SR.

NO

COMPONENTS

SPECIFICATIONS

EXAMPLE

TEMPERATURE
SENSOR

Temperature range :
373k-573k

RTD,Thermocouples.

PRESSURE SENSOR

Pressure range:2kpa5kpa

Elastic sensor ,Electric

sensor

RTU

PLC
3
4

HMI
CONTROL SYSTEM

HIGH RELIABILTY,
powerful
communication
capabilities
Colour display,high
resolution.
Softwares: GENESIS64
AUTOCAD,SOLIDWORKS,C,
C++,
IGGRAPHIX,LABVIEW,
SCADA .

Ethernet IO (ADAM-6000
series)
Ethernet IO (ADAM-6000
series)

HMi04BU

IBM PC, Apple IIe,

Apple IIc and Amiga
500.

Temperature sensor
I would recommend using PLATANIUM RTD as below 873k they have high accuracy
and repeatability compared to thermocouples which has low accuracy and
repetability .RTD made up of platinum is used as it is a noble metal(chemical
inertness) and has the most stable resistance-temperature relationship over the
largest temperature range. Nickel elements have a limited temperature range
because the amount of change in resistance per degree of change in temperature
becomes very non-linear at temperatures over 572 F (300 C). Copper has a very
linear resistance-temperature relationship, however copper oxidizes at moderate
temperatures and cannot be used over 302 F (150 C). Cost of RTD is around
5000/-.supllier of RTD sensor are Goa instruments industries private limited L.T.D
Pressure sensor
I would recommend using electric sensors as Electric sensors take the given
mechanics of an elastic sensor and incorporate an electrical component, thus

heightening the sensitivity and increasing the amount of instances in which you
could utilize the sensor. Cost of ELECTRIC SENSOR is around -4000/-and its one of
the supplier is shivam instrument Vadodara.

RTU/PLC
I would recommend using RTU as Remote terminal units (RTUs) connect to
sensors in the process and convert sensor signals to digital data. They have
telemetry hardware capable of

sending digital data to the supervisory system, as well as receiving digital

commands from the supervisory system. RTUs often have more powerful
communication capabilities.PLCs do not have telemetry hardware, although
this functionality is typically installed alongside them. PLCs are sometimes
used in place of RTUs as field devices because they are more economical.
Cost of RTU is around 27,000/-.Its one of the supplier is Advanteh

HMI
We would recommend using HMi04BU as it has high resolution and colour
display. Cost of HMI-10,000/-.supplier of HMi04BU Galco Industrial
Electronics.
Control system(SCADA)
we would recommend using IBM PC , Apple IIeas they have Open
architecture .Open architecture is a type of computer architecture or
software architecture that is designed to make adding, upgrading and
swapping components easy, compared to the closed architecture. Examples
of close architecture are Apple IIc and Amiga 500 computers architecture.In
close architecture the hardware manufacturer chooses the components, and
they are not generally intended to be upgraded by the end-user. Cost of
CONTROL SYSTEM-3,00,000/-

Cost of each solenoid operated valve-2000/Total cost of valves =18,000/-

TOTAL COSTS:For reactors to be automated

Total cost of components:Cost of HMI=10000/Cost of control system=300000/Cost of sensors =9000/Cost of RTU=27000/-

Total cost of componenets =364000/Cost of implementation of automation as per Autromatrix INC.as =2000000/Total cost = cost of implementation of automation + cost of components.
= 20,00,000+364000
= 23,64,000/2 years will be required for overcoming overall automation cost.