P4a-MT-103, Rev.3

8740 Pie IX Blvd.
,
Montreal, Qubec, H1Z 3V1
tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338
P4a-MT-103
Rv. 3
MAGNETIC PARTICLE TESTING

FOR
ASME CODE OF WORKS
PREPARED BY:
Stphane Grimard, Level II
APPROVED BY:
Robert Desautels, Level III
2010-12-15
Page 1 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338
P4a-MT-103
Rv. 3
2010-12-15
Page 2 of 67
CERTIFICATION STATEMENT
We hereby certify that procedure P4a-MT-103 rev. 3, meets the requirements

of ASME Section V. Edition 2010.
LABORATOIRE D'ESSAI MEQUALTECH
_____________________
Robert Desautels
SNT-TC-1A, Level III
2010-12-15
Date
Q:\PROCDURES\TECHNIQUES\E.N.D. (4a)\MT\P4a-MT-103, rev.3.doc
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338
P4a-MT-103
Rv. 3

DEMONSTRATION STATEMENT
We hereby certify that this is procedure number P4a-MT-103 rev. 3

has been demonstrated as required by art. T-150 of that same
Section.
LABORATOIRE D'ESSAI MEQUALTECH INC.
_______________________
Robert Desautels
SNT-TC-1A, Level III
2010-12-15
Date
2010-12-15
Page 3 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338
P4a-MT-103
Rv. 3
2010-12-15
Page 4 of 67
TABLE OF REVISION
DATE
REV.NO.
CHANGE MADE
REVISED/APPROVED BY
2007/12/01
Original
______________________
Robert Desautels Level III
2008-06-27
Addendum 2008; Supplement 3 & 4.
______________________
2010-03-16
General Revision.
______________________
2010-12-15
Art.8.7
______________________
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

APPLICATION
BUILDINGS
BRIDGES
TRANSMISSION PIPELINES
PRESSURE VESSELS
BOILERS
HEAT EXCHANGERS
FABRICATED PIPE
SHIPS
STORAGE TANKS
MACHINERY
TANK CARS AND TANK TRUCKS
PENSTOCKS, SCROLL CASES
WATER TURBINESGATES AND APPURTENANCES
P4a-MT-103
Rv. 3
2010-12-15
Page 5 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338
P4a-MT-103
Rv. 3
2010-12-15
Page 6 of 67
TABLE OF CONTENTS
CERTIFICATION STATEMENT .......................................................................................................... 2
DEMONSTRATION STATEMENT ..................................................................................................... 3
TABLE OF REVISION .......................................................................................................................... 4
APPLICATION ....................................................................................................................................... 5
TABLE OF CONTENTS ....................................................................................................................... 6
1. INTRODUCTION ........................................................................................................................... 7
2. SCOPE ........................................................................................................................................... 7
3. REFERENCE DOCUMENTS ...................................................................................................... 7
4. PERSONNEL QUALIFICATIONS .............................................................................................. 8
5. GENERAL ...................................................................................................................................... 8
6. SURFACE PREPARATION AND CLEANING ......................................................................... 9
7. EXAMINATION MEDIUM .......................................................................................................... 10
8. BATH CONCENTRATION AND CONTAMINATION CHECK ............................................. 12
9. PRELIMINARY EXAMINATION................................................................................................ 12
10. METHODS ................................................................................................................................... 13
11. DEMAGNETIZATION ................................................................................................................. 15
12. POST-CLEANING ....................................................................................................................... 15
13. DEFINITION OF INDICATIONS ............................................................................................... 16
14. INTERPRETATION .................................................................................................................... 16
15. EVALUATION OF INDICATIONS ............................................................................................ 16
16. RECORDING OF INDICATIONS ............................................................................................. 16
17. REPORTING................................................................................................................................ 17
18. Annexes ........................................................................................................................................ 18
TABLE OF CONTENT OF SUPPLEMENT ..................................................................................... 22
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338
P4a-MT-103
Rv. 3
1.
2.
2010-12-15
Page 7 of 67
INTRODUCTION
1.1.
Magnetic particle examination applies to the detection of discontinuities on welds,

forgings, casting wrought materials and other ferromagnetic materials. This method is
limited to the detection of discontinuities open or near the surface of ferromagnetic
materials.
1.2.
It is applicable to ferromagnetic materials on any shape or size used in fabrication and

maintenance, of components listed on the cover sheet.
1.3.
This magnetic particle examination procedure shall be used when ASME Codes
applies or is specified as reference.
SCOPE
2.1.
This magnetic particle examination procedure describes the methods and techniques
to be used whenever magnetic particle examination is specified, to ensure that the
requirements of the applicable Codes, customers specification and other Standards
are fulfiled.
2.2.
This procedure covers the following magnetic particles techniques:

1- Yoke with dry and wet both non-fluorescent and fluorescent particle
2- Prod with dry particle
3.
REFERENCE DOCUMENTS
This magnetic particle examination procedure is written in accordance with the following
Codes and Standards:
-
ASME SECT. V
ASME SECT. VIII div. 1 app. 6
ASME SECT. VIII div. 2 app. 1
ASME SECT. I
ASME/ANSI B31.1
ASME/ANSI B31.3
API 650
ASTM E 709
ASNT-TC-1A edition 2006
CAN/CGSB-48.9712-2006
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

3.1.
P4a-MT-103
Rv. 3
2010-12-15
Page 8 of 67
PROCEDURE QUALIFICATION
When procedure qualification is specified, a change of a requirement in Table T-721
identified as an essential variable from the specified value, or range values, shall
require requalification of the written procedure. A change of a requirement identified as
a nonessential variable from the specified value, or range of values, does not require
requalification of the written procedure. All changes of essential or nonessential
variable from the value, or range of values, specified by the written procedure shall
require revision of, or an addendum to, the written procedure.
4.
5.
PERSONNEL QUALIFICATIONS
4.1.
Personnel performing inspection to this procedure shall be certified in accordance with

CAN/CGSB-48.9712-2006 and SNT-TC-1A edition 2006. Personnel shall also meet
paragraph. 6.2.3 of API 650.
4.2.
All test reports relating the complete magnetic particles examination and results must
be signed by a qualified technician Level II or Level III.
4.3.
An eyes test shall be performed annually as per art. 8.2 of the written practice P4aSNT-100,rev1
4.4.
The level III is certified as per art. 5.1 of the written practice P4a-SNT-100, rev1 and as
per art UW-54 (a) code ASME section VIII Division 1.
GENERAL
5.1.
The sensitivity of the method is greatest for surface discontinuities and diminishes
rapidly with depth below the surface.
5.2.
One hundred percent (100%) of the surface of the finished welds shall be examined.
Components sections (other than welds) shall be examined as required by the
governing Code section, and/or customer specifications.
5.3.
This method involves magnetizing an area to be examined, and applying ferromagnetic

particles (the examinations medium) to the surface. The particles will form patterns on
the surface where cracks and other discontinuities cause distortions in the normal
magnetic field. These patterns are usually characteristic of the type of discontinuity
that is detected.
5.4.
Whichever technique is used to produce the magnetic flux in the part, maximum
sensitivity will be to linear discontinuities oriented perpendicular to the lines of flux. For
optimum effectiveness in detecting all types of discontinuities, each area should be
examined at least twice, with the lines of flux during one examination approximately
perpendicular to the lines of flux during the other.
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

5.5.
6.
P4a-MT-103
Rv. 3
2010-12-15
Page 9 of 67
Surface discontinuity is indicated by accumulations of magnetic particle which should

contrast with the examination surface. The color of the magnetic particles shall be
sufficiently different than the color of the examination surface.
SURFACE PREPARATION AND CLEANING

6.1.
The surface may be in the as-welded, as-rolled, as-cast or as-forged condition.

However, irregularities shall be grinded or machined when the following conditions
occurs :
1
2
3
When they may mask discontinuities

When they might restrict particle movements
When they cause difficulty in the interpretations, because of mechanical
entrapment of the magnetic particles. In case of doubt, any questionable
area should be reconditioned and re-examined.
6.2.
Prior to magnetic particle examination, the surfaces to be inspected and adjacent area
(at least one inch on either side) shall be dry and free of all dirt, grease, lint, scale,
welding flux and spatter, oil or other extraneous matter that could interfere with the
examination.
6.3.
Cleaning may be accomplish using the following methods:

-
Detergent
Organic solvents
Decaling solutions
Paint removers
Vapour degreasing
Sand and grid blasting
Ultrasonic cleaning method
Mechanical or manual brushing
6.4.
If coating is left on the part in the area being examined, it must be demonstrated that
indications can be detected through the existing coating thickness applied. When AC
yoke technique is used on ferretic coated material a procedure shall be written
according to appendix 1 of art. 7 of ASME code Section V.
6.5.
Nonmagnetic surface contrast may be applied by the examiner to uncoated surfaces,

only in amounts sufficient to enhance particle contrast. When nonmagnetic surface
contrast enhancement is used, it shall be demonstrated that indications can be
detected through the enhancement. Thickness measurement of this nonmagnetic
surface contrast enhancement neither is nor required.
6.6.
If nonmagnetic coatings are left on the part in the area being examined, it shall be
demonstrated that indications can be detected through the existing maximum coating
thickness applied.
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338
7.
P4a-MT-103
Rv. 3
2010-12-15
Page 10 of 67
EXAMINATION MEDIUM
7.1. Dry Particles
7.1.1. The dry particles may be applied on the surface to be examined, by spraying or
dusting from bulb applicators.
7.1.2. Excess of dry particle shall be removed with a light air stream from a bulb or
syringe providing low pressure dry air. The current shall be maintained while
removing the excess of particles.
7.1.3. The colour of the particles shall provide adequate contrast with the background
of the surface being examined
7.1.4. Magnetic particles may be used in the red, black, yellow or gray colours. The
colour given the better contrast shall be chosen.
7.1.5. The powder shall be dry to permit ease of application.
7.1.6. Magnetic particle examination shall not be performed on the parts surface
where temperature exceeds 600F (316C).
7.2. Wet non fluorescent particles.

7.2.1. The colour of the particles shall provide adequate contrast with the surface
being examined.
7.2.2. The particles shall be suspended in a vehicle such as water or light petroleum,
distillate the concentration of the particles shall be maintained between 1.2 to
2.4 ml. The instructions of the manufacturer shall be followed for the choice of
suspended medium and mixing when they are supplied as dry or post
concentration.
7.2.3. The concentration of the batch shall be measured at the beginning of each shift
or before doing any inspection using a 100 ml. setting tube.
7.2.4. The wet particles may be applied on the surface to be examined by spraying
bottle, air pressure can or from an aerosol can. The container of the magnetic
liquor shall be thoroughly shaken before the first use and agitated frequently
during the time of examination.
7.2.5. The magnetizing current shall be turned on after the particles have been
applied.
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338
P4a-MT-103
Rv. 3
2010-12-15
Page 11 of 67
7.2.6. The temperature of the wet particle suspension and the surface of the part shall
not exceed 135F (57C).
7.2.7. Ardrox 8031 or Magnaflux 7HF particles shall be used in black colour.
7.2.8. Ardrox 8901W or Magnaflux WCP-2 shall be used for white contrast paint.
7.3. Wet fluorescent particles

7.3.1. With fluorescent particles, the examination shall be performed using an
ultraviolet light. (Black light).
7.3.2. The particles shall be suspended in a vehicle such as water or light petroleum
distillate. The concentration of the particles shall be maintained between 0.1 to
0.4ml per 100ml of liquor.
7.3.3. The concentration of the magnetic liquor shall be measured as per art. 8.0
7.3.4. The application of the wet fluorescent particles shall be as per art. 7.2.4 and
7.2.5.
7.3.5. The temperature of the magnetic liquor and the surface to be examined shall be
as per art. 7.2.6.
7.3.6. The Ardrox No. 8800A, No. 8810L or Magnaflux 14AM fluorescent particles
shall be used.
7.3.7. The fluorescent particles examination shall be performed as follow :
-
The examination is to be conducted in a dark area.
The examiner shall be in the dark area for at least 5 minutes prior
performing the examination to enable its eyes to adapt to dark viewing.
If the examiner wears glasses or lenses, they shall not be
photosensitive or exhibit any fluorescence.
The black light shall be allowed to warm up for a minimum of 5 minutes

prior using or measuring the intensity of the black light. Reflectors,
filters, glasses, or lenses shall be checked and clean daily when in use.
Cracked or broken filters, reflectors, glasses, or lenses shall be
replaced immediately.
The black light intensity shall be measured with a black light meter. A
minimum of 1000 W/cm2 shall be required at 15" from the light lens
filter. It shall be measured at least once every 8 hours, and whenever
the work station or the bulb is changed and at the completion of the
examination or a series of examination.
The examination shall be conducted in a darkened area. The intensity of

ambient visible light shall not exceed 2 foot candles. (20 lux)
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338
8.
9.
P4a-MT-103
Rv. 3
2010-12-15
Page 12 of 67
BATH CONCENTRATION AND CONTAMINATION CHECK

8.1.
The container shall be thoroughly agitated to ensure thorough mixing of all particles in
the solutions.
8.2.
Take a 100ml portion of the suspension in the container to the centrifuge tube.
8.3.
Allow a settling time for approximately 60 min with petroleum distillate suspensions or
30 min with water-based suspensions.
8.4.
Read the volume settling out at the bottom of the tube.
8.5.
The concentration shall be as per art. 7.2.2 for non fluorescent particles and as per art.
7.3.2 for fluorescent particles.
8.6.
If the concentration is out of tolerance add particles or suspension vehicle, as required

and re-determine the particles concentration.
8.7.
The graduated portion of the tube shall be examined under fluorescent excitation light if
the bath is fluorescent and under visible light (for both fluorescent and nonfluorescent
particles) for striations or bands, differences in color or appearance. Bands or striations
may indicate contamination. If the total volume of the contaminates, including bands or
striations exceeds 30% of the volume magnetic particles, or if the liquid is noticeably
fluorescent, the bath shall be replaced.
8.8.
The contamination check shall be done every time that concentration check is made.
PRELIMINARY EXAMINATION
9.1.
Before the magnetic particle examination is conducted, a check of the examination

surface shall be conducted to locate any discontinuity surface openings which may not
attack and hold magnetic particles because of their width.
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338
P4a-MT-103
Rv. 3
2010-12-15
Page 13 of 67
10. METHODS
10.1. Yoke method
10.1.1.
This method shall only be applied to detect discontinuities that are open to the
surface of the part.
10.1.2.
Electromagnetic yoke with AC or DC current shall be used.
10.1.3.
Magnetic particle examination shall be continuous. The current shall remain

on during the examination process including powder application. For wet
medium, remove the magnetism after and additional of 5 seconds.
10.1.4.
The examination shall be carried out in two directions on each area; in the
second examination, the line of magnetic flux shall be approximately
perpendicular to those used for the first examination in that area
10.1.5.
Coverage shall be such that the area being examined will ensure 100%
overlap or total coverage at the established test sensitivity.
10.1.6.
The minimum pole spacing shall be 3 inches and the maximum shall be the
pole spacing used for the calibration, but in no case more than 8 inches.
10.1.7.
The calibration of the equipment shall be carried out annually, after major
equipment repairs or whenever equipment has been damaged. If equipment
has not been in use for a year or more, a check shall be done prior to the first
use.
10.1.8.
For the calibration, each alternating current electromagnetic yoke shall have a
lifting power of at least 10 pounds at the maximum pole spacing that will be
used (in no case more than 8 inches).
10.1.9.
The DC Yoke shall have a lifting power of at least 50 pounds at the maximum
pole spacing that will be used (in no case more than 8 inches).
10.1.10. Each weight shall be weighed with a scale from a reputable manufacturer and
stencilled with the applicable nominal weight prior first use. A weight needs
only to be verified against damage in a manner that could have caused
potential loss of material.
10.1.11. Permanent magnet Yoke shall not be used.
NOTE: See technical data MT-01 attached to this procedure.
10.1.12. Yoke technique with fluorescent particles in an undarkened area is not
permitted.
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338
P4a-MT-103
Rv. 3
2010-12-15
Page 14 of 67
10.2. Magnaflux field adequacy and direction.

When it is necessary to verify the adequacy of magnetic field strength, it shall be
verified by using pie-shaped magnetic particle field indicator (see figure 1). The
indication shall be positioned on the surface to be examined, such that the copperplated side is away from the inspected surface. A suitable field strength is indicated
when a clearly defined line(s) of magnetic particle form(s) across the copper face of the
indicator when the magnetic particle are applied simultaneously with the magnetizing
force. When a clearly defined line of particle is not formed, the magnetizing technique
shall be changed as needed.
10.3. Multidirectional Magnetisation

Multidirectional magnetisation technique is not permitted.
10.4. Requirement of Magnetic Examination procedure ( Table T721

from ASME sect V 2007 edition, Addendum 2009)
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338
P4a-MT-103
Rv. 3
2010-12-15
Page 15 of 67
Lighting for non-fluorescent particles

10.4.1.A minimum light intensity of 100 foot candle or (1000 LUX) is required to ensure
adequate sensitivity during the examination and evaluation of indications.
10.4.2.For the Yoke technique the following light shall be used :
See Supplement 5.
11. DEMAGNETIZATION
11.1.
When required by the client, or when residual magnetism in the part could interfere
with subsequent processing or usage, the part shall be demagnetized any time after
completion of the examination. Complete demagnetization is required.
12. POST-CLEANING
12.1.
When using dry particle post-cleaning is not required.
12.2.
When using wet particles, post-cleaning may be done at the customer and the
inspection companys discretion. When post-cleaning is required, it should be
conducted as soon as practical using a process that does not adversely affect the part.
12.3.
Medium shall be removed by wiping with a lint free cloth or absorbent paper repeating
the operation, until most traces of medium have been removed.
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338
P4a-MT-103
Rv. 3
2010-12-15
Page 16 of 67
13. DEFINITION OF INDICATIONS

13.1.
Valid indication - All valid indications formed by magnetic particle examination are the
results of magnetic leakage field. Indication may be relevant or non relevant.
13.2.
Relevant indications - Relevant indications are produced by leakage fields which are
the result of discontinuities. Relevant indications require evaluation with regards of the
acceptance standard mentioned in art. 15.1 below.
13.3.
Non relevant indications - Non relevant indications can occur as a single or in patterns
as a result of leakage fields created by conditions that requires no evaluation such as
change in section (keyways, drill holes, etc.) inherent material properties, magnetic
writing, etc...
13.4.
False indications - False indications are not the results of magnetic forces. Examples
are; particles held mechanically or by gravity in shallow depressions or particles held
by rust or scale on the surface.
14. INTERPRETATION
14.1.
The interpretation shall identify if an indications is false, nonrelevant, or relevant. False

and non relevant indications shall be proven as false or nonrelevant.
14.2.
Interpretation shall be carried out to identify the locations of indications and the
character of the indication (see art. 17.1 of this procedure)
15. EVALUATION OF INDICATIONS

15.1.
All indications shall be evaluated in terms of the acceptance standards of the

referencing Code Section. See supplement 1 to 4 attached.
15.2.
Discontinuities at the surface are indicated by the retention of examination medium;

however, localised surface irregularities due to machining marks or other surface
conditions may produce false indications. Those areas shall be grinded and reexamined.
15.3.
Broad are particle accumulations which could mask indications of discontinuities are
unacceptable, and those areas shall be cleaned and re-examined.
16. RECORDING OF INDICATIONS

16.1.
Non rejectable indications shall be recorded as specified by the reference Code

Section.
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338
P4a-MT-103
Rv. 3
2010-12-15
Page 17 of 67
16.2. Rejectable indications shall be recorded. As a minimum, the type of indications (linear
or rounded), location and extent (length or diameter or aligned) shall be recorded.
17. REPORTING
17.1.
The inspection report shall include the followings :

1.
Customers name and address
2.
Procedure number, issued and revision
3.
Medium used (visible or fluorescent, wet or dry)
4.
Equipment and method used
5.
Method and magnetization
6.
Material and thickness
7.
Lighting equipment
8.
Job number and weld number if not 100%
9.
MT procedure reference (see exhibit 1 attached)
10. Identification of component
11. Drawing no. if available
12. Record indications
13. Standard used for acceptance
14. Results of examination
15. Examiners name and certification level
16. Date of examination.
See exhibit #1 attached to this procedure.
Note 1: Rejectable and non rejectable indication shall be recorded. As a minimum, the type of
indication (linear or rounded), location and extend (length or diameter or aligned shall
be recorded.
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338
18. Annexes
FIGURE 1
MAGNETIC PARTICLE FIELD INDICATOR
P4a-MT-103
Rv. 3
2010-12-15
Page 18 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

TECHNIQUE MT-01
P4a-MT-103
Rv. 3
2010-12-15
Page 19 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

TECHNIQUE MT-02
P4a-MT-103
Rv. 3
2010-12-15
Page 20 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

REPORT SAMPLE
P4a-MT-103
Rv. 3
2010-12-15
Page 21 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338
P4a-MT-103
Rv. 3
Page 22 of 67
TABLE OF CONTENT OF SUPPLEMENT
SUPPLEMENT 1
Acceptance Standard for ASME SECT. VIII div.1, app. 6

SECT.I & API 650
SUPPLEMENT 2
Acceptance Standard for Power Piping B31.1 and Section I.
SUPPLEMENT 3
Acceptance Standard for ASME SECT. VIII div. 2 app. 1
SUPPLEMENT 4
Acceptance Standard B31.3
SUPPLEMENT 5
Light Source Intensity Demonstration T-777.1
SUPPLEMENT 6
Procedure Demonstration (T-150)
SUPPLEMENT 7
Specimen of Flawtech
2010-12-15
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338
P4a-MT-103
Rv. 3
2010-12-15
Page 23 of 67
SUPPLEMENT 1 (1/2)
ACCEPTANCE STANDARD FOR PRESSURE VESSEL
SECT. VIII DIV. 1 App.6 AND A.P.I. 650. Art 6.2.3
A) Evaluation of indication
An indication is the evidence of a mechanical imperfection. Only indications which have
any dimension greater than 1/16 in. shall be considered relevant.
B)
a)
A linear indication is one having a length greater than three times the width.
b)
A rounded indication is one of circular or elliptical shape with a length equal to

or less than three times its width.
c)
Any questionable or doubtful indications shall be re-examined to determine

whether or not they are relevant.
Acceptance standards
These acceptance standards shall apply unless other more restrictive standards are
specified for specific materials or applications within this Division.
All surfaces to be examined shall be free of:
a)
b)
c)
d)
C)
relevant linear indications;

relevant rounded indications greater than 3/16 in.;
four or more relevant rounded indications in a line separated by 1/16 in. or less,
edge to edge;
an indication of an imperfection may be larger than the imperfection that caused
it; however, the size of the indication is the basis for acceptance evaluation.
Treatment of indications believed non relevant

Any indication which is believed to be non relevant shall be regarded as an
imperfection unless it is shown by re-examination by the same method or by the use of
other non-destructive methods and/or by surface conditioning that no unacceptable
imperfection is present.
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338
P4a-MT-103
Rv. 3
2010-12-15
Page 24 of 67
SUPPLEMENT 1 (2/2)
D)
Examination of areas from which imperfections have been removed. After a defect is
thought being removed and prior to making weld repairs the area shall be examined by
suitable methods to ensure that is has been removed or reduced to an acceptably
sized imperfection.
E)
After repairs have been made, the repaired area shall be blended into the surrounding
surface so as to avoid sharp notches, crevices, or corners and re-examined by the
magnetic particle method and by all other methods of examination that were originally
required for the affected area, except that, when the depth of repair is less than the
radiographic sensitivity required, re-radiography may be omitted.
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338
P4a-MT-103
Rv. 3
2010-12-15
Page 25 of 67
SUPPLEMENT 2 (1/2)
ACCEPTANCE STANDARD FOR POWER PIPING B31.1 art.136.4.3
AND SECTION I art A-260.3
Evaluation of Indications
1)
Mechanical discontinuities at the surface will be indicated by the retention of the

examination medium. All indications are not necessarily defects, however, since certain
metallurgical discontinuities and magnetic permeability variations may produce similar
indications which are not relevant to the detection of unacceptable discontinuities.
2)
Any indication which is believed to be non relevant shall be re-examined to verify

whether or not actual defects are present. Surface conditioning may proceed the reexamination. Non relevant indications which would mask indications of defects are
unacceptable.
3)
Relevant indications are those which result from unacceptable mechanical

discontinuities. Linear indications are those indications in which the length is more than
three times the width. Rounded indications are indications which are circular or
elliptical with the length less than or equal to three times the width.
4)
An indication of a discontinuity may be larger than the discontinuity that caused it;
however, the size of the indication and not the size of the discontinuity is the basis of
acceptance or rejection.
Acceptance standards
The following relevant indications are unacceptable :
a)
b)
c)
d)
any cracks or linear indications;

rounded indications with dimensions greater than 3/16 in. (5.0 mm);
four or more rounded indications in a line separated by 1/16 in. (2.0mm) or less
edge to edge;
ten or more rounded indications in any 6 sq. in. (3870 mm2) of surface with the
major dimension of this area not to exceed 6 in. (150mm) with the area taken in
the most unfavourable location relative to the indications being evaluated.
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338
P4a-MT-103
Rv. 3
2010-12-15
Page 26 of 67
SUPPLEMENT 2 (2/2)
ACCEPTANCE STANDARD FOR POWER PIPING B31.1
AND SECTION I
Evaluation of Indications
CASTING ACCORDING TO Section I (page 25)
The technique for magnetic particle examination shall be in accordance, with Article 7
of Section V. Imperfections causing magnetic particle indications exceeding degree 1
of Type I, degree 2 off Type II, and degree 3 off Type III, and exceeding degree 1 off
Types IV and V of ASTM E 125, Standard Reference Photographs for Magnetic
Particle Indications on Ferrous Castings, are unacceptable.
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338
P4a-MT-103
Rv. 3
2010-12-15
Page 27 of 67
SUPPLEMENT 3 (1/1)
ACCEPTANCE STANDARDS
ASME SECT. VIII DIV. 2 art 7.5.6.1
Evaluation of indications
d) - Indications will be revealed by retention of magnetic particles. All such indications are not
necessarily imperfections, however, since excessive surface roughness, magnetic
permeability variations (such as at the edge of heat affected zones, etc), may produce similar
indications.
Any indication is the evidence of a mechanical imperfection. Only indications which have any
dimension greater than 1/16 in. shall be considered relevant.
(a)
(b)
(c)
A linear indication is one having a length greater than three times the width.
A rounded indications is one of circular or elliptical shape with a length equal to or
less than three times its width.
Any questionable or doubtful indications shall be re-examined to determine
whether or not they are relevant.
ACCEPTANCE STANDARDS
These acceptance standards shall apply unless other more restrictive standards are specified
for specific materials or applications within Division 2.
All surfaces to be examined shall be free of :
(a)
(b)
(c)
relevant linear indications;

relevant rounded indications greater than 3/16 in.;
four or more relevant rounded indications in a line separated by 1/16 in. or less,
edge to edge.
Crack like indications detected, irrespective of surface conditions are unacceptable.
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

SUPPLEMENT 4 (1/3)
P4a-MT-103
Rv. 3
2010-12-15
Page 28 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

SUPPLEMENT 4 (2/3)
P4a-MT-103
Rv. 3
2010-12-15
Page 29 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

SUPPLEMENT 4 (3/3)
P4a-MT-103
Rv. 3
2010-12-15
Page 30 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

SUPPLEMENT 5 (1/15)
P4a-MT-103
Rv. 3
2010-12-15
Page 31 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

SUPPLEMENT 5 (2/15)
P4a-MT-103
Rv. 3
2010-12-15
Page 32 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

SUPPLEMENT 5 (3/15)
P4a-MT-103
Rv. 3
2010-12-15
Page 33 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

SUPPLEMENT 5 (4/15)
P4a-MT-103
Rv. 3
2010-12-15
Page 34 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

SUPPLEMENT 5 (5/15)
P4a-MT-103
Rv. 3
2010-12-15
Page 35 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

SUPPLEMENT 5 (6/15)
P4a-MT-103
Rv. 3
2010-12-15
Page 36 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

SUPPLEMENT 5 (7/15)
P4a-MT-103
Rv. 3
2010-12-15
Page 37 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

SUPPLEMENT 5 (8/15)
P4a-MT-103
Rv. 3
2010-12-15
Page 38 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

SUPPLEMENT 5 (9/15)
P4a-MT-103
Rv. 3
2010-12-15
Page 39 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

SUPPLEMENT 5 (10/15)
P4a-MT-103
Rv. 3
2010-12-15
Page 40 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

P4a-MT-103
Rv. 3
2010-12-15
Page 41 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

P4a-MT-103
Rv. 3
2010-12-15
Page 42 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

P4a-MT-103
Rv. 3
2010-12-15
Page 43 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

P4a-MT-103
Rv. 3
2010-12-15
Page 44 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

P4a-MT-103
Rv. 3
2010-12-15
Page 45 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

SUPPLEMENT 6 (1/14)
P4a-MT-103
Rv. 3
2010-12-15
Page 46 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

SUPPLEMENT 6 (2/14)
P4a-MT-103
Rv. 3
2010-12-15
Page 47 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

SUPPLEMENT 6 (3/14)
P4a-MT-103
Rv. 3
2010-12-15
Page 48 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

SUPPLEMENT 6 (4/14)
P4a-MT-103
Rv. 3
2010-12-15
Page 49 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

SUPPLEMENT 6 (5/14)
P4a-MT-103
Rv. 3
2010-12-15
Page 50 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

SUPPLEMENT 6 (6/14)
P4a-MT-103
Rv. 3
2010-12-15
Page 51 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

SUPPLEMENT 6 (7/14)
P4a-MT-103
Rv. 3
2010-12-15
Page 52 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

SUPPLEMENT 6 (8/14)
P4a-MT-103
Rv. 3
2010-12-15
Page 53 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

SUPPLEMENT 6 (9/14)
P4a-MT-103
Rv. 3
2010-12-15
Page 54 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

P4a-MT-103
Rv. 3
2010-12-15
Page 55 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

P4a-MT-103
Rv. 3
2010-12-15
Page 56 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

P4a-MT-103
Rv. 3
2010-12-15
Page 57 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

P4a-MT-103
Rv. 3
2010-12-15
Page 58 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

P4a-MT-103
Rv. 3
2010-12-15
Page 59 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

SUPPLEMENT 7 (1/8)
P4a-MT-103
Rv. 3
2010-12-15
Page 60 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

SUPPLEMENT 7 (2/8)
P4a-MT-103
Rv. 3
2010-12-15
Page 61 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

SUPPLEMENT 7 (3/8)
P4a-MT-103
Rv. 3
2010-12-15
Page 62 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

SUPPLEMENT 7 (4/8)
P4a-MT-103
Rv. 3
2010-12-15
Page 63 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

SUPPLEMENT 7 (5/8)
P4a-MT-103
Rv. 3
2010-12-15
Page 64 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

SUPPLEMENT 7 (6/8)
P4a-MT-103
Rv. 3
2010-12-15
Page 65 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

SUPPLEMENT 7 (7/8)
P4a-MT-103
Rv. 3
2010-12-15
Page 66 of 67
8740 Pie IX Blvd.,

tel.: 514-593-5755 or
1-800-625-7577
fax.: 514-593-8338

SUPPLEMENT 7 (8/8)
P4a-MT-103
Rv. 3
2010-12-15
Page 67 of 67

P4a-MT-103, Rev.3

Diunggah oleh

Informasi Dokumen

Judul Asli

Hak Cipta

Format Tersedia

Bagikan dokumen Ini

Bagikan atau Tanam Dokumen

Opsi Berbagi

Apakah menurut Anda dokumen ini bermanfaat?

Apakah konten ini tidak pantas?

Hak Cipta:

Format Tersedia

P4a-MT-103, Rev.3

Diunggah oleh

Hak Cipta:

Format Tersedia

8740 Pie IX Blvd.

MAGNETIC PARTICLE TESTING

MAGNETIC PARTICLE TESTING

8740 Pie IX Blvd.,

MAGNETIC PARTICLE TESTING

We hereby certify that procedure P4a-MT-103 rev. 3, meets the requirements

LABORATOIRE D'ESSAI MEQUALTECH

Q:\PROCDURES\TECHNIQUES\E.N.D. (4a)\MT\P4a-MT-103, rev.3.doc

8740 Pie IX Blvd.,

MAGNETIC PARTICLE TESTING

We hereby certify that this is procedure number P4a-MT-103 rev. 3

LABORATOIRE D'ESSAI MEQUALTECH INC.

Q:\PROCDURES\TECHNIQUES\E.N.D. (4a)\MT\P4a-MT-103, rev.3.doc

8740 Pie IX Blvd.,

MAGNETIC PARTICLE TESTING

Addendum 2008; Supplement 3 & 4.

Q:\PROCDURES\TECHNIQUES\E.N.D. (4a)\MT\P4a-MT-103, rev.3.doc

8740 Pie IX Blvd.,

MAGNETIC PARTICLE TESTING

Q:\PROCDURES\TECHNIQUES\E.N.D. (4a)\MT\P4a-MT-103, rev.3.doc

8740 Pie IX Blvd.,

MAGNETIC PARTICLE TESTING

Q:\PROCDURES\TECHNIQUES\E.N.D. (4a)\MT\P4a-MT-103, rev.3.doc

8740 Pie IX Blvd.,

MAGNETIC PARTICLE TESTING

Magnetic particle examination applies to the detection of discontinuities on welds,

It is applicable to ferromagnetic materials on any shape or size used in fabrication and

This procedure covers the following magnetic particles techniques:

Q:\PROCDURES\TECHNIQUES\E.N.D. (4a)\MT\P4a-MT-103, rev.3.doc

8740 Pie IX Blvd.,

MAGNETIC PARTICLE TESTING

Personnel performing inspection to this procedure shall be certified in accordance with

This method involves magnetizing an area to be examined, and applying ferromagnetic

Q:\PROCDURES\TECHNIQUES\E.N.D. (4a)\MT\P4a-MT-103, rev.3.doc

8740 Pie IX Blvd.,

MAGNETIC PARTICLE TESTING

Surface discontinuity is indicated by accumulations of magnetic particle which should

SURFACE PREPARATION AND CLEANING

The surface may be in the as-welded, as-rolled, as-cast or as-forged condition.

When they may mask discontinuities

Cleaning may be accomplish using the following methods:

Nonmagnetic surface contrast may be applied by the examiner to uncoated surfaces,

Q:\PROCDURES\TECHNIQUES\E.N.D. (4a)\MT\P4a-MT-103, rev.3.doc

8740 Pie IX Blvd.,

MAGNETIC PARTICLE TESTING

7.2. Wet non fluorescent particles.

Q:\PROCDURES\TECHNIQUES\E.N.D. (4a)\MT\P4a-MT-103, rev.3.doc

8740 Pie IX Blvd.,

MAGNETIC PARTICLE TESTING

7.3. Wet fluorescent particles

The examination is to be conducted in a dark area.

The black light shall be allowed to warm up for a minimum of 5 minutes

The examination shall be conducted in a darkened area. The intensity of

Q:\PROCDURES\TECHNIQUES\E.N.D. (4a)\MT\P4a-MT-103, rev.3.doc

8740 Pie IX Blvd.,

MAGNETIC PARTICLE TESTING

BATH CONCENTRATION AND CONTAMINATION CHECK

Read the volume settling out at the bottom of the tube.

If the concentration is out of tolerance add particles or suspension vehicle, as required

Before the magnetic particle examination is conducted, a check of the examination

Q:\PROCDURES\TECHNIQUES\E.N.D. (4a)\MT\P4a-MT-103, rev.3.doc

8740 Pie IX Blvd.,

MAGNETIC PARTICLE TESTING