management
is
broadly
concerned
with
The study of capital budgeting in Y.S.R. SPINNING & WEAVING MILLS (P)
LTD includes analyzing the investment decision of the firm. As substantial amounts are
tied up in such decision, it needs careful analysis and proper management in order to
minimize the manufacturing costs and maximize its profits. As the information available
is limited and the subject is vast the study is combined to overall capital budgeting
techniques followed at the firm.
PRIMARY DATA
The primary data needed for the study is gathered through interview with
concerned officers and staff, either individually or collectively, sum of the information
has been verified or supplemented with personal observation conducting personal
interviews with concerned officers of finance department of Y.S.R. SPINNING &
WEAVING MILLS (P) LTD.
SECONDARY DATA
The secondary data needed for the study was collected from published sources
such as, pamphlets of annual reports, returns and internal records, reference from text
books and journal management.
Further data needed for the study was collected from: Collection of required data from annual records of the company.
Reference from text books and journals relating to financial management.
DATA
SOURCES
SECONDARY
SOURCES
PRIMARY
SOURCES
MANAGEMENT
RESPONDENTS
INSIDE
THE
COMPANY
PERSONAL
OBSERVA NCE
ANNUAL
REPORTS
OUT SIDE
THE
COMPANY
TEXT
BOOKS
JOURNALS
The project has to be completed with the available data given to us.
The period of study that is 4 weeks is not enough to conduct study of the project
The study is carried basing on the information and documents provided by the
organization
There was no scope of gathering current information, as the auditing has not been
done by time of project work.
The procedure has to be completed with the available data with us.
INDUSTRY PROFILE
INTRODUCTION
This section provides background information on the history, size, geographic
distribution, employment, production, sales, and economic condition of the textile
industry. The facilities described within the document are described in terms of their
Standard Industrial Classification (SIC) codes.
The textile industry is one of the oldest in the world. The oldest known textiles,
which date back to about 5000 B.C., are scraps of linen cloth found in Egyptian caves.
The industry was primarily a family and domestic one until the early part of the 1500s
when the first factory system was established. It wasnt until the Industrial Revolution in
England, in the 18th century, that power machines for spinning and weaving were
invented. In 1769 when Richard Arkwrights spinning frame with variable speed rollers
was patented, water power replaced manual power (Neefus, 1982).
In the early 17th century of colonial America, textiles were primarily
manufactured in New England homes. Flax and wool were the major fibers used,
however, cotton, grown primarily on southern plantations, became increasingly important
(Wilson, 1979). In 1782 Samuel Slater, who had worked as an apprentice to Arkwrights
partner, immigrated to America. In black stone River, Rhode Island, he started building
Arkwright machines and opened the fist English-type cotton mill in America (ATMI,
1997a). In the early nineteenth century, in Lowell, Massachusetts, the first mill in
America to use power looms began operations. It was the first time that all textile
manufacturing operations had been done under the same roof (Wilson, 1979 and ATMI,
1997a).
9
The twentieth century has seen the development of the fist manmade fibers (rayon
was first produced in 1910). Although natural fibers (wool, cotton, silk, and linen) are still
used extensively today, they are more expensive and are often mixed with manmade
fibers such as polyester, the most widely used Synthetic fiber. In addition, segments of the
textile industry have become highly automated and computerized (ATMI, 1997a).
The textile industry is characterized by product specialization. Most mills only
engage in one process or raw material. For example, a mill may be engaged in either
broadloom weaving of cotton or broadloom weaving of wool. Similarly, many mills
specialize in either spinning or weaving operations, although larger integrated mills may
combine the two operations. These large mills normally do not conduct their own dyeing
and fishing operations. Weaving, spinning, and knitting mills .usually send out their
fabrics to one of the approximately 500 dyeing and fishing plants in the United States.
Broadly defined, the textile industry consists of establishments engaged in
spinning natural and manmade fibers into yarns and threads. These are then converted (by
weaving and knitting) into fabrics. Finally, the fabrics and in some cases the yarns and
threads used to make them, are dyed and fished. The manufacturing of textiles is
categorized by the Office of Management and Budget (OMB) under Standard Industrial
Classification (SIC) code 22. The Standard Industrial Classification system was
established by OMB to track the flow of goods and services in the economy, by assigning
a numeric code to these good and services. SIC 22 is categorized .into nine three-digit
SIC codes. Due to the large number of processes used in the textile industry and the
limited scope of this notebook, the production of nonwoven synthetic materials and
carpets is not discussed in detail. The primary focus of this notebook is on weaving and
knitting operations, with a brief mention of processes used to make carpets. OMB is in
the process of changing the SIC code system to a system based on similar production.
10
Processes called the North American Industrial Classification System (NAICS). In the
NAIC system, textile mills (including fiber, yarn and thread mills, fabric mills, and textile
and fabric finishing and coating mills) be classified as NAIC 313. Textile product mills
(including furnishings, carpets, rugs, curtains, linens, bags, canvas, rope, twine, and tire
cord and tire fabric) will be classified as NAIC 314. This notebook covers the textiles
industry as defined by SIC 22. Less focus is given to SIC 229, Miscellaneous Textile
Goods in the Industrial Process.
Descriptions Section because the processes used and products manufactured vary
substantially within SIC 229. Products categorized under SIC 229 include coated fabrics,
not rubberized, tire cord-and fabrics, cordage and twine, and textile goods not elsewhere.
Classified it is important to note, however, that the Miscellaneous Textile Goods category
is covered in Section 11, Introduction to the Textile Industry; Section IV, Chemical
Release and Transfer Profile; Section VIII, Compliance Activities and Initiatives; and
other sections of this document. Industry sectors related to the textiles industry, but not
categorized under SIC 22 (and thus, not in the scope of this notebook) include the
manufacturing of clothing and apparel (SIC 23) and the manufacturing of rubber coated
textile goods (SIC 3069).
Product Characterization
Within the nine broad categories in the textile industry are 22 four-digit SIC codes
which more narrowly define the different types of products made Manufacturing
establishments within the textile industry are primarily involved In
1. Fiber preparation and manufacture of yam, thread, braids, twine, and cords;
11
2. Manufacture of knit fabrics, broad and narrow woven fabrics, as well as carpets
and rugs fiomyarn (Broad woven fabricsare generally greater than 12 inches in
width, whereas narrow woven fabrics are less than 12 inches in width.);
3. Dyeing and fishing if beers, yarns, fabrics, and knitted goods;
4. Coating, water proof and treating fabrics;
5. Integrated manufacture of knit apparel and other products foam yarn; and
6. Manufacture of felt, lace, nonwoven, and other miscellaneous textile products.
More detailed information on the industrial processes used to produce the various
textile products.
Geographic Distribution
The geographic distribution of the textile industry in the U.S. is largely governed
by its history in this country. The industry began in New England and moved to the South
as cotton became the primary source of fibers. The five major states for employment in
the textile industry are North Carolina, Georgia, South Carolina, Alabama, and Virginia.
Though the majority of mills are located in the South, northern states such as Maine,
Massachusetts, New York, New Jersey, Rhode Island, and Pennsylvania are still
important to the textile industry. Many finishing and dyeing (SIC 226) operations are
located in New Jersey. Narrow fabrics and manmade fiber mills (SIC 224) are more
concentrated in Rhode Island and Pennsylvania. Knitting mills (SIC225) and
miscellaneous textile mills (SIC 229) are scattered through several southern and northern
states.
12
According to the 1992 Census of Manufacturers for SIC 22 (the most recent
census data available), there were a totalof5,584 establishments in the textile
manufacturing industry. A large proportion ofthese were knitting mills (SIC 225) and yam
and thread mills (SIC 228). Together these categories accounted for almost 50 percent of
the total number of establishments in the industry. 'They also accounted for the largest
portion of the employment and value of shipments in the textile industry. The knitting and
yam and thread mills categories accounted for 46 percent of the 614,000people employed
in the industry, and40 percent of the $70.5 million in value of shipments, in 1992.
Economic Trends
Throughout the 1990s, the textile industry indicators have shown improvements.
The year 1994 was a peak year for all indicators including exports, capital expenditures,
employment, and mill fiber consumption. In 1994, mill fiber consumption set a record
with a 6 percent increase to 16.1billion pounds. In1995, fiber consumption decreased by
1.7 percent only to increase by 1 percent in 1996 (ATMI,1997b). Both 1994 and 1996
were record years for fiber consumption and were a substantial improvement over the
recession years in the early part of the decade. The industry has also experienced a shift
towards increasing international trade with countries such as Canada and Mexico (ATMI,
1996)
Domestic Economy
The textile industry spends four to six percent of sales on capital expansion and
modernization, down ffom eight to ten percent during the expansionary phase of the
1960s and 1970s. Most recent capital expenditure has paid for mill modernization and
factory automation (EPA, 1996). According to the American Textile Manufacturers
13
Institute (ATMI), the largest trade association for the industry, capital expenditures by
domestic textile companies have increased in recent years reaching $2.9 billion in 1995
(ATMI, 1997b). The increase in capital expenditures has led to an increase in
productivity. Between 1975 and 1995, looms productivity, measured in Square yards of
fabric per loom, increased by 267 percent and was up 10.5 percent in 1996 (ATMI,
1997b). In the same period, productivity of broad woven fabric. Mills, measured by an
index of output per production employee hour, increased by 105 percent, and productivity
of yarn spinning mills increased by 88 percent (ATMI, 1996). Industry also reports
spending more than $25 million each year on pollution and safety controls.
Economies of scale in textile manufacturing are significant and limit entry into
the market. The cost of a new fiber plant, for example, is approximately $100 million.
Costs of raw materials are equity volatile and typically account for 50 to 60 percent of the
cost of the fished product. To hedge against supply shocks and to secure supply, many
producers are vertically integrated backward into chemical intermediates (and in the case
of companies such as Phillips and Amoco, all the way to crude oil). Forward integration
into apparel and product manufacture (e.g. carpeting) also is not uncommon. (US EPA;
1996).
published engineering information that is available for this industry. Refer to Section IX
for a list of reference documents that are available. Note also that Section V, Pollution
Prevention Opportunities, provides additional information on trade-offs associated with
the industrial processes discussed in this section. This section describes commonly used
production processes, associated raw materials, the byproducts produced or released, and
the materials either recycled or transferred off-site.
This discussion identifies where in each process wastes may be produced. This
section concludes with a description of the potential fate (via air, water, and soil
pathways) of process-specific waste products.
Natural Fibers
Yarn formation can be performed once textile fibers are uniform and have
cohesive surfaces. To achieve this, natural fibers are first cleaned to remove impurities
and are then subjected to a series of brushing and drawing steps designed to soften and
align the fibers. The following describes the main steps used for processing wool and
cotton. Although equipment used for cotton is designed somewhat differently from that
used for wool, the machinery operates in essentially the same fashion.
Carding. Tufts of fiber are conveyed by air stream to a carding machine, which
transports the fibers over a belt equipped with wire needles. A series of rotating brushes
rests on top of the belt. The different rotation speeds of the belt and the brushes because
the fibers to tease out and align into thin, parallel sheets. Many shorter fibers, which
would weaken the yam, are separated out and removed. A further objective of carding is
to better align the fibers to prepare them for spinning. The sheet of carded fibers is
removed through a funnel into a loose ropelike strand called a sliver. Opening, blending,
and carding are sometimes performed in integrated carders. That accepts raw fiber and
output carded sliver
Combing. Combing is similar to carding except that the brushes and needles are finer
and more closely spaced. Several card slivers are fed to the combing machine and
removed as a femur, cleaner, and more aligned comb sliver. In the wool system, combed
sliver is used to make worsted yam, whereas carded sliver is used for woolen yam. In the
cotton system, the term combed cotton applies to the yam made from combed sliver.
Worsted wool and combed cotton yarns are finer (smaller) than yam that has not been
combed because of the higher degree of fiber alignment and father removal of short
fibers.
Drawing:- Several slivers are combined into a continuous, ropelike strand and fed to a
machine known as a drawing frame (Wingate, 1979). The drawing frame contains several
sets of rollers that rotate at successively faster speeds. As the slivers pass through, they
are further drawn out and lengthened, to the point where they may be five to six times as
long as they were originally. During drawing, slivers from different types of fibers
(e.g., cotton and. polyester) may be combined to form blends. Once a sliver has been
drawn, it is termed a roving.
16
Drafting:- Drafting is a process that uses a frame to stretch the yam further. This
process imparts a slight twist as it removes the yam and winds it onto a rotating spindle.
The yarn, now termed a roving in ring spinning operations, is made up ofa loose
assemblage of fibers drawn into a single strand and is about eight times the length and
one-eighth the diameter of the sliver, or approximately as wide as a pencil
(Wingate,1979). Following drafting, the ravings may be blended with other fibers before
being processed into woven, knitted, or nonwoven textiles.
Spinning.- The fibers are now spun together into either spun yams or filament yams.
Filament yams are made from continuous h e strands of manmade fiber (e.g. not staple
length fibers). Spun yarns are composed of overlapping staple length fibers that are bound
together by twist. Methods used to produce spun yams, rather than filament yams, are
discussed in this section. The ravings produced in the drafting step are mounted onto the
spinning frame, where they are set for spinning. The yarn is first fed through another set
of drawing or delivery rollers, which long then and stretch it still further. It is then fed
onto a high-speed spindle by a yarn guide that travels up and down the spindle. The
difference in speed of travel between the guide and the spindle determines the amount of
twist imparted to the yarn. The yarn is collected on a bobbin. In ring spinning, the sliver is
fed from delivery rollers through a traveler, or wire loop, located on a ring. The rotation
of the spindle around the ring adds twist to the yam. This is illustrated in Figure 4(1).
Another method, shown in Figure 4(2), is open-end spinning, which accounts for more
than 50 percent of spinning equipment used (ATMI, 1997b). In this method, sliver passes
through rollers into a rotating funnel-shaped rotor.
17
The sliver hits the inside of the rotor and rebounds to the left side of the rotor,
causing the sliver to twist. Open-end spinning does not use rotating spindles since the
yarn is twisted during passage through the rotor,
Manmade Fibers
Although not classified under SIC 22, manmade fiber production is briefly
discussed in the following paragraphs to describe the upstream processing of textiles.
Manmade fibers includes
1. Cellulosic fibers, such as rayon and acetate, which are created by reacting
chemicals with wood pulp; and
2. Synthetic fibers, such as polyester and nylon, which are synthesized from organic
chemicals.
We have achieved a great height of success due to the hard work of Mr. Y. Sridhar
Reddy, the chairman and Mr. Y. Srinivasulu Reddy, the managing director of the
company. We have a highly skilled team of employees, who carries loads of experience in
this field. We have a strong infrastructural base, which is well equipped with the
advanced machineries. We always endeavor to provide the best and pure fabrics to our
customers and thus always check the quality content of the fabric.
We are engaged in the manufacturing of a wide range of fine cotton fabrics. Our
fine cottons fabrics have a remarkable characteristic of providing smoothness and
softness to the body. We are reckoned as one of the leading cotton fabrics manufacturers,
based in India. Our cotton fabric is used by big companies for production of various types
of garments. We have also become one of the foremost organic cotton yarn suppliers in
India. Our organic cotton is grown without the use of any harmful pesticides & chemicals
and thus this leads to the increase in its quality
Mr. Yerram Sridhar Reddy started his business as cotton commission agent in
1977 at his native place Idupulapadu, Inkollu Mandalam, Prakasam District, Andhra
Pradesh, and planned to forward integration of Ginner in 1983. He started a firm Sri
Srinivasa Trading Company in 1989, supplied cotton bales to various spinning mills in
Tamilnadu and Andhra Pradesh.
It was in the year 1999, he established a Spinning Mill at Ganapavaram village
with a capacity of 4500 spindles. His hard work, innovative thoughts and strategic
approach has made Y.S.R. Spinning & Weaving Mills Pvt. Ltd., turn in to one of the
leading suppliers of 100% cotton yarns to many domestic and exported oriented weaving
mills in and around the country.
Mission
19
Vision
The company has a vision to excel in all fields of textile industry and agriculture
produce basis.
We will be intensely customer focused and will offer products and services which
provide the best value for our customers.
Spinning Division
Y.S.R. Spinning & Weaving Mills Pvt. Ltd., has installed state of art machines and
has a capacity to produce wide range of cotton yarns. Our machinery lines up using the
most equipment sourced from the best vendors.
Currently the company produces 8.5 tons of 100% cotton yarn per day, with a
capacity of 25514 spindles and 1050 rotors.
Weaving Division
20
Quality
Y.S.R. Spinning & Weaving Mills Pvt. Ltd., has installed 8 numbers PICANOL
Omni plus Air jet Weaving Machines to produce Grey fabric.
Policy:
Quality is integral to everything at Y.S.R We adopt
system and an integrated system which covers the entire production process. All lots are
tested before giving to the mixing.We believe quality is a continual process. With a focus
clearly an delivering quality products and services, we integrate to constantly innovate
and excel. As a result our clients are assured of top notch quality that is consistent across
our product range.
Value:
By a clear comprehension of the market dynamics and the assimilation of the
cutting edge technology we assure the highest quality standards are met at all times.
Cotton Fabrics
21
Products
We offer an exclusive collection of white cotton fabrics of all sizes. Our white
cotton fabric is made up of pure cotton. We also deal with the manufacturing and
supplying of organic cotton yarn. We provide organic cotton yarn in all shades. We use
environment friendly procedure for producing our organic cotton yarn. Below listed are
the two divisions that look after our manufacturing processes.
Spinning Division:
22
Our major counts range from 24s to 80s both carded and combed cotton yarns.
Adding to these counts we have the setup of doubling of yarns in Ring Doubling yarns.
Production Capacity
Ring Spun Yarns
Open End Spinning
Ring Doubling
5 tons
2 tons
1.5 tons
Weaving Division:
We are having Air jet weaving machines, which we can produce all types of
constructions as per buyer requirements. Presently we are producing 2000 meters of
40sCX40Sc-132X72-63 grey fabric and available this fabric in finished form also.
We provide the best quality cotton yarn that includes organic cotton yarn and
cotton blended yarn. Cotton yarn is produced from genuine quality fiber, cotton yarn is its
high tensile strength and its superior quality. Our cotton yarn is used by various industries
for manufacturing the best quality garments which is obtained from the seed hair of the
cotton plant. Our cotton yarn is used to manufacture genuine quality cotton fabrics. The
23
significant feature of our. We are widely known as one of the prominent cotton yarn
suppliers from India.
Welcome to the flourishing world of Y.S.R. Spinning & Weaving Mills Pvt. Ltd.
We were established in 1999, with a spindle capacity of 4500 spindles. After expansion
made in 2003 and 2006, it was now 25514 spindle and 1030 rotors and 8 numbers of air
jet weaving machines to produce 5 tons of ring spun, 2 tons of open end, 1.5 tons of ring
doubling and 2000 meters of fabric per day. In spinning department the mill has a
complete range of LMW, Trumac machines from blow room to spinning departments and
in weaving department PICANOL omniplus air jet weaving machine.
Our best quality products are the key of our success and fame. The quality of our
products has helped us in standing amongst the major companies in this field. The
company has a strong clients based at different regions of Andhra Pradesh, Gujarat,
Karnataka, Maharashtra, West Bengal, Orissa and Tamil Nadu. We are known as one of
the best cotton yarn manufacturers in India due to the fine quality of our cotton yarn. We
provide genuine quality cotton blended yarn, which is used to make superior quality
garments.
We are also widely renowned as one of the best cotton fabric suppliers in India.
Our cotton fabric is highly admired by our clients due to its durability and supreme
quality.
REVIEW OF LITERATURE
24
Identification
of investment
opportunities
Assembling of
investments
Decision
making
Performance
review
Implement
action
Preparation of
capital
budgeting
26
different angle. It also helps in creating a climate for bringing about co-ordinations of
inters related activities.
Investment proposals are usually classified into various categories for facilitating
decision making, budgeting and control.
Replacement investments
Expansion investment
New product investment
Obligatory and welfare investment
Decision making:
A system of rupee gateways usually characterized capital investment decision
making. Under this system executive are vested with the power to pay investment
proposals up to certain limits.
Implementation action:
Translating an investment proposal into a concert project is a complex, time
consuming and risk fraught task.
Adequate formulation of projects
27
The major reasons for delay is insinuate formulation of projects but differently, if
necessary home work in terms of preliminary comprehensive and detailed formulation of
the project.
Performance review:
Performance review or post completion is a feed back device. It is a means for
comparing actual performance with projected performance. It may be conducted, most
appropriately. When the operation of the project have been stabilized. It is useful in
several ways
It throws light on how realistic were the assumption underlying the project.
It provided a documented log of experience that is highly valuable for decisional
making.
outlay. Any additional working capital needed or no longer needed in a future period is
accounted for as a cash outflow or cash inflow during the period.
Net cash benefits or savings from the operations:
This component is calculated as under:
(The incremental change in operating revenues minus the incremental change in
the operating cost=incremental net revenue) minus (taxes) plus or minus (Changes in the
working capital and other adjustments).
29
Chapter objective:
This chapter is intended to provide:
An understanding of the importance of capital budgeting in marketing decision
making.
An explanation of the different types of investment project.
30
32
c) By degree of dependence:
Mutually exclusive projects (can execute project A or B, but not both)
Complementary projects: taking project A increases the cash flow of
project B
Substitute projects: taking project A decreases the cash flow of project B
Investment projects:
The time value of money:
Recall that the interaction of lenders with borrowers sets an equilibrium rate of
interest. Borrowing is only worthwhile if the return on the loan exceeds the cost of the
borrowed funds. Lending is only worthwhile if the return is at least equal to that which
can be obtained from alternative opportunities in the same risk class.
33
I.
The time value of money: The receipt of money is preferred sooner rather
than later. Money can be used to earn more money. The earlier the money is
received, the greater the potential for increasing wealth. Thus, to forego the use of
money, you must get some compensation.
II.
The risk of the capital sum not being repaid: This uncertainty requires a
premium as a hedge against the risk; hence the return must be commensurate with
the risk being undertaken.
III.
Inflation: Money may lose its purchasing power over time. The lender must be
compensated for the declining spending/purchasing power of money. If the lender
receives no compensation, he/she will be worse off when the loan is repaid than at
the time of lending the money.
Thus we can compute the future value of what V0 will accumulate to in n years
when it is compounded annually at the same rate of r by using the above formula.
34
d) Perpetuities:
Perpetuities in an annuity with an infinite life. It is an equal sum of money to be
paid in each period forever.
35
Payback can be important: long payback means capital tied up and high
investment risk. The method also has the advantage that it involves a quick, simple
calculation and an easily understood concept.
38
39
40
of a company increases, the company ownership of the individual stock holder may
proportionally decrease.
DEFINITION
Capital budgeting is defined as the firm decision to invest its current funds most
effectively in long term activities in anticipation of an expected flow of future benefit
over a serious of year.
Capital budgeting includes are those expenditure which are expected to produce
benefits to the firm over more than one year, and encompasses both tangible and
intangible assets. Many companies follow the traditional benefits occurring only the
expenditure on tangible fixed assets.
Capital budgeting involves the process of planning expenditure whose returns are
expected to extend beyond one year.
-Weston & Brigham
Capital budgeting is long term planning for making and financing proposed
capital outlay.
-Charles T.Horngeren
41
EXPANSION
DIVERSIFICATION
Types of capital
budgeting
decisions
REPLACEMENT
RESEARCH AND
DEVELOPMENT
MISCELLANEOUS
PROPOSAL
42
Expansion:
The company may have to expand its production capacities on accounts of high
demand for its products or inadequate production capacity. This will need additional
capital equipment.
Diversification:
A company may intend to reduce it risk by operating in several activities. In such
a case capital investment may become necessary for purchases of new machinery and
facilities to handle the new product.
Replacement:
The replacement of fixed assets in place of existing assets, either being worn out
or become out dated on account of new technology.
Miscellaneous Proposals:
A company may have to invest money in projects, which do not directly helping
achieving profit-oriented goals. For example, installation of pollution control equipment
may be necessary on account of legal requirements. Therefore, funds are required for such
proposal also.
43
44
Capital
Budgeting
Techniques
DCF criteria
Non- DCF
criteria
Internal Rate of
return(IRR)
Accounting Rate
of Return(ARR)
Profitability
Index
(PI)
45
46
1. Urgency:
Sometimes an investment is to be made due to urgency for the survival of the firm
or to avoid heavy losses. In such circumstances, the proper evaluation of the proposal
cannot be made through profitability tests. The examples of such urgency are breakdown
of some plant and machinery, fire accident etc.
2. Degree of Certainty:
Profitability directly related to risk, higher the profits, Greater is the risk or
uncertainty. Sometimes, a project with some lower profitability may be selected due to
constant flow of income.
3. Intangible Factors:
some times a capital expenditure has to be made due to certain emotional and
intangible factors such as safety and welfare of workers, prestigious project, social
welfare, goodwill of the firm, etc.,
47
4. Legal Factors:
Any investment, which is required by the provisions of the law, is solely
influenced by this factor and although the project may not be profitable yet the investment
has to be made.
5. Availability of Funds.
As the capital expenditure generally requires large funds, the availability of funds
is an important factor that influences the capital budgeting decisions. A project, how so
ever profitable, may not be taken for want of funds and a project with a lesser profitability
may be some times preferred due to lesser pay-back period for want of liquidity.
6. Future Earnings
A project may not be profitable as compared to another today but it may promise
better future earnings. In such cases it may be preferred to increase earnings.
7. Obsolescence.
There are certain projects, which have greater risk of obsolescence than others. In
case of projects with high rate of obsolescence, the project with a lesser payback period
may be preferred other than one this may have higher profitability but still longer payback period.
9. Cost Consideration.
Cost of the capital project, cost of production, opportunity cost of capital, etc. Are
other considerations involved in the capital budgeting decisions?
48
LONG TERM PERIOD:The consequences of capital expenditure decisions extended far into
future. The scope of current manufacturing activities of a organization is governed
largely by capital expenditures in the past. Likewise, current capital expenditures
decision provides the frame work for future activities. Capital investment
decisions have an enormous bearing on the basic character of a organization.
SUBSTANCIAL OUTLAY:Capital expenditure usually involves substantial outlays. An integrated steel plant,
for example, involves an outlay of several thousand millions. Capital costs tend to
increase with advanced technology.
49
Decision
analysis
Decision Tree Analysis
Certainty Equivalent
Cofficient of
Suggestions
Co-
Efficient of
Method
RISK
&CAPITA BUDJECTION
vatiation
Accounting
risk
Variation
Method
Method
In
Capital Budgeting
Sensitivity Technique
Standard
Standard Deviation
Deviation
Method
Method
Probability Techniqu
Profitability Technique
51
Coefficient of Variation =
Standard Deviation
Mean
X 100
Exhibiting the decision tree indicating the decision points, chance events, and
other relevant date;
All the techniques of capital budgeting presume the various investment proposals
under consideration are mutually exclusive which may not practically be true in
some particular circumstances.
2. The techniques of capital budgeting require estimation of future cash inflows and
outflows. The future is always uncertain and the data collected for future may not
be exact. Obviously the results based upon wrong data may not be good.
3. There are certain factors like morale of the employees, goodwill of the firm, etc.,
which cannot be correctly quantified but which otherwise substantially influence
the capital decision.
4. Urgency is another limitation in the evaluation of capital investment decisions.
53
5. Uncertainty and risk pose the biggest limitation to the techniques of capital
budgeting.
1. To ensure timely cash inflows for the projects so that non-availability of cash may
not be a problem in the implementation of the project.
54
asset. Both categories of above decision involve investments in fixed assets but the basic
difference between the two decisions are in the fact that increasing revenue investment
decisions are subject to more uncertainty as compared to cost reducing investments
decisions.
Further, in view of the investment proposal under consideration, capital budgeting
decisions may be classified as:
ii)
ii)
iii)
iv)
Profitability Index.
PROFITABILITY
TRADITIONAL METHODS
1. Average Rate of Return:
The average rate of return (ARR) method of evaluating proposed capital
expenditure is also know as the accounting rate of return method. It is based upon
accounting information rather than cash flows. There is no unanimity recording the
definition of the rate of return.
ARR =
___
X 100
The average investment is determined by dividing the net investment by two. This
averaging process assumes that the firm is suing straight line depreciation, in which case
the book value of the asset declines at a constant rate from its purchase price to zero at the
end of its depreciable life. This means that, on the average firms will have one-half of
their initial purchase prices in the books. Consequently if the machine has salvage value,
then only the depreciable cost (cost salvage value) of the machine should be divide by
two in ordered to ascertain the average net investment, as the salvage money will be
recovered only at the end of the life of the project.
Therefore an amount equivalent to the salvage value remains tied up in the project
though out its lifetime. Hence no adjustment is required to sum of salvage value to
determine the average investment. Like wise if any additional net working capital is
required in the initial year, which is likely to be released only at the end of the projects
life. The full amount of working capital should be taking determining relevant investment
for the purpose of calculating ARR. Thus,
Average investment = Net Working Capital + Salvage Value + (initial cost of
machine value)
Accept Reject Value:
With the help of ARR, the financial maker can decide whether to accept or
reject the investment proposal. As an accept reject criterion, the actual ARR would be
compared with a predetermined or a minimum required rate of return or cut off rate. A
project would qualify to be accepted if the actual ARR is higher than the minimum
desired ARR. Other wise, it is liable to be rejected. Alternatively the ranking method can
be used to select or reject proposals under consideration may be arranged in the
descending order of magnitude, starting with the proposals with the highest ARR and
ending with the proposal with the lowest ARR. Obviously projects having higher ARR
would be preferred with projects with lower ARR.
cash benefits to pay the original cost of an investment, normally disregarding salvage
value? Cash benefits represent CFAT ignoring interest payment. Thus the pay back
method measures the number of years required for the CFAT to pay back the original out
lay required in an investment proposal.
There are two ways of calculating the pay back period. The first method can be
applied when the cash flow stream is in the nature if annuity for each year of the projects
life that is CFAT is uniform. In such a situation the initial cost of the investment is divided
by the constant annual cash flow;
Investment
For example, an investment of Rs. 40,000 in a machine is expected to produce
CFAT of Rs 8,000 for 10 years.
PB = 40000
8000
= 5YRS
The second method is used when project cash flows are not uniform (mixed
stream) but vary form year to year. In such a situation, PB is calculated by the process of
cumulating cash flows till the time when cumulative cash flow become equal to the
original investment outlay.
59
Where,
PV = present value
R
N = number of years
(k). If the IRR and the required rate of return are equal the firm is different as to whether
to accept or reject the project.
4.
Profitability Index:
The time adjusted capital budgeting is Profitability Index (P1) or Benefit Cost
Ratio (B / C). It is similar to the approach of NPV. The profitability index approach
measures the present value of returns per rupee invested, while the NPV is based on the
differences between the present value of future cash inflows and the present value of cash
outflows. A major shortcoming of the NPV method is that, being an absolute measure; it
is not reliable method to evaluate project inquiring different initial investments. The PI
method proves a solution to this kind of problem. It is, in other words, a relative measure.
It may be defined as the ratio, which is obtained by dividing the present value of future
cash inflows by the present value of cash inflows.
PI
This method is also known as B / C ratio because the numerator measures benefits
and the denominator costs.
Accept Reject Criteria:
Using the B / C ratio or the PI, a project will quality for acceptance if its PI
exceeds one. When PI equals 1 (one), the firm is indifferently to the project.
When PI is greater than, equal to or less than 1 (one), the Net present value is
greater than, equal to or less than zero respectively. In other words, the NPV will be
positive when the PI is greater than 1 (one); will be negative when the PI is less than 1.
Thus, the NPV and PI approach give the same results regarding the investments
proposals.
63
CAPITAL COMMITMENT PLAN:The progress of projects included in the capital budget, a capital commitment plan
is issued three times a year. The commitment plan lays out the anticipated implementation
schedule for there current fiscal and the next three years. The first commitment plan is
published within 90days of the adoption of the capital budget. Updated commitment plans
are issued in January & April along with the companys budget proposals.
The commitment plan translates the appropriations approved under the adopted
capital budget into schedule for implementing individual projects. The fact that funds are
appropriated for a project in the capital budget does not necessarily mean that work will
start or be completed that fiscal year. He choice of priorities and timing of projects is
decided by office management & budget in consultation with the agencies along with
considerations of how much the managing director thinks the organization can afford to
append on capital projects overall.
The capital commitment plan lays out the anticipated implemented schedule for
capital projects and is one source of information on how far along projects are although
not a consistent or always useful one. The adopted commitment plan is usually published
in September, & then updated in January & April.
In the capital budgeting for every two adjacent years there will be gap. The gap
between authorized commitments and the target is presented in capital commitment plan
as diminishing over the course of the year plan, in practice many of the unattained
commitments will be rolled over into the next years plan, so that the current year gap
will remain large. The gap has grown in recent year exceeding in last two executive
capital plans.
KINDS OF CAPITAL BUDGETING:Capital budgeting refers to the total process of generating, evaluating,
selecting and following up an capital expenditure alternatives. The firm allocates or
budgets financial resources to new investment proposals. Basically, the firm may be
confronted with three
64
DIFFICULTIES OF CAPITAL BUDGETING:While capital expenditure decisions are extremely important, they also pose
difficulties which stem from three principal sources:
Identifying & measuring the costs & benefits of a capital expenditure proposal
tends to be difficult
There is great deal of uncertainty for capital expenditure decision which involves
cost & benefits that extend far into the future
The time period creates some problems in estimating discount rates & establishing
equivalences.
LIMITATIONS OF CAPITAL BUDGETING:Capital budgeting techniques suffer from the following limitations:
All the techniques of capital budgeting presume that various investment proposals
under consideration are mutually exclusive which may not practically be true in
some particular circumstances.
The techniques of capital budgeting require estimation of future cash inflows and
outflows. The future is always uncertain and the data collected for future may not
be exact. Obliviously the results based upon wrong data may not be good.
There are certain factors like morale of the employees, goodwill of the firm, etc.,
which cannot be correctly quantified but which otherwise substantially influence
the capital decision.
Uncertainty and risk pose the biggest limitation to the techniques of capital
budgeting.
65
Its identification
Its evaluation
Its implementation
66
CRITERIAN TABLE:In the evaluation process or capital budgeting techniques there will be a
criteria to accept or reject the project. The criteria will be expressed as:
Criterian/Method
Accept
Reject
<Target Period
of > Target Rate
>0
Indifferent
>Target Period
=Target period
=Target rate
< 0
=0
>1
<1
67
=1
68
Co
= Initial investment
Initialinvestment C 0
In the case of un equal cash inflows, the payback period can be found out by
adding up the cash inflow until the total is equal to the initial cash outlay.
(B) Average Rate of Return (ARR)
The accounting rate of return (ARR) also known as the return on investment
(ROI) uses accounting information, as revealed by financial statements, to measure to
profitability of an investment. The accounting rate of return is the ratio of the average
after fax profit divided by the average investment. The average investment would be
equal to half of the original investment if it were depreciated constantly.
ARR =
AverageInc ome
x100
Averageinv estment
CRITERIAN TABLE:
In the evaluation process or capital budgeting techniques there will be a criteria to
accept or reject the project. The criteria will be expressed as:
Criterian / Method
Pay Back Period (PBP)
Accounting Rate of Return (ARR)
Net Present Value (NPV)
Internal Rate of Return (IRR)
Profitability Index (PI)
Accept
<Target Period
>Target Rate
>0
> Cost of Capital
>1
Reject
> Target Period
< Target Rate
<0
<Cost of Capital
<1
Table
(a) PAY BACK PERIOD (PBP)
INCOME
YEARS
DEPRECIATION
(PAT)
(Rs)
(Rs)
2007-08
2008-09
2009-10
2010-11
2011-12
2012-13
8,55,63,456
3,13,32,218
3,00,76,560
9,63,75,756
16,07,26,312
16,32,00,297
Initial outlay
42,86,36,698
Payback period
4+0.18
CUMULATIVE
CASH
CASH
INFLOW
INFLOWS
(Rs)
3,34,32,278
3,43,24,543
3,63,65,282
4,28,42,688
4,42,13,353
6,21,69,556
(Rs)
11,89,95,734
18,46,52,495
25,10,94,337
39,03,12,781
59,82,52,446
82,36,22,299
11,89,95,734
6,64,56,761
6,64,41,841
13,92,18,444
20,79,39,665
22,53,69,853
3,83,23,917
20,79,39,665
4.18 Months
Criteria for evaluation:The payback period computed for a project is less than the payback period set by
management of the company, it would be accepted. A project actual payback period is
more than the determined period by the management, it will be rejected.
Decision:The standard payback period is set by Y.S.R. Spinning & Weaving Mills (P) Ltd
for considering expansion project is six years, whereas actual payback period is 4.18
months. Hence we accept the project.
Table
(b) AVERAGE RATE OF RETURN (ARR)
YEARS
2007-08
2008-09
2009-10
INCOME
8,55,63,456
3,13,32,218
3,00,76,560
DEPRECIATION
3,34,32,278
3,43,24,543
3,63,65,282
70
CASH IN FLOWS
5,12,38,313
-29,92,325
-62,88,722
2010-11
2011-12
2012-13
9,63,75,756
16,07,26,312
16,32,00,297
4,28,42,688
4,72,13,353
6,21,69,556
5,35,33,068
11,35,12,959
10,10,30,741
Average profit
X 100
Average investment
ARR =
31,00,34,034
5,16,72,339
6
Average Profit =
Average investment =
42,86,36,689
2
= 21,43,18,349
5,16,72,339
ROI
profit
= 42,86,36,698 X 100
= 0.1205 x 100
= 12.05
Criteria for evaluation:According to this method ARR is higher than minimum rate of return established
by the management are accepted. It reject the project have less ARR then the minimum
rate set by the management.
Decision:-
71
The standard ARR set by Y.S.R. Spinning & Weaving Mills (P) Ltd management
is 21%. The actual ARR is 24.11% is higher than the standard ARR set by the
management, hence we accept the project.
NPV
1 k
i 0
SV WC
1 k n
Where
Cfi
Co
= Cash outlay.
SV & WC
IRR
A
H L
a b
Where
L
PI
Initial Cashoutlay
72
Where
PV
= Present Value
DCF criteria:Table
(a) Net Present Value:YEAR
2007-08
2008-09
2009-10
2010-11
2011-12
2012-13
TOTAL
CASH INFLOWS
11,89,95,734
6,56,56,761
6,64,41,842
13,92,18,444
20,79,39,665
22,53,69,853
DCF (12%)
0.893
0.797
0.712
0.636
0.567
0.507
PRESENT VALUE
10,62,63,190.5
5,23,28,438.52
4,73,06,591.5
8,85,42,930.38
11,79,01,790.1
11,42,62,515
52,33,05,456
52,33,05,456 - 42,86,36,698
9,79,68,758
Criteria for evaluation:In case of calculated NPV is positive or zero, the project should be accepted. If
the calculated NPV is negative, the project is rejected.
DCF Criteria:
(a) Net Present Value (NPV): Value of Discount
The Net Present Value (NPV) method is the classic method of evaluating the
investment proposals. If is a DCF technique that explicitly recognizes the time value at
different time periods differ in value and comparable only when their equipment present
values are found out.
NPV
C3
Cn
C1
C2
C
2
3
1 k 1 k 1 k
1 k n 0
NPV
1 k
i 0
C1
C0
73
Where
NPV
Cfi
Co
= Cash outlay
Table
(a) INTERNAL RATE OF RETURN:YEARS
2007-08
2008-09
2009-10
2010-11
2011-12
2012-13
TOTAL
CASH INFLOWS
11,89,95,734
6,56,56,761
6,64,41,842
13,92,18,444
20,79,39,665
22,53,69,853
DCF (10%)
0.909
0.826
0.751
0.683
0.621
0.564
PRESENT VALUE
10,81,67,122.2
5,42,32,484.59
4,98,97,823,34
9,50,86,197.25
12,91,30,532
12,71,08,597.1
56,36,22,756.5
YEARS
2007-08
2008-09
2009-10
2010-11
2011-12
2012-13
TOTAL
CASH INFLOWS
11,89,95,734
6,56,56,761
6,64,41,842
13,92,18,444
20,79,39,665
22,53,69,853
DCF (14%)
0.877
0.769
0.675
0.592
0.519
0.423
PRESENT VALUE
10,43,59,258.7
5,04,90,049.21
4,48,48,243.35
8,24,17,319
10,79,20,686
9,53,31,447
48,53,31,447
N.P.V. atLowerRate
Rate
56,36,22,756.5 - 52,33,05,456
IRR
= 14 56,36,22,756.5 - 48,53,67,003.26 X 14 10
=
10
3,70,17,300.5
X4
7,82,55,753.24
74
=
=
=
10+0.473(4)
10+1.892
11.892
Criteria for evaluation:In this method the project is accepted when IRR is higher than its cost of capital or
cut out rate. If the project is not accepted when the IRR is less than cost of capital
Decision:The project is accepted because of the calculation IRR is higher than its cost of
capital. The cost of capital fixed by management is 10%, the actual is more than its
standard. Hence, the project is accepted.
Table
(c) PROFITABILITY INDEX:YEARS
2007-08
2008-09
2009-10
2010-11
2011-12
2012-13
PI
= 42,86,36,698
=
1.92
75
A project can be accepted if its PI index is greater than one. If the PI is less than
one we should reject the project.
Decision:Profitability index of proposed expansion project is found our 1.92 this is more
than the PI. Hence we accept the project.
FINDINGS
From the study it has been observed that the ABC analysis in the year 2004-05
indicates that the category A items forms a proportion i.e. 21% of total units of
inventory, but represents highest ratio 76% of total value. On the other hand
category C items represent 32% of total units and only 6% of total value. B
items occupies in between i.e. 47% of total units and 18% of total value.
From the study it has been observed that the ABC analysis in the year 2005-06
indicates that the category A items forms a proportion of 21% of total units of
inventory, but represents highest ratio 75% of total value. On the other hand a C
item occupies 33% of total units and 9% of total value. Category B items
represents 46% of total units and only 16% of total value.
76
From the study it has been observed that the ABC analysis in the year 2006-07
indicates that the category A items forms a proportion of 16% of total units of
inventory, but represents highest ratio 70% of total value. On the other hand B
items occupies 51% of total units and 22% of total value and category C items
represents 33% of total units and a nominal value of 8% of total value.
From the study it has been observed that the ABC analysis in the year 2007-08
indicates that the category A items forms a proportion i.e. 17% of total units of
inventory, but represents highest ratio 71% of total value. On the other hand
category C items represent 33% of total units and only 9% of total value. B
items occupies in between i.e. 50% of total units and 20% of total value.
From the study it has been observed that the ABC analysis in the year 2008-09
indicates that the category A items forms a proportion i.e. 21% of total units of
inventory, but represents highest ratio 67% of total value. On the other hand
category C items represent 11% of total units and only 9% of total value. B
items occupies in between i.e. 68% of total units and 24% of total value.
For the period of the study on an average A category items of total inventory
comprises of 19% of total units and 71% of total value.
For the period of the study on average B category items of total inventory
comprises of 49% of total units and 20% of total value.
77
SUGGESTIONS
It is suggested that YSR Spinning &Weighing mills pvt ltd. needs to have a strict
inventory control and better inventory management in relation to category A
which includes cotton lint, cotton yarn, cotton seed oil.
It has been recommended that YSR Spinning &Weighing mills pvt ltd. needs to
give nominal importance and moderate control in relation to category B which
includes cotton seed extraction.
It is suggested that YSR Spinning &Weighing mills pvt ltd. needs to give least
importance in relation to category C which includes cotton seed, linters, cotton
seed hull.
It has been recommended that the company needs to maintain the inventory
turnover ratio at optimum level.
78
CONCLUSION
The economic life of any company depends on some important financial
aspects like profits, expenses, turnover etc. A careful analysis of these areas is very much
essential for the success and survival of the company. For this purpose Inventory
management with help of technique like ABC analysis is to be carried out. A study of this
type is very much useful to any company to keep in to the different financial aspects and
to take some measures to improve.
BIBLIOGRAPHY
Books:
BOOK TITLE
FINANCIAL
NAME OF THE
AUTHOR
IM PANDAY
MANAGEMENT
FINANCIAL
PRASANNA
MANAGEMENT
FINANCIAL
CHANRDRA
M.Y.KHAN &
MANAGEMENT
FINANCIAL
JAIN
V.K.BHALLA
MANAGEMENT
FINANCIAL
SUDARSANA
MANAGEMENT
REDDY
80
EDITION NO
PUBLICATION
NINTH
EDITION
VIKAS
PUBLISHING
SEVENTH
EDITION
FIFTH
EDITION
SIXTH
EDITION
ANMOL
PUBLISHING
FOURTH
EDITION
HIMALAYA
PUBLICATIONS
WEBSITES:
www.ysrmills.com
www.aboutcotton.com
www.google.com
JOURNALS:
ECONOMIC TIMES
TIMES OF INDIA
BUSINESS LINE
81