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Osborn Load Rails

XXX X
Track length in
whole inches

Drawing will
be provided
upon receipt
of order for
approval.

Osborn Load Rails


for maximum
design flexibility.

Maximum track length is specified


below. Track length tolerance is 1/16
Osborn Load Rails offer allowable rail
loadings of up to 71,500 lbs (317450
N) per roller for maximum design
flexibility.

For example - to specify a 4 high Vtrack 28-1/2 long with a clearance


hole for a cap screw, the part
number is: LRTV-20284-1.

68

Maximum Length
in .
mm*
in.
72
1828.8
2
144
3657.6
3
144
3657.6
4
72
1828.8
2
144
3657.6
3
144
3657.6
4
72
1828.8
1
144
3657.6 1.5
144
3657.6
2

0=0

002 = 2

1 = 1/8

003 = 3

2 = 1/4

004 = 4

3 = 3/8

005 = 5

4 = 1/2

006 = 6

5 = 5/8

etc.

6 = 3/4
7 = 7/8

To complete part number,


replace XXXX with track
length dimension and mounting
option.

Part No.
LRTV-4 XXXX
LRTV-1 XXXX
LRTV-2 XXXX
LRTP-4 XXXX
LRTP-1 XXXX
LRTP-2 XXXX
HPTV-4 XXXX
HPTV-1 XXXX
HPTV-2 XXXX

001 = 1

144 = 144 (Maximum track length)

Osborn Load Rails are hardened on


the rolling surface to 60-65 Rc
To determine a part number, specify
the type, replace XXXX with the
track length dimension, and add the
appropriate mounting option code
(see chart).

Fractional track
length

A
mm*
50.8
76.2
101.6
50.8
76.2
101.6
25.4
38.1
50.8

www.loadrunners.com
rollers@osborn.com

B
in. mm*
1.000 25.4
1.500 38.1
2.000 50.8
1.000 25.4
1.500 38.1
2.000 50.8
1.000 25.4
1.500 38.1
2.000 50.8

C
in.
0.125
0.250
0.250
0.125
0.250
0.250

Need help in figuring out the proper


Load Rails Item Number?
Visit the site below for an item
number calculator.

www.loadrunners.com/rails

D
E
mm* in.
mm*
in.
mm*
3.18 0.375 9.53 0.750 19.05
6.35 0.500 12.70 1.000 25.40
6.35 0.750 19.05 1.500 38.10
3.18

6.35

6.35

F
in.
0.780
1.047
1.562
0.780
1.047
1.562
1.030
1.547
2.062

G
mm*
19.81
26.59
39.67
19.81
26.59
39.67
26.16
39.29
52.37

in.
0.500
0.750
1.000
0.500
0.750
1.000

mm*
12.70
19.05
25.40
12.70
19.05
25.40

* Approximate metric dimensions are for reference only.

Osborn Load Rails


Load Rail Specifications
Type LRTV

Type LRTP

Type HPTV

90

90

.005

.005

A
F .005

.005

C
B

Load Runner on Load Rail Design Recommendations

Mounting holes equally spaced from rail


ends on each option.
Mounting
Option # 1

F
Roller Point Diameter

Clearance hole
for cap screw.
Holes spaced 12
apart. To order.
add -1 to end
of part number.

F
Rail Point Dimension

Mounting
Option # 2

Mounting locations are determined


by matching the roller point
diameter with the rail point
dimension. (F dimensions on
roller and rail pages.)

See pages 14,15, 47, 60, 62, 65 for


roller selection.

Part No.
LRTV-4 XXXX
LRTV-1 XXXX
LRTV-2 XXXX
LRTP-4 XXXX
LRTP-1 XXXX
LRTP-2 XXXX
HPTV-4 XXXX
HPTV-1 XXXX
HPTV-2 XXXX

Option #1
1/4 Cap Screw
3/8 Cap Screw
1/2 Cap Screw
1/4 Cap Screw
3/8 Cap Screw
1/2 Cap Screw

Mounting
Option #2
1/4 Soc.Hd.Cap Screw
3/8 Soc.Hd.Cap Screw
1/2 Soc.Hd.Cap Screw
1/4 Soc.Hd.Cap Screw
3/8 Soc.Hd.Cap Screw
1/2 Soc.Hd.Cap Screw

Clearance hole and


counterbore for
socket head cap
screw and hi-collar
lock washer. Holes
spaced 12 apart. To
order, add -2 to part
number.

Mounting
Option # 3

Option #3
1/4-20 UNC Cap Screw
3/8-16 UNC Cap Screw
1/2-13 UNC Cap Screw
1/4-20 UNC Cap Screw
3/8-16 UNC Cap Screw
1/2-13 UNC Cap Screw
1/4-20 UNC Cap Screw
3/8-16 UNC Cap Screw
1/2-13 UNC Cap Screw

Tapped thru hole


for cap screw on
LRTP & LRTV. Holes
spaced 12 apart.
To order, add
-3 to end of part
number.

Tapped hole in
bottom of rail
for HPTV.

phone: (800) 720-5248


fax: (216) 361-1606

69

Customer Designed
Track Requirements
Track Alignment
The track and roller should be aligned so that
the roller tread lies flat on the track surface.

Plain

Flanged

V-Grooved

Track Capacity
For steel track of 180,000 PSI tensile strength
(Rc=40), refer to the track capacity chart to find
the track load capacity for the style and size
of roller to be used. For steel track other than
180,000 PSI tensile strength, first refer to the
track capacity factor chart for the type of steel
to be used. Then multiply the track capacity
for the roller being used by the track capacity
factor for the steel to be used.

TRACK CAPACITY*
PLR & PLRY
Roller
Size
3
3 1/4
3 1/2
4
5
6
7
8
9
10

FLR & FLRY

Capacity
14,760
65,680
16,000
71,200
17,225
76,650
25,300
112,580
38,650
172,000
54,830
244,000
73,810
328,450
95,600
425,400
120,200
534,900
147,600
656,800

Roller
Size
LBS.
N
LBS.
N
LBS.
N
LBS.
N
LBS.
N
LBS.
N
LBS.
N
LBS.
N
LBS.
N
LBS.
N

3
3 1/4
3 1/2
4
5
6
7
8
9
10

Capacity
10,500
44,720
10,900
48,500
14,200
63,190
19,000
84,550
29,400
130,830
47,730
212,400
60,860
270,830
82,220
365,880
105,160
467,960
130,900
582,500

Roller
Size
LBS.
N
LBS.
N
LBS.
N
LBS.
N
LBS.
N
LBS.
N
LBS.
N
LBS.
N
LBS.
N
LBS.
N

3 1/2
4 1/2
5
5 1/2
6 1/2
7 1/2
8 1/2
9 1/2
10 1/2
11 1/2

* Radial load only for tracks made of 180,000 PSI steel (Hardness Rc = 40)

V-Groove

TRACK CAPACITY FACTOR

VLR & VLRY

Flanged

Capacity
8,100
36,000
13,200
58,800
15,000
66,600
16,700
74,400
20,200
90,100
23,800
106,000
27,300
121,000
30,800
137,000
34,300
153,000
37,900
168,000

Track Hardness Rc
LBS.
N
LBS.
N
LBS.
N
LBS.
N
LBS.
N
LBS.
N
LBS.
N
LBS.
N
LBS.
N
LBS.
N

26
32
36
40
44
47
50
53
56
58

Tensile Strength
120,000
8,437
140,000
9,843
160,000
11,249
180,000
12,655
200,000
14,061
220,000
15,467
240,000
16,874
260,000
18,280
280,000
19,686
300,000
21,092

PSI
Kg/Cm2
PSI
Kg/Cm2
PSI
Kg/Cm2
PSI.
Kg/Cm2
PSI
Kg/Cm2
PSI.
Kg/Cm2
PSI.
Kg/Cm2
PSI
Kg/Cm2
PSI
Kg/Cm2
PSI
Kg/Cm2

Capacity
Factor
0.369
0.552
0.755
1.000
1.235
1.494
1.777
1.995
2.209
2.306

Installation Notes
Mounting Considerations
Mounting holes should be machined to the nominal stud size
within +.001/-.000 (+.025 mm/-.000 mm) tolerance.
When properly aligned, the roller stud should slip into the
mounting member. Do not force the stud into the mounting
member as damage to the roller may occur.
When mounting rollers, do not torque the jam nuts beyond
what is recommended or damage may occur. Be sure that the
mounting member is of sufficient thickness to support the
applied loads.

70

www.loadrunners.com
rollers@osborn.com

S T U D DIAM E T E R

DR Y T HR E ADS

L es s tha n 5/8" / 16mm


5/8" /16 mm to 1" /24 mm
O ver 1" / 24 mm

15 ft. lb. / 20 N m
50 ft. lb. / 68 N m
100 ft. lb. / 136 N m

L U B R I C AT E D
T HR E ADS
8 ft lb. / 10 N m
25 ft. lb. / 34 N m
50 ft. lb. / 68 N m

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