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Component Locations

Description
Accumulator Gp - Steering
Cover
Cylinder Gp (2)

(Articulation)

Cylinder Gp (2)

(Blade Lift)

Part
Number

Machine
Location

Schematic
Location

248-6251

101-9346

B-6
D-1, D-14,
H-6, I-14

173-5981

F-5, F-6

262-1900

F-13, G-1,
J-2, J-4

Cylinder Gp

(Blade Tip)

6E-1549

G-11

Cylinder Gp

(Center Shift)

262-1907

F-4

Cylinder Gp

(Side Shift)

112-5575

G-12

Cylinder Gp

Steering (LH)

130-9041

G-8

Cylinder Gp

Steering (RH)

130-9042

G-7

Cylinder Gp

(Wheel Lean)

121-9242

10
11

F-3
D-8

102-6238

12

D-6

224-7040

13

B-5

Manifold - Left

102-8385

Manifold - Right
(Hydraulic Fan)

Motor Gp - Gear

(Circle Drive)

105-3196

14

G-10

(Steering)

222-3769

15

E-7

(Hydraulic Fan)

169-4883

16

C-10

Pump Gp - Piston
(Implement & Steering)

169-4882

17

C-9

(Fan Drive) 167-1709


Note C 230-5771

18
19

B-5
B-7

Swivel Gp

260-6502

20

F-11

Tank Gp & Filter

207-2410

21

C-13

175-0447

22

B-5

9T-5957

23

C-7

Motor Gp - Gerotor
Pump Gp - Metering
Pump Gp - Piston

Sensor Gp - Pressure
Switch As - Pressure

(Fan Drive)

Valve Gp - Check
Valve Gp - Combination
Valve Gp - Control

(Articulation)

6E-3028

24

E-6

Valve Gp - Control

(Blade Tip)

6E-3034

25

E-9

Valve Gp - Control

(Center Shift)

6E-3029

26

D-8

Valve Gp - Control

(Circle Drive)

6E-3035

27

E-11

Valve Gp - Control

(Left Blade Lift)

6E-3037

28

E-13, H-4

Valve Gp - Control

(Right Blade Lift)

6E-3031

29

E-2, H-3

Valve Gp - Control

(Side Shift)

6E-3036

30

E-12

Valve Gp - Control
(Wheel Lean) 6E-3030
Valve Gp - Mounting &
(Fan Speed Solenoid) 191-5292
Valve Gp - Pump Control
(Pressure & Flow Compensator)
(for Hydraulic Fan Pump) 195-9639
(for Implement & Steering Pump) 104-3122
Valve Gp - Shuttle
Note B 131-0753

31

E-3

32

C-11

33
34
35

C-10
C-9

36

E-14

Valve Gp - Unit Test 4 (RH)


(Implement Control Valve Manifold)

6E-3032

37

E-1

Part
Number

Accumulator Gp (2)

LINE RESTRICTION
(FIXED)

RESTRICTION

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

SPRING
(ADJUSTABLE)

VARIABILITY

PUMP: VARIABLE and


PRESSURE COMPENSATED

2-SECTION PUMP

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

VALVES

VALVE ENVELOPES

40

ATTACHMENT

LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED

VALVE PORTS

14
TWO POSITION

ONE POSITION

20

38 50

TWO-WAY

THREE POSITION

FOUR-WAY

THREE-WAY

CONTROL VALVES

CHECK VALVES

AB

AB

4
P T
SHIFTED POSITION

P T
NORMAL POSITION

INFINITE POSITION

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

MEASUREMENT

11 25 27

PILOT
CONTROLLED

ROTATING SHAFTS

28 30 36 52

PRESSURE

FLOW

TEMPERATURE

UNIDIRECTIONAL

BIDIRECTIONAL

6
FLUID STORAGE RESERVOIRS

15
AA

33

12H, 140H and 160H Motor Grader


Hydraulic System

12 24 26

29 31 37 53

16

41 42 43
19 23 51
BB

CC

17

34
21

32

VENTED

SOLENOID
or MANUAL

SOLENOID

Schematic
Location

PUSH-PULL LEVER

38

G-2, G-14

113-7754

39

J-11

Cylinder Gp - Scarifier

9T-6951

40

J-10

Pump Gp - Electric Drive


(Secondary Steering) 123-8867

41

A-6

The Following Control Valves may be located

36

or (RH)

37

(Secondary Steering)

9T-1013

42

A-7

on either (LH)

Valve Gp - Check (Secondary Steering)

9T-6146

43

C-7

machine dependent on machine arrangement.

Valve Gp - Control

(Plow/Dozer Angle) 115-1007

44

I-7

Valve Gp - Control

(Plow/Dozer Lift) 107-0547

45

I-8

Valve Gp - Control

(Ripper) 107-0545

46

I-11

Valve Gp - Control

side of

INTERNAL RETURN

I-10

48

I-14

Valve Gp - Control
(Snow Wing Tilt - Toe) Note A 137-8104

49

I-12

Valve Gp (2) - Mounting &


(Blade Cushion Solenoid Valve) 253-1320
Valve Gp - Relief (Secondary Steering) 9T-8071

50
51

F-2, F-13
A-7

PEDAL

SIMPLIFIED

CROSSING AND JOINING LINES

GAS CHARGED

FIXED
DISPLACEMENT

31 44 45 46 47 48 49

47

PUSH BUTTON

SPRING

REMOTE SUPPLY PRESSURE

LINES CROSSING

HYDRAULIC PUMPS

24 25 26 27 28 29 30

(Scarifier) 107-0543

DETENT

THERMAL

PILOT CONTROL SYMBOLS

SPRING LOADED

Valve Gp - Control
(Snow Wing LIft - Heel) Note A 137-8106

GENERAL MANUAL

MANUAL SHUTOFF

ACCUMULATORS

(Blade Cushion) 162-7450

SERVO

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

RELEASED PRESSURE

18 22

13

RETURN BELOW FLUID LEVEL

MANUAL CONTROL SYMBOLS

EXTERNAL RETURN

Machine
Location

RETURN ABOVE FLUID LEVEL

PRESSURIZED

COMBINATION CONTROLS

1251-UP
1261-UP
CCA1-UP
ASD1-UP
CBK1-UP
APM1-UP
CCP1-UP
AMZ1-UP

35

Cylinder Gp - Ripper

Valve Gp- Check

CONTROL VALVES

SPRING

FLUID CONDITIONER

Attachments
Description

MAIN AUX.

PUMP or MOTOR

3
6E-3038

BASIC COMPONENT SYMBOLS

10

C-8

Valve Gp - Unit Test 4 (LH)


(Implement Control Valve Manifold)

FLUID POWER SYMBOLS

RENR4114-04
September 2005

Machine Component Locations

HYDRAULIC AND PNEUMATIC CYLINDERS

LINES JOINING

SINGLE ACTING

FIXED
DISPLACEMENT

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

DOUBLE ACTING

INTERNAL PASSAGEWAYS

HYDRAULIC MOTORS

VARIABLE DISPLACEMENT
NON-COMPENSATED

INTERNAL
SUPPLY PRESSURE

COMPLETE

FLOW IN ONE
DIRECTION

TWO
POSITION

THREE
POSITION

INFINITE
POSITIONING

PARALLEL
FLOW

CROSS
FLOW

FLOW ALLOWED IN
EITHER DIRECTION

Printed in U.S.A.

2005 Caterpillar
All Rights Reserved

AccuGrade Attachments
Machine
Location

Schematic
Location

Manifold Gp - Control (LH)

239-9893

52

I-5

Manifold Gp - Control (RH)

239-9894

53

I-1

39

Misc Ref
Inst - Test

Hydraulic Symbols (Electrical)

Implement Supply
Lines

6E-3162

Note A: Only avaliable on 140H and 160H.


Note B: Used on ASD(279-300), APM(749-854), and AMZ(314-359).
Note C: Used on CCA, ASD, CBK, APM, CCP, and AMZ.

Transducer
(Fluid)

AA

Pump Output Pressure

BB

Implement & Steering Load Sensing Signal Pressure

(Fan)

C-9

CC

Pump Supply Pressure

B-8

(Implement / Steering)

Transducer
(Gas / Air)

C-12

Pressure Switch
(Adjustable)

Pressure Switch

23

BB
AA

Implement
Signal Lines

23

Implement
Drain Lines

Steering Cylinder Line


for a Right Turn

CC
Combination Valve Outlet Port

BB

34

Generator

Electric Motor

Ripper Attachment

Schematic
Location

Description

D
FW

Tap Locations
Pressure, Sampling, and Sensor
Tap
Number

Electrical Symbols Table

Steering Pump
Supply

Outlet Port to Steering


Cylinders for a
Left Turn
Steering Cylinder Line
for a Left Turn

Implement
Supply Lines

Load Sensing Signal Port

Electrical Symbols (Electrical)

CC

Implement
Supply Lines

Pressure
Symbol

Temperature
Symbol

Hydraulic & Steering System

Flow
Symbol

Level
Symbol

Wire Number Identification Codes


Electrical Schematic Example

Inlet Port from


Combination Valve

Hydraulic Schematic Example


Current Standard

Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG".

Electrical Wire

Temperature Switch

Wire

23

Circuit Number
Identification

Wire Color

325-AG135 PK-14

43

325-PK

ALT.

Circuit Identification
Number

CC
Alternate Location
for some models.

Wire Color

Wire Gauge

Previous Standard

BB

Wire Color

Wire

325-PK-14
B

34

Combination Valve

Steering System

Combination Valve

Circuit Number
Identification

Wire Gauge
(EXAMPLE VALVE)

16 Page

Part
Number

RENR4114-04

Description

14

13

12

11

10

VALVE GP
CONTROL
(SNOW WING
TILT - TOE)

NOTE A
137-8106

VALVE GP
CONTROL
(RIPPER)
107-0545

CYLINDER GP
SCARIFIER
9T-6951

CYLINDER GP
RIPPER
113-7754
VALVE GP
CONTROL
(SNOW WING
LIFT -HEEL)

NOTE A
137-8104

VALVE GP
CONTROL
(PLOW/DOZER
ANGLE)
115-1007

SCARIFIER

MANIFOLD GP
CONTROL (LH)
239-9893

J
MANIFOLD GP
CONTROL (RH)
239-9894

VALVE GP
CONTROL
(LEFT BLADE
LIFT)
6E-3037

PLOW/DOZER
ANGLE

PLOW / DOZER
LIFT

CYLINDER GP
(BLADE LIFT)
262-1900

CYLINDER GP
(BLADE LIFT)
262-1900

A
RIPPER

BLADE LIFT

VALVE GP
CONTROL
(PLOW/DOZER
LIFT)
107-0547

VALVE GP
CONTROL
(SCARIFIER)
107-0543

VALVE GP
CONTROL
(RIGHT BLADE
LIFT)
6E-3031

I
BLADE LIFT

COVER
LEFT
101-9346

E
D
C
B
A

LS

LS

T1

T1

SNOW WING TILT (TOE)

SNOW WING LIFT (HEEL)

VALVE GP
MTG &
(BLADE CUSHION
SOLENOID)
253-1320

K
J
H
G
F

BLADE LIFT

CYLINDER GP
(BLADE LIFT)
262-1900

COVER
RIGHT
101-9346

CYLINDER GP
(BLADE TIP)
6E-1549

CYLINDER GP
(SIDE SHIFT)
112-5575

CYLINDER GP
STEERING (LH)
130-9041

MOTOR GP
GEROTOR
(CIRCLE DRIVE)
105-3196

ACCUMULATOR GP
(BLADE CUSHION)
162-7450

CYLINDER GP
STEERING (RH)
130-9042

ACCUGRADE ATTACHMENTS
CYLINDER GP
ARTICULATION
173-5981
ACCUMULATOR GP
(BLADE CUSHION)
162-7450

VALVE GP
MTG &
(BLADE CUSHION
SOLENOID)
253-1320

CYLINDER GP
(BLADE LIFT)
262-1900

CYLINDER GP
(CENTER SHIFT)
262-1907
CYLINDER GP
(WHEEL LEAN)
121-9242

SWIVEL GP
260-6502

PUMP GP
METERING
(STEERING)
222-3769

BLADE CUSHION
ATTACHMENT

VALVE GP
CONTROL
(LEFT BLADE LIFT)
6E-3037

VALVE GP
UNIT TEST 4
(LEFT IMPLEMENT
CONTROL VALVE
MANIFOLD)
6E-3038

VALVE GP
CONTROL
(SIDE SHIFT)
6E-3036

SIDE SHIFT

BLADE LIFT

MANIFOLD
LEFT
102-8385

VALVE GP
CONTROL
(BLADE TIP)
6E-3034

VALVE GP
CONTROL
(CIRCLE DRIVE)
6E-3035

CIRCLE DRIVE

MANIFOLD
RIGHT
102-6238

BLADE CUSHION
ATTACHEMENT

VALVE GP
CONTROL
(ARTICULATION)
6E-3028

VALVE GP
CONTROL
(CENTER SHIFT)
6E-3029

VALVE GP
CONTROL
(RIGHT BLADE
LIFT)
6E-3031

WHEEL LEAN

CENTER SHIFT

ARTICULATION

BLADE TIP

VALVE GP
CONTROL
(WHEEL LEAN)
6E-3030

F
VALVE GP
UNIT TEST 4
(RIGHT IMPLEMENT
CONTROL VALVE
MANIFOLD)
6E-3032

BLADE LIFT

COVER
LEFT
101-9346

E
D
C
B
A
TANK GP
FILTER &
207-2410

16 Page, Color 4

RENR4114-04

K
J
H
G
F
VALVE GP
VALVE GP
PUMP CONTROL PUMP CONTROL
195-9639
104-3122

VALVE GP
MTG &
(FAN SPEED
SOLENOID)
191-5292

PRESSURE & FLOW


COMPENSATOR VALVE

BB

SIGNAL
LINE
PRESSURE

VALVE GP
CHECK
(SECONDARY
STEERING)
9T-6146

PRESSURE & FLOW


COMPENSATOR VALVE

C
AA

SIGNAL
PURGE VALVE

PUMP OUTPUT
PRESSURE

SIGNAL
RELIEF VALVE

MOTOR GP
GEAR
(HYDRAULIC
FAN)
224-7040

VALVE GP
COMBINATION
9T-5957

COVER
RIGHT
101-9346

LINE PATTERNS

ACCUMULATOR GP
STEERING
248-6251

Drain / Return Lines


Component Group

STEERING
PRIORITY VALVE

HYDRAULIC FAN PUMP

Attachment

CALLOUTS

IMPLEMENT
RELIEF VALVE

YY

VALVE GP
CHECK
(FAN DRIVE)
175-0447

SWITCH AS
PRESSURE
Note C
230-5771

IMPLEMENT / STEERING PUMP


STEERING
RELIEF VALVE

SECONDARY STEERING
HYDRAULIC PUMP

14

13

12

PUMP GP
PISTON
(IMPLEMENT &
STEERING)
169-4882

11

10

VALVE GP
RELIEF
(SECONDARY
STEERING)
9T-8071

VALVE GP
SHUTTLE
Note B
131-0753

Components by number

AA

Connections by letter

Plow/Dozer Lift and Tilt Cylinder Circuits.

PUMP GP
ELECTRIC DRIVE
(SECONDARY STEERING)
123-8867

VALVE GP
CHECK
(SECONDARY
STEERING)
9T-1013

Taps (Pressure, Sampling, Sensor) by letter

Note A: Only avaliable on 140H and 160H.


Note B: Used on ASD(279-300), APM(749-854), and AMZ(314-359).
Note C: Used on CCA, ASD, CBK, APM, CCP, and AMZ.

SENSOR GP
PRESSURE
(FAN DRIVE)
167-1709

ADAPTER

PUMP GP
PISTON
(HYDRAULIC
FAN)
169-4883

Supply Line.
Drain / Return Line.
Scarifier and Ripper Cylinder Circuits.
Signal Line
Blade Tip Cylinder Circuit.
Steering (Circle Drive) Control Circuit.
Side Shift Cylinder Circuit.
Blade Lift Cylinder Circuits.
Articulation Cylinder Circuit.
Center Shift Cylinder Circuit.
Wheel Lean Cylinder Circuit.

Air Line

PUMP
SUPPLY
PRESSURE

Implement & Steering Pump Output.


Secondary Steering Pump Output.
Steering Metering Pump Output and
Cylinder Circuit.
Hydraulic Fan Pump Output.
Snow Wing Lift and Tilt Cylinder Circuits.

Pilot / Load Sensing Pressure

CC

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

Pressure Line

SIGNAL
RESOLVER VALVE

THIS SCHEMATIC IS FOR THE 12H, 140H and 160H Motor Grader
Part #: 172-9349 CHG06
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.