SCANDO &
SCANDO SUPER FC
Construction Hoists
This manual is only applicable if the manufacturing number indicated below corresponds to the manufacturing number stamped on the identification
sign of the equipment. Where there is a conflict contact Your ALIMAK representative.
Year:
If the bottom right corner of this book is cut, the book is only valid for illustrative use!
Photographs and drawings are illustrative only and do not necessarily show the design of the products on the market at any given point in time.
The products must be used in conformity with applicable practice and safety regulations. Specifications of the products and equipment
presented herein are subject to change without notice.
CONTENTS
TECHNICAL DESCRIPTION
OPERATING INSTRUCTIONS
ELECTRIC TROUBLESHOOTING
FOUNDATION
INSTALLATION
DISMANTLING
A
B
C
D
E
F
G
H
I
K
L
A0
TECHNICAL DESCRIPTION
A1
A6
A7
A9
A 10
a0
A1
Technical description
Hoist denomination
The capacity of the hoist as well as the cage length can be taken
from the hoist denomination printed on the sign in the cage.
Multiply the first two figures of the denomination by 100 and
you have the load capacity in kg. Multiply the figures after the
slanting line by 100 and you have the cage length in mm.
Example:
Scando 20/30. Load capacity 20 x 100 = 2000 kg (4400 lbs).
Cage length 30 x 100 = 3000 mm or 3.0 meter (9-10 1/8).
A C after the figures indicates that the hoist is provided with a
Counterweight.
The letters FC indicates that the hoist operates with Variable
Frequency Converter (VFC) and is of type high speed.
If the hoist is provided with two cages, this is indicated by the
Roman numeral II after SCANDO or SCANDO SUPER.
Foundation
The foundation is made of a reinforced concrete slab with cast
in place brackets for the base frame of the mast. The foundation
is cast on - site in accordance with instructions given under
Preparations before Installation and Foundation in this
Manual.
Ground enclosure
The foundation and bottom landing are fully enclosed by wire
mesh panels attached to base frame of the mast.
A ground enclosure for a single cage hoist can be transformed into
a twin cage enclosure by adding panels. The enclosure is supplied
with a mechanically and/or electrically interlocked, vertical
sliding gate placed on the entrance side of the ground enclosure.
Mechanically interlocked means that the gate is locked
mechanically and cannot be opened unless the cage is at the
base landing.
Electrically interlocked means that the cage will stop at once,
if a gate is opened, or will not start unless the gate is closed.
A2
Hoist mast
The hoist mast consists of lattice work of steel tubes and angle
profiles in sections of 1508 mm (4-11 3/8) length. Each
section is provided with one or two precision-cut racks. The
sections are bolted together with bolts and nuts.
Mast sections are available in two main versions: with one rack
for single cage models or with two racks with or without welded
counterweight guide rails for twin cage models. A mast section
for a single cage hoist can be transformed into a twin cage mast
section by adding a rack.
a2
Counterweight equipment
A hoist provided with a counterweight equipment has a C
designated after the figures in the hoist denomination. The
counterweight equipment is mainly used to increase the capacity
of the hoist without an increase in power consumtion (compare
erection load capacity and pay-load capacity in Technical Data).
a3
The counterweight runs on the rear corner tubes of the mast or,
on twin cage hoists, on a special guide rail welded or bolted to
the side of the mast. The counterweight wire ropes is directed
by means of sheaves on top of the mast (cathead) to a wire rope
equalizer with a slack rope switch on the cage roof, which stops
the hoist if the wire ropes become unbalanced or if the counterweight hangs up.
A3
Cage
The cage walls are constructed partially or entirely of wire mesh
to allow light in and thereby give the cage operator a clear view
of the hoistway.
The roof and floor are constructed of plastic coated, fibreglass
reinforced high density plywood with a non-skid surface. Floor,
roof and partial side walls are also available in lightweight
aluminium checkered plate.
The cage is guided on the mast by individually adjusted ball
bearing guide rollers. Safety hooks are attached to the main
frame of the cage under the lowest driving pinion to ensure that
the cage is unable to climb off the top of the mast or that the
pinion disengages from the rack should a roller fall off.
The cage has mechanically and/or electrically interlocked entrance
and exit gates. The exit gate is usually made in two parts whereas
the enterance gate is one part. (The entrance gate is the one
facing the gate of the ground enclosure).
a 23
Hoist machinery
The hoist machinery unit is attached to the main frame of the
cage on vibration dampening brackets. The cage climbs by
means of pinions in engagement with the rack. The pinions are
fitted to worm-/alt. bevel gears, driven by electric motors.
a 25
a 24
A4
Landing equipment
The landing equipment consists of mechanically and/or electrically interlocked wire mesh gates or bars at the landings,
preventing admittance to the hoistway.
The landings are mounted on vertical pipes parallel to the mast
from the ground enclosure to the top landing. The landing equipment can also be attached by connecting them to special brackets
at the landings, in openings, on slabs, on projections or facade
scaffolding. The electric interlocking of the landing equipment
is connected to the control system of the hoist (stop circuit).
a8
A5
Cable arm
on cage
Fixed power
cable fastened
to the mast
Cable guide
in mast
Strips
a 10
Cable trolley
The trailing power cable from the junction box to the cable
support on the cage is kept under tension by a cable trolley
located under the cage and travelling on the same guide members
as the cage.
This method described above is also used for hoist installations
where strong winds, low temperatures, etc. can be expected.
Electric equipment
a 11
The electric equipment can be of several different kinds depending on local requirements and regulations. The equipment is
also designed and chosen to conform to operating conditions on
construction sites.
The components have been thoroughly tested and conform to
one or several of the following international/national standards:
IEC, CEE, EN, DIN, UL, CSA and SS.
In order to meet the requirements of the customer and conform
to the applicable hoist regulation, and code, the electrical equipment is designed specifically for each order.
Necessary documents, such as wiring diagrams, circuit diagrams
and parts lists, are placed inside the document box in the cage.
ALIMAK 31780 -1/03
a 12
A6
Control systems
Operator control system
The hoist can be operated from inside the hoist cage only. This
is done by means of:
a push button station with push buttons Up/Stop/Down, or . . .
. . . a lever controller Up/Stop/Down.
The control lever has spring return to the stopp position (DeadMan-Handle).
As a low-cost option the system can be provided with an electronic proximity swicht, ALIMAK Automatic Stop Equipment.
Note that SCANDO SUPER FC is designed for operator
control only.
a 13
A7
Optional equipments
Automatic Stop Equipment
Stopping the cage at right level at the landings can be difficult
for people using the hoist infrequently. With Automatic Stop
Equipment this very operation is automated.
The equipment consists of auxiliary relays and a proximity switch
on the cage. The switch is activated by steel plates attached to
the mast at the landing.
a 15
a 14
A8
a 17
Safety equipment
Automatic stop at top and bottom landings
At top and bottom landings, limit cams are mounted on the mast.
These cams activate the limit switches, which automatically
stops the hoist. The functions for the Up and Down limit
switches are backed up by a final limit switch with its own cams
on the mast at top and bottom landings. This switch cuts the
power supply on all phases, and stops the cage should the
normal limit switch not function.
Below the bottom landing level, close to the hoist mast, buffer
springs are located for the cage and counterweight. These buffers
are designed to stop a descending cage or counterweight beyond
its normal limit of travel.
A9
NORMAL UPPER
LANDING
Limit cam
Heel
Counter
roller
Drive
pinions
Safety
hook
Safety hooks
To prevent the cage from climbing off the mast during erection
or dismantling, or to prevent the pinions from disengaging the
rack in case a counter roller or guide roller on the cage comes
off, safety hooks are mounted on the cage frame.
The safety hooks are placed underneath the lowest drive pinion
of the machinery, preventing the cage from falling off the mast
should the drive pinion run off the top rack.
Limit
switches
Heel
Final
limit
switch
Safety
device
pinion
Mast
NORMAL
LOWER
LANDING
Limit cam
a 18
a 19
Buffer springs
a 20
A 10
Safety device
The hoist has a unique safety device which smoothly stops the
cage on the mast should normal driving speed be exceeded.
The safety device has a shaft with a centrifugal
weight and a pinion constantly engaged
with the rack on the hoist mast. When
the centrifugal weight actuates, the
brake cone is screwed in against a
brake lining inside the safety
housing. The hoist is brought to a
smooth stop, and simutaneously the
power to the drive motors is cut off.
a 21
When the top of the cage reaches the top mast section, the roller
runs off the rack, and lifts the stop wire, which isolates the final
limit switch. In effect when the roller runs off the rack, the main
supply is cut off and the cage stops immediately.
Rack
ON
Illumination of landings
The adequate site lighting shall be provided to illuminate the
landings over the full height of travel of the hoist.
A 11
B0
B2
Dimensions
Hoist cage
Inside height and width dimensions:
for 1.3 and 1.5 m (4-3 3/16 and 4-11) cage width and
inside cage height 2.55 m (8-4 3/8).
El. panel
B*
C2
A2
1150 (45.27)
A1
C1 (1530)
2550 (100.39)
* 2000 (78.74)
Safety device
GF or GFD
see table
b1
b2
Cage width
1.3 meter
(4-3 3/16)
A1
mm
B
mm
C1
mm
mm x 0.03937 = inches
1700
2120
1230
1530
2250
940
905
(66.93) (83.46) (48.42) (60.24) (88.58) (37.00) (35.63)
A2
mm
b3
1790
1230
(70.47) (48.42)
2140
(84.25)
905
(35.63)
1575
2120
1490
1530
2250
1140
1105
(62.00) (83.46) (58.66) (60.24) (88.58) (44.88) (43.50)
for 1.5 m (4-11) cage width and inside cage height 2.2 m
(7-2 5/8).
1880 (74.01)
2200 (86.61)
* 1990 (78.35)
1150 (45.27)
* 1490 (58.66)
* Door opening
b4
B3
Hoist cage
Outside dimensions plan view.
D1
b5
*80
W1
D2
D3 SCANDO I
D4 SCANDO II
*80 (3.15)
mm x 0.03937 = inches
L1
L2
Cage dimension
W1
mm
L1
mm
L2
mm
D1
mm
D2
mm
D3
mm
D4
mm
2155
3490
(84.84) (137.40)
1600
1670
3340
1195
1990
(62.99) (65.75) (131.49) (47.05) (78.35)
2355
3980
(92.72) (156.69)
1600
1920
3840
1195
1990
(62.99) (75.59) (151.18) (47.05) (78.35)
2355
3980
(92.72) (156.69)
1600
2070
4140
1320
2115
2605
4230
(62.99) (81.49) (162.99) (51.97) (83.27) (102.56) (166.53)
B4
Ground enclosure
Outside dimensions plan view.
External max height 2600 mm (8- 6 3/8)
1170
(46.06)
(23.03)
D9 SCANDO II
D6
D5
D7 SCANDO I
(25.98)
660
D6
585
b 97
L3
L6 (L3 47 mm)
L4
L5 (L4 + 35 mm )
mm x 0.03937 = inches
Cage dimension
L3
mm
L4
mm
L5
mm
D6
mm
D7
mm
D8
mm
D9
mm
1550
(61.02)
2425
(95.47)
4010
(157.87)
1805
3650
3685
1758
2165
(71.06) (143.70) (145.08) (69.21) (85.24)
1750
2590
3070
4320
(68.90) (101.97) (120.86) (170.08)
2055
4150
4185
2008
2165
(80.90) (163.38) (164.76) (79.05) (85.24)
1750
2590
3070
4320
(68.90) (101.97) (120.86) (170.08)
2205
4450
(86.81) (175.20)
L6
mm
D5
mm
2285
(89.96)
3390
4550
(133.46) (179.13)
B5
Cable guides
105 (4.13)
620
(dia. 24.41)
1510 (59.45)
912 (35.90)
b 14
602 (23.70)
757 (29.80)
1355 (53.35)
b 15
239
742
(29.21)
352
(13.86)
115 (4.53)
(9.41)
B6
Mast sections
Plan view dimensions:
76 x 4.2
76 x 6.3
76 x 8.0
160 (353)
180 (397)
198 (436)
154 (339)
174 (384)
192 (423)
184 (406)
204 (450)
222 (489)
160 (353)
180 (397)
154 (339)
174 (384)
184 (406)
204 (450)
401
(15.79)
Tube
dim.
mm.
650
(25.59)
650
(25.59)
for mast section with c/c 650 x 650 mm between the mast tubes.
726
(28.58)
b 10
76 x 4.2 mm = (3 x 11/64)
76 x 6.3 mm = (3 x 1/4)
mm x 0.03937 = inches
76 x 8.0 mm = (3 x 5/16)
76 x 11.0 mm = (3 x 7/16)
for mast section with c/c 650 x 900 mm between the mast tubes.
183 (403)
201 (443)
224 (494)
213 (470)
231 (509)
254 (560)
207 (456)
225 (496)
248 (547)
237 (522)
255 (562)
278 (613)
213 (470)
231 (509)
207 (456)
225 (496)
237 (522)
255 (562)
The above weights are valid for painted mast sections. Hot dip galvanized mast
sections are approx. 15% heavier.
Thermal expansion
It should be noted that the thermal expansion of the mast is:
0.012 mm/m /C.
900
(35.43)
76 x 6.3
76 x 8.0
76 x 11.0
526
(20.71)
Tube
dim.
mm.
650
(25.59)
b 11
726
(28.58)
B7
Counterweights
Plan view dimensions:
137 (5.39)
A
mm
B
mm
Counterweight kg
282
900
(11.10) (35.43)
2 x 12
(2 x 15/32)
1210
(2670 lbs.)
SCANDO I 28/37 C
447
900
(17.60) (35.43)
2 x 16
(2 x 5/8)
2800
(6175 lbs.)
SCANDO I 32/40 C
457
900
(17.99) (35.43)
2 x 18
(2 x 23/32)
3400
(7495 lbs.)
447
900
(17.60) (35.43)
2 x 16
(2 x 5/8)
2800
(6175 lbs)
447
900
(17.60) (35.43)
2 x 16
(2 x 5/8)
2800
(6175 lbs)
457
900
(17.99) (35.43)
2 x 18
(2 x 23/32)
3400
(2670 lbs.)
b 12
b 13
SCANDO II 20/30 C
200
(7.87)
315
(12.40)
2 x 12 / cage
(2 x 15/32)
1210
(2670 lbs.)
SCANDO II 28/37 C
240
(9.45)
315
(12.40)
2 x 16 / cage
(2 x 5/8)
2800
(6175 lbs.)
SCANDO II 32/40 C
360
336
(14.17) (13.23)
2 x 18 / cage
(2 x 23/32)
3400
(7495 lbs.)
240
(9.45)
315
(12.40)
2 x 16 / cage
(2 x 5/8)
2800
(6175 lbs)
240
(9.45)
315
(12.40)
2 x 16 / cage
(2 x 5/8)
2800
(6175 lbs.)
360
336
(14.17) (13.23)
2 x 18 / cage
(2 x 23/32)
3400
(7495 lbs.)
mm x 0.03937 = inches
Noise level
Measured noise level in cage better than 85 db(A).
Temperature range
+ 40C / 25C (+104 / 13F).
Foundation
See specifications for the design of the foundation in the chapter
Foundation.
B8
Tightening torque
Recommendations according to the chart on the following page
applies in general except for:
ALIMAK Mast bolt, dim. 1 UNC
Torque
Spanner size
1 1/2
Spanner size
23 mm
50
Spanner size
28 mm
Spanner size
24 or 27 mm
Torque
Spanner size
19 mm
100
B9
Recommended torques
The chart applies to galvanized bolt and nut of strength class 8.8
dry surface.
Dimension
Spanner size
Torque
Nm
lbf x ft
M6
M8
M 10
M 12
M 14
M 16
M 20
M 24
10 mm
13 mm
17 mm
19 mm
22 mm
24 mm
30 mm
36 mm
10
24
47
81
128
198
386
668
7
18
35
60
95
146
285
493
1/4 UNC
3/8 UNC
1/2 UNC
5/8 UNC
3/4 UNC
1 UNC
1 1/4 UNC
7/16
9/16
3/4
15/16
1 1/8
1 1/2
1 7/8
11
39
94
186
327
783
1549
8
29
69
137
241
577
1142
B 10
Conversion tables
Linear measure
1 mm
1m
=
=
1 inch
1 foot
=
=
Volume
0.039 (inches)
3.281 (feet)
25.4
304.8
mm
mm
Torque
1 Nm
1 Nm
=
=
0.738
0.102
lbf x ft
kpm
1 kpm
1 lb x ft
1 kpm
1 lbf x ft
=
=
=
=
9.807
1.356
7.233
0.138
Nm
Nm
lbf x ft
kpm
1 m3
1 dm3
1 liter
1 liter
= 1000
=
1
=
0.220
=
0.264
dm3
liter
Imp.gallon
US.gallon
1 Imp.gallon
1 US.gallon
1 Imp.gallon
1 US.gallon
=
=
=
=
liter
liter
US.gallon
Imp.gallon
4.546
3.785
1.201
0.833
Moment of inertia
1 kgm2
= 3417
lbin2
1N
1N
1 kN
=
0.225
=
0.102
= 1000
lbf
kp
N
1 kp
1 lbf
1 kp
1 lbf
=
=
=
=
9.807
4.448
2.205
0.454
N
N
lbf
kp
=
=
2.205
0.454
lbs
kg
Force
Pressure
1 kPa
1 Mpa
1 Mpa
1 Mpa
1 Mpa
1 Mpa
= 1000
= 1000
=
1
= 145
=
10.2
=
10
Pa
kPa
N/mm2
psi
kp/cm2
bar
1 kp/cm2
1 psi
1 bar
1 kp/cm2
1 bar
1 psi
1 psi
=
=
=
=
=
=
=
MPa
MPa
MPa
psi
psi
kp/cm2
bar
0.098
0.006
0.1
14.22
14.503
0.070
0.069
Weight
1 kg
1 lb
Temperature
Effect
1 kW
1 kW
1 kW
= 1000
=
1.341
=
1.36
W
hp
hk
1 hk
1 hp
1 hk
1 hp
=
=
=
=
kW
kW
hp
hk
0.735
0.746
0.986
1.014
5 (F 32)
9
32 + 9 C
5
G0
FOUNDATION
Foundation ......................................................
Concrete slab...................................................
Foundation pit.................................................
Concrete slab without foundation frame......
Transportable foundation ..............................
Load on foundation ........................................
Ground pressure .............................................
G1
G1
G7
G8
G8
G9
G 10
G1
Foundation
National hoist regulations indicate whether the hoist is to be
installed on a concrete slab or if a foundation pit is required.
Concrete slab
A concrete slab is to be made according to the following instructions, and according to the actual model of hoist.
It is important that the mounting holes of the foundation frame
be brought level with the completed concrete surface, and that
the concrete is vibrated thoroughly especially around the
foundation frame.
It is also important that the finished surface is plane and
horizontal.
g1
Foundation frame:
part no. 9025 751-000 for mast
section c/c 650 x 650
(2-1 5/8 x 2-1 5/8)
part no. 9021 586-000 for mast
section c/c 650 x 900
(2-1 5/8 x 2-11 7/16)
G2
Enclosure/
Cage sill
270
Ground
level
Advantage:
No drain required.
Disadvantage:
High sill.
To lower edge of
reinforcement
g2
Enclosure/
Cage sill
Ground
level
Advantage:
No drain required.
Disadvantage:
Sill.
A concrete slab level with the ground is the most common type
of foundation. A ramp up to the level of the sill is usually made
of fill, wood or steel.
g3
Enclosure/
Cage sill
Hole 50 mm in slab
( 2 in.)
350
Ground
level
(13.78 in.)
Disadvantage:
g5
G3
20 mm (.8 in)
g6
50
(2 in.)
1800
(70.87 in.)
50
Face of building
C2
10 s 200
SCANDO II
SCANDO I
10 s 200
50
C3
50
B1
(8.66 in.)
220
B1
Explanation:
C2
g7
10 s 200
SCANDO I
C3
SCANDO II
mm x 0.03937 = inches
dia.of c/c-distance in
bar in mm between bars
mm
G4
g9
Conversion table:
10 mm dia. 3/8 in.
16 mm dia. 5/8 in.
s 140 mm
s 170 mm
s 180 mm
s 190 mm
s 200 mm
s 210 mm
s 220 mm
s 230 mm
s 250 mm
s 280 mm
s 300 mm
5 1/2 in.
6 1/2 in.
7
in.
7 1/2 in.
8
in.
8 1/2 in.
8 5/8 in
9
in.
10
in.
11
in.
12
in.
Cage dimension
meter
Reinforcement
x
y
Reinforcement
x
y
SCANDO I
SCANDO II
y
g 10
(2 in.) 50
1.3 x 3.0
10 s 300
16 s 250
10 s 300
16 s 170
1.5 x 3.2
10 s 300
16 s 300
10 s 230
16 s 210
1.5 x 3.7
10 s 300
16 s 220
10 s 250
16 s 170
1.5 x 4.0
10 s 250
16 s 180
10 s 180
16 s 140
16 s 280
16 s 280
16 s 200
16 s 200
1.5 x 3.2
16 s 250
16 s 250
16 s 180
16 s 180
1.5 x 3.7
16 s 250
16 s 250
16 s 190
16 s 190
1.5 x 4.0
16 s 300
16 s 300
16 s 220
16 s 220
mm x 0.03937 = inches
G5
W0
W2
D
0
2
W1
C
Lm
ast
D
2
g 11
D
0
2
ast
CL m
D
0
D
1
OI
D
AN
O
ND
II
SC
Horizontal section
SC
270
mm x 0.03937 = inches
(10.62 in.)
g 12
Cage dimension
meter
D0
mm
D1
mm
D2
mm
W0
mm
W1
mm
W2
mm
W3
mm
Concrete
volume m3
960
3650
1345
380
1820
2625
(37.79) (143.70) (52.95) (14.96) (71.65) (103.35)
2.90
(3.80 cu.yds)
1.5 x 3.2
(4-11 x 10-6)
960
3850
1445
380
2075
3270
(37.79) (151.57) (56.89) (14.96) (81.69) (128.74)
3.78
(4.95 cu.yds)
1.5 x 3.7
(4-11 x 12-1 3/4)
960
4350
1695
380
2075
3270
(37.79) (171.26) (66.73) (14.96) (81.69) (128.74)
4.24
(5.55 cu.yds)
1.5 x 4.0
(4-11 x 13-1 1/2)
800
4650
1925
630
2070
3590
(31.50) (183.07) (75.79) (24.80) (81.49) (141.34)
5.00
(6.54 cu.yds)
960
3650
1345
380
1820
(37.79) (143.70) (52.95) (14.96) (71.65)
4210
4.61
(165.75) (6.03 cu.yds)
1.5 x 3.2
(4-11 x 10-6)
960
3850
1445
380
2075
(37.79) (151.57) (56.89) (14.96) (81.69)
4520
5.22
(177.95) (6.83 cu.yds)
1.5 x 3.7
(4-11 x 12-1 3/4)
960
4350
1695
380
2075
(37.79) (171.26) (66.73) (14.96) (81.69)
4520
5.90
(177.95) (7.72 cu.yds)
1.5 x 4.0
(4-11 x 13-1 1/2)
800
4650
1925
630
2070
(31.50) (183.07) (75.79) (24.80) (81.49)
4750
6.63
(187.00) (8.68 cu.yds)
G6
H
Ground level
Ground level
H
g 14
G7
Foundation pit
The foundation pit is made as follows:
1. Make a concrete slab with additional vertical reinforcement for
the pit walls, see figure. (Identical to one for a concrete slab
level with the ground and for the hoist model in question).
75
75
75
3
5(
g 15
2. When the base slab has cured, add the horizontal reinforcement, followed by formwork and completion of the walls of
the foundation pit.
in.
G8
Transportable foundation
In order to use a transportable steel foundation, the following
requirements must be met:
The steel foundation must confirm to all of Alimaks specifications. (these can be ordered separately from an Alimak
representative).
The type of installation must be approved by the local governing authorities.
G9
Load on foundation
The static load on the foundation consists of:
The payload of the hoist (x 2 for twin-cage hoist).
Base unit dead weight. [ For twin-cage hoist, add approx 2000
kg (4400 lbs.)].
Counterweight if used (x 2 for twin-cage hoist).
Hoist mast dead weight.
Add 10% of the total for mast ties, power cable, and cable
guiding devices.
Add a further 25% of the total for vertical pipe support, if used.
The dynamic load on the foundation consists of:
100% impact (or according to local regulations) on the payload and 2/3 of the base unit dead weight.
Example:
Static and dynamic load on the foundation (approx)
Calculation of static load on the foundation for a twin-cage
SCANDO II 20/30 C with pipe support. Mast height 150 m
(492 ft.), equivalent to 100 mast sections. Weights according to
specifications in the data sheets.
Payload = 2000 kg (4410 lbs.)
2000 kg (2 pcs.)
4000 kg
8820 lbs.
9480 lbs.
5340 lbs.
2420 kg
2581 kg
5691 lbs.
G 10
Ground pressure
Max. ground pressure under the concrete slabs is 0.15 MPa
(21.75 psi) provided that the foundation has been reinforced and
built up according to the given instructions.
Should the ground be able to stand higher pressures, it is possible
increase the load on the foundation. Please contact ALIMAK
for information.
Examples of acceptable ground pressure according to SBN 1975
(Swedish Building Norms):
Moraine = 0.4 1.0 MPa (58 145 psi)
Fine sand =
0.2 MPa (
29 psi)
: ground =
Twin-cage hoist
without pipe support : ground =
: ground =
2.3 x Pv
D1 x W2 x 1000
3.5 x Pv
D1 x W2 x 1000
Pv
D1 x W3 x 1000
1.6 x Pv
D1 x W3 x 1000
(MPa)
(MPa)
(MPa)
(MPa)
G 11
Example:
Calculation of ground pressure for a twin-cage SCANDO 20/30 C
with vertical pipe support.
Static and dynamic load = 438 kN (according to example on previous page).
Concrete slab dimension is D1 x W3 = 3600 x 4090 mm or 3.6 x
4.09 meter and weight of concrete slab is 24 kN/m3 x 4.42 m3 =
106 kN.
Pv = 438 + 106 kN = 544 kN.
ground =
ground =
1.6 x Pv
(MPa)
D1 x W3 x 1000
1.6 x 544
3.6 x 4.09 x 1000
H0
H1
H2
H4
H8
H 10
H 11
H 12
H1
Lh
Hoist cage
Counterweight
Mast
Vertical pipes
h1
Mast tie
h2
Type I
X
X
X
X
Type II
X
X
X
Type III
X
X
X
X
Type IV
X
X
X = Possible combinations
The selection of ties depends also on the length of tie required tie distance.
Note that mast tie type I, II and III allow longer distance and overhang than tie type IV at equal mast height.
For detailed specifications see heading Mast ties.
ALIMAK 31811 -1/03
H2
Mast sections
With the exception of one or two racks, with or without counterweight guide rail, there are mainly three different types of mast
sections available:
Standard mast with tube dimension 76 x 4.2 mm.
(outer diameter x thickness)
Reinforced mast with tube dimension: 76 x 6.3 mm.
Reinforced mast with tube dimension: 76 x 8.0 mm.
a2
H3
Identification
In order to easily identify the mast sections with different tube
dimensions, the mast sections are colour-marked and weld marked
corresponding to wall thickness as indicated below.
Tube dimension
76 x 4.2
Tube dimension
76 x 6.3
Tube dimension
76 x 8.0
No marking
Blue
Yellow
No marking
Weld marked 6
Weld marked 8
a2
Between the mast sections with different tube dimensions transition sections are used. These are marked as follows:
Tube dimension
76 x 8.0 76 x 6.3
Tube dimension
76 x 6.3 76 x 4.2
Blue
No marking
Yellow
Blue
Weld marked 8 6
Weld marked 6
a2
H4
Mast ties
The design of the hoist determines the type of mast ties to be used.
Tie type I
The tie is intended only for single cage hoists, with or without
counterweight.
The tie is available with a main section with two different
extension pipe sets. The length of the tie L and the width B are
steplessly variable within the ranges (min. max.) shown by the
figures on following page.
h3
Tie type II
The tie is intended both for single and for twin cage hoists with
or without counterweight. The hoist must, however, be equipped
with vertical pipes for the landing equipment.
The tie is available with two main sections for 3.0, 3.2 and 3.7 m
hoist cage as well as with two different additional parts.
h4
h5
The tie is available with a main section with four different additional parts. The length of the tie L is steplessly variable within
the range (max. min.) shown by the figures on following page.
The width for this type of mast is fixed.
Tie type IV
The tie is intended for both single and twin cage hoists wihtout
counterweight. The hoist should not be equipped with vertical
pipes for landing equipment.
The tie is available with three different main sections. The length
of the tie L is variable in steps of 35 mm within the range (max.
min.) shown by the figures on following page. The width for
this type of mast is fixed.
h6
Note that maximum tie distance and overhang for this type of
mast tie is shorter compared to the mast ties I, II and III, at
corresponding mast height.
H5
Tie type I
for 3.0, 3.2 and 3.7 meters cage length
L
min. max.
mm
Tie
mm
Part No.
1700 2100
2000 2600
2400 3000
*
*
*
Extenision
pipe set
Part No.
9035 815-000
Embedment
set
Part No.
0498 671-000
0498 671-000
0498 671-000
h7
Tie type II
for 3.0 meters length
L
min. max.
mm
Main frame
mm
Part No.
2350 3300
3150 4300
*
*
Additional
part
Part No.
Embedment
set
Part No.
*
*
*
*
h8
Main frame
Part No.
Additional
part
Part No.
Embedment
set
Part No.
mm
1920 2120
2650 3050
2950 3600
3550 4200
1000
1420
1720
2020
9035 819-000 +
9035 819-000 +
9035 819-000 +
9035 819-000 +
0498 675-210
0498 675-300
0498 675-360
0498 675-420
0498 676-000
0498 677-000
0498 677-000
0498 677-000
1000
1420
1720
2020
9024 941-000 +
9024 941-000 +
9024 941-000 +
9024 941-000 +
9024 940-235
9024 940-330
9024 940-385
9024 940-445
0498 676-000
0498 676-000
0498 676-000
0498 676-000
h9
Tie type IV
for cage length 3.0 meters only
L
min. max.
mm
Tie
mm
Part No.
Embedment
set
Part No.
1548 1863
1860 2175
2060 2380
600
660
750
9063 022-180
9063 022-210
9063 022-230
9023 368-000
0468 547-000
0468 547-000
ALIMAK 33546 -1/04
h 10
H6
Main section
with extension pipe set
0498 673-300
1800
1600
1400
B
L
h 11
1200
1000
Main section
0498 672-000
L
mm
H7
B
Mast tie type II
with main frame -165
for 3.0 m cage length
3200
3000
2800
2600
2400
Additional part -265
2200
2000
1800
1400
1200
L
2400 2600 2800 3000 3200 3400 3600 3800 4000 4200 4400 mm
Refer to example under headline Reaction force on the wall.
B
Mast tie type II
with main frame -175
for 3.2 m cage length
3000
2800
2600
2400
Additional part -265
2200
2000
1800
Additional
part -165
1600
1400
1200
L
2400 2600 2800 3000 3200 3400 3600 3800 4000
4200 4400
mm
H8
L
F
B
P
B = 1500 mm
P = 3100 x 30000 = 62000 Newton
1500
For
B = 2060 mm
P = 3100 x 30000 = 45146 Newton
2060
As shown by this example, the reaction force P on
the face of the building is reduced when the B-dim.
is increased.
H9
H 10
Reduced
overhang
meter
15
Previous overhang
13.5
12
Pre
vio
us o
ver
10.5
han
15
exa
mp
le
12
13.
me
ter
10.
7.5
7.5
6
% of the forces
P and F
(78%)
h 15
100
90
80
70
60
50
40
Attachment of ties
Wall bracket
The ties are fixed to the building by bolts, washers and nuts into
the holes which are drilled at the installation or to embedment
sets or other approved suitable wall bracket attachment.
h 16
Reinforcement
Cast in place inserts must be installed prior to the hoist installation in order for the concrete to cure properly and attend its
proper strength. Concrete must be of suitable strength for calculated loads. (See Reaction force on wall). Care must be taken
in locating the inserts at their proper location (See type of tie).
If other types of bolt is used like a chemical cast in bolt or
expansion bolt, it is important to choose an approved type which
can take the calculated force in this application with a satisfactory safety factor.
Complete specifications for this kind of bolts can be given by
manufacturer and approval for its use in this application by local
authority.
H 11
h 17
The allowable payload per landing runoff may not exceed the hoists maximum
capacity.
Example:
For a single cage hoist type Scando I
20/32 (cage dimension 1.5 x 3.2) the
maximum allowable payload for all the
landing run-offs combined is 4800 kg at
a 50 m lifting height.
The corresponding maximum allowable
payload for a SCANDO II 20/32 at 50 m
lifting height is 2 x 4800 kg = 9600 kg.
50
1.5 m wide cage
5000
h 18
H 12
Tie distance b
Tie distance b
Overhang a
h 19
60 mm
4. In cases where required lifting height exceeds the max. allowable mast heights
which can be seen in following tables, we
kindly ask you to contact the Alimaks
Calculation Department for advice.
5. Tables are valid ONLY for hoist with hoist
mast bottom frame attached to foundation
according to ALIMAKs specifications.
h 20
80 mm
H 13
Allowed freestanding mast height and min. max. tie distances at actual mast height and overhang
For mast tie type I, II and III and for mast sections of 76 x 4.2
mm tube dimensions new type.
Tables according to CEN and BS 4465, Zone 1.
Tube dimension
SC
A
SC NDO
. SU
PE 28/32
RF
C
C2
8/3
2C
SC
A
SC NDO
. SU
PE 28/37
RF
C
C2
8/3
7C
5/3
O2
ND
SC
A
h3
15
13.5
15
13.5
15
15
15
15
Max. allowed freestanding mast/overhang with reduced max. load to allowed erection load, in meter
Max. allowed wind speed 15 m/sec.
4.2
19.5
Mast height
2C
h4
SC
A
SC NDO
A
SC NDO FC
1
AN
DO 12/30 0/30
TD
12/
SC
30
AN
TD
SC
A DO
SC NDO 20/3
AN
17 0
SC
AN DO 2 /30 T
DO 0/30 D
FC
T
20/ D
30
TD
SC
AN
DO
20/
30
C
SC
AN
SC
A DO
SC NDO 10/3
AN
2
DO 10/32
10/
T
37 D
TD
SC
AN
SC
A DO
SC NDO 20/3
AN
2
DO 17/37 TD
20/
T
37 D
TD
SC
AN
DO
22/
32
C
h5
19.5
19.5
19.5
Overhang
19.5
19.5
19.5
19.5
19.5
10.5 24
7.5 24
6 24
4.5 24
4.5 24
4.5 24
4.5 24
7.5 21
6 21
4.5 21
4.5 21
4.5 21
4.5 21
7.5 21
6 21
4.5 21
4.5 21
4.5 21
4.5 21
9 21
6 21
4.5 21
4.5 21
4.5 21
9 21
6 21
4.5 21
4.5 21
4.5 21
16.5
15
13.5
12
10.5
9
7.5
6
9 24
6 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24
9 24
6 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24
9 24
6 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24
100 150
meter
16.5
15
13.5
12
10.5
9
7.5
6
9 21
6 22.5
4.5 22.5
4.5 22.5
4.5 22.5
4.5 22.5
4.5 22.5
9 21
6 22.5 10.5 21
4.5 22.5 6 22.5
4.5 22.5 4.5 22.5
4.5 22.5 4.5 22.5
4.5 22.5 4.5 22.2
4.5 22.5 4.5 22.5
Tube dimension
9 24
6 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24
9 24
6 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24
9 21
6 22.5
4.5 22.5
4.5 22.5
4.5 22.5
4.5 22.5
4.5 22.5
9 21
6 22.5 10.5 21
12 16.5
4.5 22.5 6 22.5 7.5 21
4.5 22.5 4.5 22.5 4.5 21
4.5 22.5 4.5 22.5 4.5 21
4.5 22.5 4.5 22.5 4.5 21
4.5 22.5 4.5 22.5 4.5 21
12
10.5
13.5
10.5
10.5
Max. allowed freestanding mast/overhang with reduced max. load to allowed erection load, in meter
Max. allowed wind speed 15 m/sec.
4.2
19.5
Mast height
9 24
6 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24
19.5
18
Overhang
19.5
19.5
18
15
13.5
12
10.5
9
7.5
6
6 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24
100 150
meter
15
13.5
12
10.5
9
7.5
6
9 21
6 22.5
4.5 22.5
4.5 22.5
4.5 22.5
4.5 22.5
4.5 22.5
6 22.5
4.5 22.5
4.5 22.5
4.5 22.5
4.5 22.5
4.5 22.5
6 15
4.5 15
4.5 15
4.5 15
4.5 15
6 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24
4.5 24
9 21
6 22.5
4.5 22.5
4.5 22.5
4.5 22.5
4.5 22.5
4.5 22.5
6 22.5
4.5 22.5
4.5 22.5
4.5 22.5
4.5 22.5
4.5 22.5
6 15
4.5 15
4.5 15
4.5 15
4.5 15
H 14
Allowed freestanding mast height and min. max. tie distances at actual mast height and overhang
For mast tie type IV for mast sections of 76 x 4.2 mm tube
dimensions new type.
Tables according to CEN and BS 4465, Zone 1.
Tube dimension
2C
SC
A
SC NDO
. SU
PE 28/32
RF
C
C2
8/3
2C
SC
A
SC NDO
. SU
PE 28/37
RF
C
C2
8/3
7C
5/3
O2
ND
15
Max. allowed freestanding mast/overhang with reduced max. load to allowed erection load, in meter
Max. allowed wind speed 15 m/sec.
4.2
19.5
Mast height
SC
A
SC
A
SC NDO
A
SC NDO FC
1
AN
DO 12/30 0/30
TD
12/
SC
30
AN
TD
SC
A DO
SC NDO 20/3
AN
17 0
SC
AN DO 2 /30 T
DO 0/30 D
FC
T
20/ D
30
TD
SC
AN
DO
20/
30
C
SC
AN
SC
A DO
SC NDO 10/3
AN
2
DO 10/32
10/
T
37 D
TD
SC
A
SC NDO
A
SC NDO 20/3
AN
2
DO 17/37 TD
20/
T
37 D
TD
SC
AN
DO
22/
32
C
h6
19.5
Overhang
16.5
15
13.5
12
10.5
9
7.5
6
6 15
4.5 15
4.5 15
4.5 15
6 15
4.5 15
4.5 15
4.5 15
100 150
meter
16.5
15
13.5
12
10.5
9
7.5
6
6 12
4.5 12
4.5 12
6 12
4.5 12
4.5 12
13.5
12
Tube dimension
4.2
19.5
Mast height
19.5
Overhang
15
13.5
12
10.5
9
7.5
6
7.5 12
4.5 13.5
4.5 13.5
4.5 13.5
7.5 12
4.5 13.5
4.5 13.5
4.5 13.5
100 150
meter
15
13.5
12
10.5
9
7.5
6
7.5 12
4.5 10.5
4.5 10.5
7.5 12
4.5 10.5
4.5 10.5
ALIMAK 33549 -1/04
H 15
Allowed freestanding mast height and min. max. tie distances at actual mast height and overhang
For mast tie type II and III for mast sections of 76 x 6.3 and
76 x 8.0 mm tube dimensions new type.
Tables according to CEN and BS 4465, Zone 1.1.
Tube dimension
2C
5/3
O2
ND
SC
A
10.5
10.5
Max. allowed freestanding mast/overhang with reduced max. load to allowed erection load, in meter
Max. allowed wind speed 15 m/sec.
6.3
19.5
Mast height
SC
A
SC NDO
. SU
PE 28/32
RF
C
C2
8/3
2C
SC
A
SC NDO
. SU
PE 28/37
RF
C
C2
8/3
7C
h4
SC
A
SC NDO
AN
F
SC
AN DO 1 C 1 0 /
DO 2/30 30
TD
12/
SC
30
AN
TD
SC
A DO
SC NDO 20/3
AN
17 0
SC
AN DO 2 /30 T
0
DO
D
/3
FC 0 TD
20/
30
TD
SC
AN
DO
20/
30
C
SC
AN
SC
A DO
SC NDO 10/3
AN
2
DO 10/32
10/
T
37 D
TD
SC
A
SC NDO
A
SC NDO 20/3
AN
2
DO 17/37 TD
20/
T
37 D
TD
SC
AN
DO
22/
32
C
h5
19.5
Overhang
19.5
19.5
19.5
16.5
15
13.5
12
10.5
9
7.5
6
100 150
meter
16.5
15
13.5
12
10.5
9
7.5
6
6 15
4.5 15
4.5 15
4.5 15
6 15
4.5 15
4.5 15
4.5 15
10.5 15
6 18
4.5 18
4.5 18
7.5 18
4.5 18
4.5 18
7.5 18
4.5 18
Tube dimension
8.0
Max. allowed freestanding mast/overhang with reduced max. load to allowed erection load, in meter
Max. allowed wind speed 15 m/sec.
19.5
Mast height
Overhang
19.5
16.5
15
13.5
12
10.5
9
7.5
6
15
15
I0
General ............................................................
Permission .......................................................
Erection place..................................................
Foundation ......................................................
Delivery check-up ...........................................
Arrangement of power supply......................
Clients power supply ......................................
Power supply from generator set at jobsite
Voltage drop in the power supply .................
I1
I1
I1
I1
I1
I2
I2
I4
I4
I1
STOP
Permission
Make sure the chosen erection place meets the requirements set
out by local authorities for safety and inspection and that their
permission, if necessary, to install the hoist/lift has been obtained.
i1
Erection place
Prepare the installation site so that electric power, light, lifting
equipment and tools are available and there is adequate access
for the lift transporter beware of overhead obstructions.
If possible, prepare the casting of ties and landing accessories
such as supports, bridges and railing. Suitable places for
attaching the ties are vaults, balconies or other concrete or steel
structures.
Remember that these structures must be strong enough to absorb
the reaction forces of the ties.
All mast sections should be stored on dry firm ground and as
close to the erection place as possible.
Foundation
Prepare the foundation with parts required for fixing the base
frame of the mast. See chapter Foundation in the manual
Technical Description.
IMPORTANT! Make sure before casting the foundation that
the measurement between the centre foundation frame and the wall corresponds to the
ties to be used.
i2
Delivery check-up
Check the delivery against shipping lists and look for transportation damage.
Transportation
damage?
Shortages?
I2
i4
f4
I3
No. of
motors
Motor power
continuous/25%
intermittent 50 Hz
Motor power
continuous/25%
intermittent 60 Hz
4 / 5.8 kW
4.6 / 6.7 kW
a = L x 0.09 mm2
6 mm2
25 AT
1
2
3
7.5 / 9.5 kW
7.5 / 9.5 kW
7.5 / 9.5 kW
8.6 / 10.9 kW
8.6 / 10.9 kW
8.6 / 10.9 kW
a = L x 0.17 mm
a = L x 0.34 mm2
a = L x 0.51 mm2
10 mm
16 mm2
25 mm2
35 AT
63 AT
80 AT
1
2
11 / 13 kW
11 / 13 kW
12.6 / 15 kW
12.6 / 15 kW
a = L x 0.25 mm2
a = L x 0.50 mm2
10 mm2
25 mm2
35 AT
80 AT
45 kW
52 kW
a = L x 0.68 mm2
35 mm2
100 AT
1 Scando Super
Power supply
Minimum
Fuse at *
cable to Base panel. recommended Cu- 400V 50Hz
Conductor area, copper conductor area 460V 60 Hz
a = Conductor area mm2, Cu. To be rounded up to standard sizes, i.e. 10, 16, 25, 35 mm2 etc.
L = Length in m of the 3-phase power supply cable from the jobsite distribution board to the Base panel
For conductor sizes in AWG No:s, see conversion table below.
*
In order to avoid single phasing should a main fuse blow, we strongly recommend the power supply to be fused
by means of a three-phase circuit breaker.
...where
3 5.5
6 10
11 20
21 30
31 40
41 50
51 75
4
6
10
10
16
25
(35) 50
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70 kVA min.
Upward direction with rated load in the car. If the voltage drop
exceeds the values given above, one or more of the following
measures can be taken:
1. Increase the conductor size in the power supply cable from
the jobsite distribution board to the B-panel at base.
2. Increase the conductor size in the trailing power cables
between the Base panel and the car. Due to mechanical and
performance reasons, the conductors in the trailing cable
should not exceed 10 or 16 mm2.
The fixed cable to the junction box at 1/2 lifting height can
be increased in size.
3. Reduce the rated load.
4. Install a step-up transformer xxx/690V in the power supply
in order to increase the voltage.
Note! Motor windings must be adaptable to this higher voltage
otherwise the motor must be changed. To give the best possible advantage, the step-up transformer should preferably be
located close to the jobsite distribution board.
5. Use some kind of soft start equipment.
If you have any questions regarding the power supply cables
or the trailing cables, please contact Alimak for advice.
Conversion table mm2 to AWG
AWG No.
(American Wire Gauge)
mm2
0000
000
00
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
107.2
85.03
67.43
53.48
42.41
33.63
26.67
21.15
16.77
13.3
10.55
8.366
6.634
5.261
4.172
3.309
2.624
2.081
1.650
1.309
1.038
0.8231
95 alt. 120
70 alt. 95
70
50
35 alt. 50
35
25 alt. 35
16 alt. 25
16
10 alt. 16
10
6 alt. 10
6
4 alt. 6
4
2.5 alt. 4
2.5
1.5 alt. 2.5
1.5 alt. 2.5
1.5
1.0 alt. 1.5
0.75 alt. 1.0
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