INSULATION MATERIALS

NOTES:

NOTES:

1. PIPE SHALL BE CLEAN AND DRY.

1. SECURE BLANKET EDGES WITH 14 GAGE WIRE.

2. SECURE HIGHEST TEMPERATURE RATING INSULATION

2. BLANKET SHALL BE SECURED WITH STRAPS ON 250mm

CENTERS.

990 N
PLANT NO.

AA-036911 001 06
DRAWING NUMBER

INDEX

SHT. NO.

REV. NO.

NOTES:

AGAINST THE PIPE PER DETAIL-1 USING WIRE.

1. PIPE SHALL BE CLEAN AND DRY.

3. STAGGER INSULATION JOINTS BETWEEN LAYERS.

2. SECURE INSULATION PER SPECIFIC NOTES.

4. WEATHERPROOF PER SPECIFIC NOTES.

INSULATION
MATERIAL
CALCIUM SILICATE

3. WEATHERPROOF PER SPECIFIC NOTES.

3. VOIDS SHALL BE FILLED WITH INSULATING CEMENT.

4. WEATHERPROOF PER SPECIFIC NOTES.

05

OVERLAP

OVERLAP

MINERAL FIBER

WEATHERPROOFING

OVERLAP

INSULATION

50

WEATHERPROOFING

SEE TABLE FOR STRAP SIZES

STRAP

INSULATION

INSULATION
PIPE

NOTES:

2. SECURE INSULATION TO METAL COVER (IF REMOVABLE) WITH CLIPS OR ADHESIVE.

800
870
PREFORMED

DETAIL 4

SIZES
< 4" NPS AND
INTERLAYER

304, 316

< 4" NPS AND

INTERLAYER

NOMINAL SIZES
mm

1. THE MATERIALS SPECIFIED FOR INSULATION, WEATHERPROOFING, AND ACCESSORIES ARE MANDATORY.
ALTERNATIVE MATERIALS MUST MEET THE
GENERIC
DESCRIPTIONS SPECIFIED IN THE SAUDI ARAMCO
MATERIAL STOCK (SAMS) SYSTEM.
2. THE INSTALLATION DETAILS SHOWN ARE TYPICAL.
ALTERNATIVE INSTALLATION DETAILS ARE ACCEPTABLE
PROVIDED THEY COMPLY WITH THE SPECIFIC NOTES.
3. CONVENTIONAL UNITS OF MEASUREMENTS MAY BE
USED IN LIEU OF THE METRIC MEASUREMENTS SHOWN.
4. INSULATION THICKNESSES ARE TO BE IN
ACCORDANCE WITH SAES-N-001.

SAMS STOCK NUMBER

2 (14 BWG)

SPECIFIC NOTES

2 (14 BWG)

20 x 0.5

08-900-519

WEATHERPROOFING

REMOVABLE FLANGE COVER WITH

MINERAL WOOL BLANKET
INSULATION
CLIPPED TO THE COVER
1/2 " NPS DRAIN TUBE

DETAIL 5

12-692-572
PITTSEAL
444

STAINLESS STEEL

TYPE

PIPE

NOMINAL THICKNESSES

SIZES

mm

< 6" NPS

0.5

6" TO 20" NPS

0.6

> 20" NPS

0.8

< 6" NPS

0.5

6" TO 20" NPS

0.6

> 20" NPS

0.8

< 36" NPS

0.45

> 36" NPS

0.6

ALL SIZES

0.25

1. INSULATED SURFACES SHALL BE CLEAN, DRY, AND

ALL PAINT FULLY CURED PRIOR TO INSTALLATION OF
INSULATION.
2. INSULATION SHALL BE INSTALLED AND SECURED
WITH TIGHTLY BUTTED, STAGGERED JOINTS. VOIDS
SHALL BE AVOIDED.
3. FASTEN INSULATION ON PIPE WITH STRAPS AT
APPROXIMATELY 250mm CENTERS. AND FASTEN
METAL JACKETING ON INSULATION AT APPROX.
305mm CENTERS.

SAMS STOCK NUMBER

12-123-SERIES

12-123-SERIES

4. INSULATION SYSTEMS REQUIRING FIREPROOFING

JACKETS SHALL BE WEATHERPROOFED WITH
STAINLESS STEEL, GALVANIZED STEEL OR
ALUMINIZED STEEL ONLY.
5. WEATHERPROOFING SHALL BE INSTALLED TO DRAIN
WATER, OVERLAPPED 50mm AND SECURED WITH
STRAPPING AT APPROXIMATELY 305mm CENTERS.
6. ALUMINUM METAL JACKETS OR WEATHERPROOFING
SHALL BE USED IN NON-FIRE HAZARDOUS AREAS
WITHIN PROCESS PLANT BATTERY LIMITS.
7. ALUMINUM JACKETS IN COASTAL AND MARINE
ENVIRONMENTS SHALL BE ASTM B209 ALLOY 6061.
8. STAINLESS STEEL JACKETS IN COASTAL AND
MARINE ENVIRONMENTS SHALL BE ASTM A167
TYPE 316 STAINLESS STEEL.
9. STRAPS SHALL BE TENSIONED AND SECURED WITH
WING-TYPE SEAL FASTENERS.

NOTES:

NOTES:

NOTES:

1. VALVE BOX SHALL BE MADE OF GALVANIZED STEEL.

1. MAXIMUM SUPPORT RING SPACING SHALL BE 5M.

1. STANDARD OR SPLIT RING HANGERS SHALL BE INSTALLED ON PIPE.

FOR PIPING WITH TEMPERATURES BELOW 315^C AND

PIPE

> 36" NPS

ALUMINIZED STEEL

INSULATED FLANGE COVER

32-208-SERIES

430

STRAP

CLIP TO FIX INSULATION

TO BOX PART

LOCK FORMED

NOT STOCKED

08-900-516

ALLOY 6061

25

32-161-067

12 x 0.5

ALUMINUM, ALLOY 3003

SEALANT

12.5 KG BAG

WEATHERPROOFING MATERIALS
INSULATION

MINERAL WOOL

32-180-56900-86101

LOOSE

STRAP

4. WEATHERPROOF COVER TO METAL JACKET WITH SEALANT.

INSULATION

32-210-SERIES

< 36" NPS

BOLT LENGTH + 25mm

INSULATION

2. SECURE INSULATION TO METAL COVER (IF REMOVABLE) WITH CLIPS OR ADHESIVE.

650

NOT STOCKED

STAINLESS STEEL

3. FLANGE COVER SHALL BE SECURED WITH QUICK RELEASE TOGGLES.

EXPANSION JOINT

PIPE
PREFORMED

ASTM A641

HAVE A 50mm OVERLAP TO SHED WATER.

2. WEATHERPROOF PER SPECIFIC NOTES.

980

GALVANIZED STEEL

SEALANT

1. METAL FLANGE COVER, SPLIT ON HORIZONTAL CENTERLINE SHALL

WITH LOOSE MINERAL WOOL.

BLOCK

NOT STOCKED
NOT STOCKED

32-206-SERIES (TYPE 1 ONLY)

GALVANIZED
MESH

NOTES:

1. 25mm EXPANSION JOINT SHALL BE PACKED

BLANKET

816
870

TYPE

WIRE

DETAIL 3

DETAIL 2

DETAIL 1

SAMS STOCK NUMBER

TYPE 2

ACCESSORIES

STAINLESS STEEL

DOUBLE LAYER INSULATION

(USE DRAWING AA-036912 FOR 36 INCH NPS PIPE AND ABOVE)

DIMENSION

650

WIRE

BLANKET TYPE INSULATION

SINGLE LAYER PREFORMED INSULATION

^C

ACCESSORIES MATERIALS

BLANKET TYPE INSULATION

WITH MESH REINFORCEMENT

PIPE

PIPE

(FOAM GLASS)

2mm DIA. (14 BWG) WIRE

TIE WIRE

TIE WIRE

CELLULAR GLASS

TEMP. LIMIT

TYPE 1

MINERAL FIBER
CEMENT

WEATHERPROOF

STRAP

MINERAL FIBER

OVERLAP

TYPE

GENERAL NOTES

10. CORRUGATED SHEET MAY BE USED FOR DIAMETERS

GREATER THAN 915mm.

2. PROTRUSION THROUGH METAL JACKET SHALL BE SEALED.

3.65M ABOVE 315^C.

3. FLANGE COVER SHALL BE SECURED WITH QUICK RELEASE TOGGLES.

4. BOX SHALL HAVE 50mm OVERLAP AND TOP SLOPED TO DRAIN WATER.
5. SEALANT SHALL BE USED TO WEATHERPROOF OPENINGS.

SEALANT
OVERLAP 50mm

2. SUPPORT CAN BE EITHER A RING OR EXPANDED METAL

SHAPE COVER TO GIVE

12mm CLEARANCE
ALL ROUND PROJECTING
PARTS OF VALVE

LATH WITH SUPPORT STUDS.

75%T MAX.
JACKET
HANGER
T

INSULATION

PIPE SUPPORT
SEALANT

EXPANDED
METAL LATH
STUDS

SUPPORT RING
MINERAL WOOL
BLANKET
TOGGLES

VALVE
BOX

50mm MIN.

TYP. SECTION SHOWING

EXPANDED METAL LATH
WITH STUD SUPPORT

TYP. SECTION SHOWING

SUPPORT RING

BOLT LENGTH + 25mm

REMOVABLE METAL BOX VALVE COVER

WEATHERPROOFING

OVERHEAD SUPPORT

INSULATION SUPPORT ON VERTICAL PIPING

DETAIL 6

DETAIL 8

DETAIL 7

NOTES:

NOTES:

NOTES:

1. METAL JACKET AND INSULATION SHALL BE OMITTED AT PIPE SUPPORT

1. CUT METAL JACKET AND INSULATION TO FIT A PIPE SHOE.

1. UNIONS SHALL NOT BE INSULATED.

2. WEATHERPROOF JOINTS WITH FINISHING CEMENT.

2. WEATHERPROOF PER SPECIFIC NOTES.

TO ALLOW PIPING MOVEMENT.

STRAPS

2. BEVEL INSULATION EDGES AND FINISH WITH INSULATING CEMENT.

3. COAT INSULATING CEMENT WITH ALUMINUM PAINT (SAPCS-4).

CLIPS
MINERAL WOOL

STOP INSULATION
50mm FROM
UNION AND BEVEL

BLANKET

CUT INSULATION TO
FIT AROUND SHOE

TYPE 1

T SECTION SHOE

DRAWING RESPONSIBILITY :

TYPE 2

SUPPORT FOR PIPE

SUPPORT FOR PIPE ON SHOE

TYPICAL INSULATION DETAILS OF

THREADED FITTINGS AND VALVES

DETAIL 9

DETAIL 10

DETAIL 11

VESSEL STANDARDS COMMITTEE

06 07-30-96
REV.
NO.

DATE

ESSD
WAS
BY

COMPLETELY REVISED
DESCRIPTION

JO/EWO

CHKD.

CERT.

APPD.

SAUDI ARABIAN OIL COMPANY

CHECKED BY

DRAWN BY

SCALE:

NONE

DATE COMPLETED

DATE STARTED

ENG. DEPT.

OPRG. DEPT.
APPD. FOR CONST.
THIS DRAWING IS NOT TO BE USED FOR

CERTIFIED

CONSTRUCTION OR FOR ORDERING

MATERIAL UNTIL CERTIFIED AND DATED

BY

DATE

INSULATION DETAILS
FOR HOT PIPING

STD. DWG.
PLANT NO.

INDEX

990 N

METRIC
DRAWING NUMBER

SHT. NO.

REV. NO.

AA-036911 001 06
Saudi Aramco 2615 ENG. (3/91)

CopyrightSaudi Aramco 2009. All rights reserved.

CADD-02