IS09001 Quality System Certification

Enterprise
Operation Instruction for
HZS30/2HZS60/2HZS60A/HZS35

Concrete Mixing Plant

(Mechanical Part)

SHANDONG HONGDA
CONSTRUCTION MACHINE CO., LTD

Foreword
You are welcome to use our products. Please read these operating instructions
carefully before using them. These operating instructions are regarded as important as
this machine and should be taken with the machine.
These operating instructions not only help you to use the machine accurately and
effectively so as to create the optimum economic benefits but also provide daily
maintenance and repair methods so as to avoid any unexpected accident occurring to
person or machine.
These instructions are only related to normal conditions, and do not cover all the
potential conditions during the operation of this machine. In case of any special
condition, please contact with the relevant department of our company in time.
The technical parameter is subject to change due to product improvement and
technical progress without notice.

Shandong Hongda Construction Machine Co., Ltd.

ADD: No.26 Longmen East Road, Liayang,
Shandong Province
Postcode: 265200

I. Product Type and Application Scope 222222222222222222

This simple concrete mixing plant is a simple mixing station of double-horizontal shaft
forced mixer and concrete batcher. A special concrete weighing system solves various problems
existing in the traditional concrete weighing system, which can be directly connected to a cement
silo through a helical conveyer so as to effectively solve the environmental pollution caused by
manual cement adding work. Its especially used in producing dry, hard, liquid, plastic concrete,
light aggregate and sand slurry of medium or small prefabricated-component factory or industrial
and civilian building construction department including road, bridge, water conservation, port and
dock,etc. Its very suitable for the frequently moving construction site, convenient in installation
and an ideal concrete mixing plant.

II. Basic Configuration and Performance Parameter

2

1. Basic configuration
Type

HZS30

2HZS60

2HZS60A

HZS35

Basic Configuration

Quantity

Steel structure of main tower

JS500 mixer (with lifting bucket)

Electric control system

Water supply system

Pneumatic system

Cement dosing system

PLD800

Steel structure of main tower

JS500 mixer (with lifting bucket)

Electric control system

Water supply system

Pneumatic system

Cement dosing system

PLD1200A (vertical two-direction discharge)

Steel structure of main tower

JS500 mixer (with lifting bucket)

Electric control system

Water supply system

Pneumatic system

Cement dosing system

PLD1200B (vertical two-direction discharge)

Steel structure of main tower

JS750 mixer (with lifting bucket)

Electric control system

Water supply system

Pneumatic system

Cement dosing system

PLD1200 (vertical two-direction discharge)

2. Major technical parameter of mixing unit

JS500

JS750

Input container capacity (L)

800

1200

Output container capacity (L)

500

750

Max. aggregate diameter (pebble/brash) mm

80/60

80/60

Number of mixing blades

27

27

Power of mixing motor (KW)

18.5

30

Power of lifter motor (KW)

5.5

7.5

Power of pump (KW)

0.75

1.1

Power of electric-powered thruster (KW)

0.75

0.75

Lifting speed of bucket (m/min)

18

18

Height of discharge (mm)

1600/2700/3800

1600/2700/3800

3. Major technical parameter of batching system

PLD800

PLD1200

PLD1200A

PLD1200B

Capacity of weighing container

0.8 m3

1.2m3

1.2m3

1.2m3

Capacity of storage container

2 m32

3 m32

3 m32

3 m32

Batching capacity

40~48m3/h

60~72m3/h

60~72m3/h

60~72m3/h

Batching accuracy

1%

1%

1%

1%

Feeding height

2870

2890

3090

3510

Belt speed

1.07m/s

1.07m/s

1.07m/s

1.07m/s

Power of total equipment

3KW3

3KW3

3KW2+4KW

3KW3

Weight of total equipment

2250kg

2763 kg

3620 kg

3280 kg

546015802720

546018552740

546018552740

546018553510

Outer dimension

III. Structure
4

This simple mixing plant consists of mixing system, batching system, cement weighing
system, electric control system and pneumatic system, as shown in Fig.1.
1. Mixing system
The mixing system is a double-horizontal shaft forced mixer consisting of feeding, mixing,
discharge and water supply systems, as shown in Fig.2.
1.1 Feeding system
This feeding system is composed of lifting mechanism, feeding rack, bucket, feeding hopper,
etc, as shown in Fig.2.
The braking motor uses a speed reducer to rotate the drum, a steel rope climbs up the feeding
rack rail through a pulley pulling bucket, a pair of rolling wheels on a check gate on the bucket
bottom enters into the horizontal turnout of an feeding rack when the rope reaches a specified
height, and the check gate opens automatically to make the material poured into an mixer tank
through a feeding bucket. In order to ensure that the bucket can stay in the right position, the
feeding rack is equipped with the limit switches, of which two switches are used to limit the upper
limit position of bucket and protect the bucket, and one switch is used for the lower limit stopper.
When the bucket is fallen to the bottom of silo, the steel rope becomes slightly loose, a spring
lever mechanism activates the lower limit position, and then the lifting mechanism automatically
stops. The lower limit stopper and spring lever mechanism are both installed on the top of upper
guide rail. The upper part of feeding rack can be folded, bolted and folded while delivering to
reduce its delivering height. The braking motor ensures that the bucket can stop in any position
while running at full capacity. The value of brake torque can be adjusted by a big nut on the rear
seat of motor.
1.2 Mixing system
The mixing system is composed of motor, belt pulley, speed reducer, exposed gear, mixer
tank, mixer, oil-feeding device, etc. Its structural sketch is shown in Figs.3, 4 and 5.
The motor adopts the belt to drive a double gear reducer, both output shafts of the reducer
uses two pairs of exposed gears to swivel two horizontal mixing shafts in reverse direction at a
constant speed (see Fig.3).
The arc part of mixer tank is welded, and the liners inside the tank are tightly connected to the
tank body with sunk screws.
Two horizontal mixing shafts are installed inside the tank, each shaft has a mixing blade, and
side blades are separately mounted on the mixing arms near to both ends of the tank. These side
blades are used to remove the concrete on the end faces (see Fig. 4).
A special sealing device is set on the joint between the mixing shaft and either end of the tank
(see Fig.5). To ensure the sealing quality, a special oil-feeding device is set on the end face of tank.
1.3 Discharge system (see Fig.6)
The discharge system consists of discharge gate and electric-powered thruster, etc.
The discharge gate is mounted on the bottom of mixer, and uses the electric-powered thruster
to activate the mechanical discharge. The holder of electric-powered thruster is mounted on a
chassis, each limit switch is mounted on left or right side of the discharge gate, used to control the
opened or closed position of the gate, and ensure that the discharge gate is sealed by adjusting the
position of sealing strip (see Fig.7). The discharge hand lever is used for emergent discharge in
case of temporary power off or the failure of electric-powered thruster. The hand lever should be

removed at original times to avoid any injury to person. When using it, unscrew the electricpowered thruster.
1.4 Water supply system
The water supply system is composed of water pump, ball valve and pipe, etc. The ball valve
can be used to adjust the water volume, and the total water supply is adjusted by a time relay.
2. Batching system
The batching system is mainly composed of storage bucket, feeding belt conveyor, frame,
weighing lever, weighing bucket, discharge belt conveyor and batching control cabinet, etc. Its
total structure is shown in Fig.8.
2.1 Storage bucket and frame
The storage bucket is designed in the steel plate welding structure and used to store the
aggregates. The frame is a main body of the batcher used to support the storage bucket and belt
conveyor, etc.
2.2 Feeding or discharge belt conveyor
The feeding belt conveyor pours the aggregates in the storage bucket into the measuring
buckets. The discharge belt conveyor delivers the measured material into the mixer bucket.
The feeding and discharge belt conveyors are the same in structure but different from each
other in length. The discharge belt conveyor is mainly composed of driving mechanism, adjusting
roller, flat supporting roller, sweeper, capped edge roller and ring-shape belt, etc.
Its driving principle is that the flat belt is rotated by turning a driving roller, the belt is
supported by the flat supporting roller, the runout of belt is avoided by adjusting the capped edge
roller and adjusting roller. The sweeper removes the bulked material inside the flat belt, the rolling
bearing is installed inside the roller and filled with lubricant exworks.
2.3 Weighing bucket
The weighing bucket is used to store the weighed material and complete the discharge work.
When discharged, the batching control cabinet or remote controller is provided with a discharge
button. Upon pressing the discharge button, the belt conveyor on the weighing bucket begins to
deliver the material into the mixer bucket. The belt of weighing bucket can alternate the work in
positive and negative directions, i.e. pour the material into a mixer in positive direction once and
pour the material into the other mixer in negative direction once. Thus, one batcher can pour the
material into two mixers.
2.4 Weighing lever system
The weighing lever system is used to batch the concrete in the electric control cabinet
according to input commands, and adopts a sensor to send the weight signal to the electric control
cabinet for cumulative metering.
3. Cement weighing system
Cement weighing system uses a helical conveyor to deliver the cement into cement weighing
bucket. A weighing sensor controls the cement weight, which sends a signal to stop the operation
of helical conveyor when reaching the set value. The cement weighing bucket uses a pneumatic
butterfly valve to pour the cement into a mixing unit.
4. Electric control system

The electric control principle is shown in the electric schematic diagram.

5. Pneumatic system
According to work schedule and features of pneumatic elements, the pneumatic system of the
whole mixing station is classified into two categories, of which the powder pneumatic system is a
part, and the mixer pneumatic system is the other part. A part of the air out of an air compressor
passes through the powder system to mainly drop the powder tank; the other part of air enters into
the mixing system to control the actions of butterfly valve of the cement weighing system.

IV. Installation and Commissioning of Simple Mixing Station

1. Preparation before installation
1.1 The user prepares for the foundation according to technical requirements of the
foundation drawing (Note: the material stack position should be taken into account while feeding
with a loading machine, the unblockage of road should be taken into account while feeding with a
truck or tank car), and the installation site should be flat.
1.2 An over 10 ton crane should be selected for any hoisting operation.
1.3 Any off-centering should be avoided during the hoisting work, and the hoisting steel rope
should be accurately hung in the specified hoisting point (Note: its prohibited to use the hook of
mixing tank as a hoisting point when hoisting the mixing system).
1.4 Power supply, water source and rain-protecting measures for material site should be taken
into account before the installation.
1.5 Installers, repairmen and mounting tools should be fully prepared.
2. Installation of equipment
2.1 Lift the mixing system and cement weighing system with a crane. Install and align
support leg, cross brace, slanted strut, ladder, upper and lower railsand then place them into the
silo. Make the frames on the same level surface when installing, avoid any distortion and
misplacement of rail rack, and weld each bottom plate of support leg and embedded iron tightly.
2.2 Lift the batching system with a crane, place it according to the foundation drawing, and
weld each bottom plate of support leg and embedded iron tightly.
2.3 After the equipment is placed in position, loosen the bolt of fixed weighing machine of
the batching system, connect the weighing machine to the sensor, and adjust the turn buckle to
make the weighing bucket under the free suspension state.
2.4 Connect the electric wiring by using the electric schematic diagram.
3. Check and preparation before running the mixing system
3.1 Check if each gear box and lubricated part is fully and well covered with lubricant.
3.2 Check the supply voltage: rated voltage is 380V, tolerance is 10%.
3.3 Check if the wiring of motor and electric element is reliable. The switchbox housing must
be reliably grounded. Its ground resistance is less than or equal to 4. The zero line of power
supply must be connected to internal wiring board of electric box. All the pipelines should be well
laid to avoid any compression failure and damage that can lead to accidents during the work.
3.4 Check if each coupling bolt of any part especially moving part is tightened. In case of any
loosening, tighten it immediately. Check if the exposed gear is engaged in position.
7

3.5 Check if the steel rope is neatly wrapped around the drum. In case of any loosening, rewrap it at once.
3.6 Check if foreign material exists in inside the mixing tank, bucket and rail rack.
3.7 Check if the bucket retaining pin is pulled out and inserted in the pin bush.
4. Trial running of mixing system at idle speed
4.1 Start the mixing motor. The rotating direction of both mixing shafts should be the same as
the direction shown in the rating plate. In case of incorrect direction, the wiring of power supply
should be altered.
4.2 Start the lifting bucket of lifter motor. The bucket should stop and its check gate should
open automatically when the bucket is lifted in the discharge position. If the motor is powered off,
the braking motor will stop the bucket during the operation of bucket. At this time, if the bucket
slides down by more than 150mm, its brake torque must be slightly low. Adjust the big nut of
braking motor to add its brake torque. When the bucket is fallen, it should not be stuck at the
horizontal turnout. When the bucket is fallen to the silo bottom, the steel rope becomes slightly
loose, the lower limit switch begins to work, and the lifter motor stops automatically.
4.3 Start the discharge mechanism. Its discharge gate should be opened or closed in right
position.
4.4 Start the water pump (after adding pilot water) to draw water. The operation of water
supply system should be normal.
5 Trial running of mixing system at a heavy load
5.1 Determine the water volume according to the required proportion of concrete, and adjust
the time relay to the corresponding water supply time.
5.2 Start the mixing motor to run.
5.3 Close the discharge gate, add the desired mixed material into the bucket, and lift the
bucket. The bucket should operate steadily and can stay in any position of rail freely. In case of
slipping, firstly place the bucket into the silo bottom, and then adjust the big nut on the braking
motor. After ensuring the normal lifting and reliable braking of bucket, pour the material into the
mixing tank, and start the water pump to feed water into the tank at the same time.
5.4 After the material is mixed for 30 to 40 seconds, start the discharge gate to discharge the
material.
5.5 During every trial running above, stop to check at once upon finding out any normal
action, remove all the troubles, and then continue to retest until its normal.
6 Trial running of batching system
The commissioning and operation of batcher are mainly dependent on coordination of
batching control instrument with the batcher, which is not described in details in this section. The
user should wire, commission and operate in strict accordance with operating instructions of the
batching control instrument.
V. Attentions
(I) Mixing system
1. After the system is powered on, the power indicator and fault indicator light up.
2. When the mixer is running, the flushing switch should be disconnected.
3. When the mixer bucket is lifted, any person is forbidden to stand under the bucket to avoid

any injury.
4. If the upper limit stopper of bucket is damaged, the bucket will continue to raise high
enough to activate the ultimate limit stopper and release the air switch. Reset method: press the
falling button and air switch of bucket. Note: if not press the falling button, the air switch wont be
connected. When the ultimate limit stopper is activated, the first upper limit stopper must be
damaged. The normal construction must begin after replacing the stopper.
5. While mixing, dont stop the system freely. In case of any accident midways, the discharge
gate must be opened at once. After discharging 50% material, remove the faults and restart it.
Note: be sure to disconnect the power supply before discharging by hands.
6. While running, dont check and repair the system.
7. Dont make sands or stones fall into the moving parts of system during the operation. Be
sure to remove material affixed to the bucket bottom in time to avoid the opening and closing of
bucket gate.
8. The system mustnt pour the material or work at an overload.
9. After running for 4 hours, be sure to clean the system in time. Check if the connecting
screws of mixing arm and blades are loosened. Tighten it once.
10. When stopping the system, connect the flushing switch, start the water pump to clean the
concrete in the mixing tank. Dont pour the concrete everywhere to avoid the pollution to the
environment.
(II) Batching system
1. Before the operation, check if the weighing lever system can freely swing and four turn
buckles of the weighing bucket are evenly weighed.
2. Check if electric parts are accurately and tightly wired and the housing of electric cabinet
is reliably earthed.
3. Check the normal operation of all the moving parts, runout of conveyer belt and foreign
material inside the belt at any time during the operation. If any fault, stop to remove it at once.
4. It requires special attention that the general supply must be switched off and cared by
specified personnel.
VI. Maintenance and Repair
(I) Mixing system
1. Items required to be checked before every shifts operation
1.1 Check the stability of frame.
1.2 Check if the coupling bolts of blades and their supporting arms are loose. If loose, tighten
them at once. Retighten the coupling bolts of blades, liners and supporting arms of new equipment
after the first shifts operation, so that the space between blade and liner is equal to and less than
5mm.
1.3 Ensure the coupling bolts of feeding rack are tight.
1.4 Ensure the water supply of pump is full and each pipe is unblocked.
2. Maintenance after every shifts operation
2.1 Remove the dust outside and inside the mixing tank, on the discharge door and bucket,
and flush with water. No foreign matter is allowed in the bucket.
2.2 Switch off the power, and lock the electric control cabinet.
2.3 Apply the lubricating oil (lubricant) to each lubricated point.
2.4 In cold seasons, remove all the water existed in the water supply system.
9

3. Items to be checked and maintained every week

3.1 Check the steel rope, and apply a little butter to its surface. Renew it after it is worn to the
specified degree.
3.2 Check the oil level of speed reducer and oil quantity of thick-oil pump. If necessary, add
in new oil (grease). The speed reducer uses 30# gear oil in summer and 20 # gear oil in winter; fill
in the lubricant in the thick-oil pump in penetration of 250 to 350 (25 /150g) 1/10mm or apply
1# lithium based grease. If these two lubricants arent available for a time, substitute them with 3#
lithium based grease and 30 # (20# in winter) machine oil. Mix them every in a ratio of 4:1 into a
mixture in the form of paste, and then fill them in the oil tank of thick-oil pump.
3.3 Keep the water supply system clean to avoid the blockage. Check and clean the foot valve
once.
3.4 Check if the swing arm of travel switch is loose. If loose, make some appropriate
adjustment.
3.5 Check if the coupling bolts of blades and supporting arms are loose. Adjust the clearance
between the blade and tank arm. The maximum value of said clearance is 5 to 6mm, and makes
some necessary adjustment to it.
3.6 Any wiring of motor or electric element should not be loosened. Check the contacts of
AC connector. Remove the dust on the switch box. Do not make the water enter into all the limit
switches.
3.7 Unscrew the desilting plug, and check the sealing of shaft ends. If the sealing element is
damaged, repair or replace it.
4. Items to be checked at regular intervals
4.1 Check the brake of lifter motor, and make some appropriate adjustment to it.
4.2 Check the water pump or ball valve for leaks.
4.3 Check the exposed gear, and adjust the tightness of belt to avoid any slippage.
4.4 Check the blade or liner for wears, and replace it as appropriate.
4.5 Check each travel switch for sensitiveness and damage, repair or replace it as appropriate.
5. Improve the operation management system, and make the records for the operation. Make
the shift records during the continuous operation.
(II) Batching system
1. Apply the lubricant to all the moving parts. Remove the roller to add in oil per half year.
2. In order to increase the life of sensor, its necessary to fix the lever on the frame with a
fixing bolt to avoid any force applied to it when stopping the batching or delivering.
VII. Normal Trouble and Shooting Methods
1. Mixing system
No.

Fault

Cause

Remedy

Mixing blade,
supporting arm or liner
is loose.

Coupling bolt is loose and liner is

uneven.

Tighten the bolt and flatten the

liner.

Abnormal noise is
caused by the lifter

Taper roller bearing 2007111 is

damaged.

Replace bearing 2007111.

10

reducer.

Mixing motor is stopped.

Overload
Big stones in the mixing tank
lock the mixing blades.
The calibration current of
thermal relay is adjusted to too
low value.

Remove the stones seized

between the blade and liner,
press the reset button of
thermal relay to reset, adjust
the calibration current of
thermal relay to make it equal
to or slightly more than IH
value of motor.

Mixing
motor
overheated.

Blades are seriously worn or not

replaced in time, resulting in too
large space. The seizure of stones
leads to overload.
The resistance against the
support of mixing shaft end is too
large.
Overlow voltage

Replace the blade, adjust the

clearance.

Unparallel installation of rails

Too low clearance between
motor and brake
Overlow voltage

Make the rails parallel to one

another.
Adjust the clearance between
motor and brake.

is

is

Apply lubricant to the support.

Lifter
motor
overheated.

Fault indicator is out.

Bucket lifted to the first limit

switch.
Loose swing arm, rusted
hammer.
Damaged rubber sheath.
Water influent.

Repair or renew the limit

switch.

Sequence AC contactor
vibrates
during
the
engagement;
sparks
(electric arc) is seriously
stuck.

Poor contactor
Overlow voltage supply
Drop of line voltage is too
large.
Uneven contacts

Renew
with
high-grade
contactor.
Inoperative (prohibited)
Use thick power line and near
to the power supply as possible

AC contactor coils are

still engaged after the
power failure

Too poor contactor

Oil dirt on the surface of
contactor iron core

Renew
with
high-grade
contactor.
Remove oil dirt on the surfaces
of two iron cores with alcohol.

Continuous drawing of
water pump

Renew the contact.

Renew the time relay.

10

Electric-powered
thruster is inoperative.

Damaged time relay contact

Damaged time relay
Overload
Limit switch in switchbox is
activated.
Thruster is in the limit position
11

Remove overload faults to reset

the limit switch.
Renew the limit switch
Unscrew the nut.

2. Batching system

No.

Fault

Cause

Remedy

Control failure or
malfunction happens
during the batching.

See operating instructions of

batcher for further information.

See operating instructions of

batcher for further information.

Belt runout

Direction-changing
inclined.

roll

Adjust the adjusting screw rod.

Material
between
and belt

Inadequate cleaning of belt

cleaner

Adjust the cleaner tape to make

its lower plane contact with the
surface inside the belt.

Relative
sliding
between tape and
driven roll.

Tape is too loose.

Adjust the screw rod to the

appropriate position.

The cone
slipping.

Too loose belt

Adjust the terminal strand of

motor

fallen
driven roll

belt

is

Driven roll
aggregate.

12

is

seized

by

Remove the aggregate.

Attached tables:
1Sheet of JS500 Wearing Parts(1)
No.

Type

Name

Qty

2007111

Roller Bearing

306

Rolling Bearing

10

308

Rolling Bearing

7135

Rolling Bearing

309

Rolling Bearing

214

Rolling Bearing

217

Rolling Bearing

60306

Rolling Bearing

Remark

2Sheet of JS500 Wearing Parts(2)

No.

Type

Name

Qty

Material

J10.2-1

Mixing blade

Wear-resistant
alloy cast iron

J10.2-2

Side mixing blade

Wear-resistant
alloy cast iron

J10.2-5

Side mixing blade

Wear-resistant
alloy cast iron

J10.2-17

Seal Ring

J10.2-19

J10.2-20

Seal Ring

GB1235-76

O-Ring 1605.7

O-Ring 121102.49.3(Nonstandard)

Seal Ring 120

10

HG4-692-67

Oil EnvelopPD9011012

10

11

J10.1-11

Arc liner

10

Wear-resistant
alloy cast iron

12

J10.1-12

Arc liner

84

Wear-resistant
alloy cast iron

13

13

J10.1-13

End liner

16

Wear-resistant
alloy cast iron

14

J10.1-14

End liner

Wear-resistant
alloy cast iron

15

J10.1-15

End liner

Wear-resistant
alloy cast iron

16

J10.1-16

End liner

Wear-resistant
alloy cast iron

17

J10.1-17

End liner

Wear-resistant
alloy cast iron

18

J10.11-6

Seal Ring

19

J10.11-4

Seal Ring

20

J10.10-7

Felt Ring

21

GB1171-74

V-Belt C-1800

3Sheet of JS750 Wearing Parts

No.

Drawing No.

Designation

Qty

Material

JS750.6-1

Right blade

Wear-resistant
cast iron

alloy

JS750.6-3

Side mixing blade

Wear-resistant
cast iron

alloy

JS750.6-5

Mixing blade

Wear-resistant
cast iron

alloy

JS750.6-7

Left blade

Wear-resistant
cast iron

alloy

JS750.5-1

End liner

Wear-resistant
cast iron

alloy

JS750.5-2

End liner

Wear-resistant
cast iron

alloy

JS750.5-3

End liner

Wear-resistant
cast iron

alloy

JS750.5-4

End liner

Wear-resistant
cast iron

alloy

JS750.5-6

Arc liner

12

Wear-resistant
cast iron

alloy

10

JS750.5-7

Arc liner

84

Wear-resistant
cast iron

alloy

11

J10.5.1-1

Pulley

HT250

14

12

JS750.1-4

Big roller

HT250

4Sheet of Major Spares for Batcher

Designation

Model & Specification

Applied Part

Bearing

208

Belt conveyer driven roll bearing

seat

205

Flat support roller of belt

conveyor

104

Block roller of belt conveyor

Cone belt

B1800

Belt conveyor

Motor

Y132M1-6-B3 4KW

Feeding belt conveyor

Y132S-6-B3 3KW

Feeding or discharge belt

conveyor

500*4*4+1.5*5630

Belt conveyor

500*4*4+1.5*3270

Belt conveyor

Conveyor belt

15

3 Sheet of Spares for Cement Weighing System

No.
1

Code
BV1F250S

Designation & Specifications

Qty

Remarks

Single flange butterfly valve

(with pneumatic drive)

From
cement
weighing bucket to
mixer

1000kg pulling sensor

MVE60/3

Vibrator

270
360X200

Waterproof woven jacket

5
6

16

From
cement
weighing bucket to
mixer

Attached structural sketches

Batching system

Mixing system

Cement weighing system

Electric control system

Fig.1

17

Fig. 2
Motor

Double gear reducer

Cone belt

Fig.3

18

Exposed gear

Teat

Mixing blade

Side blade

Gear

Fig.4

Self-aligning
Oil seal
bearing

Mixing
shaft

Fig.5

19

Float
Thrust
bearing sealing ring

Travel switch

Discharge hand lever Electric-powered thruster

Fig.6

Liner

Mixing tank

Sealing strap

Fig.7

20

Discharge door

1. Storage bucket 2.Weighing mechanism 3.Storage bucket 4.Upper frame 5.Lower frame
6. Belt conveyor 7.Belt conveyor 8.Weighing bucket 9.Belt conveyor 10.Sliding bin 11.Height-increasing leg
Outside View of PLD 1600A Batcher

Fig.8

21

Fig.9

22