Table of Contents

Nozzle Schedule......................................................................................................................................................1/101
Nozzle Summary.....................................................................................................................................................2/101
Ellipsoidal Head #2.................................................................................................................................................3/101
Straight Flange on Ellipsoidal Head #2.................................................................................................................5/101
AIR VENT (N4).........................................................................................................................................................7/101
SAFETY VALVE (N5).............................................................................................................................................15/101
NITROGEN INLET (N7)..........................................................................................................................................21/101
Cylinder #1.............................................................................................................................................................29/101
MAKE UP WATER INLET (N1)..............................................................................................................................31/101
EXPANSION WATER OUTLET (N2)......................................................................................................................39/101
LEVEL SWITCH (N6a)...........................................................................................................................................49/101
LEVEL SWITCH (N6b)...........................................................................................................................................57/101
MANHOLE (N8)......................................................................................................................................................65/101
LEVEL GAUGE (N9a)............................................................................................................................................78/101
LEVEL GAUGE (N9b)............................................................................................................................................84/101
Straight Flange on Ellipsoidal Head #1...............................................................................................................90/101
Ellipsoidal Head #1...............................................................................................................................................92/101
DRAIN (N3).............................................................................................................................................................94/101

Nozzle Schedule
Specifications
Impact
Tested

Normalized

Fine
Grain

Flange

Blind

SA-106 B Smls
Pipe

No

No

No

NPS 2 Class 150

SO A105

No

Nozzle

SA-106 B Smls
Pipe

No

No

No

NPS 4 Class 150

SO A105

No

NPS 0.5 Sch 40 (Std) DN 15

Nozzle

SA-106 B Smls
Pipe

No

No

No

N/A

No

AIR VENT

NPS 0.5 Sch 40 (Std) DN 15

Nozzle

SA-106 B Smls
Pipe

No

No

No

NPS 1/2 Class

150
SO A105

No

N5

SAFETY VALVE

NPS 0.75 Class 3000 DN 20 threaded

Nozzle

SA-106 B Smls
Pipe

No

No

No

N/A

No

N6a

LEVEL SWITCH

NPS 2.5 Sch 40 (Std) DN 65

Nozzle

SA-106 B Smls
Pipe

No

No

No

NPS 2 1/2 Class

150
SO A105

No

N6b

LEVEL SWITCH

NPS 2.5 Sch 40 (Std) DN 65

Nozzle

SA-106 B Smls
Pipe

No

No

No

NPS 2 1/2 Class

150
SO A105

No

N7

NITROGEN INLET

NPS 0.5 Sch 40 (Std) DN 15

Nozzle

SA-106 B Smls
Pipe

No

No

No

NPS 1/2 Class

150
SO A105

No

Nozzle

No

No

MANHOLE

NPS 14 Sch 40 DN 350

SA-106 B Smls
Pipe

No

N8

Pad

SA-516 70

No

No

No

NPS 14 Class
150
SO A105

NPS 14
Class
150
A105

N9a

LEVEL GAUGE

NPS 0.75 Class 3000 DN 20 threaded

Nozzle

SA-106 B Smls
Pipe

No

No

No

NPS 1 Class 300

SO A105

No

N9b

LEVEL GAUGE

NPS 0.75 Class 3000 DN 20 threaded

Nozzle

SA-106 B Smls
Pipe

No

No

No

NPS 1 Class 300

SO A105

No

Nozzle
mark

Identifier

Size

N1

MAKE UP WATER
INLET

NPS 2 Sch 40 (Std) DN 50

Nozzle

N2

EXPANSION WATER
OUTLET

NPS 4 Sch 40 (Std) DN 100

N3

DRAIN

N4

Materials

1/101

Nozzle Summary
Dimensions

OD
(mm)

tn
(mm)

N1

60.33

3.91

3.91

Yes

N2

114.3

6.02

5.52

N3

21.34

2.77

N4

21.34

2.77

N5

34.92

N6a

Req tn
(mm)

Reinforcement
Pad

Shell

Nozzle
mark

A1?

A2?

Corr
(mm)

Aa/Ar
(%)

Width
(mm)

tpad
(mm)

N/A

N/A

N/A

Exempt

4.83

N/A

N/A

100.0

Yes

8*

N/A

N/A

N/A

Exempt

Yes

8*

N/A

N/A

N/A

Exempt

Yes

Yes

8*

N/A

N/A

N/A

Exempt

5.16

Yes

Yes

N/A

N/A

N/A

Exempt

5.16

5.16

Yes

Yes

N/A

N/A

N/A

Exempt

2.77

2.77

Yes

Yes

8*

N/A

N/A

N/A

Exempt

355.6

11.13

7.05

Yes

Yes

6.17

65

100.0

N9a

34.92

4.13

1.71

Yes

Yes

N/A

N/A

N/A

Exempt

N9b

34.92

4.13

1.71

Yes

Yes

N/A

N/A

N/A

Exempt

Nom t
(mm)

Design t
(mm)

Yes

Yes

Yes

2.77

Yes

2.77

Yes

4.13

1.71

73.02

5.16

N6b

73.02

N7

21.34

N8

User t
(mm)

*Head minimum thickness after forming

Definitions
tn

Nozzle thickness

Req tn

Nozzle thickness required per UG-45/UG-16

Increased for pipe to account for 12.5% pipe thickness tolerance

Nom t

Vessel wall thickness

Design t
User t

Required vessel wall thickness due to pressure + corrosion allowance per UG-37
Local vessel wall thickness (near opening)

Aa

Area available per UG-37, governing condition

Ar

Area required per UG-37, governing condition

Corr

Corrosion allowance on nozzle wall

2/101

Ellipsoidal Head #2
ASME Section VIII Division 1, 2015 Edition Metric
Component

Ellipsoidal Head

Material

SA-516 70 (II-D Metric p. 18, ln. 37)

Attached To

Cylinder #1

Impact
Tested

Normalized

Fine Grain
Practice

PWHT

Optimize MDMT/
Find MAWP

No

No

No

No

No

Design
Design
Pressure (kPa) Temperature (C)
Internal

1,000

Design
MDMT (C)

200

-28.89

Static Liquid Head

Condition

Ps (kPa)

Hs (mm)

SG

Test horizontal

11.76

1,200

Dimensions
Inner Diameter

1,200 mm

Head Ratio

Minimum Thickness

8 mm

Inner

0 mm

Outer

0 mm

Corrosion

Length Lsf

38 mm

Nominal Thickness tsf

8 mm
Weight and Capacity
Weight (kg)1

Capacity (liters)1

New

114.62

269.17

Corroded

114.62

269.17

Radiography

Category A joints

Spot UW-11(b) Type 1

Head to shell seam

Spot UW-11(b) Type 1

includes straight flange

3/101

Results Summary
Governing condition

internal pressure

Minimum thickness per UG-16

1.5 mm + 0 mm = 1.5 mm

Design thickness due to internal pressure (t)

5.12 mm

Maximum allowable working pressure (MAWP)

1,561.92 kPa

Maximum allowable pressure (MAP)

1,561.92 kPa

Rated MDMT

-48C

UCS-66 Material Toughness Requirements

Governing thickness, tg =

8 mm

Exemption temperature from Fig UCS-66M Curve B =

-29C

tr = 1,106.34*1,200 / (2*138,000*0.85 - 0.2*1,106.34) =

5.66 mm

Stress ratio = tr*E* / (tn - c) = 5.66*0.85 / (8 - 0) =

0.6018

Reduction in MDMT, TR from Fig UCS-66.1M =

22.9C

MDMT = max[ MDMT - TR, -48] = max[ -29 - 22.9 , -48] =

-48C

Material is exempt from impact testing at the Design MDMT of -28.89C.

Design thickness for internal pressure, (Corroded at 200 C) UG-32(c)(1)
t

=
=
=

P*D / (2*S*E - 0.2*P) + Corrosion

1,000*1,200 / (2*138,000*0.85 - 0.2*1,000) + 0
5.12 mm

Maximum allowable working pressure, (Corroded at 200 C) UG-32(c)(1)

P

=
=
=

2*S*E*t / (D + 0.2*t) - Ps
2*138,000*0.85*8 / (1,200 +0.2*8) - 0
1,561.92 kPa

Maximum allowable pressure, (New at 21.11 C) UG-32(c)(1)

P

=
2*S*E*t / (D + 0.2*t) - Ps
=
2*138,000*0.85*8 / (1,200 +0.2*8) - 0
=
1,561.92 kPa
% Extreme fiber elongation - UCS-79(d)
EFE =
=
=

(75*t / Rf)*(1 - Rf / Ro)

(75*8 / 208)*(1 - 208 / )
2.8846%

The extreme fiber elongation does not exceed 5%.

4/101

Straight Flange on Ellipsoidal Head #2

ASME Section VIII Division 1, 2015 Edition Metric
Component

Cylinder

Material

SA-516 70 (II-D Metric p. 18, ln. 37)

Impact
Tested

Normalized

Fine Grain
Practice

PWHT

Optimize MDMT/
Find MAWP

No

No

No

No

No

Design
Design
Pressure (kPa) Temperature (C)
Internal

1,000

Design
MDMT (C)

200

-28.89

Static Liquid Head

Condition

Ps (kPa)

Hs (mm)

SG

Test horizontal

11.76

1,200

Dimensions
Inner Diameter

1,200 mm

Length

38 mm

Nominal Thickness

8 mm

Corrosion

Inner

0 mm

Outer

0 mm
Weight and Capacity
Weight (kg)

Capacity (liters)

New

9.04

42.98

Corroded

9.04

42.98

Radiography
Longitudinal seam

Spot UW-11(b) Type 1

Bottom Circumferential
seam

Spot UW-11(b) Type 1

5/101

Results Summary
Governing condition

Internal pressure

Minimum thickness per UG-16

1.5 mm + 0 mm = 1.5 mm

Design thickness due to internal pressure (t)

5.14 mm

Maximum allowable working pressure (MAWP)

1,551.59 kPa

Maximum allowable pressure (MAP)

1,551.59 kPa

Rated MDMT

-48 C
UCS-66 Material Toughness Requirements

Governing thickness, tg =

8 mm

Exemption temperature from Fig UCS-66M Curve B =

-29C

tr = 1,106.34*600 / (138,000*0.85 - 0.6*1,106.34) =

5.69 mm

Stress ratio = tr*E* / (tn - c) = 5.69*0.85 / (8 - 0) =

0.6047

Reduction in MDMT, TR from Fig UCS-66.1M =

22.7C

MDMT = max[ MDMT - TR, -48] = max[ -29 - 22.7 , -48] =

-48C

Material is exempt from impact testing at the Design MDMT of -28.89C.

Design thickness, (at 200 C) UG-27(c)(1)
t

= P*R / (S*E - 0.60*P) + Corrosion

= 1,000*600 / (138,000*0.85 - 0.60*1,000) + 0
= 5.14 mm

Maximum allowable working pressure, (at 200 C) UG-27(c)(1)

P

= S*E*t / (R + 0.60*t) - Ps
= 138,000*0.85*8 / (600 + 0.60*8) - 0
= 1,551.59 kPa

Maximum allowable pressure, (at 21.11 C) UG-27(c)(1)

P

= S*E*t / (R + 0.60*t)
= 138,000*0.85*8 / (600 + 0.60*8)
= 1,551.59 kPa

% Extreme fiber elongation - UCS-79(d)

EFE =
=
=

(50*t / Rf)*(1 - Rf / Ro)

(50*8 / 604)*(1 - 604 / )
0.6623%

The extreme fiber elongation does not exceed 5%.

6/101

AIR VENT (N4)

ASME Section VIII Division 1, 2015 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on

Ellipsoidal Head #2

Orientation

End of nozzle to datum line

2,298.35 mm

Calculated as hillside

No

Distance to head center, R

0 mm

Passes through a Category A joint

No
Nozzle

Description

NPS 0.5 Sch 40 (Std) DN 15

Access opening

No

Material specification

SA-106 B Smls Pipe (II-D Metric p. 14, ln. 15)

Inside diameter, new

15.8 mm

Pipe nominal wall thickness

2.77 mm

Pipe minimum wall thickness1

2.42 mm

Corrosion allowance

0 mm

Projection available outside vessel, Lpr

149.63 mm

Projection available outside vessel to flange face, Lf

152.4 mm

Local vessel minimum thickness

8 mm

Liquid static head included

0 kPa

Longitudinal joint efficiency

1
Welds

Inner fillet, Leg41

6 mm

7/101

Nozzle to vessel groove weld

6 mm

Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

ASME B16.5-2013 Flange

Description

NPS 0.5 Class 150 SO A105

Bolt Material

SA-193 B7 Bolt <= 64 (II-D Metric p. 344, ln. 31)

Blind included

No

Rated MDMT

-48C

Liquid static head

0 kPa

MAWP rating

1,380 kPa @ 200C

MAP rating

1,960 kPa @ 21.11C

Hydrotest rating

3,000 kPa @ 21.11C

External fillet weld leg (UW-21)

3.88 mm (3.88 mm min)

Internal fillet weld leg (UW-21)

2.77 mm (2.77 mm min)

PWHT performed

No

Impact Tested

No
Notes

Flange rated MDMT per UCS-66(b)(1)(b) = -48C (Coincident ratio = 0.5645)

Bolts rated MDMT per Fig UCS-66 note (c) = -48C

UCS-66 Material Toughness Requirements Nozzle

Impact test exempt per UCS-66(d) (NPS 4 or smaller pipe) =

-105C

Material is exempt from impact testing at the Design MDMT of -28.89C.

8/101

Reinforcement Calculations for MAWP

The attached ASME B16.5 flange limits the nozzle MAWP.

UG-37 Area Calculation Summary

(cm2)

UG-45
Summary
(mm)

For P = 1,380 kPa @ 200 C

The nozzle
passes UG-45

A
required

A
available

A1

A2

A3

A5

A
welds

This nozzle is exempt from area

calculations per UG-36(c)(3)(a)

treq

tmin

2.42

2.42

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
size (mm)

Actual weld
size (mm)

Status

Nozzle to shell fillet (Leg 41)

1.94

4.2

weld size is adequate

Nozzle to shell groove (Lower)

1.94

weld size is adequate

Calculations for internal pressure 1,380 kPa @ 200 C

Parallel Limit of reinforcement per UG-40
LR

=
=
=

MAX(d, Rn + (tn - Cn) + (t - C))

MAX(15.8, 7.9 + (2.77 - 0) + (8 - 0))
18.67 mm

Outer Normal Limit of reinforcement per UG-40

LH

=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8 - 0), 2.5*(2.77 - 0) + 0)
=
6.92 mm
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0.6*P)

1,380.0014*7.9 / (118,000*1 - 0.6*1,380.0014)
0.094 mm

Required thickness tr from UG-37(a)(c)

tr

=
=
=

P*K1*D / (2*S*E - 0.2*P)

1,380.0014*0.9*1,200 / (2*138,000*1 - 0.2*1,380.0014)
5.41 mm

9/101

Required thickness tr per Interpretation VIII-1-07-50

tr

=
=
=

P*D / (2*S*E - 0.2*P)

1,380*1,200 / (2*138,000*0.85 - 0.2*1,380)
7.07 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(d) Weld Check

tmin = lesser of 19 mm or tn or t = 2.77 mm
t1(min) or t2(min) = lesser of 6 mm or 0.7*tmin = 1.94 mm
t1(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
The weld size t1 is satisfactory.
t2(actual) = 6 mm
The weld size t2 is satisfactory.
t1 + t2 = 10.2 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

ta UG-27

=
=
=

P*Rn / (Sn*E - 0.6*P) + Corrosion

1,380.0014*7.9 / (118,000*1 - 0.6*1,380.0014) + 0
0.094 mm

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]

max[ 0.094 , 0 ]
0.094 mm

tb1

6.01 mm

tb1

=
=
=

max[ tb1 , tb UG16 ]

max[ 6.01 , 1.5 ]
6.01 mm

tb

=
=
=

min[ tb3 , tb1 ]

min[ 2.42 , 6.01 ]
2.42 mm

tUG-45

=
=
=

max[ ta , tb ]
max[ 0.094 , 2.42 ]
2.42 mm

Available nozzle wall thickness new, tn = 0.875*2.77 = 2.42 mm

10/101

The nozzle neck thickness is adequate.

11/101

Reinforcement Calculations for MAP

The attached ASME B16.5 flange limits the nozzle MAP.

UG-37 Area Calculation Summary

(cm2)

UG-45
Summary
(mm)

For P = 1,960 kPa @ 21.11 C

The nozzle
passes UG-45

A
required

A
available

A1

A2

A3

A5

A
welds

This nozzle is exempt from area

calculations per UG-36(c)(3)(a)

treq

tmin

2.42

2.42

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
size (mm)

Actual weld
size (mm)

Status

Nozzle to shell fillet (Leg 41)

1.94

4.2

weld size is adequate

Nozzle to shell groove (Lower)

1.94

weld size is adequate

Calculations for internal pressure 1,960 kPa @ 21.11 C

Parallel Limit of reinforcement per UG-40
LR

=
=
=

MAX(d, Rn + (tn - Cn) + (t - C))

MAX(15.8, 7.9 + (2.77 - 0) + (8 - 0))
18.67 mm

Outer Normal Limit of reinforcement per UG-40

LH

=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8 - 0), 2.5*(2.77 - 0) + 0)
=
6.92 mm
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0.6*P)

1,960.002*7.9 / (118,000*1 - 0.6*1,960.002)
0.13 mm

Required thickness tr from UG-37(a)(c)

tr

=
=
=

P*K1*D / (2*S*E - 0.2*P)

1,960.002*0.9*1,200 / (2*138,000*1 - 0.2*1,960.002)
7.68 mm

12/101

Required thickness tr per Interpretation VIII-1-07-50

tr

=
=
=

P*D / (2*S*E - 0.2*P)

1,960*1,200 / (2*138,000*0.85 - 0.2*1,960)
10.04 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(d) Weld Check

tmin = lesser of 19 mm or tn or t = 2.77 mm
t1(min) or t2(min) = lesser of 6 mm or 0.7*tmin = 1.94 mm
t1(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
The weld size t1 is satisfactory.
t2(actual) = 6 mm
The weld size t2 is satisfactory.
t1 + t2 = 10.2 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

ta UG-27

=
=
=

P*Rn / (Sn*E - 0.6*P) + Corrosion

1,960.002*7.9 / (118,000*1 - 0.6*1,960.002) + 0
0.13 mm

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]

max[ 0.13 , 0 ]
0.13 mm

tb1

8.53 mm

tb1

=
=
=

max[ tb1 , tb UG16 ]

max[ 8.53 , 1.5 ]
8.53 mm

tb

=
=
=

min[ tb3 , tb1 ]

min[ 2.42 , 8.53 ]
2.42 mm

tUG-45

=
=
=

max[ ta , tb ]
max[ 0.13 , 2.42 ]
2.42 mm

Available nozzle wall thickness new, tn = 0.875*2.77 = 2.42 mm

13/101

The nozzle neck thickness is adequate.

14/101

SAFETY VALVE (N5)

ASME Section VIII Division 1, 2015 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on

Ellipsoidal Head #2

Orientation

End of nozzle to datum line

2,287.49 mm

Calculated as hillside

Yes

Distance to head center, R

250 mm

Passes through a Category A joint

No
Nozzle

Description

NPS 0.75 Class 3000 DN 20 - threaded

Access opening

No

Material specification

SA-106 B Smls Pipe (II-D Metric p. 14, ln. 15)

Inside diameter, new

26.67 mm

Pipe nominal wall thickness

4.13 mm

Pipe minimum wall thickness1

3.61 mm

Corrosion allowance

0 mm

Opening chord length

27.36 mm

Projection available outside vessel, Lpr

164.91 mm

Local vessel minimum thickness

8 mm

Liquid static head included

0 kPa

Longitudinal joint efficiency

1
Welds

Inner fillet, Leg41

6 mm

15/101

Nozzle to vessel groove weld

6 mm

Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

UCS-66 Material Toughness Requirements Nozzle

Impact test exempt per UCS-66(d) (NPS 4 or smaller pipe) =

-105C

Material is exempt from impact testing at the Design MDMT of -28.89C.

16/101

Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary

(cm2)

UG-45
Summary
(mm)

For P = 2,041.4 kPa @ 200 C

The nozzle
passes UG-45

A
required

A
available

A1

A2

A3

A5

A
welds

This nozzle is exempt from area

calculations per UG-36(c)(3)(a)

treq

tmin

1.5

3.61

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
size (mm)

Actual weld
size (mm)

Status

Nozzle to shell fillet (Leg 41)

2.89

4.2

weld size is adequate

Nozzle to shell groove (Lower)

2.89

weld size is adequate

Calculations for internal pressure 2,041.4 kPa @ 200 C

Parallel Limit of reinforcement per UG-40
LR

=
=
=

MAX(d, Rn + (tn - Cn) + (t - C))

MAX(27.36, 13.68 + (4.13 - 0) + (8 - 0))
27.36 mm

Outer Normal Limit of reinforcement per UG-40

LH

=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8 - 0), 2.5*(4.13 - 0) + 0)
=
10.32 mm
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0.6*P)

2,041.3984*13.34 / (118,000*1 - 0.6*2,041.3984)
0.23 mm

Required thickness tr from UG-37(a)(c)

tr

=
=
=

P*K1*D / (2*S*E - 0.2*P)

2,041.3984*0.9*1,200 / (2*138,000*1 - 0.2*2,041.3984)
8 mm

17/101

Required thickness tr per Interpretation VIII-1-07-50

tr

=
=
=

P*D / (2*S*E - 0.2*P)

2,041.4*1,200 / (2*138,000*0.85 - 0.2*2,041.4)
10.46 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(d) Weld Check

tmin = lesser of 19 mm or tn or t = 4.13 mm
t1(min) or t2(min) = lesser of 6 mm or 0.7*tmin = 2.89 mm
t1(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
The weld size t1 is satisfactory.
t2(actual) = 6 mm
The weld size t2 is satisfactory.
t1 + t2 = 10.2 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.

ASME B16.11 Coupling Wall Thickness Check

Interpretation VIII-1-83-66 has been applied.

Wall thickness req'd per ASME B16.11 2.1.1: tr1 = 0.3 mm (E =1)
Wall thickness per UG-16(b):
tr3 = 1.5 mm
Available nozzle wall thickness new, tn = 0.875*4.13 = 3.61 mm
The nozzle neck thickness is adequate.

18/101

Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary

(cm2)

UG-45
Summary
(mm)

For P = 2,041.4 kPa @ 21.11 C

The nozzle
passes UG-45

A
required

A
available

A1

A2

A3

A5

A
welds

This nozzle is exempt from area

calculations per UG-36(c)(3)(a)

treq

tmin

1.5

3.61

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
size (mm)

Actual weld
size (mm)

Status

Nozzle to shell fillet (Leg 41)

2.89

4.2

weld size is adequate

Nozzle to shell groove (Lower)

2.89

weld size is adequate

Calculations for internal pressure 2,041.4 kPa @ 21.11 C

Parallel Limit of reinforcement per UG-40
LR

=
=
=

MAX(d, Rn + (tn - Cn) + (t - C))

MAX(27.36, 13.68 + (4.13 - 0) + (8 - 0))
27.36 mm

Outer Normal Limit of reinforcement per UG-40

LH

=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8 - 0), 2.5*(4.13 - 0) + 0)
=
10.32 mm
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0.6*P)

2,041.3984*13.34 / (118,000*1 - 0.6*2,041.3984)
0.23 mm

Required thickness tr from UG-37(a)(c)

tr

=
=
=

P*K1*D / (2*S*E - 0.2*P)

2,041.3984*0.9*1,200 / (2*138,000*1 - 0.2*2,041.3984)
8 mm

19/101

Required thickness tr per Interpretation VIII-1-07-50

tr

=
=
=

P*D / (2*S*E - 0.2*P)

2,041.4*1,200 / (2*138,000*0.85 - 0.2*2,041.4)
10.46 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(d) Weld Check

tmin = lesser of 19 mm or tn or t = 4.13 mm
t1(min) or t2(min) = lesser of 6 mm or 0.7*tmin = 2.89 mm
t1(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
The weld size t1 is satisfactory.
t2(actual) = 6 mm
The weld size t2 is satisfactory.
t1 + t2 = 10.2 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.

ASME B16.11 Coupling Wall Thickness Check

Interpretation VIII-1-83-66 has been applied.

Wall thickness req'd per ASME B16.11 2.1.1: tr1 = 0.3 mm (E =1)
Wall thickness per UG-16(b):
tr3 = 1.5 mm
Available nozzle wall thickness new, tn = 0.875*4.13 = 3.61 mm
The nozzle neck thickness is adequate.

20/101

NITROGEN INLET (N7)

ASME Section VIII Division 1, 2015 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on

Ellipsoidal Head #2

Orientation

180

End of nozzle to datum line

2,273.53 mm

Calculated as hillside

Yes

Distance to head center, R

250 mm

Passes through a Category A joint

No
Nozzle

Description

NPS 0.5 Sch 40 (Std) DN 15

Access opening

No

Material specification

SA-106 B Smls Pipe (II-D Metric p. 14, ln. 15)

Inside diameter, new

15.8 mm

Pipe nominal wall thickness

2.77 mm

Pipe minimum wall thickness1

2.42 mm

Corrosion allowance

0 mm

Opening chord length

16.21 mm

Projection available outside vessel, Lpr

149.63 mm

Projection available outside vessel to flange face, Lf

152.4 mm

Local vessel minimum thickness

8 mm

Liquid static head included

0 kPa

Longitudinal joint efficiency

1
Welds

21/101

Inner fillet, Leg41

6 mm

Nozzle to vessel groove weld

6 mm

Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

ASME B16.5-2013 Flange

Description

NPS 0.5 Class 150 SO A105

Bolt Material

SA-193 B7 Bolt <= 64 (II-D Metric p. 344, ln. 31)

Blind included

No

Rated MDMT

-48C

Liquid static head

0 kPa

MAWP rating

1,380 kPa @ 200C

MAP rating

1,960 kPa @ 21.11C

Hydrotest rating

3,000 kPa @ 21.11C

External fillet weld leg (UW-21)

3.88 mm (3.88 mm min)

Internal fillet weld leg (UW-21)

2.77 mm (2.77 mm min)

PWHT performed

No

Impact Tested

No
Notes

Flange rated MDMT per UCS-66(b)(1)(b) = -48C (Coincident ratio = 0.5645)

Bolts rated MDMT per Fig UCS-66 note (c) = -48C

UCS-66 Material Toughness Requirements Nozzle

Impact test exempt per UCS-66(d) (NPS 4 or smaller pipe) =

-105C

Material is exempt from impact testing at the Design MDMT of -28.89C.

22/101

Reinforcement Calculations for MAWP

The attached ASME B16.5 flange limits the nozzle MAWP.

UG-37 Area Calculation Summary

(cm2)

UG-45
Summary
(mm)

For P = 1,380 kPa @ 200 C

The nozzle
passes UG-45

A
required

A
available

A1

A2

A3

A5

A
welds

This nozzle is exempt from area

calculations per UG-36(c)(3)(a)

treq

tmin

2.42

2.42

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
size (mm)

Actual weld
size (mm)

Status

Nozzle to shell fillet (Leg 41)

1.94

4.2

weld size is adequate

Nozzle to shell groove (Lower)

1.94

weld size is adequate

Calculations for internal pressure 1,380 kPa @ 200 C

Parallel Limit of reinforcement per UG-40
LR

=
=
=

MAX(d, Rn + (tn - Cn) + (t - C))

MAX(16.21, 8.1 + (2.77 - 0) + (8 - 0))
18.87 mm

Outer Normal Limit of reinforcement per UG-40

LH

=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8 - 0), 2.5*(2.77 - 0) + 0)
=
6.92 mm
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0.6*P)

1,380.0014*7.9 / (118,000*1 - 0.6*1,380.0014)
0.094 mm

Required thickness tr from UG-37(a)(c)

tr

=
=
=

P*K1*D / (2*S*E - 0.2*P)

1,380.0014*0.9*1,200 / (2*138,000*1 - 0.2*1,380.0014)
5.41 mm

23/101

Required thickness tr per Interpretation VIII-1-07-50

tr

=
=
=

P*D / (2*S*E - 0.2*P)

1,380*1,200 / (2*138,000*0.85 - 0.2*1,380)
7.07 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(d) Weld Check

tmin = lesser of 19 mm or tn or t = 2.77 mm
t1(min) or t2(min) = lesser of 6 mm or 0.7*tmin = 1.94 mm
t1(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
The weld size t1 is satisfactory.
t2(actual) = 6 mm
The weld size t2 is satisfactory.
t1 + t2 = 10.2 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

ta UG-27

=
=
=

P*Rn / (Sn*E - 0.6*P) + Corrosion

1,380.0014*7.9 / (118,000*1 - 0.6*1,380.0014) + 0
0.094 mm

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]

max[ 0.094 , 0 ]
0.094 mm

tb1

6.01 mm

tb1

=
=
=

max[ tb1 , tb UG16 ]

max[ 6.01 , 1.5 ]
6.01 mm

tb

=
=
=

min[ tb3 , tb1 ]

min[ 2.42 , 6.01 ]
2.42 mm

tUG-45

=
=
=

max[ ta , tb ]
max[ 0.094 , 2.42 ]
2.42 mm

Available nozzle wall thickness new, tn = 0.875*2.77 = 2.42 mm

24/101

The nozzle neck thickness is adequate.

25/101

Reinforcement Calculations for MAP

The attached ASME B16.5 flange limits the nozzle MAP.

UG-37 Area Calculation Summary

(cm2)

UG-45
Summary
(mm)

For P = 1,960 kPa @ 21.11 C

The nozzle
passes UG-45

A
required

A
available

A1

A2

A3

A5

A
welds

This nozzle is exempt from area

calculations per UG-36(c)(3)(a)

treq

tmin

2.42

2.42

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
size (mm)

Actual weld
size (mm)

Status

Nozzle to shell fillet (Leg 41)

1.94

4.2

weld size is adequate

Nozzle to shell groove (Lower)

1.94

weld size is adequate

Calculations for internal pressure 1,960 kPa @ 21.11 C

Parallel Limit of reinforcement per UG-40
LR

=
=
=

MAX(d, Rn + (tn - Cn) + (t - C))

MAX(16.21, 8.1 + (2.77 - 0) + (8 - 0))
18.87 mm

Outer Normal Limit of reinforcement per UG-40

LH

=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8 - 0), 2.5*(2.77 - 0) + 0)
=
6.92 mm
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0.6*P)

1,960.002*7.9 / (118,000*1 - 0.6*1,960.002)
0.13 mm

Required thickness tr from UG-37(a)(c)

tr

=
=
=

P*K1*D / (2*S*E - 0.2*P)

1,960.002*0.9*1,200 / (2*138,000*1 - 0.2*1,960.002)
7.68 mm

26/101

Required thickness tr per Interpretation VIII-1-07-50

tr

=
=
=

P*D / (2*S*E - 0.2*P)

1,960*1,200 / (2*138,000*0.85 - 0.2*1,960)
10.04 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(d) Weld Check

tmin = lesser of 19 mm or tn or t = 2.77 mm
t1(min) or t2(min) = lesser of 6 mm or 0.7*tmin = 1.94 mm
t1(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
The weld size t1 is satisfactory.
t2(actual) = 6 mm
The weld size t2 is satisfactory.
t1 + t2 = 10.2 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

ta UG-27

=
=
=

P*Rn / (Sn*E - 0.6*P) + Corrosion

1,960.002*7.9 / (118,000*1 - 0.6*1,960.002) + 0
0.13 mm

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]

max[ 0.13 , 0 ]
0.13 mm

tb1

8.53 mm

tb1

=
=
=

max[ tb1 , tb UG16 ]

max[ 8.53 , 1.5 ]
8.53 mm

tb

=
=
=

min[ tb3 , tb1 ]

min[ 2.42 , 8.53 ]
2.42 mm

tUG-45

=
=
=

max[ ta , tb ]
max[ 0.13 , 2.42 ]
2.42 mm

Available nozzle wall thickness new, tn = 0.875*2.77 = 2.42 mm

27/101

The nozzle neck thickness is adequate.

28/101

Cylinder #1
ASME Section VIII Division 1, 2015 Edition Metric
Component

Cylinder

Material

SA-516 70 (II-D Metric p. 18, ln. 37)

Impact
Tested

Normalized

Fine Grain
Practice

PWHT

Optimize MDMT/
Find MAWP

No

No

No

No

No

Design
Design
Pressure (kPa) Temperature (C)
Internal

1,000

Design
MDMT (C)

200

-28.89

Static Liquid Head

Condition

Ps (kPa)

Hs (mm)

SG

Test horizontal

11.76

1,200

Dimensions
Inner Diameter

1,200 mm

Length

1,800 mm

Nominal Thickness

8 mm

Corrosion

Inner

0 mm

Outer

0 mm
Weight and Capacity
Weight (kg)

Capacity (liters)

New

420.37

2,035.75

Corroded

420.37

2,035.75

Radiography
Longitudinal seam

Spot UW-11(b) Type 1

Top Circumferential
seam

Spot UW-11(b) Type 1

Bottom Circumferential
seam

Spot UW-11(b) Type 1

29/101

Results Summary
Governing condition

Internal pressure

Minimum thickness per UG-16

1.5 mm + 0 mm = 1.5 mm

Design thickness due to internal pressure (t)

5.14 mm

Maximum allowable working pressure (MAWP)

1,551.59 kPa

Maximum allowable pressure (MAP)

1,551.59 kPa

Rated MDMT

-48 C
UCS-66 Material Toughness Requirements

Governing thickness, tg =

8 mm

Exemption temperature from Fig UCS-66M Curve B =

-29C

tr = 1,106.34*600 / (138,000*0.85 - 0.6*1,106.34) =

5.69 mm

Stress ratio = tr*E* / (tn - c) = 5.69*0.85 / (8 - 0) =

0.6047

Reduction in MDMT, TR from Fig UCS-66.1M =

22.7C

MDMT = max[ MDMT - TR, -48] = max[ -29 - 22.7 , -48] =

-48C

Material is exempt from impact testing at the Design MDMT of -28.89C.

Design thickness, (at 200 C) UG-27(c)(1)
t

= P*R / (S*E - 0.60*P) + Corrosion

= 1,000*600 / (138,000*0.85 - 0.60*1,000) + 0
= 5.14 mm

Maximum allowable working pressure, (at 200 C) UG-27(c)(1)

P

= S*E*t / (R + 0.60*t) - Ps
= 138,000*0.85*8 / (600 + 0.60*8) - 0
= 1,551.59 kPa

Maximum allowable pressure, (at 21.11 C) UG-27(c)(1)

P

= S*E*t / (R + 0.60*t)
= 138,000*0.85*8 / (600 + 0.60*8)
= 1,551.59 kPa

% Extreme fiber elongation - UCS-79(d)

EFE =
=
=

(50*t / Rf)*(1 - Rf / Ro)

(50*8 / 604)*(1 - 604 / )
0.6623%

The extreme fiber elongation does not exceed 5%.

30/101

MAKE UP WATER INLET (N1)

ASME Section VIII Division 1, 2015 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on

Cylinder #1

Orientation

180

Nozzle center line offset to datum line

125 mm

End of nozzle to shell center

760.4 mm

Passes through a Category A joint

No
Nozzle

Description

NPS 2 Sch 40 (Std) DN 50

Access opening

No

Material specification

SA-106 B Smls Pipe (II-D Metric p. 14, ln. 15)

Inside diameter, new

52.5 mm

Pipe nominal wall thickness

3.91 mm

Pipe minimum wall thickness1

3.42 mm

Corrosion allowance

0 mm

Projection available outside vessel, Lpr

148.49 mm

Projection available outside vessel to flange face, Lf

152.4 mm

Local vessel minimum thickness

8 mm

Liquid static head included

0 kPa

Longitudinal joint efficiency

1
Welds

Inner fillet, Leg41

6 mm

Nozzle to vessel groove weld

6 mm

31/101

Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

ASME B16.5-2013 Flange

Description

NPS 2 Class 150 SO A105

Bolt Material

SA-193 B7 Bolt <= 64 (II-D Metric p. 344, ln. 31)

Blind included

No

Rated MDMT

-48C

Liquid static head

0 kPa

MAWP rating

1,380 kPa @ 200C

MAP rating

1,960 kPa @ 21.11C

Hydrotest rating

3,000 kPa @ 21.11C

External fillet weld leg (UW-21)

5.48 mm (5.48 mm min)

Internal fillet weld leg (UW-21)

3.91 mm (3.91 mm min)

PWHT performed

No

Impact Tested

No
Notes

Flange rated MDMT per UCS-66(b)(1)(b) = -48C (Coincident ratio = 0.5645)

Bolts rated MDMT per Fig UCS-66 note (c) = -48C

UCS-66 Material Toughness Requirements Nozzle

Impact test exempt per UCS-66(d) (NPS 4 or smaller pipe) =

-105C

Material is exempt from impact testing at the Design MDMT of -28.89C.

32/101

Reinforcement Calculations for MAWP

The attached ASME B16.5 flange limits the nozzle MAWP.

UG-37 Area Calculation Summary

(cm2)

UG-45
Summary
(mm)

For P = 1,380 kPa @ 200 C

The nozzle
passes UG-45

A
required

A
available

A1

A2

A3

A5

A
welds

This nozzle is exempt from area

calculations per UG-36(c)(3)(a)

treq

tmin

3.42

3.42

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
size (mm)

Actual weld
size (mm)

Status

Nozzle to shell fillet (Leg 41)

2.74

4.2

weld size is adequate

Nozzle to shell groove (Lower)

2.74

weld size is adequate

Calculations for internal pressure 1,380 kPa @ 200 C

Parallel Limit of reinforcement per UG-40
LR

=
=
=

MAX(d, Rn + (tn - Cn) + (t - C))

MAX(52.5, 26.25 + (3.91 - 0) + (8 - 0))
52.5 mm

Outer Normal Limit of reinforcement per UG-40

LH

=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8 - 0), 2.5*(3.91 - 0) + 0)
=
9.78 mm
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0.6*P)

1,380.0014*26.25 / (118,000*1 - 0.6*1,380.0014)
0.31 mm

Required thickness tr from UG-37(a)

tr

=
=
=

P*R / (S*E - 0.6*P)

1,380.0014*600 / (138,000*1 - 0.6*1,380.0014)
6.04 mm

33/101

Required thickness tr per Interpretation VIII-1-07-50

tr

=
=
=

P*R / (S*E - 0.6*P)

1,380.0014*600 / (138,000*0.85 - 0.6*1,380.0014)
7.11 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(d) Weld Check

tmin = lesser of 19 mm or tn or t = 3.91 mm
t1(min) or t2(min) = lesser of 6 mm or 0.7*tmin = 2.74 mm
t1(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
The weld size t1 is satisfactory.
t2(actual) = 6 mm
The weld size t2 is satisfactory.
t1 + t2 = 10.2 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.

UG-45 Nozzle Neck Thickness Check

ta UG-27

=
=
=

P*Rn / (Sn*E - 0.6*P) + Corrosion

1,380.0014*26.25 / (118,000*1 - 0.6*1,380.0014) + 0
0.31 mm

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]

max[ 0.31 , 0 ]
0.31 mm

tb1

=
=
=

P*R / (S*E - 0.6*P) + Corrosion

1,380.0014*600 / (138,000*1 - 0.6*1,380.0014) + 0
6.04 mm

tb1

=
=
=

max[ tb1 , tb UG16 ]

max[ 6.04 , 1.5 ]
6.04 mm

tb

=
=
=

min[ tb3 , tb1 ]

min[ 3.42 , 6.04 ]
3.42 mm

tUG-45

=
=
=

max[ ta , tb ]
max[ 0.31 , 3.42 ]
3.42 mm

Available nozzle wall thickness new, tn = 0.875*3.91 = 3.42 mm

34/101

The nozzle neck thickness is adequate.

35/101

Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary

(cm2)

UG-45
Summary
(mm)

For P = 1,825.42 kPa @ 21.11 C

The nozzle
passes UG-45

A
required

A
available

A1

A2

A3

A5

A
welds

This nozzle is exempt from area

calculations per UG-36(c)(3)(a)

treq

tmin

3.42

3.42

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
size (mm)

Actual weld
size (mm)

Status

Nozzle to shell fillet (Leg 41)

2.74

4.2

weld size is adequate

Nozzle to shell groove (Lower)

2.74

weld size is adequate

Calculations for internal pressure 1,825.42 kPa @ 21.11 C

Parallel Limit of reinforcement per UG-40
LR

=
=
=

MAX(d, Rn + (tn - Cn) + (t - C))

MAX(52.5, 26.25 + (3.91 - 0) + (8 - 0))
52.5 mm

Outer Normal Limit of reinforcement per UG-40

LH

=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8 - 0), 2.5*(3.91 - 0) + 0)
=
9.78 mm
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0.6*P)

1,825.4215*26.25 / (118,000*1 - 0.6*1,825.4215)
0.41 mm

Required thickness tr from UG-37(a)

tr

=
=
=

P*R / (S*E - 0.6*P)

1,825.4215*600 / (138,000*1 - 0.6*1,825.4215)
8 mm

36/101

Required thickness tr per Interpretation VIII-1-07-50

tr

=
=
=

P*R / (S*E - 0.6*P)

1,825.4215*600 / (138,000*0.85 - 0.6*1,825.4215)
9.43 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(d) Weld Check

tmin = lesser of 19 mm or tn or t = 3.91 mm
t1(min) or t2(min) = lesser of 6 mm or 0.7*tmin = 2.74 mm
t1(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
The weld size t1 is satisfactory.
t2(actual) = 6 mm
The weld size t2 is satisfactory.
t1 + t2 = 10.2 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.

UG-45 Nozzle Neck Thickness Check

ta UG-27

=
=
=

P*Rn / (Sn*E - 0.6*P) + Corrosion

1,825.4215*26.25 / (118,000*1 - 0.6*1,825.4215) + 0
0.41 mm

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]

max[ 0.41 , 0 ]
0.41 mm

tb1

=
=
=

P*R / (S*E - 0.6*P) + Corrosion

1,825.4215*600 / (138,000*1 - 0.6*1,825.4215) + 0
8 mm

tb1

=
=
=

max[ tb1 , tb UG16 ]

max[ 8 , 1.5 ]
8 mm

tb

=
=
=

min[ tb3 , tb1 ]

min[ 3.42 , 8 ]
3.42 mm

tUG-45

=
=
=

max[ ta , tb ]
max[ 0.41 , 3.42 ]
3.42 mm

Available nozzle wall thickness new, tn = 0.875*3.91 = 3.42 mm

37/101

The nozzle neck thickness is adequate.

38/101

EXPANSION WATER OUTLET (N2)

ASME Section VIII Division 1, 2015 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on

Cylinder #1

Orientation

90

Nozzle center line offset to datum line

125 mm

End of nozzle to shell center

760.4 mm

Passes through a Category A joint

No
Nozzle

Description

NPS 4 Sch 40 (Std) DN 100

Access opening

No

Material specification

SA-106 B Smls Pipe (II-D Metric p. 14, ln. 15)

Inside diameter, new

102.26 mm

Pipe nominal wall thickness

6.02 mm

Pipe minimum wall thickness1

5.27 mm

Corrosion allowance

0 mm

Projection available outside vessel, Lpr

146.38 mm

Projection available outside vessel to flange face, Lf

152.4 mm

Local vessel minimum thickness

8 mm

Liquid static head included

0 kPa

Longitudinal joint efficiency

1
Welds

Inner fillet, Leg41

7 mm

Nozzle to vessel groove weld

7 mm

39/101

Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

ASME B16.5-2013 Flange

Description

NPS 4 Class 150 SO A105

Bolt Material

SA-193 B7 Bolt <= 64 (II-D Metric p. 344, ln. 31)

Blind included

No

Rated MDMT

-48C

Liquid static head

0 kPa

MAWP rating

1,380 kPa @ 200C

MAP rating

1,960 kPa @ 21.11C

Hydrotest rating

3,000 kPa @ 21.11C

External fillet weld leg (UW-21)

8.43 mm (8.43 mm min)

Internal fillet weld leg (UW-21)

6 mm (6 mm min)

PWHT performed

No

Impact Tested

No
Notes

Flange rated MDMT per UCS-66(b)(1)(b) = -48C (Coincident ratio = 0.5645)

Bolts rated MDMT per Fig UCS-66 note (c) = -48C

UCS-66 Material Toughness Requirements Nozzle

Impact test exempt per UCS-66(d) (NPS 4 or smaller pipe) =

-105C

Material is exempt from impact testing at the Design MDMT of -28.89C.

40/101

Reinforcement Calculations for MAWP

Available reinforcement per UG-37 governs the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2)

UG-45
Summary
(mm)

For P = 1,106.34 kPa @ 200 C

The opening is adequately reinforced

The nozzle
passes UG-45

A
required

A
available

A1

A2

5.0269 5.0271 3.1832 1.4252

A3

A5

A
welds

treq

tmin

--

--

0.4187

4.83

5.27

UG-41 Weld Failure Path Analysis Summary

(N)
All failure paths are stronger than the applicable weld loads
Weld load
W

Weld load
W1-1

Path 1-1
strength

Weld load
W2-2

Path 2-2
strength

29,942

25,445

157,241

36,811

201,012

UW-16 Weld Sizing Summary

Weld description

Required weld
size (mm)

Actual weld
size (mm)

Status

Nozzle to shell fillet (Leg 41)

4.21

4.9

weld size is adequate

Nozzle to shell groove (Lower)

4.21

weld size is adequate

Calculations for internal pressure 1,106.34 kPa @ 200 C

Parallel Limit of reinforcement per UG-40
LR

=
=
=

MAX(d, Rn + (tn - Cn) + (t - C))

MAX(102.26, 51.13 + (6.02 - 0) + (8 - 0))
102.26 mm

Outer Normal Limit of reinforcement per UG-40

LH

=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8 - 0), 2.5*(6.02 - 0) + 0)
=
15.05 mm
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0.6*P)

1,106.3366*51.13 / (118,000*1 - 0.6*1,106.3366)
0.48 mm

41/101

Required thickness tr from UG-37(a)

tr

=
P*R / (S*E - 0.6*P)
=
1,106.3366*600 / (138,000*1 - 0.6*1,106.3366)
=
4.83 mm
Required thickness tr per Interpretation VIII-1-07-50
tr

=
=
=

P*R / (S*E - 0.6*P)

1,106.3366*600 / (138,000*0.85 - 0.6*1,106.3366)
5.69 mm

Area required per UG-37(c)

Allowable stresses: Sn = 118, Sv = 138 MPa
fr1 = lesser of 1 or Sn / Sv = 0.8551
fr2 = lesser of 1 or Sn / Sv = 0.8551

=
=
=

d*tr*F + 2*tn*tr*F*(1 - fr1)

(102.26*4.83*1 + 2*6.02*4.83*1*(1 - 0.8551)) / 100
5.0269 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 3.1832 cm2

=
=
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

(102.26*(1*8 - 1*4.83) - 2*6.02*(1*8 - 1*4.83)*(1 - 0.8551)) / 100
3.1832 cm2

=
=
=

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

(2*(8 + 6.02)*(1*8 - 1*4.83) - 2*6.02*(1*8 - 1*4.83)*(1 - 0.8551)) / 100
0.8329 cm2

A2 = smaller of the following= 1.4252 cm2

=
=
=

5*(tn - trn)*fr2*t
(5*(6.02 - 0.48)*0.8551*8) / 100
1.8942 cm2

=
=
=

5*(tn - trn)*fr2*tn
(5*(6.02 - 0.48)*0.8551*6.02) / 100
1.4252 cm2

A41 =
=

Leg2*fr2
(72*0.8551) / 100

42/101

0.4187 cm2

Area =
=
=

A1 + A2 + A41
3.1832 + 1.4252 + 0.4187
5.0271 cm2

As Area >= A the reinforcement is adequate.

UW-16(d) Weld Check

tmin = lesser of 19 mm or tn or t = 6.02 mm
t1(min) or t2(min) = lesser of 6 mm or 0.7*tmin = 4.21 mm
t1(actual) = 0.7*Leg = 0.7*7 = 4.9 mm
The weld size t1 is satisfactory.
t2(actual) = 7 mm
The weld size t2 is satisfactory.
t1 + t2 = 11.9 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.

UG-45 Nozzle Neck Thickness Check

ta UG-27

=
=
=

P*Rn / (Sn*E - 0.6*P) + Corrosion

1,106.3366*51.13 / (118,000*1 - 0.6*1,106.3366) + 0
0.48 mm

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]

max[ 0.48 , 0 ]
0.48 mm

tb1

=
=
=

P*R / (S*E - 0.6*P) + Corrosion

1,106.3366*600 / (138,000*1 - 0.6*1,106.3366) + 0
4.83 mm

tb1

=
=
=

max[ tb1 , tb UG16 ]

max[ 4.83 , 1.5 ]
4.83 mm

tb

=
=
=

min[ tb3 , tb1 ]

min[ 5.27 , 4.83 ]
4.83 mm

tUG-45

=
=
=

max[ ta , tb ]
max[ 0.48 , 4.83 ]
4.83 mm

Available nozzle wall thickness new, tn = 0.875*6.02 = 5.27 mm

43/101

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)
Groove weld in tension: 0.74*138 = 102.12 MPa
Nozzle wall in shear:
0.7*118 = 82.6 MPa
Inner fillet weld in shear: 0.49*118 = 57.82 MPa
Strength of welded joints:
(1) Inner fillet weld in shear
( / 2)*Nozzle OD*Leg*Si = ( / 2)*114.3*7*57.82 = 72,667.85 N
(3) Nozzle wall in shear
( / 2)*Mean nozzle dia*tn*Sn = ( / 2)*108.28*6.02*82.6 = 84,572.87 N
(4) Groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*114.3*7*102.12 = 128,343.83 N
Loading on welds per UG-41(b)(1)
W

=
=
=

(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(502.6939 - 318.3219 + 2*6.02*0.8551*(1*8 - 1*4.83))*138
29,942.23 N

W1-1 =
=
=

(A2 + A5 + A41 + A42)*Sv

(142.5158 + 0 + 41.8709 + 0)*138
25,445.37 N

W2-2 =
=
=

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

(142.5158 + 0 + 41.8709 + 0 + 2*6.02*8*0.8551)*138
36,811.12 N

Load for path 1-1 lesser of W or W1-1 = 25,445.37 N

Path 1-1 through (1) & (3) = 72,667.85 + 84,572.87 = 157,240.72 N
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).
Load for path 2-2 lesser of W or W2-2 = 29,942.23 N
Path 2-2 through (1), (4) = 72,667.85 + 128,343.83 = 201,011.68 N
Path 2-2 is stronger than W so it is acceptable per UG-41(b)(2).

44/101

Reinforcement Calculations for MAP

Available reinforcement per UG-37 governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2)

UG-45
Summary
(mm)

For P = 1,106.34 kPa @ 21.11 C

The opening is adequately reinforced

The nozzle
passes UG-45

A
required

A
available

A1

A2

5.0269 5.0271 3.1832 1.4252

A3

A5

A
welds

treq

tmin

--

--

0.4187

4.83

5.27

UG-41 Weld Failure Path Analysis Summary

(N)
All failure paths are stronger than the applicable weld loads
Weld load
W

Weld load
W1-1

Path 1-1
strength

Weld load
W2-2

Path 2-2
strength

29,942

25,445

157,241

36,811

201,012

UW-16 Weld Sizing Summary

Weld description

Required weld
size (mm)

Actual weld
size (mm)

Status

Nozzle to shell fillet (Leg 41)

4.21

4.9

weld size is adequate

Nozzle to shell groove (Lower)

4.21

weld size is adequate

Calculations for internal pressure 1,106.34 kPa @ 21.11 C

Parallel Limit of reinforcement per UG-40
LR

=
=
=

MAX(d, Rn + (tn - Cn) + (t - C))

MAX(102.26, 51.13 + (6.02 - 0) + (8 - 0))
102.26 mm

Outer Normal Limit of reinforcement per UG-40

LH

=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8 - 0), 2.5*(6.02 - 0) + 0)
=
15.05 mm
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0.6*P)

1,106.3366*51.13 / (118,000*1 - 0.6*1,106.3366)
0.48 mm

45/101

Required thickness tr from UG-37(a)

tr

=
P*R / (S*E - 0.6*P)
=
1,106.3366*600 / (138,000*1 - 0.6*1,106.3366)
=
4.83 mm
Required thickness tr per Interpretation VIII-1-07-50
tr

=
=
=

P*R / (S*E - 0.6*P)

1,106.3366*600 / (138,000*0.85 - 0.6*1,106.3366)
5.69 mm

Area required per UG-37(c)

Allowable stresses: Sn = 118, Sv = 138 MPa
fr1 = lesser of 1 or Sn / Sv = 0.8551
fr2 = lesser of 1 or Sn / Sv = 0.8551

=
=
=

d*tr*F + 2*tn*tr*F*(1 - fr1)

(102.26*4.83*1 + 2*6.02*4.83*1*(1 - 0.8551)) / 100
5.0269 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 3.1832 cm2

=
=
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

(102.26*(1*8 - 1*4.83) - 2*6.02*(1*8 - 1*4.83)*(1 - 0.8551)) / 100
3.1832 cm2

=
=
=

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

(2*(8 + 6.02)*(1*8 - 1*4.83) - 2*6.02*(1*8 - 1*4.83)*(1 - 0.8551)) / 100
0.8329 cm2

A2 = smaller of the following= 1.4252 cm2

=
=
=

5*(tn - trn)*fr2*t
(5*(6.02 - 0.48)*0.8551*8) / 100
1.8942 cm2

=
=
=

5*(tn - trn)*fr2*tn
(5*(6.02 - 0.48)*0.8551*6.02) / 100
1.4252 cm2

A41 =
=

Leg2*fr2
(72*0.8551) / 100

46/101

0.4187 cm2

Area =
=
=

A1 + A2 + A41
3.1832 + 1.4252 + 0.4187
5.0271 cm2

As Area >= A the reinforcement is adequate.

UW-16(d) Weld Check

tmin = lesser of 19 mm or tn or t = 6.02 mm
t1(min) or t2(min) = lesser of 6 mm or 0.7*tmin = 4.21 mm
t1(actual) = 0.7*Leg = 0.7*7 = 4.9 mm
The weld size t1 is satisfactory.
t2(actual) = 7 mm
The weld size t2 is satisfactory.
t1 + t2 = 11.9 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.

UG-45 Nozzle Neck Thickness Check

ta UG-27

=
=
=

P*Rn / (Sn*E - 0.6*P) + Corrosion

1,106.3366*51.13 / (118,000*1 - 0.6*1,106.3366) + 0
0.48 mm

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]

max[ 0.48 , 0 ]
0.48 mm

tb1

=
=
=

P*R / (S*E - 0.6*P) + Corrosion

1,106.3366*600 / (138,000*1 - 0.6*1,106.3366) + 0
4.83 mm

tb1

=
=
=

max[ tb1 , tb UG16 ]

max[ 4.83 , 1.5 ]
4.83 mm

tb

=
=
=

min[ tb3 , tb1 ]

min[ 5.27 , 4.83 ]
4.83 mm

tUG-45

=
=
=

max[ ta , tb ]
max[ 0.48 , 4.83 ]
4.83 mm

Available nozzle wall thickness new, tn = 0.875*6.02 = 5.27 mm

47/101

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)
Groove weld in tension: 0.74*138 = 102.12 MPa
Nozzle wall in shear:
0.7*118 = 82.6 MPa
Inner fillet weld in shear: 0.49*118 = 57.82 MPa
Strength of welded joints:
(1) Inner fillet weld in shear
( / 2)*Nozzle OD*Leg*Si = ( / 2)*114.3*7*57.82 = 72,667.85 N
(3) Nozzle wall in shear
( / 2)*Mean nozzle dia*tn*Sn = ( / 2)*108.28*6.02*82.6 = 84,572.87 N
(4) Groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*114.3*7*102.12 = 128,343.83 N
Loading on welds per UG-41(b)(1)
W

=
=
=

(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(502.6939 - 318.3219 + 2*6.02*0.8551*(1*8 - 1*4.83))*138
29,942.23 N

W1-1 =
=
=

(A2 + A5 + A41 + A42)*Sv

(142.5158 + 0 + 41.8709 + 0)*138
25,445.37 N

W2-2 =
=
=

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

(142.5158 + 0 + 41.8709 + 0 + 2*6.02*8*0.8551)*138
36,811.12 N

Load for path 1-1 lesser of W or W1-1 = 25,445.37 N

Path 1-1 through (1) & (3) = 72,667.85 + 84,572.87 = 157,240.72 N
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).
Load for path 2-2 lesser of W or W2-2 = 29,942.23 N
Path 2-2 through (1), (4) = 72,667.85 + 128,343.83 = 201,011.68 N
Path 2-2 is stronger than W so it is acceptable per UG-41(b)(2).

48/101

LEVEL SWITCH (N6a)

ASME Section VIII Division 1, 2015 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on

Cylinder #1

Orientation

180

Nozzle center line offset to datum line

440 mm

End of nozzle to shell center

760.4 mm

Passes through a Category A joint

No
Nozzle

Description

NPS 2.5 Sch 40 (Std) DN 65

Access opening

No

Material specification

SA-106 B Smls Pipe (II-D Metric p. 14, ln. 15)

Inside diameter, new

62.71 mm

Pipe nominal wall thickness

5.16 mm

Pipe minimum wall thickness1

4.51 mm

Corrosion allowance

0 mm

Projection available outside vessel, Lpr

147.24 mm

Projection available outside vessel to flange face, Lf

152.4 mm

Local vessel minimum thickness

8 mm

Liquid static head included

0 kPa

Longitudinal joint efficiency

1
Welds

Inner fillet, Leg41

6 mm

Nozzle to vessel groove weld

6 mm

49/101

Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

ASME B16.5-2013 Flange

Description

NPS 2.5 Class 150 SO A105

Bolt Material

SA-193 B7 Bolt <= 64 (II-D Metric p. 344, ln. 31)

Blind included

No

Rated MDMT

-48C

Liquid static head

0 kPa

MAWP rating

1,380 kPa @ 200C

MAP rating

1,960 kPa @ 21.11C

Hydrotest rating

3,000 kPa @ 21.11C

External fillet weld leg (UW-21)

7.22 mm (7.22 mm min)

Internal fillet weld leg (UW-21)

5.16 mm (5.16 mm min)

PWHT performed

No

Impact Tested

No
Notes

Flange rated MDMT per UCS-66(b)(1)(b) = -48C (Coincident ratio = 0.5645)

Bolts rated MDMT per Fig UCS-66 note (c) = -48C

UCS-66 Material Toughness Requirements Nozzle

Impact test exempt per UCS-66(d) (NPS 4 or smaller pipe) =

-105C

Material is exempt from impact testing at the Design MDMT of -28.89C.

50/101

Reinforcement Calculations for MAWP

The attached ASME B16.5 flange limits the nozzle MAWP.

UG-37 Area Calculation Summary

(cm2)

UG-45
Summary
(mm)

For P = 1,380 kPa @ 200 C

The nozzle
passes UG-45

A
required

A
available

A1

A2

A3

A5

A
welds

This nozzle is exempt from area

calculations per UG-36(c)(3)(a)

treq

tmin

4.51

4.51

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
size (mm)

Actual weld
size (mm)

Status

Nozzle to shell fillet (Leg 41)

3.61

4.2

weld size is adequate

Nozzle to shell groove (Lower)

3.61

weld size is adequate

Calculations for internal pressure 1,380 kPa @ 200 C

Parallel Limit of reinforcement per UG-40
LR

=
=
=

MAX(d, Rn + (tn - Cn) + (t - C))

MAX(62.71, 31.36 + (5.16 - 0) + (8 - 0))
62.71 mm

Outer Normal Limit of reinforcement per UG-40

LH

=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8 - 0), 2.5*(5.16 - 0) + 0)
=
12.89 mm
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0.6*P)

1,380.0014*31.36 / (118,000*1 - 0.6*1,380.0014)
0.37 mm

Required thickness tr from UG-37(a)

tr

=
=
=

P*R / (S*E - 0.6*P)

1,380.0014*600 / (138,000*1 - 0.6*1,380.0014)
6.04 mm

51/101

Required thickness tr per Interpretation VIII-1-07-50

tr

=
=
=

P*R / (S*E - 0.6*P)

1,380.0014*600 / (138,000*0.85 - 0.6*1,380.0014)
7.11 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(d) Weld Check

tmin = lesser of 19 mm or tn or t = 5.16 mm
t1(min) or t2(min) = lesser of 6 mm or 0.7*tmin = 3.61 mm
t1(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
The weld size t1 is satisfactory.
t2(actual) = 6 mm
The weld size t2 is satisfactory.
t1 + t2 = 10.2 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.

UG-45 Nozzle Neck Thickness Check

ta UG-27

=
=
=

P*Rn / (Sn*E - 0.6*P) + Corrosion

1,380.0014*31.36 / (118,000*1 - 0.6*1,380.0014) + 0
0.37 mm

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]

max[ 0.37 , 0 ]
0.37 mm

tb1

=
=
=

P*R / (S*E - 0.6*P) + Corrosion

1,380.0014*600 / (138,000*1 - 0.6*1,380.0014) + 0
6.04 mm

tb1

=
=
=

max[ tb1 , tb UG16 ]

max[ 6.04 , 1.5 ]
6.04 mm

tb

=
=
=

min[ tb3 , tb1 ]

min[ 4.51 , 6.04 ]
4.51 mm

tUG-45

=
=
=

max[ ta , tb ]
max[ 0.37 , 4.51 ]
4.51 mm

Available nozzle wall thickness new, tn = 0.875*5.16 = 4.51 mm

52/101

The nozzle neck thickness is adequate.

53/101

Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary

(cm2)

UG-45
Summary
(mm)

For P = 1,825.42 kPa @ 21.11 C

The nozzle
passes UG-45

A
required

A
available

A1

A2

A3

A5

A
welds

This nozzle is exempt from area

calculations per UG-36(c)(3)(a)

treq

tmin

4.51

4.51

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
size (mm)

Actual weld
size (mm)

Status

Nozzle to shell fillet (Leg 41)

3.61

4.2

weld size is adequate

Nozzle to shell groove (Lower)

3.61

weld size is adequate

Calculations for internal pressure 1,825.42 kPa @ 21.11 C

Parallel Limit of reinforcement per UG-40
LR

=
=
=

MAX(d, Rn + (tn - Cn) + (t - C))

MAX(62.71, 31.36 + (5.16 - 0) + (8 - 0))
62.71 mm

Outer Normal Limit of reinforcement per UG-40

LH

=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8 - 0), 2.5*(5.16 - 0) + 0)
=
12.89 mm
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0.6*P)

1,825.4215*31.36 / (118,000*1 - 0.6*1,825.4215)
0.49 mm

Required thickness tr from UG-37(a)

tr

=
=
=

P*R / (S*E - 0.6*P)

1,825.4215*600 / (138,000*1 - 0.6*1,825.4215)
8 mm

54/101

Required thickness tr per Interpretation VIII-1-07-50

tr

=
=
=

P*R / (S*E - 0.6*P)

1,825.4215*600 / (138,000*0.85 - 0.6*1,825.4215)
9.43 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(d) Weld Check

tmin = lesser of 19 mm or tn or t = 5.16 mm
t1(min) or t2(min) = lesser of 6 mm or 0.7*tmin = 3.61 mm
t1(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
The weld size t1 is satisfactory.
t2(actual) = 6 mm
The weld size t2 is satisfactory.
t1 + t2 = 10.2 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.

UG-45 Nozzle Neck Thickness Check

ta UG-27

=
=
=

P*Rn / (Sn*E - 0.6*P) + Corrosion

1,825.4215*31.36 / (118,000*1 - 0.6*1,825.4215) + 0
0.49 mm

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]

max[ 0.49 , 0 ]
0.49 mm

tb1

=
=
=

P*R / (S*E - 0.6*P) + Corrosion

1,825.4215*600 / (138,000*1 - 0.6*1,825.4215) + 0
8 mm

tb1

=
=
=

max[ tb1 , tb UG16 ]

max[ 8 , 1.5 ]
8 mm

tb

=
=
=

min[ tb3 , tb1 ]

min[ 4.51 , 8 ]
4.51 mm

tUG-45

=
=
=

max[ ta , tb ]
max[ 0.49 , 4.51 ]
4.51 mm

Available nozzle wall thickness new, tn = 0.875*5.16 = 4.51 mm

55/101

The nozzle neck thickness is adequate.

56/101

LEVEL SWITCH (N6b)

ASME Section VIII Division 1, 2015 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on

Cylinder #1

Orientation

135

Nozzle center line offset to datum line

440 mm

End of nozzle to shell center

760.4 mm

Passes through a Category A joint

No
Nozzle

Description

NPS 2.5 Sch 40 (Std) DN 65

Access opening

No

Material specification

SA-106 B Smls Pipe (II-D Metric p. 14, ln. 15)

Inside diameter, new

62.71 mm

Pipe nominal wall thickness

5.16 mm

Pipe minimum wall thickness1

4.51 mm

Corrosion allowance

0 mm

Projection available outside vessel, Lpr

147.24 mm

Projection available outside vessel to flange face, Lf

152.4 mm

Local vessel minimum thickness

8 mm

Liquid static head included

0 kPa

Longitudinal joint efficiency

1
Welds

Inner fillet, Leg41

6 mm

Nozzle to vessel groove weld

6 mm

57/101

Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

ASME B16.5-2013 Flange

Description

NPS 2.5 Class 150 SO A105

Bolt Material

SA-193 B7 Bolt <= 64 (II-D Metric p. 344, ln. 31)

Blind included

No

Rated MDMT

-48C

Liquid static head

0 kPa

MAWP rating

1,380 kPa @ 200C

MAP rating

1,960 kPa @ 21.11C

Hydrotest rating

3,000 kPa @ 21.11C

External fillet weld leg (UW-21)

7.22 mm (7.22 mm min)

Internal fillet weld leg (UW-21)

5.16 mm (5.16 mm min)

PWHT performed

No

Impact Tested

No
Notes

Flange rated MDMT per UCS-66(b)(1)(b) = -48C (Coincident ratio = 0.5645)

Bolts rated MDMT per Fig UCS-66 note (c) = -48C

UCS-66 Material Toughness Requirements Nozzle

Impact test exempt per UCS-66(d) (NPS 4 or smaller pipe) =

-105C

Material is exempt from impact testing at the Design MDMT of -28.89C.

58/101

Reinforcement Calculations for MAWP

The attached ASME B16.5 flange limits the nozzle MAWP.

UG-37 Area Calculation Summary

(cm2)

UG-45
Summary
(mm)

For P = 1,380 kPa @ 200 C

The nozzle
passes UG-45

A
required

A
available

A1

A2

A3

A5

A
welds

This nozzle is exempt from area

calculations per UG-36(c)(3)(a)

treq

tmin

4.51

4.51

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
size (mm)

Actual weld
size (mm)

Status

Nozzle to shell fillet (Leg 41)

3.61

4.2

weld size is adequate

Nozzle to shell groove (Lower)

3.61

weld size is adequate

Calculations for internal pressure 1,380 kPa @ 200 C

Parallel Limit of reinforcement per UG-40
LR

=
=
=

MAX(d, Rn + (tn - Cn) + (t - C))

MAX(62.71, 31.36 + (5.16 - 0) + (8 - 0))
62.71 mm

Outer Normal Limit of reinforcement per UG-40

LH

=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8 - 0), 2.5*(5.16 - 0) + 0)
=
12.89 mm
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0.6*P)

1,380.0014*31.36 / (118,000*1 - 0.6*1,380.0014)
0.37 mm

Required thickness tr from UG-37(a)

tr

=
=
=

P*R / (S*E - 0.6*P)

1,380.0014*600 / (138,000*1 - 0.6*1,380.0014)
6.04 mm

59/101

Required thickness tr per Interpretation VIII-1-07-50

tr

=
=
=

P*R / (S*E - 0.6*P)

1,380.0014*600 / (138,000*0.85 - 0.6*1,380.0014)
7.11 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(d) Weld Check

tmin = lesser of 19 mm or tn or t = 5.16 mm
t1(min) or t2(min) = lesser of 6 mm or 0.7*tmin = 3.61 mm
t1(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
The weld size t1 is satisfactory.
t2(actual) = 6 mm
The weld size t2 is satisfactory.
t1 + t2 = 10.2 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.

UG-45 Nozzle Neck Thickness Check

ta UG-27

=
=
=

P*Rn / (Sn*E - 0.6*P) + Corrosion

1,380.0014*31.36 / (118,000*1 - 0.6*1,380.0014) + 0
0.37 mm

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]

max[ 0.37 , 0 ]
0.37 mm

tb1

=
=
=

P*R / (S*E - 0.6*P) + Corrosion

1,380.0014*600 / (138,000*1 - 0.6*1,380.0014) + 0
6.04 mm

tb1

=
=
=

max[ tb1 , tb UG16 ]

max[ 6.04 , 1.5 ]
6.04 mm

tb

=
=
=

min[ tb3 , tb1 ]

min[ 4.51 , 6.04 ]
4.51 mm

tUG-45

=
=
=

max[ ta , tb ]
max[ 0.37 , 4.51 ]
4.51 mm

Available nozzle wall thickness new, tn = 0.875*5.16 = 4.51 mm

60/101

The nozzle neck thickness is adequate.

61/101

Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary

(cm2)

UG-45
Summary
(mm)

For P = 1,825.42 kPa @ 21.11 C

The nozzle
passes UG-45

A
required

A
available

A1

A2

A3

A5

A
welds

This nozzle is exempt from area

calculations per UG-36(c)(3)(a)

treq

tmin

4.51

4.51

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
size (mm)

Actual weld
size (mm)

Status

Nozzle to shell fillet (Leg 41)

3.61

4.2

weld size is adequate

Nozzle to shell groove (Lower)

3.61

weld size is adequate

Calculations for internal pressure 1,825.42 kPa @ 21.11 C

Parallel Limit of reinforcement per UG-40
LR

=
=
=

MAX(d, Rn + (tn - Cn) + (t - C))

MAX(62.71, 31.36 + (5.16 - 0) + (8 - 0))
62.71 mm

Outer Normal Limit of reinforcement per UG-40

LH

=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8 - 0), 2.5*(5.16 - 0) + 0)
=
12.89 mm
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0.6*P)

1,825.4215*31.36 / (118,000*1 - 0.6*1,825.4215)
0.49 mm

Required thickness tr from UG-37(a)

tr

=
=
=

P*R / (S*E - 0.6*P)

1,825.4215*600 / (138,000*1 - 0.6*1,825.4215)
8 mm

62/101

Required thickness tr per Interpretation VIII-1-07-50

tr

=
=
=

P*R / (S*E - 0.6*P)

1,825.4215*600 / (138,000*0.85 - 0.6*1,825.4215)
9.43 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(d) Weld Check

tmin = lesser of 19 mm or tn or t = 5.16 mm
t1(min) or t2(min) = lesser of 6 mm or 0.7*tmin = 3.61 mm
t1(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
The weld size t1 is satisfactory.
t2(actual) = 6 mm
The weld size t2 is satisfactory.
t1 + t2 = 10.2 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.

UG-45 Nozzle Neck Thickness Check

ta UG-27

=
=
=

P*Rn / (Sn*E - 0.6*P) + Corrosion

1,825.4215*31.36 / (118,000*1 - 0.6*1,825.4215) + 0
0.49 mm

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]

max[ 0.49 , 0 ]
0.49 mm

tb1

=
=
=

P*R / (S*E - 0.6*P) + Corrosion

1,825.4215*600 / (138,000*1 - 0.6*1,825.4215) + 0
8 mm

tb1

=
=
=

max[ tb1 , tb UG16 ]

max[ 8 , 1.5 ]
8 mm

tb

=
=
=

min[ tb3 , tb1 ]

min[ 4.51 , 8 ]
4.51 mm

tUG-45

=
=
=

max[ ta , tb ]
max[ 0.49 , 4.51 ]
4.51 mm

Available nozzle wall thickness new, tn = 0.875*5.16 = 4.51 mm

63/101

The nozzle neck thickness is adequate.

64/101

MANHOLE (N8)
ASME Section VIII Division 1, 2015 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on

Cylinder #1

Orientation

90

Nozzle center line offset to datum line

800 mm

End of nozzle to shell center

760.4 mm

Passes through a Category A joint

No
Nozzle

Description

NPS 14 Sch 40 DN 350

Access opening

No

Material specification

SA-106 B Smls Pipe (II-D Metric p. 14, ln. 15)

Inside diameter, new

333.35 mm

Pipe nominal wall thickness

11.13 mm

Pipe minimum wall thickness1

9.73 mm

Corrosion allowance

0 mm

Projection available outside vessel, Lpr

141.27 mm

Projection available outside vessel to flange face, Lf

152.4 mm

Local vessel minimum thickness

8 mm

Liquid static head included

0 kPa

Longitudinal joint efficiency

1
Reinforcing Pad

Material specification

SA-516 70 (II-D Metric p. 18, ln. 37)

Diameter, Dp

485.6 mm

65/101

Thickness, te

8 mm

Is split

No
Welds

Inner fillet, Leg41

8 mm

Outer fillet, Leg42

8 mm

Nozzle to vessel groove weld

8 mm

Pad groove weld

8 mm

Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

ASME B16.5-2013 Flange

Description

NPS 14 Class 150 SO A105

Bolt Material

SA-193 B7 Bolt <= 64 (II-D Metric p. 344, ln. 31)

Blind included

Yes

Rated MDMT

-48C

Liquid static head

0 kPa

MAWP rating

1,380 kPa @ 200C

MAP rating

1,960 kPa @ 21.11C

Hydrotest rating

3,000 kPa @ 21.11C

External fillet weld leg (UW-21)

15.58 mm (15.58 mm min)

Internal fillet weld leg (UW-21)

6 mm (6 mm min)

PWHT performed

No

Impact Tested

No
Gasket

Thickness, T

4.45 mm

Inner Diameter

359.16 mm

Outer Diameter

412.75 mm
Notes

Flange rated MDMT per UCS-66(b)(1)(b) = -48C (Coincident ratio = 0.5645)

Bolts rated MDMT per Fig UCS-66 note (c) = -48C

66/101

UCS-66 Material Toughness Requirements Nozzle At Intersection

Governing thickness, tg =

8 mm

Exemption temperature from Fig UCS-66M Curve B =

-29C

tr = 1,106.34*600 / (138,000*1 - 0.6*1,106.34) =

4.83 mm

Stress ratio = tr*E* / (tn - c) = 4.83*1 / (8 - 0) =

0.6042

Reduction in MDMT, TR from Fig UCS-66.1M =

22.8C

MDMT = max[ MDMT - TR, -48] = max[ -29 - 22.8 , -48] =

-48C

Material is exempt from impact testing at the Design MDMT of -28.89C.

UCS-66 Material Toughness Requirements Nozzle

tr = 1,106.34*166.67 / (118,000*1 - 0.6*1,106.34) =

1.57 mm

Stress ratio = tr*E* / (tn - c) = 1.57*1 / (9.73 - 0) =

0.1614

Stress ratio 0.35, MDMT per UCS-66(b)(3) =

-105C

Material is exempt from impact testing at the Design MDMT of -28.89C.

UCS-66 Material Toughness Requirements Pad

Governing thickness, tg =

8 mm

Exemption temperature from Fig UCS-66M Curve B =

-29C

tr = 1,106.34*600 / (138,000*1 - 0.6*1,106.34) =

4.83 mm

Stress ratio = tr*E* / (tn - c) = 4.83*1 / (8 - 0) =

0.6042

Reduction in MDMT, TR from Fig UCS-66.1M =

22.8C

MDMT = max[ MDMT - TR, -48] = max[ -29 - 22.8 , -48] =

-48C

Material is exempt from impact testing at the Design MDMT of -28.89C.

67/101

Reinforcement Calculations for MAWP

The attached ASME B16.5 flange limits the nozzle MAWP.

UG-37 Area Calculation Summary (cm2)

UG-45
Summary
(mm)

For P = 1,380 kPa @ 200 C

The opening is adequately reinforced

The nozzle
passes UG-45

A
required

A
available

A1

A2

A3

20.3166 21.2032 6.4826 3.1335

A
welds

A5

--

10.4 1.1871

treq

tmin

6.04

9.73

UG-41 Weld Failure Path Analysis Summary (N)

All failure paths are stronger than the applicable weld loads
Weld load
W

Weld load
W1-1

Path 1-1
strength

196,066 203,145 909,872

Path 2-2
strength

Weld load
W2-2

71,798

Weld load
W3-3

Path 3-3
strength

1,171,042 224,150 868,966

UW-16 Weld Sizing Summary

Weld description

Required weld
size (mm)

Actual weld
size (mm)

Status

Nozzle to pad fillet (Leg 41)

5.6

5.6

weld size is adequate

Pad to shell fillet (Leg 42)

5.6

weld size is adequate

Calculations for internal pressure 1,380 kPa @ 200 C

Parallel Limit of reinforcement per UG-40
LR

=
=
=

MAX(d, Rn + (tn - Cn) + (t - C))

MAX(333.35, 166.67 + (11.13 - 0) + (8 - 0))
333.35 mm

Outer Normal Limit of reinforcement per UG-40

LH

=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8 - 0), 2.5*(11.13 - 0) + 8)
=
20 mm
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0.6*P)

1,380.0014*166.67 / (118,000*1 - 0.6*1,380.0014)
1.96 mm

68/101

Required thickness tr from UG-37(a)

tr

=
P*R / (S*E - 0.6*P)
=
1,380.0014*600 / (138,000*1 - 0.6*1,380.0014)
=
6.04 mm
Required thickness tr per Interpretation VIII-1-07-50
tr

=
=
=

P*R / (S*E - 0.6*P)

1,380.0014*600 / (138,000*0.85 - 0.6*1,380.0014)
7.11 mm

Area required per UG-37(c)

Allowable stresses: Sn = 118, Sv = 138, Sp = 138 MPa
fr1 = lesser of 1 or Sn / Sv = 0.8551
fr2 = lesser of 1 or Sn / Sv = 0.8551
fr3 = lesser of fr2 or Sp / Sv = 0.8551
fr4 = lesser of 1 or Sp / Sv = 1

=
=
=

d*tr*F + 2*tn*tr*F*(1 - fr1)

(333.35*6.04*1 + 2*11.13*6.04*1*(1 - 0.8551)) / 100
20.3166 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 6.4826 cm2

=
=
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

(333.35*(1*8 - 1*6.04) - 2*11.13*(1*8 - 1*6.04)*(1 - 0.8551)) / 100
6.4826 cm2

=
=
=

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

(2*(8 + 11.13)*(1*8 - 1*6.04) - 2*11.13*(1*8 - 1*6.04)*(1 - 0.8551)) / 100
0.6877 cm2

A2 = smaller of the following= 3.1335 cm2

=
=
=

5*(tn - trn)*fr2*t
(5*(11.13 - 1.96)*0.8551*8) / 100
3.1335 cm2

=
=
=

2*(tn - trn)*(2.5*tn + te)*fr2

(2*(11.13 - 1.96)*(2.5*11.13 + 8)*0.8551) / 100
5.6116 cm2

69/101

A41 =
=
=

Leg2*fr3
(82*0.8551) / 100
0.5471 cm2

A42 =
=
=

Leg2*fr4
(82*1) / 100
0.64 cm2

A5

(Dp - d - 2*tn)*te*fr4
((485.6 - 333.35 - 2*11.13)*8*1) / 100
10.4 cm2

=
=
=

Area =
=
=

A1 + A2 + A41 + A42 + A5
6.4826 + 3.1335 + 0.5471 + 0.64 + 10.4
21.2032 cm2

As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check

Inner fillet: tmin
= lesser of 19 mm or tn or te = 8 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 5.6 mm
tc(actual) = 0.7*Leg = 0.7*8 = 5.6 mm
Outer fillet: tmin
= lesser of 19 mm or te or t = 8 mm
tw(min) = 0.5*tmin = 4 mm
tw(actual) = 0.7*Leg = 0.7*8 = 5.6 mm

UG-45 Nozzle Neck Thickness Check

ta UG-27

=
=
=

P*Rn / (Sn*E - 0.6*P) + Corrosion

1,380.0014*166.67 / (118,000*1 - 0.6*1,380.0014) + 0
1.96 mm

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]

max[ 1.96 , 0 ]
1.96 mm

tb1

=
=
=

P*R / (S*E - 0.6*P) + Corrosion

1,380.0014*600 / (138,000*1 - 0.6*1,380.0014) + 0
6.04 mm

tb1

=
=

max[ tb1 , tb UG16 ]

max[ 6.04 , 1.5 ]

70/101

6.04 mm

tb

=
=
=

min[ tb3 , tb1 ]

min[ 8.33 , 6.04 ]
6.04 mm

tUG-45

=
=
=

max[ ta , tb ]
max[ 1.96 , 6.04 ]
6.04 mm

Available nozzle wall thickness new, tn = 0.875*11.13 = 9.73 mm

The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45 and UW-15(c)
Groove weld in tension:
Nozzle wall in shear:
Inner fillet weld in shear:
Outer fillet weld in shear:
Upper groove weld in tension:
Strength of welded joints:

0.74*138 =
0.7*118 =
0.49*118 =
0.49*138 =
0.74*138 =

102.12 MPa
82.6 MPa
57.82 MPa
67.62 MPa
102.12 MPa

(1) Inner fillet weld in shear

( / 2)*Nozzle OD*Leg*Si = ( / 2)*355.6*8*57.82 = 258,374.56 N
(2) Outer fillet weld in shear
( / 2)*Pad OD*Leg*So = ( / 2)*485.6*8*67.62 = 412,632.82 N
(3) Nozzle wall in shear
( / 2)*Mean nozzle dia*tn*Sn = ( / 2)*344.47*11.13*82.6 = 497,239.09 N
(4) Groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*355.6*8*102.12 = 456,333.63 N
(6) Upper groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*355.6*8*102.12 = 456,333.63 N
Loading on welds per UG-41(b)(1)
W

=
=
=

(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(2,031.6631 - 648.2568 + 2*11.13*0.8551*(1*8 - 1*6.04))*138
196,066.02 N

W1-1 =
=
=

(A2 + A5 + A41 + A42)*Sv

(313.3542 + 1,040 + 54.7096 + 63.9999)*138
203,144.81 N

W2-2 =
=

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

(313.3542 + 0 + 54.7096 + 0 + 2*11.13*8*0.8551)*138

71/101

W3-3 =
=
=

71,797.86 N

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(313.3542 + 0 + 1,040 + 54.7096 + 63.9999 + 0 + 2*11.13*8*0.8551)*138
224,149.87 N

Load for path 1-1 lesser of W or W1-1 = 196,066.02 N

Path 1-1 through (2) & (3) = 412,632.82 + 497,239.09 = 909,871.9 N
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 2-2 lesser of W or W2-2 = 71,797.86 N
Path 2-2 through (1), (4), (6) = 258,374.56 + 456,333.63 + 456,333.63 = 1,171,041.83 N
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 196,066.02 N
Path 3-3 through (2), (4) = 412,632.82 + 456,333.63 = 868,966.45 N
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

72/101

Reinforcement Calculations for MAP

Available reinforcement per UG-37 governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2)

UG-45
Summary
(mm)

For P = 1,409.66 kPa @ 21.11 C

The opening is adequately reinforced

The nozzle
passes UG-45

A
required

A
available

A1

A2

A3

20.756 20.7574 6.0516 3.1187

A
welds

A5

--

10.4 1.1871

treq

tmin

6.17

9.73

UG-41 Weld Failure Path Analysis Summary (N)

All failure paths are stronger than the applicable weld loads
Weld load
W

Weld load
W1-1

Path 1-1
strength

207,735 202,940 909,872

Path 2-2
strength

Weld load
W2-2

71,593

Weld load
W3-3

Path 3-3
strength

1,171,042 223,945 868,966

UW-16 Weld Sizing Summary

Weld description

Required weld
size (mm)

Actual weld
size (mm)

Status

Nozzle to pad fillet (Leg 41)

5.6

5.6

weld size is adequate

Pad to shell fillet (Leg 42)

5.6

weld size is adequate

Calculations for internal pressure 1,409.66 kPa @ 21.11 C

Parallel Limit of reinforcement per UG-40
LR

=
=
=

MAX(d, Rn + (tn - Cn) + (t - C))

MAX(333.35, 166.67 + (11.13 - 0) + (8 - 0))
333.35 mm

Outer Normal Limit of reinforcement per UG-40

LH

=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8 - 0), 2.5*(11.13 - 0) + 8)
=
20 mm
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0.6*P)

1,409.6647*166.67 / (118,000*1 - 0.6*1,409.6647)
2.01 mm

73/101

Required thickness tr from UG-37(a)

tr

=
P*R / (S*E - 0.6*P)
=
1,409.6647*600 / (138,000*1 - 0.6*1,409.6647)
=
6.17 mm
Required thickness tr per Interpretation VIII-1-07-50
tr

=
=
=

P*R / (S*E - 0.6*P)

1,409.6647*600 / (138,000*0.85 - 0.6*1,409.6647)
7.26 mm

Area required per UG-37(c)

Allowable stresses: Sn = 118, Sv = 138, Sp = 138 MPa
fr1 = lesser of 1 or Sn / Sv = 0.8551
fr2 = lesser of 1 or Sn / Sv = 0.8551
fr3 = lesser of fr2 or Sp / Sv = 0.8551
fr4 = lesser of 1 or Sp / Sv = 1

=
=
=

d*tr*F + 2*tn*tr*F*(1 - fr1)

(333.35*6.17*1 + 2*11.13*6.17*1*(1 - 0.8551)) / 100
20.756 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 6.0516 cm2

=
=
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

(333.35*(1*8 - 1*6.17) - 2*11.13*(1*8 - 1*6.17)*(1 - 0.8551)) / 100
6.0516 cm2

=
=
=

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

(2*(8 + 11.13)*(1*8 - 1*6.17) - 2*11.13*(1*8 - 1*6.17)*(1 - 0.8551)) / 100
0.6419 cm2

A2 = smaller of the following= 3.1187 cm2

=
=
=

5*(tn - trn)*fr2*t
(5*(11.13 - 2.01)*0.8551*8) / 100
3.1187 cm2

=
=
=

2*(tn - trn)*(2.5*tn + te)*fr2

(2*(11.13 - 2.01)*(2.5*11.13 + 8)*0.8551) / 100
5.5852 cm2

74/101

A41 =
=
=

Leg2*fr3
(82*0.8551) / 100
0.5471 cm2

A42 =
=
=

Leg2*fr4
(82*1) / 100
0.64 cm2

A5

(Dp - d - 2*tn)*te*fr4
((485.6 - 333.35 - 2*11.13)*8*1) / 100
10.4 cm2

=
=
=

Area =
=
=

A1 + A2 + A41 + A42 + A5
6.0516 + 3.1187 + 0.5471 + 0.64 + 10.4
20.7574 cm2

As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check

Inner fillet: tmin
= lesser of 19 mm or tn or te = 8 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 5.6 mm
tc(actual) = 0.7*Leg = 0.7*8 = 5.6 mm
Outer fillet: tmin
= lesser of 19 mm or te or t = 8 mm
tw(min) = 0.5*tmin = 4 mm
tw(actual) = 0.7*Leg = 0.7*8 = 5.6 mm

UG-45 Nozzle Neck Thickness Check

ta UG-27

=
=
=

P*Rn / (Sn*E - 0.6*P) + Corrosion

1,409.6647*166.67 / (118,000*1 - 0.6*1,409.6647) + 0
2.01 mm

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]

max[ 2.01 , 0 ]
2.01 mm

tb1

=
=
=

P*R / (S*E - 0.6*P) + Corrosion

1,409.6647*600 / (138,000*1 - 0.6*1,409.6647) + 0
6.17 mm

tb1

=
=

max[ tb1 , tb UG16 ]

max[ 6.17 , 1.5 ]

75/101

6.17 mm

tb

=
=
=

min[ tb3 , tb1 ]

min[ 8.33 , 6.17 ]
6.17 mm

tUG-45

=
=
=

max[ ta , tb ]
max[ 2.01 , 6.17 ]
6.17 mm

Available nozzle wall thickness new, tn = 0.875*11.13 = 9.73 mm

The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45 and UW-15(c)
Groove weld in tension:
Nozzle wall in shear:
Inner fillet weld in shear:
Outer fillet weld in shear:
Upper groove weld in tension:
Strength of welded joints:

0.74*138 =
0.7*118 =
0.49*118 =
0.49*138 =
0.74*138 =

102.12 MPa
82.6 MPa
57.82 MPa
67.62 MPa
102.12 MPa

(1) Inner fillet weld in shear

( / 2)*Nozzle OD*Leg*Si = ( / 2)*355.6*8*57.82 = 258,374.56 N
(2) Outer fillet weld in shear
( / 2)*Pad OD*Leg*So = ( / 2)*485.6*8*67.62 = 412,632.82 N
(3) Nozzle wall in shear
( / 2)*Mean nozzle dia*tn*Sn = ( / 2)*344.47*11.13*82.6 = 497,239.09 N
(4) Groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*355.6*8*102.12 = 456,333.63 N
(6) Upper groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*355.6*8*102.12 = 456,333.63 N
Loading on welds per UG-41(b)(1)
W

=
=
=

(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(2,075.6048 - 605.1601 + 2*11.13*0.8551*(1*8 - 1*6.17))*138
207,734.53 N

W1-1 =
=
=

(A2 + A5 + A41 + A42)*Sv

(311.8703 + 1,040 + 54.7096 + 63.9999)*138
202,940.04 N

W2-2 =
=

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

(311.8703 + 0 + 54.7096 + 0 + 2*11.13*8*0.8551)*138

76/101

W3-3 =
=
=

71,593.09 N

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(311.8703 + 0 + 1,040 + 54.7096 + 63.9999 + 0 + 2*11.13*8*0.8551)*138
223,945.09 N

Load for path 1-1 lesser of W or W1-1 = 202,940.04 N

Path 1-1 through (2) & (3) = 412,632.82 + 497,239.09 = 909,871.9 N
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).
Load for path 2-2 lesser of W or W2-2 = 71,593.09 N
Path 2-2 through (1), (4), (6) = 258,374.56 + 456,333.63 + 456,333.63 = 1,171,041.83 N
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 207,734.53 N
Path 3-3 through (2), (4) = 412,632.82 + 456,333.63 = 868,966.45 N
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

77/101

LEVEL GAUGE (N9a)

ASME Section VIII Division 1, 2015 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on

Cylinder #1

Orientation

221.14

Nozzle center line offset to datum line

900 mm

End of nozzle to shell center

760.4 mm

Passes through a Category A joint

No
Nozzle

Description

NPS 0.75 Class 3000 DN 20 - threaded

Access opening

No

Material specification

SA-106 B Smls Pipe (II-D Metric p. 14, ln. 15)

Inside diameter, new

26.67 mm

Pipe nominal wall thickness

4.13 mm

Pipe minimum wall thickness1

3.61 mm

Corrosion allowance

0 mm

Projection available outside vessel, Lpr

148.27 mm

Projection available outside vessel to flange face, Lf

152.4 mm

Local vessel minimum thickness

8 mm

Liquid static head included

0 kPa

Longitudinal joint efficiency

1
Welds

Inner fillet, Leg41

6 mm

Nozzle to vessel groove weld

6 mm

78/101

Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

ASME B16.5-2013 Flange

Description

NPS 1 Class 300 SO A105

Bolt Material

SA-193 B7 Bolt <= 64 (II-D Metric p. 344, ln. 31)

Blind included

No

Rated MDMT

-48C

Liquid static head

0 kPa

MAWP rating

4,380 kPa @ 200C

MAP rating

5,110.01 kPa @ 21.11C

Hydrotest rating

7,700.01 kPa @ 21.11C

External fillet weld leg (UW-21)

5.78 mm (5.78 mm min)

Internal fillet weld leg (UW-21)

4.13 mm (4.13 mm min)

PWHT performed

No

Impact Tested

No
Notes

Flange rated MDMT per UCS-66(b)(3) = -105C (Coincident ratio = 0.2165)

Bolts rated MDMT per Fig UCS-66 note (c) = -48C

UCS-66 Material Toughness Requirements Nozzle

Impact test exempt per UCS-66(d) (NPS 4 or smaller pipe) =

-105C

Material is exempt from impact testing at the Design MDMT of -28.89C.

79/101

Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary

(cm2)

UG-45
Summary
(mm)

For P = 1,825.42 kPa @ 200 C

The nozzle
passes UG-45

A
required

A
available

A1

A2

A3

A5

A
welds

This nozzle is exempt from area

calculations per UG-36(c)(3)(a)

treq

tmin

1.5

3.61

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
size (mm)

Actual weld
size (mm)

Status

Nozzle to shell fillet (Leg 41)

2.89

4.2

weld size is adequate

Nozzle to shell groove (Lower)

2.89

weld size is adequate

Calculations for internal pressure 1,825.42 kPa @ 200 C

Parallel Limit of reinforcement per UG-40
LR

=
=
=

MAX(d, Rn + (tn - Cn) + (t - C))

MAX(26.67, 13.34 + (4.13 - 0) + (8 - 0))
26.67 mm

Outer Normal Limit of reinforcement per UG-40

LH

=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8 - 0), 2.5*(4.13 - 0) + 0)
=
10.32 mm
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0.6*P)

1,825.4215*13.34 / (118,000*1 - 0.6*1,825.4215)
0.21 mm

Required thickness tr from UG-37(a)

tr

=
=
=

P*R / (S*E - 0.6*P)

1,825.4215*600 / (138,000*1 - 0.6*1,825.4215)
8 mm

80/101

Required thickness tr per Interpretation VIII-1-07-50

tr

=
=
=

P*R / (S*E - 0.6*P)

1,825.4215*600 / (138,000*0.85 - 0.6*1,825.4215)
9.43 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(d) Weld Check

tmin = lesser of 19 mm or tn or t = 4.13 mm
t1(min) or t2(min) = lesser of 6 mm or 0.7*tmin = 2.89 mm
t1(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
The weld size t1 is satisfactory.
t2(actual) = 6 mm
The weld size t2 is satisfactory.
t1 + t2 = 10.2 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.

ASME B16.11 Coupling Wall Thickness Check

Wall thickness req'd per ASME B16.11 2.1.1: tr1 = 0.27 mm (E =1)
Wall thickness per UG-16(b):
tr3 = 1.5 mm
Available nozzle wall thickness new, tn = 0.875*4.13 = 3.61 mm
The nozzle neck thickness is adequate.

81/101

Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary

(cm2)

UG-45
Summary
(mm)

For P = 1,825.42 kPa @ 21.11 C

The nozzle
passes UG-45

A
required

A
available

A1

A2

A3

A5

A
welds

This nozzle is exempt from area

calculations per UG-36(c)(3)(a)

treq

tmin

1.5

3.61

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
size (mm)

Actual weld
size (mm)

Status

Nozzle to shell fillet (Leg 41)

2.89

4.2

weld size is adequate

Nozzle to shell groove (Lower)

2.89

weld size is adequate

Calculations for internal pressure 1,825.42 kPa @ 21.11 C

Parallel Limit of reinforcement per UG-40
LR

=
=
=

MAX(d, Rn + (tn - Cn) + (t - C))

MAX(26.67, 13.34 + (4.13 - 0) + (8 - 0))
26.67 mm

Outer Normal Limit of reinforcement per UG-40

LH

=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8 - 0), 2.5*(4.13 - 0) + 0)
=
10.32 mm
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0.6*P)

1,825.4215*13.34 / (118,000*1 - 0.6*1,825.4215)
0.21 mm

Required thickness tr from UG-37(a)

tr

=
=
=

P*R / (S*E - 0.6*P)

1,825.4215*600 / (138,000*1 - 0.6*1,825.4215)
8 mm

82/101

Required thickness tr per Interpretation VIII-1-07-50

tr

=
=
=

P*R / (S*E - 0.6*P)

1,825.4215*600 / (138,000*0.85 - 0.6*1,825.4215)
9.43 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(d) Weld Check

tmin = lesser of 19 mm or tn or t = 4.13 mm
t1(min) or t2(min) = lesser of 6 mm or 0.7*tmin = 2.89 mm
t1(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
The weld size t1 is satisfactory.
t2(actual) = 6 mm
The weld size t2 is satisfactory.
t1 + t2 = 10.2 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.

ASME B16.11 Coupling Wall Thickness Check

Wall thickness req'd per ASME B16.11 2.1.1: tr1 = 0.27 mm (E =1)
Wall thickness per UG-16(b):
tr3 = 1.5 mm
Available nozzle wall thickness new, tn = 0.875*4.13 = 3.61 mm
The nozzle neck thickness is adequate.

83/101

LEVEL GAUGE (N9b)

ASME Section VIII Division 1, 2015 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on

Cylinder #1

Orientation

221.14

Nozzle center line offset to datum line

75 mm

End of nozzle to shell center

760.4 mm

Passes through a Category A joint

No
Nozzle

Description

NPS 0.75 Class 3000 DN 20 - threaded

Access opening

No

Material specification

SA-106 B Smls Pipe (II-D Metric p. 14, ln. 15)

Inside diameter, new

26.67 mm

Pipe nominal wall thickness

4.13 mm

Pipe minimum wall thickness1

3.61 mm

Corrosion allowance

0 mm

Projection available outside vessel, Lpr

148.27 mm

Projection available outside vessel to flange face, Lf

152.4 mm

Local vessel minimum thickness

8 mm

Liquid static head included

0 kPa

Longitudinal joint efficiency

1
Welds

Inner fillet, Leg41

6 mm

Nozzle to vessel groove weld

6 mm

84/101

Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

ASME B16.5-2013 Flange

Description

NPS 1 Class 300 SO A105

Bolt Material

SA-193 B7 Bolt <= 64 (II-D Metric p. 344, ln. 31)

Blind included

No

Rated MDMT

-48C

Liquid static head

0 kPa

MAWP rating

4,380 kPa @ 200C

MAP rating

5,110.01 kPa @ 21.11C

Hydrotest rating

7,700.01 kPa @ 21.11C

External fillet weld leg (UW-21)

5.78 mm (5.78 mm min)

Internal fillet weld leg (UW-21)

4.13 mm (4.13 mm min)

PWHT performed

No

Impact Tested

No
Notes

Flange rated MDMT per UCS-66(b)(3) = -105C (Coincident ratio = 0.2165)

Bolts rated MDMT per Fig UCS-66 note (c) = -48C

UCS-66 Material Toughness Requirements Nozzle

Impact test exempt per UCS-66(d) (NPS 4 or smaller pipe) =

-105C

Material is exempt from impact testing at the Design MDMT of -28.89C.

85/101

Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary

(cm2)

UG-45
Summary
(mm)

For P = 1,825.42 kPa @ 200 C

The nozzle
passes UG-45

A
required

A
available

A1

A2

A3

A5

A
welds

This nozzle is exempt from area

calculations per UG-36(c)(3)(a)

treq

tmin

1.5

3.61

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
size (mm)

Actual weld
size (mm)

Status

Nozzle to shell fillet (Leg 41)

2.89

4.2

weld size is adequate

Nozzle to shell groove (Lower)

2.89

weld size is adequate

Calculations for internal pressure 1,825.42 kPa @ 200 C

Parallel Limit of reinforcement per UG-40
LR

=
=
=

MAX(d, Rn + (tn - Cn) + (t - C))

MAX(26.67, 13.34 + (4.13 - 0) + (8 - 0))
26.67 mm

Outer Normal Limit of reinforcement per UG-40

LH

=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8 - 0), 2.5*(4.13 - 0) + 0)
=
10.32 mm
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0.6*P)

1,825.4215*13.34 / (118,000*1 - 0.6*1,825.4215)
0.21 mm

Required thickness tr from UG-37(a)

tr

=
=
=

P*R / (S*E - 0.6*P)

1,825.4215*600 / (138,000*1 - 0.6*1,825.4215)
8 mm

86/101

Required thickness tr per Interpretation VIII-1-07-50

tr

=
=
=

P*R / (S*E - 0.6*P)

1,825.4215*600 / (138,000*0.85 - 0.6*1,825.4215)
9.43 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(d) Weld Check

tmin = lesser of 19 mm or tn or t = 4.13 mm
t1(min) or t2(min) = lesser of 6 mm or 0.7*tmin = 2.89 mm
t1(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
The weld size t1 is satisfactory.
t2(actual) = 6 mm
The weld size t2 is satisfactory.
t1 + t2 = 10.2 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.

ASME B16.11 Coupling Wall Thickness Check

Wall thickness req'd per ASME B16.11 2.1.1: tr1 = 0.27 mm (E =1)
Wall thickness per UG-16(b):
tr3 = 1.5 mm
Available nozzle wall thickness new, tn = 0.875*4.13 = 3.61 mm
The nozzle neck thickness is adequate.

87/101

Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary

(cm2)

UG-45
Summary
(mm)

For P = 1,825.42 kPa @ 21.11 C

The nozzle
passes UG-45

A
required

A
available

A1

A2

A3

A5

A
welds

This nozzle is exempt from area

calculations per UG-36(c)(3)(a)

treq

tmin

1.5

3.61

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
size (mm)

Actual weld
size (mm)

Status

Nozzle to shell fillet (Leg 41)

2.89

4.2

weld size is adequate

Nozzle to shell groove (Lower)

2.89

weld size is adequate

Calculations for internal pressure 1,825.42 kPa @ 21.11 C

Parallel Limit of reinforcement per UG-40
LR

=
=
=

MAX(d, Rn + (tn - Cn) + (t - C))

MAX(26.67, 13.34 + (4.13 - 0) + (8 - 0))
26.67 mm

Outer Normal Limit of reinforcement per UG-40

LH

=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8 - 0), 2.5*(4.13 - 0) + 0)
=
10.32 mm
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0.6*P)

1,825.4215*13.34 / (118,000*1 - 0.6*1,825.4215)
0.21 mm

Required thickness tr from UG-37(a)

tr

=
=
=

P*R / (S*E - 0.6*P)

1,825.4215*600 / (138,000*1 - 0.6*1,825.4215)
8 mm

88/101

Required thickness tr per Interpretation VIII-1-07-50

tr

=
=
=

P*R / (S*E - 0.6*P)

1,825.4215*600 / (138,000*0.85 - 0.6*1,825.4215)
9.43 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(d) Weld Check

tmin = lesser of 19 mm or tn or t = 4.13 mm
t1(min) or t2(min) = lesser of 6 mm or 0.7*tmin = 2.89 mm
t1(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
The weld size t1 is satisfactory.
t2(actual) = 6 mm
The weld size t2 is satisfactory.
t1 + t2 = 10.2 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.

ASME B16.11 Coupling Wall Thickness Check

Wall thickness req'd per ASME B16.11 2.1.1: tr1 = 0.27 mm (E =1)
Wall thickness per UG-16(b):
tr3 = 1.5 mm
Available nozzle wall thickness new, tn = 0.875*4.13 = 3.61 mm
The nozzle neck thickness is adequate.

89/101

Straight Flange on Ellipsoidal Head #1

ASME Section VIII Division 1, 2015 Edition Metric
Component

Cylinder

Material

SA-516 70 (II-D Metric p. 18, ln. 37)

Impact
Tested

Normalized

Fine Grain
Practice

PWHT

Optimize MDMT/
Find MAWP

No

No

No

No

No

Design
Design
Pressure (kPa) Temperature (C)
Internal

1,000

Design
MDMT (C)

200

-28.89

Static Liquid Head

Condition

Ps (kPa)

Hs (mm)

SG

Test horizontal

11.76

1,200

Dimensions
Inner Diameter

1,200 mm

Length

38 mm

Nominal Thickness

8 mm

Corrosion

Inner

0 mm

Outer

0 mm
Weight and Capacity
Weight (kg)

Capacity (liters)

New

9.04

42.98

Corroded

9.04

42.98

Radiography
Longitudinal seam

Spot UW-11(b) Type 1

Top Circumferential
seam

Spot UW-11(b) Type 1

90/101

Results Summary
Governing condition

Internal pressure

Minimum thickness per UG-16

1.5 mm + 0 mm = 1.5 mm

Design thickness due to internal pressure (t)

5.14 mm

Maximum allowable working pressure (MAWP)

1,551.59 kPa

Maximum allowable pressure (MAP)

1,551.59 kPa

Rated MDMT

-48 C
UCS-66 Material Toughness Requirements

Governing thickness, tg =

8 mm

Exemption temperature from Fig UCS-66M Curve B =

-29C

tr = 1,106.34*600 / (138,000*0.85 - 0.6*1,106.34) =

5.69 mm

Stress ratio = tr*E* / (tn - c) = 5.69*0.85 / (8 - 0) =

0.6047

Reduction in MDMT, TR from Fig UCS-66.1M =

22.7C

MDMT = max[ MDMT - TR, -48] = max[ -29 - 22.7 , -48] =

-48C

Material is exempt from impact testing at the Design MDMT of -28.89C.

Design thickness, (at 200 C) UG-27(c)(1)
t

= P*R / (S*E - 0.60*P) + Corrosion

= 1,000*600 / (138,000*0.85 - 0.60*1,000) + 0
= 5.14 mm

Maximum allowable working pressure, (at 200 C) UG-27(c)(1)

P

= S*E*t / (R + 0.60*t) - Ps
= 138,000*0.85*8 / (600 + 0.60*8) - 0
= 1,551.59 kPa

Maximum allowable pressure, (at 21.11 C) UG-27(c)(1)

P

= S*E*t / (R + 0.60*t)
= 138,000*0.85*8 / (600 + 0.60*8)
= 1,551.59 kPa

% Extreme fiber elongation - UCS-79(d)

EFE =
=
=

(50*t / Rf)*(1 - Rf / Ro)

(50*8 / 604)*(1 - 604 / )
0.6623%

The extreme fiber elongation does not exceed 5%.

91/101

Ellipsoidal Head #1
ASME Section VIII Division 1, 2015 Edition Metric
Component

Ellipsoidal Head

Material

SA-516 70 (II-D Metric p. 18, ln. 37)

Attached To

Cylinder #1

Impact
Tested

Normalized

Fine Grain
Practice

PWHT

Optimize MDMT/
Find MAWP

No

No

No

No

No

Design
Design
Pressure (kPa) Temperature (C)
Internal

1,000

Design
MDMT (C)

200

-28.89

Static Liquid Head

Condition

Ps (kPa)

Hs (mm)

SG

Test horizontal

11.76

1,200

Dimensions
Inner Diameter

1,200 mm

Head Ratio

Minimum Thickness

8 mm

Inner

0 mm

Outer

0 mm

Corrosion

Length Lsf

38 mm

Nominal Thickness tsf

8 mm
Weight and Capacity
Weight (kg)1

Capacity (liters)1

New

114.7

269.17

Corroded

114.7

269.17

Radiography

Category A joints

Spot UW-11(b) Type 1

Head to shell seam

Spot UW-11(b) Type 1

includes straight flange

92/101

Results Summary
Governing condition

internal pressure

Minimum thickness per UG-16

1.5 mm + 0 mm = 1.5 mm

Design thickness due to internal pressure (t)

5.12 mm

Maximum allowable working pressure (MAWP)

1,561.92 kPa

Maximum allowable pressure (MAP)

1,561.92 kPa

Rated MDMT

-48C

UCS-66 Material Toughness Requirements

Governing thickness, tg =

8 mm

Exemption temperature from Fig UCS-66M Curve B =

-29C

tr = 1,106.34*1,200 / (2*138,000*0.85 - 0.2*1,106.34) =

5.66 mm

Stress ratio = tr*E* / (tn - c) = 5.66*0.85 / (8 - 0) =

0.6018

Reduction in MDMT, TR from Fig UCS-66.1M =

22.9C

MDMT = max[ MDMT - TR, -48] = max[ -29 - 22.9 , -48] =

-48C

Material is exempt from impact testing at the Design MDMT of -28.89C.

Design thickness for internal pressure, (Corroded at 200 C) UG-32(c)(1)
t

=
=
=

P*D / (2*S*E - 0.2*P) + Corrosion

1,000*1,200 / (2*138,000*0.85 - 0.2*1,000) + 0
5.12 mm

Maximum allowable working pressure, (Corroded at 200 C) UG-32(c)(1)

P

=
=
=

2*S*E*t / (D + 0.2*t) - Ps
2*138,000*0.85*8 / (1,200 +0.2*8) - 0
1,561.92 kPa

Maximum allowable pressure, (New at 21.11 C) UG-32(c)(1)

P

=
2*S*E*t / (D + 0.2*t) - Ps
=
2*138,000*0.85*8 / (1,200 +0.2*8) - 0
=
1,561.92 kPa
% Extreme fiber elongation - UCS-79(d)
EFE =
=
=

(75*t / Rf)*(1 - Rf / Ro)

(75*8 / 208)*(1 - 208 / )
2.8846%

The extreme fiber elongation does not exceed 5%.

93/101

DRAIN (N3)
ASME Section VIII Division 1, 2015 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on

Ellipsoidal Head #1

Orientation

End of nozzle to datum line

-498.35 mm

Calculated as hillside

No

Distance to head center, R

0 mm

Passes through a Category A joint

No
Nozzle

Description

NPS 0.5 Sch 40 (Std) DN 15

Access opening

No

Material specification

SA-106 B Smls Pipe (II-D Metric p. 14, ln. 15)

Inside diameter, new

15.8 mm

Pipe nominal wall thickness

2.77 mm

Pipe minimum wall thickness1

2.42 mm

Corrosion allowance

0 mm

Projection available outside vessel, Lpr

152.4 mm

Local vessel minimum thickness

8 mm

Liquid static head included

0 kPa

Longitudinal joint efficiency

1
Welds

Inner fillet, Leg41

6 mm

Nozzle to vessel groove weld

6 mm

94/101

Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

UCS-66 Material Toughness Requirements Nozzle

Impact test exempt per UCS-66(d) (NPS 4 or smaller pipe) =

-105C

Material is exempt from impact testing at the Design MDMT of -28.89C.

95/101

Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary

(cm2)

UG-45
Summary
(mm)

For P = 2,041.4 kPa @ 200 C

The nozzle
passes UG-45

A
required

A
available

A1

A2

A3

A5

A
welds

This nozzle is exempt from area

calculations per UG-36(c)(3)(a)

treq

tmin

2.42

2.42

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
size (mm)

Actual weld
size (mm)

Status

Nozzle to shell fillet (Leg 41)

1.94

4.2

weld size is adequate

Nozzle to shell groove (Lower)

1.94

weld size is adequate

Calculations for internal pressure 2,041.4 kPa @ 200 C

Parallel Limit of reinforcement per UG-40
LR

=
=
=

MAX(d, Rn + (tn - Cn) + (t - C))

MAX(15.8, 7.9 + (2.77 - 0) + (8 - 0))
18.67 mm

Outer Normal Limit of reinforcement per UG-40

LH

=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8 - 0), 2.5*(2.77 - 0) + 0)
=
6.92 mm
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0.6*P)

2,041.3984*7.9 / (118,000*1 - 0.6*2,041.3984)
0.14 mm

Required thickness tr from UG-37(a)(c)

tr

=
=
=

P*K1*D / (2*S*E - 0.2*P)

2,041.3984*0.9*1,200 / (2*138,000*1 - 0.2*2,041.3984)
8 mm

96/101

Required thickness tr per Interpretation VIII-1-07-50

tr

=
=
=

P*D / (2*S*E - 0.2*P)

2,041.4*1,200 / (2*138,000*0.85 - 0.2*2,041.4)
10.46 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(d) Weld Check

tmin = lesser of 19 mm or tn or t = 2.77 mm
t1(min) or t2(min) = lesser of 6 mm or 0.7*tmin = 1.94 mm
t1(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
The weld size t1 is satisfactory.
t2(actual) = 6 mm
The weld size t2 is satisfactory.
t1 + t2 = 10.2 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

ta UG-27

=
=
=

P*Rn / (Sn*E - 0.6*P) + Corrosion

2,041.3984*7.9 / (118,000*1 - 0.6*2,041.3984) + 0
0.14 mm

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]

max[ 0.14 , 0 ]
0.14 mm

tb1

8.89 mm

tb1

=
=
=

max[ tb1 , tb UG16 ]

max[ 8.89 , 1.5 ]
8.89 mm

tb

=
=
=

min[ tb3 , tb1 ]

min[ 2.42 , 8.89 ]
2.42 mm

tUG-45

=
=
=

max[ ta , tb ]
max[ 0.14 , 2.42 ]
2.42 mm

Available nozzle wall thickness new, tn = 0.875*2.77 = 2.42 mm

97/101

The nozzle neck thickness is adequate.

98/101

Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary

(cm2)

UG-45
Summary
(mm)

For P = 2,041.4 kPa @ 21.11 C

The nozzle
passes UG-45

A
required

A
available

A1

A2

A3

A5

A
welds

This nozzle is exempt from area

calculations per UG-36(c)(3)(a)

treq

tmin

2.42

2.42

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
size (mm)

Actual weld
size (mm)

Status

Nozzle to shell fillet (Leg 41)

1.94

4.2

weld size is adequate

Nozzle to shell groove (Lower)

1.94

weld size is adequate

Calculations for internal pressure 2,041.4 kPa @ 21.11 C

Parallel Limit of reinforcement per UG-40
LR

=
=
=

MAX(d, Rn + (tn - Cn) + (t - C))

MAX(15.8, 7.9 + (2.77 - 0) + (8 - 0))
18.67 mm

Outer Normal Limit of reinforcement per UG-40

LH

=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8 - 0), 2.5*(2.77 - 0) + 0)
=
6.92 mm
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0.6*P)

2,041.3984*7.9 / (118,000*1 - 0.6*2,041.3984)
0.14 mm

Required thickness tr from UG-37(a)(c)

tr

=
=
=

P*K1*D / (2*S*E - 0.2*P)

2,041.3984*0.9*1,200 / (2*138,000*1 - 0.2*2,041.3984)
8 mm

99/101

Required thickness tr per Interpretation VIII-1-07-50

tr

=
=
=

P*D / (2*S*E - 0.2*P)

2,041.4*1,200 / (2*138,000*0.85 - 0.2*2,041.4)
10.46 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(d) Weld Check

tmin = lesser of 19 mm or tn or t = 2.77 mm
t1(min) or t2(min) = lesser of 6 mm or 0.7*tmin = 1.94 mm
t1(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
The weld size t1 is satisfactory.
t2(actual) = 6 mm
The weld size t2 is satisfactory.
t1 + t2 = 10.2 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

ta UG-27

=
=
=

P*Rn / (Sn*E - 0.6*P) + Corrosion

2,041.3984*7.9 / (118,000*1 - 0.6*2,041.3984) + 0
0.14 mm

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]

max[ 0.14 , 0 ]
0.14 mm

tb1

8.89 mm

tb1

=
=
=

max[ tb1 , tb UG16 ]

max[ 8.89 , 1.5 ]
8.89 mm

tb

=
=
=

min[ tb3 , tb1 ]

min[ 2.42 , 8.89 ]
2.42 mm

tUG-45

=
=
=

max[ ta , tb ]
max[ 0.14 , 2.42 ]
2.42 mm

Available nozzle wall thickness new, tn = 0.875*2.77 = 2.42 mm

100/101

The nozzle neck thickness is adequate.

101/101