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ORDER NO.

MAC9811041C2

Service Manual
Room Air Conditioners

CS-A181KE / CU-A181KE
CS-A241KE / CU-A241KE

Contents

Features .......................................................... 1
Functions ................................................... 2 4
Product Specifications ............................... 5 8
Dimensions .............................................. 9 10
Refrigeration Cycle Diagram ......................... 10
Block Diagram ............................................... 11
Wiring Diagram .............................................. 12
Operation Details ................................... 13 22
Installation Information .......................... 23 24
3-way Valves ......................................... 25 31
Servicing Information ............................. 32 35
Troubleshooting Guide .......................... 36 37
Technical Data ....................................... 38 40
Exploded View ......................................... 41, 43
Replacement Parts List ........................... 42, 44
Electronic Parts List ............................... 45 46
1999 Matsushita Air-Conditioning Corp. Sdn. Bhd.
(183914D)
All rights reserved. Unauthorized copying and distribution is a violation of law.

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CS-A181KE
! WARNING
This service information is designed for experienced repair technicians only and is not designed for use by the general public. It does not contain
warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product. Products powered by electricity
should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair the product or products dealt with
in this service information by anyone else could result in serious injury or death.

! PRECAUTION OF LOW TEMPERATURE


In order to avoid frostbite, be assured of no refrigerant leakage during the installation or repairing of refrigeration circuit.

Features
High Efficiency

Auto Restart after Power Failure

High Efficiency Airflow Circuit

Long Piping up to 25m

Compact Design

Deodorizing Air Filter

Removable and Washable


Front Panel

Deodorizing Control during


operation

1
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CS-A181KE

Functions
Remote Control

OFF / ON I

Operation Mode Selection

AUTO
HEAT
COOL
DRY

n
ON-TIMER
OFF-TIMER

MANUAL

2C lower than standard


Standard

2C higher than standard

Timer Operation Selection


24-hour, OFF / ON Real Timer Setting.

Low Speed
TIME

Medium Speed

Time / Timer Setting


Hours and minutes setting.

High Speed
SET
CANCEL

Automatic Fan Speed

Timer Operation Set / Cancel


ON Timer and OFF Timer setting and
cancellation.

Airflow Direction Control


SWING

Automatic Operation Mode


Heating Operation Mode
Cooling Operation Mode
Soft Dry Operation Mode

Indoor Fan Speed Selection


h j k
l
h j k
lll
h j k
lllll
AUTOFAN

AIR SWING

Room Temperature Setting


Temperature Setting (16C to 30C)
Automatic Operation

MODE

FAN SPEED

TEMP.

Operation OFF / ON

CLOCK

Automatic Airflow Direction


Control
Airflow Direction Manual Control

(q)

Clock Setting
Current time setting.

SLEEP

2
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Sleep Mode Operation OFF / ON

CS-A181KE

Functions
Indoor Unit

POWER I

AUTO
OFF / ON

Power Switch OFF / ON

Auto Restart Control


Operation is restarted after power failure
at previous setting mode.

Auto Operation Switch

Anti-Freezing Control

Used when the remote control cannot be


used.

Anti-Freezing control for indoor heat


exchanger. (Cooling and Soft Dry)

Remote Control Signal Receiving


Sound Control

Sleep Mode Auto Control


Indoor Fan operates at Super Low fan
speed.
Operation stops after 8 hours.

It can be controlled by pressing Auto


Operation Switch for 10 seconds.
TEST RUN
OFF / ON

Indoor Fan Speed Control

Operation Test Running / Pump


Down Switch
Used when test running or servicing.

Operation Indication Lamps (LED)


POWER (Red)......

SLEEP (Orange).....
TIMER (Orange).....

Lights up in operation,
blinks in Automatic
Operation Mode judging
and Hot Start operation.
Lights up in Sleep
Mode Operation.
Lights up in Timer
Setting.

High, Medium and Low.


Automatic Fan Speed Mode
Heating : Fan speed varies from Me
SLo in accordance with indoor
heat exchanger.
Cooling : Fan rotates at Hi and Me
speed. Deodorizing control is
available.
Soft Dry : Fan rotates at SLo speed.
Deodorizing control is
available.

Airflow Direction Control


Automatic air swing and manual adjusted
by remote control for vertical airflow.
Manually adjusted by hand for horizontal
airflow.

Operation Mode
Heating, Cooling, Soft Dry, and Automatic
Mode.

Hot-Start Control
Time Delay Safety Control

The indoor fan stops until the indoor heat


exchanger temperature over 30C.
The indoor fan operates at SLo and Lo
when indoor heat exchanger temperature
reaches 30C ~ 42C.
Hot start is completed when indoor heat
exchanger reaches 42C.

Restarting is inhibited for appro. 3 minutes.

7 Minutes Time Save Control


Cooling Operation only.

3
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CS-A181KE

Functions
Outdoor Unit

2-Way Valve Control

4-Way Valve Control

2-way valve is ON for 1 minutes after


compressor start. Other than this, 2-way
valve is OFF. (A241K only)

When the unit is switched to "OFF" during


Heating operation, 4-way valve stays at
Heating Position for 5 minutes.

Overload Protector
Inner protector (Compressor, Fan Motor).

60 Secs. Forced Operation Control


Once the compressor is activated, it does
not stop for 60 secs. (Stops immediately
with remote control stop signal.)

Outdoor Fan Operation Control


4-pole induction motor (2-speed)
For Cooling or Soft Dry Operation
Hi-speed when outdoor temperature
reaches to 31C
Lo-speed when outdoor temperature
reaches to 29C
For Heating Operation
Hi-speed ... when outdoor temperature
reaches to 13.5C.
Lo-speed ... when outdoor temperature
reaches to 15.5C.
For Over-heating Protection, the Fan is
switched ON or OFF depending on the
piping temperature and the outdoor temperature.

Deice Control
To prevent frosting at outdoor heat
exchanger during Heating Operation.

4
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CS-A181KE

Product Specifications

Cooling Capacity
Heating Capacity
Moisture Removal
Power Source

Airflow Method

Unit
kW
Btu/h
kW
Btu/h
s/h
Pint/h
Phase
V
Cycle

CS-A181KE

OUTLET

SIDE VIEW

CU-A181KE
5.20 - 5.15
17,700 - 17,600
6.20 - 6.05
21,100 - 20,600
2.9
6.1
Single
240 - 220
50
TOP VIEW

INTAKE

Air Volume

Indoor Air (Lo)

m3/min (cfm)

Indoor Air (Me)

m3/min (cfm)

Indoor Air (Hi)

m3/min (cfm)

Outdoor Air

m3/min (cfm)

Noise Level
Electrical
Data

dB (A)
Input

kW

Running Current
COP

W/W

Starting Current
Piping Connection Port
(Flare piping)
Pipe Size
(Flare piping)
Drain
Inner diameter
Hose
Length
Power Cord Length
Number of core-wire
Height
Dimensions
Width
Depth
Net Weight
Compressor
Type
Motor
Rated
Air Circulation
Motor

Fan
Speed

Type
Output
Type
Material
Type
Input
Rated Output
Low
Medium
High

A
inch
inch
inch
inch
mm
m
m
inch (mm)
inch (mm)
inch (mm)
lb (kg)

kW

W
W
rpm
rpm
rpm

Cooling
Heating
Cooling
Heating
Cooling
Heating

11.2 (395)
11.6 (409)
12.4 (437)
12.9 (455)
13.7 (480)
14.2 (500)

Cooling ; 11.8 (416)


Heating ; 12.2 (430)
Cooling ; High 43 - 43, Low 38 - 38 Cooling ; High 56 - 54
Heating ; High 42 - 42, Low 38 - 38 Heating ; High 57 - 55
Cooling ; 2.12 - 1.98
Heating ; 2.19 - 2.04
Cooling ; 10.9 - 10.0
Heating ; 11.2 - 10.2
Cooling ; 2.45 - 2.60
Heating ; 2.83 - 2.97
51
G ; 3-way valve 1/2"
G ; Half Union 1/2"
L ; 3-way valve 1/4"
L ; Half Union 1/4"
G (gas side) ; 1/2"
G (gas side) ; 1/2"
L (liquid side) ; 1/4"
L (liquid side) ; 1/4"

16

0.75

2.1

3 (1.5 mm2)
26-31/32 (685)
11-7/16 (290)
31-1/2 (800)
38-19/32 (980)
11-13/16 (300)
7-11/16 (195)
137 (62)
29 (13)
Rotary (1 cylinder)

rolling piston type

Induction (2-poles)

1.7
Propeller Fan
Cross-flow Fan
AS + Glass Fiber 30%
PC + AES + Glass Fiber 15%
Induction (4-poles)
Transistor (4-poles)

136.3
20
72
670 - 600
Cooling ; 980 Heating ; 980

Cooling ; 1,090 Heating ; 1,090


Cooling ; 1,200 Heating ; 1,240
1,030 - 950

5
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CS-A181KE

Product Specifications
Unit
Heat
Exchanger

Description
Tube material
Fin material
Fin Type
Row / Stage
FPI
Size (W H L)

mm

Refrigerant Control Device


Refrigeration Oil

(cm3)

Refrigerant (R-22)
Thermostat
Protection Device
Length
Capillary Tube Flow Rate
Inner Diameter
Material
Air Filter
Style
Compressor Capacitor
Fan Motor Capacitor

g (oz)

mm
s/min
mm

F, VAC
F, VAC

CS-A181KE
CU-A181KE
Evaporator
Condenser
Copper
Copper
Aluminium
Aluminium
Corrugated Fin
Slot Fin
(Plate fin configuration, forced draft)
2 14
2 26
21
14
769.2
732 294 25.4
660.4 44
732.9

Capillary Tube
SUNISO 4GDID or

ATMOS M60 (700)

1,590 (56.1)
Electronic Control

Inner Protector

Cooling ; 690 Heating ; 650

Cooling ; 13.0 Heating ; 20.9

Cooling ; 1.6 Heating ; 1.9


P.P.

Honeycomb

35 F, 370VAC
3.0 F, 400VAC

Specifications are subject to change without notice for further improvement.

6
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CS-A181KE

Product Specifications

Cooling Capacity
Heating Capacity
Moisture Removal
Power Source

Airflow Method

Unit
kW
Btu/h
kW
Btu/h
s/h
Pint/h
Phase
V
Cycle

CS-A241KE

OUTLET

SIDE VIEW

CU-A241KE
6.45 - 6.40
22,000 - 21,800
7.80 - 7.55
26,600 - 25,700
3.8
8.0
Single
240 - 220
50
TOP VIEW

INTAKE

Air Volume

Indoor Air (Lo)

m3/min (cfm)

Indoor Air (Me)

m3/min (cfm)

Indoor Air (Hi)

m3/min (cfm)

Outdoor Air

m3/min (cfm)

Noise Level
Electrical
Data

dB (A)
Input

kW

Running Current
COP

W/W

Starting Current
Piping Connection Port
(Flare piping)
Pipe Size
(Flare piping)
Drain
Inner diameter
Hose
Length
Power Cord Length
Number of core-wire
Height
Dimensions
Width
Depth
Net Weight
Compressor
Type
Motor
Rated
Air Circulation
Motor

Fan
Speed

Type
Output
Type
Material
Type
Input
Rated Output
Low
Medium
High

A
inch
inch
inch
inch
mm
m
m
inch (mm)
inch (mm)
inch (mm)
lb (kg)

kW

W
W
rpm
rpm
rpm

Cooling
Heating
Cooling
Heating
Cooling
Heating

13.1 (462)
14.1 (497)
14.3 (504)
15.4 (542)
15.7 (550)
16.9 (600)

Cooling ; 14.3 (504)


Heating ; 15.4 (542)
Cooling ; High 47 - 47, Low 41 - 41 Cooling ; High 61 - 59
Heating ; High 46 - 46, Low 41 - 41 Heating ; High 62 - 60
Cooling ; 2.86 - 2.67
Heating ; 2.96 - 2.74
Cooling ; 14.0 - 13.2
Heating ; 14.3 - 13.5
Cooling ; 2.26 - 2.40
Heating ; 2.64 - 2.76
66
G ; 3-way valve 5/8"
G ; Half Union 5/8"
L ; 3-way valve 1/4"
L ; Half Union 1/4"
G (gas side) ; 5/8"
G (gas side) ; 5/8"
L (liquid side) ; 1/4"
L (liquid side) ; 1/4"

16

0.75

2.1

3 (2.5 mm2)
26-31/32 (685)
11-7/16 (290)
31-1/2 (800)
38-19/32 (980)
11-13/16 (300)
7-11/16 (195)
146 (66)
29 (13)
Rotary (1 cylinder)

rolling piston type

Induction (2-poles)

2.2
Propeller Fan
Cross-flow Fan
AS + Glass Fiber 30%
PC + AES + Glass Fiber 15%
Induction (4-poles)
Transistor (4-poles)

179.0
40
108
720 - 635
Cooling ; 1,100 Heating ; 1,200

Cooling ; 1,200 Heating ; 1,320


Cooling ; 1,320 Heating ; 1,410
1,200 - 1,140

7
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CS-A181KE

Product Specifications
Unit
Heat
Exchanger

Description
Tube material
Fin material
Fin Type
Row / Stage
FPI
Size (W H L)

mm

Refrigerant Control Device


Refrigeration Oil

(cm3)

Refrigerant (R-22)
Thermostat
Protection Device
Length
Capillary Tube Flow Rate
Inner Diameter
Material
Air Filter
Style
Compressor Capacitor
Fan Motor Capacitor

g (oz)

mm
s/min
mm

F, VAC
F, VAC

CS-A241KE
CU-A241KE
Evaporator
Condenser
Copper
Copper
Aluminium
Aluminium
Corrugated Fin
Slot Fin
(Plate fin configuration, forced draft)
2 14
2 26
21
16
769.2
732 294 25.4
660.4 44
732.9

Capillary Tube
SUNISO 4GDID or

ATMOS M60 (1,130)

1,770 (62.5)
Electronic Control

Inner Protector

Cooling ; 700 Heating ; 649

Cooling ; 17.5 Heating ; 27.0

Cooling ; 1.8 Heating ; 2.4


P.P.

Honeycomb

50 F, 370VAC
3.0 F, 450VAC

Specifications are subject to change without notice for further improvement.

8
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CS-A181KE

Dimensions
CS-A181K / CS-A241K
<Top View>

<Front View>
980

195

290

Air intake
direction
Right piping hole

Approx
2,100

59
6

52
Air outlet direction
<Side View>

Left piping hole

Lower piping hole

48.5
60
165

Remote control transmitter

142

Installation plate hooks

Drain ports

Gas side

57

Liquid side
55

Approx. 706

Relative position between the indoor unit and the installation plate <Front View>
Slot (2 places)
Slot (2 places)
(39)

(49)

892

13.5

561
Installation plate
276

100

350

100

Arrow
Arrow

Right piping hole


( 70)

Indoor unit external


dimensions line

(335.5)
(59.5)

Unit : mm

Left piping hole


( 70)
Centre
piping hole
( 70)

Installation plate positioning gauge

9
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(165)

16

CS-A181KE

Dimensions
Required space for installation

800

56.3

Air intake direction

10cm

35

CU-A181K / CU-A241K

106.5

10cm

100cm
Anchor bolt pitch 330 x 540
Air outlet direction

Slots (12 x 17) Four places

685
663

300

3-way valve at
liquid side
77.5 75

3-way valve at
gas side

540

130

330
370

22

130

Unit : mm

Refrigeration Cycle Diagram


CS/CU-A181K
CS/CU-A241K
COOLING
HEATING

INDOOR UNIT

OUTDOOR UNIT

CHECK VALVE

3-WAY VALVE

SENSOR
INTAKE
(AIR TEMP.)

CAPILLARY TUBE

STRAINER
4-WAY
VALVE

HEAT EXCHANGER
(EVAPORATOR)

PROCESS
TUBE

3-WAY VALVE
SENSOR
INTAKE
AIR TEMP.

SENSOR
PIPE
TEMP.

ACCUMULATOR
(SUB)
OIL
SEPARATOR

HEAT EXCHANGER
(CONDENSER)
CU-A241K ONLY
2-WAY VALVE

SENSOR
PIPE
TEMP.

COMPRESSOR
CAPILLARY TUBE

10
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ONLY OIL

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SINGLE
PHASE
240-220V
50Hz

11

ZNR

FUSE
3.15A

RY-PWR

PC1

ZNR2

F/M

3C

4C

5C
STEPPING
MOTOR

"C" Indicates the number of core wires. (Example: 6C=6 core wires)

SENSOR

S/M

WIRELESS
REMOTE CONTROL
TRANSMITTER

6C INDICATORS
RECEIVER
P.C.B.

INDOOR
FAN MOTOR

ELECTRONIC CONTROLLER

RY-HOT

INDOOR UNIT

Indicates the electronic control unit.

THERMAL FUSE
(113C)

TRANSFORMER

THERMAL
FUSE (102C)

MAIN
POWER
SWITCH

4-WAY VALVE

FUSE
3.15A

ZNR2

RY-HOT

RY-DEICE

ZNR1

TRANSFORMER1

4C

SENSOR
ELECTRONIC CONTROLLER

TRANSFORMER2

RY-V

2-WAY
VALVE

CU-A241K
ONLY

OUTDOOR UNIT

RY-OFF

ZNR3

RY-H/L

F/M

ZNR4

FUSE
3.15A

COMP

O.L.P.

CS-A181KE

Block Diagram

CS-A181KE / CU-A181KE
CS-A241KE / CU-A241KE

CS-A181KE

Wiring Diagram
CS-A181KE / CU-A181KE
CS-A241KE / CU-A241KE
CORE

(A241K ONLY)

RED
RED

T (BLK) T (BLK)

RED

RED

CN-DISP (WHT)

PUMP
DOWN SW

AUTO SW

(SW1)
REMOTE
CONTROL No
B
A

3
3

BRW

CN-FUSE1(BLU)

2
3

5
6

CN-STM

FUSE (3.15A)

L
COMP(BLK)

WHT

BRW
RED
ORG
YLW
PNK

2
3
4
5

REMARKS:
BLU
:
BRW
:
BLK
:
WHT
:
RED
:
ORG
:
PNK
:
YLW
:
GRN
:
GRY
:
VLT
:

MOTOR

ZNR

THERMAL FUSE
(113C)

WHT
WHT
WHT

AC (BRW)

BLK

WHT
WHT
WHT

RECEIVER+
( DISPLAY
LAMP)

CN-DISP (WHT)

BRW

THERMAL FUSE (102C)

BLK

CN-T(WHT)

BLU

MAIN SW

BLK

YLW/GRN

ELECTRONIC
CONTROLLER

WIRELESS
REMOTE
CONTROL

TRANSFORMER

240/220V, 50Hz
POWER SUPPLY CORD

SENSOR
(AIR TEMP.)

RED

HOT(RED)

SENSOR
(PIPE TEMP.)

ZNR

AC(WHT)

WHT

CN-TH (YLM)

CN-FUSE2

RY-HOT

CN-MTR (GRN)

DEICE (BLU)

BLU

INDOOR UNIT TERMINAL

BLUE
BROWN
BLACK
WHITE
RED
ORANGE
PINK
YELLOW
GREEN
GRAY
VIOLET

ELECTRONIC
CONTROLLER

YLW
BLU
FAN
RED MOTOR

1
2
3

YLW/GRN

OUTDOOR UNIT
TERMINAL
O.L.P.
(TEMP.)

WHT
COIL
(4-WAY VALVE)

Resistance of Outdoor Fan Motor Windings

RED

HOT2(BLK)

BLU

RY-DEICE

FUSE (3.15A)

ELECTRONIC
CONTROLLER

HOT1(RED) DEICE (GRY)

RY-HOT

COMP(VLT) AC(WHT)

COMPRESSOR

BLK

GRY

RED

WHT

VLT

BLU

BLU

BLK

YLW

YLW

TRANSFORMER1

CU-A181KE CU-A241KE

TRANSFORMER2
V(BLU)

FUSE

T 3.15A L 250V

BLU

FM2(ORG)

FM1(BRW)

(A241K ONLY)

SENSOR
(AIR TEMP.)

CONNECTION
(YLW
YELLO

1
2
3
4

(YLW)
YELLOW

SENSOR
(PIPE TEMP.)

CN-TH(WHT)

ZNR2

RY-H/L

RY-V

ZNR3

ZNR4
RY-OFF

CAPACITOR

BLUE
(BLU)

COIL
(2-WAY VALVE)
RED

ORG
BRW

BLU
BLU
CAPACITOR

FAN MOTOR

BLUE
(BLU)

TRADE M
COMPRESSOR
RED
(RED)

TRADE MARK
COMPRESSOR TERMINAL

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CWA92294 () CWA92295 ()

BLUE - BROWN

79.5

46.8

BROWN - ORANGE

65.1

64.6

RED - BROWN

70.8

73.7

Resistance of Compressor Windings


CU-A181KE
CONNECTION

CU-A241KE

2JS350D3AA02 () 2JS464D3AA02 ()

C-R

0.980

0.888

C-S

3.929

2.328

CS-A181KE

Operation Details
1) Cooling Mode Operation
Cooling in operation according to Remote Control setting.

Time Delay Safety Control (3 minutes)


When the compressor is stopped by Power Switch, Remote Control or there is a power failure, it restarts after 3
minutes when the Power Switch, Remote Control is turned ON or the power supply is resumed.
When the setting temperature is reached during cooling operation, the compressor stops and it will not start for 3
minutes.

7 minutes Time Saved Control


The compressor will start automatically if it has stopped for 7 minutes even if the room temperature is below the
compressor ON temperature.

Anti-Freezing Control
Indoor Heat
Exchanger
Temperature
(C)
10

If the temperature of the indoor heat exchanger


falls continously below 2C for 4 minutes, the
compressor turns off to protect the indoor heat
exchanger from freezing. The fan speed setting
remains the same.

4 min

Compressor recommences when the indoor heat


exchanger temperature rises to 10C (Recovery).
* 3 minutes waiting of Time Delay Safety Control
is valid for Cooling Operation.

Compressor OFF

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Recovery

CS-A181KE

Operation Details
Automatic Fan Speed Mode
When Automatic Fan Speed is selected at Remote Control during cooling operation.

Fan speed rotates in the range of Hi to Me.

Deodorizing Control.
.
.
.. 1

.
.
.. 2

SLo

Indoor
Fan

SLo

stop
40"

20"

30"

SLo

SLo

stop

stop

160"

40"

30"

Comp.
ON

OFF

ON

* 1 Fan Speed is Hi until the compressor stops (when the room temperature reaches
setting temperature).
* 2 Fan Speed is Me after the compressor restarts.

Cooling Operation Time Diagram


Intake Air
Temperature
Comp.
ON
1.5C
Set Temp.

ab c d e f g h i j k l mn o p q r s t u v wx yz
Operation

Comp.
OFF

Stop

31C
Outdoor Air
Temperature
29C
Indoor 10C
Heat
Exchanger
Temp.
2C

Basic Time

Compressor
Indoor Fan
Outdoor Fan

Hi

Operation LED
4 Way Valve
2 Way Valve (A241K)
<Description of operation>
dg :
Time Delay Safety Control (waiting for 3 minutes)
gh :
60 sec. Forced Operation
ho :
7 min. Time Saved Control
qt
:
Anti Freezing Control
vy :
Outdoor Fan Control

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Hi Hi Lo Lo Lo Hi

CS-A181KE

Operation Details
2) Soft Dry Mode Operation
The unit starts cooling operation until the room temperature reaches the setting temperature set on the Remote
Control, and then Soft Dry operation will start.
During Soft Dry operation, the Indoor Fan operates with SLo speed.
Once room temperature reaches below Soft Dry OFF temperature. Indoor Fan, Compressor and Outdoor Fan
Stop for 6 minutes.

Time Delay Safety Control


Once the compressor stops, it will not start for 3 minutes during Cooling operation.

Anti-Freezing Control
Same as Anti-Freezing Control for Cooling Mode operation. (For Soft Dry region, 6 minutes waiting is valid during
compressor stops.)

Automatic Fan Speed Mode


When Automatic Fan Speed is selected at Remote Control during Soft Dry Operation.
Fan speed rotates at SLo speed.
Deodorizing Control.

SLo
Indoor
Fan

SLo

SLo

stop

stop

stop

40"

6'

40"

ON
COMP

ON
OFF

15
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CS-A181KE

Operation Details
Soft Dry Operation Time Diagram

ab c d e f g h i j k l mn o pq r s t u v
Intake Air
Temperature
Cooling ON
1.5C
Set Temp.

Cooling OFF
1.0C
Soft Dry OFF, ON

Indoor 10C
Heat
Exchanger
Temp.
2C

6 1

6 1

6 1 6

Basic Time
Compressor
Indoor Fan

SLo SLo

SLo SLo

SLo SLo SLo

SLo SLo SLo

Outdoor Fan
Operation LED
4 Way Valve
2 Way Valve (A241K)

<Description of operation>
a c, p~r : Cooling Operation
c p, r~v : Soft Dry Operation
ef
: Soft Dry OFF
jl
: 60 sec. Forced Operation
qt
: Anti Freezing Control

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Operation
Stop

SLo

SLo

CS-A181KE

Operation Details
3) Heating Mode Operation
Heating in operation according to Remote Control setting.
Time Delay Safety Control
When the compressor is stopped by Power Switch, Remote Control or there is a power failure, it restarts after 3
minutes when the Power Switch, Remote Control is turned ON or the power supply is resumed.
When the setting temperature is reached during heating operation, the compressor stops and it will not start for 4
minutes.
Overload Protection Control
If the temperature of the Outdoor Heat Exchanger less than -3C, Outdoor Fan is ON. The Outdoor Fan stop, when
Outdoor Heat Exchanger temperature is Tb or more according to Outdoor Air Temperature region as table below:
Outdoor Air
Outdoor
Temperature <10C 10C ~ <15C 15C ~ <20C 20C ~ <25C 25C
Fan
OFF
Tb
4C
2C
3C
5C
1C

During starting of Heating mode and after deice, Outdoor Fan ON for 90 sec (Hi).
If the indoor heat exchanger becomes 68C or more, the compressor will stop and restart automatically.
(Time Delay Safety Control - 4 minutes waiting)
Indoor heat exchanger
temperature 68C

Compressor
OFF

Compressor restarts
(4 minutes waiting)

4-way Valve Control


4-way valve ON during Heating operation, except deicing operation.
When the unit is switched to "OFF" during Heating operation, 4-way valve stays at Heating position for 5 minutes.
Hot Start Control
When Heating operation starts, Indoor Fan will not start until the indoor heat exchanger reaches 30C as diagram
shown.

Indoor
heat
exchanger

(C)

12345678901234567890123
12345678901234567890123
12345678901234567890123
12345678901234567890123
12345678901234567890123
Lo
12345678901234567890123
12345678901234567890123
12345678901234567890123
3412345678901234567890123
12345678901234567890123
12345678901234567890123
12345678901234567890123
12345678901234567890123
SLo
12345678901234567890123
12345678901234567890123
3012345678901234567890123
12345678901234567890123
12345678901234567890123
12345678901234567890123
Indoor Fan
12345678901234567890123
12345678901234567890123
OFF
12345678901234567890123
12345678901234567890123

Hot Start is completed when indoor heat exchanger reaches 42C.


Maximum Hot start duration = 4 minutes. After 4 minutes,
Hot start operation will be shifted to normal Heating operation.

17
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CS-A181KE

Operation Details
Automatic Fan Speed Mode
When Automatic Fan Speed is selected at Remote Control during heating operation.
Fan speed rotates in the range of Me SLo according to the heat exchanger temperature.
(C)
Me
45

(C)
Manual Fan Speed Mode

36
Lo
42

28
Lo34

25
SLo
30

15
Heat
Exchanger
Temperature

OFF

Heating Operation Time Diagram

42C
Indoor
Heat
34C
Exchanger
Temp.
32C
30C
OFF
Intake
Temp.

ON
Max 4'

Basic time
Compressor
4-way valve
Indoor Fan
Outdoor Fan
Operation LED
2 Way Valve (A241K)

3'

1'

30" 120" 30" 30"

30" 120"

1'

SLo SLo

Lo-

Lo-

Lo-

SLo Lo-

<Description of operation>
a c : Hot start (Indoor fan = OFF)
c d : Hot start (Indoor fan = SLo)
h k, o s : Indoor fan control (controlled during thermostat OFF)

Lo-

Lo-

Lo-

SLo

: Blinking
Operation
Stop
Operation or Stop

18
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CS-A181KE

Operation Details
Deicing Control
Deice starts to prevent frosting at outdoor heat exchanger.
Normal Deicing
Deice operation detection commences in Heating operation starts or 60 minutes after previous deice operation. If
the outdoor piping temperature drops to 4C or 50 sec. continuosly during compressor is in operation, deice will
start.
(There is no detection during Outdoor Fan stops.)
Overload Deicing
During heating operation, if the outdoor Fan OFF duration (due to overload control) is accumulated up to 60 minutes
and after compressor starts for 1 minutes, deicing starts.
Deicing ends when
(a) 12 minutes after deicing operation starts;
(b) The outdoor piping temperature rises to about 12C.
After deicing operation, compressor stops for 30 seconds and 4-way valve stays at cooling position for 10 seconds.

a) Normal Deicing Time Diagram

a
Indoor
Heat
Exchanger
Temp.

42C
34C
30C

Outdoor
Heat
Exchanger
Temp.

12C
-4C

60'

Basic Time

60'

10" 20"
max
12'

60'

10" 20"
max
12'

max
4'

max
4'

Compressor
4-way Valve
SLo Lo-

Indoor Fan

SLo Lo-

Outdoor Fan
Operation LED

: Blinking

<Description of operation>
ac
: Deicing operation judging condition established.
cf
: Deicing operation.
fg
: Hot start (add 4 minute delay timing)

Operation
Stop

Operation or Stop

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CS-A181KE

Operation Details
b) Overload Deicing Time Diagram
a
Outdoor

12C
Tb

Heat
Exchanger

-3C

Temp.

-4C

Max
4

60

Max
12 10 20

Basic Time

60

Compressor
4-way Valve
Indoor Fan
Outdoor Fan
Operation LED

: Blinking

<Description of operation>
ai
: Overload control.
il
: Overload deicing.
lm
: Hot start (add 4 min delay timing).
mr
: Overload control.

Operation
Stop

4) Automatic Mode Operation


Standard for Determining Operation Mode

Intake Air
Temperature

Setting Temperature (Standard)


23C
20C

Cooling Mode

Cooling Mode

25C

Soft Dry Mode

Soft Dry Mode

22C

Heating Mode

Heating Mode

21C

(a) Indoor fan operates at SLo fan speed for 20 seconds.


(b) After judging indoor air temperature, the operation mode is determined and operation continued at the mode
determined.
(c) If indoor intake air is less than 16C, Heating mode will immediate operate.
(d) After the operation mode has been determined, the mode does not change. However, Soft Dry mode operation
includes Cooling mode operation.
(e) If Automatic Mode operation is started while the air conditioner is operating, operation will continue. If current
operation is in Cooling Mode (including the operation which is a part of Soft Dry Mode operation), it will be
maintained, for 20 seconds at SLo fan speed. Then, the selected operation mode will continue.
(f) Room temperature adjustment.
The following are added to the setting temperature specified as above.
Cooling

Soft Dry

Heating

Higher

+2C

27C

24C

23C

Standard

0C

25C

22C

21C

Lower

2C

23C

20C

19C

(g) If the value for R72 is changed to 47K (Normal 10K), the mode judging temperature and standard setting
temperature is increased by 2C.

Intake Air
Temperature

Setting Temperature (Standard)


25C
22C

Cooling Mode

Cooling Mode

27C

Soft Dry Mode

Soft Dry Mode

24C

Heating Mode

Heating Mode

23C

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CS-A181KE

Operation Details
5) Sleep Mode Auto Operation
Cooling or Soft Dry Operation
Approx. 0.5C increase

When you press the SLEEP Mode, the following movement will start
to avoid overcooling.

SETTING
TEMPERATURE

TEMP.

The fan speed refer to Indoor Fan Motor Control.


The setting temperature will be risen by 0.5C at the start of
operation and by 0.5C one hour later.
The operation will stop after 8 hours.
When using together with the Timer, the ON-Timer has priority.

Approx. 0.5C increase

Approx. 8 hours after


sleep shift operation
starts, stops automatically

1 hour

0 1 hour
Sleep Operation button is
pressed

TIME
Sleep shift operation
starts

Heating Operation

The fan speed refer to Indoor Fan Motor Control.


The setting temperature will be risen by 2C at the start of
operation and by 3C one hour later.
The operation will stop after 8 hours.
When using together with the Timer, the ON-Timer has priority.

Sleep shift operation starts

TEMP.
SETTING
TEMPERATURE

When you press the SLEEP Mode, the following movement will start
to avoid overheating.

0 1 hour

Approx. 2C decrease

Approx. 8 hours
after sleep shift
operation starts,
stops
automatically

Approx. 3C decrease

1 hour

TIME

Sleep shift operation starts

6) Auto Restart Control


If there is a power failure, operation will be automatically restarted when the power is resumed.
It will start with previous operation mode and airflow direction.
(Time Delay Safety Control is valid)
Auto Restart Control is not available when Timer or Sleep Mode is set.
This control can be omitted by cutting the jumper wire J2. (Refer Circuit Diagram)

7) Indoor Fan Speed Control


Auto Fan Speed Control
When set to Auto Fan Speed, the fan speed is adjusted between maximum and minimum setting as shown in the
table.
Manual Fan Speed Control
Basic fan speed adjustment (3 settings, from Lo to Hi) can be carried out by using the Fan Speed selection
button.
High Speed Low Speed

Fan Speed
7

Manual

Auto

No.

Cooling

Manual, Auto

Manual (A181K)

Manual (A241K)

t
t

Sleep

t
t

CS-A181K

34.2

32.5

27.8

23.5

18.3

14.5

CS-A241K

52.8

47.8

41.4

26.3

28.0

21.1

SHi

Hi
21

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t
t

Auto

Voltage to Fan Motor


Drive Transistor (DCV)

Sleep

Heating

Sleep
Soft Dry

Me

Lo

Lo

SLo

t
12.0

8.0

12.0

8.0

MID START START

STOP

CS-A181KE

Operation Details
8) Airflow Direction Control
Airflow Direction Auto-Control
Horizontal

When set a Airflow Direction Auto-Control with


remote control, the louver swings up and down as
shown in the diagram.
The louver does not swing when the Indoor Fan
stops during operation.
When stopped with remote control, the discharge
vent is closed with the louver.

Upper limit

34

Swing up and down


46

Lower limit for


Cooling Mode and
Soft Dry Mode

Lower limit for Heating Mode

* The left and right airflow direction louvers can be


adjusted manually.
* 1 There is no swinging while indoor fan is stopped during Cooling and Soft Dry operation.
* 2 In Heating operation, when the indoor heat exchanger temperature rises to 38C, the airflow direction is changed
from upper limit to lower limit. When the indoor heat exchanger temperature falls to 35C, the air flow direction
is changed from lower limit to upper limit.

Airflow Direction Manual Control


When the airflow direction set button is pressed,
the automatic airflow is released and the airflow
direction louver move up and down in the range
shown in the diagram.
The louver can be stopped by releasing the button
at the desired louver position.
When the remote control is used to stop the operation, the discharge vent is closed with airflow
direction louver.

Horizontal

Upper limit

34

57
Lower limit for
Cooling Mode and
Soft Dry Mode

Lower limit for Heating Mode

The louver can be adjusted with in a range


Airflow Direction Setting Button is pressed.
* The left and right airflow direction louvers can be
adjusted manually.

9) Delay ON Timer Control


When the Delayed ON Timer is set by using the remote control, the unit will start operate slightly before the set time,
so that the room will reach nearly to the set temperature by the desired time.
For Cooling and Soft Dry mode, the operation will start, 15 minutes before the set time.
For Heating mode, the operation will start 30 minutes before the set time.
For Automatic mode, the indoor fan will operate at SLo speed for 20 seconds, 30 minutes before the set time to detect
the intake air temperature to determine the operation mode. The operation indication lamp will blink at this time.

22
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CS-A181KE

Installation Information
Attached accessories
No.

Accessories part

Qty.

No.

1
Battery

Installation plate fixing screw

6 7
Vinyl tape

Vinyl tape

4
5

Qty.

1 6

2
3

Accessories part
Remote control

Installation plate

Band

3 8
1 9

2
Air purifiying filter

Drain elbow

Accessories: Flaring piping kit


CZ-4F5, 7, 10AN (A181K)
CZ-52F5, 7, 10AN (A241K)
SELECT THE BEST LOCATION
INDOOR UNIT

There should not be any heat source or steam near the unit.
There should not be any obstacles blocking the air circulation.
A place where air circulation in the room is good.
A place where drainage can be easily done.
A place where noise prevention is taken into consideration.
Do not install the unit near the door way.
Ensure the spaces indicated by arrows from the wall, ceiling, fence or other obstacles.
Indoor unit of this room air conditioner shall be installed on the wall in a height of at least 2.3 m.
OUTDOOR UNIT

If an awning is built over the unit to prevent direct sunlight or rain, be careful that heat radiation from the
condenser is not obstructed.
There should not be any animal or plant which could be affected by hot air discharged.
Keep the spaces indicated by arrows from wall, ceiling, fence or other obstacles.
Do not place any obstacles which may cause a short circuit of the discharged air.
If piping length is over 10m, additional refrigerant should be added as shown in the table.
Piping length and the elevation.

Gas

Liquid

Max.
Piping
Length
A (m)

A181K

1/2"

1/4"

25

20

7.5

20

A241K

5/8"

1/4"

25

20

7.5

30

Piping size
MODEL

Max.
Elevation
B (m)

Rated
Length
(m)

Additional
Refrigerant
Elevation
(g/m)
(m)

If the unit will be installed at a 12m distance, the quantity of additional refrigerant should be
60g(1210)m 30g/m = 60g (Example : A241K)

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CS-A181KE

Installation Information

Indoor / Outdoor unit installation diagram


Length of power supply cord
about 1 m

Piping direction

about 2 m

< <

<

Attention not to bend up drain hose


(Front side)

Right
Right
rear
Left
Right bottom rear

<

Left
Left bottom

Installation parts you must


purchase (*)
5 cm or
more

Installation plate 1
Sleeve (*)
Bushing-Sleeve (*)
Putty (Gum Type Sealer) (*)

5 cm or
more

Air purifying filter 8

Bend the pipe as closely on the


wall as possible, but be careful
that it doesnt break.

(Left and right are identical)


Insulation of piping connection

Carry out insallation


after checking for gas
leaks.
After securing with
three of the vinyl
tape 3, wrap with
vinyl tape 4.

Vinyl tape
4
Vinyl tape 3


,
,







,




Vinyl tape (Wide) (*)


Apply after carrying out a
drainage test.
To carry out the drainage
test, remove the air filters
and pour water into the heat
exchanger.

Saddle (*)

m
10 c ore
or m

Connecting cable
(3-CORE WIRE/2.5 mm2)
Locally approved cable.

Additional drain hose (*)

10 cm
or more

1/4" Liquid side piping (*)

cm
100 re
o
or m

Gas side piping 1/2" or 5/8" (*)

Vinyl tape (*)


(Narrow)

This illustration is for explanation purposes only.


The indoor unit will actually face a different way.

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24

CS-A181KE

3-way Valve
3-way Valve (Liquid Side)

3-way Valve (Gas Side)

Valve cap
Flare nut

To
piping
connection

Hexagonal wrench(4 mm)


Open position
Closed position
Pin

To outdoor unit

Service Service port


port cap

Flare nut

Open position
Closed position

To
piping
connection

Pin
Service
port cap
To outdoor unit

Service port

Works

Shaft Position

Service Port

Shaft Position

Service Port

Shipping

Closed
(With valve cap)

Closed
(With cap)

Closed
(With valve cap)

Closed
(With cap)

Evacuation
Installation and
Re-installation

Closed
(Clockwise)

Open
(Connected manifold
gauge w/charging
cylinder)

Closed
(Clockwise)

Open
(Push-pin)

Operation

Open
(With valve cap)

Closed
(With cap)

Open
(With valve cap)

Closed
(With cap)

Pumping down
(Transferring)

Closed
(Clockwise)

Closed
(With cap)

Open
(Counter-clockwise)

Open
(Connected manifold
gauge)

Evacuation
(Servicing)

Open
(Counter-clockwise)

Open
(Connected manifold
gauge)

Open
(Counter-clockwise)

Open
(Connected manifold
gauge)

Gas charging
(Servicing)

Open
(Counter-clockwise)

Open
(Connected manifold
gauge)

Open
(Counter-clockwise)

Open
(Connected manifold
gauge)

Pressure check
(Servicing)

Open
(Counter-clockwise)

Open
(Connected manifold
gauge)

Open
(Counter-clockwise)

Open
(Connected manifold
gauge)

Gas releasing
(Servicing)

Open
(Counter-clockwise)

Open
(Connected manifold
gauge)

Open
(Counter-clockwise)

Open
(Connected manifold
gauge)

25
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CS-A181KE

1 Evacuation of Installation
When installing an air conditioner, be sure to evacuate the air inside the indoor unit and pipes in the following procedure.
Required tools: hexagonal wrench, adjustable wrench,
torque wrenches, wrench to hold the
joints, gas leak detector, and charging
set.
(Indoor unit)

The air in the indoor unit and in the piping must be


purged. If air remains in the refrigeration pipings, it will
affect the compressor, reduce the cooling capacity, and
could lead to a malfunction.

(Liquid side)

(Outdoor unit)
3-way valve
Close

(Gas side)

3-way valve
OPEN
Close
Vacuum pump

Lo

Hi

OPEN

Service port cap


Be sure, using a torque wrench to tighten the service port cap (after using the service port), so that it prevents the gas
leakage from the refrigeration cycle.

Procedure:
(6) Tighten the service port caps of both the 3-way
valves at a torque of 18 Nm with a torque wrench.

(1) Connect a charging hose with a push pin to the


Low and High sides of a charging set and the
service ports of a 3-way valves.
Be sure to connect the end of the charging hose
with the push pin to the service port.

(7) Remove the valve caps of both the 3-way valves.


Position both of the valves to open using a
hexagonal wrench (4 mm).

(2) Connect the centre hose of the charging set to


a vacuum pump.

(8) Mount valve caps onto both of the 3-way valves.


Be sure to check for gas leakage.

(3) Turn on the power switch of the vacuum pump and


make sure that the needle in the gauge moves
from 0 cmHg (0 MPa) to 76 cmHg (0.1 MPa). Then
evacuate the air for approximately 10 minutes.

Caution
If gauge needle does not move from 0 cmHg
(0 MPa) to 76 cmHg (0.1 MPa) in step (3)
above, take the following measures:

(4) Close the valve of both the Low and High sides of
the charging set and turn off the vacuum pump.
Make sure that the needle in the gauge does not
move after approximately 5 minutes.
BE SURE TO TAKE THIS PROCEDURE IN ORDER
TO AVOID REFRIGERANT GAS LEAKAGE.

If the leaks stop when the piping connections are


tightened further, continue working from step (3).
If the leaks do not stop when the connections are
retightened, repair the location of the leak.

(5) Disconnect the charging hose from the vacuum


pump and from the service ports of the
3-way valves.
26
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CS-A181KE

2 Pumping down

(Indoor unit)

(Liquid side)

(Outdoor unit)
3-way valve

Close

(Gas side)

3-way valve
CLOSE
Refrigerant
Reclaiming
Equipment

Open
Lo

Hi

CLOSE

Procedure:
(1) Confirm that both the 3-way valves are set to the
open position.

Remove the valve stem caps and confirm that the valve
stems are in the open position.
Be sure to use a hexagonal wrench to operate the valve
stems.

(6) Operate the air conditioner at the cooling cycle


and stop it when the gauge indicates 0 kg/cm2G
(0 MPa).

If the unit cannot be operated at the cool condition


(weather is rather cool), press the Pump Down Switch on
the Indoor unit.
So that the unit can be operated.

(2) Operate the unit for 10 to 15 minutes.


(3) Stop operation and wait for 3 minutes, then connect
the charge set to the service port of the 3-way
valve.

Connect the charge hose with the push pin to the Gas side
service port.

(7) Immediately set the gas side 3-way valve to the


close position.

Do this quickly so that the gauge ends up indicating 1 to


3 kg/cm2G (0.1 MPa to 0.3 MPa).

(8) Use refrigerant reclaiming equipment to collect


refrigerant from indoor unit and pipes.

(4) Air purging of the charge hose.

Open the low-pressure valve on the charge set slightly to


purge air from the charge hose.

(5) Set the Liquid side 3-way valve to the close position.

(9) Disconnect the charge set, and mount both the


3-way valves stem nuts and the service port
caps.

Use a torque wrench to tighten the service port cap to a


torque of 18 Nm.
Be sure to check for gas leakage.

(10) Disconnect pipes from indoor unit and outdoor


unit.

27
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CS-A181KE

3 Evacuation of Re-installation
WHEN RE-INSTALLING AN AIR CONDITIONER, BE
SURE TO EVACUATE THE AIR INSIDE THE INDOOR
UNIT AND PIPES in the following procedure.

(Indoor unit)

If air remains in the indoor unit and refrigeration


pipes, it will affect the compressor, reduce to cooling
capacity, and could lead to a malfunction.

(Liquid side)

(Outdoor unit)
3-way valve
Close

(Gas side)

3-way valve
OPEN
Close
Vacuum pump

Lo

Hi

OPEN

Procedure:
(1) Connect a charging hose with a push pin to the
Low and High sides of a charging set and the
service port of the 3-way valve.
Be sure to connect the end of the charging hose
with the push pin to the service port.
(2) Connect the centre hose of the charging set to a
vacuum pump.
(3) Turn on the power switch of the vacuum pump and
make sure that the needle in the gauge moves
from 0 cmHg (0 MPa) to 76 cmHg (0.1 MPa).
Then evacuate the air for approximately 10
minutes.
(4) Close the valve of both Low side and High side of
the charging set and turn off the vacuum pump.
Make sure that the needle in the gauge does not
move after approximately 5 minutes.
BE SURE TO TAKE THIS PROCEDURE IN ORDER
TO AVOID REFRIGERANT GAS LEAKAGE.
(5) Disconnect the charging hose from the vacuum
pump.
(6) Charge the pipes and indoor unit with gas
refrigerant from liquid (High) side 3-way valve
service port and then discharge the refrigerant
until gas (Low) side gauge needle indicates 3 kg/
cm2 (0.3 MPa).

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BE SURE TO USE REFRIGERANT RECLAIMING


EQUIPMENT WHILE DISCHARGING THE
REFRIGERANT.
Purge the air from charge sets centre hose.
Be sure to check for gas leakage.

Caution
If gauge needle does not move from 0 cmHg
(0 MPa) to 76 cmHg (0.1 MPa) in step (3) above,
take the following measures:
If the leaks stop when the piping connections are
tightened further, continue working from step (3).
If the leaks do not stop when the connections are
retightened, repair the location of the leak.

(7) Tighten the service port caps of both the 3-way


valves at a torque of 18 Nm with a torque wrench.
(8) Remove the valve caps of both the 3-way valves.
Position both of the valves to open using a
hexagonal wrench (4 mm).
(9) Mount valve caps onto the 3-way valves.

CS-A181KE

4 Balance refrigerant of the 3-way valves


(Lack of refrigerant in the refrigeration cycle)

(Indoor unit)

(Liquid side)

(Outdoor unit)
3-way valve
Open

(Gas side)

3-way valve
OPEN
Refrigerant
Reclaiming
Equipment

Open
Lo

Hi

OPEN

Procedure:
(1) Confirm that both the 3-way valves are set to the
opened position.
(2) Connect the charge set to the 3-way valves
service port.

Leave the valve on the charge set closed.


Connect the charge hose with the push-pin to the
service port.
Confirm whether the pressure indicates more than
0.1 MPa (1 kg/cm2G).

(3) Connect the charge sets centre hose to refrigerant


reclaiming equipment.
(4) Open the valve (Low side) on the charge set
and loosen the hose connected with the
Refrigerant Reclaiming Equipment to purge the
air from the hose.
(5) Turn on refrigerant reclaiming equipment to collect
the refrigerant until the needle indicates 0
(no refrigerant is remaining).

29
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CS-A181KE

5 Evacuation
(No refrigerant in the refrigeration cycle)

(Liquid side)

(Indoor unit)

(Outdoor unit)
3-way valve

Open

(Gas side)

3-way valve
OPEN
Open
Vacuum pump

Lo

Hi

OPEN

Procedure:
(1) Connect the vacuum pump to the charge sets
centre hose.
(2) Turn on the vaccuum pump to evacuate the unit.

Confirm that the gauge needle has moved toward


76 cmHg (0.1 MPa).
Apply the vacuum for approximately 1 hour (vaccuum
of 4 mmHg or less).

(3) Close the valves (Low side and High side) on the
charge set, turn off the vacuum pump, and confirm
that the gauge needle does not move (approximately 5 minutes after the vacuum pump is turned
off).
(4) Disconnect the charge hose from the vacuum
pump.

30
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CS-A181KE

6 Gas charging
(After Evacuation)

(Indoor unit)

(Liquid side)

(Outdoor unit)
3-way valve
Open

(Gas side)

3-way valve

Check valve
CLOSE

Open
Lo

Hi

Charging
cylinder

OPEN

Procedure:

(5) Mount the valve stem nuts and the service port
caps onto the 3-way valves.

(1) Connect the charge hose to the charging cylinder.

Connect the charge hose which was disconnected from


the vacuum pump to the valve at the bottom of the
cylinder.

(2) Purge the air from the charge hose.

Open the valve at the bottom of the cylinder and use a


screwdriver to press the check valve on the charge set to
purge the air (be careful of the liquid refrigerant).

(3) Open the High side on the charge set and charge
the refrigerant to the unit.

Be sure to open only the High side valve on the charge set
to charge the system from the liquid-side (high-presure)
pipe. (If the system cannot be charged with the specified
amount of refrigerant, operate the compressor until the
specified amount can be charged, and then close the valve
at the bottom of the charge cylinder.)

(4) Immediately disconnect the charge hoses from


both 3-way valve service ports.

31
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Use torque wrench to tighten the service port caps to a


torque of 18 Nm.
Be sure to check for gas leakage.

CS-A181KE

Servicing Information
(A) Disassembly of the parts (Indoor Unit)

Electronic
Controller

Inspection points for the Indoor Electronic Controller


1. The Electronic Controller, a signal Receiver and an
Indicator can be seen by removing the Front Grille
and Control Board Cover, as shown in the Fig. 1.

Signal Receiver

Indicator

Fig. 1

Sensors

Indoor Fan Motor removal procedure

Earth Wire

1. Remove the connector CN-MTR (GREEN) of Fan


Motor and connector CN-STM (GREEN) of stepping
motor from the electronic controller. Release the
earth wire (YELLOW-GREEN) from the control board
terminal and sensors from its holders. (Refer Fig. 2.)

CN-MTR
(GRN)

CN-STM
(GRN)

Fig. 2

2. Remove the Control Board.


As shown in Fig. 3, remove the 3 screws and release
the tab at the top of Control Board. Pull the Control
Board forward slightly.

Taps

Caution: Removal of Discharge Grille before removing


the control board is necessary to avoid
damaging other parts.

Screws

32
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Fig. 3

CS-A181KE

Servicing Information
3. Remove the Discharge Grille.
Remove the Discharge Grille and then pull the Discharge Grille in a down and forward direction.

Fig. 4
Fan Motor

4. Remove the Indoor Fan Motor


Loosen the Fan Mounting Screw at the junction with
Cross Flow Fan.
Fan mounting
screw

Cross Flow
Fan

Fig. 5
Fan Motor

Remove the screw that hold the metal plate and


remove the metal plate.
Metal plate

Screw

Fig. 6

Pull off the Bearing at the left of the Cross Flow Fan
and remove the Indoor Fan motor.
Bearing

Fig. 7
33
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CS-A181KE

Servicing Information

Cross Flow Fan Removal Procedure


1. Remove the Fan Mounting Screws and Bearing.
(Refer to No. 4 of Indoor Fan Motor the removal
procedure)

2. Loosen the 2 screws mounted at the left side of the


evaporator.

Screws

Evaporator

Fig. 8

Evaporator

3. Pull the left side of the evaporator forward slightly


and remove the cross Flow Fan.

Cross Flow Fan

Fig. 9

Electronic
Controller

(B) Disassembly of the parts (Outdoor Unit)

Inspection points for the Outdoor Electronic


Controller
1. The Electronic Controller, Can be seen by removing
the cabinet Top plate and Front plate, as shown in the
Fig. 10

Fig. 10

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CS-A181KE

Servicing Information
Reset terminal

(C) Remote Control Transmission Setting


Remote Control Reset
When the batteries are inserted for the first time, or
the batteries are replaced, all the indications will
blink and the remote control might not work.
If this happens, remove the back cover of the remote
control and you will find a resetting terminal, and by
shorting it with a minus screwdriver, it will return to
normal.

SW1

Changing the wireless remote control transmission code

Electronic
Controller

When two indoor units are installed in the same


room, in order to prevent operating errors caused by
using two remote controls, set up the remote control
[B A] switch (SW1).
The unit is set to A when it is shipped.

SW1

Remote Control

Switch

By adding a jumper wire to the remote control side and a carbon resistor (1/4 W, 10 k ) to the indoor printed
circuit board, it is possible to select from 4 types of transmission codes including the condition at time of
delivery condition (1).
Remote control

Indoor printed circuit board


Note

Switch SW B A

JB

Switch SW1

RX
At product delivery

Jumper wire

10k

Jumper wire

10k

35
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CS-A181KE

Troubleshooting Guide
Refrigeration cycle system
Normal Pressure and Outlet Air Temperature (Standard)

In order to diagnose malfunctions, make sure that


there are no electrical problems before inspecting the refrigeration cycle. Such problems include
insufficient insulation, problem with the power source,
malfunction of a compressor and a fan.
The normal outlet air temperature and pressure
of the refrigeration cycle depends on various conditions, the standard values for them are shown in the
table to the right.

Gas pressure
MPa
(kg/cm2G)

Outlet air
temperature
(C)

Cooling mode

0.4 ~ 0.6 (4 ~ 6)

12 ~ 16

Heating Mode

1.5 ~ 2.1 (15 ~ 21)

36 ~ 45

Condition: Indoor fan speed; High


Outdoor temperature 35C at the cooling mode
and 7C at the heating mode
Difference in the intake
and outlet
air temperatures

Normal

More than 8C
(15 minutes after an
operation is started.)
at the cooling mode
More than 14C
(15 minutes after an
operation is started.)
at the heating mode

Measuring the air temperature


difference

Less than 8C at the cooling mode


Less than 14C at the heating mode

Value of electric
current during operation

Higher than specified

Dusty condenser
preventing heat radiation

Measuring electric current


during operation

Excessive amount
of refrigerant

Lower than specified

Gas side
pressure

Cooling Mode

High

Inefficient compressor
Low

Insufficient refrigerant
Low

Clogged strainer or
capillary tube

Low

Inefficient compressor

Heating Mode
Low

Insufficient refrigerant
Low

Clogged strainer or
capillary tube

36
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Measuring gas side pressure

CS-A181KE

Troubleshooting Guide
1. Relationship between the condition of the air conditioner and pressure and
electric current
Cooling Mode

Heating Mode

Condition of the air


conditioner

Low Pressure

High Pressure

Electric
current during
operation

Low Pressure

High Pressure

Electric
current during
operation

Insufficient refrigerant
(gas leakage)

Clogged capillary tube


or Strainer

Short circuit in the


indoor unit

Heat radiation deficiency of the outdoor


unit

Inefficient
compression

Carry out the measurements of pressure, electric current, and temperature fifteen minutes after an operation is
started.

2. Diagnosis methods of a malfunction of a compressor and a 4-way valve


Nature of fault

Insufficient compressing of a
compressor

Symptom

Electric current during operation becomes approximately 20% lower than the
normal value.

The discharge tube of the compressor becomes abnormally hot (normally 70 to 90C).

The difference between high pressure and low pressure becomes


almost zero.

Electric current reaches a high level abnormally, and the value exceeds the
limit of an ammeter. In some cases, a breaker turns off.

The compressor is a humming sound.

Electric current during operation becomes approximately 80% lower than


the normal value.

The temperature difference between from the discharge tube to the 4-way valve
and from suction tube to the 4-way valve becomes almost zero.

Locked compressor

Inefficient switches of the 4-way valve

37
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CS-A181KE

Technical Data
L Thermostat characteristics
CS-A181K / CS-A241K
Soft Dry

Cooling
(C)
34

(C)
34

32

32

30

30
/

COMP. ON

COMP. OFF = Set Temperature

Diff. 1.5C

22

24

18

18

20

22

24

26

16

Thermostat Setting (Remote Control)

18

20

(C)
34
32
/

COMP. OFF = SET TEMPERATURE

COMP. ON

30

diff. 2.0C

Intake Air Temperature

28

24
22
20
18
16
16

18

20

22

24

26

28

30 (C)

Thermostat setting (remote control)

38
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Diff. 1.0C

22

24

26

28

Thermostat Setting (Remote Control)

Heating

26

Soft Dry OFF, Soft Dry ON


Diff. 1.5C

16

30 (C)

28

/
/

22
20

16 18

Cooling OFF = Set Temperature

26

20

16

24

Cooling ON

28
Intake Air Temperature

26

Intake Air Temperature

28

30 (C)

CS-A181KE

Technical Data
L Operation characteristics
CS-A181K / CU-A181K
Cooling Characteristic

Piping Length Characteristic (Cooling)

34

36

38

40

42

44

12.0
11.0
10.0
9.0

LP

10

[Condition] Room temperature: 27/19C


Cooling operation: High fan
Piping length: 7.5 m

1.3
I

-4

-2

Heating Capacity (kW)

6.2
6.1
6.0
5.9
5.8

LP

12.0
11.5
11.0
10.5

1.84
1.82
1.80
1.78
1.76
1.74
1.72

OUTDOOR AIR TEMPERATURE (C)

10

15

20

25

PIPING LENGTH (m)

[Condition] Room temperature: 20C


Heating operation:High fan
Piping length: 7.5 m

[Condition] Room temperature: 20C


Outdoor temperature: 7/6C
Heating operation: High fan

39
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43.0
42.5
42.0
41.5

Q:

1.6
1.5
1.4

LP:

Current (A)

I:

1.7

I:
Current (A)

1.8

Gas Side Piping Pressure (MPa)

Q:

Heating Capacity (kW)

LP

220V
240V

O: Outlet
Air Temperature (C)

44
42
40
38
36

-6

25

Piping Length Characteristic (Heating)


220V
240V

13
12
11
10
9

20

[Condition] Room temperature: 27/19C


Outdoor air temperature: 35/24C
Cooling operation: High fan

Heating Characteristic

6.0
5.5
5.0
4.5
4.0

15

PIPING LENGTH (m)

OUTDOOR ROOM TEMPERATURE (C)

0.44
0.43
0.42
0.41

O: Outlet

5.2
5.0
4.8
4.6
4.4

13.0

O: Outlet
Air Temperature (C)

32

LP:
Gas Side Piping Pressure (MPa)

30

13.5

LP:
Gas Side Piping Pressure (MPa)

Q:
I

I:
Current (A)

Current (A)

I:

LP
13
12
11
10
9

0.46
0.45
0.44
0.43
0.42

Cooling Capacity (kW)

O: Outlet
Air Temperature (C)

5.0
4.8
4.6

LP:
Gas Side Piping Pressure (MPa)

Q:

Cooling Capacity (kW)

5.6
5.4
5.2

14.0

Air Temperature (C)

14.0
13.5
13.0
12.5
12.0

220V
240V

220V
240V

CS-A181KE

Technical Data
L Operation characteristics
CS-A241K / CU-A241K
Cooling Characteristic

Piping Length Characteristic (Colling)


220V
240V

220V
240V

5.5
5.0

0.42
0.41
0.40
0.39
0.38

30

32

34

36

38

40

42

44

15.0
14.5
14.0
13.5
13.0
12.5

10

OUTDOOR ROOM TEMPERATURE (C)

15

20

25

PIPING LENGTH (m)

[Condition] Room temperature: 27/19C


Cooling operation: High fan
Piping length: 7.5 m

0.42
0.41
0.40
0.39
0.38

LP

[Condition] Room temperature: 27/19C


Outdoor air temperature: 35/24C
Cooling operation: High fan

Heating Characteristic

Piping Length Characteristic (Heating)


220V
240V

Current (A)

16
15
14
13
12
11

1.4

-6

-4

-2

2.05
2.00
1.95
1.90
1.85

LP

15.0
14.5
14.0
13.5
13.0
12.5

OUTDOOR AIR TEMPERATURE (C)

10

15

20

25

PIPING LENGTH (m)

[Condition] Room temperature: 20C


Heating operation:High fan
Piping length: 7.5 m

[Condition] Room temperature: 20C


Outdoor temperature: 7/6C
Heating operation: High fan

40
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7.7
7.6
7.5
7.4
7.3
7.2

Q:

1.8
1.6

I:
Current (A)

2.2
2.0

Heating Capacity (kW)

O: Outlet
Q

LP

I:

Air Temperature (C)

O
8.0
7.5
7.0
6.5
6.0
5.5
5.0

46
45
44
43
42

LP:
Gas Side Piping Pressure (MPa)

Q:

46
44
42
40
38
36

Heating Capacity (kW)

220V
240V

O: Outlet
Air Temperature (C)

16
15
14
13
12
11

LP:
Gas Side Piping Pressure (MPa)

I:
Current (A)

LP

6.5
6.0
5.5
5.0
4.5

LP:
Gas Side Piping Pressure (MPa)

13.0
12.5
12.0
11.5
11.0

Q:
Cooling Capacity (kW)

7.0
6.5
6.0

LP:
Gas Side Piping Pressure (MPa)

Q:
Cooling Capacity (kW)

I:
Current (A)

O: Outlet
Air Temperature (C)

13.0
12.5
12.0
11.5
11.0

O: Outlet
Air Temperature (C)

CS-A181KE

Exploded View
CS-A181KE / CS-A241KE
4
1
2

3
2
!

/
#

7
6

"
+

:
3
9

-~

&

)
_

<

>
?

0
|

@
\

V0

V
0
V

]
7

^
;

41
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CS-A181KE

Replacement Parts List


<Model: CS-A181KE / CS-A241KE>
NO.
1

DESCRIPTION & NAME


CHASSY COMPLETE

2
3
4
5
6
7
8
9
10

CHASSY BACK COVER


FAN MOTOR
CROSS FLOW FAN COMPLETE
SCREW CROSS FLOW FAN
BEARING ASSY
EVAPORATOR
FLARE NUT (1/4")
FLARE NUT (1/2") OR (5/8")
DISCHARGE GRILLE COMPLETE

11
12
13
14
15
16
17

MOTOR AIR SWING


TAP DRAIN TRAY
VANE
CONTROL BOARD
TERMINAL BOARD COMPLETE
POWER SUPPLY CORD
SLIDE SWITCH

18
19
20
21

TRANSFORMER COMPLETE
ELECTRONIC CONTROLLER
RECEIVER COMPLETE
RECEIVER COMPLETE HOLDER

22
23
24
25
26

SENSOR COMPLETE
CONTROL BOARD TOP COVER
CONTROL BOARD FRONT COVER
REMOTE CONTROL COMPLETE
REMOTE CONTROL UPPER CASE

27
28
29
30

CONTROL PANEL
KNOB
KNOB
CONTACTOR

31
32
33
34
35

ELECTRONIC CONTROLLER
INDICATOR
REMOTE CONTROL LOWER CASE
COVER
FRONT GRILLE COMPLETE

36
37
38
39
40
41
42
43
44
45
46
47

INTAKE GRILLE COMPLETE


AIR FILTER (LEFT)
AIR FILTER (RIGHT)
SCREW FRONT GRILLE
CAP FRONT GRILLE
DRAIN HOSE
OPERATING INSTRUCTIONS
INSTALLATION INSTRUCTIONS
INSTALLATION PLATE
BAG COMPLETE INSTALLATION SCREW
AIR PURIFYING FILTER COMPLETE
AIR PURIFYING FILTER

(Note)

QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

CS-A181KE
CWD50C369
CWD93956
CWA98274
CWH02C058
CWH4580304
CWH64K007
CWB30C222
CWH6002140
CWT25007 (1/2")
CWE20C574
CWA98267
CWH4612103
CWE24443
CWH10943
CWA28C584
CWA20C779
CWA04088
CWA40C246
CWA741178
CWA741287
CWD93957
CWA50C616
CWH13473

1
1
1
1

CWH13C314
CWA75C556
CWE15C241
CWE311064
CWE17196A

1
1
1
1
1

CWE17197A
CWA65036C
CWA74224
CWE39199
CWE15128A

1
1
1
1

CWB80040A
CWE11C971
CWE22C329
CWD00232
CWD00231
XTT4+16C
CWH52258
CWH85178
CWF561629
CWF61692
CWH36152
CWH82C194

1
3
3
1
1
1
1
1
1
2

CWD00C111
CWD00220

All parts are supplied from MACC, Malaysia (Vendor Code: 086).
t marked parts are recommended to be kept in stock.

42
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CS-A241KE

REMARKS

CWA98273

CWB30C210

CWT25004 (5/8")

CWA28C585
CWA20C780

CWA741182

t
t
t
t
t
t

t
t
t

CS-A181KE

Exploded View
CU-A181KE / CU-A241KE
}
_
|

^
]
6

2 "
5

V
(

<

>

2
:

6
7
"

&

$
43
Downloaded from www.Manualslib.com manuals search engine

CS-A181KE

Replacement Parts List


NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
(Note)

DESCRIPTION & NAME


CHASSY ASSY
SOUND PROOF BOARD
FAN MOTOR BRACKET
SCREW - FAN MOTOR BRACKET
PARTICULAR PLATE F/M (L)
PARTICULAR PLATE F/M (R)
FAN MOTOR
SCREW - FAN MOTOR
HOLD FOR F/MOTOR & LEAD WIRES
PROPELLER FAN
NUT - PROPELLER FAN
COMPRESSOR
PACKING - COMP. MOUNT.
ANTI - VIBRATION BUSHING - COMP. MOUNT.
NUT - COMP. MOUNT
CONDENSER
HOLDER - COUPLING ASSY
GUIDER COMPLETE
3 - WAYS VALVE (LIQUID)
3 - WAYS VALVE (GAS)
4 - WAYS VALVE ASS'Y
ACCUMULATOR ASSY
OIL SEPARATER ASS'Y
STRAINER
TUBE ASS'Y (CAPILLARY TUBE)
V - COIL COMPLETE
TERMINAL COVER
NUT FOR TERMINAL COVER
TUBE ASS'Y (CAPILLARY TUBE)
CONTROL BOARD ASSY
CAPACITOR - FAN MOTOR
CAPACITOR - COMPRESSOR
HOLDER - CAPACITOR
TERMINAL BOARD ASS'Y
ELECTRONIC CONTROLLER
FUSE HOLDER
FUSE
SENSOR COMPLETE
HOLDER - SENSOR
HOLDER - SENSOR
OVERLOAD PROTECTOR
HOLDER - OVERLOAD PROTECTOR
CABINET FRONT PLATE COMPLETE
CABINET REAR PLATE COMPLETE
CABINET FRONT PLATE COMPLETE
SOUND PROOF MATERIAL
CABINET SIDE PLATE
SOUND PROOF MATERIAL
CABINET TOP PLATE
CONTROL BOARD COVER
HANDLE
2 - WAYS VALVE
V - COIL COMPLETE
All parts are supplied from MACC, Malaysia (Vendor Code: 086).
t marked parts are recommended to be kept in stock.

44
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QTY

CU-A181KE

CU-A241KE

1
1
1
6
1
1
1
4
3
1
1
1
2
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1

CWD50K514B
CWH15223
CWD54145
CWH55101
CWD90835
CWD90836
CWA92294
CWH55252
CWH31043
CWH00K050
CWH56060
2JS350D3AA02
CWB81043
CWH50055
CWH4582065
CWB32C344
CWH35113B
CWD90830
CWB01495
CWB01364
CWB00K028
CWB13K011
CWB16K032
CWB11025
CWT01C671
CWA43C685
CWH17015
CWH7080300
CWT01808
CWH10K421
CWA31244
CWA31625
CWH30057
CWA28C382
CWA741314
XCSCW011
XBA2C31TR0
CWA50C618
CWH32089
CWH32074
CWA12262
CWH34012
CWE06K034B
CWE02096B
CWE06075B
CWG30539
CWE04111B
CWG30528
CWE03101B
CWH13336A
CWE16000E
-------

CWA92295

2JS464D3AA02

CWB32C345
CWH35114B

CWB01430
CWB00K029
CWB13K047
CWB16K031

CWT01C672

CWA31621
CWA31649
CWH30071

CWA741315

CWB02018
CWA43C494

REMARKS

CS-A181KE

Electronic Parts List


Electronic Controller : CWA741178 (CS-A181KE)
Electronic Controller : CWA741182 (CS-A241KE)
SYMBOL

DESCRIPTION & NAME

PART NO.

IC1

INTEGRATED CIRCUIT

A52D011W211

IC2

INTEGRATED CIRCUIT

A52C096

IC3

INTEGRATED CIRCUIT

A52C050 (A52MPC78M05H)

IC4

INTEGRATED CIRCUIT

A52MPA2003C

IC5

INTEGRATED CIRCUIT

A52BR9020

IC6

INTEGRATED CIRCUIT

A52MPC393C

IC7

INTEGRATED CIRCUIT

A52BX8315

PC

PHOTO COUPLER

A52LP620-G4

Q1

TRANSISTOR

A55C130 (A55C4300M + A58203)

Q2

TRANSISTOR

A55D2220QTA

Q3, Q5, Q7~Q9, Q13 ~ Q15

TRANSISTOR

A55UN4211TA

Q4

TRANSISTOR

A55C1740STPQ

Q6

TRANSISTOR

A55C1741ASTR

Q10 ~ Q12

TRANSISTOR

A55UN411FTA

Q16

TRANSISTOR

A52C071

Q17

TRANSISTOR

A52C070

DB1

DIODE BRIDGE

A54D3SBA60F1

DB2

DIODE BRIDGE

A54CS1VB20E (A54S1VB20)

D1

DIODE

A54RB44-08V

D2

DIODE

A54C198

D3

DIODE

A541SS131T

D6

DIODE

A54RA15-01KB

D7 ~ D13, D16 ~ D23

DIODE

A54MA165TA5

D24

DIODE

A54MA723TA

ZD1

ZENER DIODE

A54D8.2EL2TB

ZNR1, ZNR2

ZNR

ERZVEAV511

L1

V - COIL

A43101T

L2 ~ L6

V - COIL

A43036

LF1

NOISE FILTER

A49219

LF2

NOISE FILTER

A49220

T1

TRANSFORMER

A40287

T2

TRANSFORMER

A40263

RY - HOT

RELAY ELECTRO MAGNETIC

A00161

RY - PWR

RELAY ELECTRO MAGNETIC

A00106

SW1

SLIDE SWITCH

A04042

SW2, SW3

PUSH SWITCH

A01059

FUSE

XBA2C31TR0

X1

RESONATOR

A45ST8.0MTWT

BZ

BUZZER (SOUND GENERATOR)

A48039

VARIABLE RESISTOR

A44EVMEASB52

FUSE COMPLETE

A16C204

FUSE

VR1
FUSE

(Note)

All parts are supplied from MACC, Malaysia (Vendor Code: 086).

45
Downloaded from www.Manualslib.com manuals search engine

CS-A181KE

Electronic Parts List


Electronic Controller : CWA741314 (CU-A181KE)
Electronic Controller : CWA741315 (CU-A241KE)
SYMBOL

DESCRIPTION & NAME

PART NO.

IC1

INTEGRATED CIRCUIT

A52C78414Y

IC2

INTEGRATED CIRCUIT

A52C094 (A52AN78M12 + A58086)

IC3

INTEGRATED CIRCUIT

A52C040 (A52AN78N05)

IC4

INTEGRATED CIRCUIT

A52MPA2003C

Q1

TRANSISTOR

A55C1740STPQ

Q2
D1 ~ D6

TRANSISTOR
DIODE

A55DTC113ZST

DB1, DB2

DIODE BRIDGE

A54CS1VB20E (A54S1VB20)

ZD1

ZENAR DIODE

A54D7.5EL1TB

ZNR

ERZVEAV511

TRANSFORMER

A40378

CR1

SURGE ABSORBER

A59014

CR2

SURGE ABSORBER

A59014 ( CU-A241KE ONLY)

RY-HOT

RELAY

A00160

RY-DEICE

RELAY

A00160

RY-OFF

RELAY

A00160

RY-H/L

RELAY

A00160

RY-V

RELAY

A00160 (CU-A241KE ONLY)

FUSE

FUSE

XBA2C31TR0

RESONATOR

A45ST4.0MGWT

ZNR2 ~ ZNR4
T1, T2

X1

(Note)

A54MA165TA5

All parts are supplied from MACC, Malaysia (Vendor Code: 086).

46
Downloaded from www.Manualslib.com manuals search engine

CS-A181K/A241K

CS-A181K/A241K

CS-A181K/A241K

CS-A181K/A241K

ELECTRONIC CIRCUIT DIAGRAM


AC 220-240V
50Hz
SINGLE PHASE

CN-FUSE2
HOT
(RED)

J2
JUMPER
NONE

AC
(WHT)

R10
47k

ZNR2

RX

64 AVREF

AUTO RESTART

P22

P23

58
57

Fig.2
56
0

2
C25
50V
10

R22
15k

EIVER + INDICATOR
PC2800GR

IC

PD
PH302C

IN+

Vcc1

IN-

OUT

CO

Vcc2

6.3V
47

GND

F0

137k

HIELD CASE)

X1 8MHz
(30pF X 2)

(ORANGE)

2.5

R25
10k

C29
0.01

50
49

P25

DEICE DETECTION

RELAY DRIVE SIGNAL

PIPE TEMP.
INTAKE AIR TEMP.

46
R21
5.1k

45

2.7

44
43

+
42

41
R31
2k

40
39

R36
2k

FAN
SPEED
CONTROL
SIGNAL

OUT
X1
IN
X2
VDO

38

RA2
10k X 4

P01

REMOTE- CONTROL
COMMAND INPUT

RESET

P65

36
0

R32
330

35

34
5

33

P60

0 (5)

R39

D19

A54MA165TA5

R40

Lo
12
P33
Me
13
P34
Hi
14
P35

D20

A54MA165TA5

R41

D21

A54MA165TA5

R42

20
21
22
23
24

D22

10

P50
P51

FAN MOTOR
CONTROL

TIMER SHORTEN

P52

25
26
27
28

TEST RUN

P53 29

AUTO OPERATION

P54 30

14

A54MA165TA5

2SC1741AS

R47
91
1W

R44

C22
16V
100

VR1
500

R19
2.49k

C19
1000P

CS-A181K
15.40k
12.00k
7.32k
5.36k
3.83k
3.16k
2.49k
2.10k

CS-A241K
15.40k
12.00k
10.20k
8.25k
6.49k
5.36k
4.42k
4.12k

P55
V SS

GND

31
32

STEPPING MOTOR
(HORIZONTAL VANE)

13

0.5

1.6

R58
510k

3.0

6.0
7

RELAY DRIVE

R27

30
29
28

1k

20

C1
35V
2200

+
D4

12V

12

R11
10k

I
+

C2
16V
100

R60
14.7k
8

D10

R63
10k

D9

R62
10k

D8

R61
10k

D13

R66
10k

27
26

Q15
UN4211
8 1

Q17

10k

A52MP3005

C38
1000P

5V

IC2
A52C78M12AHF

IC3
AN78N05

REGULATOR

REGULATOR

10
R24
10k

C3 11

R23
10k

R22
10k

R21
8.2k

R20
8.2k

R19
8.2k

R18
8.2k

B1

C6

HOT

B0

COMPRESSOR

C7

14
15

25 TIMER OUT

NC 16

IC6
A52MPC393C
FAN SPEED
CONTROL

10k
R57
5.1k

8.8 (8.5)

R59
3.32k

C37
1000P

D12

R65
10k

D11

R64
10k

BLUE

24 D7

D0 17

23 D6

D1 18

22 D5

D2 19

21 D4

D3 20

C8
1000P

R4
20k

C39
1000P

Fig. 3

R3
5.1k

Downloaded from www.Manualslib.com manuals search engine

40

Intake Air/
Pipe Temp. Data
C9
35V
33

C10
35V
33

4
3
2

Intake Air Temp. Data


IC1 56 Pin
Pipe Temp. Data
IC1 57 Pin
10

20

30

40

50

60

70

Indoor Fan Speed

RISES

Hi

OVER 31C

2
Outdoor Pipe Temp.
Data IC1 3 Pin

SOFT DRY

BELOW 29C

Lo BELOW 31C

BELOW 15.5C

Hi

OVER 15.5C

Lo OVER 13.5C

BELOW 13.5C

Hi

10

20

30

40

50

60

Temperature (C)

Lo

Outdoor Air Temp. Sensor


Outdoor Pipe Temp. Sensor

Cooling

50

FALLS

OVER 29C

60

Outdoor Air Temp.


Data IC1 2 Pin

Hi

70

Soft Dry

Auto

Heating

10

10

20

30

40

10

11

6/21/00, 9:51 AM

13

14

0
t

t
t

t
t

t
t

CS-A181K

34.2

32.5

27.8

23.5

18.3

14.5

12.0

8.0

CS-A241K

52.8

47.8

41.4

26.3

28.0

21.1

12.0

8.0

t
t

50

Voltage to Fan Motor


Drive Transistor (DCV)

Temperature (C)

12

Manual (A241K)

Sleep
0

Manual (A181K)

Auto
-10

Lo

3
t

Sleep

Manual, Auto

30

Sleep
1

40

20

High Speed Low Speed


7

Manual

No.

70
4

SHi

30

Fig. 2

R5
5.1k

Fan Speed

Senser (Thermistor)
Characteristics

Outdoor Air/Pipe Temp. Data

RED
TRADE MARK

D7

COOLING

HEATING

20

R6
20k

C3
10V
100

Fig. 4

COMPRESSOR
TERMINAL

D8-D13
A54MA165TA5 X 6

1.6

10

Temperature (C)

C7
1000P

HEATING 4.4V
COMP.ON 4.4V

Temperature (C)

-10

C4 12
C5 13

Fig. 5

Fig. 6

20

YELLOW
C36
1000P

10k

3.3

FAN MOTOR DRIVE


c

OUTDOOR TEMP.

30

C2 10

RELAY
DRIVE

B2

+
+

(NH-2)
WHITE
CN-TEST

C1 9

B4
B3

43k

D5

IC6
A52MPC393C

2.2k
100k

R17

R56
750

C0

16k

R15

8.5 (8.2)

3.0
c

10k
10k

Q14
UN4211

4
2

4.7k
1

R14

R16

Pipe Temp. Sensor


Intake Air Temp. Sensor

C35
100V
10

R50
3.3k
1W

3.3

0.5

40

FAN MOTOR COIL RESISTANCE (AT 20C)

3
c

10k

Q12
UN411F

CHECK PIN

7
0.5

18k

A5

50

PIPE TEMP. SENSOR


(4.96K. 3800)

10k

R55
750

R13

A4

60

Fig4

C4
R2 +
10V
15k
100

A3

A52MPA2003C

IC4

C6
10V
22

FAN MOTOR

3.3

10k

R54
750

18k

R1 +
5.9k

3.0

10k

4.7k

L6
CWA 43036

GND

D3
DB2
S1VB20

R48
620

Q13
UN4211

0
DEVICE 5V

(Keeps 1Min. ON
After COMP. ON)

R12

U
1
V
2
W
3

14 (15)

1.6

D6

D2

(GREEN)
(XH-3)
CN-MTR

3
14 (15)

+
~

A40378
TRANSFORMER
T2
5

c
5

C34
100V
10

+
e

12
e
12 8

C5
10V
22

Fig.5

10k
10k

TIMER SHORTEN

2
3
4

0
Fig.5

FAN OFF 5V

D1
DB1
S1VB20

14 (15)

b
3

A40378
TRANSFORMER
T1
5

RESET

POWER

32 B6

FAN HI 5V

COMPRESSOR
R2
560k
1/2W

DEICE 5V

RY-V ON 5V
11

10

RY-HOT

RED

C6
450V
270

Q9
UN4211

C4

12

A241K ONLY

LF2

b
0
5

RY-V

C3
+

L1
CWA 43101

Vcc/Vref

31 B5

C13
0.01
250VAC

X2

R5
100

C12
10V
100

13

12

RY-OFF

25
(28)

R53
2.4k
1W

IC4
PA2003C

15

R4
24
2W

34

A1

A2

RESET

35 TEST

a
12

RY-H/L

D3
1SS131

10k

3.3

Q11
UN411F

STEPPING MOTOR DRIVE

A52MP3009

36

A0

14

RY-DEICE

ZNR2
V10D511

CAPACITOR

AIR TEMP
PIPE TEMP

37 E0

ZD1
7.5EL1

FUSE 1
(3.15A)

AC
WHITE

Vss

GND
4.0MHz OSC

33 B7

HOT 2
BLACK

27
(28)

R52
2.4k
1W

10k

AC
0.01
19

Q16

T2
1

C11
0.01
e

10k
5

OSC IN

DB1

250VAC
0.01
ECQ-UV

D.C
A.C
CONVERTER

18

200

R26

C11
50V
1

OSC OUT

38 E1

10k

Q1
2SC4300M

AMP

10k

1k

RY-HOT

R1

C7
8200

b
4.7

RY-OFF

CRI
A59014

10k
e

D2
M653

R11
12k
2W

D1
A54RB44-08V

6
4

R51
2.4k
1W

10k

Q8
UN4211

Q10
UN411F

R3
12k
2W
AC
40

FAN MOTOR DRIVE

4.7k

14

L2
CWA43036

R46
1k

3.3

AC
15

JE
RY-H/L

ZNR4
V10D511

40
39

R25

JE

ECQF

R8
0.47
2W

DISPLAY

C5
250VAC
0.1
ECQ-UV

T1

C8
630V
3300P

8 1

c
b

3.3

R34
330

16

R7

C18
50V
4.7

FM 2
ORANGE

R9
1k

4 WAY VALVE
REVERSING COIL

C9
100V
470

R6 +
10k
1/2W

C10
0.18

11
+

3.3

R33
330

1
2
3
4
5

C42
100V
470

Q2
2SD2220

(29) 28

3.3

SW2
(AUTO SW)

(GREEN)
(KR-5)
CN-STM

R9
1.5k
D24
MA723

Fig.6
CAPACITOR

LF1

R14
5.1k

L3
CWA43036

L4
CWA43036

R15
24.9k

FM 1
BROWN
FM

C12
0.01

ECQV

Q3
UN4211

(28)
27

Q7
UN4211

C33
470
35V

1.6

3.3

C17
0.1

1.6

1.6

Q2
UN4219

RY-V

ZNR3
V10D511
C1

AIR TEMP.SENSOR
(15K.3950)

MICRO COMPUTER
2.5
2.5

30Px2

R8
100k c 5

R7
10k
5

10k

(28) 29

R16
100k

R17
1.74k

CR2
A59014

JE

ZNR1
PC
TL520

R71
1k
C13 +
10

10k

34.0k

R18
13.0k

BZ
+

C31 + C14
35V
35V
2200 2200

+
G

ECQV

RY-PWR

D6
ERA15-01

12V

4
C20
16V
100

O
C15
25V
100

R13 +
10k

C23
0.022

2.74k

R69
10k

8.06k
1000P

C27
25V
100

REGULATOR

MODEL
R37
R38
R39
R40
R41
R42
R43
R44

P47

10k

13

C21 +
1000P

PA2003C

D23

Q6

RY POWER
DRIVE
R45
2.2k

5V

IC3
AN78N05

0.5
(0.6)

51.1k
8

R43

A54MA165TA5

IC4

11

51.1k

R38

0 (5)

5.23k

20k

C16
16V
100

+
3k

12

102k
R37

5 (0)

RY-HOT

A54MA165TA5

18

7
6

VOLTAGE
CORRECTION

35.7k

22
11

A54MA165TA5

D18

AMP.
10

A54MA165TA5

D17

P46

P57
P56

15.8k

OSC
8.87k

PULSE
SIGNAL
GENERATOR

39.2k

4.3k
21.5k

(1.9)
1.8

IC4
PA2003C

D16

P45

37 P62
P61

P44

P64
P63

V CC

P43

FAN
MOTOR
DRIVE
SIGNAL

RESET

STEPPING
MOTOR
DRIVE
SIGNAL

R/B

CS

P42

FAN MOTOR
CURRENT DETECTION

RS

SK

DO

P41 19

P67

DI

C32
0.01

V SS 17

POWER CLOCK
INPUT

P66

P40

RELAY DRIVE
SIGNAL
P02

P00

P26

GND

3
2

START
8
P27
MID.START
9
P30
SLo
10
P31
Lo11
P32

15
P36
SHi
16
P37

BUZZER

8MHz
OSC

POWER

47

R26
5.1k

C40
50V
1

48

2.5

RESET SIGNAL
GENERATION

R27
1k

P24
REMOTE- CONTROL
NO. DETECTION

51 IC(VPP)

R24
150k

R28
240

NH-2
2
1
CN-TEST

(ORANGE)

53 P04
52 XT2

Q4
2SC1740S

10K

CN-DISP
(KR-6)
(WHT)

(RED)

P11

2.5

b
c

10K

+ C30
16V
100

P12

C28
50V
10

R29
100K
c

Q5
UN4211
b

R30
4.7k

ZD1
A54D8.2EL2TB

(PH-6)
CN-DISP

8
330

0.01

+
+

R35
2k

.01

P13

54 AV SS
C41
16V
100

SW3
(PUMP DOWN SW)

P14

55 P10

(XH-4)
YELLOW
CN-TH

IC1
A52C78414Y (TMS73C45)
R10
150k

RESET SIGNAL
GENERATOR

JE

A241K ONLY
V
BLUE

Resistance (k )

59

Fig.2
C26
50V
10

R23
20k

J2

P21

61 P16
60 P15

1.4

DEICE
BELOW 1.3V

Fig.1
INTAKE
AIR TEMPERATURE
SENSOR (15k,3950)

P20

63 AVDD
62 P17

2 WAY VALVE
REVERSING COIL

Q1
1740S

RY-DEICE

DEICE
GRAY

RY-PWR

FUSE
3.15A

R12
10k

19

Voltage (V)

12

O.L.P. (TEMP.)

12

RY-HOT
CWA00161

DB2
S1VB20

REGULATOR
5

WHITE

IC2
A52MPC78M12H

R20
10k

FAN MOTOR SPEED CONTROL

YELLOW

REMOTE CONTROL
NO.
RA1
24k X 3

(YELLOW)
(XH-4)
CN-TH1
PIPE
TEMPERATURE
SENSOR (20k,3950)

IC7
A52BX8315

IC5
A52BR9020

R67
10K

R49

SW1
A
RX

IC1
A52D011CW
MICRO COMPUTER

SIDE A : OFF
SIDE B : ON
R68
26.1k

C24
16V
100

L5
CWA
43036

CS-A241K
11.3k
32.4k

R72
10k
47k

CS-A181K
20.0k
33.2k

AUTO MODE TEMP. SETTING


NORMAL
INCREASED

R49
R7

R72

10k
10k

SW1
OFF
ON
OFF
ON

X1 4MHz

HOT 1
RED

R70
47k
REMOCON NO.
0
1
2
3

Fig. 1
Senser (Thermistor)
Characteristics
70

COMP
(VIOLET)

T (BLK)

T (BLK)

AUTO RESTART FUNCTION


ENABLE
DISABLE

DEICE
(BLU)

Resistance (k )

Voltage (V)

(VH-2)
CN-T

1 2 3

ELECTRONIC CIRCUIT

TEMPERATURE
FUSE 113C

AC
14

(XH-3) BLUE
CN-FUSE 1

1
2
3
4

1
2
3
4

TRANSFORMER
CWA40C246
TEMPERATURE
FUSE
102C

POWER
SUPPLY
SWITCH

ELECTRONIC CIRCUIT

BLUE

CS-A181K / CU-A181K SERIES


CS-A241K / CU-A241K SERIES

15

16

Hi

17

Me

Lo

Lo

18

SLo

MID START START

19

0
0
STOP

50

CS-A181K/A241K

CS-A181K/A241K

TIMER TABLE

Mode Jugdement

20 sec.

Soft Dry

C3
100p
(SL)

0 sec.

6 min.

36 sec.

On

10 min.
40 sec

60 sec.
4 sec.

SOFT DRY: 10 min. operation

Cooling

70 sec.

Deodorizing Control
Soft Dry

Comp. ON

2 sec.

Comp. OFF

18 sec.

Comp. OFF

40 sec.

4 sec.

Comp. ON

Indoor Fan Step Change

1 sec.

After Deice Ended

30 sec.

3 sec.

4-Way valve

5 min.

30 sec.

R1
30K

R6
300

Comp. ON

7 sec.

20 sec.
180 sec.

36 sec.

C2
100p
(SL)

C9
0.01

C8
0.01

R9
100K

R8
100K

R7
100K

X1
440kHz

Off

360 sec.

R03 x 2

RUBBER CONNECTOR

0 sec.

R10
220K

C5
18p
(NPO)

C6
1

RESET

C4
33p
(NPO)

16

X2
32.768KHz

17 X0

15

14

13

12

11

10

18 X1

REMOTE
CONTROLLER DOOR
ON/OFF
SW1
(DOOR OPEN:OFF)
REMOTE CONTROLLER
A
B
SW2

Comp. OFF

0 sec.

J-B

Comp. OFF, F/Motor ON


TEST

SEG 7 64
SEG 8 63

19 VSS

SEG 9 62

20 RST

SEG 10 61

21 IRQ/30

SEG 11 60

22 SYNC/31

SEG 12 59

23 SBD/32

SEG 13 58

24 SBT/33

IC1
MN158453ABC

25 00

MICROPROCESSOR

LIQUID CRYSTAL DISPLAY

42 sec.

4 min.

SEG 6

0 sec.

7 min.

Anti-Freezing Control

SEG 14 57
SEG 15 56

26 01

SEG 16 55

27 02

SEG 17 54

28 03

SEG 18 53

29 10

SEG 19 52

30 11

SEG 20 51

31 12

42

43

44

45

46

SEG 24

41

SEG 26

40

SEG 25

39

SEG 27

38

SEG 29

SEG 30

37

SEG 31

36

RMO

BZ/42

35

SEG 32

22

21
34

23

20
33

SEG 28

SEG 21 50

32 13

SEG 22 49

RUBBER CONNECTOR

* Diode without indication .............. MA165


* Circuit Diagram is subject to change without
notice for further development.

60 sec.

Time Save Control

SEG 5

* Indications for resistance


a. K .... k
M ... M
W ... watt
Not indicated .... 1/4W
b. Type
Not indicated .......... carbon resister
Tolerance5%
.......... metal oxide resister
Tolerance1%

0 sec.

Forced Operation

SEG 4

50C

2 min. 58 sec.

WIRELESS REMOTE CONTROL


CWA74224
C7
0.01
C1
+ 6.3V
100
(SRA)

SEG 3

40C

1 sec.

SEG 2

30C

1 min.
10 sec.

1 min.

SEG 1

20C

Time Delay Safety Control

1 hr.
10 min.

SEG 0

Heating

48 sec.

Real Timer

COM 2

15C

8 hrs.

Sleep Mode Operation

SEG 23
47 48

C
AUTOMATIC
AIRFLOW
DIRECTION
(CANCEL)

OPERATION
START/STOP

TEMP(TIME-)

AIRFLOW
DIRECTION
MANUAL
(SET)

TIMER

OPERATION
MODE
SELECT
(OFF TIMER)

TEMP+
(TIME+)

INDOOR
FAN SPEED
SELECT
(ON TIMER)

R3
51

R2
3.3K

SLEEP
MODE
OPERATION

Q1
2SD602
LED DRIVE

PRINT PATTERN
OUTDOOR UNIT PRINTED CIRCUIT BOARD

LED1
SE1003
R5
1/8 W
2.2

R4
22K

Q2
2SD602
LED SWITCHING

REMOTE CONTROL SW2


NO.
A B
0
1
2
3

J-B

REMARKS
AT DELIVERY

J-B: THE O MARK INDICATES "JUMPER WIRE"

S-A181KE (ECD)1

CS-A181K/A241K

PRINT PATTERN
INDOOR UNIT PRINTED CIRCUIT BOARD

REMOTE CONTROL

Remarks

VDD

17C

6 sec.

COM 1

16C

test point
( When
Short-circuited )

1 hr.

COM 0

27C

Time

OSC 1

Intake air Temperature Discharge air


Pipe
temperature
setting
temperature temperature
Cooling

Name
Sleep Mode Waiting

VICD 1

ELECTRONIC CIRCUIT DIAGRAM

Test mode

* Indications for capacitor


a. Unit
.... F
P .... pF
b. Type Not indicated ... ceramic capacitor
(S) .......... S series aluminium
electrolytic capacitor
(Z) .......... Z series aluminium
electrolytic capacitor
(SU) ....... SU series aluminium
electrolytic capacitor
(P) .......... P series polyester system
(SXE) ..... SXE series aluminium
electrolytic capacitor
(SRA)...... SRA series aluminium
electrolytic capacitor
(KME)......KME series aluminium
electrolytic capacitor

OSC 2

* Voltage measurement
Voltage has been measured with a digital
tester when the indoor fan is set at high fan
speed under the following conditions without
setting the timer.
Use them for servicing.
Voltage indication is in Red at all operations.

VICD 2

How to use electronic circuit diagram


Before using the circuit diagram, read the following carefully.

VICD 3

CS-A181K/A241K

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MACC

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Printed in Malaysia
P990102500YW

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