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TM

TM

TM

TM

101/102
Series
Combination
Pump/Valves
Pressure to 2500 PSI
and flows from 9.5 to
62 GPM @ 1800 RPM
Speeds to 2400 RPM
2 & 3 line installation
Choice of mountings
Air shift kits available
Relief valve protects pump
and cylinder

Index

Pump/Valve Products
C101/102

Model Features ....................................................... 3


Performance Curves ............................................... 3

Typical Flow Paths ................................................... 4


Coding: C101/102 Series ........................................ 5
Coding: G101/102 Series ........................................ 5
Coding: G104/105 Series ........................................ 5
Typical Parts Breakdown ......................................... 6

39 & 48 gpm @ 1800 rpm


Pressures to 2500 psi
Speeds to 2400 rpm
2- or 3-line installations
Choice of mountings
Air remote operators available
Relief valve protects
pump & cylinder

G101/102

Dimensions C101/C102 .......................................... 8

Dimensions G101/G102 .......................................... 9


Dimensions G104/G105 ........................................ 10
Air Shift Kits ........................................................... 11

9.5, 21 & 29 gpm @ 1800 rpm


Pressures to 2500 psi
Speeds to 2400 rpm
2- or 3-line installations
Choice of mountings
Air remote operators available
Relief valve protects
pump & cylinder

G104/105

1998 Commercial Intertech Corp.

9.5, 21 & 29 gpm @ 1800 rpm


Pressures to 2500 psi
Speeds to 2400 rpm
3- or 4-line installations
Choice of mountings
Air remote operators available
Main relief valve protects pump & cylinder
when valve spool is in either work position
Optional cylinder port relief valve for lower
position

The Broadest Choice


105s) mount directly to the vehicle drive train. All
(except G104/105 models) can be connected in twoor three-line circuits to control single-acting cylinders. The G104/105 range offers the choice of threeor four-line hookups and a three, or detented fourth,
position valve for use with double-acting cylinders.
All units are supplied with factory-set 2,000 psi
relief valves.

Commercial Hydraulics sells more pump/valve


combinations for dump trucks and trailers than any
other manufacturer for two reasons: Commercials
pump/valve family offer the broadest choice of flow
ratings; these units provide the most reliable, troublefree control for dump trucks.

Underbody Hoist to Big Trailers We Have Your Pump


Commercials dump body pump/valve products
deliver the right flow range for most applications at
1800 rpm/2,000 psi. Models with two shafts (101s/
104s) can be mounted to remote PTOs operating in
either direction of rotation. Single shaft units (102s/

Model Features
Model
Number
G101
G102
G104
G105
C101
C102

Maximum
psi
2500
2500
2500
2500
2500
2500

gpm@1800 rpm

9.5
9.5
9.5
9.5

21
21
21
21

29
29
29
29
39 48
39 48

Maximum
Speed
2400 rpm
2400 rpm
2400 rpm
2400 rpm
2400 rpm
2400 rpm

Available
Features
A,B,D*,E
A,B,C*,F
B, D*,E
B, C*,F
A,B,D*,E
A,B,C*,F

Note: G104/105 units are for installations requiring 3- 4-line hookup and 4-way control valves.
*

All 102 and 105 units can be ordered for either direction of rotation from the factory; all 101 and 104 units can be field set
for either direction of rotation.

Performance Curves
Average Pump Output @ 2000 psi
Performance data shown are average results
based on a series of production units and are not
representative of any one unit. Tests were run with
the oil reservoir temperature at 120F, viscosity of
150 SUS at 100F. Requests for more specific data
should be directed to our Product Support Department through your sales representative.
G101/102/104/105

C101/102

36

48

2 1/2"

2"

2"
36

3/4"
9

Gear Width

18

Output (gpm)

1 1/2"
Gear Width

Output (gpm)

27

24

12

500

1000
1500
2000
1800
Speed (rpm)

500

1000
1500
2000
1800
Speed (rpm)

A:
B:
C:
D:
E:
F:

Two- or Three-line Hookup


Remote Valve Actuation
Factory Set Rotation
Either Shaft Rotation
1.00 diameter Keyed Shaft
SAE B Splined Shaft
(13 teeth, 16/32 pitch)

Typical Flow Paths in 101/102 Pump/Valve Units


2-line Installation
One line to the cylinder, one line to the reservoir.
For intermittent operation only.

Spool in Neutral:

Raise Position:

Lower Position:

Oil recirculates internally.

Oil is routed through work port to


raise the cylinder.

Oil flows from the cylinder through


the relief valve to return to tank.

3-line Installation
One line to the cylinder, two lines to the
reservoir. For continuous or intermittent operation.

Spool in Neutral:

Raise Position:

Lower Position:

Oil circulates through the pump


and returns to tank.

Oil is routed through work port to


raise the cylinder.

Oil flows from the cylinder, through


the bottom port and returns to
tank.

G104/105 4-line Installation

G104/105 3-line Installation

For continuous or intermittent operation.

For intermittent operation.

B
Inlet

B
Inlet

Tank Line

Coding: C101/102 Series


(1)
1

(2)

(3) (4)

Mounting (1)
1
2

Remote Mount
Direct Mount

Displacements: in.3/cm3 (2)


Gear Width
2.0
2.5

20
25

in.3/rev.
5.10
6.38

cm3/rev.
83.6
104.5

Neutral Stop Device (3)


Blank
B

Standard (Cap)
Special (Bracket Type)

Rotation (4) C102 Direct Mount Only


Blank
1

Clockwise
Counter Clockwise

Coding: G101/102 Series


(1) (2)
G

(3)

(4)

Coding: G104/105 Series


(1) (2)

(5)
G

Mounting (1)

Mounting (1)

1
2

4
5

Remote Mount
Direct Mount

G104 Remote Mount


G105 Direct Mount

Spool Options (2)

1
2

3
4

Displacements: in.3/cm3 (3)


0.7
1.5
2.0

Gear Width
0.7
1.5
2.0

in. /rev.
1.48
2.96
3.94

(4)

Spool Operation (2)


Detent
Spring Return

(3)

3-Position
4-Position

Displacements: in.3/cm3 (3)


3

cm /rev.
24.2
48.4
64.6

0.7
1.5
2.0

Gear Width
0.7
1.5
2.0

in.3/rev.
1.48
2.96
3.94

Rotation (4) G102 Only

Rotation (4) G105 Only

R
L

R
L

Clockwise
Counter Clockwise

cm3/rev.
24.2
48.4
64.6

Clockwise
Counter Clockwise

Mounting Flange (5) G102 Only

Mounting Flange (5) G105 Only

2S SAE 2 Bolt B
CS Cloverleaf Mount
4S SAE 4 Bolt B

2S SAE 2 Bolt B
CS Cloverleaf Mount
4S SAE 4 Bolt B

Optional Port Relief Valve (6)


RV With Port Relief Valve
NR No Port Relief Valve

(5)

(6)

Typical Parts Breakdown

46

45
3

8
6

42
43

5
4

2
1
9
10
16

11
12

33

18

17

34

33

15

19

35

13

20
21
22

14
23

24

25
27

36
28

32

37

29

22

31

42

26

41
40
39

30
30

38
32

Part #
Qty. Series
391-2681-493 2 C
391-2686-065 1 C2
391-2681-487 2 G
391-2686-063 1 G2
2 Lip Seal
391-2883-096 2 C
391-2883-115 1 C2
391-2883-119 2 G
391-2883-119 1 G2
3 Shaft End Cover 314-5039-201 1 C
313-5033-435 1 C2
308-5016-201 1 G
308-5030-201 1 G2
4 Ring Seal
391-2585-009 4 C
391-2585-009 3 C2
391-2585-006 4 G
391-2585-006 3 G2
5 Roller Bearing
391-0381-059 4 C,C2
391-0381-068 4 G,G2
6 Pocket Seals
391-2882-050 12 C,C2
391-2882-086 12 G,G2
7 Thrust Plate
391-2185-016 2 C
391-2185-012 2 C2
391-2185-013 2 G,G2
8 Shaft Key
391-1781-021 1 C,G
9 Gear Set
2
314-2920-640 1 C
2 1/2
314-2925-640 1 C
2
313-2920-130 1 C2
2 1/2
313-2925-130 1 C2
3/4
312-2907-842 1 G
1 1/2
312-2915-842 1 G
2
312-2920-842 1 G
3/4
312-2907-130 1 G2
1 1/2
312-2915-130 1 G2
2
312-2920-130 1 G2
10 Cap Screw
2
391-1401-111 4 C
2 1/2
391-1401-110 4 C
1 1/2
391-1401-112 4 S
3/4
391-1401-395 4 G,G2
1 1/2
391-1401-381 4 G,G2
2
391-1401-382 4 G,G2
11 Washer
391-3784-029 4 C,C2
391-3782-146 4 G,G2
12 Port End Cover (not serviceable)
1

Decription
Snap Ring

KEY
C = C101
G = G101
S = S101

Decription
13 Gear Housing
2
2 1/2
3/4
1 1/2
2
14 Gasket Seal
16 Relief Valve
17 Pipe Plug
18 Optional Sleeve
19 Socket Hd.
Cap Screw
20 Bracket
21 Spool End Cap
22 Quad Ring Seal
O Ring
23 Valve Spool
24 Spiral Pin
25 Cover Plate
26 Retaining Ring
27 Spring Guide
28 Spring
29 Spring Guide
30 Retainer Ring
31 End Cap
32 Cap Screw
33 Washer
34 Optional Bracket
35 Hex Nut
36 Quad Ring Seal
O Ring
37 Detent Cap
38
39
40
41
42
43
44

Snap Ring
Detent Ball
Detent Spring
Lock Washer
Detent Retainer
Spacer
Seal Retainer

45 Check Assembly
2 2 1/2 -

C2 = C102
G2 = G102
S2 = S102

Part #

Qty. Series

314-8020-100
314-8025-100
308-8007-901
308-8015-901
308-8020-901
391-2884-021
391-2884-019
355-9001-067
355-9001-197
391-2282-006
391-2282-003
391-3283-052

1
1
1
1
1
2
2
1
1
1
1
1

C,C2
C,C2
G,G2
G,G2
G,G2
C,C2
G,G2
C,C2
G,G2
C,C2
G,G2
C,G,C2,G2

391-1402-063
391-0981-010
391-0981-007
391-1881-073
391-1881-072
391-1985-014
391-2881-103
(not serviceable)
391-2085-009
391-2183-124
391-2681-486
391-1642-136
391-3581-212
391-1642-137
391-3782-126
308-4000-100
391-1401-082
391-1433-020
391-3784-028
314-0100-005
391-1451-076
391-1451-076
391-1985-014
391-2881-103
314-0100-003
308-4000-102
391-2688-003
391-0282-009
391-3581-383
391-3788-002
391-2583-079
391-3383-069
391-3383-087
391-3381-040
391-3681-001
391-1425-433
391-1425-432

2
1
1
1
1
1
1

C,G,C2,G2
C,C2
G,G2
C,C2
G,G2
G,G2
C,C2

1
1
1
1
1
1
1
1
4
2
8
1
4
6
1
1
1
1
1
1
1
1
1
1
1
1
2
4
4

C,G,C2,G2
G,G2
G,G2
G,G2
G,G2
G,G2
C
G,G2
C,C2
G,G2
C
C
C
C2
G,G2
C,C2
C,C2
G,G2
C,C2
C,G,C2,G2
C,G,C2,G2
C,G,C2,G2
C,G,C2,G2
G2
C2
G2
C2,G2
C2
C2

Dimensions C101/C102
C101
Weights (lbs.)
Gear Width

C101

1.5 2.0 2.5


-- 66 69

C101
A 13.12+GW
B 7.84+GW
C
3.75
D
5.00
E
7.97
F
6.25
G
1.38
H
2.00
I 1 1/4 NPT
J
1 NPT

C102
Weights (lbs.)
Gear Width

C102

1.5 2.0 2.5


-- 68 71

C102
A 13.62+GW
B 9.09+GW
C
3.75
D
5.00
E
7.97
F
6.25
G
1.38
H
2.00
I 1 1/4 NPT
J
1 NPT

Dimensions G101/G102
G101
Weights (lbs.)
Gear Width

G101

0.75 1.5 2.0


31 35 38

G102
Weights (lbs.)
Gear Width

G101

0.75 1.5 2.0


31 35 38

Dimensions G104/G105
G104
Weights (lbs.)
Gear Width

G104

0.75 1.5 2.0


46 50 53

G105
Weights (lbs.)
Gear Width

G105

0.75 1.5 2.0


46 50 53

10

Air Shift Kits

1.00

All dump units can be shifted from the cab by


cable or by air with our Air Shift kit.
The kit consists of an air cylinder that mounts on
the valve unit, a pneumatic control valve that mounts
in the cab, 30 of air hose and all necessary connections. A minimum of 80 psi air pressure is required
which can be taken off the brake system or on-board
compressor. The shifter can easily be retro-fit to
existing pump/valve units by following the simple
instructions with each kit.

28

28

.38
3/4-32 THD.
.39

1/8-27 N.P.T.
(3 PLCS)
3.06

.69

.12

1.44

.75

1.50

AIR TOGGLE
C101/102 AIR SHIFT KITS
ASK-5 with Toggle
ASK-6 without Toggle
ASK-13 with Air Metering Controller
ASK-17 without Air Hose, Fittings

314-9414-005
314-9414-006
314-9414-013
314-9414-017

G101/102 AIR SHIFT KITS


ASK-15 with Toggle
ASK-16 without Toggle
ASK-20 with Air Metering Controller

308-9414-015
308-9414-016
308-9414-020

G104/105 AIR SHIFT KITS


ASK-29 with Toggle
ASK-28 without Toggle
ASK-30 with Air Metering Controller

308-9414-029
308-9414-028
308-9414-030

Warning
These warnings apply to all pump/valve units.
Never work under a raised dump bed without first
securely blocking the bed to prevent its accidental
lowering.

A device to lock the control lever in the neutral


position must be installed. Pump/valve units without a
lockable control lever may allow the dump bed to rise
unintentionally while in transit. Failure to provide such
a lock may lead to loss of vehicle control, accidental
injury and/or property damage.

Three-line installations are recommended whenever


possible. Three-line circuits consist of a pump inlet line, a
line to the cylinder and a return line to tank. A sleeve must
be installed in the pumps inlet to allow oil to circulate
through the unit and return to tank when running in neutral.
Lower operating temperatures and the ability to install a
return-line filter are two advantages of a three-line circuit.
Be sure the return line is always below the oil level in the
reservoir. two-line installations are for intermittent operation only.

Failure to disengage the PTO from driving the pump/


valve when in transit may allow the dump bed to rise
unintentionally. This may lead to loss of vehicle
control, accidental injury and/or property damage.
Commercials pump/valves are equipped with a neutral
stop device for those applications using a pull-out cable.
This device allows the pull-out cable to move the valve
spool from the raise to the neutral position only. Since
shock loading in the cable is possible, it is essential that
a spring (Commercials part no. 391-3581-854 or equal)
be incorporated in the pull-out cable hookup. Failure to
do so could result in breakage of the neutral stop device
and could lead to injury. We recommend that the cable be
fully enclosed and directly in line with the spool.

If you do not understand these warnings or have any


questions about any of them, contact your Commercial Hydraulics distributor or the Product Support
Group at Commercial. Phone (330) 746-8011 or Fax
(330) 746-1148.

11
1998 Commercial Intertech Corp.

AUSTRALIA
Commercial Hydraulics
265 Ingles Street, P.O. Box 191
Port Melbourne, Victoria 3207
Phone:
++ 61 39 646 2017
Fax:
++ 61 39 646 2257

GREAT BRITAIN
Commercial Hydraulics/Kontak
Belton Park, Londonthorpe Rd.
Grantham NG31 9SJ, Lincolnshire
Phone:
++ 44 1476 564105
Fax:
++ 44 1476 592739

BRAZIL
Commercial Intertech do Brazil
Rua AMF do Brazil, 251
18120 Mairinque, Sao Paulo
Phone:
++ 55 11 7998 2333
Fax:
++ 55 11 7998 2099

Commercial Hydraulics/Ultra
Anson Business Park,
Cheltenham Road East, Nr Staverton
Airport, Gloucester. GL2 9QN
Phone:
++ 44 1452 857711
Fax:
++ 44 1452 858222

CANADA
Commercial Hydraulics
294 Queen St. East, Suite C
P.O. Box 450
Acton, Ontario L7J 2M6
Phone:
++ 519 853 0770
Phone:
++ 519 853 3837

Commercial Hydraulics/Keelavite
Tachbrook Park Drive, Tachbrook Park
Warwick CV34 6TU
Phone:
++ 44 1926 889 000
Fax:
++ 44 1926 889 239

FRANCE
Commercial Hydraulics
Astron S.a.r.l. BP 73
20, rue Pierre Mends-France, Torcy
77202 Marne La Vallee, Cedex 01
Phone:
++ 33 1 64 62 11 00
Fax:
++ 33 1 64 62 10 93
GERMANY
Commercial Hydraulics/Rochlitz
Dresdener Str. 115
09326 Geringswalde
Telefon:
++ 49 - 37382 82 0
Fax:
++ 49 - 37382 82 210

CH.101.2.2000

Commercial Hydraulics/
Sachsenhydraulik
Postfach 1153
09070 Chemnitz
Neefestrae 96 09116 Chemnitz
Phone:
++ 49 - 371 39 37 0
Fax:
++ 49 - 371 30 13 88

ITALY
Commercial Hydraulics
Via dell Agricoltura I/A
I- 37012 Bussolengo, Verona
Phone:
++ 39 45 676 7250
Fax:
++ 39 45 676 7229
SWEDEN
Commercial Hydraulics
Veddestavagen 24
S-175 62 Jrflla
Phone:
++ 46 8 445 7470
Fax:
++ 46 8 445 7475

USA
Commercial Hydraulics/
Cylinder City
1532 93rd Lane, N.E.
P.O. Box 49920
Minneapolis, Minnesota 55449
Phone:
++ 612 780 2550
Fax:
++ 612 780 2565

USA
Commercial Hydraulics/
Pump Division
101 Canterbury Road, P.O. Box 219
Kings Mountain, North Carolina
28086
Phone:
++ 704 739 8232
Fax:
++ 704 739 2269

Commercial Hydraulics/Oildyne
5520 North Highway 169
Minneapolis, Minnesota 55428 4998
Phone:
++ 612 533 1600
Fax:
++ 612 533 0082

Commercial Hydraulics/
Pump Division
1775 Logan Ave.
Youngstown, Ohio 44501
Phone:
++ 330 740 8376
Fax:
++ 330 740 8704

Commercial Hydraulics/
Cylinder Division
20138 I-30; P.O. Box 647
Benton, Arkansas 72018 0647
Phone:
++ 501 794 0334
Fax:
++ 501 794 0732
Commercial Hydraulics
7600 S. County Line Road, Suite #5
Burr Ridge, Illinois 60521
Phone:
++ 630 734 0014
Fax:
++ 630 734 0015
Commercial Hydraulics
2655 Villa Creek Drive, Suite 299
Dallas, Texas 75234 7311
Phone:
++ 214 241 1975
Fax:
++ 214 241 2128
Commercial Hydraulics/
Controls Division
373 Meuse Argonne
Hicksville, Ohio 43526
Phone:
++ 419 542 6611
Fax:
++ 419 542 8871

Commercial Hydraulics/
Cylinder Division
2701 Intertech Drive
Youngstown, Ohio 44509
Phone:
++ 330 740 8670
Fax:
++ 330 740 8636
Commercial Hydraulics/CEC
7850 Park Drive
Chanhassen, Minnesota 55317
Phone:
++ 612 474 0909
Fax:
++ 612 474 7908
CORPORATE HEADQUARTERS
Commercial Intertech Corp.
1775 Logan Ave.
Youngstown, Ohio 44501
PO Box 239
Phone:
++ 330 746 8011
Fax:
++ 330 746 1148

Commercial Hydraulics, P300, P315, M315, P330, M330, P350, M350, P365, M365, Powermaster, Torquemaster, Stealth, P3X, M3X, P5X, M5X, P11X, M11X,
P17X, M17X, G101, G102, G104, G105, C101, C102, KA10, KA18, KLS18, VG20, VG21, VG35, VG36, VG80, PC15, PC25, PC55, KM301, KM85, KM86, KM83,
KM84, MA20, MHA20, TCS, PVO, BMV, ACV, STAC, BMAC, and Over-demand Management Technology are trademarks of Commercial Intertech Corp. and its
subsidiaries.

12