MO- 740 A-967

MODEL
LECTRO SPOT

OPERATING

(900 423)

LECTRO SPOT 33

(900 426)

MANUAL

ELECTRiC MFG. CO., Appleton, Wisconsin

ADDITIONAL COPY

PRICE 20 CENTS

LECTRO SPOT 22

AND

MAINTENANCE

miller

11(900 420)

INTRODUCTION
GENERAL

any conventional forging of two pieces, except in the

method of applying heat and the fact that steady pressure

been prepared especially for use in

familiarizing personnel with the design, installation,
operation and maintenance of the Spot Welding Machine.
manual has

This

In

cases,

some

the

of

contents

publication

this

place of a hammer blow.

Spot Welding Machine is designed for maximum
portability in sheet metal fabrication where speed and
strength of low cost resistance welding is required. The
weight of the Spot Welding Machine is light enough so
that it can be carried and held in position while making
takes the
This

are

All information presented herein should

generalized.
be given careful consideration to assure optimum per

formance and service of the

Process

equipment.

information is available from your nearest

the weld.

RECEIVING-HANDLING

This
Spot Welding Machine consists of a power
transformer, a multipressure
operation lever which
simultaneously operates the tongs and activates the

To prepare the Spot Welding Machine for installation,

Clean all packing
several items should be checked.

weld current microswitch~ After the weld current microswitch is activated, the electronic weld timer will auto

carefully inspect for

by shipping. Any

start and stop the weld current for a time

The weld
pre-set by the weld control knob.
control knob gives precise adjustment of a weld period
from 1 to approximately 90 cycles. A readi-weld pilot

representative.

material from around the unit and

may have been caused

loss or damage that may

that

damage
claims

for

transit

must

Copy of

filed

by

lading

and

be

bill of

the

matically

interval

have occurred in

carriers

with the

buyer

bill will be furnished

freight

light

request if

on

Be

occasion to file claim arises.

to READ ALL THE INSTRUCTIONS before

sure

shows when the timer is on.

Machine

Spot Welding

This

230

Two

models.

Series

volt, 1.5

kva

of three

consists

and

2.5 kva models

attempting to operate the Spot Welding Machine.

When requesting information concerning the Spot
Welding Machine, be sure, to furnish SERIAL and

and

MODEL NUMBERS.

attempting to make primary line connections,

change parts or make repairs be sure, the unit is
completely disconnected from the main power line.
Caution should be exercised in taking voltage measure
ment when trouble shooting the unit.
Always avoid
contact between any part of the human body and any
current carrying part of the spot welding unit.
A ground wire is provided in the primary cord for
grounding the Spot Welding Machine in case of internal

115

one

volt, 1.5 kva model.

SAFETY

Before

DESCRIPTION

welding is a method of forging two pieces

of metal together with electrically induced heat and
mechanically applied pressure. Heat is developed by
resistance of the metal to high amperage, low voltage
current passed through a limited area where the weld
Resistance

is to be made.
Current is

electrodes under

insulation breakdown. DO NOT CUT OFF THE GROUND

TERMINAL ON CORD PLUG.

additional metal is introduced.

Wearing of a face shield is recommended when opera

ting the Spot Welding Machine. This will protect the
eyes and face from hot molten metal particles in any
position of spot welding.

applied through suitable copper alloy

predetermined pressure. When metal
reaches a plastic
state, mechanical pressure causes
of metal to unite at the weld area.
the two pieces
union
No foreign or
This is
of parent metal.
a
It is much the

same as

SPECIFICATIONS

MODEL

HATED

RATED

HATED

OUTPUT
AMPERES
6 TONGS

OUTPUT

OUTPUT

AMPERES

AMPERES

12

18

TONGS

WORK

TONGS

OPEN

CAP.

15 PCT.

50 PCT.

CIRCUIT

MILD

DUTY

DUTY

PRIMARY INPUT

STEEL

CYCLE

CYCLE

SINGLE PHASE

VOLTAGE

115 v. 1.5 kva.

5500

4550

3600

1.6

1/8

3.1 kva.

1.5 kva.

115 v.,

ac

60

cycle

230

v.

1.5 kva.

5500

4550

3600

1.6

1/8

3.1 kva.

1.5 kva.

230 v.,

ac

60

cycle

230

v.

2.5 kva.

6750

5800

4850

2.5

5/32

5.2 kva.

2.5 kva.

230 v.,

ac

60

cycle

The

115 volt electronic

reliably
from

60

from 95 to 130 volts

160

to 260

cycle
ac

timer will

operate

and the 230 volt models

volts ac, however,

low line

condition

will

greatly

reduce the heat available at the

tips.

voltage

INSTALLATION
1. LINE DISCONNECT SWITCH

DA.

CAUTION

can contribute materially to the

satisfactory and troublefree operation of the Spot
Welding Machine. Each step in this section should

Proper installation

be studied
A

precautionary measure should be taken to provide

protection against electrical shock. When
electrical connections are made from the Spot
maximum

Welding
BE

Machine to the main line disconnect

SURE

fuses

the

removed

line
until

disconnect switch is

connections

are

switch,

open

or

completed.

carefully

and followed in detail.

2. PRIMARY CONNECTIONS
EA. The Spot Welding Machine should be operated from
a single phase separately fused or circuit breaker
protected circuit. The maximum capacity of the
Spot Welding Machine is affected by the line voltage
and if the circuit is overloaded, the performance
of the Spot Welding Machine will be impaired.

MO-740A

Page

For

installing

conductor

should

be

the

Spot Welding Machine, a three

proper size (see Table I)

of

cable

from

run

line disconnect swifch to

(parallel) receptacle or a 230

Remember that the
volt (tandem) receptacle.
cord on the Spot Welding Machine is 10 feet long.
Install the receptacle at a location so that ample
cord length is available for proper spot welding
DO NOT use extension cords.
maneuverability.
Use of extension cords will greatly impair the
maximum efficiency of the Spot Welding Machine.
either

115

volt

TABLE I

.1

RECOMMENDED WIRE AND FUSE SIZE

WIRE SIZE

MODEL

115 Volt 1.5 kva

230 Volt 2.5 kva

All
foot

FUSE SIZE

(AMPERES)

30

No. 10
No. 12
No. 10

230 Volt 1.5 kva

DB.

(AWG)

20
30

Spot Welding Machines are equipped with a 10

length of 3 conductor cable with plug attached.

Spot Welding Machines have a 3 conductor cord with

a parallel prong plug for the 115 volt model and a
tandem

prong

plug

for the 230 volt models. See

FIGURE 2

SPOT WELDING MACHINE

4. TONG PRESSURE
GA. Either remove the Spot

Welding Machine from the

line receptacle or make sure the weld control knob
is in the maximum counterclockwise (OF F) position

Figure I.

before

adjusting tong pressure. This is necessary

when the tongs are brought together the
microswitch actuated by the operating lever will not
that

so

turn

The

GB,

the
TANDEM
PLUG
230 VOLT
FIGURE I

PARALLEL
PLUG
115 VOLT

the weld current.

on

operating lever
spot welding tips

pressure to

pressure from the spot welding

the tong pressure to bring two

applying

tandem prongs are for connec

tion to the power lines and the third prong (the
green wire in the cord) is for grounding the Spot
or

together.
tong pressure

The correct
of

ness

tongs.
pieces

use

of metal

Welding Machine.

the

metal

to

for the combined thick

be

spot welded

is very

easily adjusted. The inner and outer knurled nuts

can be adjusted to adjust the distance between the
The outer knurled (jamb) nut is the
tong tips.

CAUTION

locknut
DO NOT CUT OFF

apply

activates the welding current,

Bring the
material to be welded into intimate contact before

115 AND 230 VOLT PRIMARY PLUGS

parallel

to

handle

DO NOT
The two

is used

and the microswitch under the

and

inner

knurled nut the tong pressure

Loosen the outer knurled (jamb)

adjustment nut,

THE GROUND TERMINAL ON

nut

CORD PLUG.
This should be attached to a
suitable ground
such as the electrical conduit
THE

and

proper
tips is

a water system or a driven ground rod,

operating the Spot Welding Machine to assure
operators protection, It may be necessary to have
an electrician install a modern grounding type power
receptacle if the wiring is more than a few years

system,

nut

before

in

then

adjust the

inner

knurled

nut

for

tong

Pressure on the tong

pressure.
increased by turning the inner knurled

the

clockwise direction and decreased by

it in the counterclockwise direction. There
set rule for adjusting tong pressure,however,

turning
is

no

the

simplest method

is done

old,

to

in the

is

following

by

visual

mannerS

inspection. This
Place the metal

spot welded between the tong tips. Depress

the operating lever. When the tong tips close around
3. TONG INSTALLATION
DA. Refer to Figure 2 for tong installation. The bottom

tong (B)
far

as

screw

must be inserted into the bottom holder

as

it will go. Then tighten the socket head cap

There is only one
on the bottom tong clamp.

screw holding each tong in position.

top tong (A) into the top tong holder or
clamp until the tip aligns with the bottom tip. Then

socket head cap

GB.

Insert the

tighten

the socket head cap screw.

be

the metal

the upper

or

slight deflection should be noticed in

lower tong, Readjustthe inner knurled
nut until this slight deflection is noticed. A straight
edge may be placed on top of the top tong or on
the bottom of the bottom tong to check for this
deflection~
Only a slight deflection is necessary.
There is no advantage in having excessive tong
pressure; this will only result in possible damage
to the Spot Welding Machine.

OPERATION
5. INPUT POWER
DA. Be sure the Spot
to

the

proper

Welding Machine is connected

voltage and securely grounded.

6. PRE-HEATING
GA. Turn on the electronic
control
one

Page

knob

minute

in

warm

the
up

timer

clockwise

period.

turning

the

direction.

weld
Allow

size and

shape as shown in Figure 3B.

After the timer is correctly set for one thickness
of metal, DO NOT assume that this setting will

7. POSITIONING OF METALS

EJA.

welded, firmly together before

placing between the tongs (A & B). (See Figure 2)
Do not use the Spot Welding Machine tongs to bring
Never apply
the two pieces of metal together.
weld current to the tong tips without having metal
Place metals to be

remain
ness

the

or

the

the

setting

for all metals of the

same metal of the

same

thick

same

thick

many factors which may vary

of the timer control knob. Line voltage

There

ness,

between them.

same

even

are

fluctuation

during the day will necessitate differ

Condition of the tong tips
settings.
will have a great effect on the timer setting. As
the Spot Welding Machine is continued to be used,
the diameter of the tong tips will increase. This
ent

METAL BEi,VG SPOT

F
t

WELDED

DARKENED AREA
rwicEDiAMErEp
OF TONG rip.

increased

will require more spot

turn, a longer time setting.
Different types of metal, coating of the metal, etc.,

-~

welding

WELD NUGGET
rotic

timer

rip

DiAMETER.

diameter

tip

current and in

some other factors which will be a determing

factor in the timer control setting.
metals, such as hot rolled steel are
High-scale
not readily spot welded due to the high electrical
are

~ov& rips

resistance of the scale.

FIGURE 3

sanding

SPOT WELDING PROCEDURE

It

is properly positioned, position

Spot Welding Machine or the metal so that the
tong tips will come together gripping the metal
where it is to be spot welded. Continue depressing
the operating lever until it actuates the microCurrent will then flow through the tongs
switch.
and tong tips until the timer automatically times

Releasing

operating

welding current circuit energized

sive burning of the tong tips.
Setting of the weld control knob
the

weld

cycle

determining
spot
this

spot weld,

twice the diameter of the

of

Welding
as

cause exces

any

copper,

for the

length

error

of

pro

the darkened

may be welded with the

relatively low resistance

aluminum, brass, etc.,

metals
is

not

IMPORTANT

area

The diameter

Keep tong tips dressed down

approximately
tong tip. For example,
be

meter

or

within

5/32

for

less

pieces of metal apart. In comparison to the size

of the tong tips, the weld nugget should be in the

under Maintenance.

is

the

1.5

to within

kva

model.

1/8

models

diameter or less for

Greater diameters reduce

of the unit.

tong tip

material

However, if welds suitable for the

application can be obtained, such usage of the
spot welding machine is permissible.

1/8 inch in diameter the darkened

ring should be approximately double or 1/4 inch
in diameter.
Another thing to examine is the weld
nugget and this can be done by spreading the two
if the

spot welded

welded.

Figure 3 will help in

setting of the timer. After

should

to be

recommended.

(Figure 3A)

ring

metal

the

satisfactory weld.

more

Keep tips clean and properly

is particularly necessary when
welding galvanized metals.
Stainless steel and like alloys are readily spot

such

trial and

made, examine

darkened

galvanized

in

the correct

weld is

around the
of

strictly

Illustrations

cedure.
one

is

important that the

gauge

lever with the

will

much

2.5 kva model.

This
dressed.

and opens the welding current circuit. Do not

the operating lever until the timer has
the

light

remove

Galvanized metals heavier than 20 gauge should not

be spot welded with the 1.5 kva models. Eighteen

release

timed out.

that

suggested

be clean.

the

out

is

It is

sides of the metal, to

both

will result in

scale,
8. WELD TIMER
EJA. After the metal

on

Heat concentrated in

the
the

dia
and to

2.5

kva

capacity

smaller

area

efficiency and reduces heating of the

Spot Welding Machine, See Dressing Tong Tips

improves

MAINTENANCE
CHANGING TONGS

readily changed. There is one socket head

cap screw holding each tong in position. When changing
the tongs the bottom tong must be inserted into the holder
as far as it will go.. Then tighten the socket cap screw.
The top tong is inserted into the holder until the tip
aligns with the bottom tip, then tighten the-. socket head
NOTE: Wipe both tong and holder clean.
cap screw.
Any bends or nicks on the end of the tongs that connect
the tong holders will impair proper contact and reduce
the maximum capacity and efficiency of the Spot Welding
Machine. If corroded, polish with crocus cloth, Examine
tong tips for dents, nicks, or mushroom,

Tongs

are

DRESSING TONG TIPS

Electrodes

are

most

effectively

the tips.

One of the most

dressing

is the hand

filing

dressed

by machining

mistakes in electrode
of the face of the electrode

common

which usually results in dome shaped surface where a

flat surface is required.
Only in the hands of a very

experienced filer
and

99

therefore,
for

the

with

hand

file

gross

sulting.
file, however,
mushroom

filing
of

is

electrodes be

properly dressed,

100, filed tip faces

are

not

parallel,

is

filing

The tendency
discouraged.
to be used at an angle is always present,
tip mismating and poor quality welds re

the

can

times out of

can

be

advantageously

from

the

used in

removing
providing the
of the tip instead

electrodes

confined to the tapered sides

the surface of the

tip.
operated electrode dressers,uses emery
cloth, crocus cloth or sandpaper. These abrasives are
placed over a hardened tip contour dieina special holder
and a very light pressure is exertedonthe tips. The rapid
twisting motion of the dresser in sanding the tips results
in a perfectly dressed electrode face,
on

One of the hand

MO-740A

Page

TIMER
Tubes

its

handle

the
be

can

housing.

and the

replaced without removing the timer from

tube

from the

out.

Remove the

screws

screws

the side

on

holding

carrying handles

the screen.

and the

shields, push
The tubes

protective

screen.

To

can

the

remove

in and twist counterclockwise and

pull

then be removed.

Remove

OPTIONAL EQUIPMENT

The Gyro-bail is a unique method of holding and man

euvering the Spot Welding Machine. The Gyro-bail
fastens to the Spot Welding Machine and suspends from
boom or spring load cable (not furnished). It allows
a
spot welding from any position.

GYRO-BAIL

TROUBLE SHOOTING
The function of this trouble

shooting

chart is to aid in

rapidly locating and correcting the cause of improper

operation and equipment failure. Whenever equipment
operates unsatisfactorily, it is desirable to locate the
cause and correct the trouble as quickly as possible.

TROUBLE

light

case

timer

of troubles other than those listed

may

Micro-switch burned out.

below, the

be returned to the manufacturers

service

department for repair or rebuilt timer may be had on

an exchange basis.
Contact the manufacturers service
department for details.

POSSIBLE CAUSE

No weld current.
Pilot

In

REMEDY

Check cause. Replace if defective.

is on.

Tubes blown.

Check

and 6C4 tubes. Replace if

2D21

defective.

Primary

line overloaded.

Check line

age
ac

260

Time
than

is

shorter

the

volts

115
ac

volt model and 160 to

for the 230 volt models.

Check for

Poor

Check condition of tips.

cause.

Replace If defective.

time

interval

than

tips.

required for proper weld.

Dirt

on

of

tongs.

metal.

Check for cause,

Check
line

for

6C4 tube blown.

Tightness

Page

under load. Line volt

130 volts

normal.

Longer
is

interval

voltage

should be between 95 to

metal

voltage.

Remedy

if necessary.

being spot welded. Check

115 V

L____________~
TIMER
PRINTED CIRCUIT
BOARD

CIRCUIT DIAGRAM FOR ELECTRONIC TIMER 115 VOLTS

RED

230 V.

TIMER~
PRINTED CIRCUIT
BOARD

CIRCUIT DIAGRAM FOR ELECTRONIC TIMER 230 VOLTS

MO-740A

Page

FORM:

PL-740D-4/70

PARTS LIST

U~9

~.

c-gao 420

Figure

PL-740D

Page

Main

Assembly

Quantity

Effective with Serial Number W525291.

Models

..

Item Dja.

Factory

No.

Mkgs.

Part No.

Figure

Main

602 095

010 776

3
4

072 006
072 007

601 854

010 763

010 783

602 322

010 765

010 775

10

010 767

ii

010 764

12

602 466

13

1~ 010 623

14

010 771

15

010 770

16

026 615

17

010 772

18

602 238

19

602 193

20

602 192

21
21

026 766
026 767

22

010 245

23

017 674

24

010 773

230 V.

1.5

1.5

1.5

208 V.
2.5

kva

kva

kva

kva

1
1

iset

iset

iset

iset

iset

26

Ti

036 831

26

Ti

036 479

26

Ti

036 688

26

Ti

036 481

26

Ti

036 833

27

600 775

28

026 842

29

026 763

30

602 168

31

034 807

31

034 844

31

034 802

32

602 107

33

010 781
010 777

34
*

010 778

36

019 656

36

019 659

602 262
601 778

*Recommended

Spare

2.5

kva

V.

Assembly

trusshead 1032 x 5/8

SCREW, machine
BRACKET, mtg
pressure adjustment
YOKE, toggle adjustment
LINKAGE, toggle
hex 3/8-24 aluminum
NUT, cap
LEVER, operating
LEVER, operating
PIN, roll 1/8 x 11/16
socket hd 1/428 x 1
SCREW, cap
PIN, pivot 5/16 x 113/16
CLAMP, top tong
CLAMP, top braid
INSULATION, braid and bottom clamp
BRAID, set of four
socket hd 1032
x 11/2
SCREW, cap
CLAMP, bottom tong
bottom
INSULATION, clamp
socket hd 1032
x 11/4
SCREW, cap
WASHER, flat 3/16
WASHER, fiber 1/4 I.D. x 1/2 0. D. x 1/16
WASHER, fiber 3/16 I.D. x 1/2 O.D. x 1/16
INSULATION, nylon 3/16 O.D. x 1
INSULATION, nylon 3/16 O.D. x 5/8
STUD, 3/824 x 311/16
CASTING, front
socket hd 1/428 x 5/8
SCREW, cap
PLUG, insulator
secondary screw
TRANSFORMER ASSY
(See Fig. B Page 3)
TRANSFORMER ASSY
(See Fig. B Page 3)
TRANSFORMER ASSY
(See Fig. B Page 3)
TRANSFORMER ASSY
(See Fig. B Page 3)
TRANSFORMER ASSY
(See Fig. B Page 3)
wire size 16-14
CONNECTOR, knife
INSULATION, No. 2 sleeving 2-i/2long
INSULATION, No. 5 sleeving 2-i/2long
SCREW, sheet medal 8 x 3/8
TIMER ASSY, w/casting & cord (See Fig. C Page 4)
TIMER ASSY, w/casting & cord (See Fig. C Page 4)
TIMER ASSY,
w/casting & cord (See Fig. C Page 4)
fil hd 10-32 x 4
SCREW, machine
SCREEN, protective
24 x i
socket hd 5/16
SCREW, cap
ADJUSTMENT, pressure w/locknut
HANDLE, carrying
HANDLE, carrying
HANDLE, wood
BOLT, carriage 1/4 x 4i/2

026 759

25

35

Desc riition

1230

208 V.

115 V.

1
1
1
.

1
4

i
1

1
4

1
i

Parts

BE SURE TO PROVIDE

STOCK,

MODEL AND SERIAL NUMBERS WHEN ORDERING REPLACEMENT PARTS.

PL-740D Page 2

Quantity
Models

Item Dia.

No.

Factory

Mkgs.

Description

Part No

1.5

2.5

kva

kva

kva

kva

(0

(0

'

Transformer

Figure B
45

026 601

46

026 772

47

026 765
026 774

48
49

026 770

45

026 602

46

026 773

47

026 765

48

026 774

49

50

Ti

50

Ti

50

Ti

50

Ti

50

Ti

51

Ti

Si

Ti

52

026
**033
**033
**033
**033
**033
**036
**036
026

771
610
543

611
544
612
6i3
6i4

764

53

OiO 762

53

OiO 782
OiO 244

54
55

Ti

**33

9i4

55

Ti

I*33

9i5

Assembly (See Fig.

Page

2 Item 26)

INSULATION, coil (consisting of)

INSULATION, iS nil 4-5/8 x 8
TUBING, plastic i-i/4
INSULATION, iS mu i-5/8 x i-3/4
INSULATION, iS mu 5/8 x 7-7/8
INSULATION, coil (consisting of)
INSULATION, iS mU 4-5/8 x ii
TUBING, plastic ii/4
INSULATION, iS mil i-s/s ,c i-3/4
INSULATION, iS nil 5/8 x iO7/8
COIL, primary uS volt i.5 kva
COIL, primary 208 volt i.5 kva
COIL, primary 230 volt i.5 kva
COIL, primary 208 volt 2.5 kva
COIL, primary 230 volt 2.5 kva
COB E, transformer
CORE, transformer
INSULATION, 15 mU 1-3/4 x 2-i/2
BOLT, core 10-32 x 75/8
BOLT, core iO32 x iO5/8
core bolt
NUT, special
BAR, secondary
BAR, secondary

208V.

230V.

1.5

208V.
1.5

115V.

(0

230V.
2.5
kva
~

(0

~NN

~CIN

~(NN

.~N

(o~,E

waE

(0~E

wf~E

~
flo~
oa~_

e,me

flow

flcv

no0

oo__

oo..~

oo~

2
i

i
i
i
1
i

~.O36 688

Figure

**Beplace

at

Factory

or

BE SURE TO PROVIDE

Page

Transformer Assembly

Authorized Service Station

STOCK, MODEL

AND SERIAL NUMBERS WHEN ORDERING REPLACEMENT PARTS.

Quantity
Item Dia.

No.

Figure

Factory

Mkgs. Part No.

Timer

115 V.

Assemlby, W/Casting & Cord (See Fig.

Page 2

Item

31)

(order by stock, model and serial number)

SCREW, self
tapping 440 x 3 /16
CASTING, rear
INSULATION, timer
TIMER ASSY,
electronic (See Fig. Cl Page 6)
TIMER ASSY,
electronic (See Fig. Cl Page 6)
TIMER ASSY, electronic (See Fig. Cl Page 6)
CONNECTOR, 1/2
CORD, power 115 volt
CORD, power 230 volt
KNOB, timer control
PLATE, indicator
NAMEPLATE

61

Modelt

Description

62

602 141

63

017 675

64

026 850

65

034 806

65

034 845

65
66

034 801
010 610

67

023 618

67

023 625

68

019 995

69

011 120

1208 V.1230 V
~ti~
~r

1
1
1

1
1

A-034 802

Figure

BE SURE TO PROVIDE

STOCK,

Timer

Assembly W/Casting & Power Cord

MODEL AND SERIAL NUMBERS WHEN ORDERING REPLACEMENT PARTS.

PL-7400

Page

C.034 801

Figure

Page

Cl

Timer Assembly, Electronic

Quantity

Item Dia.

Factory

No.

Part No.

Mkgs.

Models
115 V.

Description

~c
0

Figure
76

S2

77

R6,11
C1,3

78

Timer Assembly, Electronic (See

Cl

*011 758
601 392

031 646

79

601 858

80

101 078

81

602 196

82

R8

601 385

83

B1,5
V1,2

601 382

84

027 613
602 063

85
86

V2

87

V1,2

*027 610
027 614

88

Vi

*027 609

89

S1,R4

*030 954

90

CR1

*034 791

91

C2

*031 727

92

VR1

027 611

93

R9

601 381

94

C4

031 643

95

R7

030 695
601 859

96

602 199

97
98

RiO

030 786

99

R3

601 383
010 243

100
101
102

T2

038 183
036 830

103

602 070

104

602 074

105

602 076

106

PL1

027 612

107

R2

601 384

108

010 140

Fig.

Page

SWITCH,
RESISTOR, 470K ohm 1/2 watt
CAPACITOR, .001 mfd
NUT, hex 4-40
BOARD, printed circuit
internal No. 4
WASHER, lock
RESISTOR, 12K ohm 1/2 watt
RESISTOR, 68K ohm 1/2 watt
SOCKET, tube
SCREW, md head 4-40 x 1/4
TUBE, 2K21
SHIELD, tube
TUBE, 6C4
POTENTIOMETER, 3 meg ohm 1/2
half wave
RELAY, SPST 230 volt

4 Item

watt

CAPACITOR, .15 mfd 200 volt

LAMP, voltage regulator NE81
RESISTOR, 47K ohm 1/2 watt
CAPACITOR, .01 mId
RESISTOR, 3.5K ohm 5 watt

230 V
in

in

3/8
7/8

NUT, hex 632

external No. 6
WASHER, lock
RESISTOR, 220K ohm 1/2 watt
RESISTOR, 56K ohn 1 watt
SPACER, 1/4 O.D. x .150 I.D. x 3/8
INSULATION, fiber 1/16 x 1 x 13/4
-

TRANSFORMER

208 V.
~)

65)

mirco

trusshead 632
SCREW, machine
flat head 632
SCREW, machine
flat head 632
SCREW, machine
LIGHT, pilot 220 volt
RESISTOR, 39K ohm 1 watt
CLAMP, 3/16 x 1/2 nylon

*Recommended Spare Parts

BE SURE TO PROVIDE

STOCK,

MODEL AND SERIAL NUMBERS WHEN ORDERING REPLACEMENT PARTS.

PL-740D

Page

nm

w-1

SL #(~

Li

N)
(~)

~<

cjl,
p

Effective with
serial No. W528033
Circuit Drawing No.
CA-900 420-iC

Circuit Diagram For Electronic Timer

NOTE:

115 Volts

oil

230V.MODEL
RED WIRE TO
* 208 V. MODEL

ORANGE WIRE

USES

T2

.w-I
Q~T1

USES
TO

T2

208V. 8. 230V. MODELS

ARE NOT INTERCHANGEABLE

RED

Li

N)

<

w
0

GRN
C~)
ii

-u
I

Effective with
serial No. W525291
Circuit Drawing No.
CA-900 423-iC

Circuit Diagram For Electronic Timer

Page 7

208 & 230 Volts

NUMERICAL PART NUMBER INDEX

Factory

Page

Item

Factory

Page

Item

Factory

Page

Item

Part No.

No.

No.

Part No.

No.

No.

Part No.

No.

No.

010 140

108

027 609

88

601 381

93

010 243

100

027 610

86

601 382

83

010 244

54

027 611

92

601 383

99

010 245

22

027 612

106

601 384

107

010 610

66

027 613

84

601 385

82

010 623

13

027 614

87

601 392

77
*

010 762

53

601 778

010 763

601 854

010 764

11

030 695

95

601 858

79

010 765

030 786

98

601 859

96

010 767

10

030 954

89

15

010 770

010 771

14

602 063

85

010 772

17

031 643

94

602 070

103

010 773

24

031 646

78

602 074

104

010 775

031 727

91

602 076

105

010 776

602 095

010 777

34

602 107

32

010 778

35

033 543

50

602 141

62

010 781

33

033 544

50

30

010 782

53

033 610

50

602 168
602 192

20

010 783

033 611

50

602 193

19

033 612

50

602 196

81

033 914

55

602 199

97

033 915

55

602 238

18

602 262

602322

602 466

12

011 120

69

011 758

76

034 791

90

017 674

23

034 801

65

017 675

63

034 802

31

034 806

65

034 807

31

36

034 844

31

034 845

65

019 656

019 659

36

019 995

68
036 479

26

023 618

67

036 481

26

023 625

67

036 613

51

036 614

51

26

036 688

026 601

45

036 830

102

026 602

45

036 831

26

026 615
026 759

16

036 833

26

25

026 763

29

026 764

52

038 183

101

026 765

47

026 766

21

026 767
026 770

21

072 006

49

072 007

02.6 771

49

026 772

46

026 773

46

101 078

80

026 774

48

026 842

28

026 850

64

600 775

27

*part Not Called Out

By

Part Number.

PL-740D

Page 8