Introduction
Owning and operating hazardous process plants, particularly those that fall under the COMAH regulations (see link below)
requires compliance with a number of regulations, standards, and associated guidance documents.
Health, Safety, and Environmental (HS&E), Operational and Engineering Managers are responsible for COMAH compliance
and submitting COMAH Safety Reports. COMAH reports require evidence that your systems are compliant, and managed,
tested, and maintained correctly. If you are unable to demonstrate compliance, the Competent Authority (CA) is likely to
increase monitoring and intervene more frequently at your site, increasing the time and cost you spend demonstrating robust
management systems.
The new Electrical, Control and Instrumentation (EC&I) operational delivery guide produced by the Competent Authority (CA)
describes the approach that the CA follows for inspecting EC&I systems at COMAH establishments. This guide specifies the
benchmark standards used to assess the management of risks by the Operators of COMAH sites.
Schedule 4 of the regulations specifically references the need to provide sufficient information to the CA to demonstrate your
compliance with the regulations. This includes design, construction, operation and maintenance of equipment linked to major
accident hazards. Failure to demonstrate compliance can lead to an improvement notice, a prohibition notice, or prosecution.
Three priority topics for EC&I systems are covered:
Functional Safety
Explosive Atmospheres (Hazardous Areas)
Electrical Systems
Further information is available at the following websites.
http://www.hse.gov.uk/eci/index.htm
http://www.legislation.gov.uk/uksi/1999/743/contents/made
Hazardous Areas
Fire detection
Approach to Compliance
Ensuring that your systems not only guarantee compliance,
but also fulfil the original needs stated in your Safety
Requirements Specification (SRS), requires a continuous
improvement approach. Correct and current documentation
demonstrates that your systems are properly managed,
tested, and maintained. Your SRS should also reflect any
Functional Safety
To achieve Functional Safety, you should use highly skilled
and Exida-qualified Functional Safety Engineers, who can
tailor an approach based on the complexity and extent of
your systems, and prioritize solutions to create a complete
compliance implementation program. Services could include
a gap analysis of your documentation, a review of proof
testing procedures, a review of your SIL assessments, and
full verification and validation of your Functional Safety
Systems.
Management of
Functional Safety
BS EN 61511 - Clauses 5&7
Policy & Procedure
Responsibilities
Cometpency of Staff
& Contractors
Planning
Verification
Audit & Review
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