Rev 7
SAIC NUMBER
31-Mar-13
DATE APPROVED
SAIC-M-2012
30-Apr-13
WBS / BI / JO NUMBER
JIGCC-PKG-1(SDCT)
QR NUMBER
CP-C-0179
CONTRACTOR / SUBCONTRACTOR
032174
EQUIPMENT ID NUMBER(S)
EQUIPMENT DESCRIPTION
REV. NO.
SAS Ltd.
EQPT CODE
SYSTEM ID.
PLANT NO.
n/a
n/a
A51
See attached..
SCHEDULED INSPECTION DATE & TIME
02/7/2016 09:30:00 AM
SAUDI ARAMCO TIP NUMBER
QUANTITY INSP.
02/7/2016 09:30:00 AM
SAUDI ARAMCO ACTIVITY NUMBER
SATIP-M-001-01
SAUDI ARAMCO INSPECTION LEVEL
ACCEPTANCE CRITERIA
REFERENCE
General Requirements
A1
Procedure (Prequalified per AWS D1.1 2004 or earlier edition) has been
12-SAMSS-007,
reviewed and approved for application by Project Inspection.
Para. 7.5
Welders have valid JCCs and are qualified for structural welding.
A2
12-SAMSS-007
Materials to be welded have been received & inspected and are
section 7.4 Material
properly identified & traceable to Certified Mill Test Reports or Certificate
Specifications
of Compliance (Specification). SAIC-M-2003
A3
Approved Drawings are available for the work and provide detailed
12-SAMSS-007,
instruction for the weld joint & weld dimensions.
Para. 6.4.1
Shop drawings and erection drawings shall be prepared per the AISC
documents listed in 12-SAMSS-007.
A4
B1
B2
FAIL
N/A
Pre-Welding Inspection ... Assumes Equipment Checks are accepted for Associated Welding (Piping, Vessels, etc)
Preparation of Base Metal & cleanliness met AWS Section 5.15:
A) Cleaning removed any scale, oils, rust, foreign matter
(Clean)
12-SAMSS-007,
B) Joint Preparation exhibited good workmanship (free of notches)
Para. 7.5 &7.6
C) Checks for
Attachment
laminations
2
Observance of
smoke with objectionable fumes may indicate welding is being done on
fouled
surfaces for
(Cleaning
inadequate)
Joint alignment
Butt Welds
shall be 10% offset or 1/8" (3mm)
AWS D1.1,
whichever is smaller. Stiffener & gusset plates shall be fitted per dwg
Section 5.22
tolerances (max gap 1/16" or 2mm) See Attachment 4.
& Section 5.23
Welding environment is acceptable for welding. Attachment 2.
Similar rules for Piping are followed (Same Procedure)
AWS D1.1,
Para. 5.12
B4
AWS D1.1,
Para. 5.6 &
Para. 3.2
(Preheat Tables)
B5
AWS D1.1,
Para. 5.3 &
Table 3.1
B6
AWS D1.1,
Section 5.23
PASS
12-SAMSS-007,
Para. 7
B3
B7
YES
ITEM
No.
AWS D1.1,
Section 5.24
Page 1 of 33
TRAVEL TIME
3.11
MH's SPENT
RE-INSP DATE
Rev 7
SAIC NUMBER
31-Mar-13
DATE APPROVED
SAIC-M-2012
30-Apr-13
WBS / BI / JO NUMBER
JIGCC-PKG-1(SDCT)
QR NUMBER
CP-C-0179
CONTRACTOR / SUBCONTRACTOR
032174
EQUIPMENT ID NUMBER(S)
EQUIPMENT DESCRIPTION
REV. NO.
SAS Ltd.
EQPT CODE
SYSTEM ID.
PLANT NO.
n/a
n/a
A51
See attached..
SCHEDULED INSPECTION DATE & TIME
02/7/2016 09:30:00 AM
SAUDI ARAMCO TIP NUMBER
QUANTITY INSP.
02/7/2016 09:30:00 AM
SAUDI ARAMCO ACTIVITY NUMBER
SATIP-M-001-01
SAUDI ARAMCO INSPECTION LEVEL
C1
YES
ACCEPTANCE CRITERIA
REFERENCE
Tack welds shall be subject to the same quality reqmts as the final welds
and shall exhibit good workmanship. Tack welds that are incorporated
AWS D1.1,
into the final weld shall be cleaned thoroughly. Multiple-pass tack welds
Section 5.18
shall have cascaded ends.
Page 2 of 33
TRAVEL TIME
3.11
W
ITEM
No.
MH's SPENT
PASS
FAIL
N/A
RE-INSP DATE
Rev 7
SAIC NUMBER
SAIC-M-2012
ITEM
No.
ACCEPTANCE CRITERIA
PASS
FAIL
N/A
RE-INSP DATE
AWS D1.1,
Section 5.18
D1
AWS D1.1,
Section 5.26
D2
12-SAMSS-007,
Para. 7.6
AWS D1.1,
Sect 6
D4
CP-C-0179
SAS Ltd.
REFERENCE
QR NUMBER
CONTRACTOR / SUBCONTRACTOR
032174
C3
D3
30-Apr-13
WBS / BI / JO NUMBER
JIGCC-PKG-1(SDCT)
C2
31-Mar-13
DATE APPROVED
12-SAMSS-007,
Para. 7.6 (a)
Visible & measured welding distortion is within AWS D1.1 tolerances AWS D1.1,
listed in Attachment 4.
Section 5.23
VISUAL EXAMINATION CRITERIA (Use Attachment 3):
A) Weld Profiles are acceptable per Attachment
3.
B) Table 6.1 Visual acceptance criteria was AWS D1.1,
met
8 Imperfections are listed.
Section 5.18
Welds were gauged & accepted
REMARKS:
NOTES: 1. This Checklist is efficiently streamlined. The intention of this checklist is to accompany associated Process welding & meet code.
ATTACHMENTS:
Attachment 1 - ASTM A6 / ASTM A6M Structural Steel Tolerance Tables (Str. Shapes, Flanged Sections)
Attachment 2 - Structural Steel Pre-Welding, In-Process Inspection & Repair Requirements (AWS D1.1)
Attachment 3 - Structural Steel Welding Acceptance Criteria (AWS D1.1)
Attachment 4 - Structural Steel Welding Reqmts & Tolerances at Saudi Aramco (Per AWS D1.1)
Attachment 5 - Structural Steel Welding Requirements, Selection of NDE (AWS D1.1)
REFERENCE DOCUMENTS:
1- 12-SAMSS-007 -- Fabrication of Structural and Miscellaneous Steel, (17 May 2011)
2- 12-SAMSS-008 -- Erection of Structural and Miscellaneous Steel, 09 May 2011
3- PIP STS05130 -- Erection of Structural and Miscellaneous Steel Specification, February 2002
4- ASTM A6/A6M -- Standard Spec for General Reqmts for Rolled Structural Steel Bars, Plates, Shapes & Sheet Piling, 1 March 2004
Contractor / Third-Party
Construction Representative*
Saudi Aramco
PMT Representative
T&I Witnessed
QC Record Reviewed
Work Verified
T&I Witnessed
QC Record Reviewed
Work Verified
T&I Witnessed
QC Record Reviewed
Work Verified
QC Inspector
PID Representative
Performed Inspection
QC Supervisor
Name, Organization,
Initials and Date:
Y = YES
Page 3 of 33
N = NO F = FAILED
Rev 7
SAIC NUMBER
SAIC-M-2012
31-Mar-13
DATE APPROVED
30-Apr-13
QR NUMBER
MECH -
Attachment - ASTM A6 / ASTM A6M Structural Steel Tolerance Tables (Str. Shapes, Flanged Sections)
Page 4 of 33
Page 5 of 33
Page 6 of 33
Page 7 of 33
Page 8 of 33
Page 9 of 33
Page 10 of 33
Page 11 of 33
Page 12 of 33
Rev 7
SAIC NUMBER
31-Mar-13
DATE APPROVED
QR NUMBER
SAIC-M-2012
30-Apr-13
MECH Attachment 2 - Structural Steel Pre-Welding, In-Process Inspection & Repair Requirements (AWS D1.1)
Joint preparation & cleanliness meets the detailed requirements of Section 5.15 below:
POINT 1: Welding Joint preparation & cleanliness meets AWS D1.1 requirements ........... PASS or FAIL
Attachment 2 - Structural Steel Pre-Welding, In-Process Inspection & Repair Requirements (AWS D1.1)
Welding Environment & Preheat is acceptable per requirements of Section 5.12 below:
Page 13 of 33
POINT 2: Welding Environment & Preheat meets AWS D1.1 requirements ........... PASS or FAIL
Attachment 2 - Structural Steel Pre-Welding, In-Process Inspection & Repair Requirements (AWS D1.1)
Welding Consumables (Section 5.3):
5.3.2 SMAW Electrodes. Electrodes for SMAW shall conform to the requirements of the latest edition of AWS A5.1,
Specification for Carbon Steel Electrodes for Shielded Metal Arc Welding, or to the requirements of AWS A5.5,
Specification for Low-Alloy Steel Electrodes for Shielded Metal Arc Welding.
NO SIGNIFICANT CHANGES EXIST FOR CONSUMABLE CONTROL & CONSUMABLES USED FOR PIPING
Utilize the applicable checklists for Consumable Control & an approved Procedure detailing controls.
POINT 3: Welding Consumables & Controls followed an approved procedure ........... PASS or FAIL
Page 14 of 33
Page 15 of 33
Page 16 of 33
Page 17 of 33
Page 18 of 33
Page 19 of 33
Rev 7
SAIC NUMBER
31-Mar-13
DATE APPROVED
QR NUMBER
SAIC-M-2012
30-Apr-13
MECH Attachment 3 - Structural Steel Welding Acceptance Criteria (AWS D1.1)
AWS D1.1 --- 5.24 Weld Profiles - All welds, except as otherwise allowed below, shall be free from cracks, overlap,
and the unacceptable profile discontinuities exhibited in Figure 5.4. FILLET SIZE SHALL BE MEASURED (GAGE).
5.24.1 Fillet Welds: The faces of fillet welds may be slightly convex, flat, or slightly concave as shown in Figure 5.4
Figure 5.4(C) shows UNACCEPTABLE FILLET WELD PROFILES. THESE ARE NEVER* ALLOWED AT SA.
* Inspectors accepting such welds are subject to "Retraining for Field Performance".
* Inspectors shall identify welders with Poor Workmanship early in the Welding Process
5.24.3 Convexity:. Except at outside welds in corner joints, the convexity C of a weld or individual surface bead
shall not exceed the values given in Figure 5.4.(1/16" to 3/16" per Table) --> FILLET SIZES SHALL BE SPECIFIED
IF FILLET SIZE IS UNKNOWN, INSPECTOR ENSURES ENGINEERING DIRECTION IS PROVIDED AS NEEDED.
Inspection of Structural Welding (Per AWS D1.1)
5.14 Minimum Fillet Weld Sizes - The minimum fillet weld size, except for fillet welds used to reinforce groove
welds, shall be as shown in Table 5.8. The minimum fillet weld size shall apply in all cases, unless the design
drawings specify welds of a larger size. AGAIN, DESIGN DRAWINGS SHALL SPECIFY A FILLET SIZE!
CAUTION: MANDATORY HOLD POINT FOR DWG & SPECIFICATION CHECK FOR CORRECT FILLET SIZE
See Section 5.23 for applications other than Columns & Trusses (Beams)
Page 22 of 33
Rev 7
SAIC NUMBER
31-Mar-13
DATE APPROVED
QR NUMBER
SAIC-M-2012
30-Apr-13
MECH Attachment 4 - Structural Steel Welding Reqmts & Tolerances at Saudi Aramco (Per AWS D1.1)
Erection Tolerances are in Attachment 1 (Per AISC Code). This is for Information Only.
AWS D1.1 WELDING DISTORTION TOLERANCES ARE LISTED BELOW (& 12-SAMSS-007 BASIS)
Attachment 4 - Structural Steel Welding Reqmts & Tolerances at Saudi Aramco (Per AWS D1.1)
Page 23 of 33
Attachment 4 - Structural Steel Welding Reqmts & Tolerances at Saudi Aramco (Per AWS D1.1)
Page 24 of 33
Page 25 of 33
Page 26 of 33
Page 27 of 33
Page 28 of 33
Rev 7
SAIC NUMBER
31-Mar-13
DATE APPROVED
QR NUMBER
SAIC-M-2012
30-Apr-13
MECH Attachment 5 - Structural Steel Welding Requirements, Selection of NDE (AWS D1.1)
Mill Discontinuities are resolved per AWS D1.1, NDE dispositioned & repaired as per Table 5.4 below.
526.5 (1) = VT, MT or PT .... 526.5 (2) = VT, MT or PT & RT (depending on location, severity) ... 526.5 (3) = VT, MT or PT & RT
Measurement shall be per calipers or Ultrasonic Thickness Meter if excess weld metal removal is checked
Notice: NDE shall be clearly defined (as stated in this Attachment or as agreed upon).
NDT SHALL BE SPECIFED (Noted in WPS) - SUBMITTED TO SA INSPECTOR FOR APPROVAL.
UT, MT, PT, RT shall be performed per detailed requirements & Acceptance Criteria Tables of this section.
Page 30 of 33
Page 31 of 33
12-SAMMS-008 CORRECTION OF ERRORS (REPAIR PROCEDURE SHALL COPY & PASTE ELEMENTS)
Page 32 of 33
Page 33 of 33