughout this manual.
Read these carefully.
WARNING Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury. It may also be used to alert against unsafe practices.
CAUTION Indicates a situation that may result in equipment or property-damage-only accidents.
CDHF-SVN01A-EN
Contents
General Information
Water Piping
25
36
Insulation
42
Electrical Information
44
45
46
48
PFCC
49
50
Remote Starter
51
53
54
56
Wiring Diagrams
CDHF-SVN01A-EN
59
General Information
CDHF-SVN01A-EN
General Information
Unit Nameplate
The CDHF unit nameplate is located
on the left side of the left hand unit
control panel (UCP). A typical unit
nameplate is illustrated in Figure 1.
The following information is
provided on the CDHF unit
nameplate.
- Unit model and size descriptor
- Unit serial number
- Unit electrical requirements
- Correct operating charge and type
of refrigerant.
- Unit test pressures and maximum
operating pressures
- Unit Installation and Operation and
Maintenance manuals
- Product description block (identifies
all unit components and unit
design sequence used to order
literature and make other inquiries
about the unit).
Metric Conversion
The following conversions apply for
tables and charts in this manual,
In. x 2.54 = cm
Ft. x 30.48 = cm.
Lb. x .453 = kg.
CDHF-SVN01A-EN
General Information
PTON 1975
100
NTON 2000
CPD1 280
EVBS 1850
EVWT MAR
EVCO VICT
CDTM TECU
CDWP 1
CDWA LFRF
TEST CWSP
OPST YES
CDRP YES
SRT1 CXL
VTR1
MAC1
VOLT 4160
CPM2 588
EVTM TECU
EVWP 1
EVWA RRLR
CDTH 35
CDWC STD
ORC1 1265
TTOL SPCL
WPSR WFC
SPKG DOM
SRT2 CXL
165
6
VTR2
MAC2
165
6
CDHF-SVN01A-EN
General Information
Responsibilities of Installing
Contractors
For your convenience, a summary of
the contractor responsibilities
typically associated with the chiller
installation process is provided
below. Table 1 further categorizes
these responsibilities by
differentiating between Tranesupplied and field-supplied and field
installed components.
Refer to the Installation section of
this manual for more detailed
instructions.
Locate and maintain the loose
parts, i.e. isolators, bulb wells,
temperature sensors, flow sensors
or other factory-ordered field
installed options, for installation as
required. Loose parts are located in
the starter panel on units with
factory-installed unit-mounted
starters or in the motor terminal
box for units with remote-mounted
starters.
Install unit on a foundation with flat
support surfaces level within 1/16,
and of sufficient strength to
support concentrated loading.
Place manufacturer-supplied
isolation pad assemblies under
unit. (Use spring isolators for upper
floor installations).
Install unit per applicable Trane
installation manual.
Complete all water piping and
electrical connections.
CDHF-SVN01A-EN
General Information
A. Circuit breakers or
fusible disconnects
(optional)
B. Unit-mounted
starter (optional)
C. PFCCs (optional)
Water Piping
Rupture Disc
Insulation
Trane-Supplied
Field-Installed
Field-Supplied
Field-Installed
A. Safety chains
B. Clevis connectors
C. Lifting beam
A. Isolation pads or spring isolators
A. Isolation pads or
spring isolators
A. Jumper bars
A. Circuit breakers or fusible
B. Temperature sensor
disconnects (optional)
(optional outdoor air) B. Remote-mounted starter
C. Flow switches (may
C. PFCCs (Remote-mounted
be field supplied)
starter option only)
D. Terminal lugs
E. Ground connection(s)
F. Jumper bars
G. BAS wiring (optional)
H. IPC wiring (remotemounted starters only
I. Control voltage wiring
(remote-mounted starters only)
J. Oil pump interlock wiring
(remote-mounted
starters only)
K. High condenser pressure
interlock wiring
(remote-mounted starters only).
L. Chilled water pump contactor
and wiring
M.Condenser water pump
contactor and wiring
N. Option relays and wiring
(See Table 14 & 16)
A. Flow switches (May
A. Thermometers
be field supplied)
B. Water flow pressure gauges
C. Isolation and balancing valves
water piping
D. Vents and drain valves
(1 each per class)
E. Pressure-relief valves
(for water boxes as required)
A. Vent line and flexible connector
A. Insulation
CDHF-SVN01A-EN
General Information
Unit Shipment
Each chiller ships from the factory as
a hermetically assembled package; it
is factory piped, wired and tested. All
openings are covered or plugged to
prevent contamination during
shipment and handling.
See Figure 2 for an illustration of a
typical unit and its components. As
soon as the unit arrives at the job
site, inspect it thoroughly for
damage and material shortages. In
addition:
1. Verify the chillers hermetic
integrity by checking the
evaporator pressure for an
indication of holding charge
pressure.
Note: Since there are two refrigerant
circuits end must be checked.
CDHF-SVN01A-EN
Storage
If the chiller will be stored at the job
site for an extended period of time
before it is installed, exercise these
precautionary measures to protect
the unit from damage:
1. Do not remove the protective
coverings factory-installed on the
control panel and compressor
inlet vane actuator for shipment.
2. Store the chiller in a dry vibration
free and secure area. If factory
insulated, protect chiller from
prolonged exposure to sunlight.
CAUTION
To prevent damage to the factoryinstalled insulation, do not allow
excessive exposure to sunlight.
3. Periodically check the condenser
and evaporator pressure to verify
that the 5 psig dry nitrogen at 72F
ambient holding charge is still in
the chiller. If this charge escapes,
contact a qualified service
organization and the Trane sales
engineer that handled the order.
Note: The storage range for the
microcomputer-based devices in the
unit control panel is -40F to 158F
(-40C to 70C).
General Information
10
CDHF-SVN01A-EN
General Information
Recommended Unit
Clearances
Adequate clearance around and
above the chiller is required to allow
sufficient access for service and
maintenance operations.
Figure 3 illustrates the
recommended clearances for units
with and without options. Figure 4
shows tube bundle locations. Notice
that, in each instance, the minimum
vertical clearance above the chiller is
3-feet.
In addition, be sure to provide at
least 3-feet of working space in front
of the unit control panel to satisfy the
National Electrical Code, and/or local
codes.
Important! Do not install piping or
conduit above the compressor
motor assembly or behind the
suction elbow!
Note: Specific unit clearance
requirements are also indicated in
the submittal package provided for
your unit.
Operating Environment
Besides assuring that the site
selected for chiller installation
provides the necessary clearances,
consider the equipments operating
environment.
To assure that electrical components
operate properly, do not locate the
chiller in an area exposed to dust,
dirt, corrosive fumes, or excessive
heat and humidity. Note that the
maximum ambient temperature for
chiller operation is 95 to 100F (35 38 C).
CDHF-SVN01A-EN
CAUTION
Equipment Failure
CDHF operation at ambient
temperatures exceeding 100F
(38C) can fatigue the units rupture
disc, causing it to break at a reduced
refrigerant pressure (i.e., <15 psig).
Starter component damage can also
occur because of the panels inability
to dissipate heat adequately.
If any of these adverse operating
conditions are present, take
whatever action is necessary to
improve the equipment room
environment.
Foundation Requirements
Provide rigid, non-warping
mounting pads or a concrete
foundation as a mounting surface for
the chiller. Ensure that the base is of
sufficient strength and mass to
properly support the chiller at its full
operating weight (i.e., including
completed piping, and full operating
charges of refrigerant, oil and water).
For your convenience, a summary of
standard unit shipping and operating
weights is provided in Table 2.
Notice that the floor loading for all
sizes of chillers is 60 pounds per
square inch.
To assure proper unit operation, the
chiller must be level within 1/16
over its length and width when set
into place on the mounting surface.
Trane will not assume responsibility
for equipment problems resulting
from an improperly designed or
constructed foundation.
11
General Information
Notes:
1. Per NEC Article 110 - Unit mounted starters from 0-600V require 42" clearance; 601-2500V require 48" clearance;
2501-9000V require 60" clearance.
2. Clearance 1 can be at either end of machine and is required for tube pull clearance
Clearance 2 is always at the opposite end of machine from Clearance1 and is required for service clearance
3. Clearance requirement for evaporator tube removal does not include water box. Add water box dimension to this
figure.
12
Width
130.875
142.625
142.625
142.625
Entire Width
184.875
196.625
196.625
196.625
Height
132.750
136.875
141.375
141.375
Length
258.000
258.000
312.000
360.000
Entire Length
606.000
606.000
714.000
810.000
CL1
Clearance 1
264.000
264.000
318.000
366.000
CL2
Clearance 2
84.000
84.000
84.000
84.000
CDHF-SVN01A-EN
General Information
CDHF-SVN01A-EN
C
7-9/16"
6"-1/2
6"-1/2
6"-1/2
D
1-4-1/4"
1-7-1/4"
1-7-1/4"
1-7-1/4"
E
5-0-1/8"
5-8-3/4"
5-8-3/4"
5-8-3/4"
F
3-5-1/4"
3-10-5/8"
3-10-5/8"
3-10-5/8"
G
2-5"
2-4-1/8"
2-4-1/8"
2-4-1/8"
H
3-10-3/16"
3-11-5/8"
3-11-5/8"
3-11-5/8"
13
General Information
14
Shipping Weight
(lbs)
(kg)
68629
31130
79213
35931
70807
32118
82991
37645
89425
40563
95077
43127
CDHF-SVN01A-EN
General Information
Rigging
Lifting is the recommended method
for moving chillers. Suggested lifting
arrangements for standard units are
illustrated in Figure 5.
Note that each of the cables used to
lift the unit must be capable of
supporting the entire weight of the
chiller. (See Table 2 for unit shipping
and operating weights.) Notice that
the lifting beam used to lift the unit
must be at least 23 feet long.
See Figure 5 and Table 2 for
guidance in selecting cable or sling
lengths.
WARNING!
Test Lift
Verify chiller remains horizontal.
To avoid serious injury and possible
equipment damage, lift the chiller
horizontally; use the lifting
arrangement and rigging shown in
Figure 5.
CAUTION
To prevent possible equipment
damage, do not use a fork lift to
move the chiller!
CAUTION
Lifting the compressor/motor
assembly from the shells without
factory-installed doweling in the
compressor casting flanges may
result in misalignment of the
compressor castings.
3. Position isolator pads (or spring
isolators) beneath the chiller feet;
see Unit Isolation section for
instructions.
4. Once the isolators are in place,
lower the chiller; again, work from
end to end in small increments to
maintain stability.
CAUTION
Oil Loss
To prevent oil migration out of the
oil tank during lifting procedures,
remove the oil from the oil tank if
the unit will be lifted at any angle
greater than 15 from horizontal
end-to-end. If oil is allowed to run
out of the oil tank into other areas of
the chiller, it will be extremely
difficult to return the oil to the oil
tank even during operation.
CDHF-SVN01A-EN
15
General Information
LIFTING BEAM
A
Safety Chain
Safety
Chain
H
B
C
Jacking Points
TYPE
CDHF
CDHF
CDHG
CDHG
CDHF
CDHF
NTON
1500-2000
2100-2500
1250-1750
2150
3000
3500
EVSZ
210D
250D
210D
250D
250M
250X
CDSZ
210D
250D
210D
250D
250M
250X
X
143 in.
143 in.
143 in.
143 in.
172 in.
199 in.
Y
23 ft
23 ft
23 ft
23 ft
27.5 ft
31.5 ft
H
25.5 in
24.5 in
25.5 in
24.5 in
24.5 in
24.5 in
Notes:
1. Lifting chains (or cables) are not the same length between point A and B, or between points A and C. Adjust as
necessary for an even lift.
2. Lifting holes provided on chillers to attach chains are 2 1/2 inch in diameter.
3. Attach safety chain (or cable) as shown, and without tension. The safety chain is not used for lifting, but is there to
prevent the unit from rolling.
4. Do not fork-lift the unit.
16
CDHF-SVN01A-EN
General Information
Unit Isolation
Isolation Pads
Spring Isolators
Spring isolators should be
considered whenever chiller
installation is planned for an upper
story location. Base isolator selection
and placement on the information
presented in Figures 8-10a. (Notice
that 3 types of spring isolators - each
with its own maximum loading
characteristics are used with CDHF
chillers).
5/16-3/8"
[8-10 mm]
CDHF-SVN01A-EN
17
General Information
Important:
Center support is 1/2" (13mm) shorter than end supports. Requires 1/2" steel shim under pad for Center
Support at installation after leveling.
TYPE
CDHF
CDHF
CDHG
CDHG
CDHF
CDHF
NTON
1500-2000
2100-2500
1250-1750
2150
3000
3500
CPKW
957
1228
716
892
1340
1340
EVSZ
210D
250D
210D
250D
250M
250X
CDSZ
210D
250D
210D
250D
250M
250X
TYPE
NTON
CPKW
EVSZ
CDSZ
CDHF
1500-2000
957
210D
210D
CDHF
2100-2500
1228
250D
250D
CDHG
1250-1750
716
210D
210D
CDHG
2150
892
250D
250D
CDHF
3000
1340
250M
250M
CDHF
3500
1340
250X
250X
Notes:
Isolator pad loading is based on the following
Operating weights include refrigerant, oil charge and water
Shells are with largest bundles and TECU .028 wall tubes
Compressor weight with medium voltage motor and above CPKW
Starter weights not included
Waterboxes are 1 pass, 150 psig Non-Marine
For other configurations refer to submittal package
18
CDHF-SVN01A-EN
General Information
TYPE
CDHF
CDHF
CDHG
CDHG
CDHF
CDHF
NTON
1500-2000
2100-2500
1250-1750
2150
3000
3500
CPKW
957
1228
716
892
1340
1340
EVSZ
210D
250D
210D
250D
250M
250X
CDSZ
210D
250D
210D
250D
250M
250X
LF
14120
13861
14432
14413
15865
17023
CDHF-SVN01A-EN
RR
12519
17247
12947
17955
19741
21182
RR
5679
7823
5873
8145
8954
9608
19
General Information
Figure 9 Chiller Foot/Isolator Orientation
Side View of Unit
Center tube sheet
support leg
End of tube
sheet
Center of
Isolator Spring
Note: The spring isolator must be centered in relation
to the tube sheet. Do not align the isolator with the
flat part of the chiller foot, because the tube sheet is
often off-center.
20
CDHF-SVN01A-EN
General Information
Adjusting Bolt
Adjust the isolator so
that the upper
housing clears the
lower housing by at
least 1/4 [6 mm]
Acoustical nonskid
neoprene pad (top
and bottom)
Isolator
Type
and Size
CT-4-25
CT-4-26
CT-4-27
CT-4-28
CT-4-31
CT-4-32
Maximum
Load
(lbs.)
1,800
2,400
3,000
3,600
4,400
5,200
Deflection
(Inches)
1.22
1.17
1.06
1.02
0.83
0.74
Spring
Color
Coding
Red
Purple
Orange
Green
Gray
White
Isolator
Type
and Size
CT-4-25
CT-4-26
CT-4-27
CT-4-28
CT-4-31
CT-4-32
Maximum
Load
(Kg)
816
1,089
1,361
1,633
1,996
2,359
Deflection
(mm)
31
30
27
26
21
19
Spring
Color
Coding
Red
Purple
Orange
Green
Gray
White
Isolator
Type
and Size
CT-7-25
CT-7-26
CT-7-27
CT-7-28
CT-7-31
CT-7-32
Maximum
Load
(lbs.)
3,150
4,200
5,250
6,300
7,700
9,100
Deflection
(Inches)
1.22
1.17
1.06
1.02
0.83
0.74
Spring
Color
Coding
Red
Purple
Orange
Green
Gray
White
Isolator
Type
and Size
CT-7-25
CT-7-26
CT7-27
CT-7-28
CT-7-31
CT-7-32
Maximum
Load
(Kg)
1,429
1,905
2,381
2,858
3,493
4,128
Deflection
(mm)
31
30
27
26
21
19
Spring
Color
Coding
Red
Purple
Orange
Green
Gray
White
5/8"
[16 mm]
7-1/4"
[184 mm]
8-3/4" [222
mm] C-C
foundation
bolts
6-5/8" [168
mm] Free
Height
9-3/4"
[248 mm]
Adjust the isolator so that
the upper housing clears the
lower housing by at least
1/4 [6 mm]
5/8"
[16 mm]
Adjusting Bolt
Acoustical nonskid
neoprene pad (top
and bottom)
CDHF-SVN01A-EN
21
General Information
Isolator
Max
Type/Size Load lb (kg)
CT-12-25
5,400
CT-12-26
7,200
CT-12-27
9,000
CT-12-28
10,800
CT-12-31
13,200
CT-12-32
15,600
Deflection
Spring
inches (mm) Color Code
1.22
Red
1.17
Purple
1.06
Orange
1.02
Green
0.83
Gray
0.74
White
3-1/2"
[89 mm]
7"
[178
mm]
5/8"
[16 mm]
6-5/8"
[168 mm]
13-1/4" [337 mm]
8-1/8" [206
mm] Free
Height
5/8"
[16 mm]
22
Acoustical nonskid
neoprene pad (top
and bottom)
CDHF-SVN01A-EN
General Information
CDHF-SVN01A-EN
Isolator
Type/Size
CT 16-26
CT 16-27
CT 16-28
CT 16-31
CT 16-32
Max
Deflection
Spring
Load lb (kg) inches (mm) Color Code
9600 (4355)
1.17 (29.7)
Purple
12000 (5443)
1.06 (26.9)
Orange
14400 (6532)
1.02 (25.9)
Green
17600 (7983)
0.83 (21.1)
Gray
20800 (9435)
0.74 (18.8)
White
Isolator
Type/Size
CT 20-26
CT 20-27
CT 20-28
CT 20-31
CT 20-32
Max
Deflection
Spring
Load lb (kg) inches (mm) Color Code
12000 (5443)
1.17 (29.7)
Purple
15000 (6804)
1.06 (26.9)
Orange
18000 (8165)
1.02 (25.9)
Green
22000 (9979)
0.83 (21.1)
Gray
26000 (11794) 0.74 (18.8)
White
23
General Information
Unit Leveling
Follow the instructions outlined
below and illustrated in Figure 11 to
determined whether or not the
chiller is set level.
1. Measure an equal distance up
from each foot of the chiller
(identified as X in Figure 11) and
make a punch mark at each
measured distance.
2. Suspend a clear plastic tube along
the length of the chiller as shown
in Figure 11.
24
CDHF-SVN01A-EN
Water Piping
Overview
Several water piping circuits must be
installed and connected to the chiller.
Note: Field piping must be arranged
and supported to avoid stress on the
equipment. It is strongly
recommended that the piping
contractor refrain from piping closer
than 3-0 minimum to the
equipment. This will allow for proper
fit-up upon arrival of the unit at the
job-site. Any adjustment that is
necessary can be made to the piping
at that time.
1. Pipe the evaporator into the chilled
water circuit.
2. Pipe the condenser into the
cooling tower water circuit. Piping
suggestions for each of the water
circuits listed above are outlined
later in this section. General
recommendations for the
installation of field-supplied piping
components (e.g., valves, flow
switches, etc.) common to most
chiller water circuits are listed
below.
Water Treatment
Since the use of untreated or
improperly treated water in a
CenTraVac may result in inefficient
operation and possible tube
damage, be sure to engage the
services of a qualified water
treatment specialist if needed. A
label with the following disclamatory
note is affixed to each CDHF unit:
Customer Note: The use of
improperly treated or untreated
water in this equipment may result
in scaling, erosion, corrosion, algae
or slime. The services of a qualified
water treatment specialists should
be engaged to determine what
treatment, if any, is advisable. The
CDHF-SVN01A-EN
CAUTION
Water Treatment
Do not use untreated or improperly
treated water, or equipment
damage may occur.
Pressure Gauges
Locate pressure gauge taps in a
straight run of pipe. Place tap a
minimum of one pipe diameter
downstream of any elbow, orifice
etc. Example, for a 6 pipe, the tap
would be at least 6 from any elbow,
orifice, etc.
Valves
CAUTION
Overpressurization
Failure to install pressure-relief
valves in the condenser and
evaporator water circuits may result
in shell damage due to hydrostatic
expansion.
Strainers
Install a strainer in the entering side
of each piping circuit to avoid
possible tube plugging in the chiller
with debris.
CAUTION
Tube Damage
Flow-Sensing Devices
25
Water Piping
5 pipe diameters
26
5 pipe diameters
CDHF-SVN01A-EN
Water Piping
IMPORTANT
CDHF-SVN01A-EN
27
Water Piping
5S1
Notes:
1. Flow switch 5S1 (Item 7 in Legend of Components) should be installed in
the leaving leg of the chilled water circuit.
2. It is recommended to pipe 1 gauge between entering and leaving pipes. A
shutoff valve on each side of the gauge allows the operator to read either
entering or leaving water pressure.
Legend of Field-Supplied/Installed Components
1. Pressure Gauge
2. Thermometer(s) (If field supplied)
3. Union(s) or Flanged Connection(s)
4. 1/2" NPT Coupling(s)
5. Balancing Valve
6. Gate (Isolation) Valve(s) or Ball Valve(s)
7. Chiller Water Flow Switch (5S1)
8. Strainer
9. Evaporator Water Pump
28
CDHF-SVN01A-EN
Water Piping
Notes:
1. Flow switch 5S2 (Item 7 in Legend of Components) should be installed in
the leaving leg of the chilled water circuit.
2. It is recommended to pipe 1 gauge between entering and leaving pipes.
3. Some type of field-supplied temperature control device may be required to
regulate the temperature of the heat-recovery condenser water circuit. For
application recommendations, see Trane Applied Manual, AM-FND-8, titled
Heat-Recovery Engineering Seminar.
4. Intalla bypass valve system to avoid circulating water through the auxiliary
shell when theunit is shut down.
Legend of Field-Supplied/Installed Components
1. Pressure Gauge
2. Thermometer(s) (If field supplied)
3. Union(s) or Flanged Connection(s)
4. 1/2" NPT Coupling(s)
5. Balancing Valve
6. Gate (Isolation) Valve(s) or Ball Valve(s)
7. Condenser Water Flow Switch
8. 3-Way Valve (Optional)
9. Condenser Water Pump
10. Strainer
CDHF-SVN01A-EN
29
Water Piping
Note:
EVSZ = Evaporator Shell Size;
D = Duplex
Note:
CDSZ = Condenser Shell Size;
D = Duplex
30
CDHF-SVN01A-EN
Water Piping
CDHF-SVN01A-EN
31
Water Piping
Flange-Connection Adapters
When flat-face flange connections
are specified, flange-to-groove
adapters are provided (Victaulic Style
741 for 150 psig systems), Figure 17.
The adapters are shipped bolted to
one of the chiller end-supports
(Figure 18). Adapter weights are
given in Table 6. The flange adapters
provide a direct, rigid connection of
flanged components to the groovedpipe chiller water box connections.
In this case, the use of flexible type
connectors (i.e., braided steel,
elastomeric arch, etc.) is
recommended to attenuate vibration
and/or prevent stress at the water
box connections.
Flange adapters are not provided for
units with 300 psig water boxes.
(These require welded flanges).
CAUTION
Piping Connection Leaks
To provide effective seal, gasketcontact surfaces of adapter must be
free of gouges, undulations or
deformities.
32
CDHF-SVN01A-EN
Water Piping
SCREW
CDHF-SVN01A-EN
ADAPTER
33
Water Piping
34
CDHF-SVN01A-EN
Water Piping
CDHF-SVN01A-EN
35
General Recommendations
Both the purge and rupture disc vent
lines must be routed to outside
atmosphere. Use only material
compatible with the refrigerant in
use. The use of PVC (not CPVC)
piping is acceptable if the pipe joint
is properly primed and if the
adhesive used has been tested for
refrigerant compatibility. Testing
conducted in Trane laboratories has
approved the use of the following
materials for PVC pipe construction.
36
CDHF-SVN01A-EN
Table 8 - C Value Used to Determine Rupture Disc Vent Line Size CDHF & CDHG
Evaporator
Condenser
Total
NTON
Shell
Shell
Rupture
C Value for Each Component for
C Value for
Compressor
Size
Size
Disc
Each Duplex Side
Each Duplex
Size
EVSZ
CDSZ
Diameter
Evaporator Condenser
Economizer
Side
1250-2000
210D
210D
3"
53.6
40.4
17.4
111.4
2100-2500
250D
250D
3"
59.1
43.9
17.4
120.4
3000
250M
250M
3"
72.2
53.8
19.5
145.5
3500
250X
250X
3"
83.3
62.0
19.5
164.8
Notes:
1. Use the Total C Value for Each Circuit to determine the vent line diameter needed to handle the flow, refer to
Figure 21.
2. If piping multiple rupture discs to a common vent line, first determine the total C value for each rupture disc, then
add all C values together and apply the result to the Vent Pipe Sizing Chart Figure 21.
3. EVSZ = Evaporator Shell Size
D = Duplex
4. CDSZ = Condenser Shell Size
D = Duplex
CDHF-SVN01A-EN
37
Figure 20 - Illustrated Rupture Disc Location, Cross Section of Rupture Disc and Recommended Rupture Disc Relief
Piping
Rupture Disc
circled with
dashed lines
38
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39
40
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41
Insulation
CAUTION
If the factory-installed insulation will
be painted in the field, use only
water-based latex paints! Thinners
and solvents used in other types of
paints may cause seams in the
insulation to open as a result of
shrinkage.
CAUTION
To prevent damage to the factoryinstalled insulation, do not allow
excessive exposure to sunlight.
Important:
Units with a refrigerant pump do
not need insulation on the motor.
Do not insulate over unit wiring.
Raise the wiring harness and
insulate underneath. Do not insulate
over sensor modules.
42
CDHF-SVN01A-EN
CDHF-SVN01A-EN
43
Electrical
Information
General Requirements
WARNING!
To prevent injury or death due to
electrical shock or contact with
moving parts, lock supply power
and chiller disconnect switches open
using lockout tagout procedures.
As you review this manual, along
with the wiring instructions
presented in this section, keep in
mind that:
General
44
Schematic Legend
Unit Mounted Wye Delta Starter (Applicable to Circuit 1 & 2)
Purge (Applicable to Circuit 1 & 2)
Unit Controls Schematic (Page 1 & 2)
System Controls Schematic (Page 1 & 2)
Options Schematic (Page 1 & 2)
Connection Diagram LH Panel
Connection Diagram RH Panel
Connection Diagram - Trane Starter - Circuit 1
Page 1 of 2
Connection Diagram - Trane Starter - Circuit 1
Page 1 of 2
Connection Diagram - Customer Starter - Circuit 1
Connection Diagram - Customer Starter - Circuit 2
CDHF-SVN01A-EN
Electrical
Information
Trane Supplied
Remote Starter
Table 10
Line Power wiring
(to Starter Panel)
3-Phase Line Voltage: Terminal Block
To Starter Panel
Terminals
2X3-L1, L2, L3,
and GROUND
2Q1-L1,L2,L3,
and GROUND
Starters
T1 through T6 terminals
CDHF-SVN01A-EN
All wiring to be in
accordance with
National Electrical
Code and any
local codes.
Motor
T1 through T6 terminals
From Unit Control
Panel Terminations
1X1-1,
1X1-12
1X1-18 (Ground)
1X1-4,
1X1-3
1A7-J2-4,
1A7-J2-2
From Unit Control
Panel Terminations
#8 gauge
minimum
40 amps circuit
14 ga.
14 ga.
1A1 J5 1-2
Shield ground at
1X1- 22(GND) only.
2 wire w/ ground
Comm link.
45
Electrical
Information
Customer Supplied
Remote Starter
Table 11
Line Power wiring
(to Starter Panel)
Starter by others
Power wiring:
3-Phase Power Supply to Starter
Starter to Motor Power Wiring
Remote Starter to
Chiller Motor Junction Box
Starter to UCP control wiring
(120VAC)
120VAC Power Supply from
starter to UCP
Starter Panel
Terminals
See Starter by
others schematic
Starters
T1 through T6
terminals
All wiring to be in
accordance with
National Electrical
Code and any
local codes.
Motor
T1 through T6
terminals
To Starter
Panel Terminals
See Starter by
others schematic
5X1-1,
5X1-2
5X1-20 (ground)
5X1-3
5X1-4
5X1-5
5X1-7,
5X1-8
5X1-10
5X1-14
To Starter
Panel Terminals
Panel Terminations
1X1-1,
1X1-12
1X1-18 (ground)
1X1-3, 1A23-J6-3
1A23-J10-1
1A23-J8-1
1A7-J2-4,
1A7-J2-2
1A23-J6-12
1A23-J12-2
From Unit Control
Panel Terminations
1A23-J7-1,2
1A23-J7-3,4,
1A23-J7-5,6,
1A23 J5-1,2,
1A23 J5-3,4,
1A23 J5-5,6
#8 gauge minimum
40 amps circuit
14 ga.
14 ga.
14 ga.
14 ga.
14 ga.
14 ga.
46
CDHF-SVN01A-EN
Electrical
Information
Customer Supplied
Remote Starter
Table 12 - Current Transformer and Potential Transformer Wire sizing tables for Customer Supplied starter to Chiller
Unit Control Panel Starter module 1A23.
The maximum recommended wire length for secondary CT leads in a dual CT system are:
Wire
Maximum Wire Length Secondary CT Leads
AWG(mm2)
Feet
Meters
8(10)
1362.8
415.5
10(6)
856.9
261.2
12(4)
538.9
164.3
14(2.5)
338.9
103.3
16(1.5)
213.1
65.0
17(1)
169.1
51.5
18(0.75)
134.1
40.9
20(0.5)
84.3
25.7
Note: 1. Wire lengths are for copper conductors only.
2. Wire lengths are total one way distance that the CT can be from the Starter module.
The maximum recommended total wire length for PTs in a single PT system:
Wire Gauge
Max lead length(ft)
8
5339
10
3357
12
2112
14
1328
16
835
17
662
18
525
20
330
21
262
22
207
The maximum recommended total wire length (to and from) for PT leads in a dual PT system are:
Max Wire
Max Wire
Max Wire
Max Wire
Wire
Length
Length
Length
Length
Gauge
Primary (ft)
Primary (m)
Secondary (ft)
Secondary (m)
8
3061
933
711
217
10
1924
586
447
136
12
1211
369
281
85
14
761
232
177
53
16
478
145
111
33
17
379
115
88
26
18
301
91
70
21
20
189
57
44
13
21
150
45
34
10
22
119
36
27
8
Note: These wire lengths are for copper conductors only
Note: The above lengths are maximum round trip wire lengths. The maximum distance the PT can be located from
the Starter module is 1/2 of the listed value.
CDHF-SVN01A-EN
47
CAUTION
Debris inside the starter panel may
cause an electrical short that
seriously damages the starter
components.
Electrical
Information
Line Power
Wiring
CAUTION
To avoid corrosion or overheating,
use only copper conductors for
terminal connections.
4. Size the power supply wiring in
accordance with NEC, using the RLA
value stamped on the chiller
nameplate and transformer load on
L1-and L2.
Note: All CDHF units are designed to
comply with NEC guidelines.
5. Make sure that the incoming
power wiring is properly phased;
each power supply conduit run to
the starter must carry the correct
leads to ensure equal phase
representation. See Figure 23.
48
CDHF-SVN01A-EN
Electrical
Information
Optional PFCCs
Power factor correction capacitors
(PFCCs) are designed to provide
power factor correction for the
compressor motor. Available as an
option for unit-mounted starters, and
remote-mounted starter.
PFCC
CAUTION
PFCCs must be wired into the
starter correctly! Misapplication of
these capacitors could result in a
loss of motor overload protection
and subsequent motor damage.
PFCCs are wired as shown in Figure
24 where the capacitor leads are run
through the overload transformer.
PFCC
Design Voltage
480V/50 Hz
440V/50 Hz
460V/50 Hz
480V/50 Hz
4160V/50 Hz
CDHF-SVN01A-EN
3300V/50 Hz
49
Electric
Information
Figure 25 - Typical Equipment Room Layout for CDHF with Unit-Mounted Starter
Notes:
1. Refer to the unit field connection diagram for approximate UCP knockout
locations.
CAUTION: To prevent damage to the UCPs components, do NOT route
control circuit conduit into the top of the UCP enclosure.
2. IPC circuit conduit must enter the left back portion of the UCP.
3. See Starter Submittal drawing for location of incoming wiring to the starter.
50
CDHF-SVN01A-EN
Electrical
Information
Remote Starter
Figure 26 - Typical Equipment Room Layout for CDHF with Remote-Mounted Starter
Notes:
1. Refer to the unit field connection for approximate UCP knockout locations.
CAUTION: To prevent damage to the UCPs components, do NOT route
control circuit conduit into the top of the UCP enclosure.
2. IPC circuit conduit must enter the left back portio nof the UCP.
CDHF-SVN01A-EN
51
Electrical
Information
Remote Starter
52
CDHF-SVN01A-EN
Electrical
Information
Starter to UCP
Control Wiring
CAUTION
CAUTION
CDHF-SVN01A-EN
53
Electrical
Information
Control Circuit
Wiring
Unit Control
Panel Terminations
Input or
Output Type
1X1-5 to 1A6-J3-2
Binary Input
1X1-6 to 1A6-J2-2
Binary Input
1A5-J2- 4 to 6
1A5-J2-1 to 3
Binary Output
Binary Output
Contacts
Normally Open,
closure with flow
Normally Open,
closure with flow
Normally Open
Normally Open
1A5-J2-10 to 12
Binary Output
Normally Open
* PROGRAMABLE OUTPUTS
defaults:
Chiller Non-Latching Alarm Relay Output 1A8-J2-1 to 3
Binary Output
Chiller Limit Mode Relay Output
1A8-J2-4 to 6
Binary Output
Chiller Latching Alarm Relay Output
1A8-J2-7 to 9
Binary Output
Chiller Running Relay Output
1A8-J2-10 to 12
Binary Output
Maximum Capacity Relay Output
1A9-J2-1 to 3
Binary Output
Chiller Head Relief Request Relay Output 1A9-J2-4 to 6
Binary Output
Circuit 2 Purge Alarm Relay Output
1A9-J2-7 to 9
Binary Output
Circuit 1 Purge Alarm Relay Output
1A9-J2-10 to 12
Binary Output
Alternates;
Circuit 1 Running
Circuit 2 Running
Chiller Alarm
Circuit 1 Alarm
Circuit 2 Alarm
Purge Alarm
* Defaults as Factory programed; Alternates can be selected at startup using service tool.
54
All wiring to be
in accordance with
National Electrical
Code and any
local codes.
Normally Open
Normally Open
Normally Open
Normally Open
Normally Open
Normally Open
Normally Open
Normally Open
CDHF-SVN01A-EN
Electrical
Information
Control Circuit
Wiring
Input or
Output Type
Binary Input
1A13-J2-3 to 4
Binary Input
1A25-J2-1 to 2
Binary Input
1A25-J2-3 to 4
Binary Input
1A18-J2-1 to 2
1A18-J2-3 to 4
1A19-J2-1 to 2
Binary Input
Binary Input
Binary Input
Normally Open
Normally Open
Normally Open
Analog Output
2-10 vdc
Analog Output
Analog Input
Analog Input
Analog Input
Analog Input
Communication
and sensor.
Communication
to Tracer
2-10 vdc
2-10 vdc, or 4-20 mA
2-10 vdc, or 4-20 mA
2-10 vdc, or 4-20 mA
2-10 vdc, or 4-20 mA
Optional
Low Voltage Circuits
External Base Loading Enable Input
External Hot Water Control Enable Input
External Ice Machine Control Enable Input
% RLA Compressor 1 Output
(Circuit 1 Left Panel 1A15 )
External Condenser Pressure Output
(Circuit 1 Left Panel 1A15 )
External Current Limit Setpoint Input
External Chilled Water Setpoint
External Base Load Setpoint Signal
Generic Refrigerant Monitor input
Outdoor Air Temperature sensor
Tracer Comm 4 Interface 1A14
[note Comm 4 requires two modules;
one is mounted in each panel]
Tracer Comm 5 Interface
[future, one Comm 5 module;
left panel only]
Communication
to Tracer
CDHF-SVN01A-EN
1A15-J2-1 to 3
Right Panel
1A15-J2-4 to 6 Right Panel
1A14-J2-1(+) to 2(-)
1A14-J2-3(+) to 4(-)
Right Panel
Analog Output
2-10 vdc
Analog Output
Communication
to Tracer
2-10 vdc
55
56
Electrical
Information
System Control
Wiring
CDHF-SVN01A-EN
Electrical
Information
System Control
Wiring
CAUTION
MAINTAIN AT LEAST 6 INCHES
BETWEEN LOW-VOLTAGE (<30V)
AND HIGH VOLTAGE CIRCUITS.
Failure to do so could result in
electrical noise that may distort the
signals carried by the low-voltage
wiring, including the IPC.
CDHF-SVN01A-EN
57
Electrical
Information
System Control
Wiring
Unit Start-Up
Forms Information
Optional Tracer
Communication Interface
58
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CVHF-SVN01A-EN
File Number
SV-RF-CTV-CVHF-SVN01A-EN-0902
Supersedes
CDHF-IN-1C
Stocking Location
La Crosse
Trane Company has a policy of continuous product and product data improvement and reserves the right to
change design and specifications without notice.
Only qualified technicians should perform the installation and servicing of equipment referred to in this
publication.