COR

MATERIAL

REQUEST CORE
BLOCK

NG
RETURN TO STORE

NCM

INSPECT

core block carry

out with fork lift

ADJUST PRESSURE
UNTIL IT MEET
REQUIREMENT

core sheet being

pull out

NG

analysis

GOOD

VISUAL
INSPECTION

CORE BLOCK
SAW

EQUEST CORE
BLOCK

NSPECT

START

AUTONOMOUS
MAINTAINENCE

block carry
with fork lift
INSPECTION
REFER TO PRWP
2400-21

put core block on

vacuum table and
apply sillicon
rubber to cover
vacuum holes

NG

VENDOR

PRESSURE
IT MEET
REMENT

put core block on

vacuum table and
apply sillicon
rubber to cover
vacuum holes

BLOCK HEAD CALIBRATION

BLOCK VACUUMING
REFER TO PRWP C131

NG

GOOD

VERIFY
PRESSURE
SETTING

VENDOR

START EXECUTE
CUTTING PROGRAM

FAILUREPO
SSIBLY?

NOTIFY SU

ANALY
NG

END
CUTTING
PROGRAM

sheet being
pull out

endmachine
back to
origin

VISUAL
NSPECTION

BESAW
REFER
TO PRWP
C130

GOOD

OV
REFER TO PRWP C140

STORE

NG

STORE

PROGRAM

PPE
5S

NOTIFY SUPERIOR

ANALYSIS

NG
VENDOR

FM

FM

VENDOR

GOOD

PROGRAM SETTING
(INPUT DATA)

NOTIFY SUPERIOR

ANALYSIS

ANALYSIS

SCRAP

AUTONOMOUS MAINTENANCE CHECKLIST

CORE BLOCK SAW MACHINE
MACHINE NO:BKS-001
ACM ASSET NO:PM-BS-00-0001
NO

DESCRIPTION of TASK

Sun

Mon

Tue

Wed

1st Shift 1st Shift 1st Shift 1st Shift

Always cleaned the below using:

2nd Shift 2nd Shift 2nd Shift 2nd Shift

1st Shift 1st Shift 1st Shift 1st Shift

Clear dust inside drum and clean the dust

nearby area.

2nd Shift 2nd Shift 2nd Shift 2nd Shift

1st Shift 1st Shift 1st Shift 1st Shift

Clean the dust on the floor at Block Saw machine area after
finished work shift.

2nd Shift 2nd Shift 2nd Shift 2nd Shift

1st Shift 1st Shift 1st Shift 1st Shift

Make sure the signal lamp functioning when machine in

operational mode.

2nd Shift 2nd Shift 2nd Shift 2nd Shift

1st Shift 1st Shift 1st Shift 1st Shift

Clean Blade Grinding Door booth side after

finish work shift.

2nd Shift 2nd Shift 2nd Shift 2nd Shift

1st Shift 1st Shift 1st Shift 1st Shift

Clean whole body machine every day after

finish working shift.

2nd Shift 2nd Shift 2nd Shift 2nd Shift

1st Shift 1st Shift 1st Shift 1st Shift

Make sure the table vacuum hole always

2nd Shift 2nd Shift 2nd Shift 2nd Shift

1st Shift 1st Shift 1st Shift 1st Shift

Make sure the reading at pressure gauge always at 1300 psi

2nd Shift 2nd Shift 2nd Shift 2nd Shift

1st Shift 1st Shift 1st Shift 1st Shift

Cleaned dust inside Blade Grinding Door.

2nd Shift 2nd Shift 2nd Shift 2nd Shift

1st Shift 1st Shift 1st Shift 1st Shift

10 Make sure reading at air pressure always shown at 50 psi

2nd Shift 2nd Shift 2nd Shift 2nd Shift

1st Shift 1st Shift 1st Shift 1st Shift

11 Make sure lubricant oil always in green

range.

2nd Shift 2nd Shift 2nd Shift 2nd Shift

1st Shift 1st Shift 1st Shift 1st Shift

12 Make sure saw blade at the centre of the hanger and not
touch the bearing

2nd Shift 2nd Shift 2nd Shift 2nd Shift

1st Shift 1st Shift 1st Shift 1st Shift

Make sure vacuum hose tightend, cable wire, railing and

13 bearing in a good condition.

2nd Shift 2nd Shift 2nd Shift 2nd Shift

1st Shift 1st Shift 1st Shift 1st Shift

14 Make sure to blow out/purging Dust Colletor

machine.

2nd Shift 2nd Shift 2nd Shift 2nd Shift

1st Shift 1st Shift 1st Shift 1st Shift

15 Cleaning railing and under core block table.

2nd Shift 2nd Shift 2nd Shift 2nd Shift

Thu

Fri

Sat

1st Shift 1st Shift 1st Shift

2nd Shift 2nd Shift 2nd Shift

1st Shift 1st Shift 1st Shift

2nd Shift 2nd Shift 2nd Shift

1st Shift 1st Shift 1st Shift

2nd Shift 2nd Shift 2nd Shift

1st Shift 1st Shift 1st Shift

2nd Shift 2nd Shift 2nd Shift

1st Shift 1st Shift 1st Shift

2nd Shift 2nd Shift 2nd Shift

1st Shift 1st Shift 1st Shift

2nd Shift 2nd Shift 2nd Shift

1st Shift 1st Shift 1st Shift

2nd Shift 2nd Shift 2nd Shift

1st Shift 1st Shift 1st Shift

2nd Shift 2nd Shift 2nd Shift

1st Shift 1st Shift 1st Shift

2nd Shift 2nd Shift 2nd Shift

1st Shift 1st Shift 1st Shift

2nd Shift 2nd Shift 2nd Shift

1st Shift 1st Shift 1st Shift

2nd Shift 2nd Shift 2nd Shift

1st Shift 1st Shift 1st Shift

2nd Shift 2nd Shift 2nd Shift

1st Shift 1st Shift 1st Shift

2nd Shift 2nd Shift 2nd Shift

1st Shift 1st Shift 1st Shift

2nd Shift 2nd Shift 2nd Shift

1st Shift 1st Shift 1st Shift

2nd Shift 2nd Shift 2nd Shift