Sewage Treatment
Method of Treatment-Aerobic, Anaerobic.
Aerobic-Sewage treatment in the presence of OxygenMBBR, SBR-where aerators/blowers are installedgenerally no smell during treatment.
Anaerobic-Sewage treatment in the absence of
Oxygen-UASB-No aerators/blowers are required-foul
smell during treatment.
Aerobic Treatment
Continuous pumping of Oxygen is required to maintain
treatment process. The aerators/blowers have to be
operated continuously.
The plants required to run through DG Sets in case
Electric supply not available.
Once supply of Oxygen stopped due to non functioning of
aerators, the stabilization process interrupted and require
re-stabilization which may take much more time.
Hence independent feeders required to ensure assured
electric supply.
Necessity of Aeration
For tanks up to depth of 0.50 m, the aeration takes place in a
natural way.
If the depth of tank exceeds 0.50 m, aeration system is required
to supply oxygen to bacteria. If the aeration system is not
operated for such depths, it will indicate that the sewage
treatment is not done satisfactorily and desired parameters will
not be achieved in any case.
Even during flow over the launders and weirs, the aeration of
sewage takes place.
Oxidation Pond
Moving Bed Biofilm Reactor (MBBR)
Sequential Batch Reactor (SBR)
Upflow Anaerobic Sludge Blanket Reactor
(UASB)
Problem of foaming
Visual Test
The final effluent shall be clear and free from suspended
particles.
Flocs do exists in the clarifier.
A film exist on the MBBR Media.
Sludge is produced daily.
No odour or smell in the final effluent.
No odour in sludge.
necessity,
Administrative approval.
Detailed estimates-Complete details based on
drawings and calculation, quantity of various items
of works, rates, specifications method of
construction.
WHAT IS DNIT
Index.
Abbreviations.
Press Notice for NIT.
Eligibility criteria.
Tender Form.
Deposit & Release of Security and Performance Guarantee
CSR (Contract Schedule of Rates).
Technical Specifications.
Qualification criteria for staff deployed at STP for O&M
Payment Schedule
Issue of Completion Certificate
Drawings and layout Plans of all structures and
equipments.
ii)
iii)
Three similar completed works coasting not less than the amount equal
to 40% of the DNIT cost or 40% of the capacity of the Plant.
or
Two similar completed works coasting not less than the amount equal to
50% of the DNIT cost or 50% of the capacity of the Plant.
or
One similar completed works coasting not less than the amount equal to
80% of the DNIT cost or 80% of the capacity of the Plant.
Note: Similar completed works is defined as the works of construction of Sewage Treatment Plants /
Effluent Treatment Plants (other than package unit) with biological treatment process in the
Govt. / Semi Govt. / Private Sector with documentary proof.
Description
i)
EMD
2%
at
submission
document
time
of
of 2% at time of submission
bid of bid document
ii)
Performance
guarantee
iii)
Security deduction
iv)
If performance
guarantee not
submitted then
deduction from 1st
running bill
3%
of
agreement 1% of agreement amount
amount + 5% security + 2% security deduction of
deduction of running bill running bill
50% of the total security deposited and deducted (i.e out of 10% or 5% as
applicable & deducted above) shall be released after 3 months of final
payment of the work excluding Operation and Maintenance part and
remaining 50% will be released against Bank Guarantee (BG) of
equivalent amount on completion of defect liability period of one year.
This Bank Guarantee shall be submitted in five parts which will be
released in the following manner:i)
1st Bank Guarantee of 5% will be released after one year of
satisfactory completion of O&M period after defect liability period.
ii)
2nd Bank Guarantee of 5% will be released after two years of
satisfactory completion of O&M period.
iii) 3rd Bank Guarantee of 10% will be released after three years of
satisfactory completion of O&M period.
iv)
4th Bank Guarantee of 10% will be released after four years of
satisfactory completion of O&M period.
v)
5th Bank Guarantee of 20% will be released after five years of
satisfactory completion of O&M period.
PAYMENT SCHEDULE
FOR STPs BASED ON SBR TECHNOLOGY
S.
No.
Percentage
Unit
1%
Civil Works
29%
Mechanical Works
45%
Electrical Works
15%
10%
Total
100%
Cont..
PAYMENT SCHEDULE
FOR STPs BASED ON MBBR TECHNOLOGY
S.No
Unit
Percentage
1%
20%
40%
After
completion
and
satisfactory
testing, 10%
commissioning of main pumping station/ sewage
treatment plant upto the satisfaction of Engineer in
charge after trial run period
Total
100%
DOCUMENTATION AT SITE
Photocopy of NIT.
Approved Drawings of all civil structures (including Xsections, L-sections, layout plan etc.)
Test register regarding cube compressive strength test,
slump test of concrete, sieve analysis of fine and coarse
aggregates, Vicat apparatus test for cement, etc.
Cement consumption register.
Details of material to be arranged by contractor as per
agreement, material arranged and material to be issued
by the department from reserve stock.
JE/SDEs are required to maintain diary having technical
specifications of all civil/ electrical/ mechanical works to
be executed at site.
Cont.
DOCUMENTATION AT SITE
To maintain the record of activities to be executed
(either independent or parallel activities) at site w.r.t.
time period of project, to ensure the work in
systematic manner (application of PERT/ CPM).
In case of O&M, the record of material issued to the
contractor, i.e., Diesel, chemicals etc. & qualification
and no. of staff employed.
Log book for operation of pumps.
Site order book.
Proper arrangement for storage of cement, all material.
Site office during construction.
TECHNICAL SPECIFICATIONS
Civil Works
All the civil works shall be executed as per the PWD specifications /
National Building Code.
Ordinary portland Cement shall be used in all concrete/ plaster/ pointing works
The design mix concrete obtained from design mix plant shall be as
follows:(i) Water bearing structure including roof M35
(ii) Other structural concrete
M30
Note:- If the site of quarry of coarse/ fine aggregates changes, the ratio of weights of
cement / sand/ stone aggregates will vary and sampling for design mix must be
done again to avoid deviation in strength of concrete.
The water/cement ratio shall also be worked out accordingly.
The concrete thickness and the concrete cover of reinforcement of dry and
wetted surfaces etc. shall be according to the IS Codes.
All RCC structures shall be coated with chemical resistant material.
Any material not covered in any PWD specifications shall comply with the latest
relevant Indian Standards with approval of Engineer-in-charge of work.
CONT..
TECHNICAL SPECIFICATIONS
Civil Works
Plinth protection work shall be done for all the civil
structures, i.e., building, reactor units, collecting tank etc. as
per provisions.
During construction sampling, preparation of test
specimens, curing and testing of concrete shall be
conducted in accordance with relevant IS codes.
In case sample fails, no payment shall be made for
dismantling of structure and contractor at his own expenses
shall make embedded fixtures and reinforcement of
adjoining damaged structures during dismantling work.
Curing -Special care be given for curing the concrete..
TECHNICAL SPECIFICATIONS
Mechanical Works
Sewage Pumping Machinery: Submersible Non clog Pumping Machinery shall be
used in pumping sewage.
The impellers of the pump shall be of 4 vanes with
solid handling capacity to pass the soft solids of
minimum 100mm diameter. The material of
impeller shall be of Stainless Steel (SS) CF8M.
The RPM of the pump shall be 1450.
The pump shall consist of guide rail, duck foot
bend, lifting chains with shackles.
TECHNICAL SPECIFICATIONS
Motor: The Motor shall be squirrel cage type 3 phase induction, 415
Volt.
The motor winding shall be suitable for star-delta/ auto
transformer starter.
The motor shall be designed for minimum 10 starts per
hour.
TECHNICAL SPECIFICATIONS
Electrical Devices: Control Panel consisting of: VCB/ MCCB/ OCB
Ampere meter
Volt meter,
Electronic motor protection overload relay
Contactors
Solid connections
Cont
TECHNICAL SPECIFICATIONS
Transformer: G.O. Switch
ACB (upto 500 KVA)
VCB (above 500 KVA)
HT Metering Panel
Earthing : Copper plate Earthing for HT Panel, LT Panel and 5 Nos. for
Transformer (2-Neutral, 2-Body, 1-Lighting)
GI pipe Earthing for each LT Panel, HT Panel, Motors,
Transformer & G.O. Switch
Personnel
Minimum
Experience
1.
Plant Manager
(Diploma in
Civil/Environmental
Science Engineering or
B.Sc. Chemistry )
3 years
2.
Operators (ITI)
3 years
3.
Electrician (ITI)
3 years
4.
Fitter (ITI)
3 years
5.
Sweeper/Casual labour/
Sewerman
Literate
6.
Literate
operation
for
1.
2.
3.
Pumping Machinery
Receiving Chamber.
Fine screen.
Grit Channel.
Proportional weir
Distribution Channel
Reactors.
Compressors & VFD.
Clarifier.
Treated Effluent Channel/Chlorination tank
Sludge Sump.
Sludge Drying Bed/ Centrifuges.
Instruments-Do Meter, level meters, flow meters etc.
Screening Chamber
Regular Cleaning
Disposal of Screenings
Pumping Machinery
Grit Channel
(1W + 1S) grit channels for peak flow.
Should be used one at a time, alternatively every day.
Should be cleaned every day.
Proper & efficient removal of silt in grit channel will improve
the functioning of treatment.
Proportional Weir
Distribution Channel
Reactors /SBR
Clarifier
The treated water flow should be uniform over the
entire length of the launder. It would ensure aeration
also.
There should be no scum over the surface.
Bridge should be kept running.
Sludge should be continuously removed.
Launders should be kept clean.
Maintenance Scheduling
Maintenance of each equipment is done as the
recommendations of manufacturer.
A History card is maintained for each equipment so
that record is maintained on equipment performance
and maintenance.
Good housekeeping is an important aspect of plant
operation.
O & M STAFF
&
Laboratory Tests
General observations
M. S. parts are not epoxy painted regularly and are
rusted.
Screens and grit channels are not cleaned.
Both Grit channels are run simultaneously where as it
should be one running & to be used alternatively
every day.
Pumps are not run in proportion to the discharge
received.
No pumps are run from 10:00 P.M. to 4:00 A.M.
Sludge is not removed from reactors & clarifier.
Dried sludge cakes are not removed from Sludge
Drying Beds.
General maintenance of the lawns etc. is very poor.
Thanks