Anda di halaman 1dari 71

Technical Description for

SCANDO &
SCANDO SUPER FC
Construction Hoists

This manual is only applicable if the manufacturing number indicated below corresponds to the manufacturing number stamped on the identification
sign of the equipment. Where there is a conflict contact Your ALIMAK representative.

YOUR HOIST HAS:


Manufacturing No.:

Year:

If the bottom right corner of this book is cut, the book is only valid for illustrative use!

Part No. 9023 775-1 05


2000 - 12 - 19

Photographs and drawings are illustrative only and do not necessarily show the design of the products on the market at any given point in time.
The products must be used in conformity with applicable practice and safety regulations. Specifications of the products and equipment
presented herein are subject to change without notice.

CONTENTS
TECHNICAL DESCRIPTION

TECHNICAL DATA & SPECIFICATIONS

IMPORTANT SAFETY INSTRUCTIONS

OPERATING INSTRUCTIONS

SERVICE AND MAINTENANCE

ELECTRIC TROUBLESHOOTING

FOUNDATION

PROJECTING HOIST MAST

PREPARATIONS BEFORE INSTALLATION

INSTALLATION

DISMANTLING

See Operators Manual for chapter C, D, E and F.


See Installation Manual for chapter K and L.

A
B
C
D
E
F
G
H
I
K
L

ALIMAK AB IS ISO 9001 CERTIFIED


The Certificate is valid for:
design, manufacture and service related to construction hoists, mast climbing work platforms,
permanently installed service lifts and elevators and equipment for shaft drilling and enlarging.

A0

TECHNICAL DESCRIPTION

Technical Description .....................................


Control systems...............................................
Optional equipments ......................................
Safety equipment ............................................
Own protective measures...............................

ALIMAK 31775 -1/03

A1
A6
A7
A9
A 10

a0

A1

Technical description
Hoist denomination
The capacity of the hoist as well as the cage length can be taken
from the hoist denomination printed on the sign in the cage.
Multiply the first two figures of the denomination by 100 and
you have the load capacity in kg. Multiply the figures after the
slanting line by 100 and you have the cage length in mm.
Example:
Scando 20/30. Load capacity 20 x 100 = 2000 kg (4400 lbs).
Cage length 30 x 100 = 3000 mm or 3.0 meter (9-10 1/8).
A C after the figures indicates that the hoist is provided with a
Counterweight.
The letters FC indicates that the hoist operates with Variable
Frequency Converter (VFC) and is of type high speed.
If the hoist is provided with two cages, this is indicated by the
Roman numeral II after SCANDO or SCANDO SUPER.

Foundation
The foundation is made of a reinforced concrete slab with cast
in place brackets for the base frame of the mast. The foundation
is cast on - site in accordance with instructions given under
Preparations before Installation and Foundation in this
Manual.

Ground enclosure
The foundation and bottom landing are fully enclosed by wire
mesh panels attached to base frame of the mast.
A ground enclosure for a single cage hoist can be transformed into
a twin cage enclosure by adding panels. The enclosure is supplied
with a mechanically and/or electrically interlocked, vertical
sliding gate placed on the entrance side of the ground enclosure.
Mechanically interlocked means that the gate is locked
mechanically and cannot be opened unless the cage is at the
base landing.
Electrically interlocked means that the cage will stop at once,
if a gate is opened, or will not start unless the gate is closed.

ALIMAK 33539 -1/04

A2

Hoist mast
The hoist mast consists of lattice work of steel tubes and angle
profiles in sections of 1508 mm (4-11 3/8) length. Each
section is provided with one or two precision-cut racks. The
sections are bolted together with bolts and nuts.
Mast sections are available in two main versions: with one rack
for single cage models or with two racks with or without welded
counterweight guide rails for twin cage models. A mast section
for a single cage hoist can be transformed into a twin cage mast
section by adding a rack.

a2

The mast is attached to the stucture and stabilized with special


telescoping tie-in assemblies. Mast ties are available in several
sizes and adjustable within the minimum and maximum specifications. The mast tie allows for a maximum inclination of 8
from the horizontal.
The hoist mast is provided with top and bottom limit cams. These
cams actuate limit swiches attached to the hoist cage, causing it
to stop automatically. There is also a final limit switch which
cuts off the main power supply, if the normal limit switches fail
to function.

Counterweight equipment
A hoist provided with a counterweight equipment has a C
designated after the figures in the hoist denomination. The
counterweight equipment is mainly used to increase the capacity
of the hoist without an increase in power consumtion (compare
erection load capacity and pay-load capacity in Technical Data).

a3

The counterweight runs on the rear corner tubes of the mast or,
on twin cage hoists, on a special guide rail welded or bolted to
the side of the mast. The counterweight wire ropes is directed
by means of sheaves on top of the mast (cathead) to a wire rope
equalizer with a slack rope switch on the cage roof, which stops
the hoist if the wire ropes become unbalanced or if the counterweight hangs up.

ALIMAK 31777 -1/03

A3

Cage
The cage walls are constructed partially or entirely of wire mesh
to allow light in and thereby give the cage operator a clear view
of the hoistway.
The roof and floor are constructed of plastic coated, fibreglass
reinforced high density plywood with a non-skid surface. Floor,
roof and partial side walls are also available in lightweight
aluminium checkered plate.
The cage is guided on the mast by individually adjusted ball
bearing guide rollers. Safety hooks are attached to the main
frame of the cage under the lowest driving pinion to ensure that
the cage is unable to climb off the top of the mast or that the
pinion disengages from the rack should a roller fall off.
The cage has mechanically and/or electrically interlocked entrance
and exit gates. The exit gate is usually made in two parts whereas
the enterance gate is one part. (The entrance gate is the one
facing the gate of the ground enclosure).

a 23

As the cage roof serves as working platform during erection and


as a maintenance inspection platform it is provided with a safety
railing. There is also a trap door in the roof and a ladder in the
cage so that one can easily get up on the roof.

Hoist machinery
The hoist machinery unit is attached to the main frame of the
cage on vibration dampening brackets. The cage climbs by
means of pinions in engagement with the rack. The pinions are
fitted to worm-/alt. bevel gears, driven by electric motors.

a 25
a 24

Worm gear machinery

Bevel gear machinery

SCANDO-hoists with electric motor by one, two or three direct


starting squirrel cage induction motors, equipped with self
adjusting electromagnetic disc brakes.
FC-hoist with Variable Frequency Converter VFC, are driven
by two or three squirrel cage induction motors equipped with
electromagnetic disc brakes.
ALIMAK 33540 -1/04

A4

The use of VFC makes it possible to run electric motors at a


supersynchronous or subsynchronous speed. The speed of the
hoist is straight related to the frequence which is set/or initiated
by the control stick. Frequence can be varied from 0 to
maximum frequence 60 87 Hz depending of type of motor.
Due to the frequency modulation at start from 0 to 87 Hz, the
starting current will be as low as 1.2x the rated motor current.
With retaradation ramps at the landings and the possibility of
"crawling", stop at correct position in level with the landing is
obtained.
When stopping the VFC will steplessly decrease the frequency
down to 0 Hz. That means that the brake only will be used as a
parking brake, and therefore the brake wear and maintenance is
minimized.

Landing equipment
The landing equipment consists of mechanically and/or electrically interlocked wire mesh gates or bars at the landings,
preventing admittance to the hoistway.
The landings are mounted on vertical pipes parallel to the mast
from the ground enclosure to the top landing. The landing equipment can also be attached by connecting them to special brackets
at the landings, in openings, on slabs, on projections or facade
scaffolding. The electric interlocking of the landing equipment
is connected to the control system of the hoist (stop circuit).

a8

ALIMAK 33541 -1/04

A5

Cable guiding systems


Cable basket: The hoist trailing power cable is guided by U-shaped
guide members with plate springs. During operation of the hoist
the power cable coils itself out and into a cable basket located in
the ground enclosure at the bottom landing.

Cable support arm


at midpoint of the
mast
Junction
box
Trailing
power
cable

Cable arm
on cage
Fixed power
cable fastened
to the mast

Cable guide
in mast

Strips

a 10

Cable trolley: To overcome the power cables limited tensile


strength. The cable is at high lifting heights, fixed firmly to the
mast from the bottom landing to a junction box located at the
midpoint of the mast.

Cable trolley

The trailing power cable from the junction box to the cable
support on the cage is kept under tension by a cable trolley
located under the cage and travelling on the same guide members
as the cage.
This method described above is also used for hoist installations
where strong winds, low temperatures, etc. can be expected.

Electric equipment

a 11

The electric equipment can be of several different kinds depending on local requirements and regulations. The equipment is
also designed and chosen to conform to operating conditions on
construction sites.
The components have been thoroughly tested and conform to
one or several of the following international/national standards:
IEC, CEE, EN, DIN, UL, CSA and SS.
In order to meet the requirements of the customer and conform
to the applicable hoist regulation, and code, the electrical equipment is designed specifically for each order.
Necessary documents, such as wiring diagrams, circuit diagrams
and parts lists, are placed inside the document box in the cage.
ALIMAK 31780 -1/03

a 12

A6

Control systems
Operator control system
The hoist can be operated from inside the hoist cage only. This
is done by means of:
a push button station with push buttons Up/Stop/Down, or . . .
. . . a lever controller Up/Stop/Down.
The control lever has spring return to the stopp position (DeadMan-Handle).
As a low-cost option the system can be provided with an electronic proximity swicht, ALIMAK Automatic Stop Equipment.
Note that SCANDO SUPER FC is designed for operator
control only.

Semi-automatic control system


The hoist can be operated from inside the cage by means of
push buttons Up/Stop/Down/Stop Next Landing. By pressing a
button for Up or Down, the cage starts travelling in the chosen
direction. When the cage is approaching the desired landing, the
button marked with symbol for Stop Next Landing is pressed.
The cage will then stop automatically at that landing.
The landings can be provided with a push button box with
similar buttons and functions as in the cage.

a 13

ALIMAK 31781 -1/03

A7

Optional equipments
Automatic Stop Equipment
Stopping the cage at right level at the landings can be difficult
for people using the hoist infrequently. With Automatic Stop
Equipment this very operation is automated.
The equipment consists of auxiliary relays and a proximity switch
on the cage. The switch is activated by steel plates attached to
the mast at the landing.

a 15
a 14

By pressing the button for the function Stop Next Landing


before approaching desired landing the cage automatically stops
at level at that landing.

Tone Frequency Equipment


ALIMAK hard wire Tone Frequency Equipment (TFE) for Signal
Transmission is used for hoist installations where it is desirable
to avoid a separate trailing control cable between base and cage.
The control signals are instead transferred along the ground wire
of the trailing power cable.
The Tone Frequency Equipment consists of two units one
transmitter and one receiver. The transmitter is located in the
base panel and the receiver in the main panel in the cage.
The transmitter, in the base panel, converts the incomming
impulses from the landing push buttons into three different
signals, A, B and C, corresponding to Up, Stop and Down.
These signals are then transferred along the trailing power cable
up to the cage. The receiver in the cage panel picks up the
signals and actuates output relays corrensponding to the initial
signal A, B or C.
Each individual signal consists of a 3-tone sequencial code system
which gives extreme insensibility to false or disturbing signals.
a 16

ALIMAK 31782 -1/03

A8

Aliphone Communication System


Aliphone Communication System with a combined transmitter/
reciver uses the power supply cable for its signals, thereby
eliminating a separate communication cable. The signals are
transmitted by means of FM technique.
The equipment provides two-way communication between the
hoist cage and base landing. Communication to the other
landings is obtained by adding optional equipment to the base
station. The equipment can also be connected to a Paging System.
(Announcing Speaker System).

a 17

ALIMAK 31783 -1/03

Safety equipment
Automatic stop at top and bottom landings
At top and bottom landings, limit cams are mounted on the mast.
These cams activate the limit switches, which automatically
stops the hoist. The functions for the Up and Down limit
switches are backed up by a final limit switch with its own cams
on the mast at top and bottom landings. This switch cuts the
power supply on all phases, and stops the cage should the
normal limit switch not function.
Below the bottom landing level, close to the hoist mast, buffer
springs are located for the cage and counterweight. These buffers
are designed to stop a descending cage or counterweight beyond
its normal limit of travel.

A9

NORMAL UPPER
LANDING
Limit cam

Final switch cam

Heel

Counter
roller

Drive
pinions

Safety
hook

Safety hooks
To prevent the cage from climbing off the mast during erection
or dismantling, or to prevent the pinions from disengaging the
rack in case a counter roller or guide roller on the cage comes
off, safety hooks are mounted on the cage frame.
The safety hooks are placed underneath the lowest drive pinion
of the machinery, preventing the cage from falling off the mast
should the drive pinion run off the top rack.

Limit
switches
Heel
Final
limit
switch
Safety
device
pinion

Safety details on machinery plate


On the machinery and safety device plates, heels keep the pinion
of the machinery and safety device constantly engaged with the
rack on the hoist mast, in case a counter roller or a guide roller
on the cage comes off.

Mast
NORMAL
LOWER
LANDING
Limit cam

Door interlocks on hoist cage and landing doors

a 18

Final switch cam

When the cage and/or landing doors are electrically interlocked


and any of the doors is opened, the hoist will not operate until
the doors are closed.
Electrical
interlocking
Mechanical
interlocking

a 19

Buffer springs
a 20

A mechanically interlocked cage or landing cannot be opened


unless the cage has stopped at respective landing.
ALIMAK 31784 -1/03

A 10

Safety device
The hoist has a unique safety device which smoothly stops the
cage on the mast should normal driving speed be exceeded.
The safety device has a shaft with a centrifugal
weight and a pinion constantly engaged
with the rack on the hoist mast. When
the centrifugal weight actuates, the
brake cone is screwed in against a
brake lining inside the safety
housing. The hoist is brought to a
smooth stop, and simutaneously the
power to the drive motors is cut off.
a 21

Phase failure relay


The electric equipment is protected by a phase failure relay,
which means that the hoist can only be driven when correct
phase sequence is connected.

Cage roof safety railing

Emergency stop wire

Optional overrun protection device


A spring loaded roller fixed at the top of the cage runs on the
rear face of the rack. The roller is fixed to a crank, which in turn
is connected to an emergency stop wire, controlling the power
supply cut-off switch the standard final limit switch located
in the cage.

Cage roof toe board

When the top of the cage reaches the top mast section, the roller
runs off the rack, and lifts the stop wire, which isolates the final
limit switch. In effect when the roller runs off the rack, the main
supply is cut off and the cage stops immediately.

Rack
ON

The emergency stop wire can be used as an emergency stop by


erectors working from the roof of the cage.

Final limit switch


OFF
a 22

ALIMAK 31785 -1/03

The purchasers/users own protective


measures
Protection at landings
It is recommended that overhead protection is furnished at
landing entrances to protect against falling objects.

Scaffolds and other gangways close to the hoistway


and counterweight way
Scaffolds and other gangways and platforms close to the hoistway and counterweight way shall be provided to hoistway
enclosures according to local regulations.

Illumination of landings
The adequate site lighting shall be provided to illuminate the
landings over the full height of travel of the hoist.

Landings erected at site


Landings built up at site shall be equipped with safety railings
and toe guards and shall meet applicable local regulations.
Each landing shall be dimensioned for the maximum load of the
hoist.

ALIMAK 31786 -1/03

A 11

TECHNICAL DATA & SPECIFICATIONS

Data sheet .........................see separate data sheet


Dimensions.........................................................B 2
Noise level ..........................................................B 7
Temperature range ...........................................B 7
Foundation.........................................................B 7
Tie distance and overhang................................B 7
Lubrication and lubrication volumes..............B 7
Tightening torque..............................................B 8
Conversion table .............................................B 10

ALIMAK 33542 -1/04

B0

B2

Dimensions
Hoist cage
Inside height and width dimensions:
for 1.3 and 1.5 m (4-3 3/16 and 4-11) cage width and
inside cage height 2.55 m (8-4 3/8).

El. panel

B*

C2
A2
1150 (45.27)

A1
C1 (1530)

2550 (100.39)
* 2000 (78.74)

Safety device
GF or GFD
see table

b1

b2

Cage width
1.3 meter
(4-3 3/16)

A1
mm

B
mm

C1
mm

C2 Safety device type


mm
GF
GFD

mm x 0.03937 = inches

1700
2120
1230
1530
2250
940
905
(66.93) (83.46) (48.42) (60.24) (88.58) (37.00) (35.63)

1.3 (Scando -97.)


(4-3 3/16)
1.5 meter
(4-11)

A2
mm

b3

1790
1230
(70.47) (48.42)

2140
(84.25)

905
(35.63)

1575
2120
1490
1530
2250
1140
1105
(62.00) (83.46) (58.66) (60.24) (88.58) (44.88) (43.50)

for 1.5 m (4-11) cage width and inside cage height 2.2 m
(7-2 5/8).

1880 (74.01)

2200 (86.61)
* 1990 (78.35)

1150 (45.27)
* 1490 (58.66)

* Door opening
b4

ALIMAK 33543 -1/04

B3

Hoist cage
Outside dimensions plan view.

D1
b5

*80

W1

D2

D3 SCANDO I

D4 SCANDO II

*80 (3.15)

mm x 0.03937 = inches

L1
L2

* The dimension shows the very end of the interlocking

Cage dimension

W1
mm

L1
mm

L2
mm

D1
mm

D2
mm

D3
mm

D4
mm

1.3 x 3.0 meter


1400
1565
3130
1095
1790
(4-3 3/16 x 9-10 1/8) (55.12) (61.61) (123.23) (43.11) (70.47)

2155
3490
(84.84) (137.40)

1.5 x 3.2 meter


(4-11 x 10-6)

1600
1670
3340
1195
1990
(62.99) (65.75) (131.49) (47.05) (78.35)

2355
3980
(92.72) (156.69)

1.5 x 3.7 meter


(4-11 x 12-1 3/4)

1600
1920
3840
1195
1990
(62.99) (75.59) (151.18) (47.05) (78.35)

2355
3980
(92.72) (156.69)

1.5 x 4.0 meter


(4-11 x 13-1 1/2)

1600
2070
4140
1320
2115
2605
4230
(62.99) (81.49) (162.99) (51.97) (83.27) (102.56) (166.53)

Min. permissible clearance on all external dimensions is 100 mm (4).

ALIMAK 31789 -1/04

B4

Ground enclosure
Outside dimensions plan view.
External max height 2600 mm (8- 6 3/8)

With vertical pipes

1170

(46.06)
(23.03)

D9 SCANDO II

D8 SCANDO I with counterweight

D6

D5

D7 SCANDO I

(25.98)
660

D6

585

b 97

L3

L6 (L3 47 mm)

L4

L5 (L4 + 35 mm )

mm x 0.03937 = inches
Cage dimension

L3
mm

L4
mm

L5
mm

D6
mm

D7
mm

D8
mm

D9
mm

1.3 x 3.0 meter


1705
3450
3485
1658
2010
(4-3 3/16 x 9-10 1/8) (67.12) (135.82) (137.20) (65.27) (79.13)

1550
(61.02)

2425
(95.47)

4010
(157.87)

1.5 x 3.2 meter


(4-11 x 10-6)

1805
3650
3685
1758
2165
(71.06) (143.70) (145.08) (69.21) (85.24)

1750
2590
3070
4320
(68.90) (101.97) (120.86) (170.08)

1.5 x 3.7 meter


(4-11 x 12-1 3/4)

2055
4150
4185
2008
2165
(80.90) (163.38) (164.76) (79.05) (85.24)

1750
2590
3070
4320
(68.90) (101.97) (120.86) (170.08)

1.5 x 4.0 meter


(4-11 x 13-1 1/2)

2205
4450
(86.81) (175.20)

L6
mm

D5
mm

2285
(89.96)

ALIMAK 31790 -1/05

3390
4550
(133.46) (179.13)

B5

Cable guides

105 (4.13)

Plan view dimensions:


for type with cable basket at base landing.

620
(dia. 24.41)

1510 (59.45)
912 (35.90)

b 14

602 (23.70)
757 (29.80)
1355 (53.35)

b 15

239
742
(29.21)

352
(13.86)

115 (4.53)

for type with cable trolley underneath the hoist cage on


the hoist mast.

(9.41)

ALIMAK 31791 -1/05

B6

Mast sections
Plan view dimensions:

76 x 4.2
76 x 6.3
76 x 8.0

Mast section w. Mast section w. Mast section w. Mast section w.


1 rack excl.
1 rack incl.
2 racks excl. 2 racks incl.
cwt. guide rail cwt. guide rail cwt. guide rail cwt. guide rail
kg (lbs.)
kg (lbs.)
kg (lbs.)
kg (lbs.)
130 (287)
150 (331)
168 (370)

160 (353)
180 (397)
198 (436)

154 (339)
174 (384)
192 (423)

184 (406)
204 (450)
222 (489)

76 x 4.2/6.3 130 (287)


76 x 6.3/8.0 150 (331)

160 (353)
180 (397)

154 (339)
174 (384)

184 (406)
204 (450)

401
(15.79)

Tube
dim.
mm.

650
(25.59)

650
(25.59)

for mast section with c/c 650 x 650 mm between the mast tubes.

726
(28.58)

b 10

76 x 4.2 mm = (3 x 11/64)
76 x 6.3 mm = (3 x 1/4)

mm x 0.03937 = inches

76 x 8.0 mm = (3 x 5/16)
76 x 11.0 mm = (3 x 7/16)

for mast section with c/c 650 x 900 mm between the mast tubes.

183 (403)
201 (443)
224 (494)

213 (470)
231 (509)
254 (560)

207 (456)
225 (496)
248 (547)

237 (522)
255 (562)
278 (613)

76 x 6.3/8.0 183 (403)


76 x 8.0/11.0 201 (443)

213 (470)
231 (509)

207 (456)
225 (496)

237 (522)
255 (562)

The above weights are valid for painted mast sections. Hot dip galvanized mast
sections are approx. 15% heavier.

Thermal expansion
It should be noted that the thermal expansion of the mast is:
0.012 mm/m /C.

ALIMAK 31792 -1/04

900
(35.43)

76 x 6.3
76 x 8.0
76 x 11.0

Mast section w. Mast section w. Mast section w. Mast section w.


1 rack excl.
1 rack incl.
2 racks excl. 2 racks incl.
cwt. guide rail cwt. guide rail cwt. guide rail cwt. guide rail
kg (lbs.)
kg (lbs.)
kg (lbs.)
kg (lbs.)

526
(20.71)

Tube
dim.
mm.

650
(25.59)

b 11

726
(28.58)

B7

Counterweights
Plan view dimensions:

137 (5.39)

Alt. hoist model

A
mm

B
mm

Wire rope dia.


No. x dia./mm

Counterweight kg

with rear-hung counterweight


SCANDO I 20/30 C

282
900
(11.10) (35.43)

2 x 12
(2 x 15/32)

1210
(2670 lbs.)

SCANDO I 28/37 C

447
900
(17.60) (35.43)

2 x 16
(2 x 5/8)

2800
(6175 lbs.)

SCANDO I 32/40 C

457
900
(17.99) (35.43)

2 x 18
(2 x 23/32)

3400
(7495 lbs.)

SC. SUPER FC 28/32 C

447
900
(17.60) (35.43)

2 x 16
(2 x 5/8)

2800
(6175 lbs)

SC. SUPER FC 28/37 C

447
900
(17.60) (35.43)

2 x 16
(2 x 5/8)

2800
(6175 lbs)

SC. SUPER FC 32/40 C

457
900
(17.99) (35.43)

2 x 18
(2 x 23/32)

3400
(2670 lbs.)

b 12

with side-hung counterweights

b 13

SCANDO II 20/30 C

200
(7.87)

315
(12.40)

2 x 12 / cage
(2 x 15/32)

1210
(2670 lbs.)

SCANDO II 28/37 C

240
(9.45)

315
(12.40)

2 x 16 / cage
(2 x 5/8)

2800
(6175 lbs.)

SCANDO II 32/40 C

360
336
(14.17) (13.23)

2 x 18 / cage
(2 x 23/32)

3400
(7495 lbs.)

SC. SUPER FC II 28/32 C

240
(9.45)

315
(12.40)

2 x 16 / cage
(2 x 5/8)

2800
(6175 lbs)

SC. SUPER FC II 28/37 C

240
(9.45)

315
(12.40)

2 x 16 / cage
(2 x 5/8)

2800
(6175 lbs.)

SC. SUPER FC II 32/40 C

360
336
(14.17) (13.23)

2 x 18 / cage
(2 x 23/32)

3400
(7495 lbs.)

mm x 0.03937 = inches

Rope length required = lifting height + 10 meter (33 ft.).


The counterweight rope shall comply with the specification marked on the plate
of the hoist equipment concerning the breaking load for the rope.

Noise level
Measured noise level in cage better than 85 db(A).

Temperature range
+ 40C / 25C (+104 / 13F).

Foundation
See specifications for the design of the foundation in the chapter
Foundation.

Tie distance and overhang


See chapter Projecting hoist mast.

ALIMAK 33544 -1/04

B8

Tightening torque
Recommendations according to the chart on the following page
applies in general except for:
ALIMAK Mast bolt, dim. 1 UNC
Torque

300 Nm (220 lbf x ft)

Spanner size

1 1/2

ALIMAK Scaffold clamp 48 mm


Torque

80 Nm (60 lbf x ft)

Spanner size

23 mm

50

ALIMAK Scaffold clamp 76 mm


Torque

150 Nm (110 lbf x ft)

Spanner size

28 mm

ALIMAK Scaffold clamp 76 mm


Torque

220 Nm (163 lbf x ft)

Spanner size

24 or 27 mm

Torque

90 Nm (67 lbf x ft)

Spanner size

19 mm

ALIMAK U-bolt, dim. M 12

ALIMAK 31794 -1/03

100

B9

Recommended torques
The chart applies to galvanized bolt and nut of strength class 8.8
dry surface.
Dimension

Spanner size

Torque
Nm

lbf x ft

M6
M8
M 10
M 12
M 14
M 16
M 20
M 24

10 mm
13 mm
17 mm
19 mm
22 mm
24 mm
30 mm
36 mm

10
24
47
81
128
198
386
668

7
18
35
60
95
146
285
493

1/4 UNC
3/8 UNC
1/2 UNC
5/8 UNC
3/4 UNC
1 UNC
1 1/4 UNC

7/16
9/16
3/4
15/16
1 1/8
1 1/2
1 7/8

11
39
94
186
327
783
1549

8
29
69
137
241
577
1142

ALIMAK 31795 -1/03

B 10

Conversion tables
Linear measure
1 mm
1m

=
=

1 inch
1 foot

=
=

Volume
0.039 (inches)
3.281 (feet)
25.4
304.8

mm
mm

Torque
1 Nm
1 Nm

=
=

0.738
0.102

lbf x ft
kpm

1 kpm
1 lb x ft
1 kpm
1 lbf x ft

=
=
=
=

9.807
1.356
7.233
0.138

Nm
Nm
lbf x ft
kpm

1 m3
1 dm3
1 liter
1 liter

= 1000
=
1
=
0.220
=
0.264

dm3
liter
Imp.gallon
US.gallon

1 Imp.gallon
1 US.gallon
1 Imp.gallon
1 US.gallon

=
=
=
=

liter
liter
US.gallon
Imp.gallon

4.546
3.785
1.201
0.833

Moment of inertia
1 kgm2

= 3417

lbin2

1N
1N
1 kN

=
0.225
=
0.102
= 1000

lbf
kp
N

1 kp
1 lbf
1 kp
1 lbf

=
=
=
=

9.807
4.448
2.205
0.454

N
N
lbf
kp

=
=

2.205
0.454

lbs
kg

Force
Pressure
1 kPa
1 Mpa
1 Mpa
1 Mpa
1 Mpa
1 Mpa

= 1000
= 1000
=
1
= 145
=
10.2
=
10

Pa
kPa
N/mm2
psi
kp/cm2
bar

1 kp/cm2
1 psi
1 bar
1 kp/cm2
1 bar
1 psi
1 psi

=
=
=
=
=
=
=

MPa
MPa
MPa
psi
psi
kp/cm2
bar

0.098
0.006
0.1
14.22
14.503
0.070
0.069

Weight
1 kg
1 lb

Temperature
Effect
1 kW
1 kW
1 kW

= 1000
=
1.341
=
1.36

W
hp
hk

1 hk
1 hp
1 hk
1 hp

=
=
=
=

kW
kW
hp
hk

0.735
0.746
0.986
1.014

ALIMAK 31796 -1/03

5 (F 32)
9
32 + 9 C
5

G0

FOUNDATION

Foundation ......................................................
Concrete slab...................................................
Foundation pit.................................................
Concrete slab without foundation frame......
Transportable foundation ..............................
Load on foundation ........................................
Ground pressure .............................................

ALIMAK 31797 -1/05

G1
G1
G7
G8
G8
G9
G 10

G1

Foundation
National hoist regulations indicate whether the hoist is to be
installed on a concrete slab or if a foundation pit is required.

Concrete slab
A concrete slab is to be made according to the following instructions, and according to the actual model of hoist.
It is important that the mounting holes of the foundation frame
be brought level with the completed concrete surface, and that
the concrete is vibrated thoroughly especially around the
foundation frame.
It is also important that the finished surface is plane and
horizontal.

g1

Foundation frame:
part no. 9025 751-000 for mast
section c/c 650 x 650
(2-1 5/8 x 2-1 5/8)
part no. 9021 586-000 for mast
section c/c 650 x 900
(2-1 5/8 x 2-11 7/16)

The foundation may be made in any of the following ways,


depending upon the finished concrete level compared with the
ground level.

ALIMAK 31798 -1/03

G2

Concrete slab on the ground


(10.63 in.)

Enclosure/
Cage sill

270

Ground
level

Advantage:

No drain required.

Disadvantage:

High sill.

To lower edge of
reinforcement

Minimum 30 mm (1.18 in.) concrete


cover or according to local regulations

g2

Concrete slab level with the ground

Enclosure/
Cage sill
Ground
level

Advantage:

No drain required.

Disadvantage:

Sill.

A concrete slab level with the ground is the most common type
of foundation. A ramp up to the level of the sill is usually made
of fill, wood or steel.

g3

Enclosure/
Cage sill
Hole 50 mm in slab
( 2 in.)

350

Ground
level

(13.78 in.)

Concrete slab below ground level


Advantage:

No sill between ground level and hoist cage.

Disadvantage:

Corrosion if water remains on the foundation


and does not drain.

add concrete pit


height when
applicable

This alternative requires draining.


g4

Min. 100 mm (4 in.) gravel


Drain pipe with outlet

g5

IMPORTANT: Please note that the foundation must always


be isolated, or the surrounding soil prevented
from freezing, if there is a risk of frost heave.

ALIMAK 31799 -1/03

G3
20 mm (.8 in)

Extra reinforcement of concrete slab


for hoist with landing equipment on vertical pipe support
The concrete slab must have additional reinforcement in order to
carry the extra load due to the vertical pipes, landing equipment
and the extra load, due to the landings (people, buggies, materials,
etc).
The extra reinforcement is only necessary within the areas shown
in the picture below. The layer of reinforcement should be placed
20 mm (.8 in.) below the upper edge of the slab.

g6

50
(2 in.)

1800
(70.87 in.)

50

Face of building

Note that a concrete slab which forms part of a foundation pit


does not require this extra reinforcement.

C2

10 s 200

SCANDO II

SCANDO I

10 s 200

50

C3

50

B1

(8.66 in.)
220

B1

Explanation:
C2

g7

10 s 200

SCANDO I
C3
SCANDO II

mm x 0.03937 = inches

Cross-section of concrete slab


Extra reinforcement
Normal reinforcement
g8

ALIMAK 31800 -1/03

dia.of c/c-distance in
bar in mm between bars
mm

G4

Formwork and fixing of foundation frame


This is done by means of crossbeams, to which the foundation
frame is fastened with bolts.

g9

Conversion table:
10 mm dia. 3/8 in.
16 mm dia. 5/8 in.
s 140 mm
s 170 mm
s 180 mm
s 190 mm
s 200 mm
s 210 mm
s 220 mm
s 230 mm
s 250 mm
s 280 mm
s 300 mm

5 1/2 in.
6 1/2 in.
7
in.
7 1/2 in.
8
in.
8 1/2 in.
8 5/8 in
9
in.
10
in.
11
in.
12
in.

Reinforcement for concrete slab


Reinforcement bar quality: minimum KS 400 (Yield strength =
390 N/mm2 or 56550 psi)
Lifting height lower than

150 m (500 ft).

150 250 m (500 820 ft.)

Cage dimension
meter

Reinforcement
x
y

Reinforcement
x
y

SCANDO I
SCANDO II

Single cage SCANDO I


50
x

y
g 10

(2 in.) 50

1.3 x 3.0

10 s 300

16 s 250

10 s 300

16 s 170

1.5 x 3.2

10 s 300

16 s 300

10 s 230

16 s 210

1.5 x 3.7

10 s 300

16 s 220

10 s 250

16 s 170

1.5 x 4.0

10 s 250

16 s 180

10 s 180

16 s 140

Twin cage SCANDO II


1.3 x 3.0

16 s 280

16 s 280

16 s 200

16 s 200

1.5 x 3.2

16 s 250

16 s 250

16 s 180

16 s 180

1.5 x 3.7

16 s 250

16 s 250

16 s 190

16 s 190

1.5 x 4.0

16 s 300

16 s 300

16 s 220

16 s 220

mm x 0.03937 = inches

Concrete quality: minimum K 25 (25 N/mm2 or 3625 psi) at


28 days.
The concrete must reach 70% of the required compressive
strength before the installation of the hoist may start.
This is usually obtained 7 days after placing the concrete. If a
shorter time is needed, higher strength concrete may be used.
ALIMAK 31801 -1/03

G5

Concrete slab dimensions

IMPORTANT: Distance from building face to centre


of foundation frame depends on the
type of mast tie.
W3

W0

W2

D
0
2

W1

C
Lm

ast

D
2
g 11

D
0
2

ast

CL m

D
0

D
1

OI

D
AN

O
ND

II

SC

Horizontal section

SC

270

mm x 0.03937 = inches

(10.62 in.)

to lower edge of reinforcement

g 12

Minimum 30 mm (1.18 in.)


concrete cover or according
to local regulations

Cage dimension
meter

D0
mm

D1
mm

D2
mm

W0
mm

W1
mm

W2
mm

W3
mm

Concrete
volume m3

Single cage SCANDO I


1.3 x 3.0
(4-3 3/16 x 9-10 1/8)

960
3650
1345
380
1820
2625
(37.79) (143.70) (52.95) (14.96) (71.65) (103.35)

2.90
(3.80 cu.yds)

1.5 x 3.2
(4-11 x 10-6)

960
3850
1445
380
2075
3270
(37.79) (151.57) (56.89) (14.96) (81.69) (128.74)

3.78
(4.95 cu.yds)

1.5 x 3.7
(4-11 x 12-1 3/4)

960
4350
1695
380
2075
3270
(37.79) (171.26) (66.73) (14.96) (81.69) (128.74)

4.24
(5.55 cu.yds)

1.5 x 4.0
(4-11 x 13-1 1/2)

800
4650
1925
630
2070
3590
(31.50) (183.07) (75.79) (24.80) (81.49) (141.34)

5.00
(6.54 cu.yds)

Twin cage SCANDO II


1.3 x 3.0
(4-3 3/16 x 9-10 1/8)

960
3650
1345
380
1820
(37.79) (143.70) (52.95) (14.96) (71.65)

4210
4.61
(165.75) (6.03 cu.yds)

1.5 x 3.2
(4-11 x 10-6)

960
3850
1445
380
2075
(37.79) (151.57) (56.89) (14.96) (81.69)

4520
5.22
(177.95) (6.83 cu.yds)

1.5 x 3.7
(4-11 x 12-1 3/4)

960
4350
1695
380
2075
(37.79) (171.26) (66.73) (14.96) (81.69)

4520
5.90
(177.95) (7.72 cu.yds)

1.5 x 4.0
(4-11 x 13-1 1/2)

800
4650
1925
630
2070
(31.50) (183.07) (75.79) (24.80) (81.49)

4750
6.63
(187.00) (8.68 cu.yds)

ALIMAK 31802 -1/05

G6

Components for attachments of enclosure


Use castings delivered with the hoist.
For the attachment of the enclosure on the foundation we
recommend the use of expansion bolts.
Please note that these items are not furnished with the hoist.

When extra safety space is required under the hoist


cage at the bottom landing
Some local hoist regulations require an extra safety space under
the hoist cage bottom landing. The same concrete slab as before
can be used provided that the enclosure front is raised according
to local hoist regulations.
See picture below.

Stairs, bridges or fill materials

Structure for raising


the enclosure

H
Ground level

Alternatively a concrete pit can be made below ground level.

Ground level
H
g 14

ALIMAK 31803 -1/05

G7

Foundation pit
The foundation pit is made as follows:
1. Make a concrete slab with additional vertical reinforcement for
the pit walls, see figure. (Identical to one for a concrete slab
level with the ground and for the hoist model in question).

Vertical reinforcement to be fixed


all around the slab

75

75

75
3
5(

g 15

2. When the base slab has cured, add the horizontal reinforcement, followed by formwork and completion of the walls of
the foundation pit.

ALIMAK 31804 -1/03

in.

G8

Concrete slab without foundation frame


In order to use a concrete slab without a foundation frame, the
following requirements must be met:
The procedures/specifications for preparing the concrete slab
will be the same ones used for preparing a concrete slab with
a foundation frame.
The base frame must be attached with expansion bolts that can
each withstand a pullout force of at least 40 kN (9000 lbf).
The expansion bolts should be mounted in the holes normally
used for attaching the base frame to the foundation frame.
Installation is prohibited when wind speeds are in excess of
15 m/sec. (33 mph).
The maximum height allowed for the first tie is 6 meters
(20 ft).
The type of installation must be approved by the local governing authorities.

Transportable foundation
In order to use a transportable steel foundation, the following
requirements must be met:
The steel foundation must confirm to all of Alimaks specifications. (these can be ordered separately from an Alimak
representative).
The type of installation must be approved by the local governing authorities.

ALIMAK 31806 -1/03

G9

Load on foundation
The static load on the foundation consists of:
The payload of the hoist (x 2 for twin-cage hoist).
Base unit dead weight. [ For twin-cage hoist, add approx 2000
kg (4400 lbs.)].
Counterweight if used (x 2 for twin-cage hoist).
Hoist mast dead weight.
Add 10% of the total for mast ties, power cable, and cable
guiding devices.
Add a further 25% of the total for vertical pipe support, if used.
The dynamic load on the foundation consists of:
100% impact (or according to local regulations) on the payload and 2/3 of the base unit dead weight.
Example:
Static and dynamic load on the foundation (approx)
Calculation of static load on the foundation for a twin-cage
SCANDO II 20/30 C with pipe support. Mast height 150 m
(492 ft.), equivalent to 100 mast sections. Weights according to
specifications in the data sheets.
Payload = 2000 kg (4410 lbs.)
2000 kg (2 pcs.)

4000 kg

8820 lbs.

Base-unit dead weight = 2300 kg (5070 lbs.)


+ 2000 kg for twin-cage hoist
4300 kg

9480 lbs.

Counterweight = 1210 kg (2670 lbs.)


1210 kg (2 pcs.)

5340 lbs.

2420 kg

Hoist mast 98 sections, 154 kg/each


15092 kg 33271 lbs.
(339.5 lbs.) (2 sections included in the
base unit)
= 25812 kg 56911 lbs.
Mast ties and cable guides
Add 10% load

2581 kg

5691 lbs.

= 28393 kg 62602 lbs.


Vertical support and landing
equipment. Add 25% load

7098 kg 15637 lbs.


= 35491 kg 78239 lbs

Dynamic load approx. 2 x 2000 kg


+ 2/3 x (2300 + 2000)kg

6867 kg 15140 lbs.


= 42358 kg 93379 lbs.

42358 x 9.81 = 415532 N.


In round figures =

415 kN (93379 lbs.)


ALIMAK 31807 -1/03

G 10

Ground pressure
Max. ground pressure under the concrete slabs is 0.15 MPa
(21.75 psi) provided that the foundation has been reinforced and
built up according to the given instructions.
Should the ground be able to stand higher pressures, it is possible
increase the load on the foundation. Please contact ALIMAK
for information.
Examples of acceptable ground pressure according to SBN 1975
(Swedish Building Norms):
Moraine = 0.4 1.0 MPa (58 145 psi)
Fine sand =

0.2 MPa (

29 psi)

The ground pressure due to the installation is calculated


according to the following formula:
Pv is the sum of the static and the dynamic load and the dead
weight of foundation in kN. Estimate approx. 24 kN/m3 for
concrete.
See Concrete slab dimensions for D, W and concrete volume.
D x W is the concrete slab surface in m2.
ground = ground pressure (MPa)
Single-cage hoist
without pipe support : ground =

with pipe support

: ground =

Twin-cage hoist
without pipe support : ground =

with pipe support

: ground =

(MPa x 145 = psi)

ALIMAK 31808 -1/03

2.3 x Pv
D1 x W2 x 1000
3.5 x Pv
D1 x W2 x 1000

Pv
D1 x W3 x 1000
1.6 x Pv
D1 x W3 x 1000

(MPa)

(MPa)

(MPa)

(MPa)

G 11

Example:
Calculation of ground pressure for a twin-cage SCANDO 20/30 C
with vertical pipe support.
Static and dynamic load = 438 kN (according to example on previous page).
Concrete slab dimension is D1 x W3 = 3600 x 4090 mm or 3.6 x
4.09 meter and weight of concrete slab is 24 kN/m3 x 4.42 m3 =
106 kN.
Pv = 438 + 106 kN = 544 kN.
ground =

ground =

1.6 x Pv

(MPa)

D1 x W3 x 1000
1.6 x 544
3.6 x 4.09 x 1000

ground = 0.059 MPa

(MPa x 145 = psi)

ALIMAK 31809 -1/03

H0

PROJECTING HOIST MAST

Projecting hoist mast......................................


Mast sections ...................................................
Mast ties...........................................................
Reaction forces................................................
Attachment of ties...........................................
Landings run-offs with vertical pipes ...........
Tie distance and overhang .............................

See appendix No. 9041 009-1XX


for 650 x 900 mm mast section

ALIMAK 33545 -1/04

H1
H2
H4
H8
H 10
H 11
H 12

H1

Projecting hoist mast


Generally following selection process is used:
1. Type of mast section
2. Number of mast sections

3. Type of mast tie


4. Number of mast ties

Hoist model i.e. load capacity and speed are assumed to be


known.
1. Type of mast section
Determined by the capacity of the hoist and whether the mast
will be provided with one or two cages as well as the lifting
height. See further information on following pages.
2. Number of mast sections

Lh

Determined by required lifting height (Lh) = 1.508 meter and


the necessary number of extra mast section depending on:
Whether the hoist will be installed on a concrete slab at ground
level.
without counterweight equipment = 3 extra mast sections.
and machinery located in cage.
with counterweight equipment
or with machinery located above
cage roof (TD).

= 4 extra mast sections.

Whether the hoist will be installed with an extended enclosure


or with a foundation pit below ground level.
without counterweight equipment = 4 extra mast sections.
and machinery located in cage.
with counterweight equipment
or with machinery located above
cage roof.

= 5 extra mast sections.

Hoist cage
Counterweight
Mast

3. Type of mast ties


Determined by whether there will be a single or twin cage hoist
and whether counterweight equipment and/or vertical pipes will
be used. See table below

Vertical pipes
h1

Mast tie
h2

Type I
X
X
X
X
Type II
X
X
X
Type III
X
X
X
X
Type IV
X
X
X = Possible combinations
The selection of ties depends also on the length of tie required tie distance.
Note that mast tie type I, II and III allow longer distance and overhang than tie type IV at equal mast height.
For detailed specifications see heading Mast ties.
ALIMAK 31811 -1/03

H2

4. Numbers of mast ties


Determined by tie distance and overhang at various maximum
lifting height. See tables in the end of chapter.

Mast sections
With the exception of one or two racks, with or without counterweight guide rail, there are mainly three different types of mast
sections available:
Standard mast with tube dimension 76 x 4.2 mm.
(outer diameter x thickness)
Reinforced mast with tube dimension: 76 x 6.3 mm.
Reinforced mast with tube dimension: 76 x 8.0 mm.

a2

Suitable mast section dimension for each hoist in question and


actual lifting height is given in the tables at the end of this
chapter.

Mast sections of different tube dimension can be combined


As can be seen from the following tables this is only necessary
at extremly high lifting heights.
In such cases turn to Alimak Calculation Department who can
optimise the installation so that as few reinforced mast sections
as possible need to be used.

ALIMAK 31812 -1/04

H3

Identification
In order to easily identify the mast sections with different tube
dimensions, the mast sections are colour-marked and weld marked
corresponding to wall thickness as indicated below.
Tube dimension
76 x 4.2

Tube dimension
76 x 6.3

Tube dimension
76 x 8.0

No marking

Blue

Yellow

No marking

Weld marked 6

Weld marked 8

a2

Between the mast sections with different tube dimensions transition sections are used. These are marked as follows:
Tube dimension
76 x 8.0 76 x 6.3

Tube dimension
76 x 6.3 76 x 4.2

Blue

No marking

Yellow

Blue

Weld marked 8 6

Weld marked 6

a2

IMPORTANT: 1. A transition section or a reinforced mast


section must always be used for connection
against bottom frame.
2. A transition section must always be used
between mast sections with different tube
thicknesses.
3. Reinforced mast sections must always be
placed at the bottom of a mast installation.

ALIMAK 31813 -1/03

H4

Mast ties
The design of the hoist determines the type of mast ties to be used.
Tie type I
The tie is intended only for single cage hoists, with or without
counterweight.
The tie is available with a main section with two different
extension pipe sets. The length of the tie L and the width B are
steplessly variable within the ranges (min. max.) shown by the
figures on following page.

h3

Tie type II
The tie is intended both for single and for twin cage hoists with
or without counterweight. The hoist must, however, be equipped
with vertical pipes for the landing equipment.
The tie is available with two main sections for 3.0, 3.2 and 3.7 m
hoist cage as well as with two different additional parts.
h4

The length of tie L and the width B are stepplessly variable


within the ranges (min. max.) shown by the figures on following page.
Tie type III
The tie is intended both for single and twin cage hoists with or
without counterweight. The hoist must not be equipped with
vertical pipes for landing equipment.

h5

The tie is available with a main section with four different additional parts. The length of the tie L is steplessly variable within
the range (max. min.) shown by the figures on following page.
The width for this type of mast is fixed.
Tie type IV
The tie is intended for both single and twin cage hoists wihtout
counterweight. The hoist should not be equipped with vertical
pipes for landing equipment.
The tie is available with three different main sections. The length
of the tie L is variable in steps of 35 mm within the range (max.
min.) shown by the figures on following page. The width for
this type of mast is fixed.

h6

Note that maximum tie distance and overhang for this type of
mast tie is shorter compared to the mast ties I, II and III, at
corresponding mast height.

ALIMAK 31814 -1/03

H5

Tie type I
for 3.0, 3.2 and 3.7 meters cage length
L
min. max.
mm

Tie

mm

Part No.

1700 2100
2000 2600
2400 3000

*
*
*

Extenision
pipe set
Part No.

9035 815-000

9035 815-000 + 0498 673-260


9035 815-000 + 0498 673-300

Embedment
set
Part No.
0498 671-000
0498 671-000
0498 671-000

h7

*B acc. to diagram as a function of chosen tie length.

Tie type II
for 3.0 meters length
L
min. max.
mm

Main frame

mm

Part No.

2350 3300
3150 4300

*
*

Additional
part
Part No.

Embedment
set
Part No.

9035 820-165 0498 679-165 0498 680-000


9035 820-165 0498 679-265 0498 680-000
L

for 3.2 meters cage length


2450 3400
3250 4400

*
*

9035 820-175 0498 679-165 0498 680-000


9035 820-175 0498 679-265 0498 680-000

for 3.7 meters cage length


2700 3625
3500 4625

*
*

9035 820-200 0498 679-165 0498 680-000


9035 820-200 0498 679-265 0498 680-000

h8

*B acc. to diagram as a function of chosen tie length.

Tie type III


for 3.0 and 3.2 cage length
L
min. max.
mm

Main frame
Part No.

Additional
part
Part No.

Embedment
set
Part No.

mm

1920 2120
2650 3050
2950 3600
3550 4200

1000
1420
1720
2020

9035 819-000 +
9035 819-000 +
9035 819-000 +
9035 819-000 +

0498 675-210
0498 675-300
0498 675-360
0498 675-420

0498 676-000
0498 677-000
0498 677-000
0498 677-000

for 3.0, 3.2 and 3.7 meters cage length


2170 2370
2900 3300
3200 3850
3800 4450

1000
1420
1720
2020

9024 941-000 +
9024 941-000 +
9024 941-000 +
9024 941-000 +

9024 940-235
9024 940-330
9024 940-385
9024 940-445

0498 676-000
0498 676-000
0498 676-000
0498 676-000

h9

Tie type IV
for cage length 3.0 meters only
L
min. max.
mm

Tie

mm

Part No.

Embedment
set
Part No.

1548 1863
1860 2175
2060 2380

600
660
750

9063 022-180
9063 022-210
9063 022-230

9023 368-000
0468 547-000
0468 547-000
ALIMAK 33546 -1/04

h 10

H6

Bmin. and Bmax. at various L distance


B

Mast tie type I


3000
2800
2600
2400
2200
2000

Main section
with extension pipe set
0498 673-300

1800
1600
1400
B

L
h 11

Main section with


extension pipe set
0498 673-260

1200
1000

Main section
0498 672-000
L

mm

1800 2000 2200 2400 2600 2800 3000

Example: L = 2300 mm gives Bmin. = approx. 1200 mm.


Bmax. = approx. 2700 mm.
with main section 0498 672-000 and extension pipe
set 0498 673-260.

ALIMAK 33547 -1/04

H7
B
Mast tie type II
with main frame -165
for 3.0 m cage length

3200
3000
2800
2600
2400
Additional part -265
2200
2000
1800

Additional part -165


1600

1400
1200
L
2400 2600 2800 3000 3200 3400 3600 3800 4000 4200 4400 mm
Refer to example under headline Reaction force on the wall.
B
Mast tie type II
with main frame -175
for 3.2 m cage length

3000
2800

with main frame -200


for 3.7 m cage length

2600
2400
Additional part -265
2200
2000
1800
Additional
part -165

1600
1400
1200

L
2400 2600 2800 3000 3200 3400 3600 3800 4000

4200 4400

ALIMAK 31817 -1/03

mm

H8

Reaction force on the wall


Tie type I and II
If the ties are installed at the prescribed distances and with the
overhang specified in following tables 1, 2, 3 and 4, and with
B-measurement according to the diagram, the force on the wall
may be obtained from the following formula:
P = L x 30000 Newton [x 0.2248 = lbf (pound force)]
B
Tie type III
Max. force on the wall may be obtained from the following
formula:
P = L x 30000 Newton
B
Tie type IV
Max. force on the wall may be obtained from the following
formula:
P = L x 18000 Newton
B
This force P is a result of max. wind force (as defined by regulations in resp. country), the tie distance and overhang as per table.
The force of F, parallel to the building for mast ties type I, II
and III, is = 30000 Newton at maximum overhang and tie
distance. For mast tie type IV, F = 18000 Newton.

L
F
B
P

If the force on the wall should prove to be excessive contact


the nearest ALIMAK representative and ask for his advice.
ALIMAK 31818 -1/03

Example: Ties for a hoist type SCANDO I 25/32 C provided


with vertical pipes shall be chosen as follows.
The text Mast ties indicates that ties type I or II
may be used. Let us choose type II.
The dimension of the hoist cage SCANDO 25/32 C
(cage length 3.2 m) indicates the choice of main
frame to type 0398 678-175.
Due to the configuration of the structure, the distance
between centerline of the mast and the wall is fixed
at 3100 mm (122.05).
The dimension 3100 mm (122.05), shown at the Laxes, in the graph on a previous page, indicates the
additional part 0498 679-165 shall be used and that
its B-dimension shall be between 1500 mm (59.05)
and 2060 mm (81.10).
Depending on the choice of B-dim., the reaction
force P on the face of the building can be calculated
by the following formula:
P = L x 30000 Newton (x 0.2248 = lbf)
B
For

B = 1500 mm
P = 3100 x 30000 = 62000 Newton
1500

For

B = 2060 mm
P = 3100 x 30000 = 45146 Newton
2060
As shown by this example, the reaction force P on
the face of the building is reduced when the B-dim.
is increased.

The reaction forces can be reduced by shortening the overhang


see next page.

ALIMAK 31819 -1/03

H9

H 10

The reaction forces can be reduced by sortering the overhang


The following diagram shows roughly how the reaction forces P
and F can be decreased by reducing the overhang with tie
distances remaining the same.
Example: As can be seen from the diagram below the reaction
forces P and F, previous page can be decreased from
100 to 78% if the overhang is shortened from 12 to
9 meter.

Reduced
overhang
meter

P = 62000 x 0.78 = 48360 Newton


F = 30000 x 0.78 = 23400 Newton
Newton [x 0.2248 = lbf (pound force)]

15
Previous overhang

13.5
12

Pre

vio

us o

ver

10.5

han

15

exa

mp

le

12

13.

me

ter

10.

7.5

7.5
6

% of the forces
P and F

(78%)
h 15

100

90

80

70

60

50

40

Attachment of ties

Wall bracket

The ties are fixed to the building by bolts, washers and nuts into
the holes which are drilled at the installation or to embedment
sets or other approved suitable wall bracket attachment.

h 16

Reinforcement

Cast in place inserts must be installed prior to the hoist installation in order for the concrete to cure properly and attend its
proper strength. Concrete must be of suitable strength for calculated loads. (See Reaction force on wall). Care must be taken
in locating the inserts at their proper location (See type of tie).
If other types of bolt is used like a chemical cast in bolt or
expansion bolt, it is important to choose an approved type which
can take the calculated force in this application with a satisfactory safety factor.
Complete specifications for this kind of bolts can be given by
manufacturer and approval for its use in this application by local
authority.

ALIMAK 31820 -1/04

H 11

Landing run-offs in conjunction with vertical pipes


The sum of the vertical pipes, pipe supports, landing beams
and landing equipments own weight means that the combined
payload on the landing run-offs will be reduced with increasing
mast height.

Expansion bolt or screw

h 17

The maximum allowable payload on all Lifting height


(m)
the landings combined is shown on the
diagram to the right. The load is understood to be equally distributed on the
100
respective landing run-offs.

NOTE! Complete landing equipment every 3 m.


Landing run-offs own weight = max. 150 kg.

The allowable payload per landing runoff may not exceed the hoists maximum
capacity.
Example:
For a single cage hoist type Scando I
20/32 (cage dimension 1.5 x 3.2) the
maximum allowable payload for all the
landing run-offs combined is 4800 kg at
a 50 m lifting height.
The corresponding maximum allowable
payload for a SCANDO II 20/32 at 50 m
lifting height is 2 x 4800 kg = 9600 kg.

1.3 m wide cage

50
1.5 m wide cage

5000
h 18

IMPORTANT: Except when loading or unloading the hoist


it is adviseable to avoid placing loads on the
run-offs to avoid the risk of overloading.
Exception must also be granted for personnel
to call the hoist.
Landing equipment for vertical pipes should
be avoided at lifting heights greater than 100 m.
ALIMAK 31821 -1/04

Max. combined payload


on all landing run-offs
(kg)
10000

H 12

Tie distance b

Tie distance b

Overhang a

Tie distance and overhang

h 19

The following tables gives maximum overhang and from min.


to max. allowed tie distance for each hoist model and type of
mast at actual mast height.
The values for tie distances vary according to certain regulations
and depend mainly on wind speed. Such regulation differ by
country.
Note that the values in the table for maximum mast height
only apply to mast and mast tie. The capacity of the equipment
can be reduced by other factors such as voltage drop of the elcable, the power consumption of the motor(s) etc. (See data
sheet for each hoist model).
IMPORTANT: 1. Following tables are applicable to the new
mast type manufactured after January
1987.
When combining the old type mast
with the new type mast, the free top
distance and the tie distance, shall be
determined by using the values that are
applicable to the old type mast.
2. Where max. allowable tie distance exceeds max. allowable overhang, erection/
dismounting must be made by means of a
construction tower crane or similar lifting
device.

60 mm

3. Placing of landings must be avoided at


max. overhang and right between tie with
long distances due to the deflection of the
mast. If this is not possible an extra tie
should be installed at the landing.

Mast frame, new type

4. In cases where required lifting height exceeds the max. allowable mast heights
which can be seen in following tables, we
kindly ask you to contact the Alimaks
Calculation Department for advice.
5. Tables are valid ONLY for hoist with hoist
mast bottom frame attached to foundation
according to ALIMAKs specifications.

h 20

80 mm

6. For a single cage hoist with side-hung


counterweight the allowable overhang is
much lower than figures shown in tables.
Please contact Alimak Calculation Department for advice.
Mast frame, old type
ALIMAK 31822 -1/04

H 13

Allowed freestanding mast height and min. max. tie distances at actual mast height and overhang
For mast tie type I, II and III and for mast sections of 76 x 4.2
mm tube dimensions new type.
Tables according to CEN and BS 4465, Zone 1.

Tube dimension

SC
A
SC NDO
. SU
PE 28/32
RF
C
C2
8/3
2C
SC
A
SC NDO
. SU
PE 28/37
RF
C
C2
8/3
7C

5/3
O2
ND
SC
A

h3

Maximum allowed freestanding mast, in meter


15

15

13.5

15

13.5

15

15

15

15

Max. allowed freestanding mast/overhang with reduced max. load to allowed erection load, in meter
Max. allowed wind speed 15 m/sec.

4.2

19.5
Mast height

2C

h4

SC
A
SC NDO
A
SC NDO FC
1
AN
DO 12/30 0/30
TD
12/
SC
30
AN
TD
SC
A DO
SC NDO 20/3
AN
17 0
SC
AN DO 2 /30 T
DO 0/30 D
FC
T
20/ D
30
TD
SC
AN
DO
20/
30
C
SC
AN
SC
A DO
SC NDO 10/3
AN
2
DO 10/32
10/
T
37 D
TD
SC
AN
SC
A DO
SC NDO 20/3
AN
2
DO 17/37 TD
20/
T
37 D
TD
SC
AN
DO
22/
32
C

h5

19.5

19.5

19.5

Overhang

19.5

19.5

19.5

19.5

19.5

10.5 24
7.5 24
6 24
4.5 24
4.5 24
4.5 24
4.5 24

7.5 21
6 21
4.5 21
4.5 21
4.5 21
4.5 21

7.5 21
6 21
4.5 21
4.5 21
4.5 21
4.5 21

9 21
6 21
4.5 21
4.5 21
4.5 21

9 21
6 21
4.5 21
4.5 21
4.5 21

Tie distance in meter, min. max.

Single cage hoists SCANDO I


0 100
meter

16.5
15
13.5
12
10.5
9
7.5
6

9 24
6 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24

9 24
6 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24

9 24
6 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24

100 150
meter

16.5
15
13.5
12
10.5
9
7.5
6

9 21
6 22.5
4.5 22.5
4.5 22.5
4.5 22.5
4.5 22.5
4.5 22.5

9 21

6 22.5 10.5 21
4.5 22.5 6 22.5
4.5 22.5 4.5 22.5
4.5 22.5 4.5 22.5
4.5 22.5 4.5 22.2
4.5 22.5 4.5 22.5

Tube dimension

9 24
6 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24

9 24
6 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24

9 21
6 22.5
4.5 22.5
4.5 22.5
4.5 22.5
4.5 22.5
4.5 22.5

9 21

6 22.5 10.5 21
12 16.5
4.5 22.5 6 22.5 7.5 21
4.5 22.5 4.5 22.5 4.5 21
4.5 22.5 4.5 22.5 4.5 21
4.5 22.5 4.5 22.5 4.5 21
4.5 22.5 4.5 22.5 4.5 21

Maximum allowed freestanding mast, in meter


13.5

12

10.5

13.5

10.5

10.5

Max. allowed freestanding mast/overhang with reduced max. load to allowed erection load, in meter
Max. allowed wind speed 15 m/sec.

4.2

19.5
Mast height

9 24
6 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24

19.5

18

Overhang

19.5

19.5

18

Tie distance in meter, min. max.

Twin cage hoists SCANDO II


0 100
meter

15
13.5
12
10.5
9
7.5
6

6 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24

4.5 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24

100 150
meter

15
13.5
12
10.5
9
7.5
6

9 21
6 22.5
4.5 22.5
4.5 22.5
4.5 22.5
4.5 22.5
4.5 22.5

6 22.5
4.5 22.5
4.5 22.5
4.5 22.5
4.5 22.5
4.5 22.5

6 15
4.5 15
4.5 15
4.5 15
4.5 15

6 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24

4.5 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24

9 21
6 22.5
4.5 22.5
4.5 22.5
4.5 22.5
4.5 22.5
4.5 22.5

6 22.5
4.5 22.5
4.5 22.5
4.5 22.5
4.5 22.5
4.5 22.5

ALIMAK 33548 -1/04

6 15
4.5 15
4.5 15
4.5 15
4.5 15

H 14

Allowed freestanding mast height and min. max. tie distances at actual mast height and overhang
For mast tie type IV for mast sections of 76 x 4.2 mm tube
dimensions new type.
Tables according to CEN and BS 4465, Zone 1.

Tube dimension

2C

SC
A
SC NDO
. SU
PE 28/32
RF
C
C2
8/3
2C
SC
A
SC NDO
. SU
PE 28/37
RF
C
C2
8/3
7C

5/3
O2
ND

Maximum allowed freestanding mast, in meter


15

15

Max. allowed freestanding mast/overhang with reduced max. load to allowed erection load, in meter
Max. allowed wind speed 15 m/sec.

4.2

19.5
Mast height

SC
A

SC
A
SC NDO
A
SC NDO FC
1
AN
DO 12/30 0/30
TD
12/
SC
30
AN
TD
SC
A DO
SC NDO 20/3
AN
17 0
SC
AN DO 2 /30 T
DO 0/30 D
FC
T
20/ D
30
TD
SC
AN
DO
20/
30
C
SC
AN
SC
A DO
SC NDO 10/3
AN
2
DO 10/32
10/
T
37 D
TD
SC
A
SC NDO
A
SC NDO 20/3
AN
2
DO 17/37 TD
20/
T
37 D
TD
SC
AN
DO
22/
32
C

h6

19.5

Overhang

Tie distance in meter, min. max.

Single cage hoists SCANDO I


0 100
meter

16.5
15
13.5
12
10.5
9
7.5
6

6 15
4.5 15
4.5 15
4.5 15

6 15
4.5 15
4.5 15
4.5 15

100 150
meter

16.5
15
13.5
12
10.5
9
7.5
6

6 12
4.5 12
4.5 12

6 12
4.5 12
4.5 12

13.5

12

Tube dimension

Maximum allowed freestanding mast, in meter


Max. allowed freestanding mast/overhang with reduced max. load to allowed erection load, in meter
Max. allowed wind speed 15 m/sec.

4.2

19.5
Mast height

19.5

Overhang

Tie distance in meter, min. max.

Twin cage hoists SCANDO II


0 100
meter

15
13.5
12
10.5
9
7.5
6

7.5 12
4.5 13.5
4.5 13.5
4.5 13.5

7.5 12
4.5 13.5
4.5 13.5
4.5 13.5

100 150
meter

15
13.5
12
10.5
9
7.5
6

7.5 12
4.5 10.5
4.5 10.5

7.5 12
4.5 10.5
4.5 10.5
ALIMAK 33549 -1/04

H 15

Allowed freestanding mast height and min. max. tie distances at actual mast height and overhang
For mast tie type II and III for mast sections of 76 x 6.3 and
76 x 8.0 mm tube dimensions new type.
Tables according to CEN and BS 4465, Zone 1.1.

Tube dimension

2C
5/3
O2
ND
SC
A

Maximum allowed freestanding mast, in meter


10.5

10.5

10.5

Max. allowed freestanding mast/overhang with reduced max. load to allowed erection load, in meter
Max. allowed wind speed 15 m/sec.

6.3

19.5
Mast height

SC
A
SC NDO
. SU
PE 28/32
RF
C
C2
8/3
2C
SC
A
SC NDO
. SU
PE 28/37
RF
C
C2
8/3
7C

h4

SC
A
SC NDO
AN
F
SC
AN DO 1 C 1 0 /
DO 2/30 30
TD
12/
SC
30
AN
TD
SC
A DO
SC NDO 20/3
AN
17 0
SC
AN DO 2 /30 T
0
DO
D
/3
FC 0 TD
20/
30
TD
SC
AN
DO
20/
30
C
SC
AN
SC
A DO
SC NDO 10/3
AN
2
DO 10/32
10/
T
37 D
TD
SC
A
SC NDO
A
SC NDO 20/3
AN
2
DO 17/37 TD
20/
T
37 D
TD
SC
AN
DO
22/
32
C

h5

19.5

Overhang

19.5

19.5

19.5

Tie distance in meter, min. max.

Twin cage hoists SCANDO II


0 100
meter

16.5
15
13.5
12
10.5
9
7.5
6

100 150
meter

16.5
15
13.5
12
10.5
9
7.5
6

9 22.5 10.5 19.5

6 22.5 7.5 22.5 10.5 19.5


4.5 22.5 4.5 22.5 7.5 22.5
4.5 22.5 4.5 22.5 4.5 22.5
4.5 22.5 4.5 22.5 4.5 22.5

6 15
4.5 15
4.5 15
4.5 15

6 15
4.5 15
4.5 15
4.5 15

10.5 15
6 18
4.5 18
4.5 18

7.5 18
4.5 18
4.5 18

7.5 18
4.5 18

Tube dimension

Maximum allowed freestanding mast, in meter

8.0

Max. allowed freestanding mast/overhang with reduced max. load to allowed erection load, in meter
Max. allowed wind speed 15 m/sec.
19.5

Mast height

Overhang

19.5

Tie distance in meter, min. max.

Twin cage hoists SCANDO II


150 250
meter

16.5
15
13.5
12
10.5
9
7.5
6

ALIMAK 33550 -1/04

15

15

I0

PREPARATIONS BEFORE INSTALLATION

General ............................................................
Permission .......................................................
Erection place..................................................
Foundation ......................................................
Delivery check-up ...........................................
Arrangement of power supply......................
Clients power supply ......................................
Power supply from generator set at jobsite
Voltage drop in the power supply .................

ALIMAK 33963 -1/03

I1
I1
I1
I1
I1
I2
I2
I4
I4

I1

Preparations before installation


To install your rack and pinion hoist/lift as efficiently and safely
as possible and at lowest cost, it is important that the following
preparations are made before erector is called and installation is
started.

STOP

Permission
Make sure the chosen erection place meets the requirements set
out by local authorities for safety and inspection and that their
permission, if necessary, to install the hoist/lift has been obtained.

i1

Erection place
Prepare the installation site so that electric power, light, lifting
equipment and tools are available and there is adequate access
for the lift transporter beware of overhead obstructions.
If possible, prepare the casting of ties and landing accessories
such as supports, bridges and railing. Suitable places for
attaching the ties are vaults, balconies or other concrete or steel
structures.
Remember that these structures must be strong enough to absorb
the reaction forces of the ties.
All mast sections should be stored on dry firm ground and as
close to the erection place as possible.

Foundation
Prepare the foundation with parts required for fixing the base
frame of the mast. See chapter Foundation in the manual
Technical Description.
IMPORTANT! Make sure before casting the foundation that
the measurement between the centre foundation frame and the wall corresponds to the
ties to be used.

i2

Delivery check-up
Check the delivery against shipping lists and look for transportation damage.

Transportation
damage?
Shortages?

Should there be any damage, report the same to the responsible


transportation insurance company within 7 days from the date
of arrival of the goods.
Other claims should be made to ALIMAK representative within
the same period.
i3

ALIMAK 33964 -1/03

I2

Arrangement of power supply


Direct On Line (DOL) starting of electric motors results in a very
high starting current. The current must overcome the resistance
in the cables which results in a voltage drop. This voltage drop
occurs not only in the trailing cables, but also in the power
supply cable installed between the jobsite distribution board and
the electric panel B at the base. The total voltage drop is the
sum of the voltage drop in all the cables. The consequence of
the voltage drop is a substantial reduction in the output torque
from the motor.

i4

In order to avoid starting problems it is of the utmost importance


that the main power supply is adequately sized with respect to
the starting current and the voltage drop. The following figures
should be noticed:
During starting conditions, in the upward direction with rated
load, the voltage drop must not exceed 15% of the rated
voltage when measuring at the motor terminals. In the Base
panel, the voltage drop at the incoming power supply
terminals must not exceed 3% of the rated voltage during the
starting conditions.
Once the rated speed is established during upward travel with
rated load, the voltage drop must not exceed 5% of the rated
voltage when measuring at the motor terminals. In the Base
panel, the incoming power supply voltage should, in practice,
not drop at all, i.e. not exceed 1 2 % drop.

Clients power supply


Supply cables to hoists and lifts with DOL or Y/D starting

f4

The 3-phase power supply cable from the jobsite distribution


board to the B panel at the base can be calculated from the
formulas below. The formulas are applicable for the most common
types of hoists and lifts having 1, 2 or 3 motor drive machinery
with DOL-starting at 400V 50Hz and 460V 60Hz and Scando
Super with electro hydraulic drive and Y/D (Star/Delta) motor
starter.
Note If an earth leakage circuit breaker, ELCB, (ground fault
circuit breaker) is to be used, the trip-out value should be
chosen for equipment protection i.e. 500mA.
Use of 30mA ELCB is not recommended as it continuously
trips out due to the motor starting current.

ALIMAK 33965 -1/03

I3
No. of
motors

Motor power
continuous/25%
intermittent 50 Hz

Motor power
continuous/25%
intermittent 60 Hz

4 / 5.8 kW

4.6 / 6.7 kW

a = L x 0.09 mm2

6 mm2

25 AT

1
2
3

7.5 / 9.5 kW
7.5 / 9.5 kW
7.5 / 9.5 kW

8.6 / 10.9 kW
8.6 / 10.9 kW
8.6 / 10.9 kW

a = L x 0.17 mm
a = L x 0.34 mm2
a = L x 0.51 mm2

10 mm
16 mm2
25 mm2

35 AT
63 AT
80 AT

1
2

11 / 13 kW
11 / 13 kW

12.6 / 15 kW
12.6 / 15 kW

a = L x 0.25 mm2
a = L x 0.50 mm2

10 mm2
25 mm2

35 AT
80 AT

45 kW

52 kW

a = L x 0.68 mm2

35 mm2

100 AT

1 Scando Super

Power supply
Minimum
Fuse at *
cable to Base panel. recommended Cu- 400V 50Hz
Conductor area, copper conductor area 460V 60 Hz

a = Conductor area mm2, Cu. To be rounded up to standard sizes, i.e. 10, 16, 25, 35 mm2 etc.
L = Length in m of the 3-phase power supply cable from the jobsite distribution board to the Base panel
For conductor sizes in AWG No:s, see conversion table below.
*

In order to avoid single phasing should a main fuse blow, we strongly recommend the power supply to be fused
by means of a three-phase circuit breaker.

Supply cables to hoists and lifts with VFC


(Variable Frequency Converter)
The size of the power supply cable must always comply with
Rules and Regulations stipulated by the local Autority for
electrical installations. Clients power supply cable must also be
sized to ensure that the voltage drop in the Base panel does not
exceed 3% when starting with full load in the upward direction.
The size of the power supply cable can be calculated by following formula:
a = L x P x 0.0056...

...where

a = Conductor area in mm2 copper


L = Lenght in m of the power supply cable from distribution
board to the Base panel
P = Drive motor power in kW on the hoist/lift
Installed motor power
kW

Minimum cable size


(copper) mm2

3 5.5
6 10
11 20
21 30
31 40
41 50
51 75

4
6
10
10
16
25
(35) 50

IMPORTANT! The power supply cable must be sized


according to the drive motor power installed on the hoist/lift.
Minimum size of the supply cable is shown on the table
above. The table refers to supply voltage 400V to 460V
50/60Hz.

ALIMAK 33966 -1/03

I4

Power supply from generator set at jobsite


Required generator power
It is recommended that the generator supplier is requested to
supply a unit which is capable of providing a starting current
of A ampers at rated voltage. If this is not possible, the
guidelines below can be used.
For DOL starting of Alimak hoists and lifts having 1, 2 or 3
drive motors (size 132M, 7.5/8.6 kW) we suggest the following
generator sizes:
1 motor drive size 132M, 7.5 kW (8.6 kW)

70 kVA min.

2 motor drive size 132M, 7.5 kW (8.6 kW)

140 kVA min.

3 motor drive size 132M, 7.5 kW (8.6 kW)

210 kVA min.

1 motor drive Scando Super 45 kW (52 kW) 100 kVA min.


It should be noted that the recommended generator sizes are
large due to the fact that the DOL starting of the motor(s) draws
a large current resulting in a voltage drop which would cause
the contactors to oscillate on and off. A smaller generator might
be used but this can only be established by practical experience
related to a specific make and model of the generator set.
For VFC (Variable Frequency Converter) operated hoists and
lifts the generator size in kVA should be approximately 2 x the
installed motor power in kW.

Voltage drop in the power supply


Typical symptoms
The hoist/lift will not start with the full rated load.
The brakes will not lift when starting in the Up-direction.
The contactors oscillate on and off (shatter) when starting
with full load in the Up-direction.
The contacts of the Up and the main contactors get damaged.
Measures to overcome a voltage drop problem at the jobsite
The best method to avoid any voltage drop problem is to make a
proper engineering review of the conditions at the job site
before installing the hoist/lift. When it is already installed, the
remaining options are limited.
However, should a situation occur where the power supply seems
to be insufficient, it is important to determine whether this
depends on the voltage drop in the power supply or something
else. Use an instrument to measure the incoming power supply
voltage in both the B-panel at the base and the M-panel on/in
the car. Make the readings during starting conditions in the

ALIMAK 33967 -1/03

Upward direction with rated load in the car. If the voltage drop
exceeds the values given above, one or more of the following
measures can be taken:
1. Increase the conductor size in the power supply cable from
the jobsite distribution board to the B-panel at base.
2. Increase the conductor size in the trailing power cables
between the Base panel and the car. Due to mechanical and
performance reasons, the conductors in the trailing cable
should not exceed 10 or 16 mm2.
The fixed cable to the junction box at 1/2 lifting height can
be increased in size.
3. Reduce the rated load.
4. Install a step-up transformer xxx/690V in the power supply
in order to increase the voltage.
Note! Motor windings must be adaptable to this higher voltage
otherwise the motor must be changed. To give the best possible advantage, the step-up transformer should preferably be
located close to the jobsite distribution board.
5. Use some kind of soft start equipment.
If you have any questions regarding the power supply cables
or the trailing cables, please contact Alimak for advice.
Conversion table mm2 to AWG
AWG No.
(American Wire Gauge)

mm2

Nearest IEC std.


mm2

0000
000
00
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

107.2
85.03
67.43
53.48
42.41
33.63
26.67
21.15
16.77
13.3
10.55
8.366
6.634
5.261
4.172
3.309
2.624
2.081
1.650
1.309
1.038
0.8231

95 alt. 120
70 alt. 95
70
50
35 alt. 50
35
25 alt. 35
16 alt. 25
16
10 alt. 16
10
6 alt. 10
6
4 alt. 6
4
2.5 alt. 4
2.5
1.5 alt. 2.5
1.5 alt. 2.5
1.5
1.0 alt. 1.5
0.75 alt. 1.0

ALIMAK 33968 -1/03

I5

Anda mungkin juga menyukai