Manual
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005 DADF
005-121 CVT Feed Sensor On JAM RAP .......................................................................
005-122 CVT Simplex/Side1 Pre-Registration On JAM RAP..........................................
005-123 CVT Simplex/Side1 Registration JAM RAP ......................................................
005-125 CVT Registration Sensor Off JAM RAP ............................................................
005-131 CVT Invert On JAM RAP...................................................................................
005-132 CVT Invert On JAM 2 RAP................................................................................
005-134 CVT Invert Sensor Off JAM (Inverter) RAP.......................................................
005-135 CVT Side2 Pre-Registration On JAM RAP .......................................................
005-136 CVT Side2 Registration On JAM RAP ..............................................................
005-139 CVT Invert Sensor Off JAM RAP ......................................................................
005-145 CVT Registration Sensor Off JAM (Invert) RAP................................................
005-146 CVT Pre Registration Sensor Off JAM RAP .....................................................
005-147 CVT Pre Registration Sensor Off JAM (Invert) RAP .........................................
005-194 Size Mismatch Jam on Mix-size RAP ...............................................................
005-196 CVT Size Mismatch JAM (No Mix) RAP ...........................................................
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005-199 Too Long Size JAM RAP ..................................................................................
005-275 DADF ROM Download Error .............................................................................
005-275 DADF Error .......................................................................................................
005-280 DADF EPROM Failure RAP..............................................................................
005-284 DADF Auto Paper Selection Sensor Logic Failure RAP ...................................
005-285 DADF Nudger Lift Up Failure RAP....................................................................
005-286 DADF Feed Out Sensor Failure RAP ...............................................................
005-305 CVT Feeder Cover Interlock Open (running) RAP............................................
005-306 Tray Interlock Open RAP ..................................................................................
005-309 CVT L/H Interlock Open RAP ...........................................................................
005-500 Downloader Failure RAP ..................................................................................
005-906 CVT Feed Sensor Static JAM RAP...................................................................
005-907 CVT Pre-Registration Sensor Static JAM RAP .................................................
005-908 CVT Registration Sensor Static JAM RAP........................................................
005-909 DADF Lead Sensor Static Jam .........................................................................
005-910 DADF Out Sensor Static Jam ...........................................................................
005-911 DADF Exit 1 Sensor Static Jam ........................................................................
005-912 DADF Exit 2 Sensor Static Jam ........................................................................
005-913 CVT Invert Sensor Static JAM RAP ..................................................................
005-914 DADF APS1, 2, 3, Sensor Static Jam ...............................................................
005-915 CVT APS No1 Sensor Static JAM RAP ............................................................
005-916 CVT APS No2 Sensor Static JAM RAP ............................................................
005-917 CVT APS No3 Sensor Static JAM RAP ............................................................
005-918 CVT Invert Sensor Static Jam RAP ..................................................................
005-919 DADF Tray Lift Up Failure RAP ........................................................................
005-940 DADF No Original Failure RAP .........................................................................
005-941 DADF Not Enough Documents Failure RAP.....................................................
005-942 Doc fault loading on DADF RAP .......................................................................
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010 Fuser
010-313 Control (Center) Thermistor Failure RAP..........................................................
010-314 Rear Thermistor Failure RAP............................................................................
010-318 Hot-Sagging Recovery Failure RAP .................................................................
010-320 Heat Roll Over Temperature Failure RAP ........................................................
010-327 Fuser On Time Failure RAP..............................................................................
010-398 Fuser Lock Failure RAP....................................................................................
010-420 Fuser Near end of life RAP ...............................................................................
010-421 Fuser end of life RAP........................................................................................
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012 LX Finisher
012-111 H-Transport Entrance Sensor Off JAM A RAP (LX)..........................................
012-112 H-Transport Entrance Sensor On JAM A RAP (LX)..........................................
012-126 H-Transport Entrance OFF JAM B RAP (LX)....................................................
012-131 H-Transport Entrance Sensor On JAM B RAP (LX)..........................................
012-132 H-Transport Entrance Sensor On JAM RAP (LX) .............................................
012-151 Compiler Exit Sensor Off JAM RAP (LX) ..........................................................
012-152 Compiler Exit Sensor On JAM RAP (LX) ..........................................................
012-161 Finisher Set Eject JAM RAP (LX)......................................................................
012-211 Stacker Tray Failure RAP (LX)..........................................................................
012-212 Stacker Tray Upper Limit Failure RAP (LX) ......................................................
012-213 Stacker Tray Lower Limit Failure RAP (LX) ......................................................
012-221 Front Tamper Home Sensor On Failure RAP (LX) ...........................................
012-223 Front Tamper Home Sensor Off Failure RAP (LX) ...........................................
012-224 Rear Tamper Home Sensor Off Failure RAP (LX) ............................................
012-231 Punch Home Sensor ON Fail (LX) ....................................................................
012-243 Booklet Folder Home Sensor ON Fail (LX) .......................................................
012-249 Booklet Front Stapler Fail (LX)..........................................................................
012-259 Eject Home Sensor ON Failure RAP (LX).........................................................
012-260 Eject Clamp Home Sensor ON Failure RAP (LX) .............................................
012-263 Rear Tamper Failure RAP (LX).........................................................................
012-265 Booklet Folder Home Sensor OFF Fail (LX) .....................................................
012-268 Booklet Rear Stapler Fail (LX) ..........................................................................
012-269 Booklet Sub-CPU Communications Fail (LX)....................................................
012-282 Eject Clamp Home Sensor Off Failure RAP (LX)..............................................
012-283 Set Clamp Home Sensor On Failure RAP (LX) ................................................
012-284 Set Clamp Home Sensor Off Failure RAP (LX) ................................................
012-291 Stapler Failure RAP (LX)...................................................................................
012-295 Staple Move Sensor On Failure RAP (LX)........................................................
012-296 Staple Move Sensor Off Failure RAP (LX)........................................................
012-300 Eject Cover Open (LX) ......................................................................................
012-302 Finisher Front Cover Open RAP (LX) ...............................................................
012-303 Finisher H-Transport Cover Open RAP (LX).....................................................
012-334 Download Mode Failure RAP (LX) ....................................................................
012-500 Download Failure RAP (LX) ..............................................................................
012-700 Punch Dust Nearly Full RAP (LX) .....................................................................
012-901 Finisher H-Transport Entrance Sensor Static JAM RAP (LX) ...........................
012-903 Paper Remains at Compiler Exit Sensor RAP (LX) ..........................................
012-905 Compile Tray No Paper Sensor JAM RAP (LX)................................................
012-923 H-Transport Entrance SNR static JAM B RAP (LX)..........................................
012-935 Paper at Finisher Entrance Sensor (LX) ...........................................................
012-949 Punch Box Missing RAP (LX) ...........................................................................
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013 LX-Booklet
013-210 Booklet Staple Move Home Sensor ON RAP (LX) ...........................................
013-211 Booklet Staple Move Home Sensor OFF RAP (LX)..........................................
013-212 Booklet Staple Move Position Sensor On Fail RAP (LX) ..................................
013-213 Booklet Staple Move Position Sensor Off Fail RAP (LX) ..................................
013-220 Booklet Fold Detect Fail RAP (LX)....................................................................
013-306 Booklet Safety Switches Open RAP (LX) .........................................................
013-307 Booklet Cover Open RAP (LX) .........................................................................
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018 LDAP
018-400 IPSEC Error (Configuration Mismatch) RAP.....................................................
018-500 CA Message Receiver Boot Error (S_cert lost) RAP ........................................
018-501 CA Server Connection Error RAP .....................................................................
018-502 Login Failure in SMB RAP ................................................................................
018-503 CA Message Receiver Timeout RAP ................................................................
018-504 CA SessionID Mismatch RAP ...........................................................................
018-505 SMB-DOS protocol error RAP ..........................................................................
018-506 CA FieldID Mismatch RAP................................................................................
018-507 CA Credential Error RAP ..................................................................................
018-508 CA Server Fatal Error RAP ...............................................................................
018-509 Template Parameter Conflict RAP ....................................................................
018-509 Template Parameter Conflict RAP ....................................................................
018-510 Host name solution error in BMLinkS RAP .......................................................
018-511 DNS server un-sets up in BMLinkS RAP ..........................................................
018-512 Service Connect error in BMLinkS RAP ...........................................................
018-513 BMLinkS Service Not Found RAP ....................................................................
018-514 BMLinkS Access-Right-Violation RAP ..............................................................
018-515 BMLinkS Storage-Access-Error RAP................................................................
018-516 BMLinkS unsupported-attribute RAP ................................................................
018-517 BMLinkS Storage-Full RAP...............................................................................
018-518 BMLinkS Operation-Not-Available RAP ............................................................
018-519 BMLinkS unknown-error RAP ...........................................................................
018-520 Internal error in BMLinkS Scan RAP.................................................................
018-521 Request Send Failure in BMLinkS RAP............................................................
018-522 Response receive failure in BMLinkS RAP.......................................................
018-523 Image Send Failure in BMLinkS RAP ...............................................................
018-524 Invalid Device Network Setting RAP .................................................................
018-525 HDD Full or HDD Access Error RAP ................................................................
018-526 Rejected to be Refresh RAP .............................................................................
018-527 JT Monitor Internal Error RAP...........................................................................
018-528 Soap Request Error RAP..................................................................................
018-529 Duplicate Scan Request RAP ...........................................................................
018-530 Authentication Error RAP..................................................................................
018-531 Failed to Create a New Job RAP ......................................................................
018-532 Too Many Jobs to Create a New Job RAP .......................................................
018-543 Shared name error in SMB server RAP ............................................................
018-547 Number restriction over of SMB scan users RAP .............................................
018-596 LDAP Protocol Error 596 RAP ..........................................................................
018-701 LDAP RAP ........................................................................................................
018-702 LDAP RAP ........................................................................................................
018-703 LDAP RAP ........................................................................................................
018-704 LDAP RAP ........................................................................................................
018-705 LDAP RAP ........................................................................................................
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021 FAX
021-947 Subtractive Accessory Disable (Scan) RAP .....................................................
021-948 Subtractive Accessory Disable (Print) RAP ......................................................
021-949 Subtractive Accessory Disable RAP .................................................................
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027 MAIL
027-400 Net Off Line RAP ..............................................................................................
027-442 Duplicate IP Address RAP ................................................................................
027-443 DNS Renewal Failure of Dynamic RAP ............................................................
027-444 Duplicate IP Address RAP ................................................................................
027-445 Illegal IP Address RAP......................................................................................
027-446 Duplicate IP Address RAP ................................................................................
027-447 Duplicate IP Address RAP ................................................................................
027-452 Duplicate IP Address RAP ................................................................................
027-500 SMTP Server Mail I/O RAP...............................................................................
027-501 POP Server RAP ..............................................................................................
027-502 POP Authentication RAP ..................................................................................
027-503 POP server communication timeout RAP .........................................................
027-504 Invalid Response Reception from SMTP Server RAP ......................................
027-513 SMB Scan Client RAP ......................................................................................
027-514 Host Name Solution Error RAP.........................................................................
027-515 DNS Server Error in SMB RAP .........................................................................
027-516 Server Connection Error in SMB RAP ..............................................................
027-518 Login/Password Error RAP ...............................................................................
027-519 Scanning Picture Error RAP .............................................................................
027-520 File Name Acquisition Failure RAP ...................................................................
027-521 File Name Suffix Limit Error RAP......................................................................
027-522 File Creation Failure RAP .................................................................................
027-523 Lock Folder Creation Failure RAP ....................................................................
027-524 Folder Creation Failure RAP .............................................................................
027-525 File Delete Failure RAP ....................................................................................
027-526 Lock Folder Delete Failure RAP .......................................................................
027-527 Folder Delete Failure RAP ................................................................................
027-528 Data Write-in Failure RAP.................................................................................
027-529 Data Read Failure RAP ....................................................................................
027-530 Data Reading Failure RAP................................................................................
027-531 Scan Filing Policy Injustice RAP .......................................................................
027-532 NEXTNAME.DAT file access error RAP ...........................................................
027-533 Internal Scan Error RAP ...................................................................................
027-543 Server Name Specification Error RAP ..............................................................
027-547 SMB Protocol error 4-007 RAP .........................................................................
027-548 SMB Protocol error 4-008 RAP .........................................................................
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047 Communication
047-211 OCT 1 RAP .......................................................................................................
047-212 OCT 2 RAP .......................................................................................................
047-213 Different Finisher Detected RAP .......................................................................
047-214 MCU Duplex Module RAP.................................................................................
047-215 MCU Exit Communication Error RAP................................................................
047-216 MCU Finisher Communication RAP..................................................................
047-217 MCU HCF Communication RAP .......................................................................
2-505
2-506
2-507
2-507
2-508
2-508
2-509
061 ROS
061-315 Start Of Scan RAP ............................................................................................
061-321 ROS Motor RAP................................................................................................
061-333 ROS Fan Defect RAP .......................................................................................
2-511
2-511
2-512
062 IIT
062-211 IIT/IPS PWB EEPROM RAP .............................................................................
062-277 IIT/IPS PWB DADF PWB Communication RAP................................................
062-300 Platen Interlock Open RAP ...............................................................................
062-310 IIT/IPS PWB Controller Communication RAP ...................................................
062-311 IIT/IPS Software RAP........................................................................................
062-345 IIT/IPS Subsystem RAP ....................................................................................
062-357 CCD Fan Failure RAP.......................................................................................
062-360 Carriage Position RAP ......................................................................................
062-371 Lamp Illumination RAP......................................................................................
062-380 Platen AGC CH1 RAP.......................................................................................
062-386 Platen AOC CH1 RAP.......................................................................................
062-389 Carriage Over Run RAP....................................................................................
062-392 IIT/IPS PWB Memory Failure-1 RAP ................................................................
062-393 IIT/IPS PWB RAM RAP.....................................................................................
062-500 IISS ROM RAP..................................................................................................
062-790 Prohibited Document Detection RAP ................................................................
2-513
2-513
2-514
2-514
2-515
2-515
2-516
2-516
2-517
2-518
2-518
2-519
2-519
2-520
2-520
2-521
071 Tray 1
071-105 Tray 1 Registration Sensor On JAM RAP .........................................................
071-210 Tray 1 Lift Up Failure RAP ................................................................................
071-211 Tray 1 Broken RAP ...........................................................................................
071-940 Tray 1 Lift Up RAP ............................................................................................
2-523
2-524
2-525
2-525
072 Tray 2
072-101 Tray 2 MisFeed JAM RAP.................................................................................
072-105 Tray 2 Registration Sensor On JAM RAP .........................................................
072-210 Tray 2 Lift Up Failure RAP ................................................................................
072-211 Tray 2 Broken RAP ...........................................................................................
071-940 Tray 2 Lift Up RAP ............................................................................................
2-527
2-528
2-529
2-530
2-530
073 Tray 3
041 NVM
041-340 MCU PWB Data RAP........................................................................................
041-500 ...........................................................................................................................
041-501 ...........................................................................................................................
2-501
2-501
2-502
June, 2008
2-9
2-531
2-532
2-533
2-534
2-535
2-535
074 Tray 4
074-101 Tray 4 Miss Feed JAM RAP..............................................................................
074-102 Tray 2 Feed Out Sensor On JAM (Tray 4 Feed) RAP ......................................
074-103 Tray 3 Feed Out Sensor On JAM (Tray 4 Feed) RAP ......................................
074-105 Tray 4 Registration Sensor On JAM RAP.........................................................
074-210 Tray 4 Lift Up Failure RAP ................................................................................
074-211 Tray 4 Broken RAP ...........................................................................................
071-940 Tray 4 Lift Up RAP ............................................................................................
2-537
2-538
2-539
2-540
2-541
2-542
2-542
075 MPT
075-135 MPT Registration Sensor On JAM RAP ...........................................................
2-545
2-546
2-547
2-548
2-549
2-550
2-550
2-551
2-552
2-553
2-554
2-554
2-555
2-556
2-556
2-557
2-557
2-558
2-558
service-repair-manual.com
2-569
2-569
2-570
2-570
2-571
2-571
2-572
2-572
2-573
2-559
2-559
2-560
2-560
2-561
2-562
2-562
2-563
2-563
2-564
2-564
2-565
2-566
2-575
2-575
094 BTR/IBT
094-417 BTR Unit Pre Warning RAP ..............................................................................
094-420 BTR Unit Warning RAP.....................................................................................
2-581
2-581
2-583
2-583
2-584
2-584
112 Punch
112-700 Punch Dust Near Full RAP................................................................................
078 Controller
078-101 HCF to Feed Out Sensor Fault RAP .................................................................
078-102 HCF to Registration Sensor Fault RAP.............................................................
078-104 HCF Feed Out Sensor Fault RAP .....................................................................
078-210 HCF to Tray 1 Lift RAP .....................................................................................
078-212 NVM Read/Write Failure RAP...........................................................................
078-300 HCF Top Cover Interlock Open RAP ................................................................
078-301 HCF Docking interlock Open RAP ....................................................................
078-500 Write to HCF-ROM error detection (During DLD method) RAP ........................
078-900 HCF Feed Out Sensor Static Jam RAP ............................................................
078-940 HCF Paper Misfeed RAP ..................................................................................
078-941 HCF Paper Tray Size Mismatch RAP ...............................................................
078-945 TTM Tray 3 Lift RAP .........................................................................................
078-946 TTM Tray 4 Lift RAP .........................................................................................
091 Drum
091-402 Drum Life Over RAP .........................................................................................
091-441 Drum Life Near End of Life RAP .......................................................................
091-910 Waste Toner Bottle Position RAP .....................................................................
091-911 Waste Toner Full RAP ......................................................................................
091-912 Xerographics Drum Module Installation RAP....................................................
091-913 Drum Cartridge End of Life RAP .......................................................................
091-914 Xero CRUM Comm RAP...................................................................................
091-915 Xero CRUM Data RAP......................................................................................
091-916 Xero CRUM Match RAP....................................................................................
2-585
June, 2008
2-10
2-587
2-587
2-588
2-588
2-589
2-589
2-590
2-590
2-591
2-591
2-592
2-592
2-593
2-593
Revision
WorkCentre 5222, 5225, 5230
service-repair-manual.com
2-594
2-594
2-595
2-595
2-596
2-596
2-597
2-597
2-598
2-598
2-599
2-599
2-600
2-600
2-601
2-601
2-602
2-602
2-603
2-603
2-604
2-604
2-605
2-605
2-606
2-606
2-607
2-607
2-608
2-608
2-609
2-609
2-610
2-610
2-611
2-611
2-612
2-612
2-613
2-613
2-614
2-614
2-615
2-615
2-616
2-616
2-617
2-617
2-618
2-618
2-619
2-619
2-620
2-620
2-621
2-621
2-622
2-622
2-623
2-623
2-624
2-624
2-625
2-625
2-626
2-626
2-627
2-627
2-628
2-628
2-629
2-629
2-630
2-630
2-631
2-631
2-632
2-632
2-633
2-633
2-634
2-634
2-635
2-635
2-636
2-636
2-637
2-637
2-638
2-638
121 FID-EP
121-314 Customize User Prompts Fail RAP ...................................................................
2-639
123 Controller-UI
123-207 Communication Manager Target RAP ..............................................................
123-209 Controller UI Communication RAP....................................................................
123-310 Send Queue RAP..............................................................................................
123-311 Receive Queue RAP .........................................................................................
123-317 Receive Message Queue RAP .........................................................................
123-318 Receive Finish Queue RAP ..............................................................................
123-320 NVM Initialized for FCW Composition RAP ......................................................
123-322 UI Target RAP...................................................................................................
123-323 UI Address RAP ................................................................................................
June, 2008
2-11
2-641
2-641
2-642
2-642
2-643
2-643
2-644
2-644
2-645
2-645
2-646
2-646
2-647
2-647
2-648
2-648
2-649
2-649
2-650
2-650
2-651
2-651
2-652
2-652
2-653
2-653
2-654
2-654
2-655
2-655
2-656
2-656
2-657
2-657
2-658
2-658
2-659
2-659
2-660
2-660
2-661
2-661
2-662
2-662
2-663
2-663
2-664
2-664
2-665
2-665
2-666
2-666
2-667
2-667
124 ROM-RAM
124-310 Product Designation RAP .................................................................................
124-311 Product Serial Number RAP .............................................................................
124-312 Machine Codes Mismatch RAP ........................................................................
124-313 Serial Number RAP...........................................................................................
124-314 IOT Speed RAP ................................................................................................
Status Indicator Raps
service-repair-manual.com
2-669
2-669
2-670
2-670
2-671
2-671
2-672
2-672
2-673
2-673
2-674
2-674
2-675
2-675
2-676
2-676
2-677
2-677
2-678
2-678
2-679
2-679
2-680
2-680
2-681
2-681
2-682
2-682
2-683
2-683
2-684
2-684
2-685
2-685
2-686
2-686
2-687
2-687
2-688
2-688
2-689
2-689
2-690
2-690
2-691
2-691
2-692
2-692
2-693
2-693
2-694
2-694
2-695
2-695
125 PWScont
125-311 PSW Unexpected Fail RAP...............................................................................
June, 2008
2-12
2-697
Revision
127 Software
127-310 ESR Task RAP .................................................................................................
127-314 WSD Print S/W Fail RAP ..................................................................................
127-353 LPD Software RAP ...........................................................................................
127-396 Mail I/O Software RAP ......................................................................................
127-398 IPP Software RAP.............................................................................................
127-399 JME Software RAP ...........................................................................................
2-699
2-699
2-700
2-700
2-701
2-701
2-703
2-703
2-704
2-704
2-705
2-705
2-706
2-706
2-707
2-707
2-708
2-708
2-709
2-709
2-710
2-710
2-711
2-711
2-712
2-712
2-713
2-713
2-715
2-715
202 Timer
202-399 Internal Timer RAP ...........................................................................................
2-717
Other Faults
OF 1 Paper Size Mismatch In Width RAP.......................................................................
OF 2 Size Switch Assy RAP ...........................................................................................
OF 3 Main Drive Assy RAP.............................................................................................
OF 4 Dark / Blank Display RAP ......................................................................................
Revision
WorkCentre 5222, 5225, 5230
service-repair-manual.com
2-719
2-719
2-721
2-721
June, 2008
2-13
3 Image Quality
Image Quality RAPs
IQ1 IOT Image Quality Entry RAP ..................................................................................
IQ2 IIT Image Quality Entry RAP ....................................................................................
IQ3 Low Image Density RAP ..........................................................................................
IQ4 Wrinkled Image RAP ................................................................................................
IQ5 Residual Image (Ghosting) RAP ..............................................................................
IQ6 Background RAP ......................................................................................................
IQ7 Deletion RAP ............................................................................................................
IQ8 Skew/Misregistration RAP ........................................................................................
IQ9 Process Direction Bands, Streaks and Smears RAP ...............................................
IQ10 Unfused Copy/Toner Offset RAP ...........................................................................
IQ11 Repeating Bands, Streaks, Spots and Smears RAP..............................................
IQ12 Mottle RAP .............................................................................................................
IQ13 Spots RAP ..............................................................................................................
IQ14 Black Prints RAP ....................................................................................................
IQ15 Blank Image RAP ...................................................................................................
3-3
3-3
3-4
3-4
3-5
3-5
3-6
3-6
3-7
3-8
3-8
3-9
3-9
3-10
3-10
Light Background Due To Auto Exposure In Copies Of Originals With Frames .............
Fluctuation In Auto Exposure Values For Copies Of Originals Of Medium Density ........
Gradation Jump In Text & Photo Mode For 100 lpi Photo Originals ...............................
CVT (Constant Velocity Transport) Scan Streaks ...........................................................
Defects Related To Scan Print ........................................................................................
Moire In Text Mode (Fine) B/W Scan/Fax For 133 lpi Originals......................................
Black Discoloration Around White Texts In Medium Density Background ......................
3-30
3-31
3-31
3-32
3-32
3-33
3-33
3-11
3-13
3-13
3-14
3-14
3-15
3-16
3-17
3-18
3-18
3-19
3-20
3-21
3-22
Defect Samples
Image Defect Samples ....................................................................................................
Auger Mark......................................................................................................................
Strobing (28mm or 14mm Pitch Density) ........................................................................
White Streaks (Process Direction) ..................................................................................
Black Bands ....................................................................................................................
Toner Contamination.......................................................................................................
Toner Splattering.............................................................................................................
White Spots (Irregular) ....................................................................................................
Transparency Offset (80mm Pitch Ghosts) .....................................................................
Regular Blanks In Process Direction (Spots, Streaks, Bands etc.) .................................
Regular Toner Contamination In Process Direction (Spots, Streaks, Bands etc.) ..........
Regular Toner Contamination In Process Direction (Side 2) ..........................................
Transparency Blocking....................................................................................................
Moire Due To Interference With Copy Original ...............................................................
Revision
WorkCentre 5222, 5225, 5230
service-repair-manual.com
3-23
3-23
3-24
3-24
3-25
3-25
3-26
3-26
3-27
3-27
3-28
3-29
3-29
3-30
June, 2008
3-1
Image Quality
4-7
4-9
4-10
4-12
4-13
4-15
4-16
03. ROS
REP 3.1.1 ROS Unit........................................................................................................
4-19
04. Xerographic/Development
REP 4.1.1 Xero/Developer Cartridge ..............................................................................
REP 4.1.2 Toner Cartridge..............................................................................................
REP 4.2.1 Dispense Motor..............................................................................................
4-23
4-24
4-25
05. Fuser
REP 5.1.1 Fuser Unit ......................................................................................................
4-29
4-31
07. HCF
REP 7.1.1 MPT Assembly...............................................................................................
REP 7.2.1 MPT Feed Roll/Retard Pad............................................................................
REP 7.3.1 HCF Tray 6 ....................................................................................................
REP 7.3.2 HCF Feeder ...................................................................................................
REP 7.3.3 HCF Un-docking and Docking .......................................................................
REP 7.3.4 HCF Tray Cables ...........................................................................................
REP 7.3.5 HCF Retard / Feed / Nudger Rolls.................................................................
REP 7.3.6 HCF Feed Shaft.............................................................................................
REP 7.3.7 HCF Retard Lever Spring ..............................................................................
REP 7.3.8 HCF Nudger Bracket/Nudger Lever/Torsion Spring ......................................
REP 7.3.9 HCF Casters ..................................................................................................
REP 7.3.10 HCF Takeaway Roll.....................................................................................
REP 7.3.11 HCF PWB ....................................................................................................
REP 7.3.12 HCF Feed Motor ..........................................................................................
4-33
4-34
4-36
4-37
4-38
4-39
4-45
4-46
4-46
4-47
4-48
4-48
4-49
4-49
4-51
4-53
4-54
4-58
10. Covers
REP 10.1.1 Top Cover Assembly ...................................................................................
Revision
WorkCentre 5222, 5225, 5230
service-repair-manual.com
11. IIT
REP 11.1.1 Platen Cushion.............................................................................................
REP 11.1.2 Control Panel Assembly...............................................................................
REP 11.3.1 Platen Glass.................................................................................................
REP 11.3.2 IIT/IPS PWB (Mono) ....................................................................................
REP 11.3.3 IIT/IPS PWB (Color).....................................................................................
REP 11.4.1 Lens Kit Assembly (Mono) ...........................................................................
REP 11.4.2 Lens Kit Assembly (Color) ...........................................................................
REP 11.5.1 Carriage Cable.............................................................................................
REP 11.5.2 Carriage Motor Assembly ............................................................................
REP 11.6.1 Exposure Lamp............................................................................................
REP 11.6.2 Lamp Wire Harness (Mono).........................................................................
REP 11.6.3 Lamp Wire Harness (Color) .........................................................................
4-63
4-64
4-64
4-65
4-67
4-72
4-77
4-81
4-86
4-88
4-89
4-91
4-95
4-98
4-101
4-102
06. Exit
REP 6.1.1 Exit2 + OCT2 .................................................................................................
4-61
4-59
4-103
4-104
4-105
4-106
4-109
4-111
4-112
15. DADF
REP 15.1.1 DADF ...........................................................................................................
REP 15.1.2 DADF Platen Cushion..................................................................................
REP 15.2.1 DADF Document Tray..................................................................................
REP 15.2.2 DADF Feeder Assembly ..............................................................................
REP 15.2.3 DADF Front Cover .......................................................................................
REP 15.2.4 DADF Rear Cover........................................................................................
REP 15.3.1 DADF PWB ..................................................................................................
REP 15.3.2 Left Counter Balance ...................................................................................
REP 15.3.3 Right Counter Balance.................................................................................
REP 15.4.1 Retard Roll ...................................................................................................
REP 15.4.2 Top Cover Assembly....................................................................................
REP 15.6.1 Nudger Roll, Feed Roll.................................................................................
REP 15.8.1 Registration Roll...........................................................................................
4-113
4-115
4-116
4-118
4-120
4-120
4-122
4-123
4-124
4-125
4-127
4-132
4-137
16. SB Finisher
REP 16.1.1 H-Transport Assembly .................................................................................
REP 16.1.2 Hole Punch Assembly..................................................................................
June, 2008
4-1
4-143
4-143
4-144
4-144
4-145
4-146
4-147
4-147
4-148
4-151
4-151
4-152
4-152
4-153
4-153
4-155
4-156
4-166
4-167
4-167
4-168
4-168
4-169
4-169
4-170
4-170
4-171
4-171
4-172
4-173
4-174
4-176
4-177
4-179
4-179
4-180
4-180
4-182
4-209
4-210
4-211
4-214
4-216
4-216
4-218
4-220
4-221
4-223
4-225
4-226
4-228
4-229
4-231
7. HCF
ADJ 7.1.2 HCF Side Edge Registration ..........................................................................
4-233
9. Electrical Components
ADJ 9.1.1 IOT Lead Edge/Side Edge Registration .........................................................
ADJ 9.2.1 Edge Erase Value Adjustment........................................................................
ADJ 9.3.1 Firmware Version Downloading......................................................................
4-235
4-237
4-238
11. IIT
ADJ 11.1.1 IIT Lead Edge/Side Edge Registration .........................................................
ADJ 11.2.1 Reduce/Enlarge Adjustment.........................................................................
ADJ 11.6.1 Full/Half Rate Carriage Position Adjustment ................................................
4-239
4-240
4-241
15. DADF
ADJ 15.1.1 DADF Side Edge Registration ......................................................................
ADJ 15.1.3 DADF Non-Standard Sized Original Customized Registration Function ......
ADJ 15.1.4 DADF Lead Edge Registration .....................................................................
ADJ 15.1.5 DADF Height Adjustment .............................................................................
ADJ 15.1.6 DADF Position (Skew) Adjustment...............................................................
4-245
4-246
4-247
4-249
4-250
22. A Finisher
REP 22.1 Intergrated Office Finisher ..............................................................................
REP 22.3.1 Paddle Belt ..................................................................................................
REP 22.3.2 Sub Paddle Solenoid ...................................................................................
REP 22.4.1 Exit Roll Assembly .......................................................................................
REP 22.4.2 Staple Assembly ..........................................................................................
REP 22.4.3 Set Clamp Home Sensor .............................................................................
REP 22.4.4 Exit Roll Assembly .......................................................................................
REP 22.5.1 Pinch Roll.....................................................................................................
REP 22.5.2 Finisher Entrance Sensor ............................................................................
REP 22.5.3 Compile Exit Sensor ....................................................................................
REP 22.5.4 Main Paddle Shaft Assembly.......................................................................
REP 22.5.5 Lower Chute Assembly................................................................................
REP 22.6.1 ENT Roll Assembly......................................................................................
REP 22.6.2 Upper Chute Assembly................................................................................
Repairs and Adjustments
service-repair-manual.com
4-185
4-187
4-189
4-191
4-193
4-194
4-196
4-198
4-198
4-200
4-201
4-203
4-206
4-208
June, 2008
4-2
Revision
WorkCentre
5 Parts List
Overview
Introduction .....................................................................................................................
Subsystem Information ...................................................................................................
Symbology ......................................................................................................................
5-3
5-4
5-5
Parts Lists
5-7
2. Paper Transportation
PL 2.1 Tray, Feeder 1/2 Assembly..................................................................................
PL 2.2 Tray 1/2................................................................................................................
PL 2.3 Feeder 1/2 Assembly ...........................................................................................
PL 2.4 Registration..........................................................................................................
PL 2.5 Vertical Transport Cover......................................................................................
PL 2.6 Transfer Cover Assembly ....................................................................................
PL 2.7 L/H Upper Chute Assembly .................................................................................
PL 2.8 L/H Upper Cover Assembly .................................................................................
PL 2.9 Envelope Tray Assembly .....................................................................................
5-8
5-9
5-10
5-11
5-12
5-13
5-14
5-15
5-16
3. ROS
PL 3.1 ROS .....................................................................................................................
5-17
4. Xerographics/Develoment
PL 4.1 CRU, Toner Cartridge..........................................................................................
PL 4.2 Toner System ......................................................................................................
5-20
6. Exit
PL 6.1 Exit .......................................................................................................................
PL 6.2 Exit 1....................................................................................................................
PL 6.3 L/H Upper Chute Assembly .................................................................................
PL 6.4 Tray Guide Assembly ..........................................................................................
PL 6.5 Tray Guide Assembly ..........................................................................................
5-21
5-22
5-23
5-24
5-25
7. MSI
PL 7.1 MSI Assembly ......................................................................................................
PL 7.2 Lower Frame Assembly .......................................................................................
PL 7.3 MSI Tray Assembly..............................................................................................
5-26
5-27
5-28
8. Duplex
PL 8.1 Duplex Unit ..........................................................................................................
PL 8.2 Inner Chute Assembly .........................................................................................
5-29
5-30
9. Electrical Components
PL 9.1 Electrical ..............................................................................................................
PL 9.2 ESS......................................................................................................................
Revision
WorkCentre 5222, 5225, 5230
service-repair-manual.com
10. Covers
PL 10.1 Cover-Front, Left................................................................................................
PL 10.2 Cover-Rear, Right ..............................................................................................
5-35
5-36
5-37
5-38
5-39
5-40
5-41
5-42
5-43
5-44
5-45
5-46
5-47
5-48
5-49
5. Fuser
PL 5.1 Fuser Unit ............................................................................................................
5-33
5-34
11. IIT
1. Drives
PL 1.1 Main Drive............................................................................................................
5-31
5-32
5-50
5-51
5-52
5-53
5-54
5-55
5-56
5-57
5-58
5-59
15. DADF
PL 15.1 DADF .................................................................................................................
PL 15.2 DADF Component Cover ...................................................................................
PL 15.3 DADF Base Cover .............................................................................................
PL 15.4 DADF Feeder Component .................................................................................
PL 15.5 Top Cover Component.......................................................................................
PL 15.6 Takeaway Pinch Roll, Nudger Motor, Nudger/Feed Roll ...................................
PL 15.7 DADF Feeder-Chute ..........................................................................................
PL 15.8 DADF Feeder-Roll .............................................................................................
PL 15.9 Motor Unit Assembly..........................................................................................
PL 15.10 DADF Document Tray......................................................................................
June, 2008
5-1
5-60
5-61
5-62
5-63
5-64
5-65
5-66
5-67
5-68
5-69
Parts List
18. HCF
PL 18.1 HCF Unit ............................................................................................................
PL 18.2 HCF Tray 6 (1 of 2)............................................................................................
PL 18.3 HCF Tray 6 (2 of 2)............................................................................................
PL 18.4 HCF Feeder (1 of 3)...........................................................................................
PL 18.5 HCF Feeder (2 of 3)...........................................................................................
PL 18.6 HCF Feeder (3 of 3)...........................................................................................
PL 18.7 HCF Top Cover Unit ..........................................................................................
PL 18.8 HCF Electrical and Rail......................................................................................
5 70
5-71
5-72
5-73
5-74
5-75
5-76
5-77
5-78
5-79
5-80
5-81
5-82
5-83
5-84
5-85
5-86
5-87
5-88
5-89
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Common Hardware
Common Hardware .........................................................................................................
Part Number Index ..........................................................................................................
Parts List
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Revision
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Various Reports
Jam Report......................................................................................................................
Failure Report .................................................................................................................
Shutdown Report ............................................................................................................
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Diagnostics (NVM)
NVM Read/Write .............................................................................................................
IOT NVM List...................................................................................................................
IIT NVM List ....................................................................................................................
Controller & Fax NVM List...............................................................................................
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6-8
6-31
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Diagnostics (Others)
Serial Number/Billing Meter Data....................................................................................
Reading HFSI..................................................................................................................
Initialize HFSI Counters ..................................................................................................
Adjust Tone Up / Down ...................................................................................................
Tray5 (Bypass) Guide Adjustment ..................................................................................
Initialize NVM ..................................................................................................................
Component Control .........................................................................................................
Hard Disk Diagnostic Program ........................................................................................
Test Pattern Print ............................................................................................................
Webpage Administrator Password..................................................................................
Center Tray Offsetting.....................................................................................................
E-Mail Icon ......................................................................................................................
FAX Output Separation ...................................................................................................
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6-122
6-123
6-125
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6-137
6-139
6-140
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6-141
General Procedures
GP 1 Intermittent Problem RAP ......................................................................................
GP 2 Fax Diagnostics .....................................................................................................
GP 3 Resetting the Administrator Password...................................................................
GP 4 Replacing Billing PWBs .........................................................................................
GP 5 Printing Reports .....................................................................................................
GP 6 Special Boot Modes ...............................................................................................
GP 7 Country Code Setting.............................................................................................
GP 8 Firmware Version...................................................................................................
GP 9 Key Operator Log In...............................................................................................
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General Information
Space Requirements.......................................................................................................
Product Specs. ................................................................................................................
Common Tools ................................................................................................................
Product Tools and Test Patterns.....................................................................................
Log Book Storage ...........................................................................................................
Cleaning Materials ..........................................................................................................
Machine Consumables....................................................................................................
Glossary of Terms...........................................................................................................
Revision
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General Procedures
7 Wiring Data
7 Plug/Jack Locations Integrated Finisher
7.1.1 Plug/Jack Locations Integrated Finisher ................................................................
7.1.2 Plug/Jack Illustrations ............................................................................................
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7 Plug/Jack Locations
Plug/Jack Locations ........................................................................................................
7-17
7 Wirenets
IOT Wirenets ...................................................................................................................
HCF Wirenets..................................................................................................................
Integrated Office Finisher Wirenets.................................................................................
Office Finisher LX Wirenets ............................................................................................
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7 BSDs
Chain 1 Standby Power ..................................................................................................
Chain 2 User Interface ....................................................................................................
Chain 3 Machine Run Control .........................................................................................
Chain 4 Start Print Power................................................................................................
Chain 5 Document Transportation ..................................................................................
Chain 6 Imaging ..............................................................................................................
Chain 7 Paper Supply .....................................................................................................
Chain 8 Paper Feed and Transportation.........................................................................
Chain 9 Xerographics......................................................................................................
Chain 10 Copy Transportation and Fusing .....................................................................
Chain 12 Finishing ..........................................................................................................
Chain 16 ESS..................................................................................................................
Chain 17 FAX..................................................................................................................
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Wiring Data