ItemNoSubject

CONTRACTORSuggestion/
Deviation

ITB
Requis
t
OwnerComments

Remarks

Removalof
Ammonia
1 recoveryunit

ReductionofequipmentinUnit
10(ammoniarecoveryunit).
Thisoptionforeseesthe
productionofammoniawater
insteadofpureammonia,which
willtherebyreducetheamount
ofequipmentneccesary;

Theofferpriceshallincludetheammoniarecoveryunit,
butthecontractorshallsubmitaseparatepriceimpactfor
thesuggestedoptionforownerapproval.
Ispartoftakeoutoptionlist

Removalof
Hydrogen
2 recoveryunit

RemovalofHydrogenRecovery
Unit.

Reductionoffiresafetypackage
toaminimum.Thereductionof
thispackagewillremovesuch
itemsastheBreathingAir
Compressor,SCBAtanks,
Portablebreathingapparatus,
RemovalofFire Antigassuits,firetrucks,clean
3 safetypackage firefightingagent;

Removalof
Power
4 Generation

Reductionofpowergeneration
capacitytoincludeonlythe
needsoftheammoniaplantand
correspondingutilities,withno
additionalmarginforfuture
expansions

RemarksduringClarification
Meeting(General)

RemarksduringClarification
Meeting(HSE)

RemarksduringClarification
Meeting(Construction&Civil)

RemarksduringClarification
Meeting(Electric)

RemarksduringClarification
Meeting(Rotating)

Discipliner

Theofferpriceshallincludethehydrogenrecoveryunit,
butthecontractorshallsubmitaseparatepriceimpactfor
thesuggestedoptionforownerapproval.
Ispartoftakeoutoptionlist

Optionalpricetoinclude2
absorbers(purgegasandflash
gas),insteadofonesingle
absorber(maindesignissingle
absorberasperPFDSand
equipmentlistinLSTKoffer)
Hydrogenrecoveryunitas
optionalprice.IfHydrogen
recoveryremoved,tailgastobe
routedtoPSA

Sales

TheofferpriceshallbeaccordingtotheITB,butthe
contractorshallsubmitaseparatepriceimpactforthe
suggestedoptionforownerapproval.

Ownerhassuupliedspecs.Forfire
truck,remainderasperITB

Sales

Ispartoftakeoutoptionlist
Inreferencetoourconversation
withMr.ElNagaTKISwillprovide
turbinedrivesforeverymashine
havingapower>1MWandforthe
followingmashineshavingapower
Theownertargettoreducetheeletricpower
of<1MW:
consumptionbyinstallingturbinedrivenfortheBFW
BFWPump
pumps,syngascompressor,generator,ammonia
compressor,ASUAirCompressor,PSATailgascompressor Tailgascompressor
andnitrogengascompressorifitspowerismorethan1 ASU:N2Compressor
MW.Ontheotherhand,theadditionalmarginforfuture RefrigerationCompressor
expansionsisrequired.

Sales

Thefollowingdriversshallbe
turbinedriven:
BFWPump
Tailgascompressor
AirCompressorASU
ASU:N2Compressor
RefrigerationCompressors
SyngasCompressor
Process
SteamneededforSulfolaneplant
isfixedat10t/h.The25%reserve
originallyneededcanbe
removed.Totalnormalcapacityto
thereforebeammonia
requirements+10t/h

Process

Confirmed.Also,asmalllinefrom
theASUshallbeprovidedfor
instrumentair.

Utilities

5 Auxilaryboiler

Reductionofsparecapacityof
thesteamgenerationpackage
unit(boiler);

NRC=111t/h
MCR=133t/h
Max=150t/h,noguaranteefor
ThecontractorshallsubmittheboilercapacityasNCRand emissionsthough.Alsoforpartial
MCRstandalone.
load.

Insturmentair
6 package

Removalofdedicated
instrumentaircompressor.
Instead,instrumentaircancome
fromASUviaextraction

Thecontracotrshalldeliverthepackagewithtwo
instrumentaircompressorsandoneairdryer.

*Removalofsafetyshower
chillingunit,andinsteaduse
plateheatexchangerswith
coolingwater;
*Toensurethatthecirculating
watertemperatureunder
summerconditionsdoesnot
exceedtheupperlimitforthe
temperature,thewateris
cooledbyChillingUnit56U100.

TheTemp.ofSafetyShowerwillbe
regultedbytheChillingUnitevenin
Thedesignofthewatersupplyshalllimitthewatersupply caseofNOCWisavailable.The40C
temperatureto40Corlessatthesafetyshowerswitheye isnotsuitable.ThedesiredTemp.is
washes.OWNERapprovestoremovethechillingunit,but +16Cto+38C.TKISisrequestingto
itisthecontractor'sresponsabilitytomaintainthewater keeptheChilingUnitasaSafety
temperaturebelow40C.
Issue.

TheTemp.ofSafetyShowerwill
beregultedbytheChillingUnit
evenincaseofNOCWis
available.The40Cisnotsuitable.
ThedesiredTemp.is+16Cto
+38C.TKISisrequestingtokeep
theChilingUnitasaSafetyIssue. agree16to38C

Utilities

Add:"butnotlimitedtothefollowing":

Accepted.

Legal

Safetyshower
7 temperature
Generalscopeof
theseactivitiesinclude:
8 work

OU:Confirms

Accepted.

9 ScopeofWork
10 Capitalspare
FirstFill&
11 Chemicals
12 ScopeofWork

Alltransportationactivities
(exceptcustomsclearance);
supplyofcommissioningspare
parts

Inspection

Contractor'sengineeringand
constructionactivitiesshallbe
basedonthespecificationsand
othertechnicaldocumentation
enclosedinthevarious
Appendices,andshallbe
performedinaccordancewith
Engineerining
theContractScheduleenclosed
13 andconstruction inAppendix46(C2)
14 Transportation

Thecontractorshallincludethecustomsclearnaceand
insuranceintransportationscopeofwork,(ANRPCwill
paythesaletaxesandcustomdutiesandwillassistthe
contractorforcustomclearence)
CustomsclearancewithANRPC
Amend:supplyofcapitalsparepartsandcommissioning
spareparts.
Accepted.
Thecontractorshallincludethefirstfillofchemicalsinhis
scopeofwork
Accepted.
Shouldbeincluded
Accepted.

Contractor'sengineeringandconstructionactivitiesshall
bebasedonthestandardandspecificationsincludedin
theITB.
Thecontractorshallincludetheinsuranceduring
transportationinhisscopeofwork.

Allneededsteelplatformswith
FRPgratings,stairswithFRP
stairsteps,handrails,safety
ladders,doors.

FRPisnotallowedtobeusedforgratingorstairsteps.

Procureme
Confirmed

Sales

Confirmed
Confirmed

Sales
Legal

Clarifyduringsitevisit.E.g.fire
protectionisnotapplicableingas
plants(nopoolfirepossible).
Accepted.
AsperOwner'sContractor's
discussionssitewillbehandedover
cleanedandgraded.Exisitng
buildingstoberemovedbyOwner.
Existingpilingwillberemovedby
Contractorasrequiredfor
construction.

Thesoilriskregardingto
Thescopeofcivilworksshallinclude
undergroundobstructions,
Siteclearancepreparationandgrading
contaminationsandsoilconditions
TemporaryfencesaroundconstructionareasoutsidethedeviatingfromOwner'ssoilreport
plant.
willbekeptinOwner'ssole
Fencewallssurroundingtheplant.
responsibility.

15 CivilWorks

16 CivilWorks

The
contra
ctor
shall
arrang
eto
clear
the
import
ed
goods
from
custo
ms
and
ports
in
Egypt
and
transp
ortto
the
same
site.

Standardgratingisgalvanized.
FRPgratingcouldbeneccessarydue
tochemicalresistibility.

Sales
Procureme

Ifsoilanalysisthatisperformed
aftercontractawardreveals
significantlydifferentsoil
conditionsthantherelyopensoil
analysisANRPCtobearanyextra
coststhatwillbeinvolvedasa
result.Soilriskthereforeremains
byANRPC

Civil

agreedonRemarksofTKIS

Civil

Finalsoilreportwillbeconductedby
Contractoraftereffectivedateof
contract.Costsarealreadyincluded
inoffer.

17 SoilSurvey

18 Tiein

Civilscopeofworknotinclude
thesoilsurvey
Exclusion:Tieinsonexisting
equipment
Relyuponinformation:soil
report,SoilconditionsandSite
elevationlevels

ThecontractorshallincludethesoilsurveyandGeo
techanicalreportinCivilWorksscopeofwork.
TheContractorshallsupplyallinterconnectionsbetween
processunitsandoffsiteunitsandtothePlantbattery
limits.
Alltieinsonexistingequipmentshallbeastieinlistsent
before.
Thecontractorshallincludeastandalonefirefighting
watertankwithminimumcapacityof5,000m3asperITB
requirment(linkedwithemergencytreatedwatertankas
emergencytreatedwatersupply)andwillbediscussed
duringsitevisit.

Clarifyduringsitevisit.Several
optionsarepossible.

Ownerscopeof
workincludesoil
Soilreport
20 report

Thesoilriskregardingto
undergroundobstructions,
contaminationsandsoilconditions
ThesoilreportsubmittedintheITBisforguidnessonly.A deviatingfromOwner'ssoilreport
completeSoilinvestigationandgeotechnicalreportshall willbekeptinOwner'ssole
responsibility.
beincludedintheCONTRACTOR'sscopeofwork

Feedstocktiein Feedstockqualitiesanddesign
conditionsatbatterylimit
21 point

Ammend:Feedstockqualitiesanddesignconditionsattie
inpoint
Accepted

23 Soilconditions

Hydrogen,DeminWateronlytie
insinexistingplant.

AFFTankwillbequotedasan
OPTIONALwith:Deductofthe
ExistingCapacityandAddthe5000
Thewatersupplypressurefromthepuplicnetworkis0.8 m3Capacity.
to2.5barg.
agreedone5000m3tank
Finalsoilreportwillbeconductedby
Contractoraftereffectivedateof
contract.Costsarealreadyincluded
inoffer.

Firefighting
19 watertank

22 Utilitytiein

Ifsoilanalysisthatisperformed
aftercontractawardreveals
significantlydifferentsoil
conditionsthantherelyopensoil
analysisANRPCtobearanyextra
coststhatwillbeinvolvedasa
result.Soilriskthereforeremains
byANRPC

Thesoilriskregardingto
undergroundobstructions,
contaminationsandsoilconditions
deviatingfromOwner'ssoilreport
willbekeptinOwner'ssole
responsibility.

Utilityqualitiesanddesign
conditionsatbatterylimit

SoilconditionsandSite
elevationlevels

Soilinvestigations/testpiling/
Otherobligation sitesurveys/geotechnicallysite
surveyetc
24 ofclient

Shallbeamendedto:Utilityqualitiesanddesign
conditionsattieinpoint

TobedeletedfromOwnerscopeofwork

TobedeletedfromOwnerscopeofwork

Civil

Sales

HES

Ifsoilanalysisthatisperformed
aftercontractawardreveals
significantlydifferentsoil
conditionsthantherelyopensoil
analysisANRPCtobearanyextra
coststhatwillbeinvolvedasa
result.Soilriskthereforeremains
byANRPC

Civil

Accepted

Process

Accepted
Accepted
Finalsoilreportwillbeconductedby
Contractoraftereffectivedateof
contract.Costsarealreadyincluded
inoffer.

Process

Thesoilriskregardingto
undergroundobstructions,
contaminationsandsoilconditions
deviatingfromOwner'ssoilreport
willbekeptinOwner'ssole
responsibility.
Finalsoilreportwillbeconductedby
Contractoraftereffectivedateof
contract.Costsarealreadyincluded
inoffer.
Thesoilriskregardingto
undergroundobstructions,
contaminationsandsoilconditions
deviatingfromOwner'ssoilreport
willbekeptinOwner'ssole
responsibility.

Ifsoilanalysisthatisperformed
aftercontractawardreveals
significantlydifferentsoil
conditionsthantherelyopensoil
analysisANRPCtobearanyextra
coststhatwillbeinvolvedasa
result.Soilriskthereforeremains
byANRPC

Civil

Ifsoilanalysisthatisperformed
aftercontractawardreveals
significantlydifferentsoil
conditionsthantherelyopensoil
analysisANRPCtobearanyextra
coststhatwillbeinvolvedasa
result.Soilriskthereforeremains
byANRPC

Civil

Maintenance/Workshop
equipment(otherthanspecial
Otherobligation toolstobesuppliedwith
equipment)
25 ofclient

OWNERshallmakeavailabletoCONTRACTORtheOWNER
servicesofworkshopfacilities,forminorrepairwork,at
ratestobeagreedonSITE.ContractorshallfollowITB
requiremnts
Accepted.

Firstaidclinicequipment,
Otherobligation mobilefirefightingequipment
(duringconstructionphase)
26 ofclient

Separatemedicalfacilities(oneroomonly)tobeprovided
forfirstaidatthenewsiteduetorelativelylongdistance
toexistingfacilities.Forconstructionpurposes,temporary
firstaidfacilitiesareonContractor'sresponsibility.For
mobilefirefightingequipment,contractorshallprovide
themobilefirefightingtruckwithhisconstruction
equipmenttobehandedoverbytheownerafter
mechanicalcompletion.

Customduties,dues,taxesand
Otherobligation anyotherlocalfees(in
accordancewiththeContract)
27 ofclient

Referetopointno.9aboveanditwillbediscussedduring
sitevisit.
Accepted.

Accepted

seepoint9

Ownershallprovidefeedstockandutilitiesthatrequired
forprecommissioning,commissioning,PerformanceTest
Run,PlantoperationandmaintenanceofthePlant.First
filloflubricantsandcatalystsshallbeprovidedbythe
CONTRACTOR.

Accepted

Process

Feedstock,
utilitiesand
28 consumables

Clientshallprovidefeedstock,
utilitiesandconsumablesin
necessaryquantitiesrequired
forthefirstfilling,pre
commissioning,commissioning,
PerformanceTestRun,Plant
operationandmaintenanceof
thePlant.
ANYANDALLOTHERSUPPLIES
ANDSERVICESNOTEXPLICITLY
STATEDASWORKTOBE
PERFORMEDBYCONTRACTOR

Accepted

HES

Othersupplyand Soilinvestigations/testpiling/
servicenot
sitesurveys/geodeticallysite
29 mentionedinITB surveyetc.

Anyadditionalequipmentwhethermentionedornot,but
whichisnecessaryforthesatisfactoryoperationand
maintenanceofplantandforachievingtheguaranteed
performanceoftheplantshallbesupplied,erectedand
commissionedbyCONTRACTORatnoadditionalcostto Similarunderstandingofboth
theOWNERasthoughsuchequipmentwereoriginally
parties.Exactwordingcanbeagreed
specifiedandformedpartofContractor'sscopeofWORK. duringsitevisit.
Accepted

Plantdesign
30 capacity

Nameplatecapacitywillbe
480mtpd.Eachequipmentwillhave
designmargins.Buttheoverall
Theplantdesigncapacityshallbenameplatecapacity+10 performanceoverdesigncannot
15%
possiblybeestimated.

450mtpd

Sales

Nameplatecapacitywillbe
480mtpd.Eachequipmentwill
havedesignmarginsaspercodes
andstandards.Estimatedmargins
formainequipmentcategoriesto
besubmittedtoClientwithnext
proposalupdate.

Sales

Sales

40%(notnecessarily
maintainingnormaloperating
31 Turndownratio conditions)

Liquidammonia
10,000mt
32 storage

Treatedwater
32 tank
Firefighting
33 water

Refertosection2.4.7

33 PowerSupply

13MW

6500m3(includingFirefighting)

APolishingUnitisusedforthe
preparationofapartofthe
boilerfeedwater.BoilerFeed
WaterisamixtureoftheDemin
water(receivedfromOSBL)with
therecycledturbinecondensate
whichistreatedbyapolishing
unit.
Thepolishingunitconsistsof
Demineralization mixedbedionexchangerswitha
ratednetcapacityof110m/hr.
34 /Polisher

Coolingwater
35 chloridecontent Max.300ppm

TKISwillchangewordingto:"A
TKISwillchangewordingto:"Awide widerangeofplantoperating
rangeofplantoperatingratesunder ratesunderstableconditionsis
stableconditionsisessential.Turn essential.TurnDownto40%is
requiredwithoutpassingthrough
Downto40%isrequiredwithout
passingthroughanyturbomashinery anyturbomashinerycritical
criticalspeeds.Atlowoperating
speeds.Atlowoperatingratesof
ratesofcompressortheantisurge compressortheantisurgevalve
valvewillopenbyantisurge
willopenbyantisurgecontroller
AwiderangeofPlantoperatingratesunderstable
toavoidcompressorsurge.No
controllertoavoidcompressor
conditionsisessential.Turndownto40%isrequired
steamimportisneedunderany
surge.Nosteamimportisneed
withoutpassingthroughanyturbomachinerycritical
operatingmode.TurnDownratio
speedsorapproachingcompressorsurgepoint,requiring underanyoperatingmode.Turn
anyimportsteam,etc.So,Turndownratioshallbe40%at Downratioshallbe40%withoutoff shallbe40%withoutoffspec
product.
specproduct.
normalconditionswithoutoffspecproduct
TheTankis"DoubleWall&
TheTankis"DoubleWall&Bottom" Bottom"named:CupInTankwith
anOperatingCapacityof10000
named:CupInTankwithan
ammoniatankshallbe10,000mtdoublewalltank.
OperatingCapacityof10000mTons. mTons.
Afirewatertankofacapacitynotlessthan5000m3
(accordingtotheneedoffirewaterinworstscenariofor
bothfireandammonialeakage)shouldbeinstalledto
feedthefirewaterpumpingsystem.Hence1500m3
Capacityfortreatedisnotenough.
OU:SeePointNo.19above.
Firefightingwatertankcapacityshallbenotlessthan
5000m3
OU:SeePointNo.19above.
agreed
Thesteamgenerationsystemshallbeadequateto
maintainthesteamrequirementsfortheprocessunits,
The25%reservemarginappliesto
turbopowergeneration(Maxrequired+2MW)and
thePowerGeneration
offsiteunitsbothduringnormalrunningandstartup
requirements,andnottothe
conditionsplus25%marginwhenalloftheprocessand
steam.2MWshallalsobe
offsiteunitsareinfulloperationorwhenanyofthe
WithincreasingoftheGenerator's consideredfortheSulfolane
processandoffsiteunitsareshutdownoratreduced
Capacity,theboilercapacitywillbe plant.(ammoniarequirement+
output.
checkedandincreasedacordingly. 2MW)x1.25

Process

Utilities

Process
Utilities

Process

Theunitcapacityshallinclude20%sparecapacity.

OU:TheequivalentTKISbest
engineeringptracticesadopted
fromthegeneralpowerplant
standard(VGB)willbeused.
OU:TheequivalentTKISbest
engineeringptracticesadoptedfrom PleasereviewtheDesignBasisfor
thegeneralpowerplantstandard Detailsandlimits.TheBoiler
treatmentprogramwillbethen
(VGB)willbeused.Pleasereview
theDesignBasisforDetailsand
mutuallyreviewed.
limits.TheBoilertreatmentprogram Polishingunitshallhave20%
willbethenmutuallyreviewed.
sparecapacity.

Process

MaximumChloridecontentshallbe200ppm

OU:TheProcessmaterial
requirementsaresuitabletousethe
300ppmChlorideContent.The
200ppmlimitwillbeincreasedthe Max200ppmlimitshallapply.
CTBlowDownandconsequentlythe ExpectedvaluesofTSSshallbe
WaterTreatmentUnit.
supplied.

Process

SteamcondensateandDemin.watermakeupshallbe
polishedtosatisfytheASTMStandard1977Part31for
pressuresabove120bar,orequivalentstandard.

Potentiallycontaminatedstorm
waterfromtheseareaswillbe
routedtothededicatedFirst
36 FlushPitCapcity FlushPit.

37 SteamCondition MCRconditionisonlyprovided.
Watersourcefor Frombottompartofthetreated
watertank
38 firefighting

Capacityof
39 Instrumentair

TotalcapacityofInstrumentair
plusplantairis1100Nm3/hr

CapacityMP
Nitrogren
40 evaporator

2*19,000Nm3/h
2*13000Nm3/h
wherenormaloperatingflowis
17,000Nm3/h

ContractortoSpecifyFirstFlishPitCapcitytakinginto
considertionmax.rainfallandemergencyfirefighting
watermorediscussionwillbeduringsitevisit.

SteamtobespecificedatMCR,NCRandminimum
conditions.

OU:FireFightingWaterisnot
consideredinthedesignofthePit,
becauseofthecommercialissues
(seldomusageofFireFighting
Water).IntheCaseofFitre,the
waterusedwillbepartiallyflooded
therelatedFireAreaandinparallel,
theplantisOutOfOperation.
OPTIONALPricefortheNEW
CapacityofthePit(withONEHour
FireFightingWateraddituionallyto
theexistingpit)willbeofferedto
theClient.
Hold
OU:OK,BoilerCapacitywillbe
definedas100%MCRwiththe
relatedturndownratio.TheNCRis
slightlylowerthantheMCR.

Tobeamendedto"formfirefightingwatertank"
OU:SeePointNo.19above.
AsrequestedinITB,Anintegratedinstrumentairand
plantairsystemshallbeprovidedtosupplythe
requirementsofthenewplantwith20%overcapacityand
100%sparecapacity.
Hence,thecontractorshallprovideabuffertankfor
insturementaironlyandsepratetheplantairsystemfrom
thedryer.
OU:SeePointNo.6above.

ThecontractorshallprovidetheMPN2evaporator
capacitywiththeMax.operatingcapaictyfortheASU.

Process

OU:OK,BoilerCapacitywillbe
definedas100%MCRwiththe
relatedturndownratio.TheNCR
isslightlylowerthantheMCR.

Process

Onesingletanktobeused.

Utilities

Airquantitytobereevaluated.
Onlyquantityneededfor
ammoniaplantshallbe
considered+20%

Utilities

OU:TheCapacityhasbeenchanged TheCapacityhasbeenchanged
acc.NEWProcessRequirements.The acc.NEWProcessRequirements.
Evaporatorswillbedesignedforthe TheEvaporatorswillbedesigned
backupofthebothLPN2andMP forthebackupofthebothLPN2
andMPN2eachwith2x100%.
N2eachwith2x100%.

Process

Thesteamgenerationsystemshallbeadequateto
maintainthesteamrequirementsfortheprocessunits,
turbopowergeneration(Maxrequired+2MW)and
offsiteunitsbothduringnormalrunningandstartup
conditionsplus25%marginwhenalloftheprocessand
offsiteunitsareinfulloperationorwhenanyofthe
processandoffsiteunitsareshutdownoratreduced
output.

Boilerdesign
41 capacity

Steam
42 temperature

110mt/h(100%MCR)

460C10C

Thecontractorshallspecifiytheboilerdesigncapacityat WithincreasingoftheGenerator's
100%NCRandMCR,takingintoconsiderationthe20%
Capacity,theboilercapacitywillbe
overcapacityasspecifiedintheITB.
checkedandincreasedacordingly. SeePoint33

Thesteamtemperatureshallbe510C(+10/2C)

atemperatureincreaseofthesteam
willnotimprovetheplantefficiency.
Inordertoincreasetheefficiencyof
theplantthepressureandthe
temperatureneedtobeelevated
simultanously.Ifwewouldintroduce
anothersteamlinewhichishigherin
pressurewewouldneedaexpensive
HPextractionturbine.Inorderto
savecostsandkeepthesteam
systemsimpleTKISadvicestokeep
thesteamconditionsat460Cat60
bar;pleasealsorefertoitem16&17
ofthequeriestotheITBQ001
Steamtemperaturetobe510C

Process

Process

3%Oxygentostayfordesign
case.Theplantcanberunwith
lessOxygenaswellfor
optimization,but3%isasafety
relatedmargin.

Hydrogenrich
47 gas

ThecontractorshalladjusttheO2contentintheboiler
fluegas
ANRPCtoclarify
Theemergencysupplyhavetobedesignedasinour
plantstofulfilltherequirementofEmergencymotorssuch
as(instrumentaircompressors,jockeypumps,sewage
pumps,...,Analyzercontainer,Feedersforpower&
weldingsocketoutlets,Craneinthecompressorhouse,
Electricalhoist,Emergencyoilpumpforallrotating
machine,UPSfeeding,BatteryChargerfeedingand
Clientcanchooseadditional
Lightingdistributionpanel,laboratory&CCR
Building,...etc.,150KWfromtheexistingplantplus30% emergencyconsumersbasedonour
consumerlist(costimpact)
spare)
ITBSection5Part1para.5.2.1:
Ammonia>=99.8w%;ITBSection3
para.13.4:Ammonia>=99.8w%;
ITBSection5App.Bpara.3.2:
Ammonia>=99.9w%;ANRPCto
Accepted,butbasedondry
Ammoniacontentshallbe99.8%bymol
clarify
ammoniacontent.
OU:DesignTemp.Min.of35Cis
Shallbe35C
accepted.
Accepted
ThecontractorshalldesigntheH2purificationunitincase
ofANRPCH2purificationoffline(lowerH2contentand
higherhydrocarbons).
TKISconfirms
Confirmed

N.GTemperature
48 atBatteryLimits Max.29C

acc.toITBSection4App.BTmax=
29C;ANRPCtoclarify.OU:AFuel
Thecontractorshalldesigntheplanttakinginto
considerationtheMin.temperatureoftheN.Gis3Cand GasHeaterusingLPSteamisusedto
Max.is40C.
enableadjustmentofTemp.
Accepted

Process

FirstFill&
49 Chemicals

Allchemicalsrequiredforprecommissioningand
operationoftheplantshallbeincludedinthescopeofthe
AmmoniaPlant.Theyshallcoverstartupplustwelve
monthsoperationinthecaseofimportedchemicalsand
four(4)monthsinthecaseofchemicalsboughtinEgypt. Accepted.

Accepted

Sales

BFW&BoilerWaterTreatment
willmadebyOxygen
Chemicalsfor
Scavengerand/orCorrosion/pH
50 boilertreatment Adjustmentchemicals.

Shallbeamendedto"BFW&BoilerWaterTreatmentwill
madebyOxygenScavengerandCorrosion/pH
Adjustmentchemicals".
TKISconfirms

Accepted

Process

Two(2)DosingUnitsfortwo(2)
differentchemicalsare
Chemicalsfor
51 boilertreatment consideredintheDesign.

OU:TheexperienceoftheTKISwith OU:TheexperienceoftheTKIS
thediefferentEgyptianClients/
withthediefferentEgyptian
ChemicalTreatmentCompanies:
Clients/ChemicalTreatment
ThePHAdjustmentandtheSteam Companies:ThePHAdjustment
CondensateCorrosioninhibitor
andtheSteamCondensate
Thecontractorshallincludethefollowinginhisscopeof (ammoniaorotherchemicals)are Corrosioninhibitor(ammoniaor
work:
usedasonechemical.Thereforetwo otherchemicals)areusedasone
1pHadjustmentpumpwithspare
dosingunitseachwithsparepump chemical.Thereforetwodosing
2Aquaammoniapumpwithspare
aresufficient.TheTHIRDdosinunit unitseachwithsparepumpare
3Oxygenscavengerpumpwithspare
willbeofferedasOPTIONAL.
sufficient.

Utilities

Shallbeincludedincontractorscopeofwork

Accepted.

Accepted

Sales

Shallbeincludedincontractorscopeofwork

Accepted.

Accepted

Sales

Shallbeincludedincontractorscopeofwork

Accepted.

Accepted

Sales

Shallbeincludedincontractorscopeofwork

Accepted.

43 O2content

Diesel
Emergency
44 Generator

45 Specification
Design
46 Temperature

3%O2influegas

P100=300kW

Ammoniacontent99.7%by
mole
Design+7034C

Chemicalsforstartup&Firstfill
tosuppliedbyOWNER

Chemicalsfor
52 boilertreatment
Deminwater/Poli
53 shingUnit
WasteWater
54 System
CoolingWater
55 Conditioning

Firstfilling&normalfillingof
chemicals:byClient(ANRPC)
Firstfilling&normalfillingof
chemicals:byClient(ANRPC)
Firstfilling&normalfillingof
chemicals:byClient(ANRPC)
Firstfilling&normalfillingof
chemicals:byClient(ANRPC)

Steamdesign
56 pressure

DesignPressureis72barforMP
SteamfromNH3Processand
fromPackageBoiler

Contactorshallclarifytheselectionofthedesignpressure
philosophyforthetwodifferentoperatingpressures(60 designpressurewillbeadjusted
66bara)insteamsystem
duringbasicengineering

Process

Ownertodefinewhichconsumer
shallbeconnectedtotheEDG
additionally.Acc.Tocontractors
philosophyallconsumerare
alreadyconnectedtosecurea
safeshutdownoftheplant.

Electrical

Process
Utilities

Process

Sales

Accepted

Process

Blowdownflow
5.44t/h
58 rate

seeitem42;Section7Part2
para.5.12>DesignTemp.=max.
operatingtemp.+25C;Section7
Part2para.11.1.2>DesignTemp.=
max.operatingtemp.+20C;Section
Shallbeamendedto:510Cfornormaltemperatureand 4App.Ipara.7.1.2>DesignTemp.=
max.operatingtemp.+30C;ANRPC
thedesigntemperatureshallbethemax.operating
toclarify
SeePoint42
temperatureplus25C
thisisthetotalquantityofliquid
comingfromblowdowndrum
82D002.Thisstreamalsocontains
steamcondensatefrom11U001and
Contractorshallclarifythereasonofhighblowdownflow 61E001;TKISconfirmsmax.
rateandshalldesigntheboilerwithMax.Blowdownrate blowdownrateof2%basedonthe
amountofsteamproduced
Blowdownrateis2%
of2%

Process

Normal
temperatureof
turbine
5862C
59 condensate

OU:TheTurbineCondensateswill
berecycledbacktotheDeaerator
andBoilerviaacartridgefilter
system.TKISispreferredtohavea
0.2Barabs.andrelated60C
condensatetemp.Thisvariesby
vacuumcontrolsystembetween0.1
0.3Barabs.ThereforetheMax.P/T
willbe0.3Barabs./70C.The70C
isagoodapproachforthefilter
station.Ontheothersidethehot
Thecontractorshalldesignthecoolerfortheblowdown condensatewillthensaveLPSteam
withMax.outlettemperatureof50Cbeofrefeedingthe consumtionduringsteadystate
cartridgefillter.
conditions.
Hold

Utilities

Steamnormal
anddesign
57 temperature

Coolingwater
Max.allowable
60 P
CoolingWater
61 analysis
InstrumentAir
62 pressure

normaltempis460Cand
designis490CincaseofMP
Steamfrompackageboiler

2bar
TotalhardnessasCaCO3<1500
Chloride<300T.S.S<2000
Conductivity<2500

Process

Shallbeamendedto1bar

OU:Pofmax.1.0Barforcoolersis
OK.Additionalpipingpressuredrop
willbeconsiderdinthewhole
2barmaximumdeltaPincluding
hydraulicdesignofthecwsystem. piping,coolers,etc.

Utilities

ChlorideContentmaximum200ppm

OU:SeePointNo.35above.

SeePoint35

Utilities

Accepted

Utilities

Normal7barandMax.11bar

Valuesupdated,andwillbe
suppliedtoOwner

Utilities

Liquidnitrogen
64 storagecapacity 80,000m3

Shallbeamendedto:"normalpressureis10barg"
Contractorshallclarifyiftheamountofoxygenanddew
pointwillaffecttheammoniaconverterornot.
ThecontractorshalldefinetheCO+CO2contentintheMP OU:TheN2Spec.hasbeenchanged
Nitrogenfeedtheplant.
anddefinedforASUVendors.
OU:Acapacityof80000Nm3ofthe
N2Liq.hasbeendefinedfortheN2
Tank(s).TheNorm.Consumptionis
MP/LP:12600/4300Nm3/hr.It
Contactorshallclarifythenumberofhourstousenitrogen resultsminimum5hrsBackup
Capacity.
fromtankwithoutanysupplytothetank.

Storagecapacitytobefor6hour
supply.

Utilities

65 Tailgas

Thecontractorshalldesignthefuelsystemwiththe
followingconsiderations:
1Thetailgasandnaturalgasmixedbeforepreheaterto
adjustthefuelsystemtemperatureandpressure
2TheburnershallbeabletohandleH2gasonlyincaseof
ammoniaplantshutdown.
Accepted.

Accepted

Process

Thecontractorshouldclarifythispointputtinginyour
considerationthatitwillbeundergroundcables.

Accepted

Typeoffeederwillbecable,BoD
willberevisedaccordingly.

Electrical

Accepted

Capacityofgeneratorforisland
operationconfirmed,BoDwillbe
revisedaccordingly.

Electrical

Nitrogen
63 specifications

Normalpressureis7barg
oxygencontentislessthan50
ppm,dewpointis20C

Tailgaspressureis2.7barg

ElectricPower
Typeoffeeder:overheadline
66 SupplySystem
Generatorwithsufficient
capacityforislandoperationof
plant(normalplantoperationis
NO)
67 Generator

Contractortoclarify

mistakeinBoD,willbechanged

mistakeinBoD,willbechanged

Distribution
68 System.

Motorsneutralareeithersolidly
groundedorthroughresistance
maximumambienttemperature
is+40C
69 ClimaticData
Spectralresponseacceleration
parameters
atshortperiodSs
atperiodof1sec.S1
EarthquakeZone Mandatorilytobedefinedby
Client
70 /SeismicZone

71 troplicalization

No

Referenceismadetosection4,
AppendixFSoilInvestigations,
whichhasbeentakeninto
SoilExploration considerationbyContractoras
relyuponinformation.
72 Data

73 Paving

Engineering
74 standard
75

ConcretePavingfordedicated,
curbedareas,only.(Partly
Required)

Projectstandard(Contractor+
Subcontractor)

mistakeinBoD,willbechanged
Themotorsneutralmustbeisolated
acc.toITBsection7,part9,item4.1 Accepted
Itisrequiredthatmaximumambienttemperatureis+47
C
TKISconfirms
Accepted
Earthquakecategory:EarthquakeZone2Bmagnitude6.
Earthquakecalculations:AccordingtothecurrentUBC
(UniformBuildingCode)withtheseismicprobability
coefficientas0.20.
ComplywithITBrequirement

Amended:YES.

ThesoilinvestingationtheGeotechnicalreportshallbe
includedinthecontractorscopeofwork

ThecontractorshallfollowtheITBrequirementand
submissionanydeviationforOWNER'sapproval.

Engineering
standardfor
76 tanks

ThecontractorshallfollowtheITBrequirementforthe
ammoiatankdesign.(BS77771993DIN4119)

Pressurerelief
77 system

Flammable/toxicfluidsfrom
process:Aclosedreliefheader
routedtoexistingflare

UponOWNERapproval

Pressurerelief
78 system
79 Flaresystem

agreedonRemarksofTKIS

TKISconfirms
Accepted
Finalsoilreportwillbeconductedby
Contractoraftereffectivedateof
contract.Costsarealreadyincluded
inoffer.
Thesoilriskregardingto
undergroundobstructions,
contaminationsandsoilconditions
deviatingfromOwner'ssoilreport
willbekeptinOwner'ssole
responsibility.

ItisContractor'ssoleresponsability
Areademarcatedwithinthebatterylimitofplantshould duringtheengineeringtodefinethe
pavingparametersacc.tolocal
bepavedwithconcretewithensuringtobefixedwith
codesandstandards.
suitablemethodsaccordingtoEgyptiancodeorpaved
withanyothersuitablemethodsuggestedbybidderand
approvedbyOWNERtoavoidrestingofpavement(as
PleasereferalsotoContractor's
mentionedinsoilreportaboutthesettlement)takingthe EngineeringSpecificationPDECVC
considerationofthesoilisveryaggressive.
EC0009.

API620DesignandConstruction
ofLarge,Welded,LowPressure
StorageTanks
API650WeldedTanksforOil
Storage
Contractorsstandards

Pressurereliefdeviceinliquid
serviceshalldischargeto:
Ammoniatothesameheader
usedforpressurereliefvalvesin
gaseousservice
Existingflaresystemwillbe
used.

UBCisreplacedbyIBC(International
BuildingCode)sinceyear2000.
ContractorwillconverttheUBC
valuesacc.ITBtocurrentIBC.

Currentpriceisaccordingto
CONTRACTOR'sproposal,which
followsingeneraltheITB
requirements.Exclusionsfromthe
ITBrequirementsareinannexB07.

UponOWNERapproval

Currentpriceisaccordingto
CONTRACTOR'sproposal,which
followsingeneraltheITB
requirements.Exclusionsfromthe
ITBrequirementsareinannex
B07.

OU:TheAmmoniaTankwillbe
designedacc.API620.Samedesign
isdonerecentlyinthelastsimilar
EgyptianProject(s).Themixingof
otherstandards(BSorDIN)isnot
moredesirable.
HOld
TKISbidpricewascalculatedbased
ontheasumptionthattheammonia
flareheaderwilltieintheexisting
flare.IfANRPCwantstohavea
dedicatedflarethiswouldleadto
additionalcostsattheexpenseof Acostestimateforadedicated
ANRPC
flarewillbesuppliedbyTKIS.

Shallbeamendedto:"Ammoniatothesameheaderused
forpressurereliefvalvesingaseousserviceviaseperator" TKISconfirms
pleaserefertoitem77

BoDwillbechangedacc.ToITB
section7,part9,Item4.1
Ambienttemp.47C,confimred
bycontractor.

Confirmed

Electrical
Process

Civil
Tropicalizationconfirmedby
contractor,BoDwillberevised
accordingly.

Process

Ifsoilanalysisthatisperformed
aftercontractawardreveals
significantlydifferentsoil
conditionsthantherelyopensoil
analysisANRPCtobearanyextra
coststhatwillbeinvolvedasa
result.Soilriskthereforeremains
byANRPC

Civil

agreedonRemarksofTKIS

Civil

Sales

Utilities

Process

Process
Process

80 Noise

81 Max.Noise

82 Restrictedarea

Thefollowinglimitsshallapply
toanypositionwhereaworkers
earmaybeexposedtonoisein
thenormalcourseofhisduty
butnotlessthan1mfromthe
equipmentsurfaceaccessibleto
personnel.

Max.soundpressurelevel
(Instantaneousnoiselevel):135
dB(A)

90115dB(A)

Noiseincontrol PlantControlRooms
(continuouslymanned)55dB(A)
83 room

84 Fencelocation

Thelocationofthefenceline
hasbeenconsideredasfollows:
Easterndirection:50mfrom
B.L
Westerndirection:120from
B.L

Shallbeamendedto:"Thefollowinglimitsshallapplyto
anypositionwhereaworkersearmaybeexposedto
noiseinthenormalcourseofhisdutyat12mfromthe
equipmentsurfaceaccessibletopersonnel".

Thisisacceptable,butpleasenote,
thattkISconsidersnoiseexposure
valuesatthatdistance,notsound ownerperffersenginnering
pressurelevelsofsingleequipment. solutionstolimiotexsposure

HES

TheCONTRACTORshallguaranteethenoiselevel.Noise
nuisancefrommachineryandburnersisnormally
specifiedassoundpressurelevelwhichforstandard
designshallnotexceed,inworkareas,85dB(a)at1m
distancefromeachsource.Maximumallowablenoise
limitshallnotexceed120dBforemergencyconditions,
suchassafety/reliefvalveblowoff.

Annex7ofEgyptLawNumber4
describesanoiseexposurelevelof
90dB(A)foraneighthourworkshift
(tkISconsidered85dB(A)).Thisvalue
isanaveragelevelforanoperator
duringhiscomplete(8hour)shift.
Thereforeitispossibletoexceeda
soundpressurelevelof85dB(A)per
equipment.
Annex7alsodescribesamaximum
soundpressurelevelof135dB(A).A
maximumlevelof120dBfor
emergencyconditions,suchas
safety/reliefvalveblowoffwould
probablyrequireadditionalsilencers
onsafetyvalves.Adetailed
investigationwouldbenecessary. Valuesupdated,andwillbe
suppliedtoOwner

HES

AccordingtoAnnex7ofEgyptLaw
Number4periodsofnoise
exposuresaregivenupto115dB(A).
Theselevelsarebasedon90dB(A)
foraneighthourshift.Itimplies
thate.g.anoperatormaystay2
hoursinsideofthecompressor
housewithasoundpressurelevelof
100dB(A).Arequirementof9095
dB(A)forrestrictedareasmayhavea
priceimpactandneedstobe
Valuesupdated,andwillbe
Shallbeamendedto:9095dB(A)
investigated.
suppliedtoOwner
AccordingtoAnnex7ofEgyptLaw
Number4workroomsforactivities
requiringroutinemental
concentrationaredefinedwith60
dB(A).tkISwasevenoriented
towardsISO116901which
recommendsanaveragesound
pressurelevelofupto55dB(A).A
AsITBrequirement,thenoiselevelwithintheentireair requirementof45dB(A)forthe
conditionedspaceshallbestrictlybelow45dB
entireairconditionedspacemay
measurementsshallbemadetocheckcomplianceofthe haveapriceimpactandneedstobe
investigated.
ACMVwiththisrequirement.

willbediscussedduringsitevisit.

Accepted.

Accepted

HES

office65dB

HES

Sales

Gaseous
85 emissions
86 Planteffluents

Nationalstandards
(Furthercomponentsandfluids
tobeadded)

87 SaintarySweage Fromcontrolbuilding,only

DischargebytruckisClient
88 SaintarySweage ScopeofWork

Corrosion
89 Allowance

Compressor
90 Spare
Firewater
91 retention

ForCSandlowalloysteel
equipment,corrosionallowance
of1.6mmshallbeappliedasa
generalrule.Notvalidforheat
exchangertubes.Exception
stainlesssteelequipmentand
piping:nocorrosionallowance
shallbeapplied.
Turbocompressorsor
expander/recompressorservices
willnotbespared.
Majorreciprocating
compressorwillnotbesparedin
general.
Majorscrewcompressorswill
notbesparedingeneral.
Firewaterretentionrequired:

TKISwording:"Egyptiannational
standardcurrentedition"(TKIS
TKISwording:"Egyptiannational
standardcurrentedition"(TKIScan canonlywarrantforthe
onlywarrantfortheconformitywith conformitywithcurrentegyptian
currentegyptianlawandnotforany lawandnotforanyfuture
futurechanges;laterrevisionscan changes;laterrevisionscanbe
Shallbeamendedto:Egyptiannationalstandardlast
bedonebychangeorderprocedure) donebychangeorderprocedure)
eddtion
Thecontractorshallsubmitacompleteanalysisforwaste WillbedoneduringDetail
watersystem
Engineering
Hold

Sales

Sales

Ok.InITBareseveraldiffenrent
Contractorshallfollowcorrosionallowancementionedin corrosionallowances.Thispointwas
clarifiedinQuerry0001.
Hold
theITB

AmmoniaPlantcapitalsparesshallinclude:
Onecompletesetofsparerotatingassemblyoftheall
turbocompressorssetandgearbox.
Shallbeamendedto:"firewatertankwithcapacityof
Min.5,000m3

contractortoprovidealsoalternativegasesasenergine.

93 Piperackheight

Thecontractorshallsubmitthepiperackhieght

Spacingtodangerouszonesin
theneighbourhoodoftheplant
(e.g.neighbouringtankfarm,
road/railroad,iftransportof
dangerousgoods).Spacingto
residentialareas(e.g.tankfarm,
Spacingofunits NH3storage).
96 andequipment NospecialrequirementsbyITB

Process

OU:ANEWandADDITIONAL
ANEWSanitaryWasteWaterPU
Itsrequiredtoconstructnewcompactedwastewaterunit SanitaryWasteWaterPUfor300
peoplewillbeofferedasOPTIONAL. for100peoplewillbeoffered.
foraverage300employees.forallbuildings
Sanitarywastewillbedischargedviaseptictanksprovided
bythecontractoraspartoftheprojectintotheexisting
wastewatertreatingsystemoftheexistingplantfor
furthertreatmentbytheowner.(willbediscussedmore
duringsitevisit).
OU:SeePointNo.87above.
SeePoint87

Gasfirefighting
FM200
92 system

Extentandtype Concretepavingbyinterlocking
flagstones:partlyrequired
94 ofpaving
Mainroads:10.m
95 Widthofroads Secondaryroads:6m

Process

amended:Yes

Thesparepartsareincluded.Butthe
meaningis,thatthemachneisnot
spared.Therewillbeonlyone
syntehesisgascompressore.g.
Accepted
necessityshouldbediscussedwith
owner
FM200asbasisforcalcualtionasPer
OWNERScomment9/15/2015
OU:TKISrecommentstoADDa
Vessel(asbackup)withapprox.1hr
capacityfortheFuelGas.Thisisto
enablealternativefortheDiesel
TankofFFPump.Itwillofferas
OPTIONAL.
FM200isacceptable
Piperacksaredifferentheights:
Mostpiperackheight4meters.
MainpiperackatBatteryLimit5
meters.Smallpiperackatcooler
tower3.6meters.

Static

closed
5000gallons

Rotating
HES

HES

agreed

HES

Secondaryroadsshallbe8mwidth

Flagstones?
Therearenosecondaryroadsinthe Therearenosecondaryroadsin
plant.
theplant.

Piping

Accordingtostandardsafetydistanceregulation
NospecialrequirementsbyITBtobedeleted

washeisstdasfruns?

Piping

AccordingtoTKISStandards

Civil

Design
97 Temperature

Forequipmentwhichareto
operateat0Candbelow
ambienttemperaturethedesign
temperatureshallbethelowest
operatingtemperature.

98 Foulingfactor

99 Pumpsstandards
plateheat
min.10%excesssurfacearea
99 exchanger

Theminimumworkingtemperature(MinWT)minus10C
whereMinWTisthelowesttemperatureencountered
duringnormaloperation,allowingforcontrolsand
operatingflexibility.
tobereviewed
i.BasisofDesign:Pleaseaddthefollowing:
API685LatestEditionforseallesscannedmotorpumps.
API675LatestEditionforControlledVolumePositive
displacementpumps.
API676LatestEditionPositiveDisplacementPumps
Rotary.
API682LatestEditionShaftSealingSystemsfor
CentrifugalandRotaryPumps.
API684LatestEditionforRotorDynamicsandBalancing.
API674LatestEditionforPositiveDisplacementPumps
Reciprocating.
API681LatestEditionforVacuumPumps.
API671LatestEditionforcoupling.

ok

Accepted
Canbereviewedduring
engineeringphase.

Optionalcompressorhousetobe
decidedbyOWNER.
BetweenAPI611andAPI612willbe
noconflict.Allturbinesarespecified
asAPI611orAPI612.

Static

Process

TheapplicationoftheAPI674&
675willbecheckedbytkisinCW
16.
Allcentrifugalpumpsare
accordingAPI.
Allvendordeviationwillbesend
toANRPC.Butthetimewillbe
limitedtomax10daysforreply
becauseofthetimeschedule.Will
becheckedbytkisforthe
mentionedtimelimitation.
Anyotherdeviationsfromtkisto
theAPIshallbesendtoANRPCfor
approvalduringtheengineering.
Willbecheckedbytkis(CW16)
Allstandardsshallbelatest
edition>confirmed

Rotating

regardingpoint99(conflict)
Hold

Rotating
Static

Compressorstobeincompressor
house.Notoptional,butpartof
LSTKoffer.

Turbineacc.toAPI611are:
IfanyconflictbetweenAPI611andAPI612andanyother BFWturbine
specifications(i.e.design,construction,test,inspection...
etc),thelatesteditionofAPIstandardsshouldbeapplied. Turbinesacc.toAPI612are:
AnydeviationstoAPI611andAPI612shallbesubmitted Syn.GasTurbine
tobereviewedandapprovedbyANRPC.
GeneratorTurbine
Interlocksystemshallbesubmitted

Static

TherelatedAPIstandardsfor
lateralanalysisisappliedinthe
seperatechaptorsofthemachine
API(API612e.g.)

TheAPI684isonlyatutorialfor
lateralanalysisandthereforeitis
notapplicable.
TheAPI681isforvacuumpumps
andnovacuumpumpwillbe
installedattheplant.Thereofore
thisAPIisnotapplicable.
API675willnotbeusedbecausethe
dosingpumpswillbemanufacture
Pleaseaddthefollowingadditionalnotes:
1ForCodesandStandardspleaseadheretoITBSection7 standard(areincludedinpackage
Parts5(2.0Codesandstandardspage(40to42)from76). unit;DosingStations).
2Allstandardsshallbelatestedition.
Ifitisrequiredthatalldeviationsto
3AllpumpsshallbeAPIstandardslatestedition
theAPIneedtobetransmittedto
(includingchemicalpumps).
4ProcessandUtilitypumpsshallbeAPIstandardslatest ANRPC,thenANRPCora
representativeneedtotakeplaceat
edition.
allTechnicalNegotiationMeetings
5IfanyconflictbetweenAPIstandardandanyother
specifications(i.e.design,construction,test,inspection... withvendorstoclarifyalldeviations.
etc),thelatesteditionofAPIstandardsshouldbeapplied. Becauseofthetighttimeschedule
6ManufacturerStandardsshallbeappliedonlyincaseof alldeviationsneedtobeclarified
noAPIstandardsisapplicableandshallbesubmittedto duringthemeetingwithoutqueries
toANRPC.
bereviewedandapprovedbyANRPC.
accordingtoTEMAstandarduponownerapprovalandthe
contractorshallprovideaspareplates
ok
Accepted

Compressorssuitablefor
Compressorsand outdoorinstallationfor
SynthesisGasCompressor.
100 blowers

SteamTurbines
100 standards
Operation
101 philosophy

Ok.Butinsomecaseswedonot
needaposiblerangebecauseitis
impossibletoreachlower
temperaturesacc.toprocess
conditions.

Rotating
Instrument

102 Packageunits

PackageUnitsaredesignedand
deliveredaccording
manufacturerstandard.(TKIS
Standard)

Safetyand
automation
103 system

Theguaranteefiguresformain
"Ownerapproval"isnotacceptable packageunitsshallbesubmitted
toownerwithnextpriceupdate.
AccoridngtoITBrequirementanduponOWNERapproval byTKIS

Instrument

Tobereviewedbyinsturmentandwillbediscussedduring
sitevisit.
tobediscussedduringsitevisit

Instrument

MotorControl
104 Philosophy

notincluded:
IntelligentMotorControl
CentreMCC(SimoCode)with
ProfibuscommunicationtoDCS
shallbeused.Inadditionthe
signal"stop"and"running"will
betransmittedviaHardwareI/O
betweenDCSandMCC.
MotorControlCentreMCC
withhardwired(I/O's)
communicationtoDCSshallbe
used.(Nobusconnection
betweenDCSandMCC.

Thestatusofthemotorandthedrawingcurrenttrend
SHOULDbeshownandrecordedintheDCS.

MotorControl
105 Philosophy

LocalControlSwitchLCPdirectly
wiredfromfieldtoMCC

LocalControlSwitchLCPwithammeterdirectlywiredto
safeguardsystemEMS.
tobediscussed

Instrument

MotorControl
106 Philosophy

windingtemperatureprotection
ofmediumvoltagemotorsby
motorcontrolcentre,without
additionalindicationatDCS

Amended:
windingtemperatureprotectionofmediumvoltage
motorsbymotorcontrolcentre,withadditionalindication
atDCS
willbeconsidered

Instrument

Documentswhicharebuiltby
TKIS,willbehandedover
electronicallyinMSOffice,or
AutoCadDXFformat.
Otherdocumentslikemanuals,
vendor,orPackageUnit
document,etc.willbeprovided
inpdfformatonly.Datatransfer
Electronic
toclientdatabasesystemswill
107 Documentation notbeprovided.

willbeconsideredwithcostimpact

Documentationwillbeprovidedin
nativeformats,assumingthatnative
DocumentationshallbeprovidedasmentionedintheITB. formatscanbeprovided.

Instrument

HOLD:Completedocumentation
tobenativefiles(incl.Thosefor
PU's)

Instrument

Electrical
108 GeneralDesign

Continuousparalleloperationof
transformersshallnotbe
consideredfordesign

Electrical
109 GeneralDesign

MVswitchgears>6,5kV:air
insulated

Electrical
110 GeneralDesign

Continuousparalleloperationofdistributiontransformers paralleloperationofthetransformer
(6600/400V)shouldbeconsideredfordesign,puttingin withopencouplingispossible,in
theConsiderationthattheshortcircuitlevelshallbe
caseoffailureATUwillswitchover
increased.
tothehealthytransformer.
Ifyourdesignphilosophyguarantythesafeoperationand Withclosedcouplingdevicethe
reliabilityofoperationduringanyprobleminoneofthem, shortcircuitlevelofSWGcouldnot
behandled(higherthan100kA)
wecanacceptyourproposal.

HOLD:furtherinvestigation
neededregardingshortcircuit
levelonswitchgear.

Electrical

MVSwitchgears>6.5kVisgasinsulated.

BreakercanbeSF6andinsulationof
switchgeartobeair.

BreakerwillbeSF6insulated,
switchgearairinsulatedtype.

Electrical

LVswitchgearswithintegrated
MCC:Airinsulatedswitchgears
withseparationsmadeof
insulationmaterialand/orsheet
steel
Incomer/buscoupler:
fixedmounted
Motorfeeder:
MCCB
Outgoingpowerfeeder:
MCCB

amend:
Incomer/buscouplershallbeMCCBandwithdrawable

Incomerandbuscouplertobe
withdrawableACBs,notMCCB
(mouldedcasecircuitbreakerare
notsuitableforthiscurrent)BoD
willbechangednocostimpact

IncomerandCouplerwillbeair
insulatedwithdrawabletype.BoD
willberevisedaccordingly.

Electrical

single,1battery

redundancyofUPSACandDC
systemsisalreadyconsidered,SLD
amended:redundant,2batteries.
willbeupdated
ThecontractorshallClarifythesituationof24VDCsystem 24VDCisrelatedtoinstrumentation

Contractorconfirmedredundant
typesUPSSystems.

Electrical

Typeofbatteries
nickelcadmium
112 forUPS

thebatteriesshallbefreemaintenanceleadacid.

nocostimpact,requirementofITB
needstobechanged

NickelCadmiumBatteriesshallbe
used.

Electrical

Itisrequiredthatminimumdegreeofprotectionby
enclosureinsideofequipmentroomsisIP42.

IP42minorcostimpact(<20T)

ContractorconfirmedIP42mech.
Protectionforenclosuresinside
equipmentrooms.

Electrical

theinstallationoftheemergencydieselshallbein
building

minorcostreductionforelectrical
nocontainerneeded,costincrease
forcivil

Ownerconfirmedcontainertype
enclosureforEDG.

Electrical

Abovegroundarmouredcables
withstainlesssteelglandsshallbe
used.Undergroundcables,ifany,
shallbeequippedwithlead
sheath.Allcablesshallbeflame
retardend.MaterialofJBshallbe
GRP.

Electrical

Fluorescentandforspecial
applicationsmetalhalidelighting
fixturesshallbeused.

Electrical

DCStation
111 Batteries

Electrical
113 GeneralDesign

Min.degreeofprotectionby
enclosureinsideofequipment
rooms:other

Enclosureof
Emergency
114 DieselGenerator containerised

Electrical
Material
115 Selection

116 Typeoflighting

fluorescent

RadialFlowpattern
Thepressureshellvesselcanbe
Ammonia
manfacturedfromlowalloy
117 Converterdesign ferrticsteel

Itisrequiredthefollowing:
Power,lighting,instrumentationandcontrolcablesshall
becopperconductorplasticinsulated(includingcross
linkedpolyethyleneconstruction)andsheathed,single
wirearmoredandplasticsheathedoverall.
Cableswhicharerunundergroundshallbeconstructed noUGcables
aswouldprecludetheirbeingdamagedbyleakageor
armouredcables:majorcostimpact
seepageofprocessfluids.
JBsandFieldPanelsinHDG:very
JunctionBoxesandFieldPanelsshouldbeHDG.
unusualinthemarketcostimpact
CableGlandshouldbestainlesssteelandwrappedwith stainlesssteelcableglands:major
imperviousmoistureandcorrosionresistingtape.
costimpact
Fluorescentlampswithelectronicballastshallbeused
ontheplantarea.Inspecialcasesandwherelighting
metalhalidelampswillbeusedfor
fixturesarehigherthan10m,highpressuremercury
vaporlampsmaybeused(notonlyfluorescentas
floors/ceilingshigherthan10morin
checked).
specialcases

Axialradialismostadvanced
MaterialofConstructionshallbeselectedtakinginto
considerationpreventingnitriding.
Anularspacebetweenconvertershelllandbascketshall
beindicatedintheflowsheetandPID.

Materialwebechoosenaccordingly,
butDesignTemperarureof
Convertershellisonlyupto300C.
Whatisthereasonforshowingitin
theFlowSheet?Itisnotusualto
TKISstandardtobeused.
indicateitinFlowSheet.
Referencelisttobesupplied.

Static

Heat&Material H2feedGasbasedonANRPC
Purificationunitison(H2:95%)
119 Balance
NH3gas
temperature
120 suction09K201 8oC

Anewconceptwillbesubmitted
toreducethequntityofthe
drivers,thenchangeofMotorsto
theTurbineswillbemore
economically.
Theammoniacompressorshallbesteamturbinedriven.
heatandmassbalanceforthe
heatandmassbalanceforthelean leangascasehasbeensubmitted
ANewcaseshouldbeintroducedduringANRPC
toANRPC(DOCID:PDEPRCED
gascasehasbeensubmittedto
PurificationUnitisoff(H2:93%,CO+CO2<120ppm).
ANRPC(DOCID:PDEPRCED0003) 0003)
OU:Atempriseisconsideredinthe
Contractorshalloptimizetheammoniagastemperature designduetotheheatinputtothe
pipeline.
Willbechecked.
todecreasethecompressorpowerconsumtpion.

NH3liquid
temperatureto
15oC
121 storagetank

Theammonialiquidshallbesubcooledtothelowest
possibletemperaturetodecterasetherefrigerationunit
compressorpowerconsumtpion.
OU:SeePointNo.118above.

NH3inlet
122 converter

3.86%

ahigherammoniaconcentration
atthereactoroutletrather
ahigherammoniaconcentrationat dependsonreactionconditions
thereactoroutletratherdependson andnotsomuchonconverter
reactionconditionsandnotsomuch design.Togetalowammonia
concentrationattheentranceyou
onconverterdesign.Togetalow
needtoelevatethesynthesis
ammoniaconcentrationatthe
pressureanddecreasethe
entranceyouneedtoelevatethe
synthesispressureanddecreasethe temperatureattheseparator
08F002.Butinordertoincrease
temperatureattheseparator
08F002.Butinordertoincreasethe thesynhtesispressurethesyngas
compressorwouldrequirean
synhtesispressurethesyngas
additionalstageanditwould
compressorwouldrequirean
consumemoresteam.Inaddition
additionalstageanditwould
consumemoresteam.Inadditionto tothat,thepowerconsumptionof
that,thepowerconsumptionofthe therefrigerationunitwould
refrigerationunitwouldincrease.
increase.TKISdoesnotconsider
Thecontractorshalldothebesttodecreasetheammonia TKISdoesnotconsiderthistobe
thistobereasonablefroman
concentrationintheconverterinlettothelowestpossible reasonablefromaneconomicand economicandtechnicalpointof
technicalpointofview.
value
view.

Process

15.60%

Theammoniaconverterisoptimized
forsize.Alargerconcentrationat
theoutletwillrequirefartoomuch
catalyst.Theammoniaconcentration
islowerthanotheregyptian
Thecontractorshallredesigntheconvertertoincreasethe ammoniaplantsduetothelow
ammoniaconcentrationintheconverteroutlet.
pressureofthesynthesisloop.
TKISdesigntoapply

Process

ThecontractorshallprovidetheLICloopwithadrainand Whatisalevelcontrolpanel?;
ventvalves
ANRPCtoclarify

Levelcontrollerwithintegrated
ventanddrainvalves.

Process

ThecontractorshallprovidetheplantreactorswithaPDI TKISconfirms

Confirmed

Process

Depictionofpackageunitsignal
connectionstoDCSonPIDswillbe
finanlizedindetailengineering;
forinformationplsrefertothe
packageunitmatrix

Process

InEngineeringphase

Process

Ammonia
compressor
118 driven

NH3outlet
123 converter
Levelcontrol
124 panel
Deltapressure
125 (PDI)

Thesescrewtypecompressors
arebothdrivenbymotors

OU:Anewconceptneedstobe
establishedtoreducethequntityof
thedrivers,thenchangeofMotors
totheTurbineswillbemore
economically.

Depictionofpackageunitsignal
connectionstoDCSonPIDswillbe
finanlizedindetailengineering;for
informationplsrefertothepackage
unitmatrix

126 Controlloop

ThecontractorshallupdatethePIDviaincludingthe
pacakagesconnectiontoDCS

Condenser
127 vacuumsystem

Thecontractorshallsubmitthedesigndataforcondesers
vacuumsystemandoperatingdata
Static

Willbechecked.

Process

Process

Process

Process

128 Argonloading
129 Planttonnumber
Startupheater
130 fuelsystem
Ammoniaplant
flaresystem
131 drum

OU:Basedonthefirstdiscussions
withVendors:TheArgonRecovery
fromASUwithoutOxygen
ProductionisNOTrecommended
andfromcommerciaslpointofview
isTOOexpensive.Abudgetaryand
OPTIONALpricewillbeaskedfor
Optionalpricewillbesubmitted
moreclarification.
forArgonproduction

Process

ANRPCtoclarify

Accepted

Process

Thecontractorshalldesignthebunerofthestartup
heatertoburnNG/H2gas/tailgastominimizetheNG
consumptionduringplantstartup

ENFU

Accepted

Process

Thecontractorshallsubmitthebasic,operatingand
controldataforthedrumflaresystem

Static

controlloopstobedrawnon
P&Ids(nodata)

Process

Thecontractorshallsubmitthebasicdatafortheargon
loadingsystem,thisdataincludebutnotlimitedtothe
follwoing:
argonspecifications
storagecapacity
argonpurity
argonproductionrate
loadingsystem
Thecontractorshallrearrangetheplanttonnumberto
adapttheammoniaprodctionsteps

133 Boilerflowsheet

Thisswitchisnormallyusedtoavoid
highammoniaconcentrationsatthe
flaretip.Themeasurementis
constantlymonitoringtheammonia
concentration.Whentheammonia
concentrationintheheadergas
surpassesacertainthresholdvalue,
theswitchwilltriggeraninterlock
whichnormallyopensanassistgas
linefeedingnaturalgastotheflare
tip.Thisisdoneduetothepoor
combustibilityofammonia.Since
theammoniaflareheaderis
currentlyexpectedtotieinatthe
existingrefineryflareTKISproposes
ThecontractorshallclarifytheemergencyofswitchinCCRtorelocatethismeasuremntaspart
oftheOWNER'sscope
Hold
ontheflaredrum
OU:TypicalPFD&PIDswillbe
ThecontractorshallsubmitadetailedflowsheetandPID submittedfromreference/similar
projects.
HOld
fortheboilerunit

Boileroperation
134 atturndown

OU:SkinTemp.measurementisnot
areliablemethodandhaveproblem
withthemaintenance.TKISand
Vendorshavegoodexperienceand
recommendtheHighTemp.
observationofthemiddleandlast
SHStages.Ontheotherhand,
Hold.Skintemperature
Thecontractorshallsubmittheskintemperatureforthe specialcarewillbetakenforDesign measurementsarenotwhatis
superheatercoilincaseofturndown.
Temp.ofSHTubes.
meant.

Flaresystem
132 drumtripsignal

Insturmentair
136 flowsheet

Thecontractorshallexecutetheboilerperformance
duringtheplantsteadystatewithstaturatedsteamfrom
theWHB
TKISconfirms
OU:TypicalPFD&PIDswillbe
Thecontractorshallclarifythedetailsfortheairfiltration submittedfromreference/similar
system(84U300)anddefinethesteramsintheflowsheet projects.

Plantair
distrubtion
137 system

OU:TKISbestpracticeistousedry
airintheplantairsystemforthepre
comm.&maintenanceactivites
(cleaninganddrying,ifany,withair).
Theconsumptionodfplantairis
Thecontractorshalldividetheplantairfrominsturment relativelowinthispalnt,therefore
airstreamaftertheairfiltrationunitandbeforeairdryer dryplantrairisthefirstchoicefor Airrecievertobeupstreamof
TKIS(withlesspriceimpact).
dryingunit.RefertoPoint6
unit

Boiler
poerformance
135 test

Confirm
OU:TypicalPFD&PIDswillbe
submittedfromreference/
similarprojects.

Process

Process

Process

Process

Process

Process

Coolingwater
138 flowsheet
Turbine
condensate
139 cooler

OU:moreprocessstreamswillbe OU:moreprocessstreamswillbe
ThecontractorshalldefinetheprocessstreamsintheflowshownontheCWFlowSheetorthe shownontheCWFlowSheetor
therelateddistributionsheet.
relateddistributionsheet.
sheet

90E001

OU:Pleaseclarify:A/B=2x100%or
2x50%
2x100%

Process

Shallbeamendedto:90E001A/B
Theunitshallbebasedonairseparationandofmodular
construction&skidmountedforvariousunitslikeAir
Compressorunit,Refrigerationunit,Adsorberunit,Cold
box,liquidN2storageandVaporizerliquidargonloading
unit.
NitrogenunloadingstationtobeincludedinContractor's
ScopeofWork.
OU:SeePointNo.128above.

OU:SeePointNo.128above.

Process

Arogn
Production86
002
Nitrogento
141 Utilities86003

TobespecifiedbyContractor.

AmountofNitrogentobe
checked,sincethenumberseems
toohigh.

Process

Instrument&
142 PlantAir

DeatiledHeatandmaterialbalancesshouldbesuppliedby
ContractorinbothnormalOperatingCaseandFaultcase.
PlantAirisbesuppliedupstreamairdryingunit&
InstrumentairtankshallsupplytheplantwithInstrument
aironly.
OU:SeePointNo.136above.

Amountofairtobechecked.
Seemstoohigh.

Process

FlowDiagramfor ArgonStorage
NitrogenLoading/Unloading
140 N2861

Power
143 Generation
Ammonia
144 Storage

OU:SeePointNo.128above.

SteamPipelineIDtobechangedfrom83801to83803 OU:TheLineIDswillberechecked
CondensatePipelineNo.90852tobechangedto85856 andcorrected.Thankyouverymuch.Tobechecked
OU:Allmainand/orimportantlines OU:Allmainand/orimportant
Allstreamsinsidetheunittobedefined.
willbedefined.
lineswillbedefined.
Heatandmaterialbalancestobedefinedforallstreamsat
threeCases:
OU:ThedetailedDatawillbe
MaximumGasProduction
adoptedfromtheVendor.TheMain
MaximumLiquidProduction
Productionwillbespecifiedinthe Tobesuppliedaftervendoris
Generationoutofoperation
PFD.
selectedaftercontractaward.
OU:Allmainand/orimportantlines OU:Allmainand/orimportant
Heatandmaterialbalancestobedefinedforallstreams. willbedefined.
lineswillbedefined.

Nitrogen
145 Generation
CoolingWater
146 System
RawWater
147 Storage

Heatandmaterialbalancestobedefinedforallstreams.
Thecontractorshallsubmittheinterlocksystemforthe
ammoniaplant

148 Interlocksystem

Accoridngtovendorinformation
themassflowistoohighforone
compressor,thereforethe
refrigerationunitatammonia
storagetankwillconsistofthree
(3)50%capacity.

Ammoniatank
referigeration
Oneoperationandonestandby
149 compressor
Syn.Gas
compressorturn
Turndown(40%)
150 down
notunderstand
151 MUG

TheAmmoniaRefrigerationpackageconsistsoftwo(2)
100%capacityscrewcompressors.

Thereisnooperationcaseon40%load
MUGis1410.5(?)

OU:Allmainand/orimportantlines
willbedefined.
willbefinalizedandsubmittedin
detailengineering

OU:Allmainand/orimportant
lineswillbedefined.
Willbesuppliedduringdetail
engineering

OU:SeePointNo.118above.The
ConceptwillbereviewedandQtyof
compressorsverifiedwithVendors.
Firstchoiceisinthetimebeingthe
3x50%.

OU:SeePointNo.118above.
TheConceptwillbereviewedand
Qtyofcompressorsverifiedwith
Vendors.Firstchoiceisinthetime
beingthe3x50%.Entireconcept
tobechecked,sinceequipment
listhasonly2compressor.

Process

Process
Process

Process
Process

Process
Process

Utilities

WillbeincludedLater
Themeaningis"MakeUpGas"

Rotating
Rotating

Thisisvendorspecific.
Wegettheoilflow,theexecuted
powerandtheinlettemperature
fromthevendor.Theoutlet
temperatureresultoutofthis
informationsanditispossible,that
Theoilcoolershallbedesignedforthetemperaturerange theoiltemperaturearehigherthan
of5060oC
65C.

Rotating

153 Syn.Gasturbine Condition

40%turndownnotspecified

Rotating

154 Generator.Turb

FlowrateofSteam

Notgiven

Refrigeration
155 Unit

No

twoscrewcompressorskids(2*100%)onecondenser/
receiver/economizer/purgegascoolerskid

relativehumidity75%

OU:Pleaseclarify:WeneedA
Temp.andARelativeHumidity
relatedtothisTemp.fortheDesign.
TheTKISexperienceintheEgyptand
similarproject(s)showsthatthe
maximumambienttemp.with75%
relativehumiditygivesagood
approachfortheAirCompressors.
ThecontractorshalldesigntheinsturmetairandASUunit OtherwisetherelatedUnitswillbe
basedonrelativehumidtyof100%
offeredinhighercost.
75%humidityshallbeused.

Oilcooler
152 temperature

Instr.Air
156 Comp.design

157 Instr.AirComp.

50<T<65oC

OutletpressureatB.L

10bara

Nitrogen
158 GenerationPlant LiquidofArgon

Notspecified

Nitrogen
159 GenerationPlant LiquidargonStorage

Notspecified

Nitrogen
160 GenerationPlant consumptionfigure

Notspecified

Nitrogen
161 GenerationPlant Noofaircompressors

4compressor(multistagecentrifugal)186k101A/B

Nitrogen
162 GenerationPlant instumeentation

PLC

163 Polishingunit

WillbeincludedLater
Basedonthevendor,thereforeit
willbeincludedlaterafterpurchase
order(itdepandtotheefficianceof
theturbine)
OU:SeePointNo.118above.The
ConceptwillbereviewedandQtyof
compressorsverifiedwithVendors.
Firstchoiceisinthetimebeingthe
3x50%.

OU:TheAirwillbepreparedto
OU:TheAirwillbepreparedtothe theNetworkswiththespecified
Networkswiththespecified
Pressures(driedAirdowenstream
Pressures(driedAirdowenstream theControlValves).Thereforethe
theControlValves).Thereforethe Compressordischargeisnot
Compressordischargeisnot
consideringasamaindesign
consideringasamaindesignfactor factorandmayvariedbetween
andmayvariedbetweendifferent differentVendors.The10Barabs.
Vendors.The10Barabs.isusingasa isusingasaguideline,butnota
fixfigure.
guideline,butnotafixfigure.
OU:Thedetailswillbe
OU:Thedetailswillbe
verified/shownafterdiscussionwith verified/shownafterdiscussion
withvendors.
vendors.
OU:Thedetailswillbe
OU:Thedetailswillbe
verified/shownafterdiscussionwith verified/shownafterdiscussion
vendors.
withvendors.
OU:Thedetailswillbe
OU:Thedetailswillbe
verified/shownafterdiscussionwith verified/shownafterdiscussion
vendors.
withvendors.
OU:Thedetailswillbe
verified/shownafterdiscussionwith 2Compressors:1withturbine,
vendors.
onewithmotorasoption.
OU:Thedetailswillbe
verified/shownafterdiscussionwith
vendors.
OU:Datawillbecomparedwith
OU:DatawillbecomparedwithITB. ITB.
Polishingunitshallhave20m3/h
OU:110m3/hrwillbechecked.
reserve(eachtrain)
OU:theregenerationtimewillbe OU:theregenerationtimewillbe
checked.
checked.

Recommendations
Twotrainswith100%capacity
each

Readfrompage2topage12tocomparewithITB

164 Polishingunit
165 Polishingunit

Regeneration

166 Polishingunit

Sourceofwater

Each5days
62m3/hrfromturbinecondensateand6m3/hrmakeup
=68m3/hrinnormaloperation
OU:DatawillbecomparedwithITB. Tobechecked

Targetis110m3/hr

Rotating

Rotating

Rotating

Rotating

Utilities

Utilities

Utilities

Utilities

Instrument
Utilities
Utilities
Utilities
Utilities

168 Polishingunit

Processcontrol

PLC

OU:Thestoragecapacitywillbe
checkedwithITB.
Accepted
OU:Confirmed,thefirstchoiceisto
haveaPLCbyVendor.

169 Polishingunit

Scopeoddelvery

14&25no8&9&10&11option

OU:DatawillbecomparedwithITB.

170 Axilaryboiler

NCR:76t/h
MCR:110t/h

ThecontractorshallclarifytheNCRof76t/hwherethe
flowsheetindicatethesteamflowfortheturbineis90t/h OU:SeePointNo.33above.

167 Polishingunit

171 AuxiliaryBoiler

172 AuxiliaryBoiler

HCLStoragevessel

Designedfor2weeksconsumption

Blowdown

BFWtemperature

Utilities
Instrument
Utilities

SeePoint5.NRC=111t/h
MCR=133t/h

Process

OU:2%BlowDownwiththeBFW
Qualityisusedfordesign.

Process

2.2%page41but2%atpage49Claridy

OU:2%BlowDownwiththeBFW
Qualityisusedfordesign.

130atpressure2.7bar

Normaloperationtempeatureis
130C.Duringstartup,lower
OU:Confirmed.DeaeratorDischarge temperaturescanbeusedfora
shorttime.
Temp.=130C.

Process

173 AuxiliaryBoiler

ExcessairatNCR

174 AuxiliaryBoiler

Blowdown

OU:ExcessAirismorethan5%and
Excessairisnotspecified(recommended5%)
willbedefinedbyVendor.
OU:Confirmesd.TheBDLineSizing
Blowdowncapacityofeachblowdownlineshallbesized willbedonebasedon5%Blow
for5%boilercapacity
Downflowrate.

175 AuxiliaryBoiler

Thermalefficiency

Thermalefficiencyshallbenotlessthan90%

OU:ExcessAirismorethan5%
andwillbedefinedbyVendor.
OU:Confirmesd.TheBDLine
Sizingwillbedonebasedon5%
BlowDownflowrate.
OU:Confirmed.TheBoiler
OU:Confirmed.TheBoilerEfficiency Efficiencyisminimum90%(based
isminimum90%(basedonLHV).
onLHV).

Process
Process
Process

Process

176 PSA
177 PSA
178 PSA

Alternativecase
Lifetimeadsorbent
Gaurantee

PSAoutletnotspecifiedinthiscase
Lifetimeofadsorbentshallbe3yearsfromstartup.
TurndownGuaranteeat40%shallbeprovided

Themostcriticalparameterslike
Themostcriticalparameterslike
CO+CO2+H2Oconcentrationand
CO+CO2+H2Oconcentrationand
pressuredroparespecifiedforboth pressuredroparespecifiedfor
bothcases.ButtheH2recovery
cases.ButtheH2recoveryorthe
ortheproductflowarenotfreely
productflowarenotfreely
selectableforbothcases.Ifyou
selectableforbothcases.Ifyou
specifyrequiredvaluesforone
specifyrequiredvaluesforone
feedgascase,thevendorwill
feedgascase,thevendorwill
providetheperformanceinfoforthe providetheperformanceinfofor
theothercase.
othercase.
TKISconfirms
TKISconfirms
TKISconfirms
TKISconfirms

Wasteheat
179 boiler

Designandoperating
temperature

Theoperatingtemperatureis421.2oC,thedesign
temperatureshallbetheoperatingtemperature+30oC

TKISconfirms

TKISconfirms

180 Painting

tobereviewed

tobediscussedduringsitevisit.

Seespecificationshandedover
duringclarificatinomeeting.

181 Colorcode

tobereviewed

tobediscussedduringsitevisit.

Seespecificationshandedover
duringclarificatinomeeting.

tobereviewedincapitalspareparts
Thecontractorshallchecktheexistingpiperacksystem
foraddingthetieinpipelines
AllMCC'sofpackageunitsshallbedesignedbythesame
typeandphilosophyofcontroloftheMCCinstalledinthe
electricalsubstation.

tobediscussedduringsitevisit.

Seespecificationshandedover
duringclarificatinomeeting.

Hightension
182 motor
183 Existingpiperack

184 PackageUnits
definattionof
185 spareparts

186 LiveLoad

MCCforMotorsofPackage
Unitswillbefedfromthe
packageunitsupply.
Thecontractornotmentioned
anycapitalspareforelectrical
motors
Switch,motorcontrolcenter
/batteryrooms:10kN/m2
(includingweightofpanels/
batteries)

notpartoftheLSTKpackage;
WillbeinTKISscope
Crossstandardizationmayleadto
costimpactatPUvendorsifpossible
atall

Process

itisTKISscope,TKISwillcheckthe
existingpiperacksystem.

Theownerrequiressparemotorsforcriticalloadssuchas
(Coolingtowerfan,airforceddraftfanofboileretc.) Criticalloadstobedefined

Substation/ControlRoom(Panelfloor):1500kg/m215
kN/m2
Acceptable

agreedonRemarksofTKIS

Process

Process

Piping
HOLD:CrossStandardizationfor
PU's

Electrical

seeItem284

Electrical

Civil

187 Dynamicloads

Dynamicloads,suchasresulting
fromrotatingequipmentand
fromsurgingfluidsinpipingand
equipment.
Dataforperformingdynamic
calculationsshallbeobtained
fromequipmentvendor.
Allowancestobemadefor
dynamiceffects,inaccordance
withsection3.8.

includedinplantDCS:N
includedESD:N

includedinplantDCS:N
includedESD:N

Theammoniacompressorshallbedrivenbyasteam
turbine

includedinplantDCS:N
includedESD:N
remotecontrolviaplantDCS:N

includedinplantDCS:N
includedESD:N

refrigerationunit includedinplantDCS:N
includedESD:N
193 (51U100)
chillingunit
194 (56U100)

Acceptable
Thecementandreinforcementsteelshouldbe,Portland
cementtypeIIandhighyielddeformedbar.Cementtobe
usedforconcreteinfoundationshouldbeasper
recommendationofGeotechnicalreport.
Acceptable
amended:
includedinplantDCS:Y
includedESD:Y
remotecontrolviaplantDCS:Y
Asdiscussed
amended:
includedinplantDCS:Y
includedESD:Y
Asdiscussed

ConcreteWork( StandardPortlandcement
shouldbeusedfortheconcrete.
188 CementType)

189 PSA(06U100)
regerigeration
compressorunit
190 (09U200)
refrigeration
booster
compressor
turbine
191 (09M101)
refrigeration
booster
compressorunit
192 (09U100)

TheminimumdynamicfactormentionedinITBshallbe
considered.However,ifthemanufacturersspecifications
indicatehigherfactor,thesameshouldbeadopted

includedinplantDCS:N
includedESD:N

amended:
includedinplantDCS:Y
includedESD:Y
amended:
includedinplantDCS:Y
includedESD:Y
amended:
includedinplantDCS:Y
includedESD:Y

agreedonRemarksofTKIS

Civil

agreedonRemarksofTKIS

Civil

Instrument

Instrument

Asdiscussed

Instrument

Asdiscussed

Instrument

Asdiscussed

Instrument

Asdiscussed

Instrument

includedinplantDCS:N
truckloading
includedESD:N
195 station(61U300) remotecontrolviaplantDCS:N

amended:
includedinplantDCS:Y
includedESD:Y
remotecontrolviaplantDCS:Y

Asdiscussed

Instrument

includedinplantDCS:N
instr.Aircompr. includedESD:N
remotecontrolviaplantDCS:N
196 Unit(84U200)

amended:
includedinplantDCS:Y
includedESD:Y
remotecontrolviaplantDCS:Y

Asdiscussed

Instrument

airfilterunit
197 (84U300)

includedinplantDCS:N
includedESD:N
remotecontrolviaplantDCS:N

amended:
includedinplantDCS:Y
includedESD:Y
remotecontrolviaplantDCS:Y

Asdiscussed

Instrument

airdryingunit
198 (84U400)

includedinplantDCS:N
includedESD:N
remotecontrolviaplantDCS:N

amended:
includedinplantDCS:Y
includedESD:Y
remotecontrolviaplantDCS:Y

Asdiscussed

Instrument

generator
turbine
199 (85MT01)

includedinplantDCS:N
includedESD:N
remotecontrolviaplantDCS:N

amended:
includedinplantDCS:Y
includedESD:Y
remotecontrolviaplantDCS:Y

Asdiscussed

Instrument

includedinplantDCS:N
includedESD:N
remotecontrolviaplantDCS:N

amended:
includedinplantDCS:Y
includedESD:Y
remotecontrolviaplantDCS:Y

Asdiscussed

Instrument

includedinplantDCS:N
nitrogen
generationunit includedESD:N
remotecontrolviaplantDCS:N
201 (86U100)

amended:
includedinplantDCS:Y
includedESD:Y
remotecontrolviaplantDCS:Y

Asdiscussed

Instrument

nitrogenstorage includedinplantDCS:N
andevaporation includedESD:N
remotecontrolviaplantDCS:N
202 (86U200)

amended:
includedinplantDCS:Y
includedESD:Y
remotecontrolviaplantDCS:Y

Asdiscussed

Instrument

includedinplantDCS:N
Argoenstorage includedESD:N
remotecontrolviaplantDCS:N
203 (86U300)

amended:
includedinplantDCS:Y
includedESD:Y
remotecontrolviaplantDCS:Y

Asdiscussed

Instrument

Hydraulicpower
StatussignalstoplantDCS:N
204 unit(88U100)

amended:
statussignalstoplantDCS:Y

Asdiscussed

Instrument

includedinplantDCS:N
includedESD:N
remotecontrolviaplantDCS:N

amended:
includedinplantDCS:Y
includedESD:Y
remotecontrolviaplantDCS:Y

Asdiscussed

Instrument

Emergencydiesel includedinplantDCS:N
includedESD:N
generator
remotecontrolviaplantDCS:N
206 (99MG02)

amended:
includedinplantDCS:Y
includedESD:Y
remotecontrolviaplantDCS:Y

Asdiscussed

Instrument

Contractorshallconfirmthe25%overcapacityforthe
entirysystem

OU:Confirmed.TheDesign
OU:Confirmed.TheDesignCapacity CapacitywillbeINCREASEDto
willbeINCREASEDtocover25%
cover25%higherthannormal
higherthannormalconsumptionof consumptionofthewholeplant.
thewholeplant.TheAirPUwillbe TheAirPUwillbethen
accordinglyrevisedforVendor's
thenaccordinglyrevisedfor
newproposals.
Vendor'snewproposals.

Utilities

Thecontractorshallconfirmthestoragecapacityfor
utilitiesnitrogenasdescripedintheITB

OU:SeePointNo.64above.

6hoursupply

Utilities

Thecontractorshallprovideastandalonefirefighting
watertankwithMin.capacityof5,000m3

OU:SeePointNo.19above.

Combinedtankshallbeusedfor
rawwaterandfirefighting.
agreed

Utilities

generator
200 (85MG01)

Polishingunit
205 (90U300)

Instrumentair
andplantair
207 capcaity

Theinstrumentandplantair
systemservicestoproduceand
distributecompressed
instrumentandplantair
continuouslywithintheentire
complex.

Liquidnitrogenfromthe
receiverisvaporizedinthe
Nitrogenstorage liquiednitrogenevaporatorand
feedthenitrogengridsystem
208 andcapacity

209 Rawwater

Thetreatedwatertankservesas
tankforfirewatertofeedthe
firefightingpumps

Thepolishingsystemshallbedesignedwithatleasttwo
(2)separatetrains2100%.Carbonfilter,scavenger,deep
mixedbedexchangersshallbeoperatedincounter
currentflowwithfluidizedbedsystem.
Thepolishingunitscopeofsupplyshallincludeacarbon
filter
Thepolishingunitdesignshallbasedon100%demin.
WaterfromANRPC

210 Ploishingunit

Thecontractorshallsubmitthefollowingdataforthe
polishingunit:
anlayzeranditscontrolsystem
resintype
interfacephilosphoybetweentheunitandplantDCS

OU:TKISwillreviewpossible
separationofcleanTurbine
Condensatesfromthecontaminated
ProcessCondensates.AllClient's
Pointsarerelatedtoandwillbe
reviewedfortheProcess
Condensatetreatment.ForTurbine
Condensatepleaseseepoint59
above.
Seepoint164

Utilities

Firefighting
211 system

Singleline
212 diagram

SingleLine
213 Diagram

SingleLine
214 Diagram

Theringmainisfedfromthe
treatedwatertank

Contractorspecifiedthatthereis
noparalleloperationallowedfor
thedistributiontransformers.
Redundant110VDCisnot
assignedinthesingleline
diagramtobefedfromthe
emergencysupply.
Missingelectricaldatasuchas
rating,etcforelectrical
equipment(CircuitBreakers,
CapacitorBank)

Diesel
215 emergency

AstandalonefirewatertankwithMin.capacityof5,000
m3shallincludedinthecontractorscopeofwork
OU:SeePointNo.19above.
ANRPCrequiredthattheelectricalsystemshallbe
designedforahighdegreeofreliabilityandavailability,so
theparalleloperationshouldbeallowingputtinginthe
considerationthattheshortcircuitlevelshallbe
increased.Eachtransformershouldhavethecapabilityof
carryingalltheloads.
seeitem108

Combinedtankshallbeusedfor
rawwaterandfirefighting.
onetankconceptapproved

Utilities

seeitem108

Electrical

Redundant110VDCshouldbeassignedinthesingleline alreadyinSLD(onefeedernormal,
diagramtobefedfromtheemergencysupply.
oneemergency)

RedundandDCsystemcofirmed,
bothfeederswillbeconnectedto
theEDG.

Electrical

Theimportantelectricaldatafortheelectricalequipment Missingdatawillbeevaluated
shouldbeassignedintheSingleLineDiagram.
duringtheengineering.

MissingDataswillbeevaluated
duringengineeringacc.toITB
requirements.

Electrical

atleastoneinsturmentaircompressorshallbeincludedin
theemergencydieselgeneratorconsumers
includedinitem44
Accordingtothepreviouscommunicationwhichspecify
thattheavailablepowerallowedfromlocalutilitygrid
accordingtothecontractis1.0MW.OWNERwouldliketo
confirmthatthispowershallcoverthefollowing
situations:
1.Startingtheplantfromcoldstate.
2.Startingtheplantafteranemergencyshutdown.
3.Startingofanylargemotor.
4.Shortageofthesteamduringabnormaloperation.
Theproceduresactiontoovercometheabovesituations
shouldbementionedclearly.
Meetingrequired,startupscenario
tobedefined,additionalpowerfrom
Ifyouhaveanyproposaltoovercomethesituationof DEGforstartupexpected
trippingthemainsynchronousgeneratorforanyreason 1MWwasexpectedtobeusedonly
andtoavoidacompletepowerfailureoftheplant,please forconstructionphase,afterwards
requiredpowerasperTKISdesign
provideit.

seeItem44

Electrical

HOLD:only1MWforplant
operationand0,3MWfor
constructionphaseavailable.To
becheckedbyprocessandCM.

Electrical

Electrical
consumerlist
andLoad
217 summery

Thecontractorspecifiedthat
therearesomeloadsnot
suppliedfromtheemergency
distributionpanelasEmergency
motorssuchas(instrumentair
compressors,jockeypumps),
Analyzercontainer,Feedersfor
powersocketoutlets,Cranein
thecompressorhouse,Electrical
hoist,Emergencyoilpumpforall
rotatingmachine,UPSfeeding,
BatteryChargerfeedingand
Lightingdistributionpanel.

Theemergencysupplyhavetobedesignedtofulfillthe
requirementoftheseloads.

seeitem44

seeItem44

Electrical

Electrical
consumerlist
andLoad
218 summery

Contractormentionedspecified
thetotalcapacityofemergency
dieselgeneratorisnotfulfillthe
criticalloadsplus30%
furthermore150KWfromthe
existingplant.

Thetotalcapacityofemergencydieselgeneratorshould
fulfillthecriticalloadsplus30%furthermore150KWfrom
theexistingplant.
seeitem44

seeItem44

Electrical

ElectricPower
allowedfrom
216 LocalUtilityGrid

Electrical
consumerlist
andLoad
219 summery
Electrical
consumerlist
andLoad
220 summery
Electrical
consumerlist
andLoad
221 summery

ThetransformerpowerinKVAterms

kWvaluefixedbyengineeringtool,
howevercalculationisbasedonreal
values(kVA)

KWvalueisfixedbycontractors
eng.Tool.Ownerconfirmed.

Electrical

ContractorspecifiedtheUPS
ratinginKWterms

TheUPSpowerinKVAterms

kWvaluefixedbyengineeringtool,
howevercalculationisbasedonreal
values(kVA)

seeItem219

Electrical

Contractorspecifiedthatload
factorP100/PNforthemotors
exceed0.8

Allmotorsshallbesizedtofit120%oftheplantload

MotorswillhaveNominalPower
of120%ofnormalplantLoad.
Exception:Instr.AirCompressor.

Electrical

TransformerratinginKWterms

Exepected
222 catalystlifetime for741R&741is12years

amended:15years

willbeconsideredwithexceptionto
theinstrumentaircompressor
Expectedlifetimeis15yearsifthe
plantisruncorrectly.Evenlonger
lifetimesof20yearsarepossibleif
careistaken.

Listofcatalyst
223 andchemicals

Thecontractorshallsubmitthelistofresinforthe
polishingunitinthelist

OU:ListoftheResinswillbe
submittedafterVendor'sselection.

224 Tableoftieinlist
Hydrogengas
225 analysis
Ammoniaplant
consumption
226 figure
Watercontentin
ammonia
227 produced
SuperheatedMP
steam
460oC
228 temperature

Thecontractorshallfollowthesubmitedtieinlistasper
clarificationandshallchecktheexistingpiperacktothe
possiblityofaddingthenewpipelineasperthetieinlist
Thecontractorshallsubmittheproductionand
consumptionfigurefortheammoniaplantincaseoflean
gasanalysis
TKISconfirms

Expectedlifetimeis15yearsifthe
plantisruncorrectly.Evenlonger
lifetimesof20yearsarepossible
ifcareistaken.
OU:ListoftheResinswillbe
submittedafterVendor's
selection.

Process

Accepted

Piping

Confirm

Process

Thecontractorshallsubmitthespecificconsumption
figurepertonofammoniaproduced

TKISconfirms

Confirm

Process

Refertodesignbasisandperformanceguranteewhich
indicatethatthewatercontentis0.1wt%

pleaserefertoitem45

Refertoitem64

Process

Endtermperaturetobe500Cat
consumer

Process

Thesuperheatedsteamtemperatureattheendusershall
beatleast500oC
pleaserefertoitem42

3.5bar

4.2bargisthedischargepressureof
coolingwatrerpumps88P001AC;
accordinglythesupplypressureat
RefertodesingbasisA03clause6.2wichindicatethatthe theconsumersmustbelower;TKIS
willcorrecttheBasisofDesign.
Accepted
coolingwaterpressureis4.2barg

230 Electricpower

2.8MW

thevaluegiveninAnnex19(2.8
thevaluegiveninAnnex19(2.8
MW)referstoanearlierstageofthe MW)referstoanearlierstageof
Thecontractorshallclarifytheelectricpower
theprojectworkingsandcanbe
projectworkingsandcanbe
consumptionfortheammoniaplant,wheretheammoina consideredoutdated.TKISwill
consideredoutdated.TKISwill
screwcompressorandrefrigerationscrewcompressorin correctthiswithnewrevisionof
correctthiswithnewrevisionof
unit09consumeabout3.1MWasperA15page3
Annex19.
Annex19.

HAZID/ENVID
231 study

Identificationofpotential
hazardsandassessingthe
chronicimpactoftheprojecton
theenvironmentand
communityarisingformthe
operationalphaseoftheplant
(includingnormaloperation,
maintenanceandshutdown)

Coolingwater
229 pressure

Process

Process

wrongvalueinITB

Process

TheDetailedHAZID/EVVIDStudywillnotberestrictedto
thedesignandoperationalphasesonly,butwillalsocover
construction,COMMISSIONING,transportation,
installationphasesoftheproject.
TheHAZID/ENVIDshouldbefacilitatedbyOWNERs
approvedindependentTHIRDPARTYconsultant.

tkiswillprovidestaffrequiredfor
theOwnersthirdPartyLeaderto
conductstudy.

tkistoreviewprocesshazard
analysisprocess

HES

Processsafety/operability
analysisfollowingtheHAZOP
procedureinl.SILclassification
ofindentifiedsafety
instrumentedsystem
TheOWNER'sengineersof
variousdisciplinesshallbe
invitedtoparticipateinthe
HAZOPanalysis.
HAZOPstudycomplyinwithIEC
61882.....

232 HAZOPStudy

ESDsystem
233 philosophy

Fireprotection
234 philosophy

Thecontractorusesthe
softwarepackageexSILentiaiby
exida.comLLXtoprovidetheSIL
classification(complyibgwihIEC
51511.....
TheESDsystemcomprisesthe
safetyinstrumentedsystem(SIS)
wichshallbedesignedin
accordancewithIEC
61511/61508.

Afireprotectionphilosophy,
showingthemainprinciplesof
fireprotectionandfirefighting
shallbeperformed,containing.
firewaterdemandandwater
pressure
descriptionoffireprotection
equipment
approximatenumberoffire
hosecabinets,hydrants,
monitors,amanualfire
extinguishersandotherfire
fightingequipment
firealarmsystem
.anoverallfirewaterstorage
demandof2280m3

HAZOPStudywhichshouldbeprovidedbyCONTRACTOR
andrevisedbythirdpartyandthenapprovedbyOWNER
shouldincludebutnotlimitedtointerconnectionbetween
existingplantandnewplant.Itshouldalsoputinto
considerationtheexistingneighboringunitsinadditionto
theexpectednewplanttobeinstalled.
CONTRACTORshallundertakeSILAssessmentstudiesas
requiredtoassessthereliabilityofcontrolsystems.
CONTRACTORSprocedurefortheundertakingofsuch
assessmentsshallbegenerallybaseduponthequalitative
method(RiskGraph)describedinBSIEC61508Part5,
Functionalsafetyofelectrical/electronic/
tkiswillprovidestaffrequiredfor
programmableelectronicsafetyrelatedsystems
theOwnersthirdPartyLeaderto
Examplesofmethodsforthedeterminationofsafety
conductstudy.
integritylevels.

tkistoreviewprocesshazard
analysisprocess

HES

InterlockandSequence(ESDSandnonESDS)description
andLogicdiagrams/flowchartsaccordingtoIEC61131.3.
inFBDformat
Thefollowingfireprotectionfacilitiesshallbeprovided
dependinguponthenatureortheinstallationandrisk
involved.
Firewaterpumpingsystem
Firewaterhydrantsystem
Waterspraysystem
Foamsystem,asapplicable
CO2system,asapplicable
CleanAgentsystem
Portablefirefightingequipment
Firstaidfirefightingequipment
Firedetectionandalarmsystem
Gasdetectors
Communicationwithcentralfirestation(localcall
points)
willbeadressedinfirefighting
Fireproofing(ifrequired)
concept

agree

HES

Afirewatertankofacapacitynotlessthan5000m3

OU:SeePointNo.19above.

agree5000m3

HES

Hydrantsat3045metersasperITB

agreed

HES

tkistoreviewammoniaammonia
tankprotection

HES

235 Firewatertank
Distance
between
hydrantsand
236 process

Thenormaldistnacebetween
hydrantsorprcessplantshallbe
30to45meters

30minprocessarea45minutilitiesarea.

Waterspary
systemfor
237 ammoniatank

Theammoniatankisdouble
walledandwillnotrequired
diking.Thewaterspraysystem
willnotbeusedincaseof
ammoniaspillsastheadditional
waterwillonlyincreasethe
evaporationrateofspilled
ammonia.Thehydrantswith
monitorswillbeusedincaseeof
fireorincaseofareleaseof
ammoniagas.

Waterwallspraysystemshouldbeinstalledtofacethe Awaterwallspraysystemmot
accidentalreleaseofammoniaresultingfromtankfailure, neededastankisdoublewall.

Foamspray
systemfor
238 ammoniatank

Theammonitankisdouble
walledandwillnotrequired
diking.Sincethereisnodiking
thefoamspraysystemfor
ammoniaisnotrequiredanda
mobilefoamsystemwillbe
includedaspartfiretruck
system.

Optional
equipmentfor
239 firefighting

Normallyfiretrucks,firefighting
(includingSCBAtanks)
equipment,andotherfire
departmentequiment(including
breathingaircompressrsand
wheeledtrailers),personal
protectiveequipment(including
protectivesuitsandescape
equipment),arenotinscopeof
thisdocument.theseitemswill
bequotesasoptional
equipment.

Foamsystemisamanualmeanforgeneratingafoam
blanketifammoniaspillageiscontainedintankdykeand Foamcontainmentisnotpossible
morediscussionwillbeduringsitevisit.
withoutdikewalls.

tkistoreviewammoniaammonia
tankprotection

HES

firetruckspecsprovidedby
ownerothersasperITB

HES

Allnecessarypumps,firewatertank,delugesystem,
water/foammonitors,waterhydrants,hosereels,fire
boxes,heavydutyfiretruck,.andequipmentshallbe
providedforallareasoftheproject

Onlynecessarypumps,firewater
tank,delugesystem,water/foam
monitors,waterhydrants,hose
reels,andfireboxesareincluded.
OptionalFirefigtingequipmentcan
AcompletesetofBACshallbeprovidedtosupporttheBA bemadeavialibleattheOWNERS
cylindersofbothairsupplyingsystemandSCBAsystems. expense.

Eachtestrunshallbeconducted
byowerundersaferoperating
Plantoperation conditionsreasonablywith
thoseindicatedinthe
during
240 performancetest contractor'soperatingmanual

Thetestshallbeconductedundersafeoperating
conditions,reasonablywithinthoseindicatedinthe
CONTRACTOR'Soperatingmanualundercontractor
supervision

DuringthePLANT
PERFORMANCETEST,noitemof
Equipment
PLANTequipmentshallbe
operating
conditionsduring operatedinexcessof100%of
241 performancetest ratedcapacity.

singleequipmentguarantee
Duringthetest,noitemofequipmentshallbeoperatedin capacitiesarenotapplicableexcept
excessof100%of(thelowerof)itsguaranteedorrated forauxiliaryboilercapacityand
capacity,exceptbyjointagreementwithOWNER.
generatorpower
Hold:tobechecked

Process

Capacity(as100%AMMONIA)

TKISconfirms

TKISconfirms480mtpdammonia

Process

xxxton/tonAMMONIAmaximum(PENALTIABLE)

TKISconfirms

TKISconfirms

Process

Tobechecked

Process

Ammoniaplant
guarantee
242 capacity
Hydrogen
gurantee
243 cosumption

450tons/dayminimum
(PENALTIABLE)
427.5tons/dayminimum(95%
of450tons/day)(ABSOLUTE)
95.05kmolhydrogen/ton
AMMONIAmaximum
(PENALTIABLE)

Atfullload(definedas110t/h
superheatedsteamproduction;
noadditionofsaturatedsteam
fromprocesstobe
superheated),itsnaturalgas
consumptionshallbemaximum
HOLDGcal/tonofsteam
producedrelatedtothenet
calorificvalueofnaturalgas
Steam
(PENALTIABLE)(separate
generation
EQUIPMENTPERFORMANCE
244 performancetest DEMONSTRATION).

Theperformancetestforanuxilaryboilershallbe
performedatsteadystateconditionswithsteamimport
fromWHB.

TKISconfirms

TKISconfirms

Process

willbediscussedduringsitevisit.

Samplelogbookstobekeptbe
Clientlaboratorypersonnel.

Samplelogbookstobekeptbe
Clientlaboratorypersonnelwith
TKISsupervisionandTKISwill
supplytemplatesforlogbooks.

PM/EM

246

Alloftheanalysesshallbe
executedbychemistsofOWNER
inthepresenceofa
representativeofCONTRACTOR.

willbediscussedduringsitevisit.

Contractorwillhavenolaboratory
wokersthere.Thereforeanalyses
shallbedonebyANRPC

Seepoint245

PM/EM

Equipment
manufatures
247 workshop

Contractordidnotmentionitin
hisofferasmentionedinITBand
onlylocationfortrainingareSite
andContractorshome
office/licensorshomeoffice

Trainingatmanufacturer's
workshopsisnotforeseen,since
manufacturersdonothaveany
trainingfacilities.Anyspecial
Contractorshallconsidertrainingatmanufacturerwork trainingrequiredforequipmentcan
shopinadditiontothetrainingatsiteandatcontractor's bedonebyclassroom/onsite
training.
officeasperITBrequirments.

Trainingatmanufacturer's
workshopsisnotforeseen,since
manufacturersdonothaveany
trainingfacilities.Anyspecial
trainingrequiredforequipment
canbedonebyclassroom/on
sitetraining.

PM/EM

SamplelogbooksforPROCESS
PLANTandOFFSITEUTILITIES
Sampleloag
245 bookduringtest willbepreparedbyOWNER

Numberof
traineeand
248 coursestime

Therearesomedifferenceindurationoftraining,typeof
trainingandnumberoftrainees.ComplywithITB
requiremnt
Pleaseexplain

Seetrainingprogram.

PM/EM

Evaluationand
reporting
249 trainingprogress

Contractorshallconducttestsandprovidereportsforthe
trainingevaluation.
Trainingplanstilltobedeveloped.

Seetrainingprogram.

PM/EM

Thetotalaggregateamountof
theLIQUIDATEDDAMAGESfor
thenonfulfillmentof
PERFORMANCEGUARANTEES
CapofLiquidated shallbelimitedtofive(5)%of
thefixedCONTRACTPRICE
250 damage

ThetotalaggregatedamountoftheLIQUIDATED
DAMAGESforthenonfulfillmentofPERFORMANCE
GUARANTEESshallbelimitedto10%ofthefixed
CONTRACTPRICE

Allcommercialpoints,includingjoint
reviewofcommentedcontract,shall
bedoneinaseparatesession.This Tobediscussedbeforecontract
separatesessionshalltakeplace
awardandafterupdated
afterTKIShasrecievedcommentsto commercialoffer,inseparate
contractfromANRPC
session

Commercia

Lessammonia
cpacity
liquidated
251 damgae

Foreachfull1%inproportion
bywhichtheprovencapacityof
AMMONIAislessthanthe
guaranteedcapacityanamount
of0.5%ofthetotalCONTRACT
PRICE.

Allcommercialpoints,includingjoint
reviewofcommentedcontract,shall
Foreach1%orpartthereofinproportionbywhichthe
bedoneinaseparatesession.This Tobediscussedbeforecontract
awardandafterupdated
provencapacityofAMMONIAislessthantheguaranteed separatesessionshalltakeplace
capacity,anamountequalto1%ofthetotalfixedprice afterTKIShasrecievedcommentsto commercialoffer,inseparate
session
shallbepayed
contractfromANRPC

Commercia

Feedgas
consumption
liquidated
252 damgae

Foreach1%orpartthereofin
proportionbywhichthe
hydrogenrichfeedgas
consumptionexceedsthe
guaranteedfigurefor
consumptionpertonof
AMMONIA,anamountof0.3%
ofthetotalCONTRACTPRICE.

Allcommercialpoints,includingjoint
reviewofcommentedcontract,shall
Foreach1%orpartthereofinproportioninbywhichthe bedoneinaseparatesession.This Tobediscussedbeforecontract
Hydrogenconsumptionexceedstheguarnteedfigure
awardandafterupdated
separatesessionshalltakeplace
(kg/Tammonia)anamountofequalto1%ofthetotal
afterTKIShasrecievedcommentsto commercialoffer,inseparate
contractfromANRPC
fixedpricesahllbepayed
session

Commercia

Foreachfull1%bywhichthe
capacityinMAXIMUM
TURNDOWNdemonstrated
exceedstheguaranteed
Maximum
MAXIMUMTURNDOWN,an
turdown
amountof0.1%ofthetotal
liquidated
CONTRACTPRICE
253 damgae
Foreach1%orpartthereofin
proportionbywhichthenatural
gasconsumptionpertonof
steamoftheauxiliaryboiler
N.Gconsumption exceedstheguaranteed
forAux.Boiler consumptionanamountof
0.025%ofthetotalCONTRACT
Liquidated
PRICE
254 damgae
Contractorwillnotbe
responsibleforanykindof
authorityengineering,
govermentalclearances,permits
Satutory
and/orapprovals.
255 apporvals

256 Flaresystem
Refundof
257 lincensecost

Contractorincludesammonia
tankventingflareandtieinto
existingANRPCrefineryflare
intheANRPCammoniaplantthe
followingflaresarinstalled
06V801
Lincensefeecannotberefunded
oncethelicensehasbeen
granted

Thisletterofretentionmoneyis
notrequestedasper
commericalinformation,neither
aspersection2,part2noras
perAppendixJ.onlyinpart3
"conditionsofContract"this
guarateeismentionedunder
Article15"Bondand
Specimenof
Retentions"butonaquiteoutof
letterof
jointbasis.
retentionmoney theretentionmoneyguarantee
258 guaranteeform willnotprovidedbyContractor

Foreachfull1%bywhichtheMAXIMUMTURNDOWN
Commercialmatterswillbe
demonstratedexceedstheguaranteedMAXIMUMTURN discussedinaseparatesessionafter
DOWNanamountequalto1%ofthetotalfixedpriceshall Contractorhasrecievedcomments
byClientregardingthecontract.
bepayed.

Tobediscussedbeforecontract
awardandafterupdated
commercialoffer,inseparate
session

Commercia

Whenthepackageboilerisoperatingatfullload,its
naturalgasconsumptionshallbemaximumxxxkcal/tonne Thisparagraphdoesnotbelongto
ofsteamproducedrelatedtothenetcalorificvalueof
AnnexB4sinceitisalready
naturalgas(PENALTIABLE).
mentionedinAnnex31clause3.4.1

Tobediscussedbeforecontract
awardandafterupdated
commercialoffer,inseparate
session

Process

Contractorshallberesponsibleforanyauthoritypermits
andapprovaloutsideEgypt.
OutsideofEqyptisaccepted.

OutsideofEqyptisconfirmed

Legal

Existingflarecalculationstobedone Existingflarecalculationstobe
duringengineeringphase.Itis
doneduringengineeringphase.It
essentialthatallblowoffcasesare isessentialthatallblowoffcases
reviewedbyTKIS.Thisrequires
arereviewedbyTKIS.This
requiresdetailedstudiesthattake
detailedstudiesthattakeinto
intoconsiderationtheexisting
considerationtheexistingCCRas
CCRaswellasthenewCCRthatis
ExistingFlarecalculationtieinandmaximumcapacityto wellasthenewCCRthatistobe
tobebuilt.
besubmittedforreviewandOwnerapproval
built.

PM/EM

Licensecosttoberefundedintheeventthattheplant
doesnotgointooperation.

Commercia

Itisnotpossibletorefundlicence
fees.

AccordingtoFIDIC,Specimenofretentionmoneyshallbe Pleaseexplain.Tobediscussed
providedbytheContractor
duringsitevisit.

Hold

Commercia

Contractorwillquotetheprices
onDAPsitebasis,accordingto
incoterm2010

259 Bidprice

PriceofdeliveryeitherDAP,
accordingINCOTERMS

ANRPCwillpaysaletaxes,customdutiesandwillassistthe
contractorforcustomclearence.
Seepoint9.

ANRPCwillpaysaletaxes,custom
duties.Whichpartywillbe
responsibleforcustomsclearance
isstillopenpoint(Seepoint9)

Commercia

inbothEUROanddollar.

NextbidinUSDandEGP

Sales

260 BIDCURRENCIES ContractorwillbidinEURO

Proposedtermsofpaymentare
notacceptable,pleaseseealso
commentstotheconditionsof
contract.
TheconditionsfortheLetterof
Creditarenotacceptableand
needtobeagreedbtweenthe
Termsof
parties
261 payment

Tobediscussedduringsitevisit.

tobediscussedduringsitevisit.

RulesofarbtrationshallbeICC
262 Taxesandduties orLCAinParisorLondon

Tobediscussedduringsitevisit.

tobediscussedduringsitevisit.

Tobediscussedbeforecontract
awardandafterupdated
commercialoffer,inseparate
session
Tobediscussedbeforecontract
awardandafterupdated
commercialoffer,inseparate
session

Tobenegotiatedduringsitevisit.

tobediscussedduringsitevisit.

GovtclearancesbyANRPC

Sales

Tobenegotiated

tobediscussedduringsitevisit.

Tobediscussedbeforecontract
awardandafterupdated
commercialoffer,inseparate
session

Sales

referetopointnumber259above.

refertoitem259

Hold

Commercia

refertoitem259

Salestaxandcustomsdutieswill
bepaidbyANRPC.Othertaxesby
TKIS.

Commercia

Govt.Clearances
/statutory
approvals/
PollutionControl
263 BoardApproval.

264 General

contractorwillnotbe
responsibleforanykindof
authorityengineering,
govermentalclearances,permits
and/orapprovals.
pleasenotthevarious
changes/modificationstothe
conditionofcontractmadeby
Contractor,furtherbelowwe
willmentionedjustafewfor
reference

Ownershallbenamedandact
astheimporterofrecordsfor
purposesofcutomclearanceof
alluppliwsandshallbe
Importedgoods responableforthepaymentof
anycustomdutieorrelatedfee.
265 fromCustoms
Thecontractpriceshall
understoodasexclusiveofValue
AddedTax(VAT)and/orany
otherindirecttaxwhichshallbe
paidbyowneradditionally,if
applicable
266 Taxes

referetopointnumber259above.

Accepted.

Commercia

Legal

TAXES,DUTIES,
LEVIESAND
267 CHARGES

Alltaxesinconnectionwiththe
contractoutsideofEgyptshall
bebornebyCONTRACTORin
additionCONTRACTORshall
bearalltaxesleviedbythetax
authoritiesinEgyptin
connectionwiththeexecutionof
thecontractandinaccordance
withtheexistingagreement
betweenEgyptandGermanyfor
theavoidanceofdouble
taxation.Allothertaxes,duties,
fees,socialinsuranceandother
chargesshallbepaidandborne
byOWNER.OWNERwillprovide
CONTRACTORwithoriginaltax
certificatesrelatingto
withhodingmandeonbehaveof
CONTRACTORthetaxauthoritis
ofEgypt.

ThetotalamountofLD'sfor
delayshallbelimitedto5%of
thefixedcontractpriceandthe
totalamountofLD'sforthe
nonfulfillmentofperformance
guarnteesshallbelimitedto5%
ofthefixedcontractprice.The
totalaggregateofLD'sshallnot
LIQUIDATED
DAMAGESAND exceed7%ofthefixedcontract
price
268 PENALTIES

Hydrogen
269 recovery

Duetolowersynthesispressure
ofapprox.95bara,thepressure
differencebetweenfeedand
tailgasatthehydrogenrecovery
unitissmaller,Asa
consequencethehydrogen
recoveryrateis8090%.

Ammoniaflash Duetotechnicalconceptthe
pressureinthe ammoniawillnotbecooled
refrigerationunit downto33Cbuttoapprox.4C
intherefrigerationunit09.
270 09

271 Condensatetank nocondensatetankincluded

referetopointnumber259above.

Hold

Commercia

IncaseofdefaultbyCONTRACTORinfulfillingcertain
responsibilitiesasspecifiedfurtherinthisArticle,the
CONTRACTORshallbeliabletotheOWNERforpayment
ofPENALTIESand/orLIQUIDATEDDAMAGES.Thetotal
amountofPENALTIESfordelayshallbe10%ofthefixed
ContractPriceasperArticle(5.1),andthetotalamountof
theLIQUIDATEDDAMAGESforthenonfulfillmentof
PERFORMANCEGUARANTEESshallbe10%ofthefixed
CONTRACTprice.Thetotalaggregateamountof
PENALTIESandLIQUIDATEDDAMAGESshallnotexceed
20%ofthefixedCONTRACTpriceasperArticle(5.1).
tobediscussedduringsitevisit.

Tobediscussedbeforecontract
awardandafterupdated
commercialoffer,inseparate
session

Commercia

Thisistechnicallynotfeasible.Due
tolowersynthesispressureof
approx.95bara,thepressure
differencebetweenfeedandtailgas
Thehydrogenrecoveryisapackageunitofawell
reputablemanufacturer.Theselectedprocessispreferred atthehydrogenrecoveryunitis
smaller,Asaconsequencethe
tobeusingsemipermeablemembranetechnology,
overallhydrogenrecoveryshouldbenotlessthan9095% hydrogenrecoveryrateis8085%.

Thisistechnicallynotfeasible.
Duetolowersynthesispressure
ofapprox.95bara,thepressure
differencebetweenfeedand
tailgasatthehydrogenrecovery
unitissmaller,Asaconsequence
thehydrogenrecoveryrateis80
85%.

Process

Concepttobesentwithprice
update

Process

nocondensatetankneccesary

Process

Thentheammoniaisflashedto1.0barabsintothe
ammoniaflashvesselinordertocooldowntoa
temperatureof33Candispumpedbyammoniapumps
toammoniastoragetank.
Thesteamcondensateiscollectedinacondensatetank
withaminimumcapacityof12hr
dischargebycondensatepumps

refertoitem259

Scopeof
Electrical
272 Supplies

MainPower
Transformer
273 11/6.6kV50Hz

Satutory
274 apporvals

275 Tieinlist

Contractorwillnotchangethe
existing11kVswithgearand/or
substationinanyway.Forthe
ammoniabackendproject
contractorwillbuildadedicated
substationwithintheplantas
theavaliablespaceaccordingto
Section7Part9AppendixCisfar
awayfromtheneedforthenew
plant.
contractorwillfollowSection7
Part9AppendixEoftheITBand
willprovidetherequestednew
switchgearfeederK3tothe
ANRPCCONDENSATEEXISTING
S/S11kV.
Ascontractorwillbuilda
dedicatedsubstationforthis
projectandtherearenoexisting
loads,thetransformerwillbe
ratedonlyfortheP100loadsof
thenewplantplus25%spare
capacity.
Contractorwillnotbe
responsibleforanykindof
authorityengineering,
govermentalclearances,permits
and/orapprovals.
Contractorwillprovidetieinsas
shownonplotplanPDELAYLD
0001.

276 Liquidargon

Contractorwillofferanitrogen
generationplantwithoutargon
seperation.Nofacilitiesare
forsenforlateraddon.

Auxilaryboiler
277 overcapacity

Contractorwilldesignauxillary
boiler83U100inhisLSTK
proposalwithamaximum
capacityof110t/h.Thisisdone
duetothefact,thatamore
overdesignedboilerforasafety
marginof25%atthemaximum
steamsuppluycasecann'tbe
regulatedatstandardruning
conditions.Thereforethesafery
marginof25%atallpossible
boilerrunningcasesisexcluded
fromscopeofsupply.

Functional
278 Schedules

Earliesfinalizationoffunctional
scheduleswithfinalizationof
detailedactivitynetwork2
mohntsaftereffectivedateof
contract

Extensiontotheexisting11kVbusbarwithallrequired
ancillariesforthenewAmmoniaplantshallbedelivered
including:busbarisolatingswitches,circuitbreaker,
Newsubstationisinenergycentre.
currenttransformer(formeasuringandprotection),
measuringandprotectioninstrumentsandearthing,local Noaccesstoexistingsubstationis
necessaryfortheANRPCproject.
andremotepanels,switches,allinternalwiring,push
button,set,powerandcontrolcablesandallthe
ContractorfollowedinhisofferITB
accessories...etc.
Section7,Part9,AppendixE.
.............
Howeverthe11kVswitchgearcanbe
CONTRACTORshallberesponsibleforrevisingtheexisting installedintheexistingsubstation
11kVsubstationandexistingsystemsoastobeableto butnomodificationotherthan
determinethetypeandlocationofthenewswitchgear, installationofpanels,cablingand
2MWreserveforthefutureplant
aswellasthemethodoftheconnectionbetweentheold cablerouteswillbedoneby
contractorintheexistingsubstation shallbeprovided.SeePoint33.
busbarandnewcell.

Ownerconfirmedthatno
modificationorextensionof
existingSubstationBuildingand
11kVSWGothersthan
connectionbetweennewand
exist.11kVswitchgearandist
relatedworklikecablingwillbein
contractorsscope.

Electrical

Contractorsdesigncapacityof
Theratingcapacityofthetransformerhastobefixedby Transformerfulfillthepower
theCONTRACTORandshallbesufficienttofulfillthetotal demandofnewAmmoniaplantincl.
demandofthenewAmmoniaplantandtheexistingloads 25%sparecapacity.Existingloads
areunknown.
plus25%asasparecapacity.

Capacityoftransformerfullfilthe
powerdemandofnewAmmonia
plantwhenplantisrunningat
100%normalplantcapacity+25%
spare.Considerationofexisting
loadsnotnecessary.

Electrical

Contractorshallberesponsibleforanyauthoritypermits
andapprovaloutsideEgypt.
AcceptedforoutsideEgypt

AspertheAttachedfile

Whichfile?

Engineerin
Hydrogen,DeminWaterfrom
existingunits.ForAir,Nitrogen,
andSteamatTieInshownonplot
plan

Layout

Theunitshallbeprovidedwithafacilitytoallowargon
separationandstorage.

Argonrecoverypricewillbesupplied Argonrecoverypricewillbe
asoption.Itcanbesaidthoughthat suppliedasoption.Itcanbesaid
TheairseparationunitshallproduceaLiquidArgon(LAR) thepricewillbemorethandouble thoughthatthepricewillbemore
thandoublefortheunit.
withacapacitytobeprovidedbytheCONTRACTOR.
fortheunit.

Process

Thesteamgenerationsystemshallbeadequateto
maintainthesteamrequirementsfortheprocessunits,
turbopowergeneration(Maxrequired+1MW)andoffsite
unitsbothduringnormalrunningandstartupconditions
plus25%marginwhenalloftheprocessandoffsiteunits
areinfulloperationorwhenanyoftheprocessandoffsite
unitsareshutdownoratreducedoutput.
TheCONTRACTORisresponsibleforspecifyingtheboiler
capacitywithsafetymargin25%excessandthesteam
pressureandtemperatureofthesteamgenerationsystem
tosuittheelectricalturbogenerationunitsandprocess
steamfortheprocessturbinerequirementsforexample
thesynthesisgascompressor,ammoniacompressor,BFW
turbine,N2compressor,.etc.

willbediscussedduringsitevisit.

tobediscussedduringsitevisit.

AuxBoilershallbedesignedfor
theammoniaplantneeds,plus10
t/h(plus2MWextrapower
consumption.Seepoint

Process

DetailEngineering

Scheduler

ObtainOWNER'S
representative'ssignatureonall
test,inspection,closure
Owner's
representative's certificates,etc.onthesame
date.
279 signature

ObtainOWNER'Srepresentative'ssignatureonalltest,
inspection,closurecertificates,etc.

OWNERwillbeinvitedtoparticipate
intestsandinspections,etc.On
absenceofOWNER,theresulting
paper/certificatewillbesentto
OWNERforsignature,butwillnot
resultindelayorrepeatingofwork. Accepted

HSEequipmentandsuppliesshallbefurnishedbythe
CONTRACTOR..

281 HSEequipment

TurnoverofHSEequipment
excluded,canbeagreedonto
propercompensation.

AllHSEequipmentandsuppliesshallbeturnedoverto
OWNER

Existing
substation
282 modifications

Contractorwillnotmodify,
upgradeorchangeinanyother
waytheexistingsubstation.
existingequipmentwillnotbe
modified,upgradedorchanged.
Contractorwillprovidenetwork
calculationvaluesoftheISBL
plantenablingANRPCto
performrequiredcalcuations
andnecessarymodificationin
existingsstemasrequired.

Contractorwillnotmodify,upgrade
CONTRACTORshallberesponsibleforrevisingtheexisting orchangeinanyotherwaythe
11kVsubstationandexistingsystemsoastobeableto existingsubstation.
determinethetypeandlocationofthenewswitchgear. Anewsubstationwillbeinstalled.

Contractorwilltest6.6.kV
General
distributionpanelsaccordingto
characteristicsof relevantstandard.Accordingto
6.6kV
IECthetestvoltageforthe
distribution
nominalinsulationtestwillbe
Ud=20kVforUr=7.2kV.
283 panels

Constructionwatershallbearrangedfromrawwater
sourcesbytheContractorathisowncost.

Thegeneralcharacteristicsof6.6kVdistributionpanels
shallbeatleast:
*Nominalinsulationtest,33kVat50Hzforoneminute
each,poletopoleandallpolestoearthshock.
*Dielectricinsulationtest,60kVpoletopoleandallpoles
toearth.

Clientwillberesponsibleforthe
watersourceinsufficientquantity
&qualityatthebatterylimit.The
existinglineis10"12".TKISis
responsipleforcostof
consumatedwaterwhichwillbe
measuredbygauges.Clientstated
thatthecurrentpriceis7EGP/m
andwillincreaseby0,20EGPper
m.Clientstatedthatthewater
qualityis5080ppm,pH6,57,5.

TobenegotiatedwiththeOWNER.If
OWNERrejectstoprovidewaterand
sewagesystem,tobeincludedinthe
TKISpriceandcommunicatedwith
subcontractor(s)

Consturctionwatershallbe
arrangedfromwatersourcesby
theOWNERatOWNER'Scost
Forthecontractorand
subcontractorsemployeesonly
druingconsturctionand
commissioningphase.

Consturction
280 water

ProjectMa

Constructio

tkiscontractmanagementto
AnswershouldbegivenbyOSH/CM review

OSH

newsubstation

pleaserefertoIEC62271Table1a,
forUr7.2kVSWGtheratedshort
durationpowerfrequencywithstand
voltageis20kV.60kVdielectric
insulationtestisacceptableacc.to
IEC.

Electrical
equipment
284 spares

Contractorwillnotguarantee
availabilityofsparesforten
yearsafterplantstartup

CapitalSpares,allmotorswhichdidnothaveastandby
shallhaveaspareoneirrespectiveofitsoperatingvoltage
orrating.
SeeCONTRACTORDeviation,
Theavailabilityofsparepartsforatleasttenyearsafter howeversaidsparemotorscanbe
plantstartupshallbeguaranteed.
includedintheoffer

285 OSHAstandard

Contractorexcludesapplication
ofOSHAstandards.

attached1.

OSHA/EPAstandardsareexcluded

nonoshastandardstobeused

seeItem272

Electrical

Ownerconfirmedthatinsulation
levelsshallbeacc.ToIEC
standards.

Electrical

Contractorconfirmedspare
motorsforallmotorswhichnot
havestandbymotors.Contractor
garantyavailabilityofspareparts
forten(10)yearsorsimilarparts
whicharesuitableoftheorigin
usewhenoriginalsparepartsare
nolongeravailable.

Electrical

HSE

Finalsoilreportwillbeconductedby
Contractoraftereffectivedateof
contract.Costsarealreadyincluded
inoffer.
Ifsoilanalysisthatisperformed
aftercontractawardreveals
Thesoilriskregardingto
significantlydifferentsoil
However,tobeacquaintedwiththesite,itisadvisable
undergroundobstructions,
conditionsthanintherelyupon
thatthebiddersshouldvisitthesiteandconductsoil
contaminationsandsoilconditions soilanalysis,ANRPCtobearany
investigation(ifrequired),beforequoting.Noextraclaim deviatingfromOwner'ssoilreport extracoststhatwillbeinvolvedas
aresult.SoilRisktherefore
willbekeptinOwner'ssole
shallbeentertainedincaseofvariationsinsubsoil
conditionencounteredduringactualconstructionwork. responsibility.
remainsbyANRPC

Ifsoilanalysisthatisperformed
aftercontractawardreveals
significantlydifferentsoil
conditionsthantherelyopensoil
analysisANRPCtobearanyextra
coststhatwillbeinvolvedasa
result.Soilriskthereforeremains
byANRPC

Civil

Contractorisgoingtoprepare
engineeringspecificationasper
masterdocumentlistPDEPMG
Civilengineering BD0007only,forOWNER's
approval.
287 specification

PleaserefertoContractor's
ThebiddershallprepareDesigncriteriaforfoundations, EngineeringSpecifications
structures(Steel/R.C.C),buildings,roads,watersupply,
PDECVCEC0001to0012
drains,undergroundtrenches,pits,culvertsetc.onthe
andPDEHVAEC0001
basisofdesignspecificationI,relevantcodes/standards
andsoundengineeringpracticeandgetapproved
Standarddrawingswillbeprepared
duringBasicEngineering
byOwnerpriortodesign.

agreedonRemarksofTKIS

Civil

Ownerisgoingtoreceive
architecturallayoutdrawingsfor
nonprocessbuilding(control
roombldg,substation,gate
houses,loadingoffice)only,for
approvalpriortofinaldesig.All
processstructurersrelated
drawingsarebeingsubmittedin
finalstatustoOWNERfor
information.referenceismade
General
arrangementfo tomasterdocumentlist
PDE.PMG.BD007
288 buliding

ThebiddershallsubmitGeneralArrangementofeach
individualbuilding/structurealongwithrequired
explanatorysketches/drawingsandgetthesame
approvedbyownerbeforestartingthefinaldesignand
constructiondrawings.

agreedonRemarksofTKIS

civil

agreedonRemarksofTKIS

Civil

TKISconfirmedtofollowECCand
internationalstandards.Parties
willusethehighercodeby
deviations.

Civil

Guidesoil
286 investigation

Findings/recommendationin
soilinvestigationdated17
February1999aretakeninto
considerationasrelyupon
information.Thesoilrisk
remainswithowner.Any
deviationinsubsoilconditions
aresubjecttochangeorder.

keinLayoutThema

Ownerisgoingtoreceive
architecturallayoutdrawingsfor
nonprocessbuilding(control
roombldg,substation,gate
houses,loadingoffice)only,for
approvalpriortofinaldesig.All
processstructurersrelated
drawingsarebeingsubmittedin
General
finalstatatustoOWNERfor
arrangementof information.referenceismade
tomasterdocumentlist
289 building
Allsturcures/buildingshouldbe
designedtosustainthedesign
loadsandthe
unfavourable/decisive
Structuredesign conbinationofloadsthroughout
theirlifespan.
290 loads

Contractorwillsubmitdocuments
forClient'sreviewduringdetail
engineeringwithengineeringstatus
IFR(issuedforreview).Reviewtime
Constructionofunits/structureswhosedesign/drawings willbe14calenderdays.Afterthis
aresubmittedforapprovalbyownershouldnotbetaken timedocumentsdeemedtobe
upforconstructionatsitetilltheyarefinallyapproved. accepted.
Ownerreservestherighttoreviewany/alldesignand
drawings.Reviewbyownershallnotrelievethebidderof DocumentsIFC(issuedfor
hisresponsibilityforcorrectdesignandexecutionofthe construction)willbesubmittedfor
informationonly.
work.

Surrounding
291 structures

Thiscriterionwillnotbetaken
intoconsiderationatall

Allstructures/buildings/foundationsshouldbedesignedin
considerationofsurroundings.
Acceptable

agreedonRemarksofTKIS

Civil

292 Structural

Thetypeofstructuralintegrityis
subjecttodetaildesign.Braced
structurearepredominantely
beentakenintoaccount

ItisContractor'ssoleresponsability
duringtheengineeringtodefinethe
structuralsystemacc.tolocalcodes
RCCframed/skeletonconstructionwithbrickwallcladding andstandards.

agreedonRemarksofTKIS

Civil

293 bulidingframe

Thiscriterionshouldnotbevalid
forcontrolroombuliding,as
blastresistanceisexplicitely
requestedforthisbuilding.

Brickwallcladdingisnotadequate
forblastresistance.Concretewalls
shouldbeusedinsteadotherwise
thebuildingwillnotblastresistance.

agreedonRemarksofTKIS

Civil

TheDesignofloadsshouldmeetthelocalregulation
requirmentsaccordingtotheECC

RCCframed/skeletonconstructionwithbrickwall
cladding.

PleaserefertoContractor's
EngineeringSpecifications
PDECVCEC0001to0012

Concrete
295 structures

Allloadsstipulatedhereunder
aresubjecttoverificationduring
basicengineeringphase.Slight
deviationfromthesameshall
notbeprohibited
Allmaterials/properties
stipulatedhereunderaresubject
toverificationduringbasic
engineeringpahse.Slight
deviationfromthesameshall
notbeprohibited

296 Steelsturctures

All
materials/properties/dimension
sstipulatedhereunderare
subjecttoverificationduring
basicengineeringpahse.Minor
deviationfromthesameshall
notbeprohibited

294 DesignLoads

Substainon
297 building

298 Plantbuilding

Forcontorlroombuliding,blast
resitanceisbeingtakeninto
account.Forbalance
buildings/structuresblast
resistanceinnottakeninto
consideration(noblastproof
doors,etc.)

299 Parkingshed

Plantbuildingisexcluded.
Noparkingshedispartof
Contractoroffer.Hence,
excludedfromContractorscope
ofwork

Miscellaneous
300 Shelters

Sheltersorthelikeare
explicitelyexcludedfrom
Contractorscopeofwork

Contractorisgoingtoprepare
Civilengineering engineeringspecificationasper
masterdocumentlistonly.
301 specification

Foranydeviation,thecalculationshallbesubmittedfor
Ownerapproval.

ItisContractor'ssoleresponsability
tosubmitalldocumentstoathird
partyforreview/approvalacc.to
localcodesandstandards(insurance
requirements).

TKISconfirmedtofollowECCand
internationalstandards.Parties
willusethehighercodeby
deviations.

Civil

Foranydeviation,thecalculationshallbesubmittedfor
Ownerapproval.

ItisContractor'ssoleresponsability
tosubmitalldocumentstoathird
partyforreview/approvalacc.to
localcodesandstandards(insurance
requirements).

TKISconfirmedtofollowECCand
internationalstandards.Parties
willusethehighercodeby
deviations.

Civil

Foranydeviation,thecalculationshallbesubmittedfor
Ownerapproval.

ItisContractor'ssoleresponsability
tosubmitalldocumentstoathird
partyforreview/approvalacc.to
localcodesandstandards(insurance
requirements).

TKISconfirmedtofollowECCand
internationalstandards.Parties
willusethehighercodeby
deviations.TKISwilluseEuropean
kindmaterials.

Civil

Controlbuildingwillbeblast
resistance.Thedecisionfor
substationwillbetakenbyTKIS.

Civil

ANRPCrequestacombined
buildingascontrol&plant
buildingwhichwillberelocated
accordingly.

Civil

agreedonRemarksofTKIS

Civil

Allmiscellaneouspumpsandcompressorswhichrequire ItcouldbeincludedinContractor's
frequentmonitoringbyoperatingandmaintenance
scope.Numberofsuchshelters
personsshouldbehousedundershelterandbuilding.The shouldbedecidedduringdetailed
locationandnumberofsuchsheltersshouldbedecided engineeringasperrequirementby
duringdetailedengineeringasperrequirementbyowner. owneroncostplusfeebasis.

Amarginof20%ofmiscellaneous
pumpsoutsidethecompressor
housewillbedesignedwith
shelters.

Civil

OnthebasisofGeotechnicalInvestigationreportand
relevantcodesbiddershallpreparefoundationdesign
criteriaindicatingminimumfoundationdepth,bearing
capacity,designdepthofwatertable,recommendedtype
foundationsfordifferenttypeofequipments,buildings,
tanks,towersetc.andcorrosionprotectiontreatmentfor
undergroundconcreteworksinviewofpresenceof
harmfulchemicalsinsoilandalayerofsaltatlevelfrom
2.5mto(3.24.5)morwaterifany.

agreedonRemarksofTKIS

Civil

Controlbuildingwillbeblast
resistance(concretewallsetc.)
becauseitisanoccupiedbuilding.
Substationbuildingwillnotblast
resistance(brickwallsetc.)because
itisanonoccupiedbuilding.
ItcouldbemodifiedinContractor's
AllRCCstructurebuildingsmustbedesignedasperasthe scopebutwithcostimpactfor
ITBspcs.Considerations.
Client.
Contractorwillconsideraplant
Thebuildingshouldhousetheofficesofplantpersonnel, buildingwithsamedimentionslike
boardroomandothersoffices.Thelayoutshouldalso
controlbuilding.
provideadequatelysizedroomsforsupervisingpersonnel, Forallbuildingsfurniture,lap
storageandmaintenancearea,pantrylounge,toilets,fire eupimentetc.isexcludedfrom
protectionequipmentsetc.
Contractor'sscope.

Parkingshaedisapartofcontractorscopeofwork.

Contractorwillconsider10parking
sheds

Acceptable
PleasereferalsotoContractor's
EngineeringSpecifications
PDECVCEC0001to0012
Standarddrawingswillbeprepared
duringBasicEngineering

302 Piledesign

Contractorisgoingtoprepare
engineeringspecificationasper
masterdocumentlist,only.
Furthermorepiledesignasper
section4,AppenidxF
recommendingCFApilesare
takenintoconsiderationby
Contractorarerelyupon
information.

Alldimensionsstipulated
hereunderaresubjectto
verificationduringbasic/detail
engineeringpahse.Minor
Min.thicknesses deviationfromthesameshall
303 forfoundation notbeprohibited
Itiscontractor'sresponsibility
forderivingfurthersoil
propertiesnotgiveninprimary
soilinvestigation,eitherbyin
situtestsorempirical
calcualtionsorthelike.
Generaly,R.C.C.dykewallsare
excludedfromcontractors's
304 R.C.C.dykewalls scopeofwork

Siteare
305 preparation

Anyremovalofobstruction,
vegetation,etcasdescribed
hereunderareexcludedfrom
contractor'sscopeofwork.
Sitegradingandclearanceupto
finaldatumisowner's
responsibility

Thisshallbevalidforchemicals
presentingroundand/orsub
soilwaterasexplicitely
Foundation/struc mentioned/definedwithinsoil
turematerialof investigationreportdated17.
Febrauery1999.
306 construction
Itiscontractor'sunderstding
thatsuchpermits,approval,or
Approvalof
thelikeissolelyowner's
307 loacalauthorities responsibility

ItisContractor'ssoleresponsability
SoilinvestigaionshallbeconductedbyContractorafter duringthesoilinvestigationto
awardingandbeforecontractsiginingwithoutanycost definethepiledesignacc.tolocal
impactonLumpSumcontractprice,alsoallcivil
codesandstandards.
engineeringdesignincludingpiledesignshallbe
submittedtoOwner'sConsultantforreviewandapproval. PleasereferalsotoContractor's
thecontractorshouldfollowtheITBrecommendationfor EngineeringSpecificationPDECVC
piletypes(lacore/Vibropile).
EC0011.

ItisContractor'ssoleresponsability
tosubmitalldocumentstoathird
partyforreview/approvalacc.to
localcodesandstandards(insurance
requirements).

Ifsoilanalysisthatisperformed
aftercontractawardreveals
significantlydifferentsoil
conditionsthantherelyopensoil
analysisANRPCtobearanyextra
coststhatwillbeinvolvedasa
result.Soilriskthereforeremains
byANRPC

Civil

Contractorwillsubmitdocuments
forClient'sreviewduringdetail
engineeringwithengineering
statusIFR(issuedforreview).
Reviewtimewillbe14calender
days.Afterthistimedocuments
deemedtobeaccepted.
DocumentsIFC(issuedfor
construction)willbesubmitted
forinformationonly.

Civil

Foundationsformoving/rotatingmachinesviz.Ballmill
etc.shallbedesignedanddetailedaspercode.Fordesign ItisContractor'ssoleresponsability
offoundationsrestingonsoil,dynamicsoilparametersto duringtheengineeringtodefinethe
beusedindesignshallbedeterminedbyBlockResonance soilparametersacc.tolocalcodes
Testandforfoundationsonpiles,soilpilespringstiffness andstandards.
shallbedeterminedfrominsituvibrationtestonpiles.
R.C.C.dykewallsarenotnecessary
Ballmills,Ammoniastoragearea,pumpareaetc.should duetoammoniadoublewalltank.
Pumpareasarecurbed.
haveRCCdykewallswithproperlining.

s.HSEcomments

Civil

Removalofminorobstructions,wildgrass,vegetation,
cuttingoftrees,bushes,shrubs,etc,pullingoutroots&
stumpstoeffectageneralcleaning,disposalofallthese
materialsfromthesiteareaandminorgrading(if
required)toadisposalareatobespecifiedbyOwnerare
includedinbidderscopewithoutanyadditionalcost.The
contractorsscopeofworkshallalsoinclude,butnot
limitedtothefollowing:
a.Sitestudieslikesoilinvestigation,topographicsurvey
etc.,ifrequired.
b.Siteclearance.
c.Sitegradingtofinalrequiredlevel.
d.Temporaryroads,watersupply&seweragesystemfor
constructionuse.
e.Effluentdrainuptoplantbatterylimitforfurther
connectiontoETP.
f.Plantdrainageworks
g.Projectundergroundsystems,drains,pitsetc.
h.Sanitary&portablewatersupplysystemtobuildings
andplants.

agreedonRemarksofTKIS

Civil

Materialofconstructionshouldbeselectedinsuchaway
astoprotectthestructureandfoundationsagainstany
harmfuleffectofchemicalsfumes,etc.tobegenerated
duringplantoperationandpresentingroundand/orsub
soilwater.
Acceptable

agreedonRemarksofTKIS

Civil

Contractorshallberesponsibleforanyauthoritypermits
andapprovaloutsideEgypt.
Acceptableonlyoutsideegypt

agreedonRemarksofTKIS

Civil

Foranydeviation,thecalculationshallbesubmittedfor
Ownerapproval.

AsperOwner'sContractor's
discussionssitewillbehandedover
cleanedandgraded.Exisitng
buildingstoberemovedbyOwner.
Existingpilingwillberemovedby
Contractorasrequiredfor
construction.
Thesoilriskregardingto
undergroundobstructions,
contaminationsandsoilconditions
deviatingfromOwner'ssoilreport
willbekeptinOwner'ssole
responsibility.

308 EarthWork

309 Filling

Itiscontractor'ssoley
responsibilityasintegralpartof
theEPCcontracttorealize,
superviceandexecuteall
relevantearthworks.
itiscontractor'ssoley
responsibilityasintegralpartof
theEPCcontracttorealize,
superviceandexecuteall
relevantfillingworks.

Thisissubjecttovendor
requirements/recommendations
Rotating
.Ifnotspecificallyrequestedby
equipmentcivil vendor,contractorwillinstall
nonshrinkcementitiousgrout
310 design

311 FireProofing

Anyfireproofingforstructural
steelisexcluded

ITB

PleaserefertoContractor's
EngineeringSpecificationPDECVC
EC0009whichstipulatessimilar
requirements.
ButContractorcannotacceptclause
4.7.11withoutlimitationindistance.

agreed
Thefinallevelofthenewplant
willbeaccordingbenchmarksof
ANRPC.

Civil

ITB

PleaserefertoContractor's
EngineeringSpecificationPDECVC
EC0009whichstipulatessimilar
requirements.

agreed
Thefinallevelofthenewplant
willbeaccordingbenchmarksof
ANRPC.

Civil

Thisissubjecttovendor
requirements/recommendations.
Ifnotspecificallyrequestedby
vendor,contractorwillinstallnon
shrinkcementitiousgrout

Civil

Forrotatingequipment(highvibration,exposedthermal ItcouldbemodifiedinContractor's
effecte.g.compressors,turbines,pumps,etc.)shouldbe scopebutwithcostimpactfor
providedwithepoxygrout.
Client.

Isrequiredforsteelmembersaccordingtohazardarea
planclassificationandaccordingtohazardareaplan
classificationandaccordingtoAPI2218.selectionof
materialaccordingtofirerateresistant(concreteor
specialmaterial)asapprovedbyOWNER.

nofireproofingnecessaryforthis
thisplant,becauseofnopoolfires
ItisContractor'ssoleresponsability
duringtheengineeringtodefinethe
materialsacc.tolocalcodesand
standards.

312 Brickwork

Brickworkwillfollowlocal
standardsandlocalavailability

Allsolidbricksshould...

313 Buildings

All
materials/properties/dimension
sstipulatedhereunderare
subjecttoverificationduring
basicengineeringpahse.Minor
deviationfromthesameshall
notbeprohibited

Plasteroninternalfaceshouldbe12mmthickincement
mortarcontains350kgcementper1m3sandandon
externalfaceshouldbe15mm/18mmthickincement
mortar(1:6)...
Acceptable

Areamentionedhereunerwill
bepavedbyprefabricated
flagstonessupportedbysand
gravellayerinordertocope
withthelongtermsettlements
Paving,Flooring inevitgablytooccurasstatedin
primasoilinvestigationreport
314 andDrains

315 Drains

316 Waterproofing

Contractor'sresponsibility
hereunderistonaturallyallow
foseepage/evaporationat
dedicated,locallyprovided
ponds.
Nodedicatedcoolectionofclean
stormwateranddrainageto
batterylimitisbeingenvisaged.
Referenceisalsomadeto
preliminarydrainageconcept
All
materials/properties/dimension
sstipulatedhereunderare
subjecttoverificationduring
basicengineeringpahse.
deviationfromthesameshall
notbeprohibited

tkistoverifyfireproofingfor
ammoniaservice

HES

agreedonRemarksofTKIS

Civil

agreedonRemarksofTKIS

Civil

Civil

Willbediscussedduringsitevisit.

Reccomendationshallcomefrom
Pleaseexplainwhatismeantbythis Soilreport.

ItisContractor'ssole
responsabilityduringthe
engineeringtodefinethe
materials/designacc.tolocal
codesandstandards.

Willbediscussedduringsitevisit.

Stormwaterandprocesswaste
waterwillbecollectedinside
Stormwaterandprocesswaste
waterwillbecollectedinsidebattery batterylimit,neutralizedand
limit,neutralizedandroutedtotiein routedtotieinpointforfurther
pointforfurtherdisposalbyClient. disposalbyClient.
Sanitarywastewaterwillbe
Sanitarywastewaterwillbe
collectedinsidebatterylimitand
collectedinsidebatterylimitand
routedtotieinpointforfurther
routedtotieinpointforfurther
disposalbyClient.
disposalbyClient.
Pipenetworkwillnotbesupported Pipenetworkwillnotbe
supportedonpiles!
tkistoclarifywaterstreams
onpiles!

Stormwaterandprocesswaste
wateragreed.
Santitarywastewatertobe
connectedtothenewwaste
waterplant.

Civil

agreedonRemarksofTKIS

Civil

waterproofingsystemwillbediscussed/approvedduring
detailedengineering
Acceptable

Accepted

waterproofingsystemwillbe
discussed/approvedduring
detailedengineering

Notrequired
White&color
washingand
Excludedfromcontractor's
317 cementpainting scopeofwork

White&colorwashingandcementpaintingarepartof
contractor'sscopeaftertheapprovalofowner.
Colorsandmaterialsofpaintingstobediscussed/
approvedindetailedengineeringphase.

Notallengineeringdocuments
willbesubmittedforapproval.
Atprojectstartthebasic
engineeringdocumentswillbe
submittedtotheownerfor
approval.Thesecontainour
inspectiondatasheetsfor
differenttypesgroupsof
equipment.Theownermayas
wellgettypicalsofwelding
procedureandITP.techincal
specifications,vendordrawings,
weldingproceduresandITP'sof
eachequipmentpieceduring
engineeringwillbesubmittedto
ownerforinfromationorfor
review.
Itisinanycaseensured,that
ThirdPartyinspectionincludes
reviewandapprovalofdrawing,
calcuationsandweldingand
testingdocumentationpriorto
commencementoffabrication
andallworkshopinspectionsare
Staticequipment infullaccordancewiththe
documents
applicabledesigncode
requirementsl.
318 approval

Thecompletedesign,materialofconstruction,fabrication
(shop/siteasapplicable),inspection,testing,andpainting,
insulation,supply,supervisionofequipmenterectionof
etc.atprojectsite,specifications,drawingsand
internationallyacceptedcodes/standardsdulyaccepted
bytheOWNER.Inaddition,alllocalrulesandregulations Handlingofdocumentsneeds
includingstatutoryapprovalswhatsoeverapplicableshall generalclarificationconsidering
alsobecompliedwith.
thouroughlythetimeimpact.

Inspectiontest
320 planapproval

321 Seamlesstube

ItcouldbemodifiedinContractor's
scopebutwithcostimpactfor
Client.

AproposedWeldingProcedureSpecification(WPS)shall
besubmittedtoOWNER/ThirdPartyforapproval.On
approval,aProcedureQualificationTest(PQT)shallbe
conductedwhichshallbewitnessedbyThirdParty.On
acceptanceofalltestsasperASMESectionIX,afinalWPS
alongwithProcedureQualificationRecord(PQR)shallbe
submitted.Productionweldingshallstartonlyafter
approvaloffinalWPS/PQRandqualificationofweldersas Handlingofdocumentsneeds
perASMESectionIX,ThirdPartymayacceptpreviously generalclarificationconsidering
thouroughlythetimeimpact
qualifiedWPS/PQRathissolediscretion.
Handlingofdocumentsneeds
Theinspectiontestplan(ITP)hastobecheckedbythe
generalclarificationconsidering
OWNERbeforemanufactureprocedure.
thouroughlythetimeimpact

Welding
procedures
319 approval

Tubeswillbeseamless,except
forsurfacecondensersincaseof
Titaniumtubes.Thinseamless
titantubesarenoteasily
availableandtheequipment
costswillincreasebyabout20%.

ItisContractor'ssole
responsabilityduringthe
engineeringtodefinethe
materials/designacc.tolocal
codesandstandards.

Civil

Automaticallyapproved
documentsafter10workingdays.

ENEQ

Automaticallyapproved
documentsafter10workingdays.

ENEQ

Automaticallyapproved
documentsafter10workingdays.

ENEQ

Onlyseamlesstubesshallbeused.Thefollowingtube
Seamlesstitantubesaremore
lengthsarepreferredunlesspecialprocessconsiderations expensiv(about150000,EURplus
requireotherwise;2,3.5,5and6meters.
forbothcondensers).Exchanger
withCStubescostsappr.thesame
Allheatexchangertubesshallbeseamless,colddrawn
asanexchangerwithweldedtitan
tubes.ButexchangerwithCStubes Seamlesstitaniumtubesshellbe
andformedfromsinglelength.CStubesshallbe
normalized.LAStubesshallbenormalizedandtempered isheavierandgreaterindiameter. used.

ENEQ

322 Hardnesstest

Accoridngtoourengineering
specificationwehavethe
followingrequirements:
Max.allowablehardnessfor
highpressureHydrogenservice
athightemperatures:
Meanvalue:250HV10or328
HB
Localvalue:260HV10or247HB
itmightbethatincaseofa11/4
Crmaterialtheheattreatment
temperaturemustbeincreased
forguaranteealowerhardness
value.thatinturncanhavea
negativeimpactofthematerial
properties.consequentlythe
valueof215HBwillnotbe
guaranteedgenerallyforall
cases.

Nozzlesaboe
323 24"NB

Allnozzlesabove24"NBshall
complywithASMEB16.47
SeriresA

HAZID/ENVID
324 study

HAZIDisnotincluded.ENVIDin
notincluded

StandPipeand
325 HoseSystem

Nostandpipesincludedfornew
buildings.Substationandcontrol
buildingwillhavesupperssion
systemsandfireextinguishers.

326 Safetyreview

ThirdpartyHAZOPleadisnot
included.HAZOPleadby
Contractorisincluded.
ContractorwillofferaNitrogen
generationunitwith1(one)
compressorrunningat100%
capacityandnostandby
compressor.

Aircompressor
327 operationlogic
Ammonia
loading/unloadin
Nounloadingpumpincluded.
328 g
Activatedcatbon Noactiavatedcarbonfilters
included
329 filter

Mixedresin
330 vessel

Nomixedresinstoragevessel
included

Asalreadymentionedinthe
comment,wecannotguaranteea
valueifthematerialpropertiesdo
notallowthecorrespondent
HardnesstestonweldsofCrMo,Materialsafterfinalheat treatment.But,asweare
experiencedinhydrogen
treatment.Thevalueshallnotexceedto:
applicationswearewellawareof
i.215HBforsteelhavingCrcontentlessthan2%.
thisissue.

Hardnessaccordingtocodes.

ForpipingthechangefromSeriesA
Allnozzlesabove24"NBshallcomplywithASMEB16.47 toSeriesBmeansasignificant
SeriesB.
change(mostlypiping).
Hold
tkiswillprovidestaffrequiredfor
CONTRACTORshallpreparea(HAZID/ENVID)Procedure theOwnersthirdPartyLeaderto
conductstudy.
forapprovalbyOWNER.
StandpipeswithhosestationsforClassIII(NFPA14)
servicearepreferred,havingone2inchvalvehose
connectionand1inchvalvehoseconnectionwith30m
lengthsof1inchfirehoseand1inchwaterbranch
Ascurrentlydesignednobuilding
pipe,fortheprotectionofselectedbuildings.
requireStandpipes.
HAZOPwillbedoneasprocesshazardanalysisas
describedintheHAZOPreviewstandardprocedure.This
studymustbereviewedbyThirdPartyandapprovedby
OWNER.
tkiswillprovidestaffrequiredfor
theOwnersthirdPartyLeaderto
conductstudy.
HAZOPleadertobethirdpartywithclientapproval.

Thereshallbe2numbers(1Operation+1Standby)of
compressorrunningat100%capacity.
Loading/unloadingstation(2ammonialoadingpumpsand
1smallpumpforunloadingtankduringstartup).
Activatedcarbonfilter75%
Twonos.resinseparation/regenerationvessels,oneno.
mixedresinvesselandoneno.mixedresinstoragevessel
(toholdchargeofoneservicevessel)shallbeprovided
alongwithallinternals,fittingsandappurtenancesfor
thesevessels.

Nitrogencompressortobe
turbinedriven.Anoptional
secondmotordrivencompressor
willalsobeoffered.

ENEQ

ENEQ
tkistoreviewHazardAnalysis
process

HSE

tkistoverifynewcontrolroom
design

HSE

tkistoreviewHazardAnalysis
process

HSE

Process,O&

Loadingstationforstartupwillbe
supplied.
Activatedcarbonfilterstobe
provided.

Process,O&

Nomixedresinstoragevessel
included

Process,O&

Process,O&

Condensatepolishingunitis
designedforTDSof2000ppb.
Turbinecondensatereturnline
isequippedwithaconductivity
meterinordertodetecttube
leakageimmediately.Inthe
eventofatubeleakage,the
pollutedturbinecondensatehas
toberejectedandcannotbe
usedasfeedforthepolishing
unit.coolingwatercomponents
andchemicalssuchasactive
chlorine,complexingagents,
CondenserTube highmetalloadscould
irreparableharmionexchange
Leakage
resins.
331 Condition
Packaged
equipment
Contractorexcludescross
standardization
332 standards

Starting
arrangementsof
verylarge
333 motors

Contractorwillintroducea
commonsystemforreduced
voltagedropstarting(e.g.auto
transformer)forsuchmotors.
Seealsosinglelinediagram.

Suchsystemhavetheirown
describingstandards.ASIL
classificationandverification
cannotbemadeforsuch
systems.Contractorwill
thereforesupplyafirefighting
Firefightingand andfirealarmsystemaccoridng
tothedescribingstandardsin
alarmsystem
theEIC.
334 scope

Construction
detailed
335 schedule

Includedindetailedtime
schedule,detailedtimeschedule
willbeissued2monthsafter
effectivedateofcontract.

PlantWide
336 Standardization

Plantwidestandardizationis
excludedfromscopeofsupply.

Specificationfor Contractorexcludescross
standardization
337 instruments
Flangeprotectorsarenot
included,usedanyforliquidacid
servicewhichisnotapplicable
338 Flangeprotectors forthisproject.
contractorwillnotbe
responsibleforanykindof
authorityengineering,
approvalof
govermentalclearances,permits
339 loacalauthorities and/orapprovals.
contractorwillnotbe
responsibleforanykindof
authorityengineering,
govermentalclearances,permits
approvalof
340 loacalauthorities and/orapprovals.

Forcondensertubeleakagecondition,theCPUshallbe
designedforTDSof2000ppbinadditiontothenormal
influentcontaminants

Dumpvalvewillbeusedif
condensateconditionisoverspec.

Process,O&

Forpackagedorcompositeequipment,theindividual
requirementsforeachrelevantclassshallapply.

Aslongasvendorlistisfollowed

Process,O&

Ifallbigmotorsshallbeexchanged
againstturbinesasperANRPC
ApprovalofsupplyauthorityandOWNERmustbe
requestthenecessityofreduced
obtainedfortheproposedstartingarrangementsofvery voltagestartingwouldnotbegiven
large(aboveabout1500kW)motors.
anymore

Allmotorsabove1000kWshall
havesoftstartingsystem.

CertifiedSafetyIntegrity(SIL3)(TUV,UL,FMRC).Attached
1
Instrumentation

Thebiddershallsubmitadetailedscheduleforreleaseof
drawings/documentsforreviewbyOwnerwithinfour
weeksfromdateofawardofcontract(L.O.I).
Inordertolimittherangeofcommonsmallcomponent
typeitemsthatwillbeusedacrosssiteandminimize
sparepartsholding,suchitemsshallbeinitiallynominated
bytheVendor...

SIL3softwareonly

Thebiddershallberesponsibleforobtainingthestatutory CONTRACTORwillsupportobtaining
approvalfromlocalauthoritiessuchasDevelopment
theapprovaloflocalauthorities
Authorities,InspectorofFactoriesandanyother
insideEgypt,buttheOWNERshall
concernedauthoritiesbeforestartingthejob.
interactwiththeauthorities.
Thescopeshallalsoincludeobtainingallrequired
statutoryapprovalfromLocalStatutoryBodies.
CONTRACTORshallcarryoutallmodifications/alterations
requiredbyLocalStatutoryBodies.
Seeitem339

HSE

Thebiddershallsubmitadetailed
scheduleforreleaseof
drawings/documentsforreview
byOwnerwithinfourweeksfrom
dateofawardofcontract(L.O.I).

Scheduler

Vendorlisttobefollowed

Engineerin

Somevendorshavetheirown
standards,anditisnotalways
possibletocrossstandardize.

theholepart
Flangeprotectorsshallbeprovidedforallflangesinpiping
thatcontainschemicalssuchasammoniaorhazardous
chemicalsolutionswhereleakageisdangeroustoexposed unusualforliquidNH3;butcanbe
doneifrequired(nocostimpact)
skin.

Electrical

Instrument

Accepted
CONTRACTORwillsupport
obtainingtheapprovaloflocal
authoritiesinsideEgypt,butthe
OWNERshallinteractwiththe
authorities.
CONTRACTORwillsupport
obtainingtheapprovaloflocal
authoritiesinsideEgypt,butthe
OWNERshallinteractwiththe
authorities.

acidandbaseservicesonly

Piping

Engineerin

Engineerin

contractorwillnotbe
responsibleforanykindof
authorityengineering,
govermentalclearances,permits
approvalof
341 loacalauthorities and/orapprovals.
contractorwillnotbe
responsibleforanykindof
authorityengineering,
govermentalclearances,permits
approvalof
342 loacalauthorities and/orapprovals.
contractorwillnotbe
responsibleforthewatersupply
&seweragesystemoutsideof
ISBL.
utilitiesandtools Contractorwillconnectwater
andseweragesystemsfor
requiredfor
constructionusetotheowner's
contstruction
waterandseweragesystems.
343 phase

TheCONTRACTORshallobtainthenecessaryCertificateof
compliance/completioncertificatewithtestresultsfrom
statutoryauthoritiesasrequired.Allnecessarydrawings
andtestcertificatesasrequiredbythemshallbe
furnishedbythevendor.
Seeitem339

Takingapprovalfromstatutoryauthorities.

Seeitem339

Temporaryroads,watersupply&seweragesystemfor
constructionuse.

TobenegotiatedwiththeOWNER.If
OWNERrejectstoprovidewaterand
sewagesystem,tobeincludedinthe
TKISpriceandcommunicatedwith
subcontractor(s)

CONTRACTORwillsupport
obtainingtheapprovaloflocal
authoritiesinsideEgypt,butthe
OWNERshallinteractwiththe
authorities.
CONTRACTORwillsupport
obtainingtheapprovaloflocal
authoritiesinsideEgypt,butthe
OWNERshallinteractwiththe
authorities.

Engineerin

Engineerin

Forwatersupplyseeitem280.
Forsewagesystemduring
constructionTKISwillconnectthe
sewagesystemtotheexisting
sewagesystemoftheclientatthe
batterylimitanddischargefreeof
charge.

Constructio

accepted.Claddingthicknessto
be0.6mm.Basicparatmeters
accepted;aninsulationthickness shallbe2.5Cambient
temperature,and7m/swind
calculationbasedoneconomical
considerationsiscommonpractice. speed

3Dmodle
345 objective

contractorwillselectinsulation
thicknessesonthebasisofhis
ownengineeringspecifications.
Contractorwillprovidea
NavisWorksmodel(readonly
exportfromPDMS)attheendof
theproject.

TheCONTRACTORshallselectinsulationthicknesseson
thebasisofeconomicevaluationonapaybackperiodof
five(5)years.
CONTRACTORshalldelivertoOWNERacomplete3D
modelwhichshallbeutilizedforallfuturemaintenance,
operation,revampingandanydebottleneckingofthe
A3Dmodelwillbesupplied,but
plant.
withnointelligentattributes.

A3Dmodelwillbesupplied,but
withnointelligentattributes.

Engineerin

firefighting
346 system

contractorincludescomplete
firefightingsystemfornew
ammoniaplantinhisLSTK
proposal.Contractordoesnot
includeanexpansionofexisting
systeminhisLSTkpropsal

completeseparatesystemwillbesupplied,including
storagetank.Asoption,Contractortoconsiderexpanion
ofexistingsystemtobeabletoprovide1000m3/hr+.
Process/Utilities

ownersuppiledfiretruckspec
restasperIBC

HSE

refrigeration
347 compressor

contractorwilloffermotor
drivenrefrigeration
compressors,optionalsteam
turbinedrivewillnotbeofferd.

Contractortooffertwooptions,onewithsteamturbine,
onewithelectricalmotor

Turbinedriveforrefrigeration
compressor

Process

mainaircompressor:requirementisoneinoperation,one
instandby

Offerwillincludeanair
compressorwithturbinedrive,
plussecondcompressorasan
option,withmotordrive.Same
forNitrogencomressorinASU

ProcessO&

insulationlife
344 time

349 truckloading

contractorwilloffernitrogne
generationunitwithone
compressorrunningat100%
capacityandnostandby
compressor
daysperweek:7days
hoursperday:10hours
truckcapacity:25t

350 TEMAstandard

theoilcoolerforthemachines
areaccoridngTEMA'C'

348 ASU

351 pint6.

thisappliesonlyfortheBFW
pumps.

352 poin3.

alldatasheetsforthemachines
(t.g.pumps,compressors,
turbines...)willbeinaccordance
toContractor

Piping

approve

Pointclosed

Truckloadingconcepttobe
submittedtoANRPC

Pointclose

approve

Pointclosed

TEMACaccepted

Pointclose

Wedon'thaveanyflexiblecoupling
exceptfortheBFWpump.
TheseHighspeedcouplingareonly
flexiblecouplingwithspacer(nonsparkingmembraneand applicableforspedd>3000rpm,but
itisnotapplicableforlowspeed
couplingguard)isrequird.Couplingdesignand
pumps
constructionmustbeaccoridngtoAPI671.
Wealreadysendyouthetechnical
specifikationsthatareusedattkis
anditwasaccepted.The
Pumpandturbinedatasheetformsshallbeinaccordance specifikationsdepenceonlytothe
APIstandards
withtherelevantAPIstandards.

Thecopulingarealsoforturbine
andcompressoracc.API671.
Option:Allpumpstobeprovide
withflexiblecoupling.Tobe
checkedbytkis

RotatingEq

Sampledatasheetforpumpswill
besendtobecheckedbyANRPC RotatingEq

Pleaseexplainethispoint.

353 point14.

allimpellerwillbedesignedfor
thegivenoperationpoint.
Additionalthisapplicationisnot
advisable,becausetohavethe
possibalitytoenhancetherating
forthepumps.

Ourunderstandingis,thattheMotor
willbedesignedforthemax.
impellerdiameter.Installedimpeller
willbesmallersizethanmax.
diameterinordertohavethe
impellershallbecastatMax.diameterandmachinedfor possibilityofsomeadjustment/
reserve
certificedelectricmotorspeed.

confirmedbyANRPC

RotatingEq

354 pint19.

atsomeapplicationstheSSS
maybelargerthan11,000
USGM.FTwithoutany
operationalproblems.Maybe
requiredforcoolingwater
service(subjecttodetaildesign)

pumpswithsuctionspecificspeedsgreaterthan11,000
USGM.FTshallnotbeused

confirmed

RotatingEq

1Forcentrifugalpumps:Thepressurecasingdesignshall
beaccordingtoAPI610latesteditionclause6.3.4.
2Forpositivedisplacmentpump:API675latestedition
clause6.2.1shallbeapplied:(thestressvaluesusedin
designofpressurecontainingpartsshallnotexceedthe
maximumallowablestressvaluespecifiedinsectionVIII
oftheASMEcodeatthemaximumoperatingtemperture
ofthematerialused).3API
standardcodesshallbeappliedindesignforallpumpand
turbines:i.e:API685forcannedmotorpump,API610
forcent.pump,API611&API612forsteamturbine,
........etc).4FIREFIGHTINGPUMP:shallbe
designedaccordingtoNFBA20latestedition. AccordingAPI610chapter6.3.4.the
Allthreadsshallbemetricscrewsexcept:
pressuretestforthecasngisnotacc.
a.unifiedinchscrewthreadsforanchorbolts/nutsand
ASMESectionVIIIDisivionI.Please
ANSIstandardflanges.
refertotheattachedpdffilewith
b.NPTthreadsforpipes
thetitle"API610_chapter6.6.4.pdf"

closed

RotatingEq

impellersshallbesinglepiececasting.Fabricated
impellersshallbenotused

ok

confirmed

RotatingEq

Sulfulaneplantisnotscopeofthis
project.

ok

356

SectionVIIIDivisionIASMEis
notapplicableforthecasings.
singlepiececasitnforimpellerin
notpossibleforalltypesof
pumps.

357

anycivilworks,deliveries,
designworkswithin/for/atthis
futurespaceareaareexcluded

futrueareaforsulfolaneplant

358

anycivilworks,deliveries,
designworksincl.HVAC
within/for/atexistingsubstation
areexcluded

Contractorwillnotmodify,upgrade
Generallyandafterdiscussion,iftheownercontractor
orchangeinanyotherwaythe
existingsubstation.
agreeontheextensionofexistingsubstation,the
contractorwillberesponsibletoexcuteanyfurtherworks. Anewsubstationwillbeinstalled.

355

359

360 monthlyreport

contractorwillnosupply3
instrumentaircompressor.
Coolingtowerblowdownwill
notbetreated

forinformation

thecontractorshallclaifythedatasheetforthe
instrumentairpackagewhichincludetwocompressor
fro
review
and
approv
al

tobediscussedduringsitevisit.

Sulfulaneplantisnotscopeofthis
project.

General

s.electricalprotocoll

Civil

2x100instrumentairgeneration
unitstobesupplied.Onlyone
dryingunit(A/B).
Ifblowdownrateismorethan15
m3/h,itmustbetreated

ProcessO&

Forinformationonly

General

361 timescheadule

forinformation

362 sparepartslist

forreview

363 Vendorlist

forinformation

fro
review
,
approv
aland
final
approv
edas
built
with
bid
and
for
review
and
approv
al
for
review
and
approv
al

for
review
and
approv
aland
final
approv
edas
built
fro
review
and
approv
al

tobediscussedduringsitevisit.

ASpermasterdocumentlist.

General

tobediscussedduringsitevisit.

Twoyearsparepartlisttobe
suppliedduringdetailengineering
phase.

General

tobediscussedduringsitevisit.

Refertomasterdocumentlist

General

tobediscussedduringsitevisit.

Refertomasterdocumentlist

General

tobediscussedduringsitevisit.

Refertomasterdocumentlist

General

inspection
364 procdure

forinformation

engieering
365 specifications

forinformation/final
documentation

process
366 description

for
review
and
apporv
aland
fianal
approv
edas
forreview/finaldocumentation built

tobediscussedduringsitevisit.

Refertomasterdocumentlist

General

massandheat
367 balance

for
review
and
apporv
aland
fianal
approv
edas
forreview/finaldocumentation built

tobediscussedduringsitevisit.

Refertomasterdocumentlist

General

processflow
368 diagram

for
review
and
apporv
aland
fianal
approv
edas
forreview/finaldocumentation built

tobediscussedduringsitevisit.

Refertomasterdocumentlist

General

Utility
369 Requirements

for
review
and
apporv
aland
fianal
approv
edas
forreview/finaldocumentation built

tobediscussedduringsitevisit.

Refertomasterdocumentlist

General

P&IDiagrams
including
legends,utility
P&ID,interlock
370 system

Legend:forapproval/final
documentation
ProcessPID:forreview/final
documetnation
DistributionPID/inteconnecting
PID/PackingunitPID/mchinery
PID:froinformation,final
doucmentandasbuilt
documentationredmarked

for
review
and
apporv
aland
fianal
approv
edas
built

tobediscussedduringsitevisit.

Refertomasterdocumentlist

General

forinformation/final
371 EquipmentLists documentation

for
review
and
apporv
aland
fianal
approv
edas
built

tobediscussedduringsitevisit.

Refertomasterdocumentlist

General

hazardousfluids forinformation/final
documentation
372 andsoilds

for
review
and
apporv
aland
fianal
approv
edas
built

tobediscussedduringsitevisit.

Refertomasterdocumentlist

General

FlareLoad
373 Summary

for
review
and
apporv
aland
fianal
approv
edas
built

tobediscussedduringsitevisit.

Refertomasterdocumentlist

General

forinformation/final
documentation

374 Logicdiagrams

for
review
and
apporv
aland
fianal
approv
edas
forreview/finaldocumentation built

tobediscussedduringsitevisit.

Refertomasterdocumentlist

General

for
review
and
apporv
aland
fianal
approv
edas
built

tobediscussedduringsitevisit.

Refertomasterdocumentlist

General

Refertomasterdocumentlist

Engineerin

Process
Specificationsof
catalysts,
forinformation
375 chemicals
Vendor
forinformation/final
376 documentation documentation

Oertating
377 manual

Analytical
378 Manual
training
379 doucments

ComplywithITB

for
review
and
apporv
aland
fianal
approv
edas
forreview/finaldocumentation built

tobediscussedduringsitevisit.

Refertomasterdocumentlist

General

for
review
and
apporv
aland
fianal
approv
edas
forreview/finaldocumentation built

tobediscussedduringsitevisit.

Refertomasterdocumentlist

General

tobediscussedduringsitevisit.

Refertomasterdocumentlist

Engineerin

tobediscussedduringsitevisit.

Refertomasterdocumentlist

General

forreview/finaldocumentation

for
review
and
apporv
aland
fianal
approv
edas
built
and
marke
din
plot
hazardousarea
forreview/finaldocumentation plan
380 classification

Willbediscussedduringsitevisit.

HAZOPStudyand
Compliance
forinformation
381 report
erection
forinformation
382 procedure

Lubrication
383 Schedule

Complete
specification
384 sheets

genral
engineering
385 specifications

for
review
and
apporv
aland
fianal
approv
edas
built
and
marke
din
plot
plan

tobediscussedduringsitevisit.

Refertomasterdocumentlist

General

Nocomment

Refertomasterdocumentlist

Constructio

forinformation/final
documentation

for
review
and
apporv
aland
fianal
approv
edas
built
and
marke
din
plot
plan

tobediscussedduringsitevisit.

Refertomasterdocumentlist

General

forinformation

for
review
and
apporv
aland
fianal
approv
edas
built
and
marke
din
plot
plan

tobediscussedduringsitevisit.

Refertomasterdocumentlist

General

forapproval

for
review
and
apporv
aland
fianal
approv
edas
built
and
marke
din
plot
plan

tobediscussedduringsitevisit.

Refertomasterdocumentlist

General

ComplywithITB

pipingclass
386 specification

forinformation

forinformation
387 pipesupport
pipinglistandtie
inpoint
forinformation
388 specification

isometricand
underground
forinformation
389 piping
areaplotplan,
equipment
arrangment
drawingand3D
forinformation
390 mdoel

Willbediscussedduringsitevisit.

for
review
and
apporv
aland
fianal
approv
edas
built
and
marke
din
plot
plan

ComplywithITB

for
review
and
apporv
aland
fianal
approv
edas
built
and
marke
din
plot
plan

ComplywithITB

Refertomasterdocumentlist

Piping

tobediscussedduringsitevisit.

Refertomasterdocumentlist

General

tieInpointspecificationshallbe
approvedbyclient

Refertomasterdocumentlist

Piping

Refertomasterdocumentlist

Layout

Refertomasterdocumentlist

Layout

391 3Dmdoel

forinformation

escapeand
392 rescuerouteplan forrview
ESDesign
Criteriaforcable
forinformation
393 sizing

3D
model
shall
be
develo
ped
and
demon
strated
with
dynam
icwalk
throug
h
facility
to
check
any
interfe
rence
requir
ement
sof
operat
ion
and
mainte
nance
Safe

accepted;commonpracticeto
performan30;60;and90percent
modelreviewunderclient
participation

Refertomasterdocumentlist

access
and
emerg
ency
escape
stairw
ays
shall
be
taken
into
accoun
tforall
workin
g
platfor
ms
and
walkw
aysfor
proces
sunits
and
packag
esand
should
be

nocomment

Refertomasterdocumentlist

seeitem395

Refertomasterdocumentlist

Layout

HSE
HOLD:Documentsforapprovalto
bediscussed.

Electrical

*ESRoutingand
layingofcables
*ESforSymbol
andsigns
*MCprocedure
Electrical
*Identification
SystemElectrical
equipmentand
forinformation
394 functions

Singleline
distribution
395 diagram
Electrical
396 consumerlist

forreview

seeitem395

for
review
and
apporv
aland
fianal
approv
edas
built
and
marke
din
plot
plan

forinformation

forinformation
397 LoadList
Sequence
schedulefor
Diesel
*Emergency
Generator(DEG
System
architecture
diagramforel.
powercontrol
system
*Typicalcircuit
diagramsforel.
Consumers
*StandardHook
ups
*Earthingand
lightning
protection
concept
*Cathodic
corrosion
protection
concept
*Blockdiagrams
for
Communication
andFireAlarm
forinformation
398 system

for
review
and
apporv
al

Refertomasterdocumentlist

Generalclarificationwithclient
necessary,thisrequirement
(approval)mayjeopardizethedense
timeschedule.
Refertomasterdocumentlist

HOLD:Documentsforapprovalto
bediscussed.

Electrical

seeitem395

Refertomasterdocumentlist

HOLD:Documentsforapprovalto
bediscussed.
HOLD:Documentsforapprovalto
bediscussed.

seeitem395

Refertomasterdocumentlist

HOLD:Documentsforapprovalto
bediscussed.

Electrical

seeitem395

Refertomasterdocumentlist

HOLD:Documentsforapprovalto
bediscussed.

Electrical

Electrical
Electrical

*Electricalshort
circuitstudy
Electricalload
flowstudy
*Motorstart
study
*Protectionand
selectivitystudy
*Harmonicstudy
*Compilationof
settingvaluesfor
prot.relayand
forinformation
399 ATS
*MainCable
Routinglayouts
*Substation
Arrangement
forinformation
400 Layout
Technical

seeitem395

Refertomasterdocumentlist

HOLD:Documentsforapprovalto
bediscussed.

Electrical

for
review
and
apporv
al

seeitem395

Refertomasterdocumentlist

HOLD:Documentsforapprovalto
bediscussed.

Electrical

Specificationfor
Synchronous
Generator
*Technical
Specificationfor
Emergency
DieselGenerator
*Technical
Specificationfor
MV/LV
Distribution
transformers
*Technical
Specificationfor
MV/LVVariable
frequencydrives
*Technical
Specificationfor
UPSSystems(AC
&DCUPS)
*Technical
Specificationfor
MVSwitchgears
(>1to35kV)
incl.Power
factorcorrection
forinformation
401 *Technical

for
review
and
apporv
al

seeitem395

Refertomasterdocumentlist

HOLD:Documentsforapprovalto
bediscussed.

Electrical

Technical
Specificationfor
LVMotors
*Technical
Specificationfor
Automation
sytems
*Technical
Specificationfor
Motorcontrol
stations
*Technical
Specificationfor
Cathodic
protection
system
*Technical
Specificationfor
FireAlarm
system
*Technical
Specificationfor
Communication
Systems
*Technical
Specificationfor
MVCables
forinformation
402 *Technical

documents
403 format

for
review
and
apporv
al
The

scope
of
work
ofthe
CONTR
ACTOR
forthe
plant
shall
includ
e,but
not
limited
to,the
followi
ng:(6
Drawi
ngs
and
Docum
ents
with
editabl
esoft
copyin
alldocumetwillsubmitedinPDF Auto
cad,
fromate

seeitem395

Refertomasterdocumentlist

Documentswillbeprovidedin
nativeformatswherepossible.

Refertomasterdocumentlist

HOLD:Documentsforapprovalto
bediscussed.

Electrical

Engineerin

vendorsshallbeEuropeanCountry,UnitedStates,and
Canada.
Thevendorsmentionedintheabovedeviationshould
beremovedfromthevendorslist.
Forlowvoltagemotors,VEMCompanyshouldbeadded.
1Countryoforiginforpumps,steamturbines,coupling,
mechanicalsealsandtheirinternalpartsshallbeUSA,
EuropeanUnion,CanadaandJapan.(Othercountriesare
rejected).
2Castingandmachiningforpumps,steamturbines,
coupling,mechanicalsealsandtheirinternalpartsshallbe
inUSA,EuropeanUnion,CanadaandJapan.(Other
countriesarerejected).34PleasesticktoITB
pumps&SteamTurbinesVendorlistwiththefollowing
modifications:
1.3Turbine:
PleaseremoveALTHOMPOWERfromthelist.

Therearesomevendorsfrom
India,southofKorea,Mexico,
China,Turky
Theoriginofcountryforsome
ListofApproved vendorsarenotmentioned
(blank).
404 Vendors

405 BulkMatreial

The
CONTR
ACTOR
shall
be
requir
edto
furnish
allthe
licensi
ng,
design,
engine
ering,
procur
ement,
supply
of
equip
ment
and
Thepurchasingofbulkmaterial materi
als
shallbeperformedbyothers.

1.6.CentrifugalPumps:
Pleaseaddthefollowingvendorstothelist:
iSundyneInternationalFrance(forHighSpeedPumps
only).
iiWEIRGABBIONETAItaly
iiiEbaraCorporationJapan
Pleaseremovethefollowingcompaniesfromvendorlist:
iALLWEILERAG.
iiITTGouldsVogelOchsner.
iiiM.Aranzaballtur.

Refertomasterdocumentlist

TKIStopurchasebulkmaterialas

Procureme

Procureme

preinspection
406 meetingnotice

Vendo
rto
provid
eat
least
fifteen
(15)
calend
ardays
notice
tothe
OWNE
Rprior
to
shop
inspec
Nopreinspectionmeeting(PIM) tionby
willbecarriedoutwithVendors, the
withoutgivingClientatleast10 OWNE
15Workingdays
WorkingDaysadvancenotice. R.

Vendo
rto
provid
eat
least
fifteen
(15)
calend
ardays
notice
tothe
OWNE
Rprior
to
shop
inspec
tionby
TheAdviceofReadinessfor
Inspectionissubmittedatleast the
10dayspriortosuchnspection OWNE
R.
15Workingdays
407 inspectionnotice bytheVendor

408

Issueanotification/invitationfor
inspectiontoClientand/or
Stamicarbonaccordingtothe
requirementsforwitnessand
holdpointsasindicatedinthe
ITP.

Clarify"Stamicarbon"

Nopreinspectionmeeting(PIM)will
becarriedoutwithVendors,without
givingClientatleast10Working
Daysadvancenotice.

Expediting/

TheAdviceofReadinessfor
Inspectionissubmittedatleast10
workingdayspriortosuch
nspectionbytheVendor

Expediting/

Stamicarbonnotinvolvedinthis
projectatall.

PointDisregarded

Expediting/

arrival
409 arragement

the
contra
ctor
shall
includ
ethe
custo
ms
clearn
ace
and
relate
TheClienttogetherwithhislocal d
partnerforcustomsclearance taxes/f
ees
shallcollectallocuments
necessaryforcustomsclearance inside
andexpeditetheprocessof
Egypt
customsclearing.Contractor
inthe
shallprovideassistanceto
scope
accomplishthisassetoutinthe of
Contract.
work.
The

documentatinto FinalDocumentation/2x
ANRPC
410 besupplied

CONTR
ACTOR
shall
furnish
Nine
(09)
hard
copies
and
one
soft
copyin
English
langua
geof
techni
cal
docum
ents,
final
drawin
gs,
preser
vation
instruc
tions,
operat

CustomsclearancewithANRPC

Hold

Shipping

Accepted.

Accepted

ProjectMa

411 poitstest

Remov
alof
minor
obstru
ctions,
wild
grass,
vegeta
tion,
cutting
of
trees,
bushes
,
shrubs
,etc,
pulling
out
roots
&
stump
sto
effect
a
OWNERwillpreparepriortothe genera
commencementdatetestpitsin l
cleani
ordertoanalysethe
ng,
underground.
Propos

AsperOwner'sContractor's
discussionssitewillbehandedover
cleanedandgraded.Exisitng
buildingstoberemovedbyOwner.
Existingpilingwillberemovedby
Contractorasrequiredfor
construction.
Thesoilriskregardingto
undergroundobstructions,
contaminationsandsoilconditions
deviatingfromOwner'ssoilreport
willbekeptinOwner'ssole
responsibility.

agreedonRemarksofTKIS

Civil

ed
safety
and
securit
y
organi
sation
on
site.

412 accesstosite

CONTR
ACTOR
shall
be
fully
respon
sible
forthe
HSE
and
securit
yofall
CONTR
MainAccessgates(formaterial ACTOR
transportandforpersonnel)will and/or
securityissueswillbearrangedbyownercontractorprior
beestablishedandoperatedby his
SUBCO tocommencementofworkatsite.
ConstructionManagement
OWNER.

permitsand
413 apprval

..obtai
CONTRACTORconsidersthat
ning
OWNERwillprovideall
all
necessaryapprovalsandpermits necess
fortheconstruction,
ary
commissioning,startupand
statuto
operationoftheplantissuedin ry
thenameofOWNERfromthe approv
variousapplicablestatutoryand als,
publicauthorities.

Seeitem339

HSE

ANRPCwillarrangeforpermits,
withassistenceofTKISwhere
needed.

General

soil
414 improvement

The
compl
ete
soil
investi
gation
sto
cover
in
detail
the
specifi
careas
involv
edin
his
project
shall
beat
the
Itisassumedthatsoil
respon
improvement(piling)by
sibility
CONTRACTORisnecessary.
CONTRACTORconsidersthesoil and
reportsubmittedbytheOWNER costof
togetherwiththeITBasarelied the
upondocumentandwilldesign Contra
ctor. contractorshouldfollowtheITBrecommondations.
thepilesaccordingly.

CONTR
ACTOR
should
be
transfe
rall
surplu
s
materi
alsout
ofthe
siteto
safe
place
outof
site
withou
t
suchsurplusmaterialwillbe
limitati
transportedandstoredata
on
designatedareadefinedby
OWNERwithinarangeofmax.5 distanc
415 surplusmaterial kmfromtheconstructionsite. e.

Finalsoilreportwillbeconductedby Finalsoilreportwillbeconducted
Contractoraftereffectivedateof
byContractoraftereffectivedate
contract.Costsarealreadyincluded ofcontract.Costsarealready
inoffer.
includedinoffer.
Thesoilriskregardingto
undergroundobstructions,
contaminationsandsoilconditions
deviatingfromOwner'ssoilreport
willbekeptinOwner'ssole
responsibility.

TobenegotiatedwiththeOWNER.If
OWNERrejectstoprovideasuitable
placae,tobeincludedintheTKIS
priceandcommunicatedwith
subcontractor(s)s.item416

Thesoilriskregardingto
undergroundobstructions,
contaminationsandsoil
conditionsdeviatingfromOwner's
soilreportwillbekeptinOwner's
soleresponsibility.

agreedonRemarksofTKIS

Civil

TKISwilltransportnormalsurplus
materialoutsidetheconstruction
site.Nodistancelimitation.

Constructio

theOWNERwouldbe
responsibleforthedisposalof
anycontaminatedsoilfound
416 surplusmaterial withinthebatterylimits.

Solid
Waste
Dispos
al
Inciner
able
wastes
:
CONTR
ACTOR
Non
inciner
able
wastes
:
CONTR Calrification:Ownertodefineanareaforsolidwastefor
ACTOR CONTRACTORtodepositduringconstrction.
Remov

417 piling

alof
minor
obstru
ctions,
wild
grass,
vegeta
tion,
cutting
of
trees,
bushes
,
shrubs
,etc,
pulling
out
roots
&
stump
sto
Itisassumedthatthereareno effect
undergroundobstructionswhich a
affectthepilingworks.Anysuch genera
contractorshouldfollowtheITBrecommondations.
undergroundobstructionsshall l
beremovedbyOWNERbefore cleani ExistingPiles(insidebatterylimits)willbe
ng,
examined/checked/testedbycontractor
thestartoftheworks.

418 surfacewater

Thesurfacewaterfromrainfall,
withintheareawherethenew
plantwillbeconstructed,willbe
hookedupbyCONTRACTORto
OWNERSexistingsewer.

removalofrainwaterduringprojectcinstructionisthe
contractor'sscopeofwork

TKIScannottaketheresponsibilty
forcontaminatedsoil,ifany.
TobenegotiatedwithOWNER.If
OWNERrejectstheresponsiblityitis
adealbreaker(orfurtherdetailsoil
investigationareessential)

TheOwnerconfirmedthatno
contaminatedsoilexistinthis
area.Ifany,theOWNERwouldbe
responsibleforthedisposalofany
contaminatedsoilfoundwithin
thebatterylimits.
Contaminatedsoiliscausedby
thepresenceofhumanmade
chemicalsorotheralternationin
thenaturalsoilenviroment.

Constructio

agreedonRemarksofTKIS

Civil

agreedonRemarksofTKIS

Civil

AsperOwner'sContractor's
discussionssitewillbehandedover
cleanedandgraded.Exisitng
buildingstoberemovedbyOwner.
Existingpilingwillberemovedby
Contractorasrequiredfor
construction.
Thesoilriskregardingto
undergroundobstructions,
contaminationsandsoilconditions
deviatingfromOwner'ssoilreport
willbekeptinOwner'ssole
responsibility.

Accepted

Accepted

to
erect
the
PLANT
includi
ngall
tieins
and
interco
nnecti
ons
CONTR
ACTOR
willbe
respon
Theconnectionofplanttieinsis sible
limitedtocarryingoutthepipe to
install
connectiontoapreinstalled
isolationvalvewithblindflange. requir
Thepreinstalledisolationvalves ed
aretobeinstalledbyOWNERat connec
thedefinedplantbatterylimits tions
atthe
incloseproximitytothenew
agreed
PLANT.CONTRACTOR
tiein
considerednopiping
points
Tieinsexecution installationsonexistingpipe
accord
racks.
419 plan

420 tieinspoint

Tieinswillbesuppliedtothe
existingfacilites,andpiperackto
existingfacilitescanbeincludedin
LSTKfigure.Still,therearesometie
insthataretheresponsiblitiyof
Client.

Ingeneralnotieinsintoexisting
coolingwatergrit,steamgritor refer
anyothertieins,hottapsand Sectio
electricaltieinstotheexisting n5
Appen
plantsareassumedin
CONTRACTORSscopeofwork. dixA

Hazardouswastewillbestored
byCONTRACTORatadesignated
Hazardouswaste areaandwillbedisposedby
OWNER.
421 disposal

Layout

Seepoint18

Willbediscussedduringsitevisit.

TKIScannottaketheresponsibilty
forcontaminatedsoil,ifany.
TobenegotiatedwithOWNER.If
OWNERrejectstheresponsiblityitis
adealbreaker(orfurtherdetailsoil
investigationareessential)

Layout

s.item416

Constructio

obligat
ionsof
contra
ctor:
Provid
eall
consu
mable
s,
tools,
tackles
,
scaffol
ding
etc.
during
testing
and
commi
ssionin
gtill
FINAL
Waterforpressuretestswillbe ACCEP
TANCE
providedbyOWNER

TobenegotiatedwiththeOWNER.If
OWNERrejectstoprovidewaterand
sewagesystem,tobeincludedinthe
TKISpriceandcommunicatedwith
subcontractor(s)

Max.1
MW
from
outsid
egrid
availab
le.
ANRPC
to
provid
e
cable.
Grid
connec
tionby
ANRPC
CONTRACTORassumesthatif ,
switch
anypowerisnecessaryin
respecttotestingandchecking gears
by
duringthemechanical
Contra
powerrequired completionphase,itwillbe
ctor.
providedbyOWNER.
423 fortesting

Wehaveheard1MW,1.5MWand2
MW.Whichoneiscorrect?

waterfor
422 pressuretest

OWNERwillprovide
telecommunicationandinternet
access(minimum1SDSL
Internetconnection10Mbit/s
upanddownloadrateandat
minimum2staticIPaddresses;1
ADSLinternetconnection6
Mbit/sdownloadandmin.1
Mbit/suploadrate.)througha
localproviderfreeofcharge.
CONTRACTORwillinstallthe
internaldistributionfromatake
Telecommunicati offpoint.Anyfeesandcostswill
bebornebyCONTRACTOR.
424 on

Contractorscope

s.item280

Constructio

HOLD:0,3MWavailablefor
constr.+testing

TKISscope

Electrical

IT

Propos
ed
safety
and
securit
y
organi
sation
on
site.

Therewillbeonemaingateatthe
eastofplantarea(bythemain
road).Itwillbeinclients
responsibility.
Theexistingwallwillnotbe
openedatthesouthforanew
gate.
Forthetransportsfromlaydown
areaatthesoutharoadinfrontof
thePetromaintwillbeinstalled.
(OptionI)
Fortransportsfromlaydownarea
theroadatthesouthofthenew
plantwillbeextendedand
connectedtothemaingate.
(OptionII)
Thenewplantarea(ISBL)willbe
fencedoffbyTKIS.Howeverthis
fencewillberemovablein
segments.

Safety
and
plant
securit
y.

425 SiteSecurtiy

CONTR
ACTOR
shall
be
Thesitefencing/wallswillhave fully
respon
entrancegatesprovidedby
sible
OWNERasnecessaryandas
forthe
showninAttachment4.The
HSE ContractorshouldfollowtheITBspcs.
plantsiteandlaydownareas
willbepermanentlyguardedby and securityissueswillbearrangedbyownercontractorprior
securit tocommencementofworkatsite.
OWNER.

426

Thesafevoltagesockets42V
andfixedtransformers220/42V
arenotmentionedintheoffer.

Portabletransformerscanbeused.
ContractorShouldbeobligedbytherequirementforthis Fixed42VSocketnetworkwillhave
majorcostimpact
pointasmentionedintheITB.

Hazardarea
427 classification

Hazardareaclassificationisnot
mentionedinthebid.

Hazardareaclassificationshallbesubmittedasrequired Hazardareaclassificationshallbe
intheITB.
submitted.

AnewplaceoftheElectricalSub
Station.

AsmentionedintheITB,theexistingsubstationshallbe
used,wherethesubstationshouldbelocatedatsafe
distancefromprocessareasanddustyareas.Thewind
directionshouldbeconsideredinthedesignofcooling
towerandammoniagasreleasesregardingtheelectrical
substation.
Thediscussionofownercontractorwillconductthefinal
decessionaboutextension/constructionofnew
refertopoint272
substation/locationbasedonHSErequirement.

Locationof
ElectricalSub
428 Station.

TKIScannottakethesecurity
responsibilyattheoutersitefence.
TobenegotiatedwithOWNER.If
OWNERrejectstheresponsiblityitis
adealbreaker.

Constructio
42Vsocketschangedto12V
socketsacc.ToITB.
Willbecheckedbytkis.

ownerhashazardousareaplan
usedtodevlopehazardosuareas

Electrical

HSE

aeeitem272

Layout

Switchgearlayoutswillbedone
duringEngineering.Owner
confirmed.Sparefeederswillbe
providedacc.ToITB.

Electrical

Contractorconfirmed
PFof0,95confirmedby
contractor

Electrical

Confirmed

Electrical

432 CleanEarth

ThelayoutofMVandLVSwitchgearsshouldbeprovided
inthebidincludingalltechnicaldatamentionedintheITB Willbedoneinengineering,spare
suchasnumberofspares,space..etc.
feedersacc.ITBwillbeconsidered
AllMVmotorsandLVmotors110Kwshallhavewinding
protection(Alarm+Trip)furthermorebearing
MinorcostimpactforLVmotors
temperature(Alarm+Trip).
expected
Thepowerfactorcorrectionshallbeprovidetoimprove PF0.95isforeseen,regulationby
generatororcompensation
thepowerfactorto0.95
AcleanearthisrequiredforbothDCSandInstrument
Devices.
OK

Trenchesand
433 ducts

AllBuriedCablesshallbelaidthroughtrenchesorducts
onPiles.

Noundergroundcablesareforeseen

Confirmed,ifany

Electrical

434 LocalFieldPanels

AllLocalFieldPanelsshallbeprovidedwithemergency
lighting.

Externalbatterybackedupfixtureis
consideredperlocalfieldpanel

Confirmedbycontractor

Electrical

MVandLV
429 Switchgears

NoinformationaboutMVand
LVSwitchgears.

Somemissinginformationabout
430 MotorProtection motorprotectiontechnique.
431 PowerFactor

Powerfactorwillbe0.85

Electrical

437 soilreport

Fenceforsomeelectricalequipmentsuchasdistribution
transformersdoors/streetlightinsidetheprojectbattery OnlyforequipmentinsideBLand
limitshouldbeconsidered.
streetslightingisconsidered.
Energycountersforeachfeedershouldbeconsideredand
discriminatedeachunitforfuturecalculationofelectrical Energycountercanbeprovidedwith
consumptions.
minorcostimpact
Finalsoilreportwillbeconductedby
Contractoraftereffectivedateof
contract.Costsarealreadyincluded
inoffer.
AcompretesoilinvestigationisMandatorytoidentifythe
currentsoilcharatcteristics
Thesoilriskregardingto
thescopeofcontractorshouldincludepreliminaryat
undergroundobstructions,
contaminationsandsoilconditions
least2piletestloadstoidentifytheultimatevertical,
horizonatlandtensionforceontheselectedpiletypeand deviatingfromOwner'ssoilreport
willbekeptinOwner'ssole
thetestwillbeatleastfor3cycles.
responsibility.
resistivitytestsmustbedone.

civilcodesand
438 standards

ItisContractor'ssoleresponsability
tosubmitalldocumentstoathird
partyforreview/approvalacc.to
thedesignandconstructionspecificationmustmeetthe localcodesandstandards(insurance
requirementsoftheECC(EgyptianCobnstructionCode) requirements).

435

Thefenceandstreetlightingis
notmentionedintheoffer.

436

Theenergycountersarenot
mentionedinthedesign

earthquakes
439 loads

allplantstructuresand
foundationsshallbedesigned
forearthquakeinaccordance
withapplicablecodesand
standardsstipulatedinAnnexB,
SectionB.3

440 steelstructure

steelstructure
441 coating

surfacepreparationfirst:
primerofepoxyresin(70m)
intermeiate:polyamidecured
epoxy(120m)
topcoat:alipaticpolyureathane
(70m)

anchorboltdesignshallbe
anchorboltsand accordancewithcodesand
standardsstipulatedinAnnexB
olted
SectionB/3
442 connections
thedesignloadforstructures
handlingmovingloadsshallbe
inaccordancewithapplicable
standardsstipulatedinAnnexB
sectionB.3andderivedfrom
vibrating
manufacture'sdatawithMin.
mancine/rotary impactallowanceasgivenin
table8
443 foundations

thecontractorshouldapplytheclassificationfactor
accoridngtothelatesteditionofUBC,ACIandECC.

UBCisreplacedbyIBC(International
BuildingCode)sinceyear2000.
Note:thiscommentwillbeappliedforalltypesofloadin ContractorwillconverttheUBC
design
valuesacc.ITBtocurrentIBC.
contractorshallprovidecalacuationsheetbasedonthe
Europeansectionandshalluseindesignandsections;
connections,WSD..AwellknownsoftwareasTeklaor
similar;l
Acceptable

Ifsoilanalysisthatisperformed
aftercontractawardreveals
significantlydifferentsoil
conditionsthantherelyopensoil
analysisANRPCtobearanyextra
coststhatwillbeinvolvedasa
result.Soilriskthereforeremains
byANRPC
TKISconfirmedtofollowECCand
internationalstandards.Parties
willusethehighercodeby
deviations.TKISwilluseEuropean
kindmaterials.
TKISconfirmedtofollowECCand
internationalstandards.Parties
willusethehighercodeby
deviations.TKISwilluseEuropean
kindmaterials.
TKISwillalsosubmitthe
documentstoathirdpartyin
Egypt.

Confirmedbycontractor

Electrical

Confirmed

Electrical

Civil

Civil

Civil

agreedonRemarksofTKIS

Civil

TKISconfirmedtofollowECCand
internationalstandards.Parties
willusethehighercodeby
deviations.TKISwilluseEuropean
kindmaterials.

Civil

ItisContractor'ssoleresponsability
duringtheengineeringtodesignthe
anchorboltacc.tolocalcodesand
generally,allanchorboltsshallrefertoDIN44asaguide standards.

DIN44willbeusedforguidance.

Civil

contractorhavetotakeinconsiderationthatMajorof
reciprocatingpumps&compressorswillbepoweredby
steamwichrequirespecialdesigncriteria
contractorshallprovideownerwithafulldetailed
calculationsheetincludingstiffnessforce,dampingforce
andresponsecurve.
Acceptable

agreedonRemarksofTKIS

Civil

thepaintingsshouldbeaccordingtotheapplicablecodes Seeengineeringspecificationsthat
inthelocalstandards
weresenton10.April.
thecontractorshouldapplythecalssificationfactor
accordingtothelatesteditionofUBC,ACI&ECCand
ASTMF1554standardspecficationsforanchorbolts

control
444 room0control

substation
445 building

temporary
446 facilitiesplan

hardcoreand
447 paving

controlbuildingdimensionsare
23.323.3andnetareaof1086
consistsof:
1)groundfloor
Lab(196.7m2),Hall(102.5m2),
valveworkshop(212.7m2),UPS
(28.4m2)
2)firstfloor
HVAC,electrical,6supervisior
room,techincaloffice,training
supervisor,daysupervision
(eachofnetarea=12m2)
storejanitorial(10.2m2),air
loack(5.6m2),breakroom(30.6
m2),mainentranceandlobby
(61.3m2),W.C(23.4m2),
meetingroom(37m2),store
(6.5m2),DCS(24m2)
thesubstationbuildingareais
1127m2;consistof:
1)groundfloorcablecellar(575
m2),transormer(63m2),
distributiontransformer(220
m2).
2)firstfloorMvswitchgear
room(214m2),LVswitchgear
(235m2)

brickworkand
450 hakfbrickwork

451 plastering

ANRPCrequestacombined
buildingascontrol&plant
buildingwhichwillberelocated
accordingly.

Civil

Thecontractorshallclarify,ifaseparatesubstationwillbe
constructedbasedontheexistingoneoranewonewill
installed
Contractorwillnotmodify,upgrade
orchangeinanyotherwaythe
Thearchitecturalandstructuralpurposeswillberevised/ existingsubstation.Anew
discussed/agreedafterawardig
substationwillbeinstalled.

s.electricalprotocoll

Civil

Theclientstatedthatthe
designatedareabyTKISfor
temporarysitefacilitiesatthe
southofnewplantisnotclients
proportery.Thereforeclientcant
taketheresponsibility.Theclient
requestedTKIStocontactwith
ASPPCwhichistheowner.TKISto
checkandrespond.
TKISconfirmedtofollowECCand
internationalstandards.Parties
willusethehighercodeby
deviations.

Civil

overallarea=44,600m2consist
of:
Laydown+storage=31,00m2
prefabricationshops=3600m2
otherservices=10,000m2
concretepavingbyinterlocking
flangstonesispartlyrequired
acidproofpavingispartly
required

paving(rigid/flexible)willbedesigned/checked/approved
byownerandaccordingtoACU318andtheECCforroads
andpavingstandards
Pleaseexplainwhatismeantbythis

Thewastewaterunitwillbe
designedfor100persons.
Thequalityofwastewaterwillbe
sufficientforplantpurposses.

Civil

allbarreinforcementshallbe
deformedandhaveMin.Fy=
400N/mm2
allweldedmeshreinforcement
shallhaveMin.Fy=400N/mm2

itsrequiredtoconstructcompactedwastewateruntfor
average300person
Pleaseclarifywaterqualityand
UPVCdrainagesystemwhichmustresistheavyloads
quantityofpersons.
reingorcementbasrshavetobeaccordingtoASTMA36&
ECC
ItisContractor'ssoleresponsability
asageneralnote:
duringtheengineeringtodefinethe
DIN36/52formainreinforcement
materialsacc.tolocalcodesand
DIN24/36forstrirrups
standards.

TKISconfirmedtofollowECCand
internationalstandards.Parties
willusethehighercodeby
deviations.

Civil

allmasonrworkshouldcomplywiththeECCmasonry
worksection

ItisContractor'ssoleresponsability
duringtheengineeringtodefinethe
materialsacc.tolocalcodesand
standards.

TKISconfirmedtofollowECCand
internationalstandards.Parties
willusethehighercodeby
deviations.

Civil

allplasteringworksshouldfollowMax.requirementof
codesandstandardesincludingECC

ItisContractor'ssoleresponsability
duringtheengineeringtodefinethe
materialsacc.tolocalcodesand
standards.

TKISconfirmedtofollowECCand
internationalstandards.Parties
willusethehighercodeby
deviations.

Civil

448 drainage

reinforcement
449 steelbars

allbuildingshouldbereinforcedconcreteskeletonand
frame.
Contractorwillconsideraplant
controlunitmustbeinthegroundfllorofthebuilding
buildingwithsamedimentionslike
thebuildingwillconsistofgroundfoolr+3floors.
controlbuilding.
Forallbuildingsfurniture,lap
Thearchitecturalandstructuralpurposeswillberevised/ eupimentetc.isexcludedfrom
Contractor'sscope.
discussed/agreedafterawardig

TCFareaavailabilitytobediscussed/approvedinthe
forwardmeeting.

Thenumbersmentionedareour
requirements.

Civil

452 paintings

453 plantoffices
WasteHeat
Boiler

asageneralcomments,thefinishingmaterial(painting,
flooting,ceiling,sanitary,etc)willbefromhighquality
brandsanditwillbediscussed/approvedbyowner
gypsumEx.Plumpingfixtures(Groheorsimilar),painting
formJutonofsimilars;borad(12,18,20mm)fromknown Seeengineeringspecificationsthat
orsimilar
weresenton10.April.
Contractorwillconsideraplant
ifthecontractorandownerhavesafetyrestrictionin
buildingwithsamedimentionslike
adding3flooronthenewcontrolbuildinginsite,the
contractorshouldtakeinconsiderationtoloacte/desing/ controlbuilding.
Forallbuildingsfurniture,lap
constructanewbuilidngforplantofficenearbythe
existingsubstaionoutsidethebatterylimitwithMin.area eupimentetc.isexcludedfrom
Contractor'sscope.
of500m2

Stormwater
pumps

Civil

ANRPCrequestacombined
buildingascontrol&plant
buildingwhichwillberelocated
accordingly.

Civil

Allsteamventlinestoberunto
thesilencer.

Process

Thereshallbe3Stormwater
pumps,twoshallhaveacapacity
of250m3,andonewitha
capacityof30m3/h.Eachpump
shallbeconnectedtothe
emergencydieselsystem.

Electrical,R

ANRPCwantsasystemtobe
insalledforthetreatementof
sanitarywater(100peoplebasis).
Thetreatedwastewillbe
collectedbyanoutsidecompany.
PriceforlandforTemporarysite
facilitiestobegiventoTKISby
ANRPCafterdiscusionswithland
ownersconducted.

Sanitarysystem

TKISconfirmedtofollowECCand
internationalstandards.Parties
willusethehighercodeby
deviations.

Civil

contractorshouldtakeinconsiderationtheeractionof
continuousmonitoringsystemforemissionstackfor
boilercomplywithenvironmentalregulation,readingof
suchsystemshouldbeeasytobeconnectedwithEEAA
Contractorshouldbereviewcolorcodingofpipingand
identifythepipecontentswitharrowspipedirectionand
allvesselscontainingchemicallabeledwithstandard
NFPAdiamond.

RequiredbyEEAAIntermentsto
givecontinuoscomplianceof
ammoniafacilityinnormaland
upsetcases

SomeMSDSforchemicalsandcatalystsusednotattached
(e.g.NaClO,Puraspec2245,Puraspec2020).
Noproceduresgivenforchemicalsandcatalystshandling
usedintheplant.andemergencycaseinchemical
handling.

tkistoverifyMSDSforchemicals,
andliquidhandlingequipment
tobeaddressedduringprocedure
development

Escapesetshouldbesuppliedwithetherhoedwith
multipurposehighefficiencygasfilterorsuperoxide
potassiumphilosophy(inconsiderationwithoxygen
deficiencycases)anditsdistributionaroundthesite.

Verifynumbersofescapesets

Confirmwithpiping,HSEtoverify
colorsystem

Nosafetypoints,andfireblankets,providedinsafety
equipmentsectionanditsdistribution.
Apublicaddressandintercomsystemshallbeprovided
fortheplant.

tkistoupdatesitesafetyplanto
includesafetypointsandblankets

Pleaseprovidenoiselimitsforallequipmentinsound
pressurelevel.andplanofhighnoiselevelcontrol.
Noengineeringspecificationforfirefightingpumps,water
tank,andotherfirefightingequipment.
Nohazardousareaclassificationdrawinggivenaccording
toNFPA,IEC.
Listofdetectorsanditsdistributionnotgivenputtinginto
considerationanalyzerhouse,ammonialoadingstation,
gascompressors,refrigerationammonia,lab,control,and
substationbuilding.

CompliancewithEgyptianlaw
includingengineeringcontrols

tkistoverifywithinstrumentation

AsperITBwithclarifications
tkistoreviewHazardousAreasfor
Ammonia

tkistoconsiderissuinglocation
detectionforreview

Fire,heatandgasdetectorsmustbeincludedinprocess
area.
Pressurizedequipmentcontainingammoniashouldbe
classifiedashazardousarea
Nogivendrawingforfirewaternetworkincluding
hydrant,monitors,valves.Anddistributionoffirefighting
andsafetyequipment.

tkistorevisesitesafetyplan
pendingnewsitelayout

Requiredetailsforfiretruck,breathingaircompressor
andwheeledtrailer,watercurtain,escapeequipment,and
SCBAasmandatoryequipment.

OwnerSpecifiedfiretruckrestas
perITB

IntableonlistofHSEdesignworkingstepsallresulted
reportsmustbediscussedandclarifywithowner.
Emergencyresponseplanrequiredforeachstageinthe
project(construction,precommissioning,commissioning,
startup)
Fireexposedenvelop&fireproofingspecificationand
drawingmustbeprovidedaccordingtoAPI2218

Controlmeasuresofaccidentalreleaseincaseofsmall
spillandlargespillarerequiredaccordingtoMSDS
Provide3Dmoduleindifferentstageofconstruction
showingsafeemergencyaccess(toconfirmtobedone
afterproposalacceptance)
Twopumpsonstormwaterpitshouldbeinstalled(no
pumpsshouldbeinwarehouse)
Mainringandsectionvalvesarepreferredtoinstallabove
groundwithconsiderationofunitsentranceandexit
ways.
Hydrantandmonitorsshallbeprovidedforallareasofthe
projectnotlimitedtostorageareaandcoolingwater
tower

tkistoconsiderissuinglocation
detectionforreview
tkistoreviewHazardousAreasfor
Ammonia

tkistospecifyHSEresults
ConstructionManagementto
provideplan
tkistoreviewtreatmentof
Ammoniaforfireprotection
tkistoreviewownersspillplanto
ensurepropercontainmentof
Ammoniaspills

tkistoverifymoduledevelopment
tkistoreviewemergency
equipmentlist
tkistoreviewfireringmain
designtoincludeaboveand
belowgroundportions

AsperITBwithclarifications

AnalyzerhouseshouldbeprovidedbyCO2fire
extinguishers
thedrainagesystemofNoncontaminatedstormwater
mustbeconnectedwithmainpit
Stormpitinprocessareashouldbedesignedforcollect
firefightingwater

Reviewclassificationofanalyzer
houseclassificationinHAP
tkistoclarifywatercollection
systems
tkistoclarifywatercollection
systems

controlmeasureofgasesplantemissionforupsetand
complywithenvironmentEgypt9/2009ornationalTLV
ProvideHSEplanforcontractorandsubcontractorcontain
alldocumentandHSEmanagementsystem
Thehazardidentification(HAZID/ENVID)proceduretake
consideranysafetyinterfacewhichexistwithexisting
facilities.

ComplywithEgyptian9/2009or
nationalTLV

thestudyforHAZID/ENVIDandHAZOPstudiesshallbe
reviewedbythirdpartandthenapprovedbyowner
Firefightingwatertankmustbeseparate
Safedistancebetweenexistinggateandammoniatruck
loadingstationmustbeconsidered
Minimumspacingforprocessequipmentchartmustbe
providedandappliedtodesignbasis
Fireandgasdetectionsystem,firefightingequipment,and
drainagesystemmustbeappliedtoammoniatruck
loadingstation
Providewaterdemandandhydrauliccalculationfor
processareaandO&Useparately.

PartofCMplan

tkistoreviseHazardStudyPlans

tkistoreviseHazardStudyPlans
tkistoensuresegregated
firewatervolume
tkistoreviewsitelayout
tkistoreviewsitelayout
tkistoreviewProcessHazard
Analysis
tkistoclarifytwofirecase

AnalyzerhouseshouldbeprovidedbyCO2fire
extinguishers
thedrainagesystemofNoncontaminatedstormwater
mustbeconnectedwithmainpit
Firefightingpumpcapacityshouldbeatleast1000m3
capacityduetotwoscenariosoffirereleasecanoccurat
sametime
SmokeandammoniadetectionshouldbeaddedtoHVAC
Thecontractorshouldprovidemedicalfacilitiesin
ammoniaproject
Contractorshouldprovide4portablegasdetectorsfrom
maintenanceactivities

tkistoverifyliquidhandling
equipment

tkistoclarifytwofirecase

AsperITBwithclarifications
Asperclientrequest

Contractorshouldprovidethedistributionofshelterfor
operatorworkersandclarifyclassification.
Firestation(building)shouldbeprovidedContractor
shouldprovide2*250kgwheeledextinguishersdry
powder.

tkistorevisesitesafetyplan
pendingnewsitelayout

Contractorshouldprovide10encapsulatedantigassuit
Firefightinghydrantconfigurationtobediscusswith
ownertobesamephilosophyinANRPC

Asperclientrequest

Cooperandcooperalloyshouldnotusedinplantsection
Discusstheremoteoperationoffirefightingpumpuntil
pressure0.7barisnotapproved.
Fixedspraysystemforammoniatruckloadingandpumps
shouldbeinstalledtofaceaccidentalreleasewith
automatic/manual,delugesystem.
Contactorshouldbeprovideforplantlighteningshould
coverallplantareaandequipment
Fixedequipmentandmachineryshouldbeprovidewith
groundingsystem

Asperstandardtkisprocedure

FireandgasdetectionshouldconnectedtoUPSsystem
sanitarysewagesystemrequiredislinkedwithwater
treatmentANRPC
Contractshouldbediscussreasonsofcoolingtowersthat
couldemitsparkorflyingbrandswithalternativeusedof
wooddesignedincoolingtower
Contractshouldbeprovidedenvironmentquality
managementprogramfor(constrictions
commissioningnormaloperationemergency)and
projectmangershallreporttheimplementationofthis
planonmonthlyrepot
contractorshouldtakeinconsiderationtheeractionof
continuousmonitoringsystemforemissionstackfor
boilercomplywithenvironmentalregulation,readingof
suchsystemshouldbeeasytobeconnectedwithEEAA
Contractorshouldbereviewcolorcodingofpipingand
identifythepipecontentswitharrowspipedirectionand
allvesselscontainingchemicallabeledwithstandard
NFPAdiamond.

Asperclientrequest

Asperclientrequest

tkisProcesstoreview

Asperclientrequest
AsperITBwithclarifications
Aspertkiselectricalprocedures
tkistoreviewemergency
equipmentlist
tkistoreviewsanitarysewage
treatmentstandards
tkistoreviewcoolingtower
HazardousAreaClassification

AsperITBwithclarifications
RequiredbyEEAAIntermentsto
givecontinuoscomplianceof
ammoniafacilityinnormaland
upsetcases

Confirmwithpiping,HSEtoverify
colorsystem

SomeMSDSforchemicalsandcatalystsusednotattached
(e.g.NaClO,Puraspec2245,Puraspec2020).
Noproceduresgivenforchemicalsandcatalystshandling
usedintheplant.andemergencycaseinchemical
handling.

tkistoverifyMSDSforchemicals,
andliquidhandlingequipment
tobeaddressedduringprocedure
development

Escapesetshouldbesuppliedwithetherhoedwith
multipurposehighefficiencygasfilterorsuperoxide
potassiumphilosophy(inconsiderationwithoxygen
deficiencycases)anditsdistributionaroundthesite.

Verifynumbersofescapesets

Nosafetypoints,andfireblankets,providedinsafety
equipmentsectionanditsdistribution.
Apublicaddressandintercomsystemshallbeprovided
fortheplant.

tkistoupdatesitesafetyplanto
includesafetypointsandblankets

Pleaseprovidenoiselimitsforallequipmentinsound
pressurelevel.andplanofhighnoiselevelcontrol.
Noengineeringspecificationforfirefightingpumps,water
tank,andotherfirefightingequipment.
Nohazardousareaclassificationdrawinggivenaccording
toNFPA,IEC.
Listofdetectorsanditsdistributionnotgivenputtinginto
considerationanalyzerhouse,ammonialoadingstation,
gascompressors,refrigerationammonia,lab,control,and
substationbuilding.
Fire,heatandgasdetectorsmustbeincludedinprocess
area.
Pressurizedequipmentcontainingammoniashouldbe
classifiedashazardousarea
Nogivendrawingforfirewaternetworkincluding
hydrant,monitors,valves.Anddistributionoffirefighting
andsafetyequipment.

CompliancewithEgyptianlaw
includingengineeringcontrols

tkistoverifywithinstrumentation

AsperITBwithclarifications
tkistoreviewHazardousAreasfor
Ammonia

tkistoconsiderissuinglocation
detectionforreview
tkistoconsiderissuinglocation
detectionforreview
tkistoreviewHazardousAreasfor
Ammonia
tkistorevisesitesafetyplan
pendingnewsitelayout

Requiredetailsforfiretruck,breathingaircompressor
andwheeledtrailer,watercurtain,escapeequipment,and
SCBAasmandatoryequipment.

OwnerSpecifiedfiretruckrestas
perITB

IntableonlistofHSEdesignworkingstepsallresulted
reportsmustbediscussedandclarifywithowner.
Emergencyresponseplanrequiredforeachstageinthe
project(construction,precommissioning,commissioning,
startup)
Fireexposedenvelop&fireproofingspecificationand
drawingmustbeprovidedaccordingtoAPI2218

ConstructionManagementto
provideplan
tkistoreviewtreatmentof
Ammoniaforfireprotection

Controlmeasuresofaccidentalreleaseincaseofsmall
spillandlargespillarerequiredaccordingtoMSDS
Provide3Dmoduleindifferentstageofconstruction
showingsafeemergencyaccess(toconfirmtobedone
afterproposalacceptance)
Twopumpsonstormwaterpitshouldbeinstalled(no
pumpsshouldbeinwarehouse)
Mainringandsectionvalvesarepreferredtoinstallabove
groundwithconsiderationofunitsentranceandexit
ways.
Hydrantandmonitorsshallbeprovidedforallareasofthe
projectnotlimitedtostorageareaandcoolingwater
tower

tkistospecifyHSEresults

tkistoreviewownersspillplanto
ensurepropercontainmentof
Ammoniaspills

tkistoverifymoduledevelopment
tkistoreviewemergency
equipmentlist
tkistoreviewfireringmain
designtoincludeaboveand
belowgroundportions

AsperITBwithclarifications

AnalyzerhouseshouldbeprovidedbyCO2fire
extinguishers
thedrainagesystemofNoncontaminatedstormwater
mustbeconnectedwithmainpit
Stormpitinprocessareashouldbedesignedforcollect
firefightingwater

Reviewclassificationofanalyzer
houseclassificationinHAP
tkistoclarifywatercollection
systems
tkistoclarifywatercollection
systems

controlmeasureofgasesplantemissionforupsetand
complywithenvironmentEgypt9/2009ornationalTLV
ProvideHSEplanforcontractorandsubcontractorcontain
alldocumentandHSEmanagementsystem
Thehazardidentification(HAZID/ENVID)proceduretake
consideranysafetyinterfacewhichexistwithexisting
facilities.

ComplywithEgyptian9/2009or
nationalTLV
PartofCMplan

tkistoreviseHazardStudyPlans

thestudyforHAZID/ENVIDandHAZOPstudiesshallbe
reviewedbythirdpartandthenapprovedbyowner
Firefightingwatertankmustbeseparate
Safedistancebetweenexistinggateandammoniatruck
loadingstationmustbeconsidered
Minimumspacingforprocessequipmentchartmustbe
providedandappliedtodesignbasis
Fireandgasdetectionsystem,firefightingequipment,and
drainagesystemmustbeappliedtoammoniatruck
loadingstation
Providewaterdemandandhydrauliccalculationfor
processareaandO&Useparately.
AnalyzerhouseshouldbeprovidedbyCO2fire
extinguishers
thedrainagesystemofNoncontaminatedstormwater
mustbeconnectedwithmainpit
Firefightingpumpcapacityshouldbeatleast1000m3
capacityduetotwoscenariosoffirereleasecanoccurat
sametime
SmokeandammoniadetectionshouldbeaddedtoHVAC
Thecontractorshouldprovidemedicalfacilitiesin
ammoniaproject
Contractorshouldprovide4portablegasdetectorsfrom
maintenanceactivities

tkistoreviseHazardStudyPlans
tkistoensuresegregated
firewatervolume
tkistoreviewsitelayout
tkistoreviewsitelayout
tkistoreviewProcessHazard
Analysis
tkistoclarifytwofirecase

tkistoverifyliquidhandling
equipment

tkistoclarifytwofirecase

AsperITBwithclarifications
Asperclientrequest

Contractorshouldprovidethedistributionofshelterfor
operatorworkersandclarifyclassification.
Firestation(building)shouldbeprovidedContractor
shouldprovide2*250kgwheeledextinguishersdry
powder.

tkistorevisesitesafetyplan
pendingnewsitelayout

Contractorshouldprovide10encapsulatedantigassuit
Firefightinghydrantconfigurationtobediscusswith
ownertobesamephilosophyinANRPC

Asperclientrequest

Cooperandcooperalloyshouldnotusedinplantsection
Discusstheremoteoperationoffirefightingpumpuntil
pressure0.7barisnotapproved.
Fixedspraysystemforammoniatruckloadingandpumps
shouldbeinstalledtofaceaccidentalreleasewith
automatic/manual,delugesystem.
Contactorshouldbeprovideforplantlighteningshould
coverallplantareaandequipment
Fixedequipmentandmachineryshouldbeprovidewith
groundingsystem

Asperstandardtkisprocedure

FireandgasdetectionshouldconnectedtoUPSsystem
sanitarysewagesystemrequiredislinkedwithwater
treatmentANRPC
Contractshouldbediscussreasonsofcoolingtowersthat
couldemitsparkorflyingbrandswithalternativeusedof
wooddesignedincoolingtower
Contractshouldbeprovidedenvironmentquality
managementprogramfor(constrictions
commissioningnormaloperationemergency)and
projectmangershallreporttheimplementationofthis
planonmonthlyrepot
Contractshallbereviewlocatefirefightingstationand
watertank,substationtoupprevailingwind
Automoticextingishersystemshouldprovidefor
extensionsub..
Allfirefihtingequipmentwithownerclassifiedwithdata
sheet

Asperclientrequest

Asperclientrequest

tkisProcesstoreview

Asperclientrequest
AsperITBwithclarifications
Aspertkiselectricalprocedures
tkistoreviewemergency
equipmentlist
tkistoreviewsanitarysewage
treatmentstandards
tkistoreviewcoolingtower
HazardousAreaClassification

AsperITBwithclarifications
tkistoreviewlayoutusing
appropriatestandards
tkistoreviewuseofvleanagent

HAZOPstudyHSErepresentiveatallstudies
Compressorhouseshouldbeindoortype
Overheadcraneshouldbeconnectedtoemergency
equipment
allventsystemtoKNOwithtieintoANRPCKNOdrainto
oilypit
CCTV
contractrespnsiblewithanychangeandlikedwithnew
substationwithexistingsubstation

tkistoverifyelectricaldesign
tkisConstructionmanagementto
confirm

Chemicalcoatinginallbasin
allequipmentshallbesuitableforinstallationclimatic
conditionthesiteandfirefighting

tkistoconfirmbasincompatablity

Contractorshallbeconsiderhazardareaclassificationfor
allplantanddetectedsourcesofrelease
eletricfirepumpconnectedwithemergencysdystemor
providedieselfirefightingpump
Needtodetecthazardareaclassificationlocationforall
plantwithdetectedventingandsourceofgaseswith
givensafetydistancesbetweenequipment
Allnonwheeleddrypowederfireextingushiersmustbe
10/12kg
Allventingsystemforammoniagasconnectedwith
ammoniaflare

N1

tkistoverifyKNKOdesign
tkistoverifyinstermentation

Contractorshallprepareandimplementconstruction
environmentalcontrolwastemanagementplan

ContactorshallprovideHSEriskassesment
ContractorcomplywithboilerandcombustioncodeNFPA
85

Mobilefire
fighting
equipment

tkistoreviewHazardousAnalysis
methodology
tkistoverifywalldesign
tkistodevelopemeregency
equipmentlist

tkistoverifysitelayout
tkistoreviewHazardousAnalysis
methodology
tkistoconfirmdesignbasis
tkistoreviewHazardousarea
basis
tkistodevelopemeregency
equipmentlist

tkistoreviewHazardousarea
basis
asperownersrequirment
tkisverifyammoniaventrouting
Thehandfireextinguishersarein
theresponsibilityofTKIS.
Howevernofiretruckduring
constructionphasewillbe
providedbyTKIS.

N2

LayDownarea

N3

PowerSupply

Theclientstatedthatthe
designatedareabyTKISfor
temporarysitefacilitiesatthe
southofnewplantisnotclients
property.Thereforeclientcant
taketheresponsibility.Theclient
requestedTKIStocontactwith
ASPPCwhichistheowner.TKISto
checkandrespond.
Theclientwillprovide0,3
Megawattfromtheexisting
substationandwillbechargedby
gaugestartingby1EGPfor
kilowatt.Theclientconfirmed
thatthepowersupplyisreliable
andstable

Piletype

ANRPCadvisedusing24m,
600mmvibriotypedrivenpiles
sincetheywereusedpreviouslyin
thisarea.ANRPChandoveracopy
ofthesoilreportdoneforexisting
plantincl.Piperack.
FurthermoreANRPCadvisedto
useexistingpilesaftertesting
theseproperly.

N4

Constructio

Constructio

Constructio

Civil

451 LoadShedding

453 FATTest

454 TrainingCourses

455 Spareparts
Cablesofmain
transformerand
existing
condensate
456 substation
457 BatteryRoom
Lightning
Protection
458 system
Emergency
459 lighting
Motorstarting
461 method

462 MotorProtection

Loadsheddingsystemtobe
implemented:No

Loadsheddingsystemtobeimplemented:Yes

paralleloperationofgenerator
andgridpowerrequired,load
sheddingsystemtobeconsidered

electrical

AllFATforelectricalequipementsshallbewitnessedby
OWNERrepresentativesThreepersonsforeach)for
example:(synchronousgeneratorwithitsautomatic
voltageregulatorsystem(AVR),power/distribution
transformers,emergencydieselgenerator,battery
chargerforDCsystem,UPS,variablespeeddrivesMV/LV
switchgears,MCCs,CapacitorBank,alldomestic
transportationandaccomodationshallbepaidby
contractor

confirmedasfollows:
contractorconsidersdomestic
transportationandaccomodation
forcountrywhereFATwillbe
donefor3OWNERrepresantives
forthefollowingequipments:
synchronousgenerator,
transformers,emergencydiesel
generator,MVSwitchgear,LV
Switchgear,UPSSystems

electrical

confirmedasfollows:
contractorconsidersdomestic
transportationandaccomodation
for3OWNERrepresantivesfor
thefollowingequipments:
synchronousgenerator(3days),
transformers(1days),emergency
dieselgenerator(3days),MV
Switchgear(2days),LV
Switchgear(2days),UPS(2days)
Systems

electrical

confirmed

electrical

confirmed,seealsoitem272
Batterieswillbelocatedin
separaterooms

electrical
electrical

confirmed

electrical

confirmed

electrical

confirmedformotorsconnected
toemergencydieselgenerator

electrical

connfirmed

electrical

confirmed

electrical

Trainingforoperation&maintenanceofelectrical
equipementsshallbeheldforOWNERrepresentatives
(Threepersonsforeach)for:(MV&LVSWG
MAINTENANCE,VariablespeeddrivesandSoftStarters,
Synchronousgeneratorwithitsautomaticvoltage
regulatorsystem(AVR),protectionandsynchronization
systems,BatteryCharger,UPS,DieselGenerator,),all
domestictransportationandaccomodationshallbepaid
bycontractor
Comissioningandstartupsparepartsshallbesupplied
withoffer,separateitemizedquotationshallbeofferedfor
twoyearsspareparts
Cablesofmaintransformer11/6.6K.Vshallbeincludedat
offer(Bothsides),cable11K.Vfromammonia11SWGto
existingcondensatesubstationshallbealsoincludedat
offer(includinglayingofcable,terminationatammonia
side,testingofcable,.)
Thebatteryroomisnotshownatsubstation
drawing,pleaseclarify

LightningProtectionsystemshallbeimplemented
Emergencylighting(withbattery)shallbenotlessthan
25%ofthewholelightingsystem

Itisamandatorytousesoftstarterifmotor75KW.
Adirectionalearthfaultandno.ofstartprotectionfor
mediumvoltagemotorsisrequiredinadditiontothe
requiredprotectionatITB
PaintingShallbedoneaccordingtotheITBputtinginthe
considerationtobesuitableorthesiteconditions(sea
climate),ammoniavapors,acidsandresistanttothe
corrosion.
Anauthorizedcertificateshouldbesubmittedforthe
typeofpaintingwhichwillbeused.

463 Painting
FormofseparationforLVSwitchgearshallbenotlessthan
4b
motorinsulationclass/temperatureriseshallbeF/B
NoChina'sandIndianvendorsormaterialforall
equipments
Recip.CompressorVendoraddition:
Borsig
Sulzer

confirmed

electrical

confirmed

Electrical
confirmed

RotatingEq

confirmed

RotatingEq

TheAplicablespecificationsshouldbethefollowings:
API617,8thedition
API618,7thedition
API619,6thedition
API614,5thedition
Speicaltoolforalltypesofcompressorstomaintenance
majoroverhaulshouldbeincluded.

Sparepartslistfor2yearsoperationforeachcompressor
andpricelistforallcomponentsneedtosendtoANRPC.
Completespareforcompressors(rotor&diaghragms)
shippedinaverticalmetalcontainerwithnitrogenpurge
provision.

DryGasSealshouldbeincludedinthecapitalsparesfor
allcompressors.
SpreaderBeamtobeincludedasSpecialTooltoliftthe
compressororturbine.

Confirmthatoverheadcranescapacitieswhichwillservice
theprojectcompressors.
Secondcranetobeprovideinthecompressorhousewith
differentweight.(5or10ton)
AllTurbinesandpumpsshouldnotexceedanoiselimitof
85dB(A)
AllpumpsneedtobeaccordingAPI.

Allcompressorsaredesigned
accordingthementionedAPIwith
severaldeviations.Alldeviations
andadditionsarediscribedinthe
engineeringdocumentation.
Tkiswillsubmitallengineering
specificationregardingthe
mentioneAPIforinformationand
commentation.
RotatingEq
TKISneedtocheck!

RotatingEq

2yearsoperationalspareparts
arenotincludedintheEPC
proposal.Theywillbesupplied
laterthan
themainequipment,butthese
partsshallbemadeavailableby
OWNERduringthecommissioning
period.Thisisimportant
especiallyforvitalspares.
CONTRACTORshallhaveaccessto
thesespare
parts.(regardingeng.
specification"PDEEQMEC
0008DefinitionofSpareParts
Req_Rev.01"
RotatingEq
Willbeincluded,butitwillhavea
priceimpact.
RotatingEq
Willbeincluded,butitwillhavea
priceimpact.
(Changedfrom2yearspareparts
tocapitalspares)
RotatingEq
TKISneedtocheck!

RotatingEq

Ifacompressorhousewillbuilt,
oneoverheadcranewillbe
provideforallcompressors.
RotatingEq
Tobecheckedbytkis.
Willhaveapriceimpacttothe
proposal.

Allsinglepumpneedtohaveaspareshaftwithimpeller
(88P013e.g.)(forcapitalspare)

confirmed
Tobecheckedbytkis
Tobecheckedbytkis.
Willhaveapriceimpacttothe
proposal.

Pleaseconsiderforallservicepumpaspareshaftand
impellerasanoption(Capitalspare).

Tobecheckedbytkis.
Willleadtoahighpriceimpact.

RotatingEq
RotatingEq
RotatingEq

RotatingEq

RotatingEq

Commisioningspares:
Thecommissioningsparepartsforcentrifugalpumps
shallincludebutnotlimitedto:bearing,Oring,gaskets
kit,mechanicalsealkit,wearring,couplingmembrane,
brushing
formajorsuppliedequipmentsthesparesshallinclude
onecompletecartridgetpesetmechanicalsealforOH2
pumpsevice.
Formajorsuppliedequipemtsthespareshallincludetwo
completecartridgetypesetmechanicalsealforeach
betweenbearingpumpservice(forDE&NDE)
Thecommissioningsparepartsforproportioning
(dosing)pumpsshallincludebutnotlimitedto:Orings,
sealkit,diaphragms,pulsationdampenerelemens,balls,
bearing
commissioningsparepartsforturbineshallincludebut
notlimitedto:bearing,sleevebearing,coupling
membrane
ChangeofthevendorlistbyANRPC
seconddieselgeneratorpumpsforsafety
FollowingVendortobeincludedforcentrifugalpumps:
ClydeUnion
WEIRGabbioneta
Ebara
ByronJackson(flowserve?)(highspeedpumps)
Grundfos
Duriron
AsuggestionfromANRPCforTurbinevendors:
ABBTurbine
Alstom
Fuji
Kawasaki
AseaBrownBoveri
ElliotUSA
TransmericaDelaval
Tuthill
Pleaseremovethefollowingvendorsfromthevendorlist
forcentrifugalpumps:
Allweiler
ITT
M.Aranzaballtur
Ochsner
Ruhrpumpen
PumpandturbinelistwillbesendtoANRPC
RevisionofthevendorlistshouldbesendtoANRPCacc.
ITB
PleaseincludefollowingvendorsforDosingpumps:
OMGOfficineMeccanicheGallaratesiItaly
OrlittaGermany
Bran&lbbegermany
DesaproMiltonRoyItaly
LabourpumpsUK
NetzschGermany(check)
NikkisoJapan(check)
ErnstVogelGermany
WeirGabbionetaSRLitaly
Pleaseincludeonlythefollowingvendorsforfirefighting
pumps:
PeerlessPump(sterling)USA
PattersonPumpCo.USA
Holzhauer
KSB(checkedbytkis)
Nijhuis(checkedbytkis)

Willhaveapriceimpact.Needto
beclarifiedbytkis.
RotatingEq
Thisisonlyacceptablebefore
purchaseorder
asanoption
Rotating

Willbecheckedbytkisand
includedinthevendorlist.
Revisedvendorlistwillbesendto
ANRPC
Rotating

Willbecheckedbytkisand
includedinthevendorlist.
Revisedvendorlistwillbesendto
ANRPC
Rotating

Willbecheckedbytkisand
includedinthevendorlist.
Revisedvendorlistwillbesendto
ANRPC
Rotating
Willbesendbytkis.
Rotating
Willbecheckedbytkisandsend
toANRPC
Rotating

Willbecheckedbytkisand
includedinthevendorlist.
Revisedvendorlistwillbesendto
ANRPC
Rotating

Willbecheckedbytkisand
includedinthevendorlist.
Revisedvendorlistwillbesendto
ANRPC
Rotating

PleaseincludethefollowingvendorsforCWpumps:
Torishimapumpsjapan
SterlingSihiGermany(notItaly!!)
TheengineeringSpecificationforPumpsandturbinesto
berevisedacc.toITB
PleaseconsideredthefollowingVendorsforSeals:
JohnCrane
Burgmann
Flowserve
PleaseconsideredthefollowingVendorsforcoupling:
JohnCrane

FunctionalTestonSideforturbinesandcompressors
Mechanicalrunningtestshouldneperformedfor
compressorsandturinesinthevendorfactoy
OilAnalysiskidtobeaddedaccordingtopredictive
maintenanceprogram

Willbecheckedbytkisand
includedinthevendorlist.
Revisedvendorlistwillbesendto
ANRPC
Rotating
Willbecheckedbytkisandsend
toANRPC
Rotating
Willbecheckedbytkisand
includedinthevendorlist.
Revisedvendorlistwillbesendto
ANRPC
Rotating

Willbecheckedbytkis
Rotating
tkisconfirmedtotesttheturbines
andcompressorsonsideafter
errection.
Rotating
confirmed

Rotating

Tobecheckedbytkis.

Rotating