Detroit Stoker Catalog

Alstom Parts and Services
for Detroit Stoker Equipment
Improving Operation,
Availability and Reliability
With Alstom...
Youre in control
Power
Power
Alstom Parts and Services for Detroit Stoker Equipment

safety and experience
Alstom is a leader in the design, manufacturing and servicing of utility and industrial power generation
systems. While our heritage dates to the late 1800s, our capabilities continue to expand and point us
to the future. Alstom is ISO 9001:2008 registered.
S afety | We believe that safety is a key indicator of operational excellence
for both Alstom and its customers. Our commitment to safety hinges on strong
leadership, timely communication and the involvement of all employees.
Our target is zero safety incidents.
E xperience | With an installed base of over 400 GW of power generation capacity and a track record
spanning over 100 years, we believe you cannot find a partner whose experience in the power industry matches
ours. We are dedicated to meeting your needs and exceeding your expectations. Our track record proves it.
Innovation | Each and every day, Alstom applies leading edge technology to develop new products and
services to meet your maintenance and operational challenges regardless of your boiler type or fuel.
Your performance is our measure of success.
L ogistics | The right products and services when and where you need them.
That is our commitment. With

a wide range of capabilities and options for replacement parts supply, technical services and construction services,
Alstom is your complete boiler services solution. We offer the industrys most comprehensive and innovative
replacement parts and service programs.
C ustomer Service | Alstoms field service engineers, customer service representatives and construction
managers have one goal exceeding your service expectations. Our strategically located service and distribution
centers enable us to provide fast response and reliable solutions to meet your needs.
At Alstom, we combine our capabilities and experience
faced by plant owners, operators, maintenance personnel
to enhance the productivity and performance of boilers,
and management. Whether it is a replacement or
pulverizers, feeders, air pollution control systems, ash
upgraded part, a rebuilt assembly, a custom fabrication
handling systems and auxiliary equipment. Our focus
or an inventory management program, Alstom provides
is customer service and we understand the challenges
exceptional value and service to our customers.
Contents
Introduction....................................................................................................................... 4
Alstom System Upgrades
Maxi-feeD Underthrow Fuel Distributor............................................................................... 5
Maxi-feeD Overthrow Fuel Distributor................................................................................. 6
Biomass Pneumatic Distributor................................................................................................... 7
Shaft Mounted Planetary Grate Drive......................................................................................... 8
Replacement Parts for Fuel Distributors

Reciprocating Distributors........................................................................................................... 9
Ultrafeed Overthrow Fuel Distributors........................................................................................ 17
Replacement Parts for Traveling Grates

Alstom Parts for Detroit Stoker RotoGrate............................................................................... 21
The Alstom Advantage

Service Capabilities...................................................................................................................... 33
Technical Services........................................................................................................................ 34
Inventory Management Programs............................................................................................... 36
Outage Kits.................................................................................................................................. 37
APComPower.............................................................................................................................. 38
Contact Information........................................................................................................ 39
Introduction
Grate-fired boilers, also known as stoker-fired boilers, have the capability of
generating power from a variety of fuels including coal, wood waste, bagasse,
and your everyday trash and refuse.
Stokers are an integral part of todays coal and biomass fired steam generation for
utilities, independent power producers, and industrial manufacturing plants.
As an OEM for stoker-fired boilers, Alstom is well positioned to support your
need to improve the performance, reliability, and availability of your Detroit Stoker
components.
All parts are factory new and warranteed. Our in-kind replacement parts have
accurate form, fit, and function. Parts are available individually, as part of a kit,
or included in an Inventory Management Program (IMP).
Alstoms line of Detroit Stoker-type components is another example of our
commitment to provide products and services that extend equipment life cycle,
improve availability, and decrease your total cost of ownership.
Products
B earing shields
B earings
Shafts
D rive shafts
Idler shafts
Grate bars
H ybrid grate bar for refuse firing
QUICKSWAP grate bars
Grate chains
Front drive sprockets
Rear idler sprockets
Sprocket materials
Top support rails - stellite wear strips

MAXI-FEED Underthrow Fuel Distributor
FEATURES:
Available in 18 and 27
widths
P atented Maintenance
Frame Seal
Individual conveyor and

rotor drives
Tachometers for each
driven shaft allows speed

and stall indication
Adjustable throat blade
mechanism for additional

volumetric feed control
M odular components
E xternally adjustable
conveyor chain tension

mechanism
A pplicable to virtually all
stoker-fired boilers as a
replacement for the original
overthrow and underthrow
style units
Ease of maintenance
benefits:
R educed O&M costs

Improved fuel distribution
and combustion efficiency
Fuel flexibility
Improved reliability
ALSTOMS MAXI-FEED UNDER-THROW FUEL DISTRIBUTOR WITH FRAME SEAL (UTFS)

IS A DUAL DRIVE UNDERTHROW TYPE FUEL DISTRIBUTOR DESIGNED TO BE FLEXIBLE
FOR VARIATIONS IN FUEL SIZING, IMPROVED FUEL DISTRIBUTION, AND REDUCED
MAINTENANCE COSTS. | This distributor combines mechanical underthrow and pneumatic
transport resulting in effective distribution of fuels that consist of greater fines and higher moisture
content than industry recommended guidelines. Underthrow distributors are designed such that
fuel discharged from the chain conveyor enters the rear rotor cavity between the counter-rotating
hinged rotor blades. The hinged rotor blades sweep the fuel around the lower rotor housing until it
is discharged into the furnace from the lower part of the feeder opening.
Unique to Alstoms design, the patented Maintenance Frame Seal (MFS) acts as a furnace
shield and allows access to the conveyor and rotor assemblies. During routine maintenance or
in emergency situations, the rotor housing can be rotated to close the furnace side opening of
the distributor to gain access for inspection and/or replacement of the modular rotor assembly.
This feature reduces the possibility of costly forced outages.
The conveyor assembly is modular and can be removed for maintenance outside of the frame
assembly. The feed mechanism is an endless chain-type conveyor. The fuel feed rate is a function
of the speed of the conveyor drive and the manually adjusted height of the throat blade assembly.
These two features provide accurate control of the fuel volume supplied to the distributor.
The underthrow design incorporates hinged
rotor blades that deflect backward to prevent
jamming should a foreign object pass through
the distributor. In addition to rotor speed
adjustment, the rotor housing is angularly
adjustable to optimize the release point and
more accurately tune the trajectory of the
fuel being thrown onto the grate surface.
The rotor housing introduces pneumatic
assist airflow at the distributor discharge
to enable distribution of the finer particles in
the fuel stream away from the front wall
and into the furnace. These features improve
fuel distribution and fuel combustion
efficiency with minimized clinkering around
the distributor openings.
Fuel Distributor products

MAXI-FEED Overthrow Fuel Distributor
FEATURES:
Available in 18 and 27
widths
Individual conveyor and

rotor drives
Adjustable throat blade
mechanism for additional

volumetric feed control
Tachometers for each
driven shaft allows speed

and stall indication
M odular components
Ease of maintenance
Fewer moving parts
benefits:
Improved fuel through-put

R educed maintenance costs
O perational flexibility with
bias capability
Independent control of
rotor and conveyor speeds
Alstoms MAXI-FEED overthrow fuel distributor is a dual drive fuel

distributor That allows for independent control of the rotor and
inlet chain conveyor mechanisms. | Overthrow distributors are designed such
that the fuel discharging from the feed mechanism (i.e., feed plate or chain conveyor)
makes contact with the face of the rotor blades as they reach the top-most arc
of rotation.
The feed mechanism is a variable speed endless chain-type conveyor. The fuel feed rate
is a function of the speed of the conveyor drive and the manually adjusted height of the
throat blade assembly. These two features provide accurate control of the fuel volume
supplied to the distributor.
The distribution mechanism is a cast iron drum type rotor with four rows of blades to
distribute the fuel evenly across the grate surface ensuring efficient fuel burning.
The MAXI-FEED distributor is designed to feed coal that is consistent in size to the
American Boiler Manufacturers Association (ABMA) specifications for stoker coals.
In many cases, this distributor is an upgrade for the Detroit Stoker original reciprocating
and early single drive chain-style feeders. This upgraded design incorporates less moving
parts than its predecessors, thus reducing maintenance costs and total cost
of ownership.
The rotor and chain conveyor assemblies are modular and allow for efficient removal and
installation of these components.
The MAXI-FEED distributor is available as a stand alone product or can be complimented
with a NEMA rated control panel which will provide an interface between the fuel
distributors and the customers control system. The control panel is designed to be
the hub for all power and control distribution, thus optimizing field wiring and control
programming costs.

Biomass Pneumatic Distributor
Alstoms Biomass Pneumatic Distributor is designed to maximize
performance and increase service life. | The design provides optimized
distribution of cellulose fuels regardless of quality, sizing and moisture content. It
is applicable to virtually all designs and brands of traveling grate stokers as a direct
replacement or new installation.
Bolt-on tungsten carbide liner plates fight silica abrasion and increase component
wear life. The removable front panel allows for direct access to the distributor adjusting
mechanism and removal of the tray from the front of the distributor for ease
of maintenance.
FEATURES:
Available in standard
widths of 20, 24 and 28
Vertically adjustable tray for

throw adjustment
B olt-on tungsten carbide
weld overlaid wear plates
Stainless steel furnace side

construction
Ease of maintenance
Benefits:
M aximized performance
Increased service life
R educed maintenance costs
Fuel flexibility
Improved reliability
R educed total cost of
Pneumatic Distributor as installed
ownership
The pneumatic distributor is available as a stand-alone product

or as a system replacement, which would include piping and a
distributor air fan.
Custom Widths Available

Shaft Mounted Planetary Grate Drive
FEATURES:
V ariable speed motor

Continuous torque
monitoring allows for:
O ptimized performance
Condition assessment
of the traveling grates
The grate drive is directly coupled to the drive shaft. A simple cradle support for the
gear reducer and hydraulic cylinder pivot plate are the only items requiring anchoring
to the floor.
Electronic overload
A NEMA rated control panel is typically provided and is designed to be the hub
Continuous grate speed
This cost effective drive system incorporates standard features for overload detection,
protection
indicator equipped with

Zero Speed alarm
N EMA rated local control

panel
Vertical support design

benefitS:
O ptimized life for drive

shaft and drive-end
bearings
Improved chain and

sprocket life
R educed grate maintenance

and repair costs
Alstoms Shaft Mounted Planetary Grate Drive is a variable speed

electro-mechanical drive that utilizes high efficiency planetary
gearing to deliver high torque/low speed rotational energy to the
front grate drive shaft. | This drive system is designed to minimize installation
and long term operating costs.
for all power and control distribution, to optimize field wiring and control
programming costs.
protection, and preventative maintenance.
Its flexibility enables the drive to meet the requirements of nearly all traveling grate
brands and models.
The design incorporates devices that can be utilized to help provide data supporting
predictive maintenance planning activities aimed at reducing boiler downtime. A vertical
support design reduces loading on the drive shaft and drive-end bearings and the
continuous motion reduces wear on the chains and sprockets (compared with ratchettype drives). These features reduce maintenance costs and extend component life.
Alstom Replacement Parts for

Detroit Stoker Fuel Distributors
Reciprocating Distributors
Alstom supplies replacement and upgraded components for Detroit Stoker Reciprocating
Distributors and maintenance programs to meet your operational needs. | Any of the parts described in the
following pages can be supplied individually, as part of a kit, or included in an Inventory Management Program (IMP).
The Detroit Reciprocating Fuel Distributor has a large presence across both the power and industrial stoker installed base.
A rugged design has allowed these units to operate for many years but they are a maintenance intensive machine. Alstom can
produce 100% of the parts for these fuel distributors as well as rebuild them in our regional service centers.
The reciprocating fuel distributor utilizes an overthrow rotor to evenly distribute the fuel over the grate surface while a
reciprocating feed plate pushes the fuel off a spill plate and onto the rotor. The fuel distributor is a single drive unit that first
powers the rotor and through a gear reduction and a variety of arms and linkages also drives the feed plate.
The following graphics show the layout of the fuel distributor and detail the depth of our offering for this product.
Fuel Distributor Products
Fuel Distributors Replacement Parts

Item Description
5
LINK, ECCENTRIC
6
ECCENTRIC
7
COVER
8
COVER, TAKE UP
13
RING, SPACER
15
BEARING, ECCENTRIC
20
ARM, SLOTTED
21
LATCH, COAL FEED
23
PIN, THRU LINK AND CROSSHEAD
24
ARM, OUTER OPERATING
26
ARM, CROSSHEAD LOCATING
27
LINK, CROSSHEAD LOCATING
28
BEARING, ECCENTRIC AND FEED SHAFT
30
CAP, HYATT BEARING
32
WASHER, BEARING
33
WASHER, BEARING
41
GEAR, 111 TOOTH SPUR
43
COVER, PINION
47
COVER, GEAR
49
PLATE, PINION COVER
60
SCREW, SHOULDER
64
SCREW, SPILL PLATE ADJUSTING
76
LINK, SQUARE
77
SPRING, FEED CONTROL LINK
78
PLATE, RIGHT HAND SIDE
79
PLATE, RIGHT HAND SIDE
80
PLATE, RIGHT HAND BAFFLE
81
BAR, OVER FEED PLATE
90
PLATE, LEFT HAND BAFFLE
97
PLATE, 18 FRONT CROSS
99
HOUSING, 18 UPPER ROTOR
100
HOUSING, 18 LOWER ROTOR
101
PLATE, 18 FRONT COVER
102
PLATE, 18 FEEDER BASE
106
BLADE, ROTOR W/CUTOUT
107
BLADE, ROTOR
109
PIN, .375 X 2.500 LG TYPE 1 GROOVE
110
CASING, WATER COOLED BEARING
111
OUTER RACE, BEARING LH ROTOR SHAFT
115
RING, PISTON
116
WASHER, ROTOR SHAFT BEARING
117
RING, INTERNAL SNAP
118
CAP, RIGHT HAND BEARING
119
CAP, LEFT HAND BEARING
123
PINION, 13 TOOTH
128
HUB, SPROCKET
129
SPROCKET, 27 TOOTH
133
BEARING, SPHEREICAL ROLLER
134
SHAFT, 18 ROTOR
135
DRUM, 18 4 ROW ROTOR
137
PLATE, 18 FEED
10
102
79
81
79
81
98
1
137
102
98
138
138
137
3
64
47
47
28
28
140
140
30
30
23
22
20
27
33
33
99
99
SECTION
SECTION THRU
SECTION A-A
SECTION THRU FEED SHAFT
102
78
98
80
B
101
59
25
21
129
65
61
24
140
B
26
79
129
100
110

64
139
78
20
27
23
24
75
34
100
30
29
31
26
26
78
129
128
76
77
118
110
N A-A
U FEED SHAFT
78
21
20
101
81
97
64
137
79
24
81
27
47
23
76
30
30
15
32
26
28
77
6
8
33
99
60
129
128
7
117
13
116
115
116
90
80
41
123
133
109
49
43
118
134
111
110
110
135
107
106
SECTION B-B
SECTION THRU ROTOR, ECCENTRIC, & CROSSHEAD
119
115
102
100
11

Stainless Steel Lined Feed Plate
During normal operation with the standard feed plate,
wet coal can adhere to the rough cast surface and to any
corroded portions of the feed plate. The stainless steel
lined feed plate upgrade provides increased corrosion
resistance and prevents wet coal from adhering to the
feed plate.
Original feed plate
Upgraded feed plate
Stainless Steel Lined Spill Plate

During normal operation with the standard spill plate, wet
coal can adhere to the rough cast surface and to any corroded
portions of the feed plate. The stainless steel lined spill plate
upgrade provides increased corrosion resistance and prevents
wet coal from adhering to the spill plate.
Original spill plate
Upgraded spill plate
Elimination of Notched Link
Original Control arm and link
upgraded control arm and link
12
During normal operation with the original control arm,

distributor vibration and load vibration could cause the
pin to jump out of the notched link and change the stroke
length of the feed plate. Using a drilled control arm and
link provides a more positive connection and prevents this
inadvertent volume feed change.

Crosshead Locating Link and Pin
During normal operation the crosshead link can wear excessively and is susceptible to
breakage during periods of shock loading that place the link in tension. The crosshead
locating link upgrade exchanges the original cast link with a ductile iron link to prevent
breakage. Self-lubricating bushings are inserted into the bearing areas of the link to
prevent premature wear of the casting. With the use of the self-lubricating bushings,
a new link pin is used that does not require any grease holes, reducing cost.
original link
Upgraded link
13

Feed Shaft Operating Arm Bushing
During normal operation the outer operating arm can be
susceptible to wear. This bushing upgrade allows the customer
to replace only the bushings at each outage rather than the
entire machined casting, reducing maintenance cost.
original outer operating arm
upgraded outer operating arm
Bronze Cross Head

During normal operation the slotted arm
and crosshead are susceptible to wear. This
upgrade replaces the original slotted arm
with a slotted arm that is hardened in the slot
area and the original cast crosshead with a
manganese bronze material. Both of these
changes improve component wear life.
original slotted
arm and crosshead
14
upgraded slotted
arm and crosshead

Additional Available Replacement Parts
Rotor Blades
Side Frame Castings
Rotor Drums
Upper and Lower Rotor Housings
Crossheads
Face Plates
13-T Pinion
Shafts (Eccentric and Rotor)
Bearings
Seals
Bearing Caps
Complete Replacement Assembly
Feed Plates
Shop Rebuilds
Spilling Plates
Side Plate Baffle (LH and RH)
27-T Sprockets
15
16

Ultrafeed Overthrow Fuel Distributors
The Detroit Stoker Ultrafeed overthrow fuel distributor is a dual drive fuel spreader. | Typically, the
distributors are provided in either 18 or 27 widths. The rotor and inlet chain conveyor mechanisms are independently controlled.
The feed mechanism is a variable speed endless chain-type conveyor. The fuel feed rate is a function of the speed of the conveyor
drive and the manually adjusted height of the throat blade assembly. The distribution mechanism is a cast iron drum type rotor
with four rows of blades to distribute the fuel evenly across the grate surface ensuring efficient fuel burning.
Alstom manufactures many of the parts in the Ultrafeed distributor. The following sections show a portion of our capabilities.
Side Section View
17

Item Description
1
FRAME, LEFT HAND SIDE
2
FRAME, RIGHT HAND SIDE
4
PLATE, 18 FEEDER BASE
10
UPPER ROTOR HOUSING AIR BOX
11
ROTOR DRUM, 18 4-ROW
14
LOWER ROTOR HOUSING
17
18 SPLINED DRIVE SHAFT CENTER
19
18 ROTOR SHAFT
22
THROAT BLADE
23
36 TOOTH SPROCKET
24
BEARING HOUSING
25
SHAFT, 18 THROAT BLADE
26
THROAT BLADE FILLER
27
DEFLECTOR TUYERE SUPPORT
28
RH BAFFLE PLATE
29
LH BAFFLE PLATE
30
AIR BOX COVER
32
SHAFT, CONVEYOR SPLINED DRIVE
33
GUIDE, LH CONVEYOR CHAIN
34
GUIDE, RH CONVEYOR CHAIN
35
BLADE, ROTOR
36
BLADE, ROTOR W/CUTOUT
37
HOUSING, DRIVE SHAFT BEARING
39
CAM ARM
41
PULLEY, TL24H100
42
DEFLECTOR TUYERE
44
ARM, THROAT BLADE
46
CONVEYOR CROSSBAR
49
CAM, THROAT BLADE
51
DEFLECTOR TUYERE FILLER
52
SPHERICAL ROLLER BEARING
54
BEARING, DRIVE SHAFT
55
CAP, RIGHT HAND BEARING
56
SIDEBAR BUSHING
59
PIN, CAM ARM
60
SHAFT, CONVEYOR DRIVE STUB
61
DRIVE SHAFT SPROCKET
63
LH BEARING CAP
66
SPACER COLLAR
68
SCREW, SHOULDER
70
LOCKNUT
72
OUTER SPACER
73
BEARING WASHER
75
BELT, TIMING
78
INNER SPACER
81
PIN, .375 X 2.500 LG TYPE 1 GROOVE
85
RING, PISTON
86
KEY, .312 SQ X 1.750 LG
90
SNAP RING
91
LOCKWASHER
104
SEAL, BEARING CAP OIL
145
THRUST WASHER
18
027
068
049
044
004
033
001
145
037
023
032
054
029
024
078
070
081
091
063
052
072
011
014

042
051
025
022
026
046
017
049
044
039
034
025
059
016
056
038
002
061
017
060
066
030
010
028
024
055
086
075
041
019
104
085
035
073
090
036
SECTION THRU
SHAFTS
Sectional
Shafts
View Thru
Conveyor and Rotor
19

Additional Available Replacement Parts
Rotor Drums
Lower Rotor Housing
Rotor Shafts
Carriage Cross Plate
Bearings
Deflector Tuyeres
Throat Blades
Base Plater
Drive Chain
Wear Plate
Rotor Drive
Conveyor Chain Guard
Pulley
Conveyor Drive Shaft
Belts
Conveyor Drive Components
Sprockets
20
Replacement Parts for

Traveling Grates
Detroit Stoker RotoGrate-Type Parts
As AN alternative OEM for DETROIT STOKER components | the Alstom team is well-positioned to support your need
to improve performance, availability and reliability, as well as safety. Alstom draws on over 100 years of combustion experience to
provide replacement and upgraded products for stoker and grate fired boilers. Alstom supplies high-quality replacement grate bars
and upgraded designs for improved service life and increased unit availability.
Alstom supplies and inventories numerous replacement parts for Detroit Stoker brand equipment operators, including the
Detroit RotoGrate style traveling grate stoker. Any of the parts described in the following pages can be supplied individually,
as a part of a kit, or included in an Inventory Management Program (IMP).
Traveling Grates
21
Replacement Parts
ALSTOM SUPPORTS CUSTOMERS NEEDS FOR REPlaCEMENT PARTS AND SERVICEs FOR DETROIT STOKER
ROTOGRATE EQUIPMENT | with a portfolio of products and capabilities to ensure reliable and efficient system operation.
We offer a wide variety of replacement parts for this product line. All parts are factory new and warranteed.
Front Section
22
Traveling Grates
Replacement Parts
Rear Section
Traveling Grates
23
Replacement Parts
29
30
31
32
33
34
35
28
27
26
25
24
23
22
21
Front Section
Front
Section
Item Number
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Item Description
Front Air Seal Section
Front Slide Rail Assembly
Bracket for Fulcrum
Stop for Lower Air Seal
Lower Front Grate Guide
Front Grate Shaft
Grate Guide Weight
Front Grate Guide Assembly
Front Grate Guide Retainer
Grate Chain Sprocket Assembly
Front Grate Shaft Bearing Assembly
Fulcrum, Front Air Seal
Upper Front Air Seal Assembly
Upper Air Seal Weighted Arm
Top Center Support Rail
Lower Air Seal Weighted Arm
Rear Section
24
Traveling Grates
Item Number
1
Item Description
Grate Bar
36
Front Section
1
Replacement Parts
2
Item Number
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Item Description
Front Air Seal Section

Front Slide Rail Assembly
Bracket for Fulcrum
Stop for Lower Air Seal
Lower Front Grate Guide
Front Grate Shaft
Grate Guide Weight
Front Grate Guide Assembly
Front Grate Guide Retainer
Grate Chain Sprocket Assembly
Front Grate Shaft Bearing Assembly
Fulcrum, Front Air Seal
Upper Front Air Seal Assembly
Upper Air Seal Weighted
17 Arm
Top Center Support Rail
18
Lower Air Seal Weighted Arm
9
10
11
12
15
14
13
16
19
20
RearSection
Section
Rear
Item Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Item Description
Grate Bar
Chain Assembly
Upper Air Seal Weighted Arm
Upper Air Seal Assembly Support
Rear Coking Section Assembly
Rear Tuyere Air Seal
Rear Tuyere
Key for Rear Tuyere
Tie Bar Plate
Support, Rear Tuyere
Rear Grate Shaft Bearing Assembly
Idler Sprocket
Rear Grate Shaft
Rear Fulcrum
Support, Rear Fulcrum
Bracket, Rear Side Rail
Rear Slide Rail
Rear Slide Rail Bar Adjustment
Rear Slide Rail Adjusting Block
Adjusting Bracket Assembly
Traveling Grates
25
Replacement Parts
Drive Shafts
Alstom can provide drive shafts for Detroit Stoker RotoGrates. | In order to provide an adequate quote,
Alstom will need the dimensions of X, Y and Z as shown below.
Aside from material or other wear treatments,

Detroit Stoker Rotograte traveling grate drive
shaft dimensions are relatively standard. In addition
to the number and size bays, only three dimensions
are required to produce the shaft.
EXPANSION SIDE
AVAILABLE IN VARIOUS MATERIALS
26
Traveling Grates
DRIVE SIDE
Replacement Parts
Grate Chains
Alstom and the industry have recognized the issues with the standard chain pin and its roll pin attachment in the chain links. To
remedy that condition, Alstom can supply chains with oval pin bosses that positively lock into the chain link to prevent rotation.
The oval boss can be inserted on either side of the chain making assembly more efficient.
Grate Chains
ALSTOM and the industry have recognized the issues with the standard chain pin and it roll pin attachment in the
chain links. To remedy that condition, ALSTOM can supply chains with oval pins bosses that positively lock into the
chain link to prevent rotation. The oval boss can be inserted on either side of the chain making assembly more
efficient.
New Chain Style
Figure 26 Oval Pin Chain (Clean Oval Pin Chain Link Multi Layer B-STKB-0021-001.ai)
Table 2 Oval Pin Stoker Chain Parts List
Oval Pin Stoker Chain Assemblies
*980-1363500-xxx
GRATE CHAIN ASSEMBLY WITH PIN

5/8 OD Chain Pin
980-1363600-xxx
GRATE CHAIN ASSEMBLY WITH PIN

11/16 OD Chain Pin
* Replaces OEM P/N AU327-xxx Series Ductile iron chain

NOTE: xxx indicates total number of chain links required. (specify when ordering)
Traveling Grates
27
Replacement Parts
Bearings
Front Bearing Stands
Rear Bearing Stands
Bearing Inserts
Meehanite Insert
28
Traveling Grates
Front Bearing Stand
Replacement Parts
Sprockets
Front Drive Sprockets
ALSTOM manufactures and inventories direct replacement drive sprockets that can be made
from heat treated cast steel or cast iron. The sprockets can also be upgraded to include
bearing dust covers.
Rear Idler Sprockets

Alstom supplies direct replacement parts for all Idler Sprocket bearing types and
construction including Stellite inserts. Stellite inserts require the use of weld
overlaid idler shafts.
Available materials include:
H eat treated cast steel

C ast iron
Top Support Rails
Top Support Rails Side And Bottom View
Traveling Grates
29
Replacement Parts
Grate Chains
Alstom supplies its upgraded chain in place of the standard Detroit Stoker design. The Alstom version is more durable and
longer lasting.
New Style Chain Pin
Original Design Chain Pin
Chain Connecting Pin
Original Design Chain Links
Grate Bar Washer
30
Traveling Grates
Replacement Parts
Grate Bars
Replacement Grate Bars
Alstom supplies quality replacement grate bars and upgraded designs to help improve service life and
increase unit availability and reliability of Detroit Stoker RotoGrates.
Direct Replacement Grate Bars
Alstom supplies and inventories direct replacement grate bars in the sizes and materials shown below:
Nominal Sizes: 36, 39, 42, 45, 48 and 51
Hole Sizes: 1/4, 5/16 and 3/8 Note: Hole sizes correspond with D, E and F designation on OEM part
number suffix
Materials: Chrome-iron, alloyed heat-resistant ductile iron (HRDI) and HH stainless steel
Grate Chain Pins and Bar Diameters: 5/8 (original) and 11/16 (new)
Alstom Upgraded Grate Bars
QUICKSWAP Grate Bars

Alstom has developed an upgraded grate bar for refuse firing that has been
designed to reduce operation and maintenance headaches associated with
aluminum fouling. The design allows the user to clean the grate bar more quickly
and minimizes aluminum accumulation on the grate chains, thus improving
reliability and reducing maintenance.
QUICKSWAP Roll Pin Connection System
Traveling Grates
31
32
Traveling Grates

Service Capabilities
Over 100 Years of Experience + Solution based Products & Services
+ Commitment to Customer Service = The Alstom Advantage. | Alstom
provides reliable delivery of products and services to meet the demands of the
power industry. We are a dedicated customer service organization that delivers the
responsiveness our customers require.
Alstom provides the quality and resources of an OEM while backing our products
with comprehensive support. Our products are designed to help our customers
meet the performance, availability and reliability requirements for their power
plant equipment.
Markets Served
Our experience and customer base include:
U tility companies
Regional electric cooperatives
Federal, municipal power producers
Independent power producers
Pulp and paper companies
Industrials such as chemical plants, steel mills and refineries
In other words, if you generate steam to produce power or to support your
manufacturing processes, Alstom is ready to provide the products and services you need.
Equipment Supported
In addition to servicing Alstom equipment, we also provide aftermarket service for the following brands:
Coal Feeders | ABB, Combustion
Engineering, Stock Equipment,
Merrick Industries
Coal Pulverizers | ABB,
Combustion Engineering,
Babcock & Wilcox, Riley,
Foster Wheeler
Steam Generators | ABB,

Combustion Engineering, Babcock &
Wilcox, Riley, and Foster Wheeler
Stokers | ABB, Combustion
Engineering, Detroit Stoker, Riley,
Westinghouse, Hoffman, Taylor
Firing Systems | ABB, ICL, NEI, Clark
Chapman, CSL, RV Industries, Foster
Wheeler, B&W, Combustion Engineering
Ash Handling Systems | ABB,

Combustion Engineering, AllenSherman-Hoff, United Conveyor, Flkt
Air Pollution Control | ABB,
Combustion Engineering, Flkt,
Walther, Carborundum, Hamon
Research-Cottrell, Wheelabrator,
Peabody, Rockwell
33

Technical Services
Alstoms Technical
Services capabilities
cover major plant
equipment and
systems and
include:
Outage planning
Inspection services
Condition assessments
Maintenance support
Performance testing
Training programs
Dedicated engineers
Alstoms Technical
Services include:
A team of over 100
field-based service
engineers, NDE specialists,
performance test engineers
and technicians
Problem solvers
Equipment inspectors,
testers, and evaluators
We are a global provider of products and services to the power

industry. | We maintain a local presence to help ensure that our customers equipment
and systems run reliably and efficiently with the availability they demand.
Field Technical Service Engineers | Alstom has extensive capabilities in the form
of Field Technical Service Engineers to assist with your outage inspection and operation and
maintenance needs.
Our field service engineers are located near our customers to provide the response they need.
This full-time force of professionally trained engineers and technicians receives constant
training to help ensure they are knowledgeable in the latest trends and available technology.
Outage Planning | Effective outages require effective planning, a continuous process
that begins well in advance of the scheduled event. Alstom stands ready to participate in
this process to help ensure timely decisions, problem avoidance and achieved goals.
The services Alstom provides include:
Setting overall outage objectives

Work scope determination
Prioritization of outage tasks
Identification of material and parts needs
E xpediting delivery of required material and parts
Inspection Service | To help ensure an effective outage, we offer our inspection service
that includes:
logistics and work scope definition

Pre-outage

P re-outage unit walk-downs
D etailed inspections during the outage
D aily punch lists and definition of items requiring immediate attention
C oordination with repair labor personnel
Initial report with critical findings and recommendations
Final detailed inspection report complete with photos, recommendations
and findings
On-line
retrieval of our final report for convenient viewing
and downloading
34
the Alstom Advantage

Technical Services
CONDITION ASSESSMENT | Alstom delivers the
technology to manage risks through the integration of
Advanced NDE and inspection technology, including:
Ultrasonic examination
Linear phased array
Dye penetrant testing
Remote field eddy current
Wet fluorescent magnetic particle testing
Boroscope with internal video
V isual examinations as well as service
capabilities through:
Power Plant Laboratory facilities

Material Technology Center
Field service engineers
Maintenance Support Service | To help ensure your equipment

performs to your expectations, we offer our Maintenance Support Service
whereby we:
D etermine equipment condition and need for repairs

C ompare components to
original specifications and
help make adjustments
P articipate in developing
work scope and associated

tasks
D irect maintenance
personnel in proper
disassembly and
assembly procedures
C oordinate execution of the

work scope
D evelop a daily punch list

prioritizing work tasks
performance testing and evaluations |

The performance evaluation and testing team
supports data gathering and analysis to help optimize
plant performance. Offerings include:
Specialized testing of thermal, fluid and chemical

processes (emissions and circulation)
Boiler and power plant performance evaluation

Water chemistry consultation for boilers
Instrumentation supply and rentals of most
commonly used boiler and emissions test equipment
P rovide a final report documenting work performed and

recommendations
TRAINING PROGRAMS | Alstom's training programs provide power

plant professionals with the knowledge and skills they need to operate
and maintain the equipment and systems. Alstom's portfolio includes:
Standard and customized training

C omputer-based QUICKSTUDY Learning System
R egional training seminars
Dedicated Engineer Program | We provide an experienced Alstom Technical Services Engineer for exclusive use for a
specific time period.
The Dedicated Engineer becomes an on-site member of the plant team, spearheading the Alstom support. The result is responsive
service in determining root causes of problems and timely development and implementation of solutions to help reach and exceed
station goals.
technical services tailored for you

and your budget
35

Inventory Management Programs
Advantages:
After-hours response team

Guaranteed parts availability
Eliminates exposure to
obsolete inventory
A pplicable to most plant

equipment
P rograms can be expanded
to include other plants within the customers system
O ne week standard shipment

after receipt of order
M inimizes exposure to raw
With our proven inventory management expertise | purchasing strength

and strategically located regional service centers, participation in an Alstom Inventory
Management Program can offer customers significant benefits from guaranteed
shipments to improved cash flow.
Improves cash flow and guarantees

parts availability
Alstoms Service Center
network, strategically located
across the country, | provides
emergency component repairs, parts,
complete component overhauls, custom
fabrications and cost-saving inventory
management programs to meet our
customers needs.
materials price fluctuations
Benefits:
Reduces carrying costs

Defers cash outlay
Increases cash flow by
Midwest Service C enter

Erlanger, K entucky
delivering products when

needed
Simplifies purchasing
Rocky Mountain Service C enter

Denver, C olorado
Harrisburg, PA
Denver, CO
Erlanger, KY
Chattanooga, TN
Suwanee, GA
Tyler, TX
Strategically located
to serve our customers
36

Outage Kits
Outage Kits | are pre-packaged supplies of equipment-specific replacement
parts that support planned or unexpected unit outages and rebuilds.
Emergencies cost money! Outage Kits can help minimize costly delays in
making repairs.
Outage Kits are the perfect solution when emergencies strike, or to have
available as part of a planned preventative maintenance cycle or Inventory
Management Program.
Advantages:
Custom or standard
kits
R educes maintenance
costs
Convenient and
organized
Simplifies purchasing
Benefits:
R ight parts available
when you need them
O nly pay for the parts

that are used
Instant part availability

Save time and money
A cost-effective way to manage planned

and unplanned unit outage repairs
How Alstoms Outage Kit Program works:

The customer and
Alstom develop a
list of parts to be
included in each kit.
Each kit includes a
detailed chart of the
location of each part.
Alstom then ships

these parts to the
customer in a
pre-packaged kit
form two weeks prior
to the planned outage
or rebuild.
Customer
withdraws parts
from the kit,
as needed.
Unused items
are shipped back
to Alstom for
re-stocking.
The customer then

issues a purchase
order to Alstom
for any parts
consumed.
37

APComPower
A World of Experience Right Next Door
Proven Expertise
in the Latest
Technologies:
As a wholly-owned subsidiary
of a global leader in power
generation equipment,
APComPower has in-depth
experience in:
C oal, gas and oil-fired utility

plants
Industrial plants (including

pulp and paper mills,
petrochemical systems
and municipal power
operations)
Steam and gas turbines

HRSGs
Fluidized bed boilers
Emission control systems
(all types including wet and

dry FGD and SCR systems)
Most recently, APComPower

has led the way in successfully
constructing the latest CO2
capture technologies.
38
APComPOWER IS THE UNION CONSTRUCTION ARM OF ALSTOM SERVING THE U.S.

AND PUERTO RICO. | APComPower and Alstom together form an integrated design and
erection firm. For more than 70 years, APComPower has been providing a seamless range of
services to the utility and industrial power industry. These services include core maintenance
during routine outages, retrofit upgrades to the boiler island, and environmental equipment
upgrades and retrofits. To date, we have installed 20% of the U.S. base. Now, APComPower
also offers maintenance services for gas and steam turbines.
In todays highly competitive markets, economies of scale can make all the difference in
whether a project is successful or not. As part of Alstom, APComPower has access to the
worldwide resources of one of the worlds largest and most innovative manufacturers of
power generation equipment from standard and custom-designed products and systems,
to centralized support groups based in Windsor, CT, covering:
Environment, Health and Safety

Quality
Material technology
Construction and welding engineering
Plant upgrades/Major Modifications
Fuel conversions
Combined cycle operations
Balanced draft conversions
Emission control systems
Component installation, repair and replacement, balance of plant

Fuel firing systems
Pressure vessels
Pulverizers
HRSGs
Air heaters
Fans
Ash handling systems
Steam and gas turbines
Condensers
Fabricated steel, ducts, silos and hoppers
Burners
Insulation and lagging
Stokers
Refractory
Wet/Dry precipitators
Instrumentation and controls
Wet/Dry scrubbers
Stacks
Fabric filters
Foundations
SCRs Pressure Parts
Piping
Your 1-Stop Choice for Boiler Services and Parts

Call us Toll free: 1.866.257.8664
or
Direct: 1.860.285.2100
Press:
If you know your partys extension
To use our Names Directory
To speak with a Customer Service Representative
To reach the Company Operator
If you would like this menu repeated
All other calls stay on the line
E-mail: windsorparts@power.alstom.com
Fax: 1.860.285.3101
We provide 24 hour, 7 days a week
emergency service.
With Alstom...
Youre in control
QUICKSWAP, QUICKSTUDY and MAXI-FEED are trademarks of Alstom Power Inc.
Meehanite is a registered trademark of Meehanite Worldwide Corporation.
DETROIT and RotoGrate are registered trademarks of the Detroit Stoker Company.
PWER/BPROB/DTSKQp12/eng/PSER/2.13/VS/7568 Alstom 2013. Alstom, the Alstom logo and any alternative version there of are trademarks and service marks of Alstom. The other names mentioned, registered or not, are the
property of their respective companies. The technical and other data contained in this document is provided for information only. Alstom reserves the right to revise or change this data at any time without further notice.
Alstom
200 Great Pond Drive
Windsor, CT 06095-0500
Tel: 860.285.2100
Toll Free: 866.257.8664
Fax: 860.285.3101
www.alstom.com/power
Alstom Canada
1430 Blair Place, Suite 600
Ottawa, ON K1J 9N2
Tel: 613.747.5222
Fax: 613.747.5828
www.alstom.com/power

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Alstom Parts and Services

for Detroit Stoker Equipment

Alstom Parts and Services for Detroit Stoker Equipment

S afety | We believe that safety is a key indicator of operational excellence

That is our commitment. With

At Alstom, we combine our capabilities and experience

faced by plant owners, operators, maintenance personnel

to enhance the productivity and performance of boilers,

and management. Whether it is a replacement or

pulverizers, feeders, air pollution control systems, ash

upgraded part, a rebuilt assembly, a custom fabrication

handling systems and auxiliary equipment. Our focus

or an inventory management program, Alstom provides

is customer service and we understand the challenges

exceptional value and service to our customers.

Replacement Parts for Fuel Distributors

Replacement Parts for Traveling Grates

The Alstom Advantage

Alstom System Upgrades

Individual conveyor and

Tachometers for each

driven shaft allows speed

Adjustable throat blade

mechanism for additional

conveyor chain tension

A pplicable to virtually all

R educed O&M costs

and combustion efficiency

ALSTOMS MAXI-FEED UNDER-THROW FUEL DISTRIBUTOR WITH FRAME SEAL (UTFS)

Fuel Distributor products

Alstom System Upgrades

Individual conveyor and

Adjustable throat blade

mechanism for additional

Tachometers for each

driven shaft allows speed

Improved fuel through-put

rotor and conveyor speeds

Fuel Distributor products

Alstoms MAXI-FEED overthrow fuel distributor is a dual drive fuel

Alstom System Upgrades

widths of 20, 24 and 28

Vertically adjustable tray for

B olt-on tungsten carbide

weld overlaid wear plates

Stainless steel furnace side

The pneumatic distributor is available as a stand-alone product

Custom Widths Available

Fuel Distributor products

Alstom System Upgrades

V ariable speed motor

monitoring allows for:

Continuous grate speed

indicator equipped with

N EMA rated local control

Vertical support design

O ptimized life for drive

Improved chain and

R educed grate maintenance

Alstoms Shaft Mounted Planetary Grate Drive is a variable speed

Fuel Distributor products

Alstom Replacement Parts for

Fuel Distributor Products

Fuel Distributors Replacement Parts

Individual conveyor and

Tachometers for each

Adjustable throat blade

A pplicable to virtually all

R educed O&M costs

Individual conveyor and

Adjustable throat blade

Tachometers for each

Improved fuel through-put

Vertically adjustable tray for

B olt-on tungsten carbide

Stainless steel furnace side

V ariable speed motor

Continuous grate speed

N EMA rated local control

Vertical support design

O ptimized life for drive

Improved chain and

R educed grate maintenance

H eat treated cast steel

A team of over 100