00
06/15/2016
ISSUEDASPERAPPROVAL
WJP
LB
WZP
LX
0B
05/27/2016
FORAPPROVAL
WJP
LB
WZP
LX
0A
04/22/2016
FORAPPROVAL
WJP
LB
WZP
LX
CRN.
DATE
PURPOSEOFREVISION
PRPD.
CHKD.
RVWD.
APRVD.
PROJECT:
CONTRACTNUMBER:
UTEPAMPASUL1345MWPowerPlantProject
01
TYPEOFDOCUMENT: REPORT
TITLE:
CALCULATIONFORPLATFORMBEAMOFCHIMNEY
PREPAREDBY:
CHECKEDBY:
REVIEWEDBY:
APPROVEDBY:
TECHNICAL IN CHARGE
CREANUMBER:
NUMBER
COMPANY:
DOCUMENT
CONTRACTED NUMBERDOCUMENTCLIENT:
37FC16571SY5TJS040401
REVISIONCLIENT:
00
PA5MCSH01C14003
DATEOFISSUE: 6/15/2016
SHEET:33
COPYRIGHTSTATEMENT
THECOPYRIGHTOFTHISDOCUMENTISOWNEDBYSDEPCIANDTOBEUSEDSOLELYFORTHISPROJECT.
THEDOCMENTANDRELATIVEINFORMATIONISNOTTOBETRANSMITTED,DISCLOSEDTOTHETHIRD
PARTYORUSEDFOROTHERPROJECTSWITHOUTAUTOHORIZATIONOFSDEPCI.
Contents
1, Introduction....................................................................................................... 4
2. Reference documents ...................................................................................... 4
2.1 Standards ....................................................................................................... 4
2.2 Drawings ........................................................................................................ 4
3 Material ............................................................................................................. 4
3.1 Material Properties 01 - General .................................................................... 4
3.2 Material Properties 02 - Basic Mechanical Properties .................................... 4
3.3 Material Properties 03a - Steel Data .............................................................. 4
4 Load Case Assignments .................................................................................... 5
5 Combination Definitions .................................................................................... 5
6 Design parameter .............................................................................................. 5
7. Design for first platform .................................................................................... 6
7.1 Calculation model of the first platform ............................................................ 6
7.2 Design Loads ................................................................................................. 6
7.3 Design result .................................................................................................. 9
8. Design for platform from the second to the fifth .............................................. 14
8.1 Calculation model of the platform ................................................................. 14
8.2 Design Loads ............................................................................................... 16
8.3 Design result ................................................................................................ 16
9. Design for sixth platform ................................................................................. 18
9.1 Calculation model of the platform ................................................................. 18
1, Introduction
The chimney, designed for UTE Pampa Sul Power Plant, belongs to tube-in-tube chimney. It
consists of concrete shell, steel chimney liner, steel platform and so on. Seven steel platforms are
arranged for the chimney.
This document provides information for the platform design of chimney. It presents the design model,
materials properties, loads and combinations, structural analysis and the checking for platform.
2. Reference documents
2.1 Standards
(1) NBR 6118: PROJETO DE ESTRUTURAS DE CONCRETO - PROCEDIMENTO. RIO DE
JANEIRO: ABNT, 2014.
(2)MINIMUM DESIGN LOADS FOR BUILDINGS AND OTHER STRUCTURES (ASCE 7-10)
(3)SPECIFICATION FOR STRUCTURAL STEEL BUILDINGS (AISC 360-10)
2.2 Drawings
(1)PA5-DE-SH-01-C14-024 PLATFORM ARRANGEMENT OF (J08) CHIMNEY (1)
(2)PA5-DE-SH-01-C14-025PLATFORM
ARRANGEMENT
(3)PA5-DE-SH-01-C14-026TOP PLATFORM
OF
(J08)
CHIMNEY
3 Material
3.1 Material Properties 01 - General
Table:
Material
Type
SymType
C30
Concrete
Isotropic
Q235
Steel
Isotropic
Q345
Steel
Isotropic
Unit Weight(KN/m3)
Unit Mass(KN-s2/m4)
E1(KN/m2)
U12
C30
2.5000E+01
2.5500E+00
30000000.00
0.200000
Q235
7.7000E+01
7.8500E+00
206000000.0
0.300000
Q345
7.7000E+01
7.8500E+00
206000000.0
0.300000
Fy
KN/m2
Q235
235000.00
Q345
325000.00
(2)
Case
LoadType
LoadName
LoadSF
DL
Load pattern
DL
1.000000
LL
Load pattern
LL
1.000000
5 Combination Definitions
ComboName
ComboType
CaseName
ScaleFactor
SteelDesign
Strength dead
Linear Add
DL
1.4
Strength
Linear Add
DL
1.2
Strength
LL
1.6
DL
LL
Strength live
Linear Add
Deflection
Deflection live1
Deflection dead
Linear Add
DD
Deflection
Deflection live
Linear Add
LL
Deflection
6 Design parameter
Table:
THDesign
SRatioLimit
MaxIter
Envelopes
0.900000
ImpFactor
1.000000
Provision
AMethod
SOMethod
SRMethod
LRFD
Direct Analysis
General 2nd
Tau-b Fixed
Order
Table:
NLCoeff
PhiB
PhiC
PhiTY
PhiTF
PhiV
PhiVRolledI
PhiVT
0.002000
0.900000
0.750000
0.900000
0.750000
0.900000
1.000000
0.900000
CheckDefl
Yes
Calculationmodelinsap2000isshowninthefigurebelow.
(1)Selfweightofbeamandsteelgrating
Thesteelgatingisusedamembraneelementreducedinplanerigidifytosimulatethesteel
grating,whichcandeliveruniformliveload.Thematerialofsteelgratingisconsideredas
concretetosimulatesteelgrating,withthickness0.035m(0.81KN/m2/25KN/m3=0.0324m)
(2)Selfweightoftheselfsupportedpart,thetotalweightisabout110t.Thisloadis
convertedtolineloadandactedintheringbeam.Thelineload,q=1100/3.14/5.8=60.4KN/m,
isshowninthefigurebelow.
Theringbeamissupportedbyplatformbeamthejointreactionwillbeactedinthe
platformbeam.Theforcesareshowninthefigurebelow.
(3)Selfweightoftheinnerflue
Thedeadloadgeneratedbyinnerflueisshowninthetablebelow.Thereferencedocument
wheretheseloadsareprovidedinPA5MCSH01C14002.
Joint num F1
F3DEAD
4.4
1 -12.2
0.7
2
-5.1
4.5
3 -12.4
18.2
4
2.1
5
6
7
8
9
10
11
12
2.3
17.6
14.4
3.2
5.5
3.1
14.4
Thedeadloadisshowninthefigurebelow.
(1)Loadgeneratedbyinnerflue
TheLIVEloadgeneratedbyinnerflueisshowninthetablebelow.Thevalueisthesumof
theloadpressure,ash,sidepressureaccordingthecalculationoftheinnerflue.F1isthe
horizontalloadalongthexaxis,F3istheverticalload.
Joint num F1(Live) F3Live
1
27.1
60.9
2
26.3
75.6
3
27
61.7
4
10.0
66.5
5
10.0
66.7
6
10.1
67.5
7
9.6
63.9
8
12.3
82.3
9
10.4
69.2
10
11
12
12.5
10.3
12.3
83.4
68.5
82.0
Theliveloadforthebeamisshowninthefigurebelow.
(2)Arealiveload:q=7KN/m2
7.3 Design result
7.3.1 Strength result
Thestressdiagramforthecriticalloadcombination Strengthliveisshowninthefigure
below.
ThemaxPMMratioisfromthisbeam,themaxPMMratiois0.514forthecombination
(Strengthlive)thesectionisH1300x450x22x36.
TABLE:
Frame
1
2
3
4
5
6
7
8
9
10
11
14
15
17
20
21
22
23
24
25
26
27
30
33
36
45
46
47
13
16
28
29
12
18
19
31
32
34
35
37
38
39
40
41
42
HW200X200X8X12
HW200X200X8X12
HW200X200X8X12
HW200X200X8X12
H600x300x16x25
H300X200X8X12
HW200X200X8X12
H350x250x8x12
H300X200X8X12
HW200X200X8X12
HW200X200X8X12
H350x250x8x12
H350x250x8x12
H300X200X8X12
H300X200X8X12
H300X200X8X12
H300X200X8X12
H300X200X8X12
H300X200X8X12
H300X200X8X12
H300X200X8X12
H300X200X8X12
HW200X200X8X12
HW200X200X8X12
strength
strength
strength
strength
strength
strength
strength
strength
strength
strength
strength
strength
strength
strength
strength
strength
strength
strength
strength
strength
strength
strength
strength
strength
live
live
live
live
live
live
live
live
dead
live
live
live
live
dead
live
live
dead
dead
dead
dead
live
live
live
live
0.01
0.01
0.01
0.01
0.05
0.00
0.03
0.16
0.00
0.00
0.01
0.09
0.09
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.01
0.01
Asthereisnodetailinformationaboutthedeflectioncheckinsap2000output datas,
thereshowsomemembersdeflectionwhichthespanisover8mandbearingmoregravity
loadsbythecapturepictureinthesap2000mainwindow(moremembersdeflectioncheck
seetheattachment).ThecombinationisDeflectionlive1combinedby1.0Deadload+1.0Live
load.AccordingtoAISC36010,thelimitdeflectionoffloorbeamisthespandividedby360.
Themaxdeflectionis33.88mm,L/360=15770/360=43.8mm,OK
Themaxdeflectionis12.04mm,L/360=6400/360=17.78mm,OK
Calculationmodelinsap2000isshowninthefigurebelow.
Secondplatform
Thirdplatform
Fouthplatform
Fifthplatform
Selfweightofbeamandsteelgrating
Thesteelgatingisusedamembraneelementreducedinplanerigidifytosimulatethesteel
grating,whichcandeliveruniformliveload.Thematerialofsteelgratingisconsideredas
concretetosimulatesteelgrating,withthickness0.035m(0.81KN/m2/25KN/m3=0.0324m)
8.2.2 Live Load
Operatingload,arealiveload:q=4KN/m2
ThestressdiagramforthecriticalloadcombinationStrengthliveisshowninthefigure
below.
ThesecondplatformPMMratio
ThemaxPMMratioisfromthisbeam,themaxPMMratiois0.154forthecombination
(Strengthlive)thesectionisH800x400x16x25.
Themaxdeflectionis11.4mm,L/360=132800/360=36.8mm,OK
ThethirdplatformPMMratio
ThemaxPMMratioisfromthisbeam,themaxPMMratiois0.078forthecombination
(Strengthlive)thesectionisH800x400x16x25.
Themaxdeflectionis3.2mm,L/360=10300/360=28.6mm,OK
ThefouthplatformPMMratio
ThemaxPMMratioisfromthisbeam,themaxPMMratiois0.046forthecombination
(Strengthlive)thesectionisH600x400x16x25.
Themaxdeflectionis1.5mm,L/360=7870/360=21.9mm,OK
ThefifthplatformPMMratio
ThemaxPMMratioisfromthisbeam,themaxPMMratiois0.018forthecombination
(Strengthlive)thesectionisH600x400x16x25.
Themaxdeflectionis0.3mm,L/360=5852/360=16.2mm,OK
9. Design for sixth platform
9.1 Calculation model of the platform
Calculationmodelinsap2000isshowninthefigurebelow.
Sxithplatform
(1)Selfweightofbeamandsteelgrating
Thesteelgatingisusedamembraneelementreducedinplanerigidifytosimulatethesteel
grating,whichcandeliveruniformliveload.Thematerialofsteelgratingisconsideredas
concretetosimulatesteelgrating,withthickness0.035m(0.81KN/m2/25KN/m3=0.0324m)
(2)Selfweightofsteelchimneyliner
Thehungpartisabout282t,takeitas300t.Therearefourpointstobearit.Theforcefor
eachpointis75t.Theloadactedisshowninthefigurebelow.
Operatingload,arealiveload:q=4KN/m2
9.3 Design result
9.3.1 Strength result
ThestressdiagramforthecriticalloadcombinationStrengthliveisshowninthefigure
below.
ThesixthplatformPMMratio
ThemaxPMMratioisfromthisbeam,themaxPMMratiois0.664forthecombination
(Strengthlive)thesectionisH1000x450x22x30.
TABLE:
Frame
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
22
23
24
25
26
27
30
31
20
GB-I20A
GB-I20A
GB-I20A
GB-I20A
GB-I20A
H300X200X8X12
strength
strength
strength
strength
strength
strength
live
live
live
live
live
live
0.00
0.00
0.00
0.00
0.00
0.00
Themaxdeflectionis7.5mm,L/360=5852/360=16.3mm,OK
Considering the steel chimney liner is hoisted in this platform, the hoisting load is the
totalweightofthesteelchimneyliner.Theweightofselfsupportedpartisabout80.3t,the
hung part is about 282t. The sum is 362.3t. According to the chimneyliner erection
subcontractorconsidering some hoisting equipment, the sum is taken as 380t. When
checkingtheconstructioninfluencetotheplatformbeam,wetakethetotalhoistingweight
as400t.Therearefourpointstobearit.Theforceforeachpointis100t.Thearrangementof
thebeamforhoistingthechimneyisshowninthefigurebelow.
Selfweightofbeamandsteelgrating
10.2.2 Live Load
(1)Operatingload,arealiveload:q=4KN/m2
(2)Theforceforeachpointis100t.Andthisloadisassignedtothebeamend,eachendis
50t.Thisforceisactedintheplatformbeam.Theloadactedisshowninthefigurebelow.
ThestressdiagramforthecriticalloadcombinationStrengthliveisshowninthefigure
below.
ThecheckforthesixthplatformPMMratio
ThemaxPMMratioisfromthisbeam,themaxPMMratiois0.667forthecombination
(Strengthlive)thesectionisH1000x450x22x30.
TABLE:
Frame
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
22
23
24
25
26
27
30
31
20
GB-I20A
GB-I20A
GB-I20A
GB-I20A
GB-I20A
GB-I20A
GB-I20A
GB-I20A
H300X200X8X12
strength
strength
strength
strength
strength
strength
strength
strength
strength
live
live
live
live
live
live
live
live
live
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Themaxdeflectionis7.36mm,L/360=5852/360=16.3mm,OK
Calculationmodelinsap2000isshowninthefigurebelow.
(1)Selfweightofbeam
(2)Selfweightofconcreteslab
Concreteslabthickness:130mm+25mm(concreteinprofiledsteelsheet);total155mm
Detailinformationoftheareaobjectinsap2000
name
element
Slab
material
thickness
Usein
Topfloor
Shell
concrete
155mm
(2)Selfweightofarchitecturecoat
55mmarchitecturecoatdeadloadq=1.375KN/m2,Takeitas1.5KN/m2.
Arealiveload:q=7KN/m2
ThestressdiagramforthecriticalloadcombinationStrengthliveisshowninthefigure
below.
ThetopplatformPMMratio
ThemaxPMMratioisfromthisbeam,themaxPMMratiois0.062forthecombination
(Strengthlive)thesectionisH600x300x16x25.
Themaxdeflectionis1.3mm,L/360=6016/360=16.7mm,OK
11.2
11.2 .
11.4.3 Reinforcement calculated by sap2000
(1)Topreinforcement
Ast1
217mm2/m
Ast2
246mm2/m
(2)Bottomreinforcement
Ast1
217mm2/m
Ast2
11.4.2 Reinforcement adopted
246mm2/m
Theradialreinforcementisadoptedas12,5@3.Theinsideradiusofconcreteshellis
4600mm.sothemaxdistanceofthereinforcementis241mm.
Aadopt=509mm2/mOK
Thecircumferentialreinforcementisadoptedas12,5@200.
Aadopt=613.3mm2/mOK
Theringbeamissupportedbyplatformbeam.Calculationmodelinsap2000isshowninthe
figurebelow.
(1)Selfweightofbeam
(2)Selfweightoftheselfsupportedpart,thetotalweightisabout110t.Thisloadis
convertedtolineloadandactedintheringbeam.Thelineload,q=1100/3.14/5.8=60.4KN/m,
isshowninthefigurebelow.
42.01KN.m
5.95KN.m
101.98KN.m