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5/6/2013

Principals of
Secondary & Enhanced Oil Recovery
Dr. Tarek Ahmed
Tarek Ahmed & Associates Ltd
www.TarekAhmedAssociates.com
Tahmed@Mtech.edu
Professor Emeritus of Petroleum Engineering
Montana Tech of the University of Montana

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OUTLINE
1.
2.
3.
4.
5.
6.
7.
8.

11/21/2011

Introduction and Review of Basic Reservoir Engineering


Stages of Oil Recovery
Factors to Consider When Planning an IOR
Introduction to Secondary Recovery Methods
Enhanced Oil Recovery Methods
Equations of State and Compositional Modeling
Simulation
Team project: Developing the Nameless Field

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Stages of Field Development


Primary Oil Recovery:
describes the production of hydrocarbons under the natural driving
mechanisms present in the reservoir without supplementary help from
injected fluids such as gas or water.

Secondary Oil Recovery:


1. Refers to the additional recovery that results from the conventional
methods of :
water injection
immiscible gas injection.
2. Three Issues:
it should be clearly proven that the
natural recovery processes are
A. Optimum time to start the flood
insufficient; otherwise there is a risk
B. Size of the Gas Cap Drive
that the substantial capital
C. Strength of the Water Drive
investment required for IOR project
may be wasted.

Tertiary (Enhanced) Oil Recovery:


is that additional recovery over and above what could be recovered by
primary and secondary recovery methods.
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Segmented Stages of Oil Recovery


Primary Recovery

11/21/2011

Artificial Lift

Secondary
Recovery

Secondary Recovery
Gas Injection
(Pressure Maintenance)

Water Flood

Tertiary Recovery
Thermal

EOR

Improved Oil Recovery


(IOR)

Natural Flow

Miscible Flood

CO2
Steam
In-situ Combustion Lean Gas
LPG
Huff-and-Puff
. N2
SAGD
Air
Enriched Gas

Chemical

Micellar-Polymer
ASP
Polymer
Others

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Stages of Oil Recovery


Primary Recovery
5-30%

Secondary Recovery
Additional 10-25%

Gas

Enhanced Recovery
Additional 8-15%

Miscible
Fluid

5-30%
10-25%
8-15%

> 40%

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IOR Targets

EOR Target
45% ROIP

Primary
5% OOIP

Primary
25% OOIP

Secondary
30% ROIP

Light Oils

EOR Target
90% ROIP

Heavy Oils

ROIP= Remaining Oil in Place

Target for different crude oil systems


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Assume OOIP=100 STB


Primary RF=25%
100*.25= 25.0 STB
Secondary RF=30%
75.0*0.3 = 22.5STB
EOR RF= 12%
52.5*.12= 6.3 STB
Total RF=

(25+22.5+6.3)/100 = 53.8 %

Over 46% of oil remaining, can you do better??

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TARGET OF REMAINING OIL

Total Residual Oil =

Residual Oil in
Water Flooded Regions

Target for
EOR Flood

Residual Oil in
Unswept Regions

Target for
Infill Drilling
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Target Setting for Recovery Factors:


1) Tertiary EOR can Contribute by 7-15% Increase in Ultimate Recovery, i.e.
P+S+T 45-65%. However, Vast Majority of Fields are below 40%.
2) How realistic is Setting a Target for RF > 70%? Can we do Better ?
3) The Key:
a) Understanding the HEALTH and Behavior of reservoir by analyzing
Early production data using all available tools (e.g. MBE, Type Curves)
b) Identify boundaries, un-drained and upswept areas
c) Improve fluid distribution mapping (avoid Average So) throughout the
life of the Field
d) Very Important that you Start Planning VERY EARLY

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IOR Assessment & Approach


1. Most important issue deals with Aquifers ( strength ; type,etc)
2. Screening ; A MUST STEP. Is the Field suitable for the selected
IOR?
3. Cost estimates= f(Sor, availability of H2O, gas, chemical, infill,
pumps;etc.)
4. Decision: Go or No-Go
5. Experimental program and qualitative simulation
6. Pilot Study, Tracer Survey, and monitoring program
7. economic evaluation
8. Decision: Go or No-Go
9. Matching pilot data and quantitative simulation
10. Decision: Go or No-Go
11. Full Field simulation and Implementation
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Tertiary Recovery Objectives


For Chemical & First Contact Miscible Techniques
Reduces surface tension that binds oil to rock
Reduces interface tension between oil and driving fluid
Mobility Control
For Multiple-Contact Miscible CO2 Flooding & WAG
Dissolve oil, swell it, reduce viscosity, vaporize into CO2
phase.
Alternating water drives oil to producing well WAG
For Multiple-Contact Miscible Gas Injection
Manufacture a Miscible Slug

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For Thermal Techniques


Reduce Viscosity
Activates solution gas drives in some cases by
evolving any dissolved gases
Thermally expand oil and increase permeability
Create distillation to generate a miscible slug

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Forms of Thermal Techniques


Cyclic Steam Drive Huff & Puff
Heat oil locally around wellbore and stimulate production

Steam Drive
Hot steam is injected in one well and oil is displaced to
surrounding producing wells

In Situ Combustion
Initiates combustion of oil in the formation
Air is pumped into the reservoir to allow ignition
Heat and gas generate reservoir pressure and decrease
viscosity by heating and cracking

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Forms of Chemical Tertiary Recovery


Polymer Augmented Waterflooding
High molecular weight polymer thickens water

Micellar-Polymer Flooding
ASP

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First Step for


A Successful for IOR Flood
Performing a Screening Test

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Best Waterflood Reservoir Candidate


Based on the Driving Mechanism

Driving Mechanism

Oil Recovery Range

Function of

Solution Gas drive

5 30 %

PVT Properties

Gas Cap

30 50 %

Size of the Gas-Cap

Water drive

40 75%

Size and Strength

Gravity drainage

<80%

Dip Angle & Qo

Combination drive

30 60%

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Process

Crude Oil

Reservoir

N2 & Flue Gas

>35 API
<0.4 cp
High Cm

So: >40%
Formation: SS or carbonate with few fractures
h: Relatively thin unless formation is dipping
K: Not Critical
D: >6000 ft
T: Not Critical

High Pressure Gas


Injection

>23 API
<3 cp
High Cm

So: >30%
Formation: SS or carbonate with min fractures
h: Relatively thin unless formation is dipping
K: Not Critical
D: >4000 ft
T: Can have a significant effect on MMP

Miscible CO2

>22 API
<10 cp
High C5-C12

So: >20%
Formation: SS or carbonate
h: Relatively thin unless dipping
K: Not Critical
D: MMP=f(D,T)

Chemical (ASP;
micellar, etc)

>20 API
<10 cp
ASP: organic acid
groups in the oil are
need

So: >35%
Formation: SS preferred
h: Not Critical
K: >10md
D: <9000 ft
T: < 200 F

Polymer/H2O

>15 API
<100 cp

So: >50%
Formation: SS but can be used in carbonates
h: Not Critical
K: >10 md
D: <9000 ft
T: <200 F

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EOR vs. Depth


EOR Method

Depth (feet)
2,000

4,000

6,000

8,000

10,000

Deep enough for required pressure

Miscible LPG
Nitrogen and
Lean Gas
CO2
Miscible

Deep enough for required pressure


Deep enough for required pressure

Surfactant
Polymer

Limited by temperature

Polymer

Limited by temperature

Alkaline
Fireflood

Deep enough for required pressure

Steam Drive
Good

Possible

Fair

Difficult

Not Feasible
Dr. Larry Lake, Oilfield Review (Jan. 1992)

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EOR vs. Viscosity


EOR Method

Oil Viscosity (centipoise at reservoir conditions)


1.0

100

10,000

1,000,000

Miscible LPG
Nitrogen and
Lean Gas

CO2
Miscible
Surfactant
Polymer

Polymer
Alkaline
Fireflood
Steam Drive
Good

Possible

Fair

Difficult

Not Feasible
Dr. Larry Lake, Oilfield Review (Jan. 1992)

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EOR vs. Permeability


Permeability (md)

EOR Method

10

100

1,000

Miscible LPG

Not critical if uniform

Nitrogen and
Lean Gas
CO2
Miscible

Not critical if uniform

100,000

High enough for good injection

Surfactant
Polymer

Polymer
Alkaline
Fireflood
Steam Drive
Good

Possible

Fair

Difficult

Not Feasible
Dr. Larry Lake, Oilfield Review (Jan. 1992)

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CHEMICAL EOR
THE PAST :
Limited Commercial Success
DOES IT HAVE A FUTURE?
FUTURE : Very Bright

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CHEMICAL EOR HOLDS


A BRIGHT FUTURE
Conventional oil RF <33%, worldwide
1. Unrecoverable oil = 2000x109 bbls
2. Much of it is recoverable by chemical methods

Chemical methods are attractive:


I.

Rapidly increasing energy demand and high oil prices,


most likely for long-term
II. Diminishing reserves
III. Advancements in technologies
IV. Better understanding of failed projects

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GENERAL LIMITATIONS Of
Chemical Flooding
1) Cost of chemicals
2) Excessive chemical loss: adsorption, reactions with clay and
brines, dilution
3) Gravity segregation
4) Lack of control in large well spacing
5) Geology is unforgiving!
6) Great variation in the process mechanism, both areal and
cross-sectional

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Reasons for EOR Failures


Low Oil Prices
oil price instability
Insufficient description of Reservoir Geology
Underestimated Reservoir Heterogeneity
Inadequate understanding of EOR mechanism
Bad Candidate Selection
Unavailability of Chemicals in large quantities
Insufficient Budget (lack of commitment)

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CONTROLLING PARAMETRES
Secondary Recovery
a) Wettability
b) Mobility Ratio ol

Tertiary Recovery
a) Capillary Number NC
b) Mobility Ratio

oil water gas

11/21/2011

oil chemical gas

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A. Controlling Parameters For Secondary Recovery Process


The magnitude of the reduction and mobilization of residual oil
saturation and improving the sweep efficiency by any IOR
process is controlled by the following two major factors:

a) Mobility Ratio M & Mobility Control; = k/


oil water gas
b) Wettability

11/21/2011

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a) Mobility Ratio M
M

Mobility (How fast) of displacing fluid


Mobility (How fast) of displaced fluid

displacing (k rw / w ) k rw


displaced (k ro / o ) k ro

o

w

Mobility Ratio M, Question is: how to reduce it? < 1 !!!

w is the only practical way of decreasing M


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Improved Waterflood
Oil
Two Fluids are
Competing and Running
Toward the Producer
Water

oil

displacingfluid
displaced fluid

M >> 1

water
Conventional Water Flood

Oil

oil

Polymer in Water

Water

M
P

displacingfluid
displaced fluid

M<1

water
Improved mobility control

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Effect of Mobility Ratio on Sweep Efficiency

GOOD

NOT GOOD

k
M rw o 1
k ro w

How to reduce?
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Mobility & Mobility Ratio M:

w
M
M

5/6/2013

krw Sw

kro So
o

displacingFluid w

displacedFluid o

krw Sw
kro So

o
w

Best if M < 1 !!!

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b) Wetability
Wettability is defined as the tendency of the Fluid to Wet the
Surface of Sand Grains. Wetability and relative permeability are
perhaps the most Important Properties that affect and control the
success & performance of waterflood project. There are two
types of Wetability:

I.
II.

Water Wet
Oil Wet

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Water

Oil

Sand
Grains

Sand
Grains

Water

Water Wet System


Good
5/6/2013

Oil

Oil Wet System


Not Good

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Water Wet System

50

Oil Wet System

50

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B. Controlling Parameters For EOR Process


The magnitude of:
the reduction and mobilization of residual oil saturation and
improving the sweep efficiency
by any Miscible process is controlled by ONLY two major
factors:

a) Capillary Number NC
b) Mobility Ratio M & Mobility Control; = k/
oil slug Buffer
In miscible displacement; wettability has no effect
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The NC is the Key for a Successful EOR Process:

ko
N
c

Question:
Answer:

how to increase Nc?


Use Soap !!!

is the only practical way of increasing NC

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a) What is the Capillary Number NC?


k
N o
c

1.0

( S or ) after
( S or )before

Range of
Waterflood

Possible Range of
EOR

Critical Nc = 10-7

Effect of NC on residual oil saturation


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Water is Non-Wetting Phase


Water is Wetting Phase
Possible Range of
EOR

Sorw

Typical
waterflood
region

k
N o
c

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What is Capillary Number NC for a waterflood?


k
N o
c

oil

Miscible
Mixture

Water
High wo value

=0

wo 20 0.57692 ( w o )
go 26.9 0.036 (T 460) 0.0104 P 1.5 (106 ) p 2
5/6/2013

is the density in lb/ft3


T is in oF

wo 35 dyne/cm
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NC=

Relative permeability curves for water and oil


used at high capillary numbers
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Main Ingredients For a Successful EOR Process:


a) Surfactant:
To Reduce Surface/Interfacial Tension
b) Polymer:
To control and Improve Mobility

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Miscible Flood

Oil

oil

Miscible Slug

Buffer Zone

slug
Buffer

displacingfluid
M
displaced fluid

M<1

Water
Improved mobility control

Two Main Ingredients:


1) Surfactant
2) Polymer
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Miscible Displacement Mobility Ratio M



M o
s

If M >100,
EABT
Associates,
40%Ltd. All
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Ahmed &
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Questions and Issues

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Questions and Issues


1. Plans after Primary? Timing for Secondary is a MAJOR issue?
EOR?
2. Fill-up Volume !!!! Very Critical
3. How much oil remains at the end of primary/Secondary and where is it?
Movable oil at start of IOR
Volumes remaining in selected patterns
Sor in selected Flow patterns
4. What factors that control or might limit IOR recovery?
Reservoir quality (k,, etc)
Field maturity (current pressure, free gas,etc)
Operational effectiveness (availability of H2O/gas, capacity of
surface facilities, handling water production,..etc)
5. How can we improve recovery? Horizontal? Infill?...etc
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Selecting the Time to Start Injection and


Response to the Flood is a Substantial Problems

Flow Rate

Tertiary
Secondary
Primary

Oil Recovery

Timing!!!

Time
Oil Recovery Categories

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Issues to Consider When Selecting


Optimum Time To Start the Flood
a)
b)
c)
d)

GAS-FILLUP
Converting Wells or Infill Drilling, Loss of Production, i.e. $
Infill Wells, are they Injectors or Producers? Cash Flow!!!
Horizontal Wells? Multi-Lateral? Are these producers or
Injectors, the $$$ again
e) For Any IOR Process, Existing a Movable Oil is Essential For
Success, i.e. So>Sor

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Two problems:
1) Best time to Start Injection?
2) When the Field will Response to the Flood?

11/21/2011
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Flow Rate

Tertiary
Secondary
Primary

Oil Recovery

Better Chance for success


with high movable oil
i.e. DO NOT WAIT

Fill-Up

? 6-24 month

Oil Recovery Categories

Time
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The Gas Fillup Volume

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What is the Gas Fillup?


Free Gas Sgi
Free
Gas Sgi

Initial Oil Soi

Initial Water Saturation Swi

Gas Fillup Process


Free Gas
Sgi

Sor
w

Migration of
oil & water

Oil Bank

Before Fillup
No response from
The IOR Injection

Initial Oil
Soi

Injected Water

5/6/2013

Initial Water Saturation


Swi

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Fill-Up Volume
Calculate the cumulative water injected at fill-up Wif by
applying the following expression:

Wif = (P.V) Sgi


If the oil production rate Qo prior to fill-up is significant, the
cumulative water injected at the fill-up Wif must be increased
by the total volume of oil produced from the start of injection to
fill-up, i.e.:

Wif ( P.V ) S gi N P Bo
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Timing to Start Injection!

EOR !

Primary
Recovery

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Response to the flood is Indicated with a


decrease in GOR through time

GOR

End of fillup

Time

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Example:
Waterflood Response with a decrease in GOR through time

GOR

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Q&A
Q: Why I dont see any response to injection ?
A:
1. Free Gas, i.e. Gas Fillup !!!
2. Loss of production from converting production wells into
Injectors!!!
3. Layering System !!!
4. Thief Zone !!!
5. Migration of Oil& Water from the flood pattern !!!
6. You probably need to run the simulator for a longer time

5/6/2013
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Modeling Performance of IOR Flood


Immediate Response:
1- Infill-Drilling
2- P > Pb

Delay Response:
1- Infill-Drilling
2- P < Pb

Primary forecast

RF
Delay Response:
1- Converting Producers into injectors
2- Gas Fillup

observed

? ?

Time

Longer
simulation time
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Parameters to Consider When Selecting


Optimum Time to Start an IOR Project

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Optimum Time to Start an IOR Project is


Related to Reservoir Pressure
O at Pb

High P

Cost of Injection Productivity of delaying


investment
equipment
wells

Low P

High P

Low P

Oil
saturation

High P

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1- Reservoir oil viscosity.


Fluid injection should be initiated when the reservoir pressure
reaches its bubble-point pressure since the oil viscosity reaches
its minimum value at this pressure. The mobility of the oil will
increase with decreasing oil viscosity, which in turns improves
the sweeping efficiency.

Rs
Bo

k
M rw o 1
k ro w

pb
0

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Effect of oil viscosity on mobility ratio

oil
o
ob

pb

displacing D
M

displaced o

k ro

& D

k rD

Best :

D o
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2- Cost of injection equipment.


at higher pressures, the cost of injection equipment
increases. Therefore, a low reservoir pressure at initiation
of injection is desirable.

3- Productivity of producing wells.


A high reservoir pressure is desirable to increase the
productivity of producing wells, which prolongs the flowing
period of the wells, decreases lifting costs, and may
shorten the overall life of the project.
4. Effect of delaying investment on the time value of $$.
A delayed investment in injection facilities is desirable from
this standpoint.

11/21/2011

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5- Oil Saturation
The principal requirement for a successful fluid injection
project is that sufficient oil must remain in the reservoir
after primary operations ; e.g. starting IOR at a higher
pressure.

High residual oil saturation after primary recovery is


essential because:
A. High So improved mobility; i.e. higher kro
B. High So required to develop an oil bank
C. High So required to improve sweep efficiencies
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6- Effect of Free gas saturation.


A.

In water injection projects, it is desirable to


have initial gas saturation, possibly as much
as 10%. This will occur at a pressure that is
below the bubble point pressure (probably
unrealistic)

B. In Miscible or Immiscible gas injection


projects; zero gas saturation in the oil zone is
desired. This occurs while reservoir pressure
is at or above bubble-point pressure.

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Effect of trapped gas on Any IOR Process

Free Gas
Gas SS
gi gi
Free

Initial Oil Soi


Initial Water Saturation Swi
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Delay Response to the flood

No trapped gas
Free Gas Sgi

Sorw
Oil+Water

Migration of
Oil & Water (or Solvent)

Oil Bank

Initial Oil Soi

Injected Water
Initial Water Saturation Swi

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Delay Response to the flood

With Trapped Gas


Any Possible Benefits????
Trapped Gas Sgt

Shrw
Oil+Water

Oil Bank

Free Gas Sgi

Initial Oil Soi

Injected Water
Initial Water Saturation Swi

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Possible Benefits????

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a5
S gi
a
a1 a 2 S gt a3 S gt2 a5 S gt3 5
S gt

S gt a1 a 2 S gi a3 S gi2 a 4 S gi3
S or

11/21/2011

Coefficients

Equation (14-1)

Equation (14-2)

a1

0.030517211

0.026936065

a2

0.4764700

0.41062853

a3

0.69469046

0.29560322

a4

-1.8994762

-1.4478797

a5

-4.1603083 x 10-4

-3.0564771 x 10-4

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Class problem
An oil reservoir is being considered for further
development by initiating a waterflooding project.
The oilwater relative permeability data indicate
that the residual oil saturation is 35%. It is
projected that the initial gas saturation at the start
of the flood is approximately 10%. Calculate the
anticipated reduction in residual oil, Sor , due to
the presence of the initial gas at the start of the
flood.

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Important Comments on Trapped Gas


There are three important mechanisms that
must be considered BEFORE evaluating the
effect of Sgt; if exists:
Displacement of the gas by water & oil
Migration of the oil to gas space
Effect of pressure; i.e. pressurizing the reservoir

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Adjustments to the
Remaining Oil Saturation
To account for:
1. The water influx zone
2. The expansion of the gas cap
3. Combined effect of water influx & gas cap expansion
4. Shrinking of the gas cap
5. The gas migration to form a secondary gas cap

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Distribution of the remaining So is a MAJOR Problem

Questions:
A. How do you calculate oil saturation ? Material Balance
Equation !
B. Average Remaining Oil Saturation; What does it mean?
C. How this oil saturation is distributed in the reservoir?
D. How do you identify areas with high So?
E. How do you select areas for infill drilling?

F. The objective is to target movable oil; Where is


the Movable Oil?

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1- Oil Saturation Adjustment to Water Influx

We W p Bw

Sorw
1 S wi Sorw
N Boi We W p Bw

1 S wi 1 S wi Sorw

N N B
p

So

P.V WIZ

We W p Bw
1 S wi S orw
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2- Oil Saturation Adjustment Gas Cap Expansion

P.V GIZ

Bg
m N Boi
1
Bgi

1 S wi S org

Bg

1
m N Boi

Bgi
S
N N p Bo
org
1

S
wi
org

So

B
N Boi
m N Boi
g

1 S wi 1 S wi Sorg Bgi

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5/6/2013

3- Oil Saturation Adjustment to


Gas Cap Expansion & Water Influx

Bg

1 Sorg
mNBoi

Bgi

We W p Sorw

N N p Bo

1 S wi Sorg
1 S wi Sorw

So

Bg
1
mNBoi

Bgi We W p Bw
NBoi

1 S wi 1 S wi Sorg
1 S wi Sorw

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5/6/2013

Oil saturation adjustment for shrinking gas-cap:


The volume of oil lost as a result of oil migration to the
gas cap can also be calculated from:
[ G pc B g m N Boi (
Oil Lost

Bg
B gi

1 ) ] S org

( 1 S wi S gr ) Boa

Where:
Gpc= Cumulative gas production from the gas cap, scf
Bg= Gas FVF, bbl/scf
You Must Consider:
Migration of oil to the Gas Cap !!
2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

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5/6/2013

Oil saturation adjustment in


Gravity Drainage Reservoirs
Secondary gas cap
Lost Residual Oil

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5/6/2013

So Adjustment for Gravity Drainage


Secondary gas cap pore volume; gives:

N Boi
[ N Rsi ( N N P ) Rs N P R P ] B g [
]S gc
1 S wi
(P.V) SGC
(1 S wi S org S gc )
Adjust the saturation equation to account for the migration of the evolved
gas to the secondary gas cap, to give:

So

N N B
p

N Boi

1 S wi

(P.V) SGC S org

(P.V) SGC

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5/6/2013

Distribution of the remaining So is a MAJOR Problem


Questions:
A. How do you calculate oil saturation ? Material Balance
Equation !
B. Average Remaining Oil Saturation; What does it mean?
C. How this oil saturation is distributed in the reservoir?
D. How do you identify areas with high So?
E. How do you select areas for infill drilling?

F. The objective is to target movable oil; Where is


the Movable Oil?

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5/6/2013

Oil Saturation from the MBE


OOIP N STB
Cum Oil Prod NP STBArea A acers

Thickness h ft
Porosity

AVERAGE So
Pore Volume P.V = 7758 A h

N Boi = (P.V) (1 Swi)

remainingoil volume
So
pore volume
N p Bo

So 1 S wi 1
N

Boi

N Boi

( P.V )
1

S
wi

So

N N B
p

N Boi

1 S wi

Sg = 1 So - Swi
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5/6/2013

Knowing Fluid Distributions in the Reservoir Is Essential


Before Initiating IOR Project
NP, GP
SO

NP, GP
SO

NP, GP
SO

N p Bo

So 1 S wi 1
N Boi

5/6/2013

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5/6/2013

Distribution of Oil & Gas Saturations


at the Start of IOR Project

So&Sg?
So&Sg?
So&Sg?

So&Sg?

So&Sg?

So&Sg?

So&Sg?

5/6/2013
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5/6/2013

What really is the Bubblepoint Pressure?


Pi > P b

Pi = Pb

Pi < Pb

Gas Cap

Initial
Initial
Oil
System
Oil System

Undersaturated
Oil Reservoir

11/21/2011

Initial
Initial
Oil
Oil System
System

Saturated
Oil Reservoir

Initial
Oil System

Gas-Cap
Drive Reservoir

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5/6/2013

Hydrocarbon Analysis of Reservoir Fluid Sample

Bubblepoint Pressure = 1936 psig


Temperature
=237 oF

85

85

5/6/2013

PVT Data

Rs, Bo, o, o

Rs

Bo
o
o

Pb = 1936 psig
0

pressure
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5/6/2013

End of Primary and Start of IOR


Pb =1936 psi Pb = ?

100 scf

Swi

5/6/2013

100 scf

Swi

- 40 scf
Pb = ?

NP

60 scf

Swi

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5/6/2013

Pressurizing the Reservoir


NP, GP

Sg , Bg
So , Rs , Bo

Swi

Rsnew & Bonew


Swi

88

5/6/2013

Proposed Approach
(Rs)new
Rs

Rs, Bo, o, o

(Rs)new

Bo

o
o

(pb)new
0

pb

(pb)new

pressure
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5/6/2013

What is the Bubble-Point Pressure?


How can we approximate it?

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Ltd. All Rights Reserved.

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5/6/2013

Distribution of Oil & Gas Saturations


Before IOR Project

So&Sg?
So&Sg?
So&Sg?

So&Sg?

So&Sg?

So&Sg?

So&Sg?

5/6/2013

91

5/6/2013

Pb =1936 psi Pb = ?

100 scf

Swi

5/6/2013

100 scf

Swi

- 40 scf
Pb = ?

60 scf

Swi

+ 40 scf

Pb = ?

140 scf

Swi

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5/6/2013

Variable Bubblepoint Pressures !!!


Distribution of Oil & Gas Saturations After
the Start of IOR Project

So&Sg?

So&Sg?
So&Sg?

So&Sg?

So&Sg?
Sg, Bg

So&Sg?

Gas
Oil

So&Sg?

So&Sg?

So, Rs, Bo

Swi

11/21/2011

93

5/6/2013

pbnew

P
Sg, Bg
So, Rs, Bo

Swi

Sonew , Rsnew & Bonew

Sw

Somehow; we need to calculate NEW Rs

5/6/2013

94

5/6/2013

S g, B g
S o, Rs , B o
Swi

Rsnew

Sonew , Rsnew & Bonew

Sw

TotalVolume of Gas in Solution


OilVolume at ST

S Pore Volume
S o Pore Volume
RS g

Bo
Bg

new
Rs
So Pore Volume
Bo

RSnew

Sg
RS
So

Bo

Bg

5/6/2013

95

5/6/2013

Again, Oil & Gas Saturations from MBE:


OOIP N STB
Cum Oil Prod NP STBArea A acers

Thickness h ft
Porosity

AVERAGE So

Pore Volume P.V = 7758 A h

N Boi = (P.V) (1 Swi)

remainingoil volume
So
pore volume
N p Bo

So 1 S wi 1
N

Boi

N Boi

( P.V )
1

S
wi

So

N N B
p

N Boi

1 S wi

Sg = 1 So - Swi
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5/6/2013

Class Problem:
The Big Butte Field is a solution gas-drive reservoir that is under consideration
for a waterflood project. The volumetric calculations of the field indicate that the
areal extent of the field is 1612.6 acres. The field is characterized by the
following properties:
oThickness h = 25 ft
oPorosity = 15%
oInitial water saturation Swi = 20%
oInitial pressure pi = 2377 psi
Results from the MBE in terms of cumulative oil production Np as a function of
reservoir pressure are given below:
Pressure

Np

Psi

MMSTB

2377

2250

1.10

1950

1.76

1650

2.64

1350

3.3

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5/6/2013

The PVT properties of the crude oil system are tabulated below:
Pressure

Bo

Rs

Bg

psi

Bbl/STB

scf/STB

bbl/scf

2377

1.706

921

--

2250

1.678

872

0.00139

1950

1.555

761

0.00162

1650

1.501

657

0.00194

1350

1.448

561

0.00240

1050

1.395

467

0.00314

750

1.336

375

0.00448

450

1.279

274

0.00754

1- Calculate remaining oil saturation as a function of pressure


2- Estimate the pressure that is required to dissolve the evolved gas By IOR
process when the reservoir pressure declines to:
1650 psi;
1350 psi

98

5/6/2013

Factors to Consider When Planning an IOR Project:


The following reservoir characteristics must be considered
when determining the suitability of a candidate reservoir for
IOR flood:
1.
2.
3.
4.
5.
6.
7.
8.
9.

Wettability
Fluid properties
Lithology and rock properties
Heterogeneity of the Reservoir
Reservoir depth
Fluid saturations
Reservoir Uniformity and Pay Continuity
Primary reservoir driving mechanisms
What is about UPSCALING; major problem
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1- Wettability
Waterflooding option is generally not considered
appropriate in Oil Wet Reservoir Systems. However; is
considered a candidate for EOR
2- Fluid Properties
The viscosity of the crude oil is considered the most
important fluid property that affects the degree of
success of an IOR project. The oil viscosity has the
important effect of determining the mobility ratio that, in
turn, controls the sweep efficiency.

k
M rw o 1
k ro s
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3- Lithology and Rock Properties


Reservoir lithology and rock properties that affect flood ability and success are:
Porosity
Permeability (impact of thief zones)
Clay content
Net thickness
Tight reservoirs or reservoirs with thin net thickness possess water-injection problems in
terms of the desired water injection rate or injection pressure. The governing
relationship:
To deliver a desired
s
injection rate
inj

i
hk

The above relationship suggests that to deliver a desired daily injection rate
of iw in a tight or thin reservoir, the required injection pressure might exceed
the formation fracture pressure.
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4- Heterogeneity of the Reservoir


The reservoir existing directional permeability and orientation of
natural/induced fractures can be effectively utilized when selecting the
flooding pattern to improved the EUR. Efforts (conducting traditional well
testing, pulse testing, tracer surveys,etc) should be placed to properly
characterize the heterogeneity of the reservoir as a first preliminary step in
design a waterflood project.

Ky

Ky

Kx

Ky >>> Kx

Kx
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5/6/2013

Horizontal Producer

ky
kx

Ky >>> Kx

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5/6/2013

Injection-well Hydraulic Fracture Orientation

Improves sweep efficiency

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5/6/2013

5- Reservoir Depth
I.

II.

Maximum injection pressure will increase with depth. However,


The costs of lifting oil from very deep wells will limit the maximum
economic wateroil ratios that can be tolerated, thereby reducing
the ultimate recovery factor and increasing the total project
operating costs.
a shallow reservoir imposes a restraint on the injection pressure
that can be used, because this must be less than fracture
pressure.

There is a critical pressure (approximately 1 psi/ft of depth) that, if


exceeded, permits the injecting water to expand openings along
fractures or to create fractures. This results in the channeling of the
injected fluid or the bypassing of large portions of the reservoir matrix.
Consequently, an operational pressure gradient of 0.75 psi/ft of
depth normally is allowed to provide a sufficient margin of safety to
prevent pressure parting.
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5/6/2013

Step-Rate Test
2400

2350

2300

2250

Pressure

2200

2150

2100

2050
0

100

200

300

400

500

Rate

600

700

Fracture pressure = 2270 psi


Fracture gradient = 2270/3243 = 0.70 psi/ft
Optimum injection rate = 380 bbl/day
5/6/2013
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5/6/2013

6- Oil Saturation
The principal requirement for a successful fluid
injection project is that sufficient oil must remain
in the reservoir after primary operations ; e.g.
starting waterflood at a higher pressure.
High residual oil saturation after primary recovery is
essential not only because there must be a sufficient
volume of oil left in the reservoir, but also because of
relative permeability considerations. A high oil
relative permeability, i.e., high oil saturation, means
more oil recovery with less production of the displacing
fluid.
11/21/2011

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5/6/2013

7- Reservoir Uniformity and Pay Continuity


Substantial reservoir uniformity is one of the major
physical criterions for successful waterflooding. For
example:
I. Thief zone will cause rapid channeling, high
WOR in case of waterflood, and bypassing will
develop that will effect the EUR by any IOR
process. This zone must be located and shut off
II. These thief zones will contain less remaining oil
from Primary Stage than the other layers, and their
flooding will lead to lower oil recoveries than other
layers.
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5/6/2013

8- Primary Reservoir Driving Mechanisms


Six driving mechanisms basically provide the natural
energy necessary for oil recovery:
I. Rock and liquid expansion
II. Solution gas drive
III. Gas cap drive
IV. Water drive
V. Gravity drainage drive
VI. Combination drive
Which one is the best candidate for IOR Flood?
Why?
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5/6/2013

Class problem:
Assume that you are planning to develop the Big
Texas Oil Filed by 10 producers with an estimated
ultimate primary oil recovery of 20%; what
would be the estimated ultimate primary oil
recovery by alternatively assuming that the field
will be developed by:
20 Producers?
10 Horizontal producers wells?
10 Vertical wells and 10 Horizontal wells?

5/6/2013
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5/6/2013

Driving Mechanism

Oil Recovery Range

Rock & liquid expansion

37%

undersaturated or Heavy oil

Solution Gas drive

5 30 %

Gas Cap

20 40 %

Water drive

35 75%

Gravity drainage

<80%

Combination drive

30 60%
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I.

SOLUTION GAS DRIVE

11/21/2011

112

5/6/2013

II. GAS-CAP DRIVE

11/21/2011

113

5/6/2013

Size of the Gas Cap

Gas Cap

Oil
Zone

Oil recovery

Volume of Gas Cap


Volume of Oil Zone
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5/6/2013

III. WATER DRIVE

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5/6/2013

IV. Gravity Drainage Drive

gas

Oil

Ultimate recovery from gravity drainage reservoirs is a function of:


1- permeability in the direction of dip
2- Oil Rate; Should need Exceed a certain CRITICAL RATE
3- dip angle of the reservoir
4- oil viscosity
5- relative permeability characteristics (lab does not consider it)
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5/6/2013

What is the Maximum Oil Rate to Ensure Counter


Flow?

qo

Secondary gas cap


Lost Residual Oil

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5/6/2013

Production should not exceed a critical maximum rate of


gravity drainage .The maximum rate of gravity drainage is
defined as the rate at which complete counter-flow exists
and mathematically by the following expression:

qo

7.83x10 6 k k ro A ( o g ) sin( )

This calculated value of qo represents the maximum oil rate that should not
be exceeded without causing the gas to flow downward.
Where:
qo
= oil production rate, bbl/day
o
= oil density, lb/ft3
g
= gas density, lb/ft3
A
= cross-sectional area open to flow, ft2
k
= absolute permeability, md

= dip angle.

Comment; can be unrealistic


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5/6/2013

Class Problem:
An oil reservoir is produced under gravity drainage driving
mechanism with the following fluid and reservoir
characteristics:
Oil density = 49 lb/ft2
Gas density = 8 lb/ft2
Oil viscosity = 2.3 cp
Cross sectional area = 24,000 ft2
K= 120 md
Kro = 0.85
Dip angle = 60 degree
Calculate the maximum oil rate that should not be
exceeded for counter flow

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119

5/6/2013

9- The Upscaling Problem

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5/6/2013

Why the difference in Water Injection results


between:
Observed data
Numerical Simulation Studies
Theoretical/Analytical Approach ?
Again; the question is why the difference?
What caused that?

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5/6/2013

How do you upscale:


1.
2.
3.
4.

Relative Permeability
Absolute Permeability
Capillary Pressure
Porosity ?

Sector Modeling is a
MUST
5/6/2013

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5/6/2013

Performance of the TAGI Formation


19Layers Coarse System vs. 173 Layers Fine System
TAGI Formation- Oil Rate
Coarse-Scale, RC/cell

250

Coarse-Scale, RC/Layer

Fine-Scale

What is causing this difference ?

OIL PRODUCTION RATE (STM3 / DAY)

200

150

Fine-Scale
100

50

1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000

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5/6/2013

Performance of the TAGI Formation


19Layers Coarse System vs. 173 Layers Fine System
TAGI Formation - Cum Oil Prod
19 Layers System, RC/cell

19 Layers System, RC/Layer

Fine-Scale

1600

CUMULATIVE OIL PRODUCTION (KSTM3)

1400
1200
1000
800

Fine-Scale

600
400
200
0

?
0

1000

2000

3000

4000

5000

6000

7000

8000

9000

10000 11000 12000 13000 14000

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5/6/2013

Residual Oil Saturation


&
Relative Permeability

11/21/2011

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5/6/2013

Residual Oil or Critical!!!!


What Does That Mean? and Why?
Residual due to WHAT? Gas, water, miscible etc
o Soc or Sor !!!! What is the difference?
o Sorw
o Sorg
o Sgc , Srg & Sgt !!!!
Movable oil saturation Som & Sorm
Som = 1- Swc- Soc
Sorm is the Residual Oil Saturation to Miscible Flood;
usually <0.10
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5/6/2013

Relative Permeability
Drainage Process

Oil
core 100% H2O

Kro

Krw

0%
100%

SW
SO

100%
0%

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5/6/2013

Relative Permeability Hysteresis


(Hysteresis describes the history of the saturation changes)
Drainage Process

Oil
core 100% H2O

Kro

Krw
Imbibition Process
H2 O
Swc
0%

100%

Sorw

Soc

Oil + residual H2O

100% SW

0% SO

Soc & Sorw !!!!!


128

128

5/6/2013

Key Points

(Krw)Soc

Swc

Sorw
Soc =20%
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5/6/2013

Typical two-phase flow behavior.

slug

kro

krw

130

5/6/2013

Gas-oil relative permeability curves.

krg

krog

Sorg

Liquid Saturation, (So +


Swc), %
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5/6/2013

Original Coreys Correlation


Applies ONLY to well-sorted homogenous rocks

Oil-Water System:
kro kro Swc

1 S w Sorw

1 S wc Sorw

no

krw

S S

krw Sorw w wc
1 S wc Sorw

nw

Gas-Oil System:
S g S gc

Swc
1

Lc
gc

k rg k rg

ng

k ro k ro Sgc

1 S g S Lc

gc
Lc

ngo

132

5/6/2013

Class Problem:
Using the analytical expressions as given by Corey, generate
and PLOT the relative permeability data. The following
information on the water-oil and gas-oil systems are available:
Swc = 0.25

Sorw = 0.35

Sgc = 0.05

Sorg = 0.23

(kro)Swc= 0.85

(krw)Sorw= 0.4

(kro)Sgc= 0.60

(krg)Swc= 0.95

1) Calculate and PLOT Krow and Krw assuming:


no=0.8, 1.0, and 1.5
nw = 1.0, 1.5, and 2.0
2) Calculate and PLOT Krog and Krg assuming:
ngo=1.0, 1.5, and 2.0
ng =0.7, 1.0, and 1.2
5/6/2013
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5/6/2013

Accounting for Stratification


Stratification Factor m
kro kro Swc
krw

1 S w Sorw

S
wc
orw

S S

krw Sorw w wc
1 S wc Sorw
S g S gc

Swc
1 S Lc S gc

k rg k rg

k ro k ro Sgc

ng

1 S g S Lc

1 S gc S Lc

no

kro kro Swc m S w*

nw

krw krw Sorw m S w*

no

nw

m S

k rg krg
ngo

* ng
g

Swc

k ro k ro Sgc m S g*

ngo

134

5/6/2013

Relative Permeability Ratio


kro/krw

135

5/6/2013

kro

kr
w

10

k ro
k rw

kro
a ebSw
krw

0.1

Swc

Sw

136

5/6/2013

Relative Permeability Ratio kro/krw


kro
a ebSw
krw

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137

5/6/2013

Class Problem:
A set relative permeability ratio for an oil-water
system is tabulated below; please plot the relative
permeability ratio on a semi-log paper and
determine the coefficients of the Equation equation
that fits the data
Sw

0.25

0.35

0.40

0.45

0.50

0.55

0.60

0.65

0.70

0.75

kro/krw

30.23 17.00 9.56

5.38

3.02

1.70

0.96

0.54

0.30

0.17

0.10

11/21/2011

0.30

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Three Phase Relative Permeability


Sg krg
So kro
Sw krw

kro

krw

Sw

krg

krog
Sg

krog

kro kro Swc row krw


krg krw krg
kro Swc

kro Swc

139

139

5/6/2013

Fundamentals of
Improved Oil Recovery

11/21/2011

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5/6/2013

Considerations & Requirements


When
Planning Onshore or Offshore IOR Project

11/21/2011

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5/6/2013

Considerations When Planning an


IOR Flood
1.
2.
3.
4.
5.

11/21/2011

Purpose of the flood


Onshore or Offshore
Defining the Aquifer
Permeability Consideration, kx,ky, and kz
Optimum Time to Start the Flood

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5/6/2013

Consideration #1: Purpose for Onshore or Offshore; same:

A. Maintaining the reservoir pressure


B. supplementing partial/strong natural water drive !!!
C. Displacing oil
Offshore; What do you know about the reservoir?

Oil
Aquifer

Oil

Aquifer

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5/6/2013

Consideration #2: Offshore vs. Onshore Field Development


Onshore:
Discovery well is
tied back to the
nearest production
facilities and
produced at high
rate at continuous
basis

Oil Rate

Offshore:
Discovery well can
not be produced at
continuous basis
since the offshore
production facilities
are not in existence

Time
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5/6/2013

Offshore Appraisal Stage


No Continuous Flow

Oil

Oil

Aquifer

Minimum information?

Aquifer

Major question deals with the aquifer


(strength, communication, etc)
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Onshore:
Discovery well is tied back to the nearest production facilities and
produced at high rate at continuous basis to provide a positive cash flow
from day one. The most important advantage; however,
it permits to observe and evaluate the reservoir under dynamic
conditions. Continuous production creates a pressure sink at the
discovery well which propagates radically and vertically throughout the
formation.
With subsequent appraisal/developments, the conducting of DST and
RFT will provide with the degree of areal and vertical communications
that are ESSENTIAL in:
A. Planning a secondary recovery and scale of the process
B. Estimation of the strength of the natural driving mechanism

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Offshore:
Appraisal wells can not produced at continuous basis since the
offshore production facilities are not in existence. Perhaps
adequate data may be collected with each appraisal well;
however, it might be the lowest quality because they are
collected under purely STATIC conditions. No adequate data
are collected under DYNAMIC CONDITIONS (few thousands
bbl during DST) to allow:

A. Degree of the areal and vertical communications within


the formation
B. Strength and type of the natural driving mechanism

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Consideration #3: The Aquifer Problem (Basel or Edge):


A. Degree of communication; radial and vertical
B. Degree of communication with Aquifer!!!
C. Strength of the Aquifer

Oil
Aquifer

Aquifer

Aquifer

Basel Waterflood

Edge Waterflood
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FLOOD PATTERNS

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Ky= 1000 md

Kx= 1 md

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Flooding Patterns
I.

Objective: provide the injection fluid with the maximum


possible contact with the crude oil system

II. Strategies:

convert existing production wells to injection wells, or


drill infill injection wells

III. Factors that need to be considered:

Kx; Ky & Kz Control the success of IOR Project


Direction of formation fractures
Availability of the injection fluid (gas or water)
Desired and anticipated flood life
Estimate RF; based on wettability, Sorw, Soi,..etc
Well spacing, wells productivity, and injectivity
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Injection Wells Placement Requirements:


1. Take advantage of directional permeability, fractures,
dip,etc
2. Provide sufficient fluid injection rate to yield the desired
production rate (function of location, h, k, .etc)
3. Maximize recovery with minimum production of the
injected fluid
4. In most cases, require a minimum of new wells (usually;
the target field has been developed)

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Leases are divided into square miles and quarter square miles
5280 ft

Well Spacing
40-acre for oil wells
160-320 ac for gas wells

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Essentially four types of well arrangements


are used in fluid injection projects:
Irregular injection patterns
Peripheral injection patterns
Regular injection patterns
Crestal and basal injection patterns

154

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1- Irregular Injection Patterns


Could be caused by:
a)
b)
c)
d)
e)

Very mature/old field (small independed Producers)


irregular surface or subsurface topology
inclined wells
faulting
localized variations in porosity or permeability

11/21/2011

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2- Peripheral Injection Patterns


In peripheral flooding, the injection wells are located at the
external boundary of the reservoir and the oil is displaced
toward the interior of the reservoir, as shown below

Producer

injector

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Characteristics of the Peripheral Flood:


1. Relatively small number of injectors compared with producers.
Generally yield maximum oil recovery with minimum produced water.
2. Significant water Production can be delayed until only the last row of
producers remains.
3. Results from peripheral flooding are more difficult to predict than
other patterns.
4. For a successful peripheral flood, k must be large enough to permit
the movement of the injected water at the desired rate over the
distance of several well spacing from injection wells to the last line of
producers.
5. Because of the unusually small number of injectors compared with the
number of producers, it takes a long time for the injected water to fill
up the reservoir gas space. The result is a delay in the field response
to the flood
6. Injection rates are generally a problem because the injection wells
continue to push the water greater distances.
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3- Regular Injection Patterns


Due to the fact that oil leases are divided into square miles and quarter
square miles, fields are developed in a very regular pattern. A wide variety of
injection-production well arrangements have been used in injection projects.
The most common patterns are:

a)
b)
c)
d)
e)

158

Direct line drive.


Staggered line drive.
Five spot.
Seven spot.
Nine spot.

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3- Regular Injection Patterns

Direct Line
Drive

5-Spot

Staggered Line Drive

Regular 4-Spot

Seven-Spot

Normal 9-Spot

Inverted 9-Spot

The patterns termed inverted have only one injection well per
pattern. This is the difference between normal and inverted well
arrangements.
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A. Direct line drive.


The lines of injection and production are directly opposed to each other. The
pattern is characterized by two parameters:
a = distance between wells of the same type
d = distance between lines of injectors and producers.

B. Staggered line drive.


The wells are in lines as in the direct line, but the injectors and producers are
no longer directly opposed but laterally displaced by a distance of a/2.

C. Five spot.
This is a special case of the staggered line drive in which the distance between
all like wells is constant, i.e., a = 2d. Any four injection wells thus form a quare
with a production well at the center.

D. Seven spot.
The injection wells are located at the corner of a hexagon with a production
well at its center.

E. Nine spot.
This pattern is similar to that of the five spot but with an extra injection well
drilled at the middle of each side of the square. The pattern essentially
Contains eight injectors surrounding one producer.
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4- Crestal and Basal Injection Patterns


In Crestal Injection, as the name implies, the injection is through wells
located at the top of the structure. Gas injection projects typically use a
crestal injection pattern. Traditionally; a combination of Crestal and Basal
Injection (injection at the bottom of the structure) are used to improve
sweep efficiency. Many water-injection projects use basal injection patterns
with additional benefits being gained from gravity segregation.
Gas injection Well

Producers
crestal injection

Water injection
Well

Basal Injection
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The Pattern I/P

5-Spot

7-Spot

I/P =1:1

I/P =2:1

Normal 9-Spot

I/P =3:1

A good practice to perform is to calculate average total fluid production


rate P and injection rate I per well at reservoir conditions, The
calculated Ratio I/P should be close to the one given by pattern
selected for the field; e.g.:
Five-Spot Pattern:
Seven-Spot:
Nine-Spot:

I/P =1:1
I/P=2:1
I/P=3:1
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Pattern Injection Rate:


A. Industry practice suggests that a waterflooded field will
reach its economic limit when 1.5 to 2.0 pore volumes are
injected.
B. Assuming a value of 2 PVI and an average waterflood
field life of 20 years, an average injection of 0.1 PVI/year
is obtained. Therefore, it is recommended to use a range
between 0.05 and 0.2 PVI/year and investigate those
patterns that fall out of the range.
C. Patterns with low PVI/year should be treated as an
opportunity pattern that require additional injection.
Patterns with greater than 0.2 PVI/year should be
considered for reduce injection
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4- Pattern Balancing
Balancing injection and production rates can
significantly enhance the profitability of a
waterflood project by:
Minimizing or migrating across pattern boundaries
Improving the capture of the mobilized oil
Reducing the volume of recycled water
Increasing sweep efficiency
Providing more opportunity to increase oil
recovery
In balanced patterns, important events such as fill-up or
water breakthrough for the various patterns should occur
at the same time.

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It should point out that the injection rate in each pattern


should be in proportion to the displaceable hydrocarbon
pore volume VD which is defined as:
VD = Vp (1SwcSor)

Where:
VD = displaceable hydrocarbon pore volume, bbl
VP = pore volume, bbl

The fraction of total field injection into an individual pattern is


then given by:
V

iw pattern D pattern iw field


VD field
Where:
(iw)pattern = injection rate in the pattern, bbl/day
(iw)field = total target field injection rate, bbl/day
(VD)field = total field pore volume, bbl
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Class Problem:
An oil reservoir is being developed by six 5-spot patterns (A through F) as
shown below. The displaceable hydrocarbon pore volume VD is listed
below. The field injection rate is 10,000 bbl/day, determine the necessary
injection and production rates to maintain balanced 5-spot pattern in the
Well 2
Well 3
field.Well 1

B
Well 5

Well 4

C
Well 7

Well 8

VD, MMbbl
2.0
1.5
2.5
3.0
1.3
1.8

E
Well 10

Pattern
A
Well 6
B
C
D
E
F
Well 9

Well 11

Well 12
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VD pattern
iw pattern
iw field

V
D field
Pattern VD, MMbbl
A
2
B
1.5
C
2.5
D
3
E
1.3
F
1.8
Field VD
12.1

% of Total VD iw , bbl/day
17
1653
12
1240
21
2066
25
2479
11
1074
15
1488

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Distribution of the injection rate


Well 1

Well 2

Well 3

iw= 1653 bbl/day i = 1240 bbl/day


w
Well 4

Well 5

Well 6

iw= 2066 bbl/day iw= 2479 bbl/day


Well 7

Well 8

Well 9

Pattern

iw/4

413

310

517

620

269

372

iw= 1074 bbl/day iw= 1488 bbl/day


Well 10

Well 11

Well 12

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Production Rate Constraints


Pattern

Well 1 Well 2 Well 3 Well 4 Well 5 Well 6 Well 7 Well 8 Well 9 Well 10 Well 11 Well 12

413

413

413

413

310

310

310

310

517

517

517

517

620

620

620

620

269

269

269

269

372

372

372

372

Well Rate

413

723

310

930

1860

930

785

1777

992

269

640

372

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FUNDAMENTALS OF
EOR

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EOR

Thermal
1)
2)
3)
4)
5)

11/21/2011

Steam
In-situ Combustion
Huff-and-Puff
Hot Water
SAGD

Chemical

Miscible Flood

1)
2)
3)
4)
5)
6)

CO2
Lean Gas
LPG
N2
Air
Enriched Gas

Micellar-Polymer
2) ASP
3) Polymer
4) Others
1)

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Process

Crude Oil

Reservoir

N2 & Flue Gas

>35 API
<0.4 cp
High Cm

So: >40%
Formation: SS or carbonate with few fractures
h: Relatively thin unless formation is dipping
K: Not Critical
D: >6000 ft
T: Not Critical

High Pressure Gas


Injection

>23 API
<3 cp
High Cm

So: >30%
Formation: SS or carbonate with min fractures
h: Relatively thin unless formation is dipping
K: Not Critical
D: >4000 ft
T: Can have a significant effect on MMP

Miscible CO2

>22 API
<10 cp
High C5-C12

So: >20%
Formation: SS or carbonate
h: Relatively thin unless dipping
K: Not Critical
D: MMP=f(D,T)

Chemical (ASP;
micellar, etc)

>20 API
<10 cp
ASP: organic acid
groups in the oil are
need

So: >35%
Formation: SS preferred
h: Not Critical
K: >10md
D: <9000 ft
T: < 200 F

Polymer/H2O

>15 API
<100 cp

So: >50%
Formation: SS but can be used in carbonates
h: Not Critical
K: >10 md
D: <9000 ft
T: <200 F

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Planning EOR Projects


Evaluate production Data from the Primary/Secondary
Laboratory PVT/Core Investigation
o Slim Tube
o Swelling
o Core Flood, Simulator matching
o Flow Assurance Tests

Computer Modelling
oVarious operational schemes
oTiming of WAG/Miscibe Flood
oWell patterns,...etc

Pilot Project (could delay field expansion; e.g. Prudhoe Bay)


Data Acquisition During Pilot Flood
oSeparator testing
oCompositional analysis (breakthrough, vaporization)
oTracer survey (very important, layering system, thief zones,..etc)
oGOR,...etc
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Flow Assurance Problems with


EOR By Gas Injection

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Asphaltenes-Resins Relationship

Resins
protective shield

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Upper Asphaltene
Phase Envelope

Pi, T
C

Solids present

Lower Asphaltene
Phase Envelope

176

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Digital Images of Asphaltene Appearance During Depressurization Captured


by Solid Detection System (SDS) and a High & Pressure Microscope (HPM)

Image 1 was recorded at initial pressure of


9187 psig. There are minute irregularities in
the visual cell glass window which are present
in the image

Image 3 was recorded at 5398 psig.


Asphaltenes flocculation was not
observed at 7250 psig. Asphaltenes
deposition was observed on the HPM
view cell window.

Image 2 was recorded at 8150 psig. There


are minute irregularities in the visual cell
glass window which are present in the
image.

Image 4 was recorded at 4563 psig. Asphaltic


deposition in the suspended fluid and on the
HPM view cell window has increased

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SARA Analysis:
SARA (Saturate, Aromatic, Resin and Asphaltene) analysis is
widely used to identify the fractions of crude oil that affect the
asphaltene stability:
Saturates S
Asphaltenes A
Resins R and
Aromatics A
.
This classification system is useful because it identifies
the fractions of the oil that pertain to asphaltene stability
and thus should be useful in identifying oils with the
potential for asphaltene problems.
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SARA ANALYSIS

After; SPE Paper 146102, Yonrbayashi et al

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Table 6-1
Parameters
Reservoir Pressure pi
Reservoir Temperature
Flash Gas Oil Ratio
Bubblepoint Pressure pb at Tres
Density of Stock Tank Oil (STO)
Density of Reservoir Fluid at pb
Density of Reservoir Fluid at pi
OBM Contamination in STO
OBM Contamination in
Reservoir Fluid

Cylinder
Sample 1

Saturates
wt%
64.21

Units
psla
F
SCF/STB
psla
g/cc
g/cc
g/cc
% (w/w)
% (w/w)

Aromatics
wt%
28.83

Description
4540
152
1037
1250
0.791
0.702
0.731
0.845
0.717

Resins
wt%
6.33

Asphaltenes
wt%
0.63

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Components

Nitrogen
Carbon Dioxide
Hydrogen Sulfide
Methane
Ethane
Propane
I Butane
N Butane
I Pentane
N Pentane
pseudo C8H14
pseudo C7+
Total
MW
Mole %
C7+
C12+
C20+
Moler Mass
C7+
C12+
C20+
Density (g/cc)
C7+
C12+
C20+
Fluid at 60F
MOLE RATIO

Flashed
Liquid

Flashed
Gas
% mole
0.10
0.14
0.00
84.92
6.08
3.45
0.76
1.54
0.96
0.65
0.74
0.67
100
20.85

Reservoir
Fluid

98.21
71.29
35.80

0.67
0.00

28.15
20.09
10.09

297.27
362.94
515.90

100.31
165.43

293.9
362.94
515.90

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.01
0.04
0.09
1.65
98.21
100
293.42

0.899
0.920
0.959
0.898
0.2818

0.07
0.10
0.00
60.99
4.37
2.48
0.54
1.11
0.70
0.49
1.00
28.15
100
97.66

0.920
0.959
0.7182
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Phase 3: Screening for hydrocarbon solids


There are four commonly used procedures for
screening the crude oil for potential flow
assurance problem; these are:
1)
2)
3)
4)

de Boer Solubility Plot


SARA Colloidal Instability Index
Asphaltene-Resin Plot
Density Criteria

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1) de Boer Solubility Plot


The De Boer Plot is constructed from data of laboratory experiments and various
field experiences which divide into four regions:
o Region A with Potential of Severe problems
o Region B with High Risk Problems
o Region C with Moderate Risk Problems
o Region D with Small or No Risk Problems

A de Boer Plot shows the relationship between pressure difference of initial pressure
(Pi) and bubble-point pressure (Pb) on the y-axis and density of crude oil at initial
pressure condition on the x-axis

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de Boer Solubility Plot

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2) Colloidal Instability Index CII

saturates asphaltenes
CII
aromatics resins
Oils with a CCI below 0.7 are considered stable while
those of above 0.9 are considered very unstable.)

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SARA Colloidal Instability Index


CII

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3) Asphaltene-Resin Plot

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4) Density Criteria
Finally, an asphaltene stability index developed by Oilphase
Schlumberger as shown on the next slide. The illustration
suggests that if:
(oi ob) > 0.025; system is unstable
(oi ob) < 0.025; system is stable
Where:
oi = oil density at initial reservoir pressure, gm/cm3
ob = oil density at bubblepoint pressure, gm/cm3

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Stability

Unstable

-1
0.001

Stable

0.01

(oi ob)

0.1

Asphaltene Stability Index


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Class Problem:
Using the fluid data given in Table 6-1, determine if this fluid might develop an
asphaltene deposition problems by applying the four screening criteria

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Planning EOR Projects


Evaluate production Data from the Primary/Secondary
Laboratory PVT/Core Investigation
o Slim Tube
o Swelling
o Core Flood, Simulator matching

Computer Modelling
oVarious operational schemes
oTiming of WAG/Miscibe Flood
oWell patterns,...etc

Pilot Project (could delay field expansion; e.g. Prudhoe Bay)


Data Acquisition During Pilot Flood
oSeparator testing
oCompositional analysis (breakthrough, vaporization)
oTracer survey (very important, layering system, thief zones,..etc)
oGOR,...etc

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Types of Displacement
A. Immiscible
B. Partial Miscible
C. Miscible
First Contact Miscibility FCM
Multiple Contact Miscibility MCM

11/21/2011

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CHEMICAL FLOOD
All chemical flood methods involve mixing chemical with
water prior to injection and, therefore, these methods
require reservoir characteristics and conditions that very
favorable to water injection ; i.e.:
o Low to moderate oil viscosity
o Moderate to high permeability
o Sufficient oil saturation for developing an oil bank

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Chemical EOR Methods Utilize:


Polymers
Surfactants
Alkaline agents
Combinations of such chemicals
ASP (Alkali-Surfactant-Polymer)
flooding
MP (Micellar-Polymer) flooding

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Chemical Floods CURRENT STATUS WORLDWIDE


Indonesia

Venezuela

USA

India
France

China

Total Number of Projects: 27


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Chemical Floods -

PRODUCTION WORLDWIDE

France

Indonesia

USA

China

Total oil production: 300,000 B/D


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Comments On EOR/Chemical Flood


o Very Sensitive to Oil Prices
o Highly influenced by Chemical Additive Costs
o High Upfront Investments create the Management Fear
Factor for the Technologys Application despite the
Promise of Higher Returns
o EOR Chemical methods; in particular ASP, are PROVEN
TECHNOLOGIES that will Play a Key Role in the Very
Near Future in Mature and Water-flooded Reservoirs
o Current Energy Prices will Likely Lead to a Greater
Viability of Chemical Flood when compared to the Past
Two Decades
11/21/2011

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Applicability & Concerns


1. Adequate injectivity is required since lower mobility fluids (Polymer is
one of the main component) are unusually injected in chemical floods
2. If previously flooded, the chemical flood candidate should have
responded favorably by developing an oil bank
3. Strong water-drive reservoirs should be avoided because the potential
for low remaining oil saturations and possible diluting the slug
4. Gas cap reservoirs are ordinarily avoided since the mobilized oil might
re-saturated the gas cap
5. Formations with high clay contents are undesirable since clays
increase adsorption of the injected chemicals
6. Reservoir brines of moderate salinity high concentrations interact
unfavorably with the injected chemicals with:
a) lose their viscosity-building effect and
b) might effect the interfacial tension

11/21/2011

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Reasons for Failure:


A. Insufficient description of reservoir geology
Permeability & heterogeneities
Excessive clay content
High water saturation
Bottom water or gas cap
Fractures
B. Inadequate understanding of process mechanisms
C. Unavailability of chemicals in large quantities
D. Heavy reliance on unscaled lab experiments

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How to Plan an EOR Flood


1. Choose a process likely to succeed in a your reservoir
2. Start as Pilot Flood
3. Understand and evaluate the performance of the flood
using analytical expressions or qualitative simulation runs
4. Determine the reasons for success or failure of your pilot
flood and also from past projects of the selected process
5. Conduct a lab studies; including
Swelling Test
Slim-Tube Test
Core Flood

6. Field and Analog based research

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Chemical Flooding Evaluation Process


1. Compare Pilot results with core flood & numerical
predictions
2. Changes Simulation relative permeability from core?
3. Oil bank formation? If so, what size?
4. Mobility control?
5. Fluid injectivity?
6. Extent of areal and vertical sweep?
7. Oil saturations from post-flood cores and
pilot/simulation?

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COST OF CHEMICALS
As the oil prices rise, so does the cost of chemicals, but not in the
same proportion
Typical Costs:

Polymer - $3/lb
Surfactant
Crude oil
Caustic
Isopropanol
Micellar slug

- $1.20/lb
- $60/bbl
- $0.60/lb
- $20/gallon
- $25/bbl

Process Efficiency: volume of oil recovered per unit volume (or


mass) of chemical slug injected
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IOR SWEEP EFFICIENCIES

11/21/2011

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Why the Theoretical Approach of Predicting


the Performance of a IOR project is essential?

211

Recovery Factor

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Pore Volume of Injected


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What is Sweep efficiency?


Sweep Efficiency is a measure of how well the water has
contacted the oil zone:
a) areally EA
b) vertically EV
c) displaced the oil efficiently ED

What Causes Low Sweep Efficiency?

1. Gross heterogeneities in the rock matrix lead to low sweep


efficiencies.
2. Fractures, high-permeability streaks, and faults
3. If the viscosity of injected solvent is much less than the oil, the
solvent could begin to finger, or channel, through the reservoir.
This is referred to as viscous fingering and leads to significant
bypassing of residual oil and lower flooding efficiencies. This
bypassing of residual oil is an important issue in applying
enhanced oil recovery techniques as well as in waterflooding
11/21/2011

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Secondary & Tertiary Oil Recovery


Performance
Recovery Performance of an IOR Flood is based On:

I. Displacement Efficiency ED
II. Areal Sweep Efficiency EA
III.Vertical Sweep Efficiency EV

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The displacement efficiency ED


This macroscopic displacement efficiency is a
measure of how well the displacing fluid mobilizes the
residual oil once the fluid has come in contact with the
oil.
It is the fraction of movable oil that has been
displaced from the swept zone at any given time or
pore volume injected. Because an immiscible gas
injection or waterflood will always leave behind some
residual oil, ED will always be less than 1.0.

S oi S o
ED
S oi
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Displacement Efficiency ED
Soi

So

ED

S oi S o
S oi

Water Flood : So 35 40%


EOR Flood : So 5 10%
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Displacement efficiency is the fraction of movable oil that has been


recovered from the swept zone at any given time. Mathematically, the
displacement efficiency is expressed as:

ED

volumeof oil at startof flood remainingoil volume


volumeof oil at startof flood

ED

S oi S o


Bo Boi Bo
S oi

Boi

Pore Volume Soi Pore Volume So


Boi

Pore Volume Soi


Boi

Assuming constant Bo
in any displacement Process : ED
in Waterflood :

S oi S o
S oi

ED

(1 S wi ) (1 S w )
1 S wi

ED

S w S wi
1 S wi

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Class Problem
A saturated oil reservoir is under consideration to be waterflooded
immediately after drilling and completion. Core analysis tests indicate
that the initial and residual oil saturations are 70 and 35%, respectively.
Assuming that Bo will remain constant throughout, calculate:
1- The displacement efficiency when the oil saturation is reduced
to 65, 60, 55, 50, and 40%
2- Maximum displacement efficiency that can be achieved during the
project life by waterflooding
3- Assume that an EOR project will begin at the end of the secondary
recovery process; calculate the displacement efficiency under miscible
displacement with an estimated Sorm of 10%;

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Solution:
Step 1. Calculate initial water saturation:
S wi 1 0.7 0.3
Step 2. Calculate ED from

So

ED

S w S wi
1 S wi

0.65

0.35

0.071

0.60

0.40

0.142

0.55

0.45

0.214

0.50

0.50

0.286

Sor = 0.35

0.65

0.500 (maximum)

Step 3. Calculate ED from


11/21/2011

S w 1 So

ED

0.35 0.1
71.4%
0.35
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The areal sweep efficiency EA


is the fractional area of the pattern that is swept by the
displacing fluid. The major factors determining areal sweep are:
a)
b)
c)
d)

Fluid mobilities
Pattern type
Areal heterogeneity
Total volume of fluid injected

A
EA
T otalArea

Swept Area
A
A

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The vertical sweep efficiency EV

is the fraction of the vertical section of the pay zone that is contacted by
injected fluids. The vertical sweep efficiency is primarily a function of:
a)
b)
c)
d)
e)

Vertical heterogeneity
Degree of gravity segregation
Fluid mobilities
Total volume injection
Number of layers (very Critical)

EV

A
Cross Section Area
k1

Implicitly input in a form of a


number of Zonation or layering
system

k2
k3

AA

k4
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Volumetric Sweep Efficiency Evol

Swept
area

Swept
area

EA

11/21/2011

EV

Evol = EA EV

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Residual Oil

Displacement Sweep Efficiency

Areal Sweep Efficiency

Vertical Sweep Efficiency


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Oil Recovery Equations for Any


IOR Process
Cumulative Oil Production:
NP = Ns EA EV ED
Recovery Factor:
RF=(NP /Ns) = EA EV ED
Volumetric Sweep Efficiency:
Evol = EA EV
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All three efficiency factors (i.e., ED, EA, and EV)


are variables that increase during the flood and
reach maximum values at the economic limit of
the injection project.

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Understanding Sweep Efficiencies


And Oil Recovery
Simple Equation:
then?

NP = Ns EA EV ED ; What is the problem

ED , E A , EV are functions of S s !!!

Swept area

Swept area

EA

EV

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POLYMER FLOOD

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What is Polymer Flood?


A. Polymer flooding is viewed as an Improved Waterflooding
Technique since it does not typically recover or reduce
residual oil that has been trapped in pore spaces and
isolated by water. However, polymer flooding can produce
additional oil as COMPARED with obtained from
waterflooding by:
improving the sweep efficiency and
increasing the volume of reservoir that is contacted by
the injected fluid.
B. Polymers are usually added to the water in concentrations
ranging from 250 to 2000 parts per million (ppm).
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Suitability of Reservoir For Polymer Injection

Process
Polymer/H2O

Crude Oil
>15 API
<100 cp

Reservoir
So: >50%
Formation: SS but can be used in carbonates
h: Not Critical
K: >10 md
D: <9000 ft
T: <200 F

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EOR vs. Depth


EOR Method

Depth (feet)
2,000

4,000

6,000

8,000

10,000

Deep enough for required pressure

Miscible LPG
Nitrogen and
Lean Gas
CO2
Miscible

Deep enough for required pressure


Deep enough for required pressure

Surfactant
Polymer

Limited by temperature

Polymer

Limited by temperature

Alkaline
Fireflood

Deep enough for required pressure

Steam Drive
Good

Possible

Fair

Difficult

Not Feasible
Dr. Larry Lake, Oilfield Review (Jan. 1992)

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EOR vs. Viscosity


EOR Method

Oil Viscosity (centipoise at reservoir conditions)


1.0

100

10,000

1,000,000

Miscible LPG
Nitrogen and
Lean Gas

CO2
Miscible
Surfactant
Polymer

Polymer
Alkaline
Fireflood
Steam Drive
Good

Possible

Fair

Difficult

Not Feasible
Dr. Larry Lake, Oilfield Review (Jan. 1992)

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EOR vs. Permeability


Permeability (md)

EOR Method

10

100

1,000

Miscible LPG

Not critical if uniform

Nitrogen and
Lean Gas
CO2
Miscible

Not critical if uniform

100,000

High enough for good injection

Surfactant
Polymer

Polymer
Alkaline
Fireflood
Steam Drive
Good

Possible

Fair

Difficult

Not Feasible
Dr. Larry Lake, Oilfield Review (Jan. 1992)

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Fundamentals of Polymer Flood


Polymers when are added to water, even in low
concentrations, will:
a) increases its viscosity
b) reduce the effective permeability to water
resulting in a reduction in the mobility ratio.
displacing krp

displaced kro
11/21/2011

o

p
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Polymer flood is designed to improve sweep


efficiency by reducing the mobility ratio M as
defined by:
M

displacing krp

displaced kro

o

P

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Polymer Food Performance is Controlled by the


following Properties:
A. Polymer Viscosity
B. Permeability Reduction as expressed in Terms:
Residual Resistance Factor Rrf
Resistance Factor Rf

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a) Polymer Viscosity

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displaced =kro/o
Crude Oil

Injected water
displacing = krw/w

Figure 6-17. Viscous fingering in water flood


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Crude Oil

Crude Oil

Polymer Solution
Injected Water

M >> 1

Water flooding

M1

Polymer flooding

Figure 6-18. Comparison of viscous instability in water and polymer flood

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shear stress

shear rate

Shear Rate (Fluid Velocity)

app

Pressure difference (shear Stress)


Pseudoplastic Fluids polymer solutions are generally classified as
pseudoplastic fluids under most fluid injection and reservoir conditions. These
types of fluids exhibit larger apparent viscosities when flowing at low velocities and
lower apparent viscosity when flowing at high velocities
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Polymer Viscosity is a Strong Function of Velocity

Apparent Viscosity

Oil

Polymer Solution

Water

Shear Rate (Flow velocity)

241

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Viscosity of the Polymer solution can be


controlled with addition of NacL
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P K C n
Power Law

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Polymer viscosity in the reservoir is described by the following expression:


1 n
2

9n3
P 0.017543K
[150k w (1 Sorw)]
n

( ) n 1

Where:
P = apparent viscosity of the polymer solution, cp
K = power-law coefficient from the viscometer experimental data cp (sec)n-1
n = power-law exponent
= porosity, fraction
kw = permeability of water, md
sorw = residual oil saturation to water, fraction
v
= superficial fluid velocity, ft/day

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Class problem
The viscometric and core flood data for a polymer flood are given below:
Core data:
kw = 17 md
= 0.188
Sorw = 0.32
Polymer solution data:
Polymer concentration = 200 PPm
Viscosity of brine = 0.84 cp
Viscosity of oil = 2.5 cp
K = 7.6 cp(sec)n-1
n = 0.67
Calculate and plot the polymer viscosity at the following superficial fluid velocity;
2.83, 5.67, 11.3, 17.0, 22.7, and 28.3 ft/day

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b) Permeability Reduction

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The Permeability Reduction is essentially caused by the retention of polymer


molecules on the surface of the reservoir rock. This is due to a combination of:
Adsorption of polymer molecules to surface of sand grains
Entrapment of polymer molecules in the pore throat

Adsorption of
Polymer Molecules

Entrapment of
polymer molecules

The amount of polymer adsorbed on the rock surface depends on:


o the type and size of the polymer molecules
o polymer concentration
o rock surface properties.
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Polymer Adsorption:
Polymer molecules adsorb on the rock surface
as a monolayer with the thickness equal to the
diameter of the polymer molecules. Once the
monolayer saturation level is reached, no more
adsorption will occur.

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Max adsorption

Max adsorption must be measured


in the lab in a core flood test

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Is the Process of Polymer Molecules Adsorption and Entrapment


Reversible?
The process it is not entirely reversible. Thus most of the polymer (and the
benefits it provides) remains in the reservoir long after polymer injection is
stopped and the field is returned to water injection. This reduction in the water
permeability is fairly permanent while the permeability to oil remains relatively
unchanged.

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A Core Flood is a MUST


The reduction in permeability is measured in
laboratory core flood and results are expressed
in two permeability reduction factors; these are:
Residual Resistance Factor Rrf
Resistance Factor Rf

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Residual Resistance Factor Rrf


Rrf is a laboratory measured property that describes the
reduction of water permeability after polymer flood. Polymer
solutions continue to reduce the permeability of the aqueous
phase even after the polymer solution has been displaced by
brine. The ability of the polymer solution to reduce the
permeability is expressed in property that is called the residual
resistance factor and is defined as ratio of the mobility of the
injected brine before and after the injection of the polymer
solution; i.e.

Rrf
11/21/2011

w (before polymerinjection)
w (after polymerinjection)
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Resistance Factor Rf
The resistance factor Rf is a property that describes
the reduction in water mobility and is defined as the
ratio of the of the brine mobility to that of the polymer
solution; i.e.:

w k w / w
Rf
P k P / P

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Modeling of Polymer Flood


Utilizes the following three functions:
1) Permeability Reduction Factor Rk
2) Viscosity Mixing Parameter
3) Effective Polymer and Water Viscosities e
All numerical models will use the above three functions in every grid block
(location) to adjust:
a) Effective Permeability of the Polymer Solution kP
b) Effective Permeability of the Chase Water kw
c) Effective Viscosity of the Polymer Solution Pe
d) Effective Viscosity of the Chase Water we
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1- Permeability Reduction Factor Rk


S S S 0.016S P C w

Rk 1.0 ( Rrf 1.0 ) w P wc


1

S
A

orw
wc
P r

S P
k p
S P S w

k (k r ) S P S w

Rk

S w
k w
S P S w

k (k r ) S P S w

Rk

AP= Polymer adsorption ,ugm/gm;


C= Polymer concentration, ppm;
w= water density,lb/ft3;
Rrf = Residual Resistance Factor
11/21/2011

SP= Polymer saturation


= porosity
r= rock density, gm/cm3

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2- Viscosity Mixing Parameter

M P
w

&

4 log[0.78 0.22 ( M )1/ 4 ]


1
log(M )

3- Effective Viscosity
Rf
P w
Rrf

Pe 1P m

0.78
0.22
m

1/ 4
( P )1/ 4
( w )

&

Rf = Resistance Factor
Rrf = Residual Resistance Factor

we 1w m
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Polymer Injection Process


Polymer floods are conducted by sequentially injecting:
a) injected a slug of polymer solution (approximately 25 to
50% of the reservoir pore volume)
b) fresh water buffer zone contains polymer with a decreasing
polymer concentration (a grading or taper)
c) chase water to drive the buffer zone, polymer slug and the
developed oil bank toward the production wells.

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Grading of the Buffer Zone:


Because the chase water-polymer mobility ratio is unfavorably, the chase
water tends to finger through the polymer slug and gradually dilute the
trailing edge of the slug. To minimize the effect of this unfavorable mobility
ratio, traditionally a fresh water buffer zone contains polymer with a
decreasing polymer concentration that separates the chase water from the
polymer slug.
The grading of the buffer zone solution is designed in a way
that the viscosity of leading edge of the buffer zone is equal to the viscosity
of the polymer slug; while the viscosity of the trailing edge of the buffer
solution is equal to the viscosity of the chase water.

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Chase Water
=1 cp

Polymer
Slug; =30

Graded Mobility Buffer

30

of Polymer
Slug

of
Batch #1

20
10
Viscosity
5.0

of
Batch #6

1.0 X

Chase
Water

Batch #

Figure 6-28. Grading the Mobility Buffer


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Polymer flooding as a Secondary Recover Process


Production
well

Injection
Well

Only Oil & Water


Are flowing

Only Oil is
flowing

Residual Oil
Oil Bank

Chase
Water

Buffer
Zone

Oil Bank

Polymer
Slug

Water Bank

Connate
water

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Polymer Performance
Polymer flooding can yield a significant increase in oil recovery as compared to
conventional water flooding techniques, as shown schematically below:

Oil Recovery
Water Flood

Time
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Polymer Flood -

FIELD PERFORMANCE
Sanand Field, India

125

650

100

620
EOR OIL

75

Projected

590

50

560

25

530

0
1989

500
1991

1993

1995

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Polymer Grading (Courtenay, France)

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Polymer Flood Oil Production(Courtenay, France

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Polymer Flood FIELD


Project
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Taber Manville South


Pembina
Wilmington
East Colinga
Skull Creek South
Skull Creek Newcastle
Oerrel
Hankensbuettel
Owasco
Vernon
Northeast Hallsville
Hamm
Sage Spring Cr. Unit A
West Semlek
Stewart Ranch
Kummerfeld
Huntington Beach
North Stanley
Eliasville Caddo
North Burbank

PROJECTS

Flood Type Formation Polymer Rec., %OIP


Secondary
"
"
"
"
"
"
"
"
"
"
"
"
"
"
"
"
Tertiary
Tertiary
Tertiary

Sandstone
"
"
"
"
"
"
"
"
"
Carbonate
Sandstone
"
"
"
"
"
"
Carbonate
Carbonate

PAA
"
"
Biopolymer
PAA
"
"
"
"
"
"
"
"
"
"
"
"
"
"
"

2
0
0
0
8
10
23
13
7
30
13
9
1.2
5
8
6
4
1.1
1.8
2.5

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POLYMER FLOODING
Reason for Failures
A.
B.
C.
D.
E.

Loss to rock by adsorption, entrapment, salt reactions


Loss of injectivity
Lack of control of in situ advance
High velocity shear (near wellbore
Often applied late in waterflood, making it largely ineffective

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Simulator
TA.exe
TAREK.exe

(this is the driver program)


(The simulator)

Three Files are needed to run the simulator:


TA.dat
(Initialization File)
TA.Sim
(Simulation File)
TA.out
(Output File)
Be SURE to use Notepad when you open
TA.dat & TA.sim (Remember that PLEASE)
267

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STEPS TO RUN THE MODEL


Step 1:

Step 2:

1) Click on: TA.exe


2) Select: Initialization
Run
3) Open: TA.dat with
Notepad and Enter
Missing Reservoir Data
4) Click on: Tarek.exe
(this is a MUST STEP)

1) Click on: TA.exe


2) Select: Simulation Run
3) Open: TA.sim this file
contains wells info
4) Click on: Tarek.exe
(this is a MUST STEP)

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Initialization File: TA.dat


!
!

3) Reservoir Model Grid Dimensions


**********************************
10 10 1
! x,y, and z blocks

!
!

4) x-direction Grid Block Lengths


*********************************

Each time you see


The Warning message;
you must enter some data

!
Warning Warning Warning
!
^^^^^^^^^^^^^^^^^^^^^^^^^^^
! Please, enter below the x-direction grid dimension (length)
! for each grid block. 10 values MUST BE entered :
! *************************************************
10*300
You enter the data
!
!

5) y-direction Grid Block Lengths


*********************************

!
Warning Warning Warning
!
^^^^^^^^^^^^^^^^^^^^^^^^^^^
! Please, enter below the y-direction grid dimension (length)
! for each grid block. 10 values MUST BE entered :
! *************************************************
You enter the data
10*300

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Open the Following Files with EXCEL to Make Plots


(e.g. GasRec.dat, FieldQg.dat,etc)
File Name
--------------------1- Summary.dat
2- DailyQ.dat
3- OilRec.dat
4- GasRec.dat
5- FieldQg.dat
6- WellQw.dat
7- GasQ.dat
8- WellQg.dat
9- Pmap.dat
10- Sgmap.dat
11- Swmap.dat

270

Contents
--------------------------------------------> History Matching info.& Well data
> Field Daily Flow Rates
> Field Oil Recovery Factor
> Field Gas Recovery Factor
> Field Monthly Flow Rates
> Well Monthly Water Flow Rates
> Field Total Daily Gas Flow Rate
> Monthly Gas Flow Rates/well
> Pressure Map
> Gas Saturation Map
> Water Saturation Map

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Modeling a Polymer Flood


Compare with Waterflood
Grid dimensions=
Reservoir dimensions=
# of wells=
Depth to top=
Start date=
Total Thickness =
Soi=
Simulation time=

10 x 10 x 1
X=300 ft, Y=300 ft, Z=20 ft
2 wells
5000 ft
Jan 1, 1990
20 ft
0.80
10000 days

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Initial Pressure =3000 psia


30o API
Temperature 150 oF
Gas gravity=0.65
Sor = 0.30
Sgc = 0.02
Swc = 0.20
GOR=200 scf/STB
Model will calculate Pb
Pressure at 5020 ft =3000 psi
Pressure at 5000 ft =2995 psi
Minimum Pwf = 300 psi

Layer 1
Kx, md

20

Ky, md

20

Kz, md

1.

0.20

h, ft

20

Z, ft

20

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10

1
2

Layer 1
Kx, md

20

Ky, md

20

Kz, md

1.

0.20

h, ft

20

Z, ft

20

10

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Polymer Properties
3.00
200.0
0.7000
10.000
2.400
2.1600
0.3000

! Polymer viscosity
! Polymer concentration ppm
! Polymer mixing parameter
! Polymer adsorption; ugm/gm
! Rock density, gm/cc
! Residual Resistance Factor
! Residual oil saturation

9.700
0.770000

! Power-Law K
! Power-Law n

Injection Rate = 300 bbl/day

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Surfactant Slug and Micellar


Solution Flood

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Mixing of Fluids by Dispersion


During Miscible Slug Injection

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The effluent solvent concentration profile from producer after breakthrough shows the
S-Shape outline , as shown below. This S-Shape profile resulting from the mixing that
occurs between solvent and oil with the following sequence:
a) At first, solvent is produced at low concentration followed by;
b) A steeply rising concentration, and finally
c) A period where the effluent concentration gradually approaching injected
concentration

solvent
concentration

B.T

Time
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solvent
concentration

B.T

Time

The above three sequence of events suggest that a Transitions


Zone of solvent-oil has been created by mixing of the solvent
and oil. The transition zone separating 100% solvent from
100% oil.
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Transition Zone
100% Solvent
Transition Zone

100 % Oil

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Mixing of Fluid During Miscible Flooding:

There are two types of mixing between the injected


solvent and contacted oil that could occur during the
displacement process contributed to the development
of the transitions zone . These two types of mixing
are defined as:

Longitudinal Mixing
Transference Mixing

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Mixing of Solvent and oil by longitudinal

100% Solvent

Longitudinal dispersion

100 % Oil

Mixing in the direction of the flow is called Longitudinal Dispersion


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Longitudinal & transverse dispersion in


Multilayered System

High perm
layer

100 % Solvent

Longitudinal dispersion
Transition Zone

Transverse dispersion
Low perm
layer

100 %Oil

Mixing Perpendicular to the direction of flow is called Transverse Dispersion


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Impact of the Mixing:


Longitudinal and transverse dispersion can impact the miscible
displacement extremely. In the solvent-slug process, the slug is
diluted by mixing to such extent that generated mixture could lie
within the two-phase region (NOT THE SINGLE MISCIBLE
REGION) . When this happen, the displacement is no longer
miscible

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Significance of Longitudinal & Transverse Dispersion:


In most miscible displacements not stabilized by gravity, transverse dispersion
plays a much more important role than longitudinal dispersion. This is because
in most displacements solvent fingers penetrate into the oil and exposes a large
surface area along sides of the fingers over which transverse dispersion occur.
In contrast, longitudinal dispersion occurs over a much smaller area of solvent-oil
interference at finger tips. Solvent contained in the exposed fingers can be diluted
below miscible composition by transverse dispersion.

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Role of Longitudinal Dispersion:


Longitudinal dispersion assumes a more important role when miscible flood is a
gravity-stable in a dipping reservoir. When less dense solvent displaces oil down dip
below a critical displacement rate, gravity acts to keep solvent and oil segregated
and prevents extension of solvent fingers into oil.
The following expression approximates the mixing that would occur from longitudinal
dispersion in a gravity-stable displacement vertically downward in the formation. The
solution describes the concentration profile created by longitudinal dispersion for
one-dimensional flow system.
2

1
e R
C erfc( R)
G 0.5 G 3
2
2
erfc ( R) 1 erf ( R)

2 Kt
x vt
&
G
x vt
2 Kt
Where:
C= Concentration
K= Longitudinal dispersion coefficient, ft2/day
v=velocity; i/A, ft/day
x=distance from injection end, ft
t= time, days
R

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erf(R)

R
0.0
0.5
1.0
1.5
2.0

erf(R)
0.0000000000
0.5204998778
0.8427007929
0.9661051465
0.9953222650

erf(R)

erf(R)

R
erf (R)
2.5 0.9995930480
3.0 0.9999779095
3.5 0.9999992569
4.0 0.9999999846
4.5 0.9999999998
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Critical Injection Rate


For a stable miscible displacement by solvent injection; the
critical injection fluid velocity is given by:

s
vc 2.7415 o
k sin( )
o s
With Critical injection rate:

(iinj ) c

Avc 2.7415A k

Bg
Bg

Where:
(iinj)
vc
k
Bg

o s

sin( )

s
o
Sin ()

= injection rate, scf/day


= critical velocity, ft/day
= permeability, Darcy
= gas FVF, bbl/scf
= density, gm/cm3
= cross-sectional area, ft2

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Class problem:
The following are given for a line-drive pattern under consideration for miscible gas
injection by CO2:
Distance between injection and production well=600 ft
Distance between injectors=300 ft
GOReconomic= 30,000 scf/STB
Thickness = 10 ft
Bg= 0.0005154 bbl/scf
CO2= 0.02 cp
CO2= 0.65 gm/cm3

Dip angle= 45o


Bof= 1.40 bbl/scf
O= 2 cp
o= 0.90 gm/cm3

BgCO2= 0.0005154 bbl/scf


k = 3 Darcy

Calculate Critical gas velocity and rate

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Flow Regimes in Miscible Displacement


Flow experiments suggested that there are three possible
flow regimes that could occur during miscible flooding. These
flow regimes are controlled and defined by the viscous-gravity
ratio, as given by:

Rv / g

22563 i o
k h 2

Where:
i=injection rate, bbl/day
= difference in density, gm/cm3
k=Permeability md
h=thickness, ft

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Viscous Fingering Flow Regimes


Flow Regime I: Single Gravity Tongue
Low Values of RV/g

Solvent

Oil

Flow Regime II: Secondary Fingers from


Beneath the main gravity tongue

Solvent
Oil

Flow Regime III: Multiple tongues

Viscosity/Gravity Ratio
Solvent

Oil

Rv / g

22563 i o
k h 2

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Flow Regime I:
At low values of Rv/g below 200, the displacement is characterized
by single tongue overriding oil and is dominated gravity tonguing.

Flow Regime II:


This flow regime is characterized by the development of several
fingers beneath the main tongue. This behavior occurs when Rv/g
is between 200 and 6000.
Flow Regime III:
This regime is dominated by multiple viscous fingering and
occurs when Rv/g > 6000.

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Class Problem:
Calculate the viscosity-gravity ratio and determine the flow regime type for a
vaporizing gas drive flooding in a 40-acre pilot flood; assuming:
Injection rate i= 2000 bbl/day
Oil Viscosity = 0.4 cp
Thickness-=35 ft
=0.4 gm/cm3
Permeability= 75 md

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Class Problem:
Calculate the viscosity-gravity ratio and determine the flow regime type for a CO2
flooding in a 40-acre pilot flood; assuming:
Injection rate i= 500 bbl/day
Oil Viscosity = 1.3 cp
Thickness= 25 ft
=0.1 gm/cm3
Permeability= 4 md

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Surfactant Slug and Micellar Solution Flood

Oil recovery processes using surfactant are


classified as:
a)Surfactant-Polymer slug SP
b)Micellar-Polymer MP
c)Alkaline-Surfactant-Polymer ASP

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Suitability of Reservoir For Chemical Flood


Process

Chemical (ASP;
micellar, etc)

Crude Oil

>20 API
<10 cp
ASP: organic
acid groups in
the oil are need

Reservoir

So: >35%
Formation: SS preferred
h: Not Critical
K: >10md
D: <9000 ft
T: < 200 F

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EOR vs. Depth


EOR Method

Depth (feet)
2,000

4,000

6,000

8,000

10,000

Deep enough for required pressure

Miscible LPG
Nitrogen and
Lean Gas
CO2
Miscible

Deep enough for required pressure


Deep enough for required pressure

Surfactant
Polymer

Limited by temperature

Polymer

Limited by temperature

Alkaline
Fireflood

Deep enough for required pressure

Steam Drive
Good

Possible

Fair

Difficult

Not Feasible
Dr. Larry Lake, Oilfield Review (Jan. 1992)

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EOR vs. Viscosity


EOR Method

Oil Viscosity (centipoise at reservoir conditions)


1.0

100

10,000

1,000,000

Miscible LPG
Nitrogen and
Lean Gas

CO2
Miscible
Surfactant
Polymer

Polymer
Alkaline
Fireflood
Steam Drive
Good

Possible

Fair

Difficult

Not Feasible
Dr. Larry Lake, Oilfield Review (Jan. 1992)

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EOR vs. Permeability


Permeability (md)

EOR Method

10

100

1,000

Miscible LPG

Not critical if uniform

Nitrogen and
Lean Gas
CO2
Miscible

Not critical if uniform

100,000

High enough for good injection

Surfactant
Polymer

Polymer
Alkaline
Fireflood
Steam Drive
Good

Possible

Fair

Difficult

Not Feasible
Dr. Larry Lake, Oilfield Review (Jan. 1992)

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SURFACTANTS
a) Soaps or Soap-like substances
b) Contains two parts:
1) head of the molecule is attracted to and soluble in water (
Called hydrophilic);
2) tail is attracted to and soluble in oil (Called Oleophilic)
c) This dual attracting nature of these surfactants that enables them to
solubilize oil and water
d) One type of surfactants that is commonly used in the industry is
petroleum sulfonate. This chemical agent is produced from
hydrocarbons ranging from LPG to the crude oil itself. The chemistry
of the petroleum sulfonates are very complex and traditionally they
be described by their molecular weights that vary widely from 350
550.
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How Does Surfactant Mechanism Work?:


a) The surfactant migrates to the interface between the oil and water
phases and helps make the two phases more miscible.
b) Interfacial tensions can be reduced from30 dyne/cm, found in typical
waterflooding applications, to 104 dyne/cm with the addition of as little
as 0.15.0 wt% surfactant to water oil systems. Soaps and detergents
used in the cleaning industry are surfactants. The same principles
involved in washing soiled linen or greasy hands are used in washing
residual oil off rock formations.
c) As the interfacial tension between an oil phase and a water phase is
reduced, the capacity of the aqueous phase to displace the trapped oil
phase from the pores of the rock matrix increases.
d) The reduction of interfacial tension results in a shifting of the Relative
permeability curves such that the oil will flow more readily at lower oil
saturations.

11/21/2011
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Issues with
Surfactant Flooding
A. Variations
Surfactant-Polymer Flood (SP)
Low Tension Polymer Flood (LTPF)

B.
C.
D.
E.

Adsorption on rock surface


Slug dissipation due to dispersion
Slug dilution by water
Formation of emulsions
Treatment and disposal problems

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Surfactant Slug Injection Process


Preflush
the objective of the preflush is to condition the reservoir by injecting a brine
solution prior to the injection of the surfactant slug. The brine solution is
designed to lower the salinity of the reservoir existing water phase so that
mixing with surfactant will not cause the loss of the surfactant interfacial
property. The preflush solution volume is typically ranging from 50 to 100%
pore volume.

Surfactant slug
the volume of the surfactant slug ranges between 5 15% pore volumes in
field applications. Extensive laboratory studies show that the minimum slug
size is 5% pore volume in order to effective oil displacement and recovery.

Mobility Buffer
the surfactant slug is displaced by a mobility buffer solution with varying
polymer concentrations between the slug and chase water. The mobility
buffer solution separating chase water and the surfactant slug prevents rapid
slug deterioration from the trailing edge of the surfactant slug. This process of
injecting and designing a mobility buffer solution is essential and integral
process in all chemical flooding techniques in order to minimize the chemical
slug size required for efficient and economical oil recovery.
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Production
well

Injection
Well

Oil & Water


Are flowing

Oil and Gas


are flowing
Gas

Chemical
Slug

Chase
Water

Buffer
Zone

Oil Bank

(Micellar,
Surfactant,
ASP)

Water Bank

Oil Bank

Connate
water

Figure 6-25. Chemical Flood as a Secondary Recovery Process

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Production
well

Injection
Well

Oil & Water


Are flowing

Oil Bank

Residual
Oil

Water Bank

Injected water
From
Water Flood

Chemical
Slug
Chase
Water

Buffer
Zone

(Micellar,
Surfactant,
ASP)

Only Water is
flowing

Figure 6-26. Chemical Flood as an EOR Process

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ALKALINE FLOODING
a) Process depends on mixing of alkali and oil
Oil must have acid components
Effect on displacement and sweep efficiencies?
b) Polymer slugs used in some cases
Polymer alkali reactions must be accounted for
c) Complex process to design

306

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ALKALINE-POLYMER FLOOD

David Field, Alberta

1000

100
Oil Cut

100

10

10

Oil Rate

Primary

1
Waterflood

Alkaline-Polymer
Flood

1
0.1
1969 1974 1979 1984 1989 1994 1999 2004
307

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Micellar Flood
When surfactants are mixed with crude oil that
exists above its critical saturation; i.e So>Soc, the
resulting mixture is called a Micellar Solution.
The micellar solution is made up of structures
called microemulsions, which are homogeneous,
transparent, and stable to phase separation.

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PERFORMANCE OF
MICELLAR FLOODING
A.
B.
C.
D.

Utilizes microemulsion and polymer buffer slugs


Miscible-type displacement
Successful in banking and producing residual oil
Process Limitations:
Chemical slugs are costly
Small well spacing required
High salinity, temperature and clay
Considerable delay in response
Emulsion production

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Ingredients of the Micellar Solution


The chemical slug essentially contains other chemicals that added to it. The
Micellar Solution is a type of surfactant solution slug that is composed of the
following five main ingredients:
a)
b)
c)
d)
e)

Surfactant
Hydrocarbon
Co-surfactant (alcohol)
Electrolyte
Water

4% to10%
4% to 80%
4%
1%
10% to 92%

Another variation of the surfactant slug process with various labeled as:
Micellar solutions Flood
MaraFlood
Micro emulsions Flood, etc.

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Injection Process
I.

Preflush Bank
In all types of chemical floods, often the composition of the
reservoir water phase has an adverse effect on the injected
chemical slug. Therefore, floods are traditionally started by first
injecting a preflush bank of water which is compatible with the
chemical slug solution and displaces the formation brine out of the
reservoir.

II. Co-Surfactant
Because one of the main problems in any chemical flood process
is the adsorption of the chemical agent (surfactant) on the surface of
the porous media, the co-surfactant (alcohol) is added to the solution
slug to reduce adsorption of the surfactant to the reservoir rock.

III. Electrolyte
The electrolyte is usually a SALT such as sodium chloride or
ammonium sulfate, is added to the Micellar solution to adjust and
control the changes in the viscosity of Micellar solution as it contacts
the reservoir water phase.
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Electrolyte

11/21/2011

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Mobility Control and Design


The mobility is perhaps one of the most important controlling properties
that must be considered when designing a chemical or miscible injection
process. A properly designed chemical or miscible process must have a
solution slug with mobility that equal to or less than the mobility of the
stabilized displaced fluid bank; i.e.:
slug < displaced bank

The minimum total relative mobility is designated as the maximum


required mobility of the chemical slug. The viscosity of the chemical slug
is adjusted the concentration of polymer in the slug to achieve the
optimum solution mobility.

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100%

kro
krw

0%

k rw
Total Relative Mobility
w + o

k ro

Minimum Total Mobility

0%

Sw

100%

Figure 6-27. Total relative permeability vs. water saturation

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Designing the Mobility Buffer Zone


I. Due to the unfavorable mobility between the chase water drive
and the mobility buffer solution, the drive water will penetrate and
bypass the mobility buffer and the chemical slug. Therefore, the
volume of mobility buffer must be large enough to protect the slug;
usually will require 50 to 100% of reservoir pore volume.
II. Using a polymer concentration grading of the mobility buffer
solution will decrease the rate of chase water penetration and
improve the economics of the process. Although different grading
procedures can be used, a semi-logarithmic relationship is a
simple approach for designing the buffer zone.

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Chase Water
=1 cp

Chemical
Slug; =30

Graded Mobility Buffer

30

of Chemical
Slug

of
Batch #1

20
10
Viscosity
5.0

of
Batch #6

1.0 X

Chase
Water

Batch #

Figure 6-28. Grading the Mobility Buffer


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11/21/2011

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Class Problem
Given the following data; design a tapered buffer zone solution of 60% reservoir
pore volume Assume that 6 batches of equal volumes will be injected, i.e. each
10% reservoir pore volume.
Viscosity of the chemical slug slug = 30 cp
Viscosity of the chase water Chase = 1.0 cp

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30

X
X
10

X
X

Viscosity

X
X
Batch 6
7

Batch 5
5

Batch 3

Batch 4
4

Batch 2

Batch 1
1

Figure 6-29. Grading the Mobility Buffer for Example 6-5


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Micellar floods Core Flood TESTS


A MUST
100

Henry S

80

Henry E & Henry W

119-R

Wilkins

60
40

Dedrick

20
0

10

12

14

Micellar Slug Size, %PV

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Micellar flood

TYPICAL PERFORMANCE
10

1,000

Oil Cut
1

100

Oil Rate
10
Dec. 81 Dec. 82

Dec. 83

Dec. 84

Dec. 85

0.1

micellar
injection
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Micellar-Polymer Projects
Illinois basin

Project

Location

Size,
Acre

Pore
Volume, BBL *

Chemical
Cost, $

Incremental
Oil, BBL *

Incremental
Oil, Vp

Chemical
Cost per
BBL Pore
Volume,
$/BBL

Chemical
Cost
$/BBL

119-R

IL

40

1,635,000

3,119,000

243,200

0.149

$1.91

$12.82

219-R

IL

113

3,032,000

5,559,000

400,000

0.132

$1.83

$13.90

Salem

IL

60

3,571,000

12,636,000

512,100

0.143

$3.54

$24.67

M-120

IL

407

16,575,000

14,385,000

1,387,400

0.084

$0.87

$10.37

Note that the chemical cost per incremental barrel of oil produced
varies from about $10- $25 for micellar/polymer floods.

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Applications of Micellar Flood


o API
o Viscosity
o So
oK
oT
o Depth
o Formation
o Thickness
11/21/2011

>20o
<35 cp
>35 %
>10 md
<200oF
See temperature
SS
Not critical
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Micellar Oil Recovery


RF = ED (EA EV)
ED 90-100%
Issues and Concerns:
1)
2)
3)
4)

Costs
Adsorption
The difficulty of predicting Micellar flooding efficiencies
Laboratory studies bear little resemblance to the field
results because:
- improper scaling
- oversimplification of the reservoir

11/21/2011

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Advantages
1. High displacement and areal sweep efficiencies
2. Generally speaking; where ever a waterflood has
been successful, Micellar flood may also be
applicable
3. In many cases where waterflooding was a failure
because of poor mobility relationships, Micellar could
be successful because of the required mobility
control.

11/21/2011

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Disadvantages
1. Main disadvantage is the large amounts of high cost
chemicals needed
2. Large expenditures must be made very early in the
life of the project; most of it during the first year
3. In a depleted waterflood reservoir, only water is
produced for to 2 years depending upon Sor and
pattern size
4. Adsorption of surfactant and stability of the slug
under reservoir conditions
5. determining slug size
6. Injectivity problems
11/21/2011

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Alkaline-Surfactant-Polymer
ASP

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ASP Flood
The Alkaline-Surfactant-Polymer ASP technology uses similar
mechanisms as in the Micellar flood technique that is designed
to mobilize the residual oil. The ASP technology is essentially
based on combining:
A. interfacial-tension-reducing chemicals with
B. mobility control chemical to improve the overall
displacement efficiency and increase the incremental oil
recovery.

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What is Alkali?
When an alkaline solution is mixed with certain crude oils,
surfactant molecules are formed. When the formation of surfactant
molecules occurs in situ, the interfacial tension between the brine
and oil phases could be reduced. The reduction of interfacial
tension causes the microscopic displacement efficiency to
increase, which thereby increases oil recovery.
The two most common alkaline agents used for ASP flooding are:
1. Soda ash (Sodium Carbonate Na2CO3) and
2. Caustic soda (Sodium Hydroxide Noah).

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The Alkali:
The technology relies on reducing the expensive surfactant concentration by
20 to 70 folds by adding the much lower-cost Alkali as one of the main
ingredients of the injected ASP slug.
The alkali has the natural ability to generate in-situ surfactants by
interaction with the residual oil if the oil contains natural organic acids; most
commonly are the naphthenic acids. Therefore, lowering the slug cost
significantly by reducing the amount of the required commercial surfactants.
The additional benefits of using sodium carbonate (alkali) include:
a) It reduces the adsorption of surfactant and polymer on the rock
b) It alters the wettability of the formation to become a more water-wet;
or to change the wettability from an oil-wet to a water-wet system

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The design of an ASP flooding process must achieve three main objectives:
1. propagation of the chemicals to contact and displace the residual oil with
100% displacement efficiency
2. complete volumetric coverage of the area of the interest by controlling
the slug mobility through optimizing the polymer concentration in the
solution
3. injection of enough chemicals and slug size to account for retention and
slug breakdown by adsorption
Achieving these objectives is significantly affected by the design and
selection of the chemicals used in formulating the injected slug.

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ASP Performance
Several variations:
ASP
SAP

Injected as premixed slugs or in sequence

Field tests have been encouraging


Successful in banking and producing residual oil
Mechanisms not fully understood

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As in all types of chemical flooding techniques, ASP flood proceeds in the four
traditional distinct phases); these are:

a) Preflush:
Often the composition of the brine in a reservoir has an adverse effect on
the ASP solution. To correct this problem and separate the hard formation
brine from the slug, floods are started by first injecting a preflush bank of
water ahead of the slug. This preflush water, which is compatible with the
ASP solution, flushes the formation brine out of the reservoir.

b) ASP Slug:
The slug size can range from 15-30% pore volume. The slug formulation
is similar to that of the Micellar slug except that much of the surfactant is
replaced by the low-cost alkali so slugs can be much larger but overall
cost is lower. As the slug moves through the formation, it displaces 100%
of the oil contacted in a miscible type displacement; however; EA & EV
are controlled by the mobility ratio. A pre-determined amount of polymer
is added to the ASP slug to adjust its mobility to approach, or be less than,
the total mobility of the oil-water.

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c) Mobility Buffer:
A displacing solution is required to displace the ASP slug through the
reservoir. A favorable mobility between the displacing solution and the
ASP slug is also desired. If water is used as the displacing fluid, an
unfavorable mobility ratio might exist. This would result in reduced areal
sweep efficiency and in water fingering through the ASP slug diluting
and dissipating the slug. To protect the slug, a mobility buffer of thickened
water is injected immediately behind the slug. This thickened water is a
solution of water and polymer. The viscosity of the polymer bank is
graded from high viscosity behind the ASP slug to a low value at the
trailing edge of the polymer bank. This grading is accomplished by varying
the polymer concentration in the solution. This graduated bank is less
costly and achieves a more favorable mobility ratio between the chase
water and the polymer bank. The minimum size of the polymer bank is i
the range of 50% of pore volume.

d) Chase Water:
The mobility buffer is displaced by chase water until the economic limit of
the project is reached.

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For a Successful ASP Flood


1)
2)
3)
4)
5)
6)
7)

Core Flood is a MUST (Adsorption)


Fluid Composition for Identifying the Organic Acid Groups
Testing Reservoir Water For Proper Surfactant
Designing the Slug and Slug Volume
New Chemical Additives
Pilot Flood; We Need to Learn
Possibility of Using ASP as Secondary Recovery Process

Possibility of Using ASP (or any other EOR Process) as


Secondary Recovery Process; is gaining Momentum
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Chemical Costs
A rough estimation of the chemical costs is listed below:

Surfactant Prices:
Prices range from:

$0.36-$0.75 per active pound, or


$2.75 - $6.10 per barrel of injected solution.

Alkali Prices:
Prices range from:

$0.06 to $0.15 per pound.

Polymer Prices:
Prices vary from:

$1.15 per dry pound to a high of $1.45

As an alternative is to build a polymer mixing plant and purchase polymer at a lower cost per
pound; Polymer can be available from commercial suppliers in a self-contained polymer mixing
plant for an increase in the price per pound of polymer. This provides an economic benefit by
distributing the mixing plant costs over the duration of the polymer injection

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How to Minimize The


Capital Cost and Environmental Impact ?
The Potential of Detecting and the Reuse of the
Chemicals in the Produced Oil

11/21/2011

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Field & Core Flood Tests

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ASP vs. MICELLAR FLOOD Lab Results Mitsue Oil Core Floods
ASP Flood

Micellar Flood
100

Slug 5% Buffer 50%

80

92% OIP

Soi 32%

60
40

Oil Cut

20

Oil Cut,%; Cum. Recovery,% OIP

Oil Cut,%; Cum. Recovery,% OIP

100

80

Alkali 5%,Surfactant 10%,Polymer 60%


Soi 38%

80% OIP

60
40

Oil Cut

20
0

0
0

0.5

1.5

Pore Volumes Injected

2.5

0.5

1.5

2.5

Pore Volumes Injected

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Industry Experience With


ASP Flood
Currently; there are several ongoing ASP floods with reported promising
responses; include:
1) The La Salina Field in eastern cost of Lake Maracaibo, Venezuela
2) The Viraj oil field of Cambay Basin in India
3) Flooding Test in Central Xing2 Area of Daqing Oilfield, China (2-pilots)
4) Major expansion underway in Daqing Oilfield, China
5) The White Castle Field, Louisiana, near-offshore Gulf of Mexico (Shell)
6) Maracaibo Lake, West Venezuela

7) 5 reservoirs in Argentina (Designed by SURTEK, Golden, CO)


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Tanner
Alkaline-Surfactant- Polymer Flood

Tanner Field
11/21/2011

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ASP Flood in the Tanner Field


Depth
Temperature
Pore Volume
Thickness
Average Porosity
Average Permeability
Oil API Gravity
Oil Viscosity
Water Viscosity
Mobility Ratio

8,750 ft
175 F
2,528 Mbbl
25 ft
20%
200 md
21
11 cp
0.45 cp
3.2

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Tanner Alkaline-Surfactant-Polymer Flood


Net Pay Isopach

ASP
Injection Well

11/21/2011

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Tanner, Wyoming
Alkaline-Surfactant-Polymer Flood
Timeline History
Primary Production
Waterflood
Alkaline-Surfactant-Polymer Solution
Polymer Drive
Water Flush

11/21/2011

April 1991
October 1997
May 2000
June 2002
January 2005

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Tanner Alkaline-Surfactant-Polymer Flood Radial


Coreflood Comparison
Cumulative
(%OOIP)
Cumulative Oil
Oil Recovery
Recovery (%OOIP)
Oil
Cut
(Volume
%)
Oil Cut (Volume %)

100
100

Caustic Soda

90
90

NaOH-ORS-41HF-Alcoflood 1275A Flood

80
80
70
70

Na2CO3-Petronate EOR 2094


-Alcoflood 1275A Flood

60
60
50
50

Waterflood

Soda Ash

40
40
30
30
20
20
10
10

00
0.0
0.0

1.0
2.0
3.0
4.0
1.0
2.0
3.0
4.0
CumulativeProduced
Produced Fluids
Cumulative
Fluids(PV)
(PV)

5.0
5.0

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Tanner Alkaline-Surfactant-Polymer Flood


Injected Solution
1.0 wt% Caustic Soda
0.1 wt% active ORS-41HF
1000 mg/L Alcoflood 1275A

11/21/2011

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Total Field Performance


ASP Flood
100,000

Waterflood

Oil Cut

Alkaline-SurfactantPolymer Flood

% Oil Cut

ASP
May 2000
calculated
continued
waterflood
oil cut

10.0

10,000

Oil Production

Waterflood
calculated
continued
waterflood
oil rate

Primary
1.0
1991

Monthly Oil Production (bbls)

100.0

1,000
1993

1995

1997

1999

2001

2003

2005

2007

Total Field Performance


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Well Performance
Tanner 24-30
100,000
Oil Cut

Alkaline-SurfactantPolymer Flood

Waterflood

% Oil Cut

10.0

10,000
Oil Production

1.0

Primary

1,000

0.1
1991

Monthly Oil Production (bbls)

100.0

100
1993

1995

1997

1999

2001

2003

2005

2007

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Well Performance
Tanner 24-30
100,000
Oil Cut

Alkaline-SurfactantPolymer Flood

Waterflood

% Oil Cut

10.0

calculated
continued
waterflood
oil cut

Oil Production

1.0

Primary

1,000

calculated
continued
waterflood
oil rate

0.1
1991

10,000

Monthly Oil Production (bbls)

100.0

100
1993

1995

1997

1999

2001

2003

2005

2007

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Tanner Alkaline-Surfactant-Polymer Flood Production


Compared to Eight Minnelusa Waterfloods

ASP as

100

Secondary Recovery

% Oil Cut

Tanner
arrows indicate
start of ASP
for Tanner
May 2000

10
Field Comparisons
Camridge
Total Tanner Field
Tanner 24-30
Tanner 22-31
Average Waterflood

1
0.00
11/21/2011

0.05

0.10

0.15

0.20

0.25

0.30

0.35

0.40

0.45

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Cumulative
Oil
Produced
After Injection
Begins (Vp)

0.50

Rights Reserved

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Tanner Alkaline-Surfactant-Polymer Flood


Recovery Summary through July 2005
Ultimate Oil Recovery
Primary and Waterflood
ASP Increment Recovery

65.0 %OOIP
48.0 %OOIP
17.0 %OOIP

Cost per Incremental Barrel


(Includes Chemical and Facilities) $4.49

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ASP PILOT Daqing, China


100
Oil Rate
50

Oil Cut
20

10
1993

11/21/2011

1994

1995

1996

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Tanner Alkaline-Surfactant-Polymer Flood


Conclusions
Tanner Alkaline-Surfactant-Polymer flood
was technically and economically successful.
17% OOIP incremental oil
cost of chemicals, plant, and design
- $5.85/ per incremental barrel
rate of return - 71.2%
payout 2.5 years

11/21/2011

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Shell Marmul Chemical


Flood
Polymer development and
surfactant trials

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On-going ASP Pilot Flood in


the Viraj Oil Field- India
Pre-flush: 200 m3/day for a week
ASP Slug: 20% PV slug having a composition of 1.5
wt% alkali, 0.2 wt % surfactant, and 800 ppm
polymer.
Mobility Buffer: Total 30 %PV of a series of graded
concentrations of polymer solution. 1st slug is
10%PV of 600ppm polymer solution; 2nd slug is
10%PV 400ppm, and 3rd slug is 10%PV of 200ppm
Chase water: 60%PV of chase water
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ASP and Other EOR Projects in


Offshore Oil Fields
Space and weight restrictions
High capital cost and economics
Large well spacing gives less detailed information
about the reservoir; especially degree of continuity
between wells
Temperature limitations
seawater-based process would require higher
concentration of polymer
One of the Largest current offshore EOR projects is
N2; Cantarell Field in The Gulf of Mexico. It has been
very Successful at Increasing Oil Recovery
11/21/2011

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Current Offshore Applications


oLa Salina Field, Venezuela
oWill be the first offshore ASP Pilot in the World
oWill use existing platform instead of a barge
oSlug:
- Alkali: 0.75 wt% Soda Ash
- Surfactant: 0.1 wt%
- Polymer: 800 mg/L

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ASP in Carbonate Reservoirs


Traditionally Applied to Sandstone; however; has
been Tested in Carbonate Formations at the
Laboratory Scale
Recent Studies Indicate that ASP can Change the
wettability of the Carbonate minerals from Oil
Wet to Water Wet
an ASP Flood is currently being tested at The
Mauddud Carbonate Reservoir in Bahrain

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Recent Developments
New Surfactant - SS-6066 & SS-6066A showed
most promising performance in terms of
solubility, stability, and interfacial tension
New co-surfactant to reduce adsorptionANTISORBTM1416
Tested in the Chihuido de la Sierra Negra field,
Argentina

11/21/2011

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ASP AND MP FIELD PROJECTS


ASP Floods
Started
Appln.
David, Alberta
1986 Tertiary
West Kiehl, Wyoming
1987
"
Gudong, China
1992
"
Cambridge, Wyoming
1993
"
Daqing, China
1994
"
Karamay, China
1996
"
Viraj, India
2002
"
Micellar Floods
Dedrick (IL)
1962 Secondary
Robinson, 119-R (IL)
1968 Tertiary
Benton (IL) Shell
1972
"
Robinson, 219-R (IL)
1974
"
North Burbank (OK)
1976
"
Robinson, M1 (IL)
1977
"
Bradford (PA)
1980
"
Salem Unit (IL)
1981
"
Louden (IL)
1977
"
Louden (IL)
1980
"
Chateaurenard, (France)
1983
"

Acre Rec., %OIP


252
*21
106
34.4
766
29.4
72
*26.8
8.4
23.9
766
*24
68
*24
2.5
40
160
113
90
407
47
200
40
80
2.5

*49.7
39
29
27
11
50
50
47
27
33
67
* %OOIP

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5/6/2013

Advantages of ASP Flood


1. It displaces all the oil it contacts
2. High displacement and areal sweep efficiencies
3. Mobility of the Slug can be optimized to
maximizing the volumetric sweep efficiency
4. Field operation is a little different from a water
flood except for additional of mixing and
filtering equipment.
5. If meets conditions and designing criteria; it can
recover additional 20% OOIP

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Disadvantages
1. Main disadvantage is the large amounts of high cost
chemicals needed
2. Large expenditures must be made very early in the
life of the project; most of it during the first year
3. In a depleted waterflood reservoir, only water is
produced for to 2 years depending upon Sor and
pattern size
4. Degradation of chemicals at high temperature.
5. determining slug size
6. Injectivity problem
7. Not well suited for carbonate reservoirs
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Miscible Gas Flood

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Suitability of Reservoir For Miscible Gas Injection


Process

Crude Oil

Reservoir

N2 & Flue Gas

>35 API
<0.4 cp
High Cm

So: >40%
Formation: SS or carbonate with few
fractures
h: Relatively thin unless formation
is dipping
K: Not Critical
D: >6000 ft
T: Not Critical

High Pressure
Gas Injection

>23 API
<3 cp
High Cm

So: >30%
Formation: SS or carbonate with
min fractures
h: Relatively thin unless formation
is dipping
K: Not Critical
D: >4000 ft
T: Can have a significant effect on
MMP
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Miscible Gas Flood


The reduction of interfacial or surface tension between the displacing and
displaced fluids is one of the major keys that contribute to the success of
the miscible injection process.
In contrast to the definition of immiscibility, two fluids are considered
miscible when they can by mix together in all proportions and resulting
mixtures remain single phase. Because only one phase results from
mixtures of miscible fluids, there are no interfaces and consequently no
interfacial tension between fluids.

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Impact of Remaining Residual Oil on Ultimate Recovery


Sor can be reduced to its lowest possible value with displacement efficiency
ED approaching 100%. This is essentially the objective of any form of
miscible displacements (e.g. chemical, gas, etc.). Therefore, classifying a
system as miscible or immiscible can have a substantial impact on ultimate
oil recovery by fluid injection. The ultimate oil recovery factor RF for any
forms of secondary or tertiary recovery processes is defined by:
RF = ED EA ED

They Key for a Sucessful EOR Project:


k
N o
c

ED

S oi S or
S oi
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Miscibility
There are two types of miscible displacements, these are:

First-contact miscible FCM displacement:


Displacements in which the injection fluid and the in-situ reservoir fluid form
a single phase mixture for all mixing proportions; e.g.:
I. Chemical Flood (Micellar, ASP,etc)
II. LPG

Multiple contact miscible MCM displacement:


Processes in which the injected fluid and the reservoir oil are not miscible in
the first contact but miscibility could develop after multiple contacts (dynamic
miscibility). These processes are categorized into:
I. Vaporizing CO2 and lean gas drive; alternatively is called high
pressure lean gas Injection, e.g. CO2, N2, Air,etc
II. Condensing rich gas drive, and
III. Combined vaporizing-condensing drive.

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First-Contact-Miscible FCM
Displacement

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First-Contact-Miscible FCM Displacement


Some injection fluids mix directly with the reservoir crude oil in all proportions and
their mixtures remain single phase. This displacement process is classified as firstcontact miscible displacement. Liquefied petroleum gas products (LPG) such as
ethane, propane, and butane are the common solvents that have been used for firstcontact miscible flooding FCM, i.e. miscible with reservoir crude oils immediately
on contact. The LPG products are miscible with oil only as long as they remain in
the liquid state, i.e. when reservoir temperatures below their critical temperatures
and at pressures at or above their vapor pressures.
Ethane

Propane

T, oF

P, psia

50
90

N-Butane

T, oF

P, psia

T, oF

P,psia

460

50

92

50

22

709

100

190

100

52

150

360

150

110

200

590

200

198

206

617

250

340

300

530

305

550
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Production
well

Injection
Well

Oil & Water


Are flowing

Oil Bank
Water Gas

Chase
Water Chase
Water Gas

Gas

LPG
Slug
Water Bank

Connate Water

Only Water is
flowing

Residual
Oil

Injected water
From
Water Flood

Figure 6-30. LPG Flood as an EOR Process

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Chase Gas is a PROBLEM !!!


Ethane

Propane
P, psia

T, oF

50

460

50

90

709

100
150

N-Butane
T, oF

P,psia

92

50

22

190

100

52

360

150

110

200

590

200

198

206

617

250

340

300

530

305

550

P, psia

LPG Slug

T, oF

problem
11/21/2011

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Chase Gas is a PROBLEM !!!


The chase gas must be miscible with the hydrocarbon slug to prevent
deterioration of the slug at the trailing edge.

11/21/2011

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Industry Experience
LPG Flood
Parameter

South Ward
Field, CA
Arco

South Cuyama
Field, CA
ARCO

Johnson Field,
Neb.
Marathon

Burkett Unit,
Kan.
phillips

Adena Field,
Colo.
Union

Depth, ft

2400-2500

4300

4580

2100

5560

Pattern

5-spot

peripheral

Entire field

5-spot

5-spot

Slug size

5% PV

5.4% PV

8.85% PV

6.5 % PV

9% PV

37 %

33%

64%

1.5

0.75

0.6

RF
bbl oil/bbl
C3

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Applications

API
Viscosity
So
k
T
Depth
Formation
Thickness
11/21/2011

>23o
<10 cp
>30 %
>not critical if uniform
Must need exceed 206 oF for C3
>2500 ft, restricted be temperature
SS or carbonate
relatively thin
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Advantages
1. Displaces essentially all residual oil it contacts
2. Requires lower pressure than that is needed
for miscible gas injection; there; can be used
in shallower reservoirs
3. Can be used as secondary or tertiary method.

11/21/2011

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Disadvantages
1. Areal and Vertical seep efficiencies are usually low
2. Sizing of the slug is difficult
3. Miscibility can be lost if the slug is dispersed and
dissipated as it moves through the reservoir; cant
regain miscibility it back
4. Stability of the slug under reservoir conditions
5. determining slug size
6. Costs

11/21/2011

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Multiple-Contact-Miscible Displacement
MCM

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Ternary Diagram
A valuable approach for representing the phase behavior of multicomponent
hydrocarbon mixtures and their interaction with a displacing gas is the use of the
pseudo-ternary diagram. The components of the reservoir fluid are grouped into
three pseudocomponents located on the corners of the ternary plot. One possible
grouping that has been used frequently includes the following mixed components:

Component 1:
represents a volatile pseudocomponent and is composed of methane,
nitrogen and carbon dioxide located on the uppermost of the triangle,
Component 2:
represents a pseudocomponent that is composed of intermediate
hydrocarbon components such as ethane through hexane. The
component is located on the lower right corner of the plot. It should be
pointed out that sometimes CO2 is included with the intermediate
components
Component 3:
is essentially the heptanes-plus fraction C7+ and is located on the lower
left corner of the plot.

379

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Each corner of the triangular plot


represents 100% of a given
pseudo-component, progressive
from 0% at the opposite side of
each corner to 100 % (usually with
incremental step size of 10%).

CO2+ N2+C1
100%

70%

20%
C7+
100%

0
2006Tarek Ahmed & Associates, Ltd. All Rights Reserved.

C2-C6
100%

380

5/6/2013

Dynamic Miscibility
The injected gas at a certain pressure can achieve
miscibility after multiple contacts with reservoir crude
oil, this miscibility and is termed (dynamic
miscibility). This dynamic displacement mechanism
during the process is described as the in-situ
manufacture of a miscible slug. Miscibility is achieved
in this process by in-situ mass transfer vaporizing or
condensing of components resulting from repeated
contacts of oil with the injection fluid.

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The process of developing miscibility is as classified as


multiple contact miscible displacement. Because
mixtures in the reservoir miscible region remain as a
single phase:
A. the wettability of the rock and relative permeability
lose their significance since there is no interface
between fluids.
B. The mobility ratio has a significant effect on the
recovery efficiency simply because it is a strong
function of the viscosity ratio of the miscible solution
and the displaced oil.

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Vaporizing (High pressure) lean gas


Injection

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Vaporizing (High pressure) lean gas drive:


In vaporizing-gas drive process or high- pressure gas
process, the injected lean gas (e.g. methane,
nitrogen, or flue gas) tends to vaporize the
intermediate components (ethane through hexane) of
the reservoir fluid and creates an in-situ miscible
hydrocarbon slug. In this displacement mechanism,
miscibility is achieved at the leading edge of the
injected gas front. As the injected high pressure lean
gas contacts the original reservoir oil, it vaporizes and
enriched in intermediate components.

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Basic Concept of the


Vaporizing Gas Injection
G

G1

G2

G3

Multiple (Infinite) Contact Miscibility


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G
G1

G2

G3

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High Pressure Lean Gas Injection


Methane, Nitrogen, Air, Flue Gas
The idea is to :
Manufacture a Cheap Miscible Slug

a lot of
water

Miscible zone formed by gas


becoming enriched with C2-Cn
L = f (Pinj, zi, yinj, Sstart, ..etc)

Gas
(C1, N2,..etc)
Connate Water

Oil
Bank

Sor
Water from
H2O flood

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Understanding and Use of the Triangular Diagram


CO2+ N2+C1
100%

90%

70%

y
0%

50%

A
C7+
100%

20%

70%

10%

90%

C2-C6
100%
Bubble-point Curve
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Identifying Type of Displacement


There are two additional principals must be recognized when representing
phase behavior relations with the ternary diagram:
A. If the coordinates of the overall composition z of a hydrocarbon mixture
place the mixture within the phase envelope, the mixture will form two phases
under the prevailing pressure and temperature; however, when placed
outside that phase envelope the mixture will exist as a single phase.
B. The ternary diagram as shown schematically on the next slide illustrates the
concept and the basic requirement for achieving first contact miscible FCM
displacements and identifies the multi-contact miscible MCM region. The
illustration shows two different mixtures of hydrocarbon gases and a crude oil
system at a constant pressure and temperature. These three hydrocarbon
systems are:
o Lean gas with a composition as represent by A
o Rich gas (LPG diluted with lean gas) as represent by point D.
o original oil in place with a composition represented by point B
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CO2+ N2+C1
100%

y
Tie Line

z
C

x
C7+
100%

Oil B

D
C2-C6
100%

Figure 6-32. First and Multiple-Contact Miscible Regions

390

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The differentiation between FCM and MCM is based on whither the straight-line
connecting the composition of the injected fluid with that of oil will or will not cross the
phase envelope. However, the size of the phase envelope depends upon the pressure
and temperature. For a constant temperature, the size of the two phase region will
shrink with increasing the pressure, as shown schematically below. The illustration
suggests that first contact miscibility will be achieved at a pressure equal to P3. This
pressure is termed the minimum miscibility pressure MMP.

CO2+ N2+C1
100%
B

90%

P3>P2>P1

70%

P3

50%

P2 P

0%

C
20%

A
70%

C7+
100%

90%

10%

C2-C6
100%
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Nitrogen Injection

392

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11/21/2011

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Industry Experience
With Lean Gas
1. Block 31 Field: Crane County; Texas. Ultimate
RF 60%
2. Fairway Field, Texas: Ultimate RF 50%
3. Hawkins Field, Texas

11/21/2011

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Essential Laboratory Tests


For Any Types of Gas Injection
1.
2.
3.
4.

Flow Assurance Tests


Slim Tube Test
Swelling Tests (Very important to match)
PVT Tests (Differential, CCE,etc.)

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Advantages Of
Lean Gas Injection
1. Although it does not remove all Sor from the
contacted area; Sor is reduced to a very low value
2. Less expensive than others
3. The miscible front regenerates itself if it is lost at
any point
4. Lean gas is used from the start to finish;
eliminating the difficult determination of slug
size

11/21/2011

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Disadvantages Of
Lean Gas Injection
1. Crude oil characteristics must be ideal for
the process to work (rich in CM)
2. Requires high injection pressure; high
compression costs
3. Gravity segregation can exit in highly
permeable reservoirs.
4. The oil should be under-saturated

11/21/2011

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Nitrogen/Air Injection

398

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Air Injection in Light Oil !!!!!


an Emerging Technology
A. The application of the In-Situ Combustion ISC is associated
with the existence of high T> 660-1120 oF front; i.e. it creates
a heat wave, however; the Air Injection Process AIP does
not
B. Air injection can be viewed as a conventional gas injection
process
C. low temperature oxidation LTO can occur at 150 oF< T<
200 oF and consume all O2 to Generate flue gas.
D. Flue gas comprises of 10-14% CO2 and rest being N2
E. Does NOT suffer from ANY constraint on supply; as in the
case of CO2
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20%
air

Consumption of O2
Flue gas:
85% N2
13% CO2
2% CO

O2

air

N2 O2, CO2,
CO, Sor, H2O

N2
CO2
CO
C2-Cn ?
Oil
H2O

Oil
&
H2O
Bank

Original
Oil
&
H2O

Reaction Zone
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Air Injection In Light Oil Reservoirs !!!

A total consumption of 7 to 10% of the remaining oil


in place can be expected to maintain a propagation of
the in-situ oxidation process
The generated flue gas and steam can:
Vaporize oil components
displace the oil at near miscible conditions
increase oil swelling
reduce oil viscosity

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5/6/2013

GOM Experience- 3 BSTB


CO2, N2, Air !!!!
(MMP)Air, N2 = 7500 psi

Air, N2

200 Miles from Shore


CO2 Pipeline!!!
CO2
(MMP)CO2 = 3500 psi

402

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Industry Experience with


Air Injection

11/21/2011

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403

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Incremental Oil Recovery


Based on Field Experience

in Hydrocarbon miscible flood:


o Horizontal Flood 12-15%
o Vertical Flood 20-30%

in Air Injection:
o Horizontal Flood 6-10%
o Vertical Flood 15-20%

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GOM Experience- 3 BSTB


CO2, N2, Air !!!!
(MMP)Air, N2 = 7500 psi

Air, N2

200 Miles from Shore


CO2 Pipeline!!!
CO2
(MMP)CO2 = 3500 psi

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5/6/2013

Pilot Air Injection


Handil Field, Indonesia TOTAL

o Air injection started 2005


o OOIP = 6 MMSTB
o RF by H2O = 26%
o Central processing facilities with a 3MMMscf capacity
o Laboratory data suggests:
Auto-ignition occurred at 275 oF
Stable front displacement at 518 oF
Flue gas: 13% CO2, 3% CO, and 84% N2
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Oil Recovery
BPs Thermal Model
Scenario

Total Time
Years

NP
MMSTB

RF
%

Cum GOR
Scf/STB

Depletion

35

15.43

9.14

H2O flood
After depteion

5 years of depletion
30 years of air injection

77.07

45.68

Air inj

35 years from start


Of production

95.80

56.78

2388

Secondary air recovery

5 years of depletion
30 years air injection

93.11

55.19

2402

Tertiary air injection

After 5 years depletion and


22.5 years of H2O flood
7.5 years air injection

83.71

49.61

1509

Teriary air injection

After 5 years depletion and


10 years of H2O
20 years air injection

85.73

50.81

1882

11/21/2011

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Field

h,
m

Depth, ft

T, oC

Pinj

cp

K, md

Qo,
b/D/well

Air/oil ratio
scf/bbl

W. Hakberry
LA

10

3000-12000

94

27

0.9

300

Sloss
Nebraska

6200

94

3600

11

0.8

190

480

16900

Buffalo redriver unit


MPHU

9500

104

4400

17

0.5

600

12000

Buffalo

8500

102

4400

19

0.5

18

2500

10000

Madison CAPA

8600

99

4400

11

0.5

10

20000

Other Fields:
- North sea-Ekofisk; is being considered
- Handil Field, Indonesia, Started 2005
- Wilson basin- N&S Dakota. Started in 1979
- Romania and Russia
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Deepwater GOM Experience


VIP Compositional:
Split to 45 components- Lumped into 16
Components
Excellent Match with Swelling Test
IOR (RF)N2&Air = 69%
IOR (RF)CO2
= 54%

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Rich Air Injection !!!

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Rich Air Injection


Another Emerging Technology
1. Rich Air Injection has Received Considerable Attention
Recently due to several Successful Light-Oil Air Injection
and the Building of Massive N2 Generation Plants for
Offshore EOR
2. Rich Air contains 30% to 40% O2
3. The logic Arises from the Fact that whenever Nitrogen is
Manufactured; Waste gas, Rich in O2, is Produced
4. When Injected; the Generated Combustion Product Gas
is Richer in CO2
5. Can also be used in Heavy Oil and Low Permeability
Reservoirs
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5/6/2013

Screening Air Injection


Prospects
o o < 10 cp
o > 15%
o No fracturing and NO FREE GAS or Gas Cap
o T > 140 oF
o K > 10 md
o h > 10 ft
o API > 35o
o So > 50%
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Advantages
1. An alternative for water injection due to low injectivity
2. reduction in o, generation of steam and hot water, miscible
effects owing to the vaporized light-oil ends
3. The miscible front regenerates itself if it is lost at any point
4. Injected air/gas is used from the start to finish; eliminating the
difficult determination of slug size
5. Produced Gas can contain 2 gallons of NGL/Mscf
6. The generated flue gas and steam can:
- Vaporize oil components
- displace the oil at near miscible conditions
- increase oil swelling
- reduce oil viscosity
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Disadvantages
1. Potential problems related to: corrosion,
oxygen production (safety)
2. At high temperature; potential of producing
H2S
3. Might require a pilot test to evaluate risks
and uncertainties
4. Injection well head must be equipped with
dual injection lines; one for air injection and
other for purge water (or N2) line.
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Lean Gas
MMP Correlations

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Correlation #1:
MMP = 9433 188x103 F + 1430x103 F2
With
Where

F = I/(MC7+ T2.5)
I = concentration of intermediates, MOL%
T = temperature, F
MC7+ = molecular weight of C7+

Correlation #2:
With:
Where:

11/21/2011

MMP = 5568 eR1 + 3641 cR2


R1 = 792.06 [C2 C5] / W
R2 = 2.158x106 [C1]5.632 / W
W = Mc7+ T0.25
T = temperature, F
C1 = mole fraction of methane
C2 C5 = mole fraction of C2 C5
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Correlation #3:
For API < 40:
MMP = 80.14 + 35.35 H + 0.76 H2
Where:
0.11
H M c07.88
/ [(C2 6 ) 0.64 (C1 ) 0.33 ]
T

For API > 40:


MMP = -648.5 + 2619.5 H 1347.6 H2
Where:
0.25
H M c07.48
(C2 C6 ) 0.12 (C1 ) 0.42 ]
T

11/21/2011
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417

5/6/2013

Class problem:
The Nameless Oil Field under consideration for miscible displacement
by lean gas injection. Estimate the MMP using all available correlations

11/21/2011
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418

5/6/2013

Class problem; Estimation with EOS:


The Nameless Oil Field under consideration for miscible displacement
by different types of gas injection; these are:
1. 100% C1
2. 100% N2
3. 80% C1 & 20% CO2
Using the PVT simulator:
a) Tune EOS to match saturation pressure of 1936 psig
b) Perform DE, CCE , and Separator Tests on original oil
composition
c) Perform Swelling test on each type of gas injection
d) Estimate the MMP EOS for each type of gas

Separator Test:
1st Stage Separator: 28psig & 130 oF
Stock Tank: 0psig & 60 oF
11/21/2011
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Nameless Field
API=40.1 & T=247 oF

Pb= 1936 psig


1sr Stage Separator: 28psig & 130 oF
Stock Tank: 0psig & 60 oF

11/21/2011
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PVT from EOS


1. Driver Program:
2. Simulator:
3. Two files:

Butte.exe
Montana.exe

PVTall.dat
PVTall.out

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PVAall.dat
With Notepad; open PVTall.dat to enter composition,etc:
&RDW

Psat=1936
Temp=247
CO2=0.25
N2=0.88
C1=23.94
C2=11.67
C3=9.36
iC4=1.39
nC4=4.61
iC5=1.50
nC5=2.48
C6=3.26
C7plus=40.66
MWC7plus=196
spgrC7plus=0.8494

&end
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Separator Data
&separator

Tsep1=130
Psep1=28
Tsep2=-1
Psep2=-1
Tsep3=-1
Psep3=-1
Tsep4=-1
Psep4=-1
Tsep5=-1
Psep5=-1
Tsep6=-1
Psep6=-1
Tsep7=60
Psep7=0
Tscrub=-1
Pscrub=-1

&end
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Injection Gas Composition for


Swelling & MMP Tests
!
Description of the Injection Gas
!
---------------------------------------------! Enter the composition of the injection gas after
! the equal sign (=) :
&INJ

CO2inj=0.0
N2inj=0
C1inj=0.8
C2inj=0
C3inj=0
iC4inj=0
nC4inj=0
iC5inj=0
nC5inj=0
C6inj=0
C7inj=0

&end
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Rich Gas (Condensing) Gas


Injection

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CO2+ N2+C1
100%

G
0

C7+
100%

C2-C6
100%
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Swelling and Slim Tube


Tests
A MUST TESTS

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Swelling Test
Injection gas

Psat

(Vsat)orig

Original Fluid
(gas or oil) @
saturation
Pressure Psat

Hg

Vt

(Psat)new
i.e. Pb or Pd

Original Fluid
+
Injection Gas

Hg

(Vsat)new

Original Fluid
+
Injection Gas

Hg

428

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Swelling Test
Injected
Gas

Swollen
Oil

Oil

(Vsat)new/(Vsat)original

CO2

C1
Psat

CO2

Scf/bbl

Swollen
Volume

C1

Scf/bbl
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New saturation pressure

5000
4800
4600
4400
4200
4000
3800
3600
3400

3200
3000
0

500

1000

1500

2000

2500

3000

scf/bbl of Fluid

430

5/6/2013

relative volume vs. volume of gas injected


2.6

2.4

swelling ratio, (Vsat)new/(Vsat)orig

2.2

1.8

1.6

1.4

1.2

1
0

500

1000

1500

2000

2500

3000

scf/bbl of Fluid
431

431

5/6/2013

Slim Tube Test

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Modeling of Miscible Gas Injection


With Black Oil Simulator
Based on Three Functions:
1) Miscibility Function
2) Viscosity Mixing Parameter
3) Miscible Phase Relative Permeability krm

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1- Miscibility Function

P Pvap
MMP Pvap

if :
0 , immiscible; i.e. P Pvap

RF

0 1, Partial; i.e. Pvap P MMP

1, miscible; i.e. P MMP

immiscible

Partial miscible

Pvap

11/21/2011

miscible

MMP

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1- Miscibility Function

P Pvap
MMP Pvap

if :
P Pvap ;

0 , immiscible Displacemnet

Pvap P MMP

0 1, PartialMiscible Displacement

P MMP

1, Miscible Displacement.

11/21/2011
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2- Viscosity Mixing Parameter

M o
s
4 log[0.78 0.22 ( M )1/ 4 ]
1
log( M )
0.78
0.22
m

1/ 4
1/ 4
(

)
(

)
o
s

oe o1 m

&

se 1s m
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3- Miscible Phase Relative Permeability krm


S S

k rm o orm k row
1 S w S orm

Sg

k rg
1

S
w
orm

S S

(k ro ) eff (1 ) k ro o orm k rm
1 S w S orm
Sg

(k rg ) eff (1 ) k rg
k rm
1 S w S orm

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CO2 Injection

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Physical Properties of
CO2

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Suitability of Reservoir For CO2 Injection


Process
Miscible
CO2

Crude Oil
>22 API
<10 cp
High C5-C12

Reservoir
So: >20%
Formation: SS or carbonate
h: Relatively thin unless dipping
K: Not Critical
D: MMP=f(D,T)

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441

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You must account for the solubility of CO2 in the Water


(loss of volume )Problem During WAG Flood

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CO2 Drive Mechanisms


A number of mechanisms take place that may initiate oil displacement when CO2 is
injected into an oil reservoir. CO2 may create a miscible front and hence miscibility
is initiated by extraction of significant amounts of heavier hydrocarbons from C5
through C30, or at different reservoir conditions, CO2 saturates the reservoir fluids
to an extent where the swollen crude is miscible with the trailing CO2 and may
resemble enriched gas drive. This combination of mechanisms enables a portion of
the remaining trapped oil to be mobilized and produced.
The miscible-like recoveries achieved by CO2 were a multiple-contact vaporization
drive mechanism in which CO2 strips intermediates from the liquid until the
composition is rich enough to be miscible with the original oil.

Several laboratory experiments on reservoir fluids using CO2 as the displacing


phase have concluded that more than one mechanism (vaporizing and
condensing) is possible for a CO2-reservoir fluid system and that reservoir
temperature and displacement pressure determine the type of mechanism
(vaporization, condensing or vaporizing/condensing) that will control the
displacement process.
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Regardless of how CO2 is injected into the reservoir, oil displacement by CO2
injection relies on a number of mechanisms related to:
The phase behavior of CO2 crude oil mixtures
Reservoir temperature
Reservoir pressure
Crude oil composition
the dominant displacement characteristics for a given CO2 displacement fall into
one of the five regions based on P & T:
Region I Low pressure applications
Region II Intermediate pressure, high temperature applications
Region III Intermediate pressure, low temperature applications
Region IV High pressure applications
Region V High pressure, low temperature (liquid) applications

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Region 5

Co2 Application Regions:


Region I Low pressure applications
Region II Intermediate pressure, high temperature applications
Region III Intermediate pressure, low temperature applications
Region IV High pressure applications
Region V High pressure, low temperature (liquid) applications

Region 4

Region 1

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Low Pressure Applications Region I


At reservoir pressure below 1000 psia (Region I), the major effects of CO2 injection
on oil recovery appear due to the solubility of CO2 in the crude oil with the following
adding benefits:
a) Swells the oil
b) Reduces oil viscosity significantly
c) Contributes to internal solution gas drive
d) Increases injectivity

Region I

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Intermediate Pressure, High Temperature (>122F) Region II


The CO2 displacement process in this region exhibits:
a) oil swelling
b) viscosity reduction and increased injectivity
c) Vaporizing the crude oil.

Region II

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Intermediate Pressure, Low Temperature (<122F) Region III


The CO2 displacement process in this region exhibits:
a) extract the crudes heavy ends forming CO2 rich liquid mixtures
b) Multiple liquids exist in this region

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High Pressure Miscible Applications Region 4


At high reservoir pressures (>2000 to 3000 psia ) as represented by Region
4, CO2 may vaporize significant quantities of crude oil so rapidly that multiplecontact miscibility occurs in a very brief time period and over a very short
reservoir distance

Region 4
Miscible Displacement Region

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Applications:
The CO2 miscible process is applicable to a high
percentage of reservoirs. Required conditions are as
follows:
1. Crude oils with gravities above 25 deg API
2. Pressures starting at above 1500 psi and ranging
upward, with 6000 psi being a practical upper limit.
Prospective reservoirs must be of sufficient depth that
they can be operated above the pressure needed for
miscible displacement without parting the formation.

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Extensive Network of CO2 Pipelines in The U.S.

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456

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457

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Injection Manifold

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<< Injection Well


Injection Pressure = 1400 psi
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Production Well >>


Back pressure held at
400 psi wells flow
without artificial lift

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Denver Unit Production / Injection History


CO2 miscible flood developed by Shell

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Advantages
1. CO2 provides an efficient low pressure miscible displacement for many
reservoirs. The displacement efficiency is high, with the oil saturation
above 5% of pore volume in the contacted area.
2. Under some reservoir conditions, the density of CO2 is close to that of
crude oil and approaches that of water. This greatly minimizes the
effects of gravity override.
3. CO2 is two to four times as viscous as methane or Nitrogen over the
usual range of pressures. This favorable viscosity; as compared with
other types of gases, will improve sweep efficiency over that of the
hydrocarbon miscible gas methods.
4. The miscible front, if it is lost, regenerates itself for CO2 as it does with
the lean gas process.

11/21/2011
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Disadvantages
1) CO2 generally is not readily available.
2) Suffers from viscous fingering
3) Gravity override could be a problem
4) Possible Early Gas Breakthrough
5) CO2 with water forms carbonic acid which is highly
corrosive. Special metal alloys and coatings for facilities
are needed.
6) Where alternate injection of CO2 and water is to be used,
dual injection systems are required one for CO2 and the
other for water.

11/21/2011
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Estimation of CO2 MMP

464

5/6/2013

Based on Numerous
Laboratory & Field Data
A. Extraction/Vaporizing Hydrocarbon
Components from the Crude Oil by CO2
occurs when CO2 0.25-0.35 gm/cm3
B. Miscibility occurs when CO2 > 0.42 gm/cm3

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Proposed Methodology
Step 1: Using the reservoir and specific gravity of the gas; calculate the Z
Factor as a function pressure
Step 2: Plot P/Z vs.P on a Cartesian (regular) scale
Step3: Calculate P/Z that is required to produce a gas density of
0.42 gm/cm3 from:

Ma
P

Z 0.42 (62.4) R T
Step 4: Enter the generated plot in step 2 with P/Z and determine the
corresponding pressure value on the x-axis; to give the MMP

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All Gas Properties are Correlated in Terms of:


1) specific gravity of the gas g:

gas
M a 0.5 0.75

air @ SC 28.96

2) Pseudo-critical Properties; ppc and Tpc:


2

T pc = 168 + 325 g - 12.5 g


p pc = 677 + 15.0 g - 37.5 2g
3) Pseudo-reduced Properties; ppr and Tpr:

Ppr =

p
T
& T pr =
Ppc
T pc
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2
p pc = 677 + 15.0 g - 37.5 g

T pc = 168 + 325 g - 12.5 g


2

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correction factor

Real Gas EOS


gas constant 10.73

pV = Z n R T
called number of moles

volume, ft3

pV = Z

m
Ma

RT

gas density

m p Ma

, lb / ft 3
V Z RT

gas gradient

g
144

, psi / ft

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471

5/6/2013

Approximation of Compressibility Factors

Z 1

0.274 p 2pr
0.8157T pr

10

3.53 p pr
0.9813T pr

10

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5/6/2013

Class Problem:
A slim tube test on a crude oil sample with pure CO2
indicated an MMP of 3500 psia at 200 oF. Further
assessments of the field temperature suggested that the
temperature is better represented as 150oF. Estimate the
MMP at 150 oF

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1- Extrapolate Vapor Pressure (EVP) Method:


The method suggests that the vapor pressure curve of CO2 can be extrapolated
and equated with the minimum miscibility pressure to estimate the MMP for low
temperature reservoirs (T<120F); as given by:

2015
EVP 14.7 exp 10.91

255.372 0.5556T

Temperature T in F.

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2- Petroleum Recovery Institute PRI:


The PRI proposed equating the MMP with the vapor pressure of CO2 when
the system temperature below Tc of CO2. For temperatures greater than Tc;
they proposed the following expression:

MMP = 1071.82893 10b


With the coefficient b as defined by:

b = [2.772 (1519/T)]
where MMP is in psia and T in R.

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3- Yellig and Metcalfe:


From their experimental study, the authors proposed a correlation for
predicating the CO2 MMPs that uses the temperature T as the only
correlating parameter. The proposed expression is given below:
MMP = 1833.7217 + 2.2518055T + 0.01800674T2 103949.93/T

If the bubble point pressure of the oil is greater than the predicted MMP,
then the CO2 MMP is set equal to the bubble point pressure.

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4- Alstons Correlation:
The author presented an empirically derived correlation for estimating the
MMPs for pure CO2 oil systems. Alston and co-workers used the
temperature, oil C5+ molecular weight, volatile oil fraction, and intermediate oil
fraction, as the correlating parameters. The MMP for pure CO 2 oil systems
is given by:
MMP = 0.000878 T1.06 [Mc5+]1.78 [Xvol/Xint]0.156
Where:
Mc5+ = molecular weight of oil pentane and heavier fractions
Xint = mole fraction of intermediate oil components (C2 C4, CO2 and H2S)
Xvol = mole fraction of the volatile (C1 and N2) oil components
T = system temperature in F

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5- National Petroleum Council (NPC):


The NPC proposed an empirical correlation that provides rough estimates
of the pure CO2 MMPs. The correlation uses the API gravity and the
temperature as the correlating parameters as shown below:
Gravity
(API)
< 27
27 to 30
> 30

MMP
psi
4,000
3,000
1,200

Reservoir Temperature Correction


T
(F)
< 120
120 to 150
150 to 200
200 to 250

Additional Pressure
(psi)
0
+200
+350
+500
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6- Croquist:
The proposed empirical equation was generated from a regression fit on
58 data points. Croquist characterizes the miscibility pressure as a
function of T, molecular weight of the oil pentanes-plus fraction, and the
mole percentage of methane and nitrogen. The correlation has the
following form:
MMP = 15.988 TA
With:
A = 0.744206 + 0.0011038 MC5+ + 0.0015279 c1
Where:
T = Reservoir temperature, F
c1 = mole percentage of methane and nitrogen

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480

5/6/2013

Class problem:
The Nameless Oil Field under consideration for miscible displacement
by CO2 gas injection. Estimate the MMP using:
a) all available correlations
b) PVT Simulator

11/21/2011
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Nameless Field
API=40.1 & T=247 oF

Pb= 1936 psig

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CO2 Huff & Puff !!!

High So
Thick h
Soak Intervals 2-4 Weeks
High Injection Volume
Maximum of 3 Cycles

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Foam-Assisted WAG
an Old Technology
1. Despite the favorable characteristics of CO2; it
suffers from:
Viscous fingering
gravity override
Possible Early Gas Breakthrough

2. Foam Treatment (surfactant Solution) for Mobility


Control has the Potential to Improve Gas Sweep
3. The North Sea Snorre Field is the Worlds Largest
Application of Foam (F-A-WAG)

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Screening Criteria
EOR

OAPI

Viscosity
cp

CO2

>22

<10

ASP

2035

<35

SO
%

Formation
Type

h
ft

k
md

Depth
ft

T,
OF

> 25

SS or
carbonat
e

NC

NC

>2500

NC

High %
of
C5 to C7

SS

NC

>50

<9000

80200

Some
organic
acids

>35

Compositio
n

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WAG Flood

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What is WAG?
The Water-Alternating-Gas WAG injection was originally proposed as a
method to improve sweep of gas injection, mainly by using the water to control
the mobility of the displacement and to stabilize the front.
Because the microscopic displacement of the oil by gas is normally better than
by water, the WAG injection combines the improved displacement efficiency of
the gas flooding with an improved macroscopic sweep by water injection. This
has resulted in improved recovery as compared to a pure water injection

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Classification of WAG
Traditional Miscible WAG Injection
Traditional Immiscible WAG Injection
Simultaneous Water and Gas injection SWAG
Hybrid WAG Injection (large volume of gas is
injected followed by a number of small slugs of
water and gas)

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Miscible WAG Injection.


It is difficult to distinguish between miscible and immiscible WAG injections. In
many cases a multicontact gas/oil miscibility may have been obtained, but much
uncertainty remains about the actual displacement process. Miscible projects are
mostly found onshore, and the early cases used expensive solvents like propane,
which seem to be a less economically favorable process at present. Most of the
miscible projects are repressurized in order to bring the reservoir pressure above
the minimum miscibility pressure (MMP) of the fluids. Because of failure to
maintain sufficient pressure, meaning loss of miscibility, real field cases may
alternate between miscible and immiscible gas during the life of the oil production.
Most miscible WAG injections have been performed on a close well spacing, but
recently miscible processes have also been attempted even at offshore type well
spacing.

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Immiscible WAG Injection.


This type of WAG process has been applied with the aim of improving frontal
stability or contacting unswept zones. Applications have been in reservoirs where
gravity-stable gas injection cannot be applied because of limited gas resources or
reservoir properties like low dip or strong heterogeneity. In addition to sweep, the
microscopic displacement efficiency may be improved. Residual oil saturations are
generally lower for WAG injection than for a waterflood .Sometimes the first gas
slug dissolves to some degree into the oil. This can cause mass exchange
(swelling and stripping) and a favorable change in the fluid viscosity/density
relations at the displacement front. The displacement can then become nearmiscible.

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Miscible WAG with CO2

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Hybrid WAG Injection.


When a large slug of gas is injected, followed by a number of small slugs of water
and gas, the process is referred to as hybrid WAG injection

Simultaneous Water and Gas injection SWAG


SWAG injection has been tested in a few reservoirs.

Water Alternating Steam Process (WASP).


Production Well

Water

Two Injectors
Gas \or Steam)

Pilot WAG- Middle East


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Factors Affecting the WAG Process


1. WAG Parameters:
Cycling frequency, based on Length or Volume!
Slug size
WAG ratio
Injection rate
2. Reservoir Heterogeneity
Stratification (gas channeling)
Anisotropy
3. Rock Wettability
4. Fluid Properties
5. Miscibility Conditions
6. Gas Trapped
7. Water Blocking
8. Cross Flow
9. Sor
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WAG Injection Pattern


Onshore Fields:
- 5-spot with close well spacing is widely used
-

Line-Drive pattern

Offshore Fields:
- Drilling new wells is extremely expensive and therefore fixed
injection pattern is seldom used

Current industry trend rely on the use of horizontal WAG


injection wells placed near the bottom of the formation with
sidetracked production wells (GOM K2)

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Displacement Mechanism

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1- Initial Reservoir Condition


Analogy to a set of Tanks connect by pipe.

Rock

Pores

Water

Pore Throat

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2- Oil Migration
Swi

Soi

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3- Waterflooding
Swi

Sw

Sorw

Soi

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4- Gas Displacement
Pinj > MMP
Swr

Swi

Sorm

Sw

Sorw

Sorm.

Miscible Front

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5- Waterflood
Sgr Sgt

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Optimum WAG Ratio


Optimum WAG ratio is defined as the Minimum Number
of Pore Volume Injected Required to Obtain The Maximum
Oil Recovery

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Optimum WAG Ratio WGR


injectedwater
f opt
WGR

injectedgas
1 f opt
1

f opt

f opt
C

Saturation

Optimum WAG Ratio in


Secondary Floods

Saturation

Optimum WAG Ratio in


Tertiary Floods
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CO2 Huff&Puff

Cyclic CO2 stimulation is a single-well operation that is developing as a method of


rapidly producing oil. It is similar in operation to the conventional cyclic or "huff-andpuff" steam injection process. CO2 is injected into a well drilled into an oil reservoir, the
well is shut-in for a time providing for a "soak period," then is opened, allowing the oil
and fluids to be produced. In this process the production of additional oil is
accomplished by some or all of the following mechanisms:
1. CO2 dissolves in the oil, reducing its viscosity and allowing the oil to flow more
easily toward a production well.
2. Increased oil-phase saturation due to CO2 dissolving in the oil and causing it to
swell.
3. Solution-gas drive achieved by the evolution of CO2 and natural gas from the oil
phase at the lower pressures occurring during production.
4. Hydrocarbon extraction by the supercritical CO2 gas. This process is also
applicable to viscous (heavy) oil reservoirs that have a high oil saturation and
temperatures or pressures that preclude miscibility between oil and CO2.
The most important operating parameters are volume of CO2 injected per cycle,
number of cycles, and degree of back pressure during production.
This process can be repeated several times, but efficiency decreases with the number
of cycles. Cyclic CO2 stimulation can be useful in recovering heavy oil in cases where
thermal methods are not feasible.
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Modeling of WAG
&
Miscible Gas Injection

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Miscible Gas Injection


Reservoir dimensions=
Depth to top=
Grid dimensions=
Start date=
Total Thickness =
Soi=
Simulation time=

X=500 ft, Y=500 ft


8300 ft
7x7x3
Jan 1, 1990
100 ft
0.70
5000 days

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1. Initial Pressure =4000 psia


2. Swi=0.20
3. 45o API
4. Temperature 160 oF
5. Gas gravity=0.65
6. Sor = 0.35
7. Sgc = 0.05
8. Swc = 0.20
9. Sorm= 0.10
10. GOR=573 scf/STB
11. Model will calculate Pb
12. Pressure at 8400 ft =4000 psi
13. Pressure at 8300 ft =3980 psi
14. Minimum Pwf = 300 psi

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Layer 1

Layer 2

Layer 3

Kx, md

500

50

200

Ky, md

500

50

200

Kz, md

50

50

25

0.30

0.30

0.30

h, ft

20

30

50

Z, ft

20

30

50

Soi

0.80

0.80

0.08

y-direction (rows)

Wells Location:
Well Type
Column Row
Producer:
1
7
Injector
7
1

Layer
3
1

x-direction (columns) 7
1

2
3

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MMP
Pvap
gas

Sorm
Water Blocking

3200.00
1700.00
0.020
0.620
0.10000
0.000

a) minimum oil flow rate, STB/day =0


b) maximum oil flow rate, STB/day =12000 STB/day
c) Total Fluid Voidage Rate in bbl/day=0
Production Scenario:
One Production well producing for 2 years
WAG Cycle after two years
Each cycle is one year
Water injection rate is 12000 STB/day
Gas Injection Rate is
12000 Mscf/day
Total Simulation Time
5000 days

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Thermal Recovery Process

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Thermal recovery Methods


Heat is applied to:
Reduce oil viscosity
Increase So and improve Kro
Create distillation and thermal cracking of
the oil

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THERMAL RECOVERY
In general, thermal recovery techniques is
divided into three categories:

1)Cyclic steam stimulation


2)Steamflooding
3)In-situ combustion.

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Cyclic steam stimulation


The Cyclic Steam Stimulation method, also known as Huff-and-Puff, is
applied to heavy-oil reservoirs to improve recovery during the primary
production phase. The process consist of three stages:
1. Injection
2. Soaking, and
3. Production
Injection Stage:
In the initial stage, steam is injected into a well at a relatively high
injection rate for approximately one month.
Soaking Stage:
At the end of the injection period, the well is shut-in for a few days
(approximately 5 days) to allow steam soaking to heat the oil in the
area immediately around the wellbore.
Production Stage:
The well is then put on production until it reaches the economic flow
rate and at this point, the entire cycle is repeated.
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The steam injection and soak may be repeated four to five times or until the
response to stimulation diminishes to noneconomic level. In general, the
process can be quite effective, especially in the first few cycles.
Stimulating the well by the Huff-and-Puff process significantly improves oil
rate by three means:
1. Removing accumulated asphaltic and/or Paraffinic deposits around the
wellbore resulting in an improvement of the permeability around the
wellbore (i.e. favorable skin factor)
2. Radically decreases the oil viscosity which in turns improves oil mobility
and well productivity
3. Increase the thermal expansion of the oil which impacts the oil saturation
and its relative permeability.

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Estimation of the Oil Rate


o
[ ln(r / r ) S
]

e w
cold
cold

(q )
(q )
o hot
o cold ( )
[ ln(rhot / r ) S
] ( )
[ln(r / rhot ) S
]
w
hot
o cold
e
cold
o hot

rhot

5.615Ginj

h 1 ( S or ) steam S wi

The above expression shows the increase in the well productivity is attributed to
the combine reduction in oil viscosity and skin factor.
After several applications of steam cycling process, the huff and puff application is
converted to a steam flooding project.

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Steam flooding
Most reservoirs that are subject to successful Huff-and-Puff
operations are considered good candidates for steam flood.
The process involves continuous injection of system to form a
steam zone around the injector that continues to advance in the
reservoir with injection. In typical steam drive projects, the
injected fluid contains 80% steam and 20% water, i.e. steam
quality X of 80%. The majority of the steam drive field
applications are typically conducted jointly with the Huff-andPuff Process where the process is conducted on producing
wells, particularly when the oil is too viscous to flow before the
heat from the steam injection wells arrives.

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Steam Flood Important Mechanisms:


In steam flooding, high-temperature steam is injected into a reservoir to heat
the oil resulting in several benefits, including:
a) oil expansion
b) becoming less viscous and
c) partially vaporized to form an in-situ miscible slug,

making it easier to move to the production wells.


Steamflooding is generally used in heavy oil recovery to overcome the high
viscosity that inhibits movement of the oil.

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Steam flooding Process:


Steam flooding is a pattern drive is a process similar to waterflooding in that a
suitable well pattern is chosen and steam is injected into a number of wells
while oil is produced from adjacent wells with Most steamfloods are
traditionally developed on 5-acre spacing. The recovery performance
from steam flooding depends highly on:
a) the selected flooding pattern
b) pattern size, and
c) reservoir characteristics.
The Steam flood project typically proceeds through four phases of
development; these are:

1)
2)
3)
4)

Reservoir screening
Pilot tests
Fieldwide implementation; and
Reservoir management
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Large scale steam injection in California

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As steam moves through the reservoir between the injector and producer, it creates
five regions each with the associated temperature and oil saturation profiles:
Ts

Temperature
Steam
Zone

Solvent
Bank

Steam
Zone

Solvent
Bank

Hot
water Bank

Cold
Oil Bank

Original Reservoir Tr
Fluid Zone

80
So, %
Sor X
0

X Soi
Hot
water Bank

Cold
Oil Bank

Original Reservoir
Fluid Zone

Distance from injection well to producing well

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Steam Zone Region A


As the steam enters the pay zone, it forms a steam saturated zone around with a
temperature that is nearly equal to that of the injected steam. A typical temperature
profile for the steam flood is shown by the upper curve of Figure 6-4. The profile shows
the gradual transition from the steam temperature at the injection well to the reservoir
temperature at the producing well. Due to the high temperature in Region A, the oil
saturation is reduced to its lowest saturation. This drastic reduction in the oil saturation is
attributed to the following:
1. Significant improvement in oil mobility by reducing viscosity
2. Steam distillation and vaporization of the lighter component in the crude oil. In the
steam zone, the hydrocarbon recovery by steam is greater for lighter oils because
they contain a greater fraction of steam-distillable components.

Ts

Temperature
Steam Solvent
Zone Bank

Hot
water Bank

Cold
Oil Bank

Tr
Original Reservoir
Fluid Zone

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Hot Condensate Zone Regions B&C


The hot condensate zone can be divided into:
a) a solvent bank B and
b) hot water bank C.
As the steam zone moves away from the injector, its temperature drops due to the
heat loss to the surrounding formation and at some distance from the injection well,
the steam and some of the vaporized hydrocarbon vapor condense to form the Hot
Condensate Zone, i.e. Region B and C. The hot condensate zone can be
described as a mix of solvent bank (condensed hydrocarbon fluid bank) and hot
water bank. In this hot condensate zone, the solvent bank extracts additional oil
from the formation to form a miscible hydrocarbon-slug drive that is miscible with
the initial oil in place. This miscible displacement contributes significantly to the
ultimate oil recovery process by steam injection.
Ts

Temperature
Steam Solvent
Zone Bank

Hot
water Bank

Cold
Oil Bank

Tr
Original Reservoir
Fluid Zone

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Oil Bank Region D


As the mobilized oil is displaced by the advancing steam and hot water
fronts, an oil bank with higher oil saturation than the initial saturation is
formed in Region D. The zone is characterized by a temperature profile
ranging from the hot condensate zone temperature to that of the initial
reservoir temperature.

Ts

Temperature
Steam Solvent
Hot water Bank Cold Oil Bank
Zone Bank

Tr
Original Reservoir
Fluid Zone

E
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Reservoir Fluid Zone Region E


Region E essentially represents that portion of the reservoir that has
not been affected or contacted by the steam. The region contains the
reservoir fluid system that exists at the initial reservoir condition in terms
of fluid saturations and original reservoir temperature

Ts

Temperature
Steam Solvent
Zone Bank

Hot
water Bank

Cold
Oil Bank

Tr
Original Reservoir
Fluid Zone

E
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5/6/2013

Steam Recovery Mechanisms


Under stem injection, the crude oil is recovered under several combined
recovery mechanisms, all with different degree of contribution and
importance. Essentially, there are five driving mechanisms that have been
identified as the main driving forces, these are:

1)
2)
3)
4)
5)

viscosity reduction and


thermal expansion and swelling of the oil
Steam distillation
Solution Gas drive
Miscible displacement

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Figure 6-5 illustrates the contribution of each mechanism to the overall recovery by
steamflooding of heavy oil.
80

Oil Recovery, %

Viscosity Reduction

20

Waterflood at reservoir
Temperature
0

200

300

400

Temperature, OF
Figure 6-5. Contribution of steamflooding mechanisms to oil recovery
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1) Viscosity Reduction
The decrease in oil viscosity with increasing temperature is perhaps the
most important driving mechanism for recovering heavy oils. The net
result of increasing temperature is the improvement in the mobility ratio
M, as defined previously by:

K rw o
K ro wo

With lower viscosity, the displacement and areal sweep efficiencies are
improved considerably. As the oil displaced from the high temperature
region to an area where the temperature may be considerably lower, the
oil viscosity increases again and as a result, the rate of advance oil flow
is reduced. Consequently, a large amount of oil accumulates to form an
oil bank. This bank, often observed when steamflooding heavy oils, is
responsible for high oil-production rates and low water-oil ratios prior to
heat breakthrough at the producing well.

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2) Thermal Expansion
Oil recovery that depends highly on:
Initial oil saturation
Type of the crude oil
Temperature of the heated zone

Thermal expansion is, therefore, an important recovery


mechanism in the hot condensate region. As the oil expands
with increasing temperature, its saturation increases and the oil
becomes more mobile. The amount of expansion depends on
the composition of the oil. Because the ability of the oil to
expand is greater for light oil than heavy oils, the thermal
expansion is probably more effective in recovering light oils. In
general, the recovery contribution from the thermal expansion
ranges between 5 10%.
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3) Steam Distillation
Steam distillation is the main recovery mechanism in the steam
zone. The distillation process involves the vaporization of the
light components in the crude oil to form a mixture of steam and
condensable hydrocarbon vapors. Some of the hydrocarbon
vapors will condense along with the steam and mix with the
residual oil trapped by the advancing hot condensate region
ahead of the steam zone. This mixing will create a solvent bank
behind the hot condensation front. The distillation of the crude
oil bypassed by the advancing hot condensation zone can result
in very low ultimate residual oil saturations in the steam-swept
zone. In principle, residual oil saturations can be essentially zero
where the original crude oil has been mixed with large volumes
of hydrocarbon condensate.

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4) Solution Gas Drive


With increasing temperatures, solution gas is liberated from
the oil. The liberated solution gas expands proportionally with
the pressure decline gradient between the injector and
producer. This expansion in the gas phase provides
additional driving forces that contribute to the oil recovery
process. In addition, CO2 can be generated during in the
injection process from either the high temperature reaction
with the formation containing CO2 or from the oil that contains
CO2. If large quantities of CO2 are liberated, it can contribute
to an additional oil recovery due its ability to reduce the
viscosity of the oil as the liberated gas expands and contacts
more of the original oil in place.

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5) Miscible Displacement
In the hot condensate zone, the solvent bank generated
by the steam zone extracts additional oil from the
formation to form an oil-phase miscible drive.
Essentially, the steam zone manufactures a miscibleoil slug that can displace the oil it contacts with 100%
displacement efficiency. The additional oil recovery due
to this miscible displacement ranges between 3-5% of
the original oil in place.

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Guideline
.The main advantage of steam injection over other EOR methods is that

steamflooding can be applied to a wide variety of reservoirs. However, there


are two limiting factors that must be evaluated before consider steamflooding
in a specific reservoir, these are:
I.
II.

The total reservoir depth should be less than 5,000 ft. This depth
limitation is imposed by the critical pressure of steam (3,202 psia).
The reservoir net pay should be greater than 25 ft.

The above listed limitations should be considered when evaluating a reservoir


for steamflooding in order to reduce the heat loss to the base and cap rock of
the pay.
In general, the following guideline summarizes the required screening criteria
for steam injection:
Oil viscosity < 3,000 cp
Depth < 5000 ft
API gravity < 30
Permeability > 300 md
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Thermal Properties of Fluids


The design of steam flood projects requires clear
understanding of the physical and thermal properties of the
steam, reservoir fluids and solids. These properties are
essential in performing the following two steamflooding
calculations:
1. Estimating heat losses in order to properly compute the
capacities steam generating equipment
2. Evaluating the physical oil recovery displacement
mechanisms by both steam and hot water

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1- Enthalpy or Sensible Heat:


When one pound of water at an initial temperature Ti is heated at a constant
pressure Ps, it will attain a maximum temperature Ts, called the saturation
temperature, before it is converted into steam. The amount of heat absorbed by
the water hw is called enthalpy or water sensible heat and is given by the
following relationship:

hw= Cw (Ts Ti)


Where:
Cw = specific heat of water, Btu / Lb -
Ts = saturation temperature,
Ti = initial water temperature,
hw = heat content of the saturated water (enthalpy of saturated water), Btu /Lb

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2- Latent Heat:
If the one lb of saturated water at Ts is further heated at the same saturation
pressure Ps, it will continue to absorb heat without a change in temperature until it is
totally converted to steam. The amount of additional heat that is required to convert
the water to steam (vapor) is called the enthalpy of vaporization or latent heat of
steam LV, with total heat content hs as given by:

hs = hw + X LV

Where:
hs = steam heat content or enthalpy, Btu/Lb
LV = latent heat, Btu/Lb
X = Steam quality
Further heating of the steam to a temperature Tsup above Ts; while maintaining the
pressure at Ps, converts the steam from saturated to superheated steam. The heat
content (enthalpy) hsup of the superheated steam is given by:

hsup = hs + Cs (Tsup Ts)


Where:
Cs = average specific heat of steam in the temperature range of Ts to Tsup
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Standard steam tables are available that list steam properties;


when not available, the following expressions can be used to
obtain estimates of steam properties:
Ts = 115.1 Ps0.225
hw = 91 Ps0.2574
LV = 1318 Ps-0.08774
hs = 1119 Ps0.01267

Other important steam property is steam viscosity. For steam at


pressure below 1500 psia, the following linear relationship
expresses the steam viscosity steam as a function of
temperature:
steam = 0.0088 + 2.112x10-5 (T -492)
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Class Problem:
Estimate the enthalpy of 80% quality steam at 1000 psia.

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Estimation of the Viscosity of Oil & Water:


The change in the temperature that is taking place in the reservoir during
steamflooding has a substantial impact on the reservoir fluid properties. One
of the most important fluid properties that are strongly temperature
dependent is the oil and water viscosities. The importance of the viscosity is
due to the fact that the flow of a given fluid in a porous media is inversely
proportional to its viscosity. The considerable drop-in heavy oil viscosities at
elevated temperatures make this parameter particularly significant in a
steamflood. Oil and water viscosity can be estimated from
9 5T

o 220.15 x10

3.556

log( API )z

with
z [12.5428 x log( 5T / 9)] 45.7874

2.185

2
0
.
04012
(
T

460
)

0
.
0000051535
(
T

460
)

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Specific heat:
Another important property that is an integral part of oil recovery calculations by
steam injection is the specific heat in BTU/lb-oF. The specific heat C is defined
as the ratio of the amount of heat required to raise the temperature of a unit
mass of a substance by one unit of temperature to the amount of heat required
to raise the temperature of a similar mass of a reference material, usually water,
by the same amount. The specific heat of the saturated water and crude oil can
be approximated by the following expressions:
Cw =1.3287 -0.000605 T +1.79 (10-6) (T-460)2

0.022913 56.9666x106 (T 460)

Co

Where :

Cw = Water specific heat, BTU/lb-oF


Co = Oil specific heat, BTU/lb-oF
T = Temperature, oR
= density of oil in lb/ft3
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Fundamentals of Heat Transfer during the Steam Injection:


Heat transfer is the movement of thermal energy from one position to another.
Heat flow always occurs from a higher-temperature region to a lowertemperature region as described by the second-law of thermodynamics.
There are three distinct modes of heat transfer, these are:
a) Conduction :transfer of thermal energy between objects (e.g. Cap and
Base Rock) in direct physical contact.
b) Convection: transfer of energy between an object (usually a fluid) and
surroundings (e.g. Steam and Crude Oil) by fluid motion.
c) Radiation: transfer of energy from/or to a body by the emission of
absorption of electromagnetic radiation. Radiation heat transfer in a
reservoir during steam injection is not significant because there is
insufficient void space for the electromagnetic radiation to propagate.

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Conduction
Thermal conduction is responsible for heat losses to the overburden and underburden
strata, as shown below. Only conduction heat flux occures through the cap and base
rocks, perpendicular to the injected steam

OVERBURDEN
Conduction

Convection Conduction

Steam

Hot
Condensate

Conduction

Cold
Condensate

Reservoir
Fluids

UNDERBURDEN
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Conduction heat transfer is described by the following expression:

q heat A
Where:

dT
dx

qheat = rate of heat transfer in the x-direction, BTU/hr


= thermal conductivity, BTU/hr-ft-
A = area normal to the x-direction, ft2
T = temperature,
x = length along the direction of heat transfer, ft
The thermal conductivity measures the ability of a solid to transmit one BTU of
thermal energy in one-hour through an area of 1 ft2, if a temperature difference of 1 is
imposed across a thickness of 1 ft. Thermal conductivity of a porous rock increases
with increase in:
Rock density
Liquid saturation
Pressure
Saturating liquid thermal conductivity
While it decreases with an increase in:
Temperature
Porosity
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Listed below are selected values for thermal conductivities of various dry and
saturated rocks
Rock

(a) Dry Rocks


Sandstone
Silty Sand
Siltstone
Shale
Limestone
Sand (Fine)
Sand
(Coarse)
(a) WaterSaturated
Sandstone
Silty Sand
Siltstone
Shale
Limestone
Sand (Fine)
Sand
(Coarse)

Density

Specific Heat
BTU/lb-

Thermal
Conductivity
BTU/hr-ft-

Thermal
Diffusivity
Ft2/hr

lb/ft3
130
119
120
145
137
102

0.183
0.202
0.204
0.194
0.202
0.183

0.507
0.400
0.396
0.603
0.983
0.362

0.0213
0.0167
0.0162
0.0216
0.0355
0.0194

109

0.183

0.322

0.0161

142
132
132
149
149
126

0.252
0.288
0.276
0.213
0.266
0.339

1.592
1.500
1.510
0.975
2.050
1.590

0.0445
0.0394
0.0414
0.0307
0.0517
0.0372

130

0.315

1.775

0.0433
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a relationship to estimate the thermal conductivity of water-saturated rocks is given by:

6.36 [exp(0.6 r 0.6 S w )


(0.556T 255.3)0.55

Where:
r = dry rock density, gm/cm3
Sw = water saturation, fraction
T = temperature,
In thermal recovery calculations, the value of r is in the range of 1.0-1.4 Btu/hrft-oF.

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Thermal Diffusivity D:
The rate at which the thermal front propagates through the formation by conduction
is governed by thermal diffusivity D. The thermal diffusivity is defined as the
ratio of thermal conductivity R to the volumetric heat capacity of the rock and
can be approximated by the following expression:

R
r Cr

Where:
R = rock thermal conductivity, BTU/hr-ft-
D = thermal diffusivity, ft2/hr
r = rock density, lb/ft3
Cr = specific heat of the rock, BTU/lbm-

In most thermal recovery calculations, the value of D is about 0.04ft2/hr.

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Volumetric Heat Capacity M:


The volumetric heat capacity of the saturated formation M is given by:

M (So o C0 Sw w Cw ) (1 ) r Cr
The product (r Cr) is the volumetric heat capacity of the rock; i.e. overburden.
Where:
M = volumetric heat capacity of the formation, Btu/ft3-
= Density at reservoir temperature, lb/ft3
C = Specific heat, BTU/lb-
S = Saturation, fraction
The subscripts o,w, and r refer to oil, water, and rock matrix, respectively. It should be
pointed out the heat capacity of the rock matrix, i.e. (1 ) r Cr, accounts for about
75% of the total heat capacity, i.e. 75% of the heat injected into the formation is
used for heating rock matrix.

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Prediction of Steamflood Performance


Thermal recovery processes such as cyclic and continuous steam injection involve
heat and mass transport that can be described mathematically by a set of differential
equations. These mathematical expressions can be solved by means of numerical
simulation. The numerical simulation offers numerous advantages, including:
a)
b)
c)
d)
e)

Ability to incorporate irregular injection patterns


Taking into account the reservoir heterogeneity
Imposing individual well constraints
Changes in hydrocarbon base behavior
Model the multi-displacement mechanism processes taking place

Numerical simulation, however, requires extensive reservoir data and lengthy


calculations and specialized thermal software. Analytical models that yield acceptable
results and serve as simple computational tool for practicing engineers are thus
desirable.

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Marx and Langenheim Model:


The earliest model to be applied to steamflooding was that of Marx and
Langenheim for predicting the growth of the steam zone in the reservoir
during steam injection into a single well. Marx and Langenheim M-L applied
the following assumptions in developing the model:
a) Steam penetrates a single layer of uniform thickness
b) Heat losses are normal to the boundaries of the steam zone (i.e. at the
cap rock and base rock)
c) Temperature of the heated zone remains at steam temperature Ts
and falls to reservoir temperature immediately outside the heated zone

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Ho

OVERBURDEN
Heat Loss

Ho

Tr

TS

Heated Zone

Cold Reservoir

Steam

Heat Loss

UNDERBURDEN

Figure 6-7. Marx and Langenheim Conceptual Model

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Ts
Marx-Langenheim
Temperature Profile
Temperature

Actual Temperature
Distribution

TR
Radial distance from injection well
Marx and Langenheim Temperature Profile

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Heat Injection Rate:


Marx and Langenheim heating model is based on the assumption that the
injection of hot fluid into a well is at constant heat rate Ho and constant
temperature Ts, as shown conceptually in Figure 6-7. The authors proposed
the following expression for calculated the heat injection rate:

5.615 w Qinj
H o
24

[hs Cw (Tr 32)]

Where:
Qinj = Feed-water rate into the steam generator, bbl/day
Ho = Heat injection rate, Btu/hr
Tr = Reservoir temperature, oF
w = Water density, lb/ft3
hs = steam heat content or enthalpy, Btu/lb
Cw = Water Specific heat, Btu/lb-oF

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Class problem:
The feed cold-water rate into a generator is 1000 bbl/day. The
outlet steam pressure, temperature and quality are 1271 psia,
575 oF, and 0.73; respectively. Other pertinent reservoir and
fluid properties are given below:
Cw = 1.08 Btu/lb-oF
w = 62.4 lb/ft3
Tr = 120 oF
Calculate the heat injection rate in Btu/hr.

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Heated Zone Areal Extent:


Marx and Langenheim applied the heat balance on a single
horizontal layer with uniform and constant properties to estimate
the areal extent and propagation of the heated zone As(t) as a
function of time t, to give:

Ho M h D
As (t )
G (t D )
2
(4) 43,560 (R ) T
With the function G(tD) as defined by:
G(t D ) et D erfc( t D ) 2

tD

The dimensionless time tD is defined by the expression:

4 ( ) 2
R
tD
t
2 2
M
h
D

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Where:
A(t) = cumulative heated area at time t, acres
erfc(x) = complementary error function
Ho = constant heat injection rate, BTU/hr
R = thermal conductivity of the cap and base rock, BTU/hr-ft-
h = reservoir thickness, ft
t = time, hrs
T = difference between steam zone temperature and reservoir temperature,
oF
D = overburden and underburden thermal diffusivity, ft2/hr, as defined by:


D R
r Cr

Overburden

M = reservoir (formation) volumetric heat capacity, BTU/ft3-, as given by

M (So o C0 S w w Cw ) (1 ) r Cr
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Values of G, etD erfc


, and erfc tD as a function of the dimensionless time are
listed columns 3 through 5, respectively, in Table 6-1.
(1)
tD
0.0
0.01
0.0144
0.0225
0.04
0.0625
0.09
0.16
0.25
0.36
0.49
0.64
0.81
1.00
1.44
2.25
4.00
6.25
9.00
16.00
25.00
36.00
49.00
64.00
81.00
100.00

(2)
Eh
1.0000
0.9290
0.9167
0.8959
0.8765
0.8399
0.8123
0.7634
0.7195
0.6801
0.6445
0.6122
0.5828
0.5560
0.5087
0.4507
0.3780
0.3251
0.2849
0.2282
0.1901
0.1629
0.1424
0.1265
0.1138
0.1034

(3)
G
0
0.0093
0.0132
0.0202
0.0347
0.0524
0.0731
0.1221
0.1799
0.2488
0.3158
0.3918
0.4721
0.5560
0.7326
0.7783
1.5122
2.0318
2.5641
3.6505
4.7526
5.8630
6.9784
8.9070
9.2177
10.3399

(4)
(5)
etD erfc
erfc tD
1.0000
1.0000
0.8965
0.9887
0.8778
0.9837
0.8509
0.9746
0.8090
0.9549
0.7704
0.9295
0.7346
0.8987
0.6708
0.8210
0.6157
0.7237
0.5678
0.6107
0.5259
0.4883
0.4891
0.3654
0.4565
0.2520
0.4275
0.1573
0.3785
0.0417
0.3216
0.0015
0.2554
0.0000
0.2108
0.1790
0.1370
0.1107
0.0928
0.0798
0.0700
0.0623
0.0561
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The following mathematical expression to approximate etD erfc

et D erfc t D 0.254829592 y 0.284496736 y 2 1.42143741 y 3


1.453152027 y 4 1.061405429 y 5

1
1 0.3275911 t D

Several important derivatives of Marx and Langenheim heating model


include the following steamflood performance relationships:
a) Oil rate
b) Instantaneous Steam-Oil-Ratio SOR
c) Total Heat Injected Hinj:
d) Total Rate of Heat Lost to the Adjacent Formations
e) Total Remaining Heat in the Reservoir Hr
f) Reservoir Heat Efficiency Eh
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a) Oil Flow Rate qo


Assuming that all the movable oil is displaced in the heated area, the oil
displacement flow rate is given by:

H ( Soi Sor ) t D
(e erfc t D )
qod 4.275 o
M

Where:
qod = Displaced oil rate in bbl/day
Soi= Initial oil saturation
Sor= Residual oil saturation
Ho= Heat injection rate, Btu/hr
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b) Instantaneous Steam-Oil-Ratio SOR


The SOR is given by the ratio of the steam injection rate (cold water
equivalent) to that of the displaced oil rate; i.e
SOR

isteam
qod

c) Total Heat Injected Hinj:


Hinj = Ho t
Hinj = Total heat injected, Btu
t = Total injection time, hr

d) Total Rate of Heat Lost to the Adjacent Formations HLost


The rate of heat lost in Btu/hr is given by the expression

Hlost H o (1 et D erfc tD )
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e) Total Remaining Heat in the Reservoir Hr


The heat remaining in the heated zone in Btu is given by:

H o M 2 h2 D
Hr
G (t D )
2
4
(

)
R

f) Reservoir Heat Efficiency Eh

Marx and Langenheim defined the reservoir thermal (heat) efficiency as the
ratio of heat remaining in the reservoir to the total heat injected at time t, i.e.:

Eh

H r G (t D )

H o t tD

Or equivalently as:

Eh

1 tD
t
[e erfc( t D ) 2 D 1]
tD

Values of the reservoir heat efficiency Eh are conveniently listed in Table 6-1

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Steam Zone Volume:


It should be pointed out that the volume of the steam zone Vs is related to
the fraction of the injected heat present in the steam zone, i.e. Eh, by:

H o t Eh
Vs
t Eh
43
,
560
M

With the steam zone area as:

As (t )

Vs
h

Cumulative Oil Production:


The cumulative oil produced NP can then be calculated from the following relationship:

N P 7758

hn
( S oi S or ) Vs
ht
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Where:
NP = Cumulative oil production, bbl
hn = Net thickness, ft
ht = Total thickness-ft
Vs = Volume of the steam zone as a function of time, acre-ft
Ho = Heat injection rate, Btu/hr
t
= Time, hr
Eh = Thermal efficiency of the steam zone at time t
As(t) = Areal Extent of the steam zone at time t, acres
h
= Thickness, ft
M = The reservoir volumetric heat capacity, Btu/ft3-

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Oil Rate Correction:


Field results indicate that the oil flow rate qod as calculated from the Marx
and Langenheim expressions is generally overestimate steam flood
performances as compared with observed field production data. To bring
results into agreement with observed field data, the parameter is included
in steamflood performance equations, to give:

qo (qod )
The parameter is called Capture Efficiency and represents of the fraction of oil
displaced from the steam zone. The capture efficiency lies between 0.66 and 1. In
some cases, a value of greater than 1 suggests that more oil is produced than
displaced from the steam zone. This is possible if significant gravity drainage
forces influence and contribute to the production of the oil from outside the steam
zone. The parameter is usually set at 0.7.
The capture efficiency is a product of three dimensionless elements, which each
varies from a value of 0.0 to a value of 1. The capture efficiency is defined by:

AcD VoD VPD


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AcD VoD VPD


Where:
AcD = Dimensionless steam zone area
VoD = Volume of displaced oil produced, dimensionless
VPD = Fraction of pore volume filled with steam
This dimensionless steam zone area parameter AcD is designed to account for the
dependence of early oil production rates on the pattern size and the domination of
initial oil viscosity.
2

As (t )
AcD
1/ 2
A[0.11 ln( oi / 100)]

The VPD parameter describes the reservoir fill-up process that accounts for an
additional response delay to steam injection due the initial gas saturation.

5.615 (Vs )inj


V pD

43560
A
h

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The VoD parameter is introduced to signifies that the oil displacement/production is


increasingly controlled by the oil remaining in the reservoir pattern at anytime during
the steam injection process.

VoD 1

7758 Soi Vs
N

Where:
A = Total reservoir (pilot) area, acres
N= Initial oil in place, bbl
Sg = Initial gas saturation
hn = Net thickness, ft
(Vs )inj = Cumulative volume of the steam injected, bbl
Vs = Volume of the steam zone as a function of time, acre-ft

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Oil Rate

VpD

VOD
AcD

Dimensionless Parameters

1.0

Time
Figure 6-11. Graphical illustration of the capture parameters

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Class problem
Using the data and results from last class problem with a constant heat injection
rate of 16.78 MMBtu/hr, estimate the oil recovery performance using Marx and
Langenheim method. The following addition data is available:
o = 50.0 lb/ft3
r = 167.0 lb/ft3
w = 61.0 lb/ft3
Soi = 0.60
Sor = 0.10
Sw = 0.40
Co = 0.50 Btu/lb-oF
Cw = 1.08 Btu/lb-oF
Cr = 0.21 Btu/lb-oF
Tr = 120 oF
Ts = 575 oF
= 0.25
h= 40 ft
Thermal diffusivity of base and rock D = 0.029 ft2/hr Btu/lb-oF
Rock thermal conductivity R = 1.50BTU/hr-ft-

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Mandl and Volek Method:


Mandl and Volek introduced the concept of the critical time tc which
identifies the time beyond which the zone downstream from the advancing
hot condensation front is heated by a hot water moving through the
condensation front. Prior to the critical time tc, all the heat in the reservoir
is within the steam zone and performance results can be obtained by
applying Marx and Langenheim method. The authors propose that when
t>tc, the heated area is given by:

As (t )

Ho M h D
(4) 43,560 ( R ) 2 T

{G(t ) [
D

t D t cD

(Ehv

[t D (t cD ) 3 ] e tD erfc t D
3

t D t cD
3 tD

)]}

The parameter Ehv represents the fraction of heat injected in latent form and is given by:

Ehv

1
X LV
1
Cw T
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Critical Time Calculations:


The following steps summarize the procedure for calculating the critical time tc:
Step 1: Calculate the fraction of heat injected in latent form
1
X LV
1
C w T
Step 2: Calculate the critical complementary error function
Ehv

etcD erfc t cD 1 Ehv


Step 3: Enter Table 6-1 with the value of etcD erfc t cD and read the corresponding
value of tcD

Step 4: Calculate the critical time

M 2 h2 D
tc
t
2 cD
4
(

)
R

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Figure (6-10) show a graph of the thermal efficiency of the steam zone Eh as
a function of the dimensionless time tD and Ehv. The upper curve; i.e.
Ehv=1.0, follows Marx and Langenheim thermal efficiency as represented
mathematically by

Eh

1 tD
t
[e erfc( t D ) 2 D 1]
tD

or the tabulated values listed in column 2 of Table 6-1. Marx and Langenheim
heat efficiency is used as described previously in recovery calculations when
the time t is less that the critical time tc. After the critical time, the heat
efficiency of the steam zone would follow the curve corresponding to
Ehv as given by

Ehv

1
X LV
1
Cw T

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1
0.9
0.8
0.7
0.6

Eh

0.5
0.4
0.3
0.2
0.1
0
0.01

0.1

tD

10

100

Figure 6-10. Fraction of heat injected remaining in the steam zone

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Class Problem:
Using the data and results from Example 6-2, calculate the critical time

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Steam Assisted Gravity Drainage SAGD


Steam assisted gravity drainage SAGD is based on the use steam injection,
coupled with horizontal well technology, to assist the movement of oil to a
production well by means of gravitational forces. The procedure utilizes a pair
of parallel horizontal wells, one at the bottom of the formation and the other is
placed about 10 to 30 feet above it. The wells are vertically aligned with each
other with their length in the order of 3,500 feet

Production
well

Steam
injection
well

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Steam Chamber

Figure 6-12. Schematic illustration of the SAGD concept


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SAGD Process:
Initially, the cold heavy oil is essentially immobile. Therefore, an initial preheating stage
is necessary to create a uniform thermo-hydraulic communication between well pair. In
this start-up period, steam is injected in both wells to preheat the reservoir between the
wells. This steam circulation process in both, the injector and producer, continues, for
approximately 2-4 months to enhance the oil mobility by reducing its viscosity. Once
mobility has been established, steam is injected continuously into the upper well only.
With the continuous injection of the steam, the steam rises to the top of the formation
forming a steam chamber that grows vertically and horizontally. The injected steam will
reach the chamber interface, heating the surrounding cold oil sand. The condensate
and heated oil drain by gravity and flow towered the horizontal well near the base of the
reservoir in countercurrent to the rising steam. It should be noted that since the flow
path of oil and steam are separate, the displacement process is slow. However, the
fingering problem that is traditionally associated with steamflooding is essentially
eliminated and, thereby, improving the oil recovery efficiency by SAGD.

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Formation Top
Heated oil
Flows to well
Heated oil
Flows to well

Steam flows into


Interface and condenses

Steam Chamber

Injection Well
Production Well

The steam chamber expansion process and associated drainage flow are
shown schematically in Figure 6-13.
Figure 6-13. Schematic illustration of the SAGD mechanism

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In-situ combustion "Fire-flood"


The in-situ combustion process is commonly used to recover heavy oil that is too
viscous to be produced by conventional means. The fireflood is generally maintained
by igniting air to create a combustion zone that moves through the formation toward
production wells. The intense heat forms zones of steam and vaporized oil that move
in advance of the combustion zone toward production wells, where the oil, water, and
gases are brought to the surface and separated.
The process is initiated by continuous injection of air into a centrally located injection
well. Ignition of the reservoir crude oil can either occur spontaneously after air has
been injected over some length of time of it requires heating. Chemical reaction
between oxygen in the injected air and the crude oil generate heat even without
combustion. Depending on the crude composition, the speed of this oxidation process
may be sufficient to develop temperatures which ignite the oil. If not, ignition can be
initiated by:
a) Downhole electric heaters
b) Preheating injection air, or
c) following air injection with oxidizable chemicals
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Forms of In-Situ Combustion


There are three forms of in-situ combustion processes, these are:

1. Forward combustion
2. Reversed combustion
3. Wet combustion

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Forward Combustion

Figure 6-14. In situ combustion Process. (Courtesy Bartlesville Energy Technology Center , DOE)

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Production well

Air
Coke

Burned
Region

Burning Front

Steam &Light
Hydrocarbons

Hot Water

Oil Bank

Combustion
Temperature

Steam
Plateau

Temperature

Water
Temperature

Reservoir
Temperature

Burned zone
Distance

Figure 6-15. In situ combustion Temperature Zones


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Reverse Combustion
The reserve combustion technique has been suggested for application in
reservoirs that contain extremely viscous crude oil systems. The reverse
combustion process is first started as a forward combustion process by injecting
air in a well that will be converted later to a producer. After establishing ignition
and burning out a short distance in the oil sand, the well is put on production and
air injection is switched to another adjacent well. The air injection in the adjacent
well displaces the oil toward the producing well passing through the heated zone
while the combustion front travels in the opposite direction towards the air injection
well. However, if the oil around the air injection well ignites spontaneously, the air
(i.e. oxygen supply) is stopped and the process reverts to a forward combustion
scheme.
These conditions require special, high-cost tubular to protect against high
temperatures and corrosion. More oxygen is required to propagate the front
compared to forward combustion, thus increasing the major cost of operating an
insitu combustion project.

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Wet Combustion COFCAW


Heat utilization in the forward combustion process is very inefficient due to the fact
that air has a poor heat carrying capacity. Only about 20% of the generated heat
during the forward combustion scheme is carried forward ahead of the combustion
front where it is beneficial to oil recovery. The remaining heat is stored in the
burned zone and is eventually lost to the cap and base rock of the pay zone.
Several variations of the in-situ process have been proposed to utilize this lost heat.
Water may be injected simultaneously or alternately with air resulting in better heat
distribution and reduced air requirements. In the burned zone, injected water is
converted to superheated steam which flows through the flame and heats the
reservoir ahead. This is called COFCAW process (combination of forward
combustion and waterflood).
As the superheated system mixed with air reaches the combustion front, only the
oxygen is utilized in the burning process. Upon crossing the combustion front, the
superheated steam mixed with nitrogen from the air and flue gas consisting mainly
of CO AND CO2. This mixture of gases displaces the oil in front of the combustion
zone and condenses as soon as its temperature drops to about 400. The length
of the steam zone is determined by the amount of heat recovered from the burned
zone upstream.
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Toe-to-Heel Air Injection (THAI)


THAI combines a vertical air injection well with a horizontal production well.
For the first three months, steam is injected in the vertical well to heat the
horizontal well and condition the reservoir around the vertical well. After the
first three months, compressed air is injected in the vertical well and
combustion is initiated. The combination of high pressure air and high
temperature is usually adequate to self-ignite the formation, but in some
cases operators have lowered electrical heaters or propane torches
downhole to generate extremely hot, limited-volume areas around the well
bore. When compressed air is added, initiation of combustion is immediate.
The combustion raises temperatures to approximately 400 to 600C (750 to
1,100F). The combustion front moves from the toe end of the horizontal
well to the heel end. It sweeps the oil to the collection well, ultimately
capturing up to 80% of the original oil in place

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5/6/2013

Illustration below shows a group of THAI well pairs.


A big advantage of THAI orientation is that the
liquefied bitumen needs to travel only a short
distance before reaching the production well.

Schematic of THAI combustion process

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5/6/2013

SWEEP EFFICIENCIES

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What is Sweep efficiency?


Sweep Efficiency is a measure of how well the water has
contacted the oil zone:
a) areally EA
b) vertically EV
c) displaced the oil efficiently ED

What Causes Low Sweep Efficiency?

1. Gross heterogeneities in the rock matrix lead to low sweep


efficiencies.
2. Fractures, high-permeability streaks, and faults
3. If the viscosity of injected solvent is much less than the oil, the
solvent could begin to finger, or channel, through the reservoir.
This is referred to as viscous fingering and leads to significant
bypassing of residual oil and lower flooding efficiencies. This
bypassing of residual oil is an important issue in applying
enhanced oil recovery techniques as well as in waterflooding
11/21/2011

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Secondary & Tertiary Oil Recovery


Performance
Recovery Performance of an IOR Flood is based On:

I. Displacement Efficiency ED
II. Areal Sweep Efficiency EA
III.Vertical Sweep Efficiency EV

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The displacement efficiency ED


This macroscopic displacement efficiency is a
measure of how well the displacing fluid mobilizes the
residual oil once the fluid has come in contact with the
oil.
It is the fraction of movable oil that has been
displaced from the swept zone at any given time or
pore volume injected. Because an immiscible gas
injection or waterflood will always leave behind some
residual oil, ED will always be less than 1.0.

S oi S o
ED
S oi
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Displacement Efficiency ED
Soi

So

ED

S oi S o
S oi

Water Flood : So 35 40%


EOR Flood : So 5 10%
11/21/2011

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The areal sweep efficiency EA


is the fractional area of the pattern that is swept by the
displacing fluid. The major factors determining areal sweep are:
a)
b)
c)
d)

Fluid mobilities
Pattern type
Areal heterogeneity
Total volume of fluid injected

A
EA
T otalArea

Swept Area
A
A

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The vertical sweep efficiency EV

is the fraction of the vertical section of the pay zone that is contacted by
injected fluids. The vertical sweep efficiency is primarily a function of:
a)
b)
c)
d)
e)

Vertical heterogeneity
Degree of gravity segregation
Fluid mobilities
Total volume injection
Number of layers (very Critical)

EV

A
Cross Section Area
k1

Implicitly input in a form of a


number of Zonation or layering
system

k2
k3

AA

k4
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Volumetric Sweep Efficiency Evol

Swept
area

Swept
area

EA

11/21/2011

EV

Evol = EA EV

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Residual Oil

Displacement Sweep Efficiency

Areal Sweep Efficiency

Vertical Sweep Efficiency


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Oil Recovery Equations for Any


IOR Process
Cumulative Oil Production:
NP = Ns EA EV ED
Recovery Factor:
RF=(NP /Ns) = EA EV ED
Volumetric Sweep Efficiency:
Evol = EA EV
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All three efficiency factors (i.e., ED, EA, and EV)


are variables that increase during the flood and
reach maximum values at the economic limit of
the injection project.

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5/6/2013

Understanding Sweep Efficiencies


And Oil Recovery
Simple Equation:
then?

NP = Ns EA EV ED ; What is the problem

ED , E A , EV are functions of S s !!!

Swept area

Swept area

EA

EV

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Estimation of
Sweep Efficiencies
I. Displacement Efficiency ED
II. Areal Sweep Efficiency EA
III.Vertical Sweep Efficiency EV

598

5/6/2013

I. DISPLACEMENT EFFICIENCY

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5/6/2013

I.

DISPLACEMENT EFFICIENCY

Displacement efficiency is the fraction of movable oil that has been


recovered from the swept zone at any given time. Mathematically, the
displacement efficiency is expressed as:
ED

volumeof oil at startof flood remainingoil volume


volumeof oil at startof flood

ED

S oi S o


Bo Boi Bo
S oi

Boi

Pore Volume Soi Pore Volume So


Boi

Pore Volume Soi


Boi

Assuming constant Bo
in any displacement Process : ED
in Waterflood :

S oi S o
S oi

ED

(1 S wi ) (1 S w )
1 S wi

ED

S w S wi
1 S wi

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600

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Class Problem
A saturated oil reservoir is under consideration to be waterflooded
immediately after drilling and completion. Core analysis tests indicate
that the initial and residual oil saturations are 70 and 35%, respectively.
Assuming that Bo will remain constant throughout, calculate:
1- The displacement efficiency when the oil saturation is reduced
to 65, 60, 55, 50, and 40%
2- Maximum displacement efficiency that can be achieved during the
project life by waterflooding
3- Assume that an EOR project will begin at the end of the secondary
recovery process; calculate the displacement efficiency under miscible
displacement with an estimated Sorm of 10%;

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Last example shows that ED will continually increase with


increasing water saturation in the reservoir. The problem, of
course, lies with developing an approach for determining
the increase in the average water saturation in the swept
area as a function of cumulative water injected (or injection
time), i.e:

ED

S w S wi
1 S wi

Buckley and Leverett (1942) developed a well established


theory, called the frontal displacement theory, which provides
the basis for establishing such a relationship. This classic
theory consists of two equations:

1.
2.
11/21/2011

Fractional flow equation


Frontal advance equation
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Fractional flow equation


Based on:
1) Water Cut fw and Solvent Cut fs
2) Darcys Equation

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5/6/2013

Water and Oil Cut

qw
qw
fw

qw qo qt
f o 1 f w

11/21/2011

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5/6/2013

Darcys Equation
Ak p

x
Ak
q x
p
q

p1

p2

Ak

qL
q

11/21/2011

Ak

P2

p1

( p2 p1 )

A k ( p1 p2 )
L
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605

5/6/2013

Darcys Equation & Water Cut

Ak p

sin

Oil Flow :
Water Flow :

11/21/2011

qo o
po

g o sin
A ko
x

qw w
pw

g w sin
A kw
x

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606

5/6/2013

Developing the Fractional Flow Equation:


Step 1:
qw w qo ow po pw

g w o sin
A kw
A ko

Step 2:

Capillary Pressure : pc po pw
pc po pw

x
x
x

Step 3:
qw f w qt

and

qo 1 f w qt

k A p

1 o c g sin
o qt x

fw
k
1 o w
k w o
11/21/2011

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607

5/6/2013

Water, Gas, or Solvent Injection:


0.001127 k k ro A pc

0
.
433

sin

x
o iD

fD
k
1 ro D
k rD o

the density difference = (D o) in g/cm3


The effect capillary pressure is usually neglected because
the capillary pressure gradient is generally small and thus,
0.001127k k ro A
0.433 w o sin
1

i
o w

fw
k ro w
1
k rw o
11/21/2011

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608

5/6/2013

For a system with a dip angle = 0; then


fw

kro

k ro w
k rw o

The shape of the fw vs. Sw


curve is characteristically Sshaped

fw

11/21/2011

fw


1 w a e b S w
o
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5/6/2013

Class Problem:
Given the following data is available for a linear-reservoir system:

Oil viscosity o
Water viscosity w
Dip angle
Connate water saturation Swc
Initial water saturation Swi
Residual oil saturation Sor

= 2.0 cp
= 1.0 cp
= 0
= 20%
= 20%
= 15%

Using the set of laboratory generated relative permeability ratio as


shown below; plot the water cut curve as a function of water
saturation
Sw

0.25

0.35

0.40

0.45

0.50

0.55

0.60

0.65

0.70

0.75

kro/krw

30.23 17.00 9.56

5.38

3.02

1.70

0.96

0.54

0.30

0.17

0.10

11/21/2011

0.30

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610

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Oil Cut:
fo = 1 fw
The above expression indicates that during the displacement of oil by
waterflood, an increase in fw at any point in the reservoir will cause a
proportional decrease in fo and oil mobility. Therefore, the objective is to
select the proper injection scheme that could possibly reduce the water
fractional flow.

reason

fw

Sw

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Water & Oil viscosities


Wettability
Injection rate iw
Updip or downdip injection

1 G
k
1 ro w
k rw o

We need to increase G!

fw

reason

1.
2.
3.
4.

0.001127k k ro A
0.433 w o sin
1

i
o
w

fw
k ro w
1
k rw o

Sw
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612

5/6/2013

We want to reduce fw

fw

Sw
0.001127k k ro A
0.433 w o sin
1

i
o w

fw
k
1 ro w
k rw o
We only can control:
1. Injection rate
2. Viscosity of the displacing fluid
3. Inject at the top of the bottom of the formation
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1- Effect of Water Viscosity


0.001127k k ro A
0.433 w o sin
1

i
o w

fw
k ro w
1
k rw o
w = 0.5 cp
w = 1 cp
w = 2 cp

w = 5 cp
w = 10 cp

Objective is to reduce fw

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614

5/6/2013

2- Effect of Oil Viscosity of fw


0.001127k k ro A
0.433 w o sin
1

o iw

fw
k ro w
1
Objective
k rw o

is to reduce

fw

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5/6/2013

3- Effect of Wettability

Objective is to reduce fw

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616

5/6/2013

4- Combined Effect of Wettability and Oil Viscosity


0.001127k k ro A
0.433 w o sin
1

o iw

fw
k ro w
1
k rw o

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5/6/2013

5- Effect of Dip Angle & Injection Rate


0.001127k k ro A
0.433 w o sin
1

i
o w

fw
k ro w
1
k rw o

sin
1 X

iw

fw
1 Y

Sin() > 0

a) Injection Well is Located Downdip:


sin() is positive when injecting downdip indicating a more efficient
performance is obtained. This improvement is due to the fact that the
term [X sin()/iw] will always remain positive, which leads to a
decrease (downward shift) in the fw curve.

b) Injection Rate:
The fractional flow equation also reveals that a lower water-injection
rate iw is desirable since the nominator {1 [X sin()/iw]} will decrease
with a lower injection rate iw, resulting in an overall downward shift in the
fw curve.
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c) Injection Well is Located Updip:


sin() is negative. When the oil is displaced downdip (i.e., injection well is
located updip), the term [X sin()/iw] will always remain negative and,
therefore, the numerator of fractional flow equation will be 1+[X sin()/iw], i.e.:

0.001127 k kro A
0.433 w o sin
1

i
o
w

fw
kro w
1
krw o
sin
1 X

iw

fw
1 Y

Sin() < 0

d) Injection Rate:
which causes an increase (upward shift) in the fw curve. It is beneficial,
therefore, when injection wells are located at the top of the structure to inject
the water at a higher injection rate to improve the displacement efficiency.

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619

5/6/2013

Sin() > 0

sin
1 X

iw

fw
1 Y

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620

5/6/2013

Water Cut fw >1 !!!!! How and Why?

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621

5/6/2013

Water Cut fw >1 !!!!!!!! How?


Counter Flow IN THE RESERVOIR
0.001127k k ro A
0.433 w o sin
1

o iw

fw
k ro w
1
k rw o

Sin() < 0
Sin() < 0

sin
1 X

iw

fw
1 Y

C
1
iw
fw
1 Y
11/21/2011

if

iw is low

(C/iw) > Y

fw > 1

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5/6/2013

Miscible Fractional Flow Equation


NC=

krs

kro

krs = Ss
kro = 1 - Ss

Ss
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623

5/6/2013

krs = Ss & kro = 1 - Ss


o
S
s s
fs

1 S s o 1
s

k rs

fs

qs
s

qs qo k rs k ro

1

M o
s
Notice:
No Inflection Point

fs

0
0

Ss

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624

5/6/2013

krs = Ss & kro = 1 - Ss


o
S
s s
fs

1 S s o 1
s

k rs

fs

qs
s

qs qo k rs k ro

For complete and instantaneous; s = o implying that:

fs = Ss;
That was NOT supported by experimental data. The more realistic approach is
to replace the viscosity ratio o/ s by an Effective Viscosity Ratio E as given
by:

E 0.78 0.22 o

1/ 4

fs

E Ss
1 S s E 1

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625

5/6/2013

fs

E Ss
1 S s E 1

Ss

Solving for Ss:

fg
E f g ( E 1)

With:

E 0.78 0.22 o

1/ 4

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5/6/2013

Class problem:
The following are given for a line-drive pattern under consideration for miscible gas
injection by CO2:
Distance between injection and production well=600 ft
Distance between injectors=300 ft
GOReconomic= 30,000 scf/STB
Thickness = 10 ft
Bg= 0.0005154 bbl/scf
CO2= 0.02 cp
CO2= 0.65 gm/cm3

Dip angle= 0o
Bof= 1.40 bbl/scf
O= 2.0 cp
o= 0.90 gm/cm3

BgCO2= 0.0005154 bbl/scf


k = 3 Darcy

1) Mobility Ratio
2) Construct the fractional flow

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627

5/6/2013

Solution:
4

1/ 4

o
E 0.78 0.22 E 4.74

fg

E Sg

1 S g E 1
fg
8.87E-05
0.204566
0.346956
0.444128
0.515857
0.571605
0.616542
0.685253
0.735973
0.775393
0.855754
0.89921
0.916344
0.931289
0.966771
0.976316
0.985007

Sg

fg
E f g ( E 1)

Sg
1.87E-05
0.051464
0.10079
0.144246
0.183534
0.219663
0.25329
0.314747
0.370308
0.421402
0.555872
0.653044
0.697968
0.740893
0.859904
0.896874
0.932705
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628

5/6/2013

Frontal Advance Theory


&
Shock Wave Front

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5/6/2013

Frontal Advance Theory


The fractional flow equation is used to determine the
solvent cut fs or water cut fw at any point in the reservoir,
assuming that the solvent saturation at the point is known.
The question, however, is how to determine the solvent
saturation at this particular point.

The answer is to use the frontal advance equation. The


frontal advance equation is designed to determine the
injection fluid saturation profile in the reservoir at any give
time during the injection process.

11/21/2011

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630

5/6/2013

Waterflood Frontal Advance Equation

5.615iw t df w
5.615Winj df w

x Sw
dS A dS

A
w Sw

w Sw

5/6/2013

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5/6/2013

Shock Wave Front


Experimental core waterflood data confirmed that
there is a distinct front, or shock front, at which
the water saturation abruptly increases from Swc
to Swf. Behind the flood front; there is a gradual
increase in saturations from Swf up to the
maximum value of 1-Sor. Therefore, the
saturation Swf is called the water saturation at
the front or alternatively as the water saturation
of the stabilized zone.

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5/6/2013

5.615 iw t df w

A
dS

w Sw

x Sw

Distance between wells =L


Oil

1-Sor

Non-Stabilized
Zone

Sw

t1

Oil

tn

t2

Swf
Stabilized
Zone

xf

Swc

xf

xf

xf

Shock-Wave Front With a Constant Saturation Swf

633

5/6/2013

Water Saturation at the Front:


Welge showed that by drawing a straight line
from Swc tangent to the fractional flow curve, the
saturation value at the tangent point is
equivalent to that at the front Swf. The
coordinate of the point of tangency represents
also the value of the water cut at the leading
edge of the water front fwf. Theory was
supported by experimental core flood data

5/6/2013

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634

5/6/2013

Water Saturation Swf at the Front from the


Start of Injection Until Breakthrough

Important to Remember:
fwf is the water cut at the
front (Leading Edge)

fwf

fw
Important to Remember:
Swf is the water saturation
at the front (Leading Edge)
5/6/2013

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5/6/2013

Establishing Water Saturation Profile

5.615iw t df w

x Sw

A dSw Sw
or :
5.615Winj df w


x Sw
A dSw Sw

11/21/2011

636

5/6/2013

How far any water saturation Sw has travelled AFTER t days of injection?

5.615 iw t df w


A dS w Sw

x Sw

Assuming No Free Gas


1-Sor

Oil

Sw

Oil
Water

Swf

Swc
11/21/2011

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5/6/2013

5.615 iw t df w

A
dS

w Sw

x Sw

Distance between wells =L


Oil

1-Sor
Sw

t1

t2

Oil

tn

Swf

Swc

xf

xf

xf

xf

Water saturation profile as a function of time and


distance

638

5/6/2013

Time to Breakthrough tBT


xf = L
1-Sor

Oil

tBT
Swf

xf = L
Distance between wells =L

639

5/6/2013

Important to Remember:
fwf is the water cut at the
front (Leading Edge)

fwf

fw

Important to Remember:
Swf is the water saturation
at the front (Leading Edge)

5/6/2013

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5/6/2013

NOTICE
When constructing the water saturation
profile, it should be noted that there is
no water saturation with a value less
than Swf exists behind the water the
leading edge of the water bank.

11/21/2011

641

5/6/2013

How do you calculate (dfw/dSw) at ANY Sw?


5.615 iw t df w

A
dS

w Sw

x Sw

fw

df w

dS
w

Sw

Sw

642

5/6/2013

A Better Way of Calculating (dfw/dSw) at ANY Sw

k ro
a eb Sw
k rw
fw

k ro w
k rw o

fw

1

1 w a e b S w
o


w a b e bSw
o

df w


2
dS
w Sw w bSw
a e
1

o
11/21/2011

643

5/6/2013


w a b ebSw
o

df w


2
dS
w Sw w bSw
a e
1
o

644

5/6/2013

The derivative of (dfw/dSw)Sw can then be used in the Frontal


Advance Equation to give:

w a b e bSw
o

df w


dS
w Sw w bSw
a e
1
o

5.615iw t df w

dS

w Sw

x Sw


w a b e bSw
o

5.615iw t

( x) Sw

w bSw
a e
1

11/21/2011

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5/6/2013

Water Saturation Profile


From the above discussion, the water saturation profile at any given
time t1 can be easily developed as follows:
Step 1. Construct the fractional flow curve, i.e. fw vs. Sw.

Step 2. Draw a straight-line tangent from Swi to the curve.


Step 3. Identify the point of tangency and read off the values of Swf
and fwf.
Step 4. Calculate the distance of the leading edge (front) of the water
front from the injection well by applying:


bS
w a b e wf
o

5.615 iw t

( x) Swf
2

w
b S wf
a e
1

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Step 5. Select several values for water saturation Sw


greater than Swf and Calculate the distance from
the injection well to each selected saturation
by applying:

w
o

5.615iw t

( x) Sw

w
1
o

a b e bSw

a e bSw

Step 6. Establish the water saturation profile after t1, days


by plotting results obtained in step 5.

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5/6/2013

Step 7. Select a new time t2 and repeat steps 4 through 6 to


generate a family of water saturation profiles as shown
schematically below

w a b e bSw
5.615iw t
o

( x) Sw
2
A w

bSw
a e
1

1-Sor
Sw
Swf
Swc

t2

tn

t1

Swc

Water saturation profile as a function of time and distance


11/21/2011

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5/6/2013

Time to Breakthrough:
Time to breakthrough tBT is identified as the time when
the leading edge (front) of the injected water arrives at the
production well; i.e. when xf =L, or:
5.615 iw t BT
L ( x) Swf
A

AL

t BT
5
.
615
i
w


bS
w a b e wf
o

2
w
b S wf
a e
1

w
b S wf

a
e


bS
w a b e wf
o

Remember, b is
negative

649

5/6/2013

Understanding the Frontal Advance


Theory & its Applications

11/21/2011

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650

5/6/2013

Average Water Saturation at B.T

11/21/2011

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651

5/6/2013

5.615Winj df w
5.615 iw t df w



x Sw

A dS w Sw A dS w Sw
5.615 iw t BT
L
A

WiBT ( P.V )

df w
5.615WiBT


dS w Swf A

df w


dS w Swf

1
df w

dS
w Swf

652

5/6/2013

Average Water Saturation at B.T


let us exam the following important expression:
WiBT ( P.V )

1
df w

dS w Swf

If the tangent to the fractional flow curve is extrapolated to fw = 1 with a


corresponding water saturation of Sw*, then the slope of the tangent can be
calculated numerically as:

df w
1 0

*
dS w Swf S w S wi
Combining the above two expressions,
gives:

WiBT P.V S w* S wi P.V QiBT

Or:

WiBT P.V S wBT S wi P.V QiBT


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Before & At Breakthrough


It should be noted that the average water saturation in the swept area
would remain constant with an average SwBT until breakthrough occurs. At
the time of breakthrough, the flood front saturation Swf reaches the producing
well and the water cut increases suddenly from zero to fwf. At breakthrough,
Swf and fwf are designated as SwBT and fwBT.

Average water saturation

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One more time, Key Definitions


Important to Remember:
Average water Saturation
at B.T
Important to Remember:
fwf is the water cut
at the front (Leading
Edge)

S wBT

w bSwf
1 a e
o
S wi
w
bS
a b e wf

Important to Remember:
Swf is the water saturation at the
front (Leading Edge)
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There are three important points that must be considered when


determining average water saturation at SwBT and cumulative water injected
at B.T :
Point 1. When drawing the tangent, the line must be originated from the
initial water saturation if it is different from the connate water
saturation.

S wBT

w bSwf
a e
1

S wi
w
bS

a b e wf
o

Swf
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Reserved

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Point 2.The cumulative water injected at B.T is based on the frontal advance
theory which assumes that the water displacement process is
performed in a LINEAR RESERVOIR SYSTEM. To account for the
deviation from the linear system; the Areal Sweep Efficiency EA
and Vertical Sweep Efficiency EV must be accounted or, as:

WiBT P.V S wBT S wi E ABT EVBT

WiBT P.V QiBT E ABT EVBT


Point 3. Pore-volume injected at BT:

QiBT

11/21/2011

E A EV
df w

dS
w Swf

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Summary
1- P.V Injected at B.T

2- Time to B.T:

3- Cum. Water Injected at B.T:

11/21/2011

QiBT

WiBT
1

P.V
df w

dSw Swf

AL

t BT
5.615 iw

bS
a e wf
1
o

w
b S wf
a b e

o

WiBT iw t BT

P.V
df w

dSw Swf

( P.V ) QiBT

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Class Problem:
Given the following data is available for a linear-reservoir system:
Sw

0.25

0.30

0.35

0.40

0.45

0.50

0.55

0.60

0.65

0.70

0.75

kro/krw

30.23 17.00 9.56

5.38

3.02

1.70

0.96

0.54

0.30

0.17

0.10

Oil formation volume factor Bo


Water formation volume factor Bw
Formation thickness h
Cross-sectional area A
Porosity
Injection rate iw
Distance between producer and injector L
Oil viscosity o
Water viscosity w
Dip angle
Connate water saturation Swc
Initial water saturation Swi
Residual oil saturation Sor

= 1.25 bbl/STB
= 1.02 bbl/STB
= 20 ft
= 26,400 ft.
= 25%
= 900 bbl/day
= 600 ft.
= 2.0 cp
= 1.0 cp
= 0
= 20%
= 20%
= 20%

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1. Calculate and plot the water saturation profile after 60, 100, 120, 200, 240
days.
2. Time and water profile at breakthrough
3. Assume several elapsed time after breakthrough (e.g. 500, 550, and
Calculate and plot water saturation profile after breakthrough
4. calculate total pore volumes of water injected at B.T
5. calculate cumulative water injected at breakthrough

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Important Relationships:

1) Reservoir fwr Reservoir WORr Relationship:


(

f wr

qw
)
qo

qw

q w qo ( q w ) 1
qo

f wr

WOR r
WOR r 1

WOR r

1
1
1
f wr

f wr
1 f wr

2) Reservoir fwr Surface WORs


Relationship
(

f wr

5/6/2013

Qw
) Bw
Qo

qw
Qw Bw

Q
qw qo Qw Bw Qo Bo
( w ) Bw Bo
Qo

f wr

Bw WOR s
Bw WOR s Bo

WOR s

Bo
Bo f wr

1
Bw (
1) Bw (1 f wr )
f wr

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3) Reservoir WORr Surface WORs Relationship:


Qw
) Bw
qw Qw Bw
Qo
WOR r

qo Qo Bo
Bo
(

WOR r WOR s (

Bw
)
Bo

WOR s WOR r (

Bo
)
Bw

4) Surface fws Surface WORs Relationship:


f ws

Q
( w)
Qw
Qo

Qw Qo ( Qw ) 1
Qo

f ws

WOR s
WOR s 1

5) Surface fws Reservoir fw Relationship:


f ws

5/6/2013

Bo
1

Bw
1 Bo
f wr

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Performance After Breakthrough


After breakthrough, the water saturation and the water cut at
the producing well gradually increases with continuous
injection of water. Traditionally, the produced well is
designated as well 2 and, therefore, the water saturation and
water cut at the producing well are denoted as Sw2 and fw2,
respectively.

2
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Proposed Methodology for Performance after B.T:


when the water saturation at the producing well reaches any
assumed value Sw2 after breakthrough, the fractional flow curve
can be used to determine:
Producing water cut fw2
Average water saturation in the reservoir
Cumulative water injected in pore volumes, i.e. Qi

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Saturation around wellbore at the Production well


Sw2
Avg Sw in the
Swept Area

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Water Cut and Cumulative Water Injected After B.T:


Step 1: Assume a value of Sw2 greater than Swf and draw a tangent to fw
curve. the point of tangency corresponds to the well producing
water cut fw2, as expressed in bbl/bbl.
Step 2: The saturation at which the tangent intersects fw = 1 is the average
water saturation Sw2 in the swept area. Mathematically, the average
water saturation is determined from:

S w2 S w2
Or:

S w2

1 f w2
df w

dSw Sw2


(1 f w 2 ) 1 w a e bSw 2
o
S w2
w

a b e bSw 2
o

Remember; b is
negative

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Step 3: The reciprocal of the slope of the tangent is defined as the cumulative
pore volumes of water injected Qi at the time when the water
saturation reaches Sw2 at the producing well, or:

Qi

1
df w

dS
w Sw2

w bSw 2
a e
1

Qi
w

a b e bSw 2

Remember, the b
is negative

Step 4: The cumulative water injected when the water saturation at the
producing reaches Sw2 is given by:

Winj P.V (S w2 S wi ) E A EV Bw WP

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Step 5: For a constant injection rate iw , the total time t to inject


Winj barrels of water is given by:

11/21/2011

Winj
iw

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For Spreadsheet Calculations & Working Equations


f w2

1
w b Sw2
ae
o

Winj P.V (S w2 S wi ) E A EV BwWP

Winj

11/21/2011

( P.V ) E A EV ( S w 2 S wi )

S wBT

S w2

bS
a e wf
1
o

S wi
w
bS

a b e wf

(1 f w 2 ) 1 w a e bSw 2
o

S w2
w

a b e bSw 2
o

1
1 w

a b e bSw 2 o

a b e bSw 2

a e bSw2

Bw WP

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Immiscible Displacement Efficiency


&
Oil Recovery Calculations

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Oil Recovery Calculations


The main objective of performing oil recovery calculations is to
generate a set of performance curves under a specific water-injection
scenario. A set of performance curves is defined as the graphical
presentation of the time-related oil recovery calculations in terms of:
Oil production rate, Qo
Water production rate, Qw
Surface wateroil ratio, WORs
Cumulative oil production, Np
Recovery factor, RF
Cumulative water production, W p
Cumulative water injected, W inj
Water-injection pressure, pinj (discussed later )
Water-injection rate, iw (discussed later in the chapter)

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In general, oil recovery calculations are divided into two parts:


(1) before breakthrough calculations and
(2) after breakthrough calculations.
Regardless of the stage of the waterflood, i.e., before or after
breakthrough, the cumulative oil production is given previously
by:
N N E E E
p

When Sgi = 0, the displacement efficiency ED is given previously by:


ED

S w S wi
1 S wi

At breakthrough, the ED can be calculated by determining the average


water saturation at breakthrough:

EDBT
5/6/2013

S wBT S wi
1 S wi
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Before breakthrough occurs, the oil recovery calculations are


simple when assuming that no free gas exists at the start of
the flood, i.e. Sgi = 0. The cumulative oil production is simply
equal to the volume of water injected and no water production
during this phase (Wp = 0 and Qw = 0).
Oil recovery calculations after breakthrough are based on
determining ED at various assumed values of water saturations
at the producing well. Assuming ; Sgi =0 ,EA ,EV = 100%; the
specific steps of performing complete oil recovery calculations
are composed of three stages:
Data preparation
Recovery performance to breakthrough
Recovery performance after breakthrough
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DO NOT PANIC; below is ONLY a SUMMARY


Sw2
SwBT

fw2
fwBT

(dfw/dSw)

(1 Sor)

1.0

f w2

1
w bSw 2
a e
1
o

Bo
1

Bw
1
f
w2

ED
EDBT

Np
NPBT

Qi
QiBT

Winj
WiBT

t
tBT

Wp
0

WORs

Qo

Qw

w
) a b eb Sw 2
df
o
( w )
dSw [1 ( w ) a e b S w 2 ]2
o
(

NP = Ns ED EA EV Qi

WOR s

SwBT

S w2

1
df w

dSw S w 2

Qo

S w2 S w2

ED

S w2 S wi
1 S wi

w2

Winj P.V Qi

iw
Bo Bw WOR s

1 f w2
df w

dS
w S

Wp

Winj S w2 S wi P.V E A EV
Bw

Winj
iw

Qw Qo WOR s

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Stage 1: Data Preparation


Step 1. Express the relative permeability data as relative permeability
ratio kro/krw and plot their values versus their corresponding
water saturations on a semi-log scale.
Step 2. Assuming that the resulting plot of relative permeability ratio,
kro/krw vs. Sw, forms a straight-line relationship, determine
values of the coefficients a and b of the straight line.
Express the straight-line relationship in the form as given

k ro
a e bSw
k rw
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Step 3. Calculate and plot the fractional flow curve fw, allowing for
gravity effects if necessary, but neglecting the capillary
pressure gradient.
Step 4. Select several values of water saturations between Swf and (1Sor) and determine the slope (dfw/dSw) at each saturation.
The numerical calculation of each slope as expressed by the
following Equation to provide with consistent values as a
function of saturation, or:

w
) a b eb Sw 2
df
o
( w )
dSw [1 ( w ) a e b S w 2 ]2
o
(

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Stage 2: Recovery Performance to Breakthrough


Step 1. Draw tangent to the fractional flow curve as originated from Swi
and determine:
Point of tangency with the coordinate (Swf, fwf) and slope of the
line
Average water saturation at breakthrough by extending the
tangent line to fw = 1.0, or by applying:

S wBT

w bSwf
a e
1

S wi
w
bS

a b e wf
o

Step 2. Calculate pore volumes of water injected at breakthrough by using

QiBT

5/6/2013

1
df
( w ) Swf
dS w

( S wBT S wi )

QiBT

bS
a e wf
1
o


w
bS

a b e wf
o

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Step 3. Assuming EA and EV are 100%, calculate cumulative water


injected at breakthrough by applying:
WiBT P.V QiBT

WiBT P.V S wBT S wi

WP = 0

Step 4. Calculate the displacement efficiency at breakthrough by applying


E DBT

S wBT S wi
1 S wi

Step 5. Calculate cumulative oil production at breakthrough from

p BT

N S EDBT

Step 6. Assuming a constant water injection rate, calculate time to


breakthrough from :

t BT
5/6/2013

WiBT
iw
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Step 7. Select several values of injection time less than the


breakthrough time, i.e. t tBT and set:
Winj
= iw t
Qo
= iw/Bo
WOR
=0
Wp
=0

Np

iw t Winj

Bo
Bo

Step 8. Calculate the surface water-oil ratio WORs exactly at breakthrough by


using:
Bo
WOR s
1

Bw
1
f wf

It should be pointed out that ALL calculations abve are based


on the assumption that Sgi =0, EA and EV are 100%.
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Stage 3: Recovery Performance after Breakthrough:


The recommended methodology of calculating recovery performance after
breakthrough is based on selecting several values of water saturations
around at the producing well, i.e. Sw2, and determining the corresponding
average reservoir water saturation for each Sw2.
Step 1. Select 6 to 8 different values of Sw2 (i.e. Sw at the producing
well) between SwBT and (1 Sor) and determine (dfw2/dSw2)
values corresponding to these Sw2 points.
w
) a b eb Sw 2
df
o
( w )
dSw [1 ( w ) a e b S w 2 ]2
o
(

Step 2. For each selected value of Sw2, calculate the corresponding


reservoir water cut and average water saturation from:
f w2

5/6/2013

1

1 w a e bSw 2
o

S w2 S w2

1 f w2
df w

dS
w

w2

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Step 3. Calculate the displacement efficiency ED for each selected


value of Sw2.
ED

S w2 S wi
1 S wi

Step 4. Calculate cumulative oil production Np for each selected value


of Sw2 from:
NP = Ns ED EA EV
Step 5. Determine pore volumes of water injected Qi for each
selected value of Sw2 from
Qi

5/6/2013

1
df w

dSw S w 2

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Step 6. Calculate cumulative water injected for each selected value


of Sw2 by applying

Winj P.V Qi
Notice that EA and EV are set equal to 100%
Step 7. Assuming a constant water injection rate iw, calculate the
time t to inject Winj barrels of water by applying

5/6/2013

Winj
iw

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Step 8. Calculate cumulative water production WP at any time t


from the material balance equation which states the
cumulative water injected at any time will displace an
equivalent volume of oil and water, or:

Wp

5/6/2013

Winj S w2 S wi P.V E A EV
Bw

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Step 9. Calculate the surface water-oil ratio WORs that corresponds to


each value of fw2 (as determined in step 2) from Equation
Bo
WOR s
1

Bw
1
f w2

Step 10. Calculate the oil and water flow rates from the following
derived
relationships:

iw Qo Bo Qw Bw
Introducing the surface water-oil ratio into the above expression, gives:

iw Qo Bo Qo WOR s Bw
Solving for Qo and Qw gives:
Qo

5/6/2013

iw
Bo Bw WOR s

Qw Qo WOR s

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Step 11. Above calculations as described in Step 1 through 10 can be


organized in the following tabulated form:
Sw2
Swf= SwBT

fw2
fwBT

(dfw/dSw)

SwBT

ED
EDBT

Np
NPBT

Qi
QiBT

Winj
WiBT

t
tBT

Wp
0

WORs

Qo

Qw

(1 Sor)

1.0

f w2

1
w bSw 2
a e
1
o

S w2

w
) a b eb Sw 2
df
o
( w )
dSw [1 ( w ) a e b S w 2 ]2
o
(

NP = Ns ED EA EVQi dfw

dSw S w 2

WOR s

Bo
1

Bw
1
f w2

Qo

S w2 S w2

ED

S w2 S wi
1 S wi

w2

Winj P.V Qi

iw
Bo Bw WOR s

1 f w2
df w

dS
w S

Wp

Winj S w2 S wi P.V E A EV
Bw

Winj
iw

Qw Qo WOR s

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Class Problem
The data of previous class problem is reproduced here for convenience:
Sw
kro/kro

Bo

Swi
iw
Ns
EV

0.25 0.30 0.35


30.23 17.00 9.56

= 2.0 cp
= 1.25 bbl/STB
= 25%
= 20%
= 900 bbl/day
= 496,449 STB
= 100%

0.40
5.38

0.45
3.02

0.50
1.70

0.55
0.96

0.60
0.54

0.65
0.30

0.70
0.17

0.75
0.10

= 1.0 cp
Bw = 1.02 bbl/STB
h
= 20 ft
Sor = 20%
(P.V) = 775,779 bbl
EA = 100%

Predict the waterflood performance to abandonment at a WORs of 45 STB/STB

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Miscible Displacement Efficiency


&
Oil Recovery Calculations

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krs = Ss & kro = 1 - Ss


o
S
s s
fs

1 S s o 1
s

k rs

fs

qs
s

qs qo k rs k ro

Notice:
No Inflection Point

fs

0
0

Ss

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krs = Ss & kro = 1 - Ss


o
S
s s
fs

1 S s o 1
s

k rs

fs

qs
s

qs qo k rs k ro

For complete and instantaneous; s = o implying that:

fs = Ss;
That was NOT supported by experimental data. The more realistic approach is
to replace the viscosity ratio o/ s by an Effective Viscosity Ratio E as given
by:

E 0.78 0.22 o

1/ 4

fs

E Ss
1 S s E 1

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Koval integrated the fraction flow equation to determine the Displacement


Efficiency as a function of solvent pore volume injected Qi after breakthrough;
to give:

fs

E Ss
1 S s E 1

2 ( E Qi )1/ 2 (1 Qi )
ED
E 1

The fractional flow equation as a function Qi is expressed as:


1/ 2

E
E
Q
fs i
E 1
With Pore-Volume injected at B.T :

QiBT
AGAIN :

E 0.78 0.22 o

1/ 4

1
E

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Mobility Ratio Under Miscible Displacement

o
s

Surface Gas Cut:

fg

qg
q g qo

Bg GOR
Bg GOR Bo

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Areal Sweep Efficiency at Breakthrough

E ABT 0.54602036

0.03170817 0.30222997

0.00509693M
M
eM

If M >100, EABT 40%


11/21/2011

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Areal Sweep Efficiency After Breakthrough

E A E ABT 0.633 log (


E A E ABT 0.2749 ln (

11/21/2011

Qinj
QiBT

Qinj
QiBT

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Summary of Working Equations:

E 0.78 0.22 o

f s as a function of Ss :

f s as a function of Qi :

E Ss
fs
1 S s E 1

E
E
Qi
fs
E 1
ED

1/ 4

Ss

fg
E f g ( E 1)

1/ 2

2 ( E Qi )1/ 2 (1 Qi )
E 1

QiBT

1
E
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Gravity Override Tonguing


The most important two factors in determining vertical sweep efficiency are:
1) Vertical Heterogeneity
2) Gravity Override
For a stable miscible displacement by gas injection; the
critical injection fluid velocity is given by:

s
vc 2.7415 o
k sin( )

s
o
With Critical injection rate:

(iinj ) c

Avc 2.7415A k

Bg
Bg

Where:
(iinj)
vc
k
Bg

o s

sin( )
o s

Sin ()

= injection rate, scf/day


= critical velocity, ft/day
= permeability, Darcy
= gas FVF, bbl/scf
= density, gm/cm3
= cross-sectional area, ft2
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Class problem:
The following are given for a line-drive pattern under consideration for miscible gas
injection by CO2:
Distance between injection and production well=600 ft
Distance between injectors=300 ft
GOReconomic= 30,000 scf/STB
Thickness = 10 ft
Bg= 0.0005154 bbl/scf
CO2= 0.02 cp
CO2= 0.65 gm/cm3

Dip angle= 45o


Bof= 1.40 bbl/scf
O= 2 cp
o= 0.90 gm/cm3

BgCO2= 0.0005154 bbl/scf


k = 3 Darcy

1)
2)
3)
4)

Critical gas velocity and rate


Mobility Ratio
Construct the fractional flow
Calculate ED as a function of pore volume injected. Label BT and economic limit
points
5) Area Sweep Efficiency as a function of PV injected

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Accounting for Areal and Vertical Sweep


Efficiencies:
Reservoir heterogeneity has more influence than any
other factor on the performance of an IOR project. The
most important two types of heterogeneity affecting
sweep efficiencies (EV and EA) are:
A. The Reservoir Areal Heterogeneity.
B. The Reservoir Vertical Heterogeneity

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II. AREAL SWEEP EFFICIENCY

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Areal Heterogeneity
Areal heterogeneity includes areal variation in formation
properties and geometrical factors; such as:
1. position and nature of sealing faults
2. boundary conditions due to the presence of an aquifer or
gas cap.
3. direction of fractures
4. Principle axis of permeability kx & ky
5. Porosity, permeability, and net thickness variations
Determination of The areal distribution of reservoir properties are
difficult to estimate since methods of defining heterogeneity are
indirect
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Mobility Ratio M
M

w
o
M

11/21/2011

displacingFluid w

displacedFluid o

k rw S

wBT

k ro S

wi

k rw S
k ro S

wBT

wi

o
w

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Effect of M on Performance

702

5/6/2013

o & w Effect on
Conformance and Sweep Efficiency
Production
well

Production
well

Swi

Sw

Polymer Flooding
With favorable M

Sw

Swi
Injection
well

M
5/6/2013

displacingFluid k rw S wBT o

displacedFluid k ro S wi w

Injection
well

key

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5/6/2013

displaced =kro/o

Crude Oil

Soi & Swi

Sw

Sw

Injected water
displacing = krw/w

( k rw / w ) S w

( k ro / o ) Swi

k
M rw
k ro

Soi & Swi

Figure 6-17. Viscous fingering in water flood


11/21/2011

2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

704

5/6/2013

Crude Oil

Crude Oil

Polymer Solution
Injected Water

M >> 1

Water flooding

M1

Polymer flooding

Figure 6-18. Comparison of viscous instability in water and polymer flood

2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

705

5/6/2013

Areal Sweep Prediction Methods


Methods of predicting the areal sweep efficiency are essentially divided
into the following three phases of the flood:
Before breakthrough
At breakthrough
After breakthrough

Phase 1: Areal Sweep Efficiency Before Breakthrough:


The areal sweep efficiency before breakthrough is simply proportional
to the volume of water injected and is given by:

EA

11/21/2011

Winj

P.V S wBT S wi
2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

706

5/6/2013

Phase 2: Areal Sweep Efficiency at Breakthrough

E ABT 0.54602036
11/21/2011

0.03170817 0.30222997

0.00509693M
M
eM
2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

707

5/6/2013

Phase 3: Areal Sweep Efficiency After Breakthrough

E A E ABT 0.633 log (


E A E ABT 0.2749 ln (

11/21/2011

Winj
WiBT

Winj
WiBT

2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

708

5/6/2013

11/21/2011

2006Tarek Ahmed & Associates, Ltd. All


Rights Reserved

709

5/6/2013

EA

1
1 A

A a1 ln M a2 a3 f w a4 lnM a5 a6

Coefficient
a1
a2
a3
a4
a5
a6

11/21/2011

COEFFICIENTS IN AREAL SWEEP


EFFICIENCY CORRELATIONS
Five-Spot
Direct Line
-0.2062
-0.3014
-0.0712
-0.1568
-0.511
-0.9402
0.3048
0.3714
0.123
-0.0865
0.4394
0.8805

Staggered Line
-0.2077
-0.1059
-0.3526
0.2608
0.2444
0.3158

2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

710

5/6/2013

III. VERTICAL SWEEP EFFICIENCY


EV

11/21/2011

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711

5/6/2013

Dykstra-Parsons D&P Permeability Variation


Dykstra and Parsons (1950) introduced the concept of the permeability variation
V, which is designed to describe the degree of heterogeneity within the
reservoir. The value of this uniformity coefficient ranges between zero for a
completely homogeneous system and one for a completely heterogeneous
system.

5/6/2013

k50 k84.1
k50

2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

712

5/6/2013

Step 1.
Step 2.

Arrange the core samples in decreasing permeability sequence, i.e. descending


order.
For each sample, calculate the percentage of thickness with permeability
greater than this sample.

Step 3

Using a Log-probability graph paper, plot permeability values on the log


scale and the % of thickness on the probability scale.

Step 4

Draw the best straight line through the points

Step 5.

Read the corresponding permeability values at 84.1% and 50% of thickness. these
two values are designated as k84.1 and k50.

Step 6.

The Dykstra and Parsons permeability variation is defined by the following


expression:

k 50 k 84.1
k 50

It should be noted that if all the permeabilities are equal, the numerator of the
above equation would be zero, and the V would also be zero. This would
be the case for a completely homogeneous system. The Dykstra and
Parsons method is commonly referred to as a Permeability Ordering
Technique

713

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714

714

5/6/2013

Class Problem:
The following conventional core analysis data are available from three wells.
Depth
ft

Well #1
k
md

5389-5391
--5393
-5395
-5397
-5399
-5401
-5403
-5405
-5406
-5409

166
435
147
196
254
105
158
153
128
172

Well #2
Depth
k
ft
md

Porosit
y
%
17.4
5397-5398.5
18.0
-539.95
16.7
-5402
17.4
-5404.5
19.2
-5407
16.8
-5409
16.8
-5411
15.9
-5413
17.6
-5415
17.2
-5417

72
100
49
90
91
44
62
49
49
83

porosi
ty
%
15.7
15.6
15.2
15.4
16.1
14.1
15.6
14.9
14.8
15.2

Dept
ft

Well #3
k
md

5401-5403
-5405
-5407
-5409
-5411
-5413
-5415
-5417
-5419

28
40
20
32
35
27
27
9
30

poros
ity
%
14.0
13.7
12.2
13.6
14.2
12.6
12.3
10.6
14.1

715

5/6/2013

Ev is based on Permeability Variation

11/21/2011

2006Tarek Ahmed & Associates, Ltd. All


Rights Reserved

716

5/6/2013

Minimum Number of Layers


Based on a computer study, Craig (1971) outlined some guidelines for
selecting the minimum number of layers needed to predict the performance
of a reservoir under waterflooding operation. The author simulated
the performance of a waterflood five-spot pattern that is composed of 100
layers with permeability variations ranging from 0.4 to 0.8. The minimum
number of layers required to match results of the 100-layer model was
determined as a function of mobility ratio M and permeability variation V.

717

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718

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Impact of V on Recovery Factor


V=0.90
V=0.80
V=0.7
0

11/21/2011

2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

719

5/6/2013

Simulator
TA.exe
manual)
TAREK.exe

(this is the driver program your

(The simulator)

Three Files are needed to run the simulator:


TA.dat
(Initialization File)
TA.Sim
(Simulation File)
TA.out
(Output File)
Be SURE to use Notepad when you open
TA.dat & TA.sim (Remember that PLEASE)
2006Tarek Ahmed & AssociEtes, Ltd. All Rights Reserved

720

5/6/2013

STEPS TO RUN THE MODEL


Step 1:

Step 2:

1) Click on: TA.exe


2) Select: Initialization
Run
3) Open: TA.dat with
Notepad and Enter
Missing Reservoir Data
4) Click on: Tarek.exe
(this is a MUST STEP)

1) Click on: TA.exe


2) Select: Simulation Run
3) Open: TA.sim this file
contains wells info
4) Click on: Tarek.exe
(this is a MUST STEP)

11/21/2011

2006Tarek Ahmed & Associates, Ltd. All


Rights Reserved

721

5/6/2013

Initialization File: TA.dat


!
!

3) Reservoir Model Grid Dimensions


**********************************
10 10 1
! x,y, and z blocks

!
!

4) x-direction Grid Block Lengths


*********************************

Each time you see


The Warning message;
you must enter some data

!
Warning Warning Warning
!
^^^^^^^^^^^^^^^^^^^^^^^^^^^
! Please, enter below the x-direction grid dimension (length)
! for each grid block. 10 values MUST BE entered :
! *************************************************
10*300
You enter the data
!
!

5) y-direction Grid Block Lengths


*********************************

!
Warning Warning Warning
!
^^^^^^^^^^^^^^^^^^^^^^^^^^^
! Please, enter below the y-direction grid dimension (length)
! for each grid block. 10 values MUST BE entered :
! *************************************************
You enter the data
10*300

722

5/6/2013

Open the Following Files with EXCEL to Make Plots


(e.g. GasRec.dat, FieldQg.dat,etc)

File Name
--------------------1- Summary.dat
2- DailyQ.dat
3- OilRec.dat
4- GasRec.dat
5- FieldQg.dat
6- WellQw.dat
7- GasQ.dat
8- WellQg.dat
9- Pmap.dat
10- Sgmap.dat
11- Swmap.dat

Contents
--------------------------------------------> History Matching info.& Well data
> Field Daily Flow Rates
> Field Oil Recovery Factor
> Field Gas Recovery Factor
> Field Monthly Flow Rates
> Well Monthly Water Flow Rates
> Field Total Daily Gas Flow Rate
> Monthly Gas Flow Rates/well
> Pressure Map
> Gas Saturation Map
> Water Saturation Map

2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

723

5/6/2013

The Big Texas Oil Field


Depletion Study
Total area=
Reservoir dimensions=
Initial # of wells=
Depth to top=
Grid dimensions=
Start date=
Total Thickness =
Soi=
Simulation time=

1290 acres
X=300 ft, Y=300 ft, Z=20 ft
8
5000 ft
25 x 25 x 5
Jan 1, 1990
100 ft
0.70
30 years

724

5/6/2013

Initial Pressure =4500 psia


35o API
Temperature 150 oF
Gas gravity=0.65
Sor = 0.35
Sgc = 0.02
Swc = 0.30
Sorm= 0.05
GOR=500 scf/STB
Model will calculate Pb
Pressure at 5100 ft =4500 psi
Pressure at 5000 ft =4496 psi
Minimum Pwf = 300 psi

725

5/6/2013

Layer 1

Layer 2

Layer 3

Layer 4

Layer 5

Kx, md

Ky, md

30

10

Kz, md

0.4

0.6

0.5

0.2

0.15

0.14

0.15

0.13

0.12

h, ft

20

20

20

20

20

Z, ft

20

20

20

20

20

y-direction (rows)

x-direction (columns)

25
1

25

726

5/6/2013

Objectives:
1.
2.
3.
4.
5.

Determine the optimum pattern


Field performance for 30 years
Analyze Performance of each layer
Optimum to start the flood
Plot:
A. GOR/well
B. Qo/well
C. Recovery Factor

727

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