HM D Scanner

MODULOC
PATHFINDER
Digital HMD
Scanner
The self-contained PATHFINDER 1000 is available with either air coolant chamber
venting as air purge or alternatively with water coolant chamber and separate air purge.
Bar display of product pass line
Scanning Angle Options
15
22 35
Operates by signal comparison

Remote 400C spec. lens option
Hot scale in FOV ignored
REMOTE LENS (in Purge Nozzle)

Model PF2015 - 1 x 15 Scanning Angle
No rotating mirror
Features
1 milli. sec. response time
Relay and Opto - isolated outputs
110 VAC & 24 VDC connection - One unit
Continuous self - test
Dirty lens & steam has no effect
BUILT TO LAST MODULOC CONTROLS BUILT TO LAST MODULOC CONTROLS BUILT TO LAST
Dimensions
Self Contained PATHFINDER PF1000 Compact Scanner
Adjusters
195
28
Gunsight
33
Optional
Water Output
Moduloc Controls
76
Cooling
Chamber
53
88
30
Optional Purge
Inlet
Product
Position
Bar Display
45
25
35
Fixing Holes
2 x 10.5 Dia
40
.5
10
39
10
57
Air/Water
Input
54
90
General Specifications
Sensing Elements:
Electronically Scanned Germanium Diodes.
Typically Detect:
10mm Rod at 350C from 2 metres and 50mm Bar at 350C from 4 metres
Scan Rate:
1,200 Scans/Sec.
Detection Technique:
Differential comparison between background and hot product.
Min Product Temp. Detectable:
300C
Product Position Display:
10 LED Bar Display
Scanner Housing:
Aluminium AL6, Oven baked blue paint
Watertight Specification:
All components to IP66, DIN 89011
Ambient Temp. Specifications:
Pathfinder: -10C to +60C

Lens and Optic Lead: +400C
Delay Timer Function

Hot Product
Outputs delayed from the detection of leading and trailing edge by

10 digitally adjustble preset delay times from 1ms. to 250 ms.
Delay Time
Set delay time indicated by relative high/low Red LED indication.

Output
Electrical Connection Data and Outputs

Supply Connection:
110 VAC 15% 50/60 Hz and 24 VDC +10%, -15% (Same Unit)
via IP65 Plug/Socket & 1.5 metre connection cable.
Power Consumption:
5 VA
Response Time:
1 milli.sec. min, thereafter digitally adjusted locking timers
Switched Outputs:
(I) Reed Relay Output (N/O) 240 VAC, 1A, 20W - 4 milli. sec. response
(II) Opto-isolated Output 300 V, 150 mA, 20mW - 2 milli. sec. response
(III) NPN & PNP Outputs 400 mA, 45 V, 2A peak
Continuous Self Check:
(I) Opto-isolated Outputs (+) & ()
Remote Self Check Facility:
Remotely Energised - Continuous Test
Introducing the PATHFINDER Scanner.

Utilises the latest microprocessor technology
to ensure precise reliable detection.
Whilst static analogue HMDs utilise single

diode detection and Rotary Scanners
incorporate a motor, the PATHFINDER
Scanner utilises a Germanium Diode Array.
This new technology removes the maintenance associated with Rotary Scanners yet
provides the high reliability and accuracy
associated with Scanners.
20
Average
Output
16
12
4
0
10
Diode Number
Bar graph illustrating signal from typical hot background
Set Point
20
Average
16
Output
Whereas normal HMDs purely detect hot

product above pre set thresholds, the
PATHFINDER Scanner responds only to hot
product passing at high velocity. As this
scanner operates by microprocessor
comparison of the background and hot
product signal, neither static hot scale or
steam in the field of view causes false
triggering. Furthermore, lens contamination
will not raise its trip level.
Hot product is detected by reference to an appropriate site adjusted control margin (stored in
Non-Volatile memory) that ensures sufficient gap
between background IR signal and the IR radiating
from the product
Control
Margin
12
4
0
10
Diode Number
Microprocessor technology provides exceptionally fast and accurate detection of Rod or

Strip leading/trailing edge where wide
variations of IR signal are present. Response
times are digitally adjusted by locking timers.
Furthermore, to assist in alignment, product
path is duplicated by an LED Bar Display.
Red LEDs - Hot product

and setting levels
Green LED - Power & fault
Upper setting switch
Yellow LED - Delay time set
Yellow LED - Control margin set
Lower setting switch
Yellow LED - Amplification Set
Bar graph illustrating signal from passing hot product
This lower chart illustrates the control margin.Where

the background IR is uniform then the control margin
can be set to a lower figure.Any hot product passing
needs to give a signal that crosses the set point.
Red LEDs indicate either location of hot

product or pre-set levels when Scanner in
Adjustment mode.
Yellow LEDs are on in self test mode.
Top and bottom yellow LEDs mimic outputs except when adjusting a setting or when in
self test mode.
MODULOC
PATHFINDER - The diode array Scanner HMD

with 400C spec. Remote Lens Option
Digital Scanner - No rotating mirror
Operates on comparative signal - No pre-set thresholds
Fast 12 milli.sec. response time
Introducing the PATHFINDER S c a n n e r.
Utilises the latest microprocessor technology to
ensure precise reliable detection.
Whereas normal HMDs purely detect hot
product above pre-set thresholds, the
PATHFINDER Scanner responds only to hot
product passing at high velocity. As this scanner
operates by microprocessor comparison of the
background and hot product signal, neither static
hot scale or steam in the field of view causes
false triggering. Furthermore, lens contamination will not raise its trip level.
Pathfinder 1000
Compact Scanner
The self-contained PATHFINDER 1000 is available with either air coolan

chamber venting as air purge or alternatively with water coolant chamber an
separate air purge.
Whilst static analogue HMDs utilise single

diode detection and Rotary Scanners incorporate
a motor, the PATHFINDER Scanner utilises a
Germanium Diode Array. This new technology
removes the maintenance associated with
Rotary Scanners and still provides the high
reliability and accuracy associated with
Scanners.
Pathfinder 2000
Remote Controller
Microprocessor technology provides

exceptionally fast and accurate detection of Rod
or Strip leading/trailing edge where wide
variations of IR signal are present. Both leading
and trailing edge response times are digitally
adjusted by locking timers. Furthermore, to
assist in alignment, product path is duplicated by
Stainless 400C spec

Remote Lens
Cooling is not required for the PATHFINDER 2000 as it utilises a Remot
Stainless Lens in conjunction with armoured Optic Lead, both rated to 400C.
Features
n
Bar Display of product pass line

Hot scale in FOV ignored
110 VAC & 24 VDC connection - One unit

Relay and Opto-isolated outputs
Dirty lens & steam has no effect on threshold

Scanning Angle Options


Electrical Connection Data and Outputs

Supply Connection:
110 VAC 15% 50/60 Hz and 24 VDC +10%, -15% (Same Unit)
via IP65 Plug/Socket & 1.5 metre connection cable.
Power Consumption:
5 VA
Response Time:
2 milli.sec. min, thereafter digitally adjusted locking timers

for leading edge and trailing edge
Switched Outputs:
(I) Reed Relay Output (N/O) 500 mA - 4 milli. sec. response on

(II) Opto-isolated Output 50 V 30 mA - 2 milli. sec. response off
(III) NPN & PNP Outputs 400 mA
Continuous Self Check:
(I) Opto-isolated Outputs (+) & (-)
Remote Self Check Facility:
Remotely Energised - Continuous Test
Sensing Elements:
Electronically Scanned Germanium Diodes.
Typically Detect:
10mm Rod at 800C from 2 metres and 50mm Bar at 600C from 4 metres
Scan Rate:
1,200 Scans/Sec.
Detection Technique:
Differential Comparison between background and hot product.
Min Product Temp. Detectable:
300C
Product Position Display:
10 LED Bar Display
Scanner Housing:
Aluminium AL6, Oven baked blue paint
Watertight Specification:
All components to IP66, DIN 89011
Ambient Temp. Specifications:
Pathfinder: -10C to +60C

Lens and Optic Lead: +400C
Dimensions
SELF CONTAINED
PATHFINDER PF1000 Compact Scanner
PATHFINDER PF2000
Remote Controller
Remote Lens in Purge Nozzle

on Lift/Swivel Stand
Moduloc Controls Limited

Quadrant House, 235 High Street, London Colney, St. Albans, Herts. AL2 1HD
Tel: 44 (0)1727 821313 (2 lines) Fax: 44 (0)1727 826804
The information presented herein is, to the best of our

knowledge, accurate. However, please ensure that this
information has not been amended or superseded
Publication No: 5947/C
MODULOC
MODEL 8100 HOT PRODUCT DETECTOR
ALL - IN - ONE
Unique combined air purge
& cooling facility
Excellent steam penetration
Modular Lens Options
Robust sensor activated by the infra-red
radiating from hot product. Impervious to water
or steam and built to withstand the harshest
vibrations.
To accommodate variation in product
temperature and background radiation, six
specific I.R. thresholds are selectable by
internal DIP switch. All the end user has to
select prior to installation is the appropriate
lens from those provided.
Especially suitable where ambient
temperatures subject to wide deviations. In
standard format, a large air cooled chamber
vents via a slot in front of the lens providing
combined air purged facility. Alternatively, a
sealed water coolant radiator & separate air
purge facility may be provided.
All lenses incorporate filters to minimise
sensitivity to extraneous light. For general
tracking, spot lenses are commonly used.
Where high accuracy is required or the product
deviates about the centre line (i.e. Rod Mill) a
1 x 25 lens should be utilised. This lens is
also highly suited to Strip Mills.
Universal AC & DC connection

DIP switch selectable I.R. trip levels
Relay with PNP & NPN outputs
Supplementary analogue output
Selectable response times
(0.5 & 10 milli.secs)
Self-check facility
Combined Air Purged & Cooled Sensor
A supplementary analogue output assists in

enabling alignment off a small light source as
well as indicating contamination of the lens.
Purge, Coolant & and Lens Selection

MD 81002-CR2A
Specifies Purge & Coolant Options
Indicates Lens Requirement

Lens Coding
C2
C4
CR2
Code
FIELD OF VIEW
1 x 25
Air Cooled and Purged
Viewed area at
1 metre (mms)
40
70
10 x 500
Air Purged and Water Cooled
Smallest Detectable Product when utilising a 1 x 25 lens.

The following table identifies the minimum % of vertical field of
view required with hot steel at stated temperature for it to be
repetitively detected.
Electrical Connection & Output
Indicative Preset Thresholds

Steel Temp.
Nominal 350C
Preset Trip
Nominal 450C
Preset Trip
10%
5%
1%
1
2%
less than 12%
Not Detectable
100%
60%
20%
less than 5%
400C
450C
500C
600C
800C
Supply Voltages:
110 VAC 50/60Hz

24 VDC 15%
Relay Output:
Form C Cradle relay

20 milli.sec response
Rating 8 Amp - 250 VAC
Transistor Output:
Selectable PNP or NPN

N/open 500mA output
Threshold Selector Settings Options:

Approximate 50C steps between 300C & 500C (600F - 1000F).
Further adjustment up to 800C by internal adjuster.
Analogue Output:
0-6 VDC, non-linear
Self-Check:
Single wire
Dimensions
Power & Function LEDs
195
Cooling
Chamber
Air/Water
Input
.5
10
40
45
IP65 plug and loose socket.

53
Optional
Purge Inlet
88
30
25
35
Fixing Holes
2 x 10.5 Dia
39
10
Electrical connection:
Moduloc Controls
57
Ambient limits: Germanium units: -20C to +65C.
Optional
Water Output
76
Aluminium AL6.
IP66, DIN, 89011.
Oven baked blue paint.
1.7 Kilo.
33
Housing:
Rating:
Coating:
Weight:
28
Gunsight
54
90
Publication No: 69714/A

Tel: 44 (0)1727 821313 (2 lines) Fax: 44 (0)1727 826804

MODULOC
INTEGRAL SERIES 8000 HOT PRODUCT SENSORS

Highly precise viewing fields with
excellent steam penetration.
Unique combined air purge &
cooling facility.
Interchangeable modular lenses
1 x 25, 1, 2, 4 & 7 F.O.V.
Robust sensors activated by the infrared radiating from
metal and glass. They are impervious to water or steam and
built to operate in the harshest vibrations experienced in
heavy industry.
The series 8000 sensors are especially suitable where
ambient temperatures are subject to wide deviations. In
standard format, a large air cooled chamber vents via a slot
in front of the lens providing combined air purged facility.
Alternatively they may be provided with a sealed water
coolant radiator with air purge facility.
n AC & DC Sensors with single or

dual switching outputs
n Adjustable I.R. trip levels
n Self check facility - 1 or 2 wire
n Supplementary analogue output
Sensors with four specific I.R. trip levels and adjustment

facility are available to accommodate variation in product
temperature as well as background radiation. All sensors
incorporate filters to minimise sensitivity to extraneous light.
n Response time of 0.5 millisecond

available
Several lens formats are available. For tracking of product

on centre line a 7 lens is commonly used. Where high
accuracy is required or the product is rarely on the centre
line (i.e. rod mill) a 12 x 25 should be utilised. The latter
lens is also highly suited to strip mills.
Combined air purged & cooled sensor
A supplementary analogue output is offered to assist in

alignment off a small light source as well as indicating
contamination of the lens.
Air purge amplifier &

deflector prevents glass
contamination
Smallest Detectable Product - 1 x 25 lens.

Percentage of vertical F.O.V. required with hot product.
Steel Temp.
400C
450C
500C
600C
800C
Nominal 350C
Preset Trip
Nominal 450C
Preset Trip
10%
5%
1%
1
2%
less than 12%
Not Detectable
100%
60%
20%
less than 5%
Alternate diode mounts

accommodate various lenses.
to
Selection Type Coding

From a selection of trip levels, lens varieties, electrical connections and other options, it is a straightforward procedure to identify
by type coding the exact sensor required for a particular installation. Namely from the following options.
Specifies Normal I.R. Trip Level
Illustrates water cooled integral

unit for AC connection with 1 x
25 lens and minimum 300C trip
level. Incorporates plug connector,
self-check and 8 Amp C/O relay
output.
I.R. TRIP CODING
Static Trip Level Units
Pulse Trip Unit
Minimum switching level*

(100% product in lens F.O.V.)
MD820_ _ .
MD 825_ _.
MD 845_ _.
MD 860_ _.
MD 880_ _.
Increase of
100C or larger
300C
(570F)
450C
(840F)
600C
(1100F)
800C
(1470F)
*Quoted trip levels are all adjustable to higher thresholds. Normal practice is to select a sensor with a trip level
well below the products temperature.
Identifies Options: Plug/SelfCheck/Analogue

Basic unit with connection by glanded cable
Unit with additional selfcheck
Unit with plug connection
Unit with selfcheck and plug connection
Supplementary analogue output via cable connection
Supplementary analogue output via plug connection
Supplementary analogue output & selfcheck via plug connection
MD 8254-CR2C-91B
MD...1
MD...2
MD...3
MD...4
MD...5
MD...6
MD...7
Electrical Connection & Output Options

Type 11
Direct 2 wire AC N/Open Thyristor Output

Supply voltage 80 - 250 VAC 50/60Hz
Current leakage (off)
Voltage drop (on)
Overload trip
Minimum load
Switching speed

Lens Coding
C1 C2 C4 C7
FIELD OF VIEW
CR0
Viewed area at
1 metre (mms)
20
40
70 120 10 x 130
2 x 5
CR1
CR2
10 x 250
10 x 500
2 x 10
Type 91
2 x 25
Specifies Purge and Coolant Option

Code
C
Water Cooled
Air Cooled and Purged
Air Purged and Water Cooled
-5.5mA at 110 VAC

-12V at 1 mA
-300 mA continuous
-5 mA at 110 VAC
-10 millisec. on & off
AC DRIVEN with Relay Output

Supply voltage 110 or 220/240 VAC 50/60 Hz
91A
Double pole reed relay, 4 millisec. response

Rating 240 VAC. 200 VDC - 0.5 Amp low
91B
Change over cradle relay, 20 millisec. response

Rating 8 Amp - 250 V rating
Type 93
95 & 97
DC DRIVEN with dual Output

Supply voltage 24 VDC 15%
93
N/Open NPN transistor output (protected 500 mA)

and single pole reed relay (2 Amp, 700 VDC, 25W)
Rating 240 VAC, 200 VDC - 0.5 Amp low
95
N/Open PNP transistor output (protected 500 mA)

and single pole reed relay (2 Amp, 700 VDC, 25W)
Switching speed 2 millisec. on & off
Housing:
Rating:
Coating:
Weight:
Aluminium AL6.
IP66, DIN, 89011.
Oven baked blue paint.
1.4 Kilo excluding bracket.
SERIES 8000 SENSOR ON MOUNTING BRACKET

Plug and loose socket IP65 for

single output. Dual outputs
provided with 1.5 mtrs armoured
0.5mm core cable connected via
plug/socket.
I.R. Trip:
MD 825_. : 270C to 420C

MD 845_. : 430C to 550C
MD 860_. : 580C to 700C
(via screw adjuster & resistor link)

Tel: 44 (0)727 821313 (2 lines) Fax: 44 (0)727 826804

MODULOC
MODEL 9100 HOT PRODUCT DETECTOR
ALL - IN - ONE
Utilising Optic Leads & Separate Lenses
Optic leads withstand 400C

Excellent steam penetration
Interchangeable Remote Lenses
1, 2, 4, 7, & 12 x 25 F.O.V.
Robust sensor activated by the infrared
radiating from hot product. Impervious to water
or steam and built to withstand the harshest
vibrations.
To accommodate variation in product
temperature and background radiation, six
specific I.R. thresholds are selectable by
internal DIP switch. All the end user has to
identify prior to installation is the required optic
lead length and appropriate lens.
Universal AC & DC connection
Utilisation of armoured optic lead allows the

lens to be installed close to the process line in
high ambient with the controller mounted in a
safe accessible area.
DIP switch selectable I.R. trip levels
All lenses incorporate filters to minimise

sensitivity to extraneous light. For general
tracking, spot lenses are commonly used.
Where high accuracy is required or the product
deviates about the centre line (i.e. Rod Mill) a
1
2 x 25 lens should be utilised. This lens is
also highly suited to Strip Mills.
Relay with PNP & NPN outputs
Selectable response times

(0.5 & 10 milli.secs)
Self-check facility

enabling alignment off a small light source as
well as indicating contamination of the lens.
Optic Lead and Lens Selection

eg: Controller complete with 2 metre optic lead, 12 x 25 FOV lens and cooled/purged lens nozzle.
MD 91002-FR2D
Specifies Optic Lead Length
Specifies Lens Mount Options
Code
Code
1 to 15 Indicates optic
length ( up to 15 metres)

Lens Coding
F1
F2 Q1 F4
F7
S2R
FIELD OF VIEW
2 x 12
FR0
Viewed area at
1 metre (mms)
20
40
20
70 120 40 x 200 10 x 130 10 x 300
FR1
2 x 5
2 x 10
FR2
1
2 x 25
Air Purge Mount
Water Cooled Mount
Air Cooled and Purged Mount
Air Purged and Water Cooled Mount
These fitting may be ordered separately.

See Remote Lenses Data Sheet
10 x 500
Smallest Detectable Product when utilising a 12 x 25 lens.

The following table identifies the minimum % of vertical field of
view required with hot steel at stated temperature for it to be
repetitively detected.
Indicative Preset Thresholds
Steel Temp.
Nominal 350C
Preset Trip
Nominal 450C
Preset Trip
10%
5%
1%
1
2%
less than 12%
Not Detectable
100%
60%
20%
less than 5%
400C
450C
500C
600C
800C
Threshold Selector Settings Options:

50 steps between 300C & 500C (600F - 1000F)
Electrical Connection & Output

Supply Voltages:
110 VAC 50/60Hz

24 VDC 15%
Relay Output:
Form A Cradle relay

20 milli.sec response
Rating 8 Amp - 250 VAC
Transistor Output:
Selectable PNP or NPN

N/open 500mA outputs
Analogue Output:
0-6 VDC, non-linear
Self-Check:
Single wire
Series 9000 Remote Controller in Mounting Cradle

Housing:
Rating:
Coating:
Weight:
Aluminium AL6.
IP66, DIN, 89011.
Oven baked black paint.
1.7 Kilo excluding Remote Lens
and Optic Lead.

IP65 plug and loose socket

for single output. Dual
outputs provided with 1.5
mtrs armoured 0.5mm
core cable connected via
plug/socket.

Tel: 44 (0)1727 821313 (2 lines) Fax: 44 (0)1727 826804

MODULOC
REMOTE HIGH SPEED MODEL 9207 Hot Product Sensor

(Background suppressed)
UTILISING OPTIC LEADS & SEPARATE LENSES

Optic leads withstand 400C
Quartz Rod lens option withstands 1000C
Highly precise viewing angles
Unique combined Air Purge & Cooling
Interchangeable Remote Lenses
1, 4,7, & 12 x 25 F.O.V.
Quartz Rod Lens
1 F.O.V, 1000C spec.
(for under the line mounting)
Robust sensor purpose built to meet the higher

speed detection requirements within the modern
Steel Mill.
Armoured optic lead allows remote lenses to be
installed close to the process line in high ambients,
whilst allowing the controller to be mounted in an
accessible area.
This sensor provides two types of output. In
addition to the normal latched output indicating
presence of hot product, a high speed 0.5 milli.sec
pulsed output is initiated by the passing of the hot
products leading edge. Both PNP transistor and
reed relay outputs are provided according to the
model selected.
Precise Slit F.O.V

0.5 x 25 lens
It is important to note that the pulsed output

response time is virtually independent of the hot
products temperature. In addition, background
infrared is filtered.
(for above the line mounting)
An adjustable latching timer is provided on the

pulse output to extenuate the leading edge signal
and accommodate blackspots.
A variety of remote lenses are available. For
mounting above the line, the 0.5 x 25 lens is
recommended for highest accuracy. Alternatively,
for mounting close under the line, the quartz lens
should be used.
alignment off a small light source as well as
providing early indication of lens contamination.
Edge Detection with 0.5 milli.sec response

Background suppressed
Self check facility - 1 and 2 wire

Pulsed and latching outputs
Type Coding Description

From a selection of trip levels, lens varieties, electrical connections and other options, it is a straightforward procedure to identify by
type coding the exact sensor required for a particular installation. Namely from the following options.
Specifies Pulse Trip Detector
Identifies Options: Plug/SelfCheck/Analogue

Unit with selfcheck and plug connection
Supplementary analogue output via plug connection
Supplementary analogue output & selfcheck via plug connection
MD...4
MD...6
MD...7
Electrical Connection & Output Options
MD 92072-FR1A-97
Type 97B
97H
Specifies Optic Lead Length

Code
1 to 8
Indicates optic
length ( up to 8 metres)
110 VAC or 240 VAC 50/60 Hz 15% Driven
Leading
Edge
Output
N/Open PNP transistor pulse output (500 mA).

Switching speed 0.5 milliseconds to leading edge
Latch
Outputs
N/Open PNP transistor output (500 mA protected)

Switching speed 7 milliseconds to leading edge
Single pole reed relay 1.5 Amp, 200 VDC/AC
Switching speed 4 milliseconds on and off

Lens Coding
24 VDC 10% Driven
F1 F2 Q1 F4 F7
7
FR0
1
FR1
2 x 5
FIELD OF VIEW
Viewed area at
1 metre (mms)
20
40
20
70 120 10 x 130 10 x 250
2 x 10
FR2
1
Latching
Timer
S2R
2 x 25
2 x 12
10 x 500
40 x 200
Independent timer for both pulse outputs

Adjustment range 0 - 100 milliseconds
Pulse timer resets with each leading edge
Specifies Lens Mount Options
Refer to separate data sheet for information on Lens Mount Options
Code
Optic Lead Options

Multi-strand glass optic cable encased within a tough flexible
stainless sheath fabricated to withstand 400 C ambient
Air Purge Mount
Water Cooled Mount
Air Cooled and Purged Mount
1. Standard optic lead Type LG*AB used in conjunction with 1, 4, 7 and 2 x 12 F.O.V. lenses
Air Purged and Water Cooled Mount
2. Linearised fishtail optic Type LG*CB for use with 1/2 x 25 lens. Ensures high accuracy & sensitivity
These fittings may be ordered separately.

See Remote Lenses Data Sheet.
Quartz Q1 Lens Rod
Precision FR Lens
Purged Shroud
Nozzle shown
Series 9000 Remote Controller

Min. latched output trip level: 300C
Min. edge output trip level: 400C
Housing: Aluminium AL6.
Rating: IP66, DIN, 89011.
Coating: Oven bake blue paint.
Weight: 1.7 Kilo 2 metre optic lead, excluding remote lens.
Ambient limits:
-20C to +65C.
Electrical connection: Provided with 1.5 metre armoured 0.5mm
core cable connected via IP65 plug/socket.
Refer to separate Data Sheet for dimensions of Remote Lenses.

Tel: 44 (0)1727 821313 (2 lines) Fax: 44 (0)1727 826804

MODULOC
REMOTE LENSES
USED IN CONJUNCTION WITH SERIES 9000 SENSORS
THESE LENSES MEET ALL INSTALLATION REQUIREMENTS
Robust lenses for mounting close to hot product where
ambient temperatures are subject to extreme variation.
Impervious to water and steam and hence well suited for
extremely harsh environments.
Precision 12x 25 Slit Lens. Type FRO/2
Used in conjunction with flexible armoured optic lead, these

lenses provide a high level of optical accuracy by allowing
the selection of the ideal lens arrangement for the
installation. There are four styles of lenses available.
1. PRECISION SLIT LENS
1
2 x 25 FIELD OF VIEW
UTILISING LINEARISED OPTIC LEAD.
Incorporating the following features:
n Gunsight alignment
n Unique builtin air purge/cooling facility
n Internal 5 & 10 vertical shuttering option
n Slide flange mounting
n Ambient rating of 160C
Ideal for length measurement of hot strip and plate.
2. STAINLESS SLIT LENS
2 x 15 FIELD OF VIEW
n Separate air purged columnator tube option
n Ambient rating of 180C or 400C
n Slit field of view at low cost
Highly suitable where rod & bar bounces about the
centre line.
3. STAINLESS TUBULAR LENSES
1, 2, 4 OR 7 SPOT FIELD OF VIEW
n Standard 25mm diameter housing for all lenses
n Detached air purge facility via mounting nozzle
n Ambient rating of 180C or 400C
Inexpensive lenses that are straightforward to install and
extremely rugged construction. Ideal for product
tracking.
Stainless 2 x 15 Slit Lens. Type SR2
Purged Tubular Spot Lens Mount
Quartz Lens Rod. Type Q1
4. HIGH TEMPERATURE QUARTZ ROD

SHIELDED 1 SPOT FIELD OF VIEW
Purpose built for mounting in exceptionally high ambient
site adjacent to furnaces or hot slab. Used in conjunction
with 400C rated optic lead, withstands 1200C radiant
heat. Lens contamination minimised by screwon nozzle
with or without air purge facility.
LENS SELECTION GUIDE:

Lens Description
F1/Q1
F2
F4
F7
Field of View
Scanned Area
(mm) at 1 metre
20
40
80
120
FR0
FR1
2 x 5
10 x 100
LENS DIMENSIONS:
FR2
SR2
2 x 25
2 x 15
10 x 200
10 x 500
20 x 250
2 x 10
Precision FR Slit Lens
Tubular Spot Field of View Lenses
Length increases with narrower fields of view.
Quartz Q1 Lens Rod
Stainless S2R Slit Lens
MOUNTING FACILITIES:
L Mounting Bracket
Plated Steel
BPA-27 Purged/Cooled
Aluminium Mounting Block
Optic Lead Selection
PST-07 Purged Stainless

Mounting Nozzle
LSS-36 Universal Lift/Swivel

Mounting Stand
1. Type LG*AB Standard optic lead used in conjunction with 1, 4 and

7 lenses.
2. Type LG*CB Linearised fishtail optic for use with 12 x 25 lens. This
construction ensures high accuracy and excellent sensitivity.
Indicates optic lead length in metres (ie. LG2CB). Please refer to

separate data sheet for information on lenses.
Publication No: R8911/C

Tel: 44 (0)1727 821313 (2 lines) Fax: 44 (0)1727 826804

MODULOC
MD600 ROTARY SCANNER HMD

n
Low Cost Compact Scanner n

n
Laser Alignment Facility n
Direct scanning via rotating lens

drum provides highly accurate
detection over large vertical field.
Utilises germanium photo-diode in
conjunction with latest technology
for penetrating the heaviest steam.
Regardless of steam or small
product size, the Moduloc MD600
Scanner consistently locates the hot
product and not the hot scale or
background radiation.
The slit field of view in conjunction
with high speed viewing rotation
ensures highly accurate detection of
both rod or the nose/tail end of hot
strip.
Features
n
n
Smallest Rotary Scanner on the market

Direct Lens Scanning
n
n
Brushless D.C. Motor

Fast Response Time
Dual Independent Outputs
Scan Options
Scanner Field of View
With Baffle Plate
Without Baffle Plate
15 x 2
30 x 4
Recommended
Mounting Distances:
Rod - 5 to 10mm: 0.5 to 3 metres
Rod - 10 to 50mm: 0.5 to 4 metres
Strip: 1 to 6 metres
Performance/Electrical Specifications
Min Product Temp. detectable:
350C (without Baffle)

450C (with Baffle)
Response Time:
2 Milli.sec.
Ambient Temp. Range:
Electrical Specifications:
Detector Supply:
24 VDC 15%
-20C to +60C
Optional Remote
Power Supply:
110 VAC or 240 VAC
Power Consumption:
150mA
Scanner Outputs:
Motor Life:
50,000 hours
Over-Current
& Over-Temp. protected
High speed edge output:

(12 milli.sec.):
Self Check:
Standard
Remotely Initiated
Weight:
2.5 Kilo
Standard output
(2-4 milli.sec.):
Optional A.C.
Power Supply Unit:
LED Indication:
N/Open PNP 500mA
N/Open PNP 500mA

Reed Relay - 1 A, 240 VDC/AC
Additional NPN 500mA

& C/O Relay 10A
Power Supply, High Level &
Low Level Trip, Short Circuit
and Motor Stop
Dimensions
Optional Power Supply

Tel: 44 (0)1727 821313 (2 lines) Fax: 44 (0)1727 826804

MODULOC
TRAILFINDER OPTICAL POSITION SCANNER

Laser Alignment Facility n
n Auto Background Supression n
n Fully Digital CPU n
n
he Rotary Pathfinder continuously monitors

he position of hot steel product providing an
utput voltage proportional to the angular
splacement of the product relative to
programmable parameters.
Whereas existing Scanners simply monitor the
osition of hot product via basic threshold
etection, the Trailfinder determines the
presence of a hot edge, operating independent
f product and background temperature.
E ff e c t i v e l y, it self adjusts for temperature
changes in both product and metalwork.
n addition, whilst existing Scanners typically
ovide an analogue output with fixed Zero
and Scale, both of these are programmable via
he digital controller.
Programmable pre-sets
rogramming of the following pre-sets are
carried out via the user friendly menu:
1.1
1.2
1.3
1.4
Zero/Span of analogue output

Manual and automatic threshold
Rotation Voltage
No Product Voltage selection
Laser Alignment Facility
The Controller
Scanner Head
o establish correct mounting, keyable

ser pointers show the total field of
view of the head.
Substantial versatility provided via a

powerful microprocessor enabling
programming of presets via a LCD
menu. The outputs are digitally
processed, assuring a highly stable
performance is assured.
Compact head determining the

position of product edge via a lens
drum rotating past a photodiode.
Rotator driven by a high quality
brushless DC servo-motor
Firstly determine correct location for scanning head by use of laser pointers in relationship to intended analogue span
of loop measurement.
Once the Scanning head is secured, key select programme mode on menu display and set up required parameters of
operation.
Vertical Scanning range
Min. product temperature
Horizontal FOC
Rotator velocity
Instantaneous responce time
Accuracy
Ripple
Controller display
Programme keys
Key locks
Laser pointer
Model PFL 6022

22 about optical axis
Model PFL 6030
30 about optical axis
350C Central 50% FOV
Detection level adjustable up to 900C
4
4000 RPM
4 milli.sec
over 45 range - better than 0.1% FS
less than 20mV rms
LCD (2 lines of 16 characters)
Zero/Span/Threshold/Rotation/No product voltage
Programme select
Class 2B classification (switch select)
Output Signal (Proportional to product position)

Output voltage range
Output current
Ambient Temperature Limits
Power requirements
Scanner head cable length

Max. Extension
Scanner Head dimensions
Scanner Head weight
8 VDC max. Adjustable zero and span programmer settings

50 mA max. and 8 VDC. Short circuit protected
Scanner Head
-20C to +55C
Controller
-10C to +50C
Scanner Head
DC via controller
Controller
110 VAC15%, 50/60 Hz 8 VA
(Fused transformer incorporated)
4 meters
250 mtrs. via shielded Beldon 8778 (6 twisted pair)
126mm dia. x 115mm lg
5 kilo
Dimensions

Tel: 44 (0)1727 821313 (2 lines) Fax: 44 (0)1727 826804

MODULOC
Control Systems
MD 8207A WELD HOLE DETECTOR (Background Suppressed)
Robust sensor for detection of weld holes in
passing high velocity metal strip.
This detector only responds to a passing
illuminated hole and not to static
b a c k g round o r reflected light energ y
s o u rce. This is achieved by utilisation of a
filter circuit that solely responds to a passing
illumination source.
As the passing weld hole provides a pulsed
output, an adjustable latching timer
extenuates output. Additional LEDs and
outputs facilitate straigh tforw a rd
alignment.
Weld Hole Detector
Three outputs are provided. Namely, PNP &

NPN N/Open transistor outputs as well as a
reed relay output. Available for connection
to 24 VDC or 110 VAC.
Adjustable on site to provide 5 to 25 FOV
to accomodate various strip widths. Detects
weld holes of 10mm or greater size passing
at velocities of up to 300 mtrs. per min.
Faster velocities can be accommodated
a c c o rding to hole size and light sourc e
utilised.
Lamp Unit with Lamp Failure Relay
As this Detector incorporates a unique air

c o o l a n t / p u rge facility, with an additional
heat shield it can be used where strip
temperatures are above ambient. For high
ambients a water coolant chamber is
available.
*Short Lamp Unit Illustrated
Other IR Source Options:

(I) Quartz Halogen Lamp - 250mm length
(II) IR Bars - 400, 500 & 700mm length
Features
n
Universal connection with three outputs

Detects 10mm hole passing at 300 mtr. per min.
Self-check facility
Responds only to passing weld hole

n
Air cooled and purged as standard

n
n
700mm strip wander acccomodated with IR bar
Moduloc Technology - The Total Laser Solution

Moduloc Control Systems Ltd., London Colney, St. Albans, Hertfordshire AL2 1HD
Tel: +44 (0)1727 821313 Fax: +44(0)1727 826804 E-Mail: moduloc@dial.pipex.com Web: www.moduloc-intl.com
Detector:
Standard Lamp Unit:
Field of view:
Slit 1 x (5 to 25)
Recommended mounting: Above line 12 to 3 metre max.
Min. hole size:
6 mm according to strip speed
Min. strip width:
150mm
Max. hole drift:
150mm about centre line
Max. strip speed:
300 600 metres/ min. according to hole
Supply voltage:
24 VDC 15% (110 VAC option available)
Function outputs:
NPN & PNP, N/Open 500mA
plus 1 Amp Reed Relay
Alignment outputs:
Analogue 0 6 VDC
LED indication:
Power, Function and Alignment
1.5 mtrs. 12 core 0.5 mm. Oilflex core cable
Recommended air purge/coolant note: 3 ft/sec. (1cu.ft/min)
Housing:
IP65 Aluminium AL6, oven baked blue
Weight:
1.6 kilo inc. mounting bracket
Ambient limits:
Standard:
- 20C to + 65 C
Aircooled:
- 20C to + 90C
Watercooled: 1C to 120C
(with attached lamp relay)
Recommended mounting: 12 1 metre max.

Housing:
IP65 aluminium AL6, oven baked blue
Weight:
4 Kilo
Lamp window:
Tempered glass
110 VAC 50/60 Hz (240 VAC option
Supply voltage:
available)
Ambient limit:
Lamp failure relay rating:
Power consumption:
Lamp life:
Lamp rating:
LED indication:
- 20C to +50C
SPDT 380 VAC / 25 VDC 10 A
60 80 watts (according to voltage)*
Run at 12 power
150 Watt
Power and lamp failure
1.5 mtrs. 6 core 0.5 mm. oilflex cable
* Extended 250mm quartz halogen lamp - 1000W

IR Bars - 400, 500 & 700mm - 500-1000W
Dimensions
Detector:
* Provided with 2 metres of cable

** Lens Module FOV Reduced/Enlarged by removeable internal shutter
Lamp Unit:
(Standard Version)
See other IR Bar
options
Publication No: 5994/D
MODULOC
CURTAIN BEAM AREA SENSORS - SERIES VS400

n
With Product Position Display n

Transmitter
Scan Height 70 or 120mm

Detect 6mm or 18mm Product
Operate up to 3 metres apart
Analogue Option - Product Position/Level
Product Position
Display
Receiver
Utilising the latest EPROM technology in conjunction with Alternate Frequency Burst Transmission, these
Area Sensors enable the detection and monitoring of small product in heavily contaminated areas as well as
accommodating substantial misalignment.
Provided with 120mm or alternatively 70mm Vertical Scan that detect 18mm or 6mm product respectively.
Encased in robust aluminium IP65 Enclosures. Both transmitter and receiver may be mounted up to 3 metres
apart. Accommodate connection to either 110/240 VAC or 24 VDC supply with volt free output or faster
response time NPN and PNP switched outputs. Water cooled units are available for mounting close proximity
to furnaces.
Accommodates extreme misalignment
Electrical Specifications and Performance Data

Electrical Data
Model VS _ _ _ 91/90
Model VS _ _ _ :95
Power Supply
110VAC or 240 VAC
24 VDC (Transmitter only)
Switch Output
C/O Relay Contacts
NPN (N/Open) PNP (N/Open) 400 mA

C/O Relay Contacts 8 Amp
Interconnection
- None -
- None -
Response Time
7 to 100 milli.sec. - switch selectable (10 position)

(Pos. Zero: 0.7 milli.sec. pos. 9: 100 milli.sec.)
Analogue Option Response Time
Pre-set switch delay, plus 26 milli.sec. smoothing
Analogue Deflection Scale
12 steps - 0.833 volts per step
Analogue Output Format
Indicates highest broken level/position regardless of lower level state
Model Performance Data
VS415
VS408L
VS408S
Scan Height
120mm
80mm
70mm
Minimum Object Detectable
18mm
8mm
6mm
Maximum Aperature Gap*
3 Mtrs
3 Mtrs
3 Mtrs
CABLE CONNECTION DATA
UNIT DIMENSIONS
Transmitter
(+)
()
Earth
24 VDC supply
24 VDC line
VS408S Receiver Illustrated
Receiver
(+)
()
Earth
24 VDC supply
24 VDC line
PNP swith output

NPN switch output
N/C contact
Common
N/O contact
500 mA rating
500 mA rating
C form relay 8 A rating
Analogue output (+)

Analogue output ()
0-10 volt scale (option)
*Range Adjustment
For optimum performance at specific rnges, the sensitivity of the
receiver may need range adjustment via internal potentiometer.
For extreme range R1 - R12 values are changed.
Specifications subject to change

Tel: 44 (0)1727 821313 (2 lines) Fax: 44 (0)1727 826804

MODULOC
SERIES VR 504 BARRIER LASER

POWERFUL & SAFE CLASS 1 LASER WITH 500 METRE RANGE
SPECIAL FILTERING ACCOMMODATES VIEWING THROUGH FURNACES
SUPPLEMENTARY ALARM INDICATES CONTAMINATION & MISALIGNMENT
Receiver
Transmitter
Powerful barrier laser for penetrating the

heaviest steam and furnace flames; yet
totally safe Class 1 Laser.
n
Powerful 1.3 watt beam penetrates

the heaviest steam
Available with a supplementary alarm

output adjustable to a predetermined level
for indicating lens contamination and
misalignment.
Encapsulated within a robust stainless
housing these lasers are purpose built for
mounting in the harshest environments.
Totally encasing cooling jackets facilitates
mounting close to furnaces or hot product.
Bolt-on tempered glass shields are
available to prevent lens damage.
Three models are available to suit
individual requirements. Being a Class 1
Laser, no working restrictions are required.
Columnated 0.75 Degree beam

accommodates 40 mm misalignment
Robust Stainless Housing
Built-in Stainless Cooling Jacket

available
Fast switching ideal for edge

measurement
Volt Free 2 Amp Relay Output
MODEL SPECIFICATION DATA

RECEIVER MODELS
Supply voltage
Power consumption
Wavelength
Field of View
Detection frequency
Response time
Relay release
Relay rating
Alarm pulse
Adj. Secondary Output
Power LED
Function LED
VR 504-02T-*
VR 504-02K-*
24VDC 20%
100 mA
900 nm 10%
50 m.rad
100 Hz 10%
16 m.sec
800 m.sec max
2A/30VDC - 125VAC
350 m.sec
N/A
<>
<>
<>
<>
650 Hz
8 m.sec
350 m.sec max
<>
250 m.sec
N/A
Green
Red
<>
<>
<>
<>
<>
<>
100 Hz
16 m.sec
800 m.sec max
<>
350 m.sec
Open Collector
1000/24VDC
<>
<>
* Add C for model with cooling jacket
TRANSMITTER
MODEL
Range
Wavelength
Transmission Angle
Frequency
Peak Power
Classification
Temperature Spec.
VR 504-02-*
VR 504-T-*
500 metres
904 nm
15 m.rad (Equiv. 0.75)
1000 Hz
1.3 watt x 20 ns
Class 1 IEC 825
-15 to +55C
CONNECTION DATA
DIMENSIONS

Tel: 44 (0)1727 821313 (2 lines) Fax: 44 (0)1727 826804
MODULOC
Control Systems
LT200M RETRO-REFLECT LASER
Retro-Reflect Detector
with 10 metre Range
Operates off prism reflector
detecting 6mm C.S.A product
IR filtering enables use in furnace
entry door
Powerful Laser operating over a substantial
range enabling precise detection of product in
difficult areas.
Robust device especially suited for precise
detection and measurement of narrow profile
product. Utilising modulated laser beam with
IR filtering enables detection of both cold and
hot product.
Straightforward alignment is assured via visible
Class II laser beam. Continuous selfcheck
facility with LED indication of reflector
contamination of poor signal return.
n
n
Class II Safe Visible Red Laser
Relay, NPN & PNP Option

Edge resolution - 3mm per mtr.
Provides highly accurate detection over the

whole range as a result of linear laser beam.
Combined Air Purge Cooling
Moduloc Technology - Lasers for Precise Product Measurement

MODULOC
SERIES 300 INDUSTRIAL METAL DETECTOR

LOW COST - YET HIGHLY SENSITIVE
DIRECTLY MOUNTS ONTO EXISTING METALWORK
The Series 300 Metal Detectors operate on
the principal of generating a pulsed flux and
monitoring its rate of collapse which will vary
according to quantity of metal present.
This method of detection provides a highly
sensitive technique of detecting small metal
product or metal contaminate at low cost.
In addition, the search coils may be mounted
close to surrounding metalwork and rollers.
Coils are provided in flat-pack polyethylene
or profile glass fibre construction. For areas
where high ambience are expected, PTFE
coils or stainless loop coils are available.
RDH 6
Controller
TYPICALLY DETECT:
n
Glass Fibre
Search Coil
Protection of wood chippers
Small nuts and bolts on vibratory

belts
Digger teeth and tramp metal on
crusher conveyors
INDUSTRIAL APPLICATIONS:
Tracking steel product in steel mills
Single metal bar at any point along a

wide roller table
Warm metal product at furnace entry

doors
Crusher protection in quarries

Protection of plastic granulators
Detecting metal in raw food material
DETECTOR COIL CONFIGURATIONS

There are several detector coil configurations available which in turn are manufactured in various
sizes to accommodate clients specific requirements.
Most coils may be mounted into the conveyor metal framework or directly onto metal floor pan with
the coil face adjacent and relatively close to surrounding metalwork or rollers.
For those areas where high ambients are expected (furnace entry tables) both PTFE search coils
or all metal stainless loops are available. Both of these may be used with or without cooling.
Flat Plate Coil
(Polyethylene or PTFE)
Stainless Search Coil

for 300C Ambient
Shaped Conveyor Coil

(supplied in flat pack)
PERFORMANCE GUIDELINES
Sensitivity levels are a factor of coil width, the height of the metal above the coil and its size and
profile. Quotations are normally put forward which specify expected sensitivity according to the
clients installation requirements.
Typical Sensitivities over
500mm - 1 metre wide coil:
Detect 100mm Steel Beam at 150mm

Detect 30mm Steel Bar at 100mm
Detect 30mm Steel Cube at 50mm
Detect 5mm Steel Sphere at 10mm
Stainless hoop coils are intended for detection of steel plate at 100mm.
RDH6 CONTROLLER SPECIFICATIONS

Housing:
Painted steel, IP65 sealed & lockable wall

mounting enclosure 1400 x 300 x 150
Indicators:
Power and Function Indicator with signal

monitoring meter
Electrical:
110 or 240 50Hz supply with 5 Amp

30VDC/250VAC c/o relay output
Coil cable:
Switches:
On/Off and Reset button
Low-loss UR70 or OR76 coaxial. Armoured

silicone cable option, Length - 3 metre
standard
Coxaial cable length can be
extended up to 30 metres

Tel: 44 (0)1727 821313 (2 lines) Fax: 44 (0)1727 826804
Publication No: F91300/D
MODULOC
Control Systems
LT2000P LASER DISTANCE METER
Diffuse Visible Class 2 Laser
Distance Meter
Range 30 mtrs off static & passing
product edge
Range 60 mtrs off moving reflector
panel
Linear 2mm accuracy
Operates over substantial range off static
or passing product edge in difficult areas
in harsh environment. Also operates off
reflector panel* for transport system control.
Especially suited for precise detection and
measurement of product in the Hot** & Cold
Mill. Straightforward alignment assured via
visible laser beam. Robust LDM with built - in
air coolant chamber venting as air purge.
Low Cost - Yet long range

n
RS232 - 422 & Analogue Option

n
Local & remote programming

n
Low cost LDM for highly accurate

measurement. Ideal for width determination
and checking position of product in furnace
areas.
n
n
RS232 port on Interface
Combined Air Purge Cooling

Water cooled option
Moduloc Technology - Lasers for Precise Product Measurement

LDM Technical Data

Diffuse Model LT2000P - 30/60
Laser Distance Meter Specifications:
Operating range: Natural surface - 30mtrs. **Note max product temp. 600 deg.C
Provided reflector - 60 mtrs *Note provided reflector increases response time.
Classification:
Laser power:
Wavelength:
Divergence:
Spot size:
Modulation:
LEDs (3):
MTTF:
Class II (BS EN 60825)

0.35 mW
Visible red 635nm
0.16 m.rad
6mm at 10 mtrs
100HZ
Power & TIL (Tx & Rx)
32,000hrs
Housing:
Weight:
Cable Length:
Connection:
Purge Coolant:
Water Coolant:
IP66 blue painted Aluminium

1.7 kilo.
4 mtrs. max
IP65 N. plated brass plug/socket
Air via rear hose connector
Available as option
Power supply:
Accuracy:
Resolution:
Repeatability:
Response Time:
Update rate:
Comm Protocol:
Operating Temp:
Indication:
5 VDC (1A) to BR22 Interface

2mm
0.1mm
1mm
100 ms. -1 sec according surface/range
Relative to LDM response
Half duplex via ASCII codes
-10 to +50 degC
Power, RX & TX
BR22 CPU Interface Unit Specifications:

(See separate data Sheet)
Automatically starts up and programmes LDM Operational parameters configured via user-friendly menu
Power supply:
Computer connection:
Standard Outputs:
Other Output Options:
Relay Output:
Keypad:
LCD display:
LEDs:
Cable connection:
Enclosure:
Dimensions (mms):
Mounting Centres:
Universal 90 -240VAC (24VDC available)

Duplex RS422 for remote connection & RS232 local 9 pin port
RS422 & Programmable 4-20mA analogue output
RS485 & 0 -10VDC
Adjustable threshold for product presence
Set BR22 output configuration
Measured distance in mms & menu functions
Power/LDM Supply, TX & RX signals
PG 13.5 glands to PCB screw terminals
IP 65 Painted aluminium
280 x 180 x 100
260 x 126 (4 x M6)
LDM Dimensions: (mms)
Publication No: LTP 9930/C
MODULOC
Control Systems
BR22 LASER DISTANCE METER SUPPLY / INTERFACE CPU
Universal CPU for operating 1 or 2 Laser Distance Meters with processing
power to meet specialised requirements
l
l
l
l
l
l
Automatically starts the LDMs.

Local Keyboard & Menu Display.
Programmable C/O relay output.
Flash Memory for special applications.
RS422 & RS485 Serial options.
Programmable analogue output.
Interface automatically interrogates and starts up the LDM inputting the necessary pre-set ASCII commands
controlling the LDM operation. Universal CPU with plug-in Flash Memory to incorporate special
requirements.
Mounted locally to the LDM LCD display provides measured distance, system healthy signal & menu display
for resetting the LDM operation via CPU keys. Individual LED indication of all inputs and outputs is provided.
Various models (Data available), factory configured for operation of alternate LDMs and supply options.
Measured distances are displayed/output every sec. or as CPU output in RS422 format (RS485 available).
Optional programmable (1m intervals) 4 -20mA analogue output available. Analogue output 16 bit with
1mm resolution to 20/30m and thereafter 10mm intervals. Programmable volt free C/O relay incorporated
for pre-setting relative to determined distance.
Remote PC interfacing via terminal connection or optional Modem. Outputs & instructions (9600 baud) are
via normal program terminals such as Procomm or Hyperterminal. An RS232 (9 pin) socket is provided for
local connection. Aluminium IP65 enclosure with terminal connection via glands. Available for connection
to 110/240VAC or 24VDC supply.
M6 Mounting Centres: 260 x 130mm

Publication No: BR27-9932/B
Moduloc Technology - The Total Laser Solution

MODULOC
LD - 6001
Laser Length & Width Gauge
This System utilises Digital Laser Distance Meters operating on timed pulsed signal return
principal in conjunction with a powerful CPU engineered to provide convenient operation &
communication between the LDMs and the Mill PC.
Utilising compact line of sight LDMs that operate off both cold or hot product, even inside the
furnace, this Gauge is well suited for determining the size and position of steel product such as
slabs, blooms or billet in the furnace area & other difficult areas in the Rolling Mill.
The CPU automatically energises the LDMs, interrogates their functional state, then displays the
individual measured distances from each LDM and calculates the widths, lengths or centerline
deviations. These values are then combined into a single data string for direct connection to a
Mill PC via RS232C serial port or alternatively, according to model, via an integrated ALSPA PLC
for downloading on to FIB network.
Communication & adjustment of the LDM functions is via straightforward ACSII commands. The
detachable LDM keyboards, the Mill PC or the integrated Modem provide 3 alternate means of
calibration & fault finding on or off site. Calibration is straightforward and achieved by positioning
an established measured source in the area of measurement and configuring the system via the
Mill PC or Modem.
Features
n
Measures off hot or cold steel
LDMs can measure at oblique angle
Integrated ALSPA PLC option
LDMs can mount 100 mtrs. from line
Self-diagnostic code messages

Remote Modem calibration
MODULOC
LD CP- 4000
Crane CPU Interface DIsplay
This LDM Interface Display is a powerful CPU engineered to provide convienient

operation and communication between Digital Laser Distance Meters and other digital
inputs on the crane to the crane pulpit PC.
The CPU automatically energises the LDMs, interrogates their functional state and then
displays the individual measured distances (mms) from the serial output from each LDM.
These serial outputs, as well as the separate digital inputs are then combined into one
data string for connection to the pulpit PC via single D connector
Communication and adjustment of the LDM functions is via straightforward ASCII
commands. Where provided with modem connection this facilities remote calibration and
fault finding.
MODULOC
SERIES 5000 PYROMETERS

Connects to Standard Temperature Controller display or PLC
Heads Self-Powered - Operate as conventional thermocouples
Low cost, yet highly accurate Pyrometers utilising
compact Sensor Heads providing an output similar
to conventional thermocouples.
No power needed to Senor Head as the IR signal itself
produces the milli.volt output. Simply connect to
off the shelf Temperature Controllers or Digital
Displays via 2 core cabling. Output unaffected by
rapid ambient changes of up to 100C as a result of
compensation circuitry. All heads have integral air
coolant/ purge chambers and teflon connections to
enable heads to function to 230C ambient.
Five Pyrometers are available in various lens formats
and measurement ranges relative to low E
measurement off steel. Two are precalibrated types
in alternative lens options with -45C to 650C
ranges. The adjustable heads are in 3 lens formats
with 3 configurable ranges between 260C & 2760C
according to lens aperture kit utilised and
potentiometer adjustment. The adjustable pyrometers
are calibrated on site to match the thermocouple
outputs over the required temperature range.
Purged Stainless
Lens Mount
All Sensor Heads are interchangeable without need

for recalibration. Both accuracy and linearity of
output signals are exceptionally high. Compact
stainless inline transmitters are available for
420mA or 020VDC current loops.
Robust purposebuilt mountings accommodate
straightforward modular replacement and provision
of air purge or coolant
Purged and Cooled

Stainless Lens Mount
Features
n
n
n
Low Cost - yet highly accurate

Connect to offthe shelf
Thermocouple Controllers
Unaffected by rapid ambient change

Interchangeable - without re calibration
Two core cable connection - up to 300 mtrs.

Repeatability:
0.01C over whole range
Resolution:
0.0001C
Signal outputs available:
as per J, K, R & S Thermocouples
Accuracy:
(I) Non programmable interface 5C

(II) Programmable controller/ PLC 1C to 2C
Linearity:
(I) Pre calibrated: Linear range 1C/ 2% of range

(II) Adjustable: Linear range 2%/ 15% target temp.
Output impedance:
(I) Pre calibrated: 4 to 8 Kohm approx.

(II) Adjustable: 9 to 18 Kohm approx.
Spectral response:
0.1 > 5 micron
Cabling:
Teflon twisted pair x1 metre
Ambient temp. coef. comp:
0.04%/ C
Max. cable ext:
Up to 300 metres via twisted pair
Ambient temp. range:
-18C to + 100C
Lens:
Gas filled plastic
Response time:
100 - 200 milli. secs.
Housing:
Stainless 316 to IP65
Emissivity setting
Selfcalibrating on 1st setup
Air purge weight:
Clean air - 0.3 cu.mtrs/ min. 5 psi

(protects head up to 230 C)
Weight:
200 - 600 grams according to model
Type
Approx FOV
Scanned Area at 2 mtrs Range (off metal)
5011 - 65
11
400mm
-45C to 650C
5006 - 65
6
200mm
-45C to 650C
Where linear output matching standard thermocouple signal required then specific models must be designated.
Refer to company for optimum range model.
Type
Min. FOV
Scanned Area at 2 mtrs.
Temp. Range (off metal)**

No Aperture plate
13mm Aperture
6mm Aperture
5006 - 26
6
200mm
260C - 760C
650C - 980C
870C - 1300C
5003 - 54
3
100mm
540C - 650C
540C - 1100C
1370C - 1940C
5001 - 82
0.6
20mm
820C - 1930C
1930C - 2500C
2200C - 2760C
i) Alternative ranges available to client requirements via specific aperture control.
ii) Outputs can be typically linearised on site over 100C to 150C range when measuring off steel between 600C & 1000C.
iii) Glass/quartz site windows cannot be used below 550C and use of will necessitate re calibration.
Pyrometer Detector Head
*(
) Model 5001 82
Stainless Cooled Mounting
Stainless Mount
Universal Swivel Stand
Part No. CSTN - 03 (CSTN - 006)*
Part No. STN - 03 (STN - 006)*
Part No. LSS - 36

Tel: 44 (0)1727 821313 (2 lines) Fax: 44 (0)1727 826804


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MODULOC

Bar display of product pass line

Scanning Angle Options

Operates by signal comparison

REMOTE LENS (in Purge Nozzle)

1 milli. sec. response time

Relay and Opto - isolated outputs

110 VAC & 24 VDC connection - One unit

Continuous self - test

Dirty lens & steam has no effect

Electronically Scanned Germanium Diodes.

Differential comparison between background and hot product.

Min Product Temp. Detectable:

Product Position Display:

10 LED Bar Display

Aluminium AL6, Oven baked blue paint

All components to IP66, DIN 89011

Ambient Temp. Specifications:

Pathfinder: -10C to +60C

Delay Timer Function

Outputs delayed from the detection of leading and trailing edge by

Set delay time indicated by relative high/low Red LED indication.

Electrical Connection Data and Outputs

1 milli.sec. min, thereafter digitally adjusted locking timers

Continuous Self Check:

(I) Opto-isolated Outputs (+) & ()

Remote Self Check Facility:

Remotely Energised - Continuous Test

Introducing the PATHFINDER Scanner.

Whilst static analogue HMDs utilise single

Bar graph illustrating signal from typical hot background

Whereas normal HMDs purely detect hot

Microprocessor technology provides exceptionally fast and accurate detection of Rod or

Red LEDs - Hot product

Bar graph illustrating signal from passing hot product

This lower chart illustrates the control margin.Where

Red LEDs indicate either location of hot

PATHFINDER - The diode array Scanner HMD

The self-contained PATHFINDER 1000 is available with either air coolan

Whilst static analogue HMDs utilise single

Microprocessor technology provides

Stainless 400C spec

Bar Display of product pass line

110 VAC & 24 VDC connection - One unit

Dirty lens & steam has no effect on threshold

Scanning Angle Options

Model PF2015 - 2 x 15 Scanning Angle

Model PF1015 - 2 x 15 Scanning Angle

Electrical Connection Data and Outputs

2 milli.sec. min, thereafter digitally adjusted locking timers

(I) Reed Relay Output (N/O) 500 mA - 4 milli. sec. response on

Continuous Self Check:

(I) Opto-isolated Outputs (+) & (-)

Remote Self Check Facility:

Remotely Energised - Continuous Test

Electronically Scanned Germanium Diodes.

Differential Comparison between background and hot product.

Min Product Temp. Detectable:

Product Position Display:

10 LED Bar Display

Aluminium AL6, Oven baked blue paint

All components to IP66, DIN 89011

Ambient Temp. Specifications: