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REVISIONHISTORY

00

06/15/2016

ISSUEDASPERAPPROVAL

WJP

LB

WZP

LX

0B

05/27/2016

FORAPPROVAL

WJP

LB

WZP

LX

0A

04/22/2016

FORAPPROVAL

WJP

LB

WZP

LX

CRN.

DATE

PURPOSEOFREVISION

PRPD.

CHKD.

RVWD.

APRVD.

PROJECT:

CONTRACTNUMBER:

UTEPAMPASUL1345MWPowerPlantProject

01

TYPEOFDOCUMENT: REPORT
TITLE:

CALCULATIONFORPLATFORMBEAMOFCHIMNEY
PREPAREDBY:

CHECKEDBY:

REVIEWEDBY:

APPROVEDBY:

TECHNICAL IN CHARGE
CREANUMBER:

NUMBER
COMPANY:

DOCUMENT

CONTRACTED NUMBERDOCUMENTCLIENT:

37FC16571SY5TJS040401

REVISIONCLIENT:

00

PA5MCSH01C14003

DATEOFISSUE: 6/15/2016

SHEET:33

COPYRIGHTSTATEMENT
THECOPYRIGHTOFTHISDOCUMENTISOWNEDBYSDEPCIANDTOBEUSEDSOLELYFORTHISPROJECT.
THEDOCMENTANDRELATIVEINFORMATIONISNOTTOBETRANSMITTED,DISCLOSEDTOTHETHIRD
PARTYORUSEDFOROTHERPROJECTSWITHOUTAUTOHORIZATIONOFSDEPCI.

Contents
1, Introduction....................................................................................................... 4
2. Reference documents ...................................................................................... 4
2.1 Standards ....................................................................................................... 4
2.2 Drawings ........................................................................................................ 4
3 Material ............................................................................................................. 4
3.1 Material Properties 01 - General .................................................................... 4
3.2 Material Properties 02 - Basic Mechanical Properties .................................... 4
3.3 Material Properties 03a - Steel Data .............................................................. 4
4 Load Case Assignments .................................................................................... 5
5 Combination Definitions .................................................................................... 5
6 Design parameter .............................................................................................. 5
7. Design for first platform .................................................................................... 6
7.1 Calculation model of the first platform ............................................................ 6
7.2 Design Loads ................................................................................................. 6
7.3 Design result .................................................................................................. 9
8. Design for platform from the second to the fifth .............................................. 14
8.1 Calculation model of the platform ................................................................. 14
8.2 Design Loads ............................................................................................... 16
8.3 Design result ................................................................................................ 16
9. Design for sixth platform ................................................................................. 18
9.1 Calculation model of the platform ................................................................. 18

9.2 Design Loads ............................................................................................... 19


9.3 Design result ................................................................................................ 19
10 Check the platform beam when in construction ............................................. 22
10.1 Arrangement of the beam for the hoisting the liner ..................................... 22
10.2 Design Loads ............................................................................................. 22
10.3 Design result .............................................................................................. 23
11. Design for top platform ................................................................................. 25
11.1 Calculation model of the platform ............................................................... 25
11.2 Design Loads .............................................................................................. 25
11.2.1 Dead Loads ............................................................................................. 25
11.2.2 Live Load ................................................................................................. 25
11.3 Design result ............................................................................................... 26
11.4 Reinforcement design ................................................................................. 27
11.4.1concrete parameters ................................................................................. 27
11.4.2Slab bending moment ............................................................................... 27
11.4.3 Reinforcement calculated by sap2000 ..................................................... 28
11.4.2 Reinforcement adopted ........................................................................... 30
12. Design for the ring beam .............................................................................. 31
12.1 Calculation model of the platform ............................................................... 31
12.2 Design Loads ............................................................................................. 31
12.3 Design Result ............................................................................................. 32

1, Introduction
The chimney, designed for UTE Pampa Sul Power Plant, belongs to tube-in-tube chimney. It
consists of concrete shell, steel chimney liner, steel platform and so on. Seven steel platforms are
arranged for the chimney.
This document provides information for the platform design of chimney. It presents the design model,
materials properties, loads and combinations, structural analysis and the checking for platform.

2. Reference documents
2.1 Standards
(1) NBR 6118: PROJETO DE ESTRUTURAS DE CONCRETO - PROCEDIMENTO. RIO DE
JANEIRO: ABNT, 2014.
(2)MINIMUM DESIGN LOADS FOR BUILDINGS AND OTHER STRUCTURES (ASCE 7-10)
(3)SPECIFICATION FOR STRUCTURAL STEEL BUILDINGS (AISC 360-10)
2.2 Drawings
(1)PA5-DE-SH-01-C14-024 PLATFORM ARRANGEMENT OF (J08) CHIMNEY (1)
(2)PA5-DE-SH-01-C14-025PLATFORM

ARRANGEMENT

(3)PA5-DE-SH-01-C14-026TOP PLATFORM

OF

(J08)

CHIMNEY

SLAB ARRANGEMENT OF (J08) CHIMNEY

3 Material
3.1 Material Properties 01 - General
Table:

Material Properties 01 - General

Material

Type

SymType

C30

Concrete

Isotropic

Q235

Steel

Isotropic

Q345

Steel

Isotropic

3.2 Material Properties 02 - Basic Mechanical Properties


Material

Unit Weight(KN/m3)

Unit Mass(KN-s2/m4)

E1(KN/m2)

U12

C30

2.5000E+01

2.5500E+00

30000000.00

0.200000

Q235

7.7000E+01

7.8500E+00

206000000.0

0.300000

Q345

7.7000E+01

7.8500E+00

206000000.0

0.300000

3.3 Material Properties 03a - Steel Data


Material

Fy
KN/m2

Q235

235000.00

Q345

325000.00

(2)

4 Load Case Assignments


Table:

Case - Static 1 - Load Assignments

Case

LoadType

LoadName

LoadSF

DL

Load pattern

DL

1.000000

LL

Load pattern

LL

1.000000

5 Combination Definitions
ComboName

ComboType

CaseName

ScaleFactor

SteelDesign

Strength dead

Linear Add

DL

1.4

Strength

Linear Add

DL

1.2

Strength

LL

1.6

DL

LL

Strength live
Linear Add

Deflection

Deflection live1
Deflection dead

Linear Add

DD

Deflection

Deflection live

Linear Add

LL

Deflection

6 Design parameter
Table:
THDesign

SRatioLimit

MaxIter

Envelopes

0.900000

Preferences - Steel Design - AISC 360-10, Part 1 of 2


SDC

ImpFactor

1.000000

Provision

AMethod

SOMethod

SRMethod

LRFD

Direct Analysis

General 2nd

Tau-b Fixed

Order
Table:

Preferences - Steel Design - AISC 360-10, Part 2 of 2

NLCoeff

PhiB

PhiC

PhiTY

PhiTF

PhiV

PhiVRolledI

PhiVT

0.002000

0.900000

0.750000

0.900000

0.750000

0.900000

1.000000

0.900000

CheckDefl

Yes

7. Design for first platform


7.1 Calculation model of the first platform

Calculationmodelinsap2000isshowninthefigurebelow.

7.2 Design Loads


7.2.1 Dead Loads

(1)Selfweightofbeamandsteelgrating
Thesteelgatingisusedamembraneelementreducedinplanerigidifytosimulatethesteel
grating,whichcandeliveruniformliveload.Thematerialofsteelgratingisconsideredas
concretetosimulatesteelgrating,withthickness0.035m(0.81KN/m2/25KN/m3=0.0324m)
(2)Selfweightoftheselfsupportedpart,thetotalweightisabout110t.Thisloadis
convertedtolineloadandactedintheringbeam.Thelineload,q=1100/3.14/5.8=60.4KN/m,
isshowninthefigurebelow.

Theringbeamissupportedbyplatformbeamthejointreactionwillbeactedinthe
platformbeam.Theforcesareshowninthefigurebelow.

(3)Selfweightoftheinnerflue
Thedeadloadgeneratedbyinnerflueisshowninthetablebelow.Thereferencedocument
wheretheseloadsareprovidedinPA5MCSH01C14002.
Joint num F1
F3DEAD
4.4
1 -12.2
0.7
2
-5.1
4.5
3 -12.4
18.2
4
2.1
5

6
7
8
9
10
11
12

2.3
17.6
14.4
3.2
5.5
3.1
14.4

Thedeadloadisshowninthefigurebelow.

7.2.2 Live Load

(1)Loadgeneratedbyinnerflue
TheLIVEloadgeneratedbyinnerflueisshowninthetablebelow.Thevalueisthesumof
theloadpressure,ash,sidepressureaccordingthecalculationoftheinnerflue.F1isthe
horizontalloadalongthexaxis,F3istheverticalload.
Joint num F1(Live) F3Live
1
27.1
60.9
2
26.3
75.6
3
27
61.7
4
10.0
66.5
5
10.0
66.7
6
10.1
67.5
7
9.6
63.9
8
12.3
82.3
9
10.4
69.2

10
11
12

12.5
10.3
12.3

83.4
68.5
82.0

Theliveloadforthebeamisshowninthefigurebelow.

(2)Arealiveload:q=7KN/m2
7.3 Design result
7.3.1 Strength result

Thestressdiagramforthecriticalloadcombination Strengthliveisshowninthefigure
below.

ThemaxPMMratioisfromthisbeam,themaxPMMratiois0.514forthecombination
(Strengthlive)thesectionisH1300x450x22x36.

TABLE:
Frame
1
2
3
4
5
6
7
8
9
10
11
14
15
17
20
21
22
23
24
25
26

Steel Design 2 - PMM Details - AISC 360-10


Design Sect
Combo
Total Ratio
H1300x450x22x36
strength live
0.49
H1300x450x22x36
strength live
0.51
H600x300x16x25
strength live
0.47
H600x300x16x25
strength live
0.47
H600x300x16x25
strength dead
0.27
H600x300x16x25
strength dead
0.27
H600x300x16x25
strength live
0.17
H600x300x16x25
strength live
0.09
H600x300x16x25
strength live
0.55
H350x250x8x12
strength live
0.04
H350x250x8x12
strength live
0.04
H350x250x8x12
strength live
0.09
H350x250x8x12
strength live
0.16
H350x250x8x12
strength live
0.09
H350x250x8x12
strength dead
0.06
H350x250x8x12
strength dead
0.24
H350x250x8x12
strength dead
0.06
H350x250x8x12
strength live
0.06
H350x250x8x12
strength dead
0.24
H350x250x8x12
strength live
0.06
H600x300x16x25
strength dead
0.11

27
30
33
36
45
46
47
13
16
28
29
12
18
19
31
32
34
35
37
38
39
40
41
42

HW200X200X8X12
HW200X200X8X12
HW200X200X8X12
HW200X200X8X12
H600x300x16x25
H300X200X8X12
HW200X200X8X12
H350x250x8x12
H300X200X8X12
HW200X200X8X12
HW200X200X8X12
H350x250x8x12
H350x250x8x12
H300X200X8X12
H300X200X8X12
H300X200X8X12
H300X200X8X12
H300X200X8X12
H300X200X8X12
H300X200X8X12
H300X200X8X12
H300X200X8X12
HW200X200X8X12
HW200X200X8X12

strength
strength
strength
strength
strength
strength
strength
strength
strength
strength
strength
strength
strength
strength
strength
strength
strength
strength
strength
strength
strength
strength
strength
strength

live
live
live
live
live
live
live
live
dead
live
live
live
live
dead
live
live
dead
dead
dead
dead
live
live
live
live

0.01
0.01
0.01
0.01
0.05
0.00
0.03
0.16
0.00
0.00
0.01
0.09
0.09
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.01
0.01

7.3.2 Deflection result

Asthereisnodetailinformationaboutthedeflectioncheckinsap2000output datas,
thereshowsomemembersdeflectionwhichthespanisover8mandbearingmoregravity
loadsbythecapturepictureinthesap2000mainwindow(moremembersdeflectioncheck
seetheattachment).ThecombinationisDeflectionlive1combinedby1.0Deadload+1.0Live
load.AccordingtoAISC36010,thelimitdeflectionoffloorbeamisthespandividedby360.

Themaxdeflectionis33.88mm,L/360=15770/360=43.8mm,OK

Themaxdeflectionis12.04mm,L/360=6400/360=17.78mm,OK

8. Design for platform from the second to the fifth


8.1 Calculation model of the platform

Calculationmodelinsap2000isshowninthefigurebelow.

Secondplatform

Thirdplatform

Fouthplatform

Fifthplatform

8.2 Design Loads


8.2.1 Dead Loads

Selfweightofbeamandsteelgrating
Thesteelgatingisusedamembraneelementreducedinplanerigidifytosimulatethesteel
grating,whichcandeliveruniformliveload.Thematerialofsteelgratingisconsideredas
concretetosimulatesteelgrating,withthickness0.035m(0.81KN/m2/25KN/m3=0.0324m)
8.2.2 Live Load

Operatingload,arealiveload:q=4KN/m2

8.3 Design result

ThestressdiagramforthecriticalloadcombinationStrengthliveisshowninthefigure
below.

ThesecondplatformPMMratio
ThemaxPMMratioisfromthisbeam,themaxPMMratiois0.154forthecombination
(Strengthlive)thesectionisH800x400x16x25.
Themaxdeflectionis11.4mm,L/360=132800/360=36.8mm,OK

ThethirdplatformPMMratio

ThemaxPMMratioisfromthisbeam,themaxPMMratiois0.078forthecombination
(Strengthlive)thesectionisH800x400x16x25.
Themaxdeflectionis3.2mm,L/360=10300/360=28.6mm,OK

ThefouthplatformPMMratio

ThemaxPMMratioisfromthisbeam,themaxPMMratiois0.046forthecombination

(Strengthlive)thesectionisH600x400x16x25.
Themaxdeflectionis1.5mm,L/360=7870/360=21.9mm,OK

ThefifthplatformPMMratio
ThemaxPMMratioisfromthisbeam,themaxPMMratiois0.018forthecombination
(Strengthlive)thesectionisH600x400x16x25.
Themaxdeflectionis0.3mm,L/360=5852/360=16.2mm,OK
9. Design for sixth platform
9.1 Calculation model of the platform

Calculationmodelinsap2000isshowninthefigurebelow.

Sxithplatform

9.2 Design Loads


9.2.1 Dead Loads

(1)Selfweightofbeamandsteelgrating
Thesteelgatingisusedamembraneelementreducedinplanerigidifytosimulatethesteel
grating,whichcandeliveruniformliveload.Thematerialofsteelgratingisconsideredas
concretetosimulatesteelgrating,withthickness0.035m(0.81KN/m2/25KN/m3=0.0324m)
(2)Selfweightofsteelchimneyliner
Thehungpartisabout282t,takeitas300t.Therearefourpointstobearit.Theforcefor
eachpointis75t.Theloadactedisshowninthefigurebelow.

9.2.2 Live Load

Operatingload,arealiveload:q=4KN/m2
9.3 Design result
9.3.1 Strength result

ThestressdiagramforthecriticalloadcombinationStrengthliveisshowninthefigure
below.

ThesixthplatformPMMratio
ThemaxPMMratioisfromthisbeam,themaxPMMratiois0.664forthecombination
(Strengthlive)thesectionisH1000x450x22x30.

TABLE:
Frame
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
22
23
24

Steel Design 2 - PMM Details - AISC 360-10


Design Sect
Combo
Total Ratio
0.66
H1000x450x22x30
strength live
0.66
H1000x450x22x30
strength live
0.66
H1000x450x22x30
strength live
0.66
H1000x450x22x30
strength live
0.01
H300X200X8X12
strength live
0.01
H300X200X8X12
strength live
0.01
H300X200X8X12
strength live
0.01
H300X200X8X12
strength live
0.00
H300X200X8X12
strength live
0.00
H300X200X8X12
strength live
0.00
H300X200X8X12
strength live
0.00
H300X200X8X12
strength live
0.00
H300X200X8X12
strength live
0.00
H300X200X8X12
strength live
0.00
H300X200X8X12
strength live
0.00
H300X200X8X12
strength live
0.00
H300X200X8X12
strength live
0.00
H300X200X8X12
strength live
0.00
H300X200X8X12
strength live
0.00
GB-I20A
strength live
0.00
GB-I20A
strength live
0.00
GB-I20A
strength live

25
26
27
30
31
20

GB-I20A
GB-I20A
GB-I20A
GB-I20A
GB-I20A
H300X200X8X12

strength
strength
strength
strength
strength
strength

live
live
live
live
live
live

0.00
0.00
0.00
0.00
0.00
0.00

9.3.2 Deflection result

Themaxdeflectionis7.5mm,L/360=5852/360=16.3mm,OK

10 Check the platform beam when in construction


10.1 Arrangement of the beam for the hoisting the liner

Considering the steel chimney liner is hoisted in this platform, the hoisting load is the
totalweightofthesteelchimneyliner.Theweightofselfsupportedpartisabout80.3t,the
hung part is about 282t. The sum is 362.3t. According to the chimneyliner erection
subcontractorconsidering some hoisting equipment, the sum is taken as 380t. When
checkingtheconstructioninfluencetotheplatformbeam,wetakethetotalhoistingweight
as400t.Therearefourpointstobearit.Theforceforeachpointis100t.Thearrangementof
thebeamforhoistingthechimneyisshowninthefigurebelow.

10.2 Design Loads


10.2.1 Dead Loads

Selfweightofbeamandsteelgrating
10.2.2 Live Load

(1)Operatingload,arealiveload:q=4KN/m2
(2)Theforceforeachpointis100t.Andthisloadisassignedtothebeamend,eachendis
50t.Thisforceisactedintheplatformbeam.Theloadactedisshowninthefigurebelow.

10.3 Design result


10.3.1 Strength result

ThestressdiagramforthecriticalloadcombinationStrengthliveisshowninthefigure
below.

ThecheckforthesixthplatformPMMratio
ThemaxPMMratioisfromthisbeam,themaxPMMratiois0.667forthecombination
(Strengthlive)thesectionisH1000x450x22x30.

TABLE:
Frame
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

Steel Design 2 - PMM Details - AISC 360-10


Design Sect
Combo
Total Ratio
H1000x450x22x30
strength live
0.67
H1000x450x22x30
strength live
0.67
H1000x450x22x30
strength live
0.67
H1000x450x22x30
strength live
0.67
H300X200X8X12
strength live
0.01
H300X200X8X12
strength live
0.01
H300X200X8X12
strength live
0.01
H300X200X8X12
strength live
0.01
H300X200X8X12
strength live
0.00
H300X200X8X12
strength live
0.00
H300X200X8X12
strength live
0.00
H300X200X8X12
strength live
0.00
H300X200X8X12
strength live
0.00
H300X200X8X12
strength live
0.00
H300X200X8X12
strength live
0.00
H300X200X8X12
strength live
0.00
H300X200X8X12
strength live
0.00
H300X200X8X12
strength live
0.00
H300X200X8X12
strength live
0.00

22
23
24
25
26
27
30
31
20

GB-I20A
GB-I20A
GB-I20A
GB-I20A
GB-I20A
GB-I20A
GB-I20A
GB-I20A
H300X200X8X12

strength
strength
strength
strength
strength
strength
strength
strength
strength

live
live
live
live
live
live
live
live
live

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

10.3.2 Deflection result

Themaxdeflectionis7.36mm,L/360=5852/360=16.3mm,OK

11. Design for top platform


11.1 Calculation model of the platform

Calculationmodelinsap2000isshowninthefigurebelow.

11.2 Design Loads


11.2.1 Dead Loads

(1)Selfweightofbeam
(2)Selfweightofconcreteslab
Concreteslabthickness:130mm+25mm(concreteinprofiledsteelsheet);total155mm
Detailinformationoftheareaobjectinsap2000
name

element

Slab

material

thickness

Usein
Topfloor

Shell

concrete

155mm

(2)Selfweightofarchitecturecoat
55mmarchitecturecoatdeadloadq=1.375KN/m2,Takeitas1.5KN/m2.

11.2.2 Live Load

Arealiveload:q=7KN/m2

11.3 Design result

ThestressdiagramforthecriticalloadcombinationStrengthliveisshowninthefigure
below.

ThetopplatformPMMratio
ThemaxPMMratioisfromthisbeam,themaxPMMratiois0.062forthecombination
(Strengthlive)thesectionisH600x300x16x25.

Themaxdeflectionis1.3mm,L/360=6016/360=16.7mm,OK

11.4 Reinforcement design


11.4.1concrete parameters

11.4.2Slab bending moment

M11 Diagram (strength live)

11.2

M22 Diagram (strength live)

11.2 .
11.4.3 Reinforcement calculated by sap2000

(1)Topreinforcement

Top Ast1 Diagram (strength live)

Ast1

217mm2/m

Top Ast2 Diagram (strength live)

Ast2

246mm2/m

(2)Bottomreinforcement

Bottom Ast1 Diagram (strength live)

Ast1

217mm2/m

Bottom Ast1 Diagram (strength live)

Ast2
11.4.2 Reinforcement adopted

246mm2/m

Theradialreinforcementisadoptedas12,5@3.Theinsideradiusofconcreteshellis
4600mm.sothemaxdistanceofthereinforcementis241mm.
Aadopt=509mm2/mOK
Thecircumferentialreinforcementisadoptedas12,5@200.
Aadopt=613.3mm2/mOK

12. Design for the ring beam


12.1 Calculation model of the platform

Theringbeamissupportedbyplatformbeam.Calculationmodelinsap2000isshowninthe
figurebelow.

12.2 Design Loads

(1)Selfweightofbeam
(2)Selfweightoftheselfsupportedpart,thetotalweightisabout110t.Thisloadis
convertedtolineloadandactedintheringbeam.Thelineload,q=1100/3.14/5.8=60.4KN/m,
isshowninthefigurebelow.

12.3 Design Result

Moment 3-3 Diagram (strength dead)

42.01KN.m

Torsion Diagram (strength dead)

5.95KN.m

Shear Diagram (strength dead)

101.98KN.m

PMM ratio Diagram (strength dead)


PMM max is 0.022, OK

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