ME 012193
Spring II 2016
By Associate Prof. Xiaoyong Tian
Cell:13709114235
Email: leoxyt@mail.xjtu.edu.cn
Lecture 01
An introduction
Arrangement for this AM course
Whats AM ?
Advantages over traditional processes
Terms and Classification
Application fields
Course arrangement
Learning by Doing
20 hours lecture including discussions
(Monday night 19:00, one lecture per week)
20 hours self-study
Visiting lab
Homework & Oral presentation
Experiments
Academic credits
Homework report (30%)
Experimental (30%)
Oral presentation (40%)
Additive Manufacturing Technology
Course arrangement
Team working
Homeworks
Experiments
Focusing on one topic
2-3 students working together
Write report, perpare PPT and give the
presentation
Design and re-design the part
3D printing
Course arrangement
Homeworks
01. Prepare a five to ten-minute review presentation to
introduce one AM process or one kind of application, PPT
Training for ability of expression with professional
english
Course arrangement
Experiments
01. Visiting the Lab
Intuitional instruction
M0 Material forming
Casting, forging, welding
Subtractive manufacturing
M0 Material additive
Additive manufacturing
Equivalent manufacturing
Additive manufacturing
Additive Manufacturing Technology
2000s
Material Accumulating
Manufacturing
Rapid Prototyping, RP
Layered Manufacturing
2010s
Additive
Manufacturing, AM
3D printing, 3DP
Additive Manufacturing
Process of joining
materials to make objects
All the additive
manufacturing methods
from 3D model data,
usually layer upon layer
Narrow sense
A printer-like additive
manufacturing process or
equipment
Binder spraying or
suspension injecting
Stereolithography (SL)
Selective Laser Sintering (SLS)
Fused Deposition Modeling (FDM)
Laminated Object Modeling (LOM)
3D Printing (3DP)
Electron Beam Melting (EBM)
Laser Engineering Net Shaping(LENS)
Others
State of materials:
Liquid
SL, 3DP
Paste
FDM
Powder
EBM,SLS, Lens,3DP
Filament
FDM
Sheets or tapes
LOM
Classification of processes
Material extrusion
Material jetting
Binder jetting
Sheet lamination
Vat photo polymerization
Powder bed deposition
Directed energy deposition
FDM
3D printing
3D printing
LOM
SL
SLS, EBM
LENS
Original names
Applications
Prototypes
Architectural models
If a picture is worth a
thousand word, then surely
a physical model is worth a
thousand pictures
Applications
22
Applications
Prototypes
Movie figures
Prototypes
Applications
Industrial design
24
Applications
Prototypes
Artworks
Personalization
25
Applications
Tooling
Indirect
Silicone
rubber
tooling
Applications
Tooling
direct
27
Applications
Metal casting
Sand mold
Investment casting
Additive Manufacturing Technology
28
Applications
Directly used parts
Plastics
29
Music Industry
3D Printed Guitars
Innovative design
Applications
3D Printed Exoskeleton
Nemours/Alfred I. duPont Hospital for Children
Wilmington, DE USA
Applications
Directly used parts
Metal for medical
34
Applications
Directly used parts
Single part fabrication
35
Applications
Directly used parts
Metal for aerospace
36
Applications
Directly used parts
Metal for aerospace
38
Applications
- Outpost on the lunar Soil
40
Applications
- Outpost on the lunar Soil
Application
Others
Foods
Chocolate
Even weapons
End