Performancjhghjge Test Calculation - San Gabriel

PERFORMANCE TEST CALCULATION
SAN GABRIEL 450MW CCPP

[SG2-EPC-2013-02/03]
27 Aug 2016
Submitted to: First NatGas Power Corp (FNPC)
Submitted by: WSP | Parsons Brinckerhoff
www.wsp-pb.com
San Gabriel 450MW CCPP
WSP | Parsons Brinckerhoff

1. Summary of Performance Test Results
Test run 1
Performance test run

Performance test load case
Test run 2
100CC-GAS
100CC-GAS
75CC-GAS
75CC-GAS
25-Aug-16
25-Aug-16
25-Aug-16
25-Aug-16
Performance test start time
2.00 PM
3.00 PM
5.00 PM
6.00 PM
Performance test stop time
3.00 PM
4.00 PM
6.00 PM
7.00 PM
6,200.0
6,200.0
Performance test date
Corrected Test Results

Net Electrical Output
[kW]
421,267.5
421,240.6
Net Plant Heat Rate
[kJ/kWh]
5,786.4
5,849.2
Average Net Electrical Output
[kW]
Average Net Plant Heat Rate
[kJ/kWh]
421,254.1
5,817.8
6,200.0
Performance Guarantee
414,100
[kW]
Measured values of Net Heat Rate
[kJ/kWh]
Net Weighted Heat Rate
[kJ/kWh]
6,096
6,281
6,152
Minimum Performance Requirements

[%]
96%
[kW]
397,536
[%]
104%
[kJ/kWh]
6,398
Final Test Results

[kW]
421,254
[kJ/kWh]
5,932
[kW]
7,154
Differences
of Net Electrical Output
of Net Weighted Heat Rate
Performance Test Calculation
[kJ/kWh]
Confidential
219
1 of 7

2. Measured Variables from Test Instruments
Test run 1

Test run 2
100CC-GAS
100CC-GAS
75CC-GAS
75CC-GAS
25-Aug-16
25-Aug-16
25-Aug-16
25-Aug-16
2.00 PM
4.00 PM
6.00 PM
7.00 PM
3.00 PM
5.00 PM
7.00 PM
8.00 PM
Electrical measurements
Net active power
7016_P
801
[kW]
406,101.1
405,472.9
314,105.0
314,009.4
Net voltage
7016_U
802
[V]
230,324.7
231,000.9
231,890.3
232,643.8
Net current
7016_I
803
[A]
1,037.0
1,028.8
801.4
793.8
Generator speed
7038_f
810
[1/s]
3,599.4
3,599.1
3,600.3
3,600.7
Gross active power
7038_P
811
[kW]
413,567.3
412,828.9
320,087.8
319,903.3
Gross voltage
7038_U
812
[V]
22,903.2
22,902.4
22,903.5
22,903.7
Gross current
7038_I
813
[A]
11,012.4
10,922.9
8,524.0
8,439.7
SPPA-T3000
814
[A]
2,539.1
2,495.9
2,144.1
2,068.8
Excitation current
Gas turbine measurements
Compressor inlet P
3006100
300_1
[mbar]
20.559
20.521
14.033
14.093
Compressor inlet P
3006103
300_2
[mbar]
20.764
20.719
14.166
14.224
Compressor inlet P
3006101
300_3
[mbar]
20.832
20.791
14.231
14.290
Compressor inlet P
GT inlet DBT (GT filer house)
3006094
300_4
[mbar]
20.586
20.538
14.106
14.168
5K150-0151
302
[C]
30.25
30.35
29.14
28.81
5K150-0121
303
[C]
30.21
30.37
29.16
28.83
5K150-0153
304
[C]
30.21
30.36
29.15
28.81
5K150-0119
305
[C]
30.29
30.35
29.20
28.83
5K150-0150
306
[C]
30.37
30.51
29.29
28.93
5K150-0115
307
[C]
30.29
30.44
29.22
28.85
5K150-0154
308
[C]
30.09
30.15
28.99
28.60
5K150-0122
309
[C]
30.37
30.43
29.29
28.89
5K150-0099
310
[C]
30.37
30.45
29.25
28.89
GT compressor inlet DBT
5UK150-0037
311
[C]
30.29
30.42
29.25
28.91
5UK150-0038
312
[C]
30.24
30.37
29.22
28.89
5UK150-0039
313
[C]
30.28
30.42
29.22
28.88
5UK150-0041
314
[C]
30.36
30.49
29.29
28.94
5UK150-0042
315
[C]
30.44
30.58
29.44
29.08
5UK150-0043
316
[C]
30.49
30.66
29.41
29.04
5UK150-0044
317
[C]
30.56
30.65
29.46
29.07
5UK150-0045
318
[C]
30.53
30.63
29.44
29.05
5UK150-0046
319
[C]
30.53
30.64
29.46
29.10
GT Equivalent Base Hours (EBH)
SPPA-T3000
[hr]
1,142.0
1,144.0
1,146.0
1,147.0
[C]
28.56
28.53
28.35
28.29
Water steam system

Condenser CW inlet temperature
5K150-0104
191
Ambient conditions
Ambient pressure
2002065
350
[bar]
1.0034
1.0030
1.0041
1.0046
Ambient pressure
2002059
351
[bar]
1.0035
1.0031
1.0040
1.0046
2002063
352
[bar]
1.0030
1.0028
1.0037
1.0042
Ambient DBT
Ambient pressure
5K100-0030
353
[C]
30.70
30.99
29.54
29.10
Ambient WBT
5K100-0029
354
[C]
26.45
25.66
25.76
26.04
Ambient DBT
5K100-0034
355
[C]
30.61
30.82
29.42
29.01
Ambient WBT
5K100-0033
356
[C]
26.36
25.54
25.67
25.96
252
[Hz]
1,155.38
1,151.30
907.15
908.41
1050030
253
[bar]
40.00
39.98
40.14
40.15
5EX150-0028
256
[C]
43.29
42.60
40.76
40.93
4KUK650-0030
257
[C]
217.60
217.60
217.90
217.80
0.01770
Fuel gas system

GT fuel gas flow
GT fuel gas pressure
GT fuel gas temperature
GT NG temperature after preheating
Dew point heater NG flow
DCS
259
[kg/s]
0.02263
0.02293
0.01748
Dew point heater NG temperature
DCS
260
[C]
28.29
28.2
23.6
23.1
Dew point heater NG pressure
DCS
261
[bar]
3.06
3.06
3.07
3.07
Confidential
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3. Calculation of Correction Factors
Test run 1

Test run 2
100CC-GAS
100CC-GAS
75CC-GAS
75CC-GAS
25-Aug-16
25-Aug-16
25-Aug-16
25-Aug-16
2.00 PM
4.00 PM
6.00 PM
7.00 PM
3.00 PM
5.00 PM
7.00 PM
8.00 PM
Measured value of reference parameters

Ambient temperature (external)
Ambient pressure (external)
Ambient humidity (external)
Fuel analysis (external)
C/H ratio
Power grid frequency (external)
[C]
30.27
30.38
29.19
28.83
[mbar]
1.0033
1.0030
1.0039
1.0045
[%]
71.89
65.73
74.35
78.67
[-]
3.1061
3.1062
3.1074
3.1074
[Hz]
59.99
59.99
60.01
60.01
Inlet pressure drop (operating)
[mbar]
20.685
20.642
14.134
14.194
Unit degradation (operating)
[EOH]
1142.037
1144.037
1146.037
1147.037
[C]
28.56
28.53
28.35
28.29
[-]
OFF
OFF
OFF
OFF

Evaporative cooler
Inputs for correction factors
30
1.006

C/H ratio
[C]
0.27
0.38
-0.81
-1.17
[mbar]
-2.700
-3.033
-2.067
-1.533
70
[%]
1.89
-4.27
4.35
8.67
3.118
[-]
3.1061
3.1062
3.1074
3.1074
60
[%]
-0.018
-0.025
0.009
0.019
11.8/7.6
[mbar]
9.085
9.042
6.534
6.594
1320
[EBH]
28.0
[C]
0.56
0.53
0.35
0.29
[-]
OFF
OFF
OFF
OFF
Evaporative cooler
Summary of Correction factors to plant power output
1]
[-]
1.00145
1.00202
0.99637
0.99478
2]
[-]
1.00264
1.00296
1.00199
1.00148
3]
[-]
0.99980
1.00043
1.00286
1.00562
5]
[-]
0.99983
0.99982
0.99983
0.99984
[KP,1 grid]
[-]
1.00031
1.00043
0.99989
0.99977
[-]
1.01027
1.01022
1.01116
1.01126
[KP,2 inlet P]
[KP,3 deg]
[-]
1.00000
1.00000
1.00000
1.00000
Evaporative cooler
[KP,5 evap, MCR]
[-]
1.02378
1.02378
2]
[-]
-706.292
-740.434
-371.271
-424.365
Circulating water temperature difference than design
Generator power factor
[kW]
189.268
178.796
86.257
71.189
Measured power different than design
[-]
Summary of Correction factors to heat rate

f 1]
[-]
1.00000
1.00000
1.00007
1.00010
f 2]
[-]
1.00003
1.00004
0.99998
0.99999
f 3]
[KHR,1 grid]
[-]
1.00002
0.99995
0.99948
0.99899
[-]
0.99998
0.99998
1.00000
1.00001
[-]
0.99896
0.99896
0.99803
0.99801
[KHR,2 inlet P]
[KHR,3 deg]
[-]
1.00000
1.00000
1.00000
1.00000
Evaporative cooler
[KHR,5 evap, MCR]
[-]
1.00047
1.00047

Confidential
3 of 7
San Gabriel CCPP

4. Calculation Power Factor Correction
Test run 1

Test run 2
100CC-GAS
100CC-GAS
75CC-GAS
75CC-GAS
25-Aug-16
25-Aug-16
25-Aug-16
25-Aug-16
2.00 PM
4.00 PM
6.00 PM
7.00 PM
3.00 PM
5.00 PM
7.00 PM
8.00 PM
Gross power
P'gross,meas
[kW]
413,567
412,829
320,088
319,903
Gross voltage
U'gross,meas
[V]
22,903
22,902
22,904
22,904
Gross current
I'gross,meas
[A]
11,012
10,923
8,524
8,440
pf'
[-]
0.95
0.95
0.95
0.96
[kW]
406,101
405,473
314,105
314,009
Net voltage
[V]
230,325
231,001
231,890
232,644
Net current
[A]
1,037
1,029
801
794
Excitation current
[A]
2,539
2,496
2,144
2,069
[A]
12,213.5
12,191.7
9,452.8
9,447.4
[kVA]
486,550
485,681
376,574
376,357
Actual power factor

Net power
Generator losses at nominal power factor

Generator current at nominal power factor
Apparent power at nominal power factor
Field current
Friction losses at nominal power factor
Igross, pfN
Sgross
If
[A}
3,083
3,077
2,470
2,469
PL,FR,N
[kW]
1,500.00
1,500.00
1,500.00
1,500.00
558.57
Core losses at nominal power factor
PL,FE,N
[kW]
558.54
558.49
558.56
Brush contact losses at nominal power factor
PL,SC,N
[kW]
6.17
6.15
4.94
4.94
Field I2R losses at nominal power factor

Short-circuit losses at nominal power factor
PL,Exc,pfN
[kW]
1,383.04
1,378.33
887.74
886.94
Total generator losses at nominal power factor
PL,SC,pfN
[kW]
415.08
413.60
248.64
248.36
PL,pfN
[kW]
3,862.82
3,856.57
3,199.88
3,198.81
Generator losses at actual power factor

Friction losses at actual power factor
P'L,FR
[kW]
1,500.00
1,500.00
1,500.00
1,500.00
Core losses at actual power factor
P'L,FE
[kW]
558.54
558.49
558.56
558.57
Brush contact losses at actual power factor
P'L,SC
[kW]
5.08
4.99
4.29
4.14
Field I2R losses at actual power factor

Short-circuit losses at actual power factor
P'L,Exc
[kW]
938.29
906.68
669.04
622.88
Total generator losses at actual power factor

Power factor correction for the generator
P'L,Sc
[kW]
337.45
331.99
202.18
198.20
P'L
[kW]
3,339.37
3,302.16
2,934.07
2,883.80
PGen
[kW]
-523.46
-554.42
-265.81
-315.01
369,423
BAT Transformer losses at nominal power factor

Apparent net power at nominal power
BAT transformer short-circuit losses
Total BAT transformer losses at nominal power factor
Snet,pfN
[kVA]
477,766
477,027
369,535
Psc,Tra,pfN
[kW]
730.71
728.45
437.15
436.88
PL,tra,pfN
[kW]
730.71
728.45
437.15
436.88
319,863
BAT Transformer losses at actual power factor

Actual apparent net power
BAT transformer short-circuit losses
Total BAT transformer losses at actual power factor
Power factor correction for the BAT transformer
Power factor correction
S'net
[kVA]
413,698
411,639
321,888
P'sc,Tra
[kW]
547.88
542.44
331.68
327.53
P'L,tra
[kW]
547.88
542.44
331.68
327.53
PTra
-182.84
-186.02
-105.46
-109.36
-706.29
-740.43
-371.27
-424.36
Confidential
4 of 7
San Gabriel CCPP

4. Calculation Power Factor Correction
Test run 1

Test run 2
100CC-GAS
100CC-GAS
75CC-GAS
75CC-GAS
25-Aug-16
25-Aug-16
25-Aug-16
25-Aug-16
2.00 PM
4.00 PM
6.00 PM
7.00 PM
3.00 PM
5.00 PM
7.00 PM
8.00 PM
Generator Shop Test Results

30527688
Generator serial no
Apparent power nominal
SN
[kVA]
Power factor nominal
pfN
[-]
0.85
Ugross,N
[V]
23,000
[ ]
[%]
0.11247357
100%
75%
50%
25%
Apparent power
Sgross
[kVA]
521,000
390,750
260,500
130,250
Stator current
Igross
[A]
13,078
9,809
6,539
3,270
Active power
[kW]
442,850
332,138
221,425
110,713
Voltage
Rotor winding R20
Load point
521,000
Field current
If,pfN
[A]
3,296
2,543
1,926
1,423
Friction losses
PL,FR
[kW]
1,500
1,500
1,500
1,500
565
Core losses
PL,FE
[kW]
565
565
565
Short-circuit losses
PL,SC
[kW]
1,472
828
368
92
Field I2R losses

Additional losses
PL,Exc
[kW]
1,581
941
540
295
PL,Add
[kW]
147
122
107
97
Brush contact losses
PL,C
[kW]
PL
[kW]
5,272
3,961
3,084
2,552
[%]
98.82%
98.82%
98.63%
97.75%
Total losses
Efficiency
BAT Transformer Shop Test Results
2014-220-94
BAT transformer serial no

Transformer nominal apparent power
[kVA]
555,000
Transformer no-load losses
[kW]
202.294
Transformer short-circuit losses
[kW]
986.057
[V]
23,000
Transformer LV voltage
Confidential
5 of 7
San Gabriel CCPP

5. Electrical Calculation
Test run 1

Test run 2
100CC-GAS
100CC-GAS
75CC-GAS
75CC-GAS
25-Aug-16
25-Aug-16
25-Aug-16
25-Aug-16
2.00 PM
4.00 PM
6.00 PM
7.00 PM
3.00 PM
5.00 PM
7.00 PM
8.00 PM
Cables losses
Cable losses at at nominal power
Nominal current of the cable
Net current measured
Total cable losses
[kW]
116.0
116.0
116.0
116.0
[A]
1,223.0
1,223.0
1,223.0
1,223.0
[A]
1037.0
1028.8
801.4
793.8
[kW]
83.40
82.09
49.81
48.87
314,154.8
314,058.3
317,665.7
317,683.0
317,700.3
Calculation of corrected net power

Net power output
Corrected net power output @ 100% load
Corrected net heat rate @ 100% load
Corrected net power output @ 100% load
Corrected net heat rate @ 100% load
Pnet,pfn
[kW]
406,184.5
405,554.9
Pcorr
[kW]
421,267.5
421,254.1
421,240.6
HRCorr
Pcorr
HRCorr
[kJ/kWh]
[kW]
5786.35
5,817.8
5849.21
[kJ/kWh]
Confidential
6 of 7
San Gabriel CCPP

6. Fuel Gas Analysis
Test run 1

Test run 2
100CC-GAS
100CC-GAS
75CC-GAS
75CC-GAS
25-Aug-16
25-Aug-16
25-Aug-16
25-Aug-16
2.00 PM
4.00 PM
6.00 PM
7.00 PM
3.00 PM
5.00 PM
7.00 PM
8.00 PM
90.3585
Fuel Gas Composition

Methane
CH5
[% mol]
90.3951
90.3815
90.3499
Ethane
C2H6
[% mol]
2.8844
2.8852
2.8864
2.8822
Propane
C3H8
[% mol]
1.2255
1.2262
1.2301
1.2288
n-Butane
nC4H10
[% mol]
0.3809
0.3819
0.3865
0.3869
Iso-Butane
iC4H10
[% mol]
0.2918
0.2919
0.2941
0.2940
n-Pentane
nC5H12
[% mol]
0.0798
0.0803
0.0830
0.0833
Iso-Pentane
iC5H12
[% mol]
0.1092
0.1098
0.1128
0.1131
neo-Pentane
neoC5H12
[% mol]
0.0000
0.0000
0.0000
0.0000
C6H14+
[% mol]
0.0773
0.0776
0.0837
0.0842
0.6058
Hexane (and higher)

Nitrogen
Carbon Dioxide
Hydrogen
N2
[% mol]
0.6073
0.6092
0.6061
CO2
[% mol]
3.9488
3.9563
3.9674
3.9632
H2
[% mol]
0.0000
0.0000
0.0000
0.0000
Helium
He
[% mol]
0.0000
0.0000
0.0000
0.0000
Oxygen
O2
[% mol]
0.0000
0.0000
0.0000
0.0000
Water
H2O
[% mol]
0.0000
0.0000
0.0000
0.0000
[% mol]
100.0000
100.0000
100.0000
100.0000
Total
Fuel gas pressure
[bar]
40.00
39.98
40.14
40.15
Fuel gas temperature
[C]
43.29
42.60
40.76
40.93
[kJ/kg]
44,476.9
44,467.1
44,456.7
44,461.6
Calculated Fuel Gas Properties

Lower Heating Value (LHV)
Fuel gas density @ measured pressure & temperature
C/H Ratio (CO2 free)
[kg/m ]
[-]
29.603
30.0353
30.4227
30.4039
3.1061
3.1062
3.1074
3.1074
Elster-Istromet
Elster-Istromet
Elster-Istromet
Elster-Istromet
10521012
10521012
10521012
10521012
200
200
200
200
PIGSAR
PIGSAR
PIGSAR
PIGSAR
23-Sep-14
Ultrasonic Gas Flow Meter

Gas flow meter manufacturer
Gas flow meter serial no
Nominal diameter
[DN]
Calibration laboratory
Calibration date
Impulse / m3
Fuel gas pressure
Fuel gas temperature
Fuel gas density
Measured frequency
23-Sep-14
23-Sep-14
23-Sep-14
[1/m3]
2250
2250
2250
2250
[bar]
40.00
39.98
40.14
40.15
[C]
43.29
42.60
40.76
40.93
[kg/m3]
29.603
30.0353
30.4227
30.4039
[1/s]
1,155.38
1,151.30
907.15
908.41
GT fuel gas mass flow (corrected)
[kg/s]
15.2013
15.3687
12.2658
12.2753
Dew point heat fuel gas flow
[kg/s]
0.0226
0.0229
0.0175
0.0177
Total Fuel Gas Mass Flow
[kg/s]
15.2239
15.3917
12.2833
12.2930
Total Fuel Gas Heat Input
[KJ/s]
677,111.7
684,423.3
546,072.9
546,564.5
Confidential
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Performancjhghjge Test Calculation - San Gabriel

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PERFORMANCE TEST CALCULATION

SAN GABRIEL 450MW CCPP

San Gabriel 450MW CCPP

WSP | Parsons Brinckerhoff

Performance test run

Performance test start time

Performance test stop time

Performance test date

Corrected Test Results

Net Plant Heat Rate

Average Net Electrical Output

Average Net Plant Heat Rate

Measured values of Net Heat Rate

Net Weighted Heat Rate

Minimum Performance Requirements

Final Test Results

Performance Test Calculation

San Gabriel 450MW CCPP

WSP | Parsons Brinckerhoff

Performance test run

Performance test start time

Performance test stop time

Performance test date

Gross active power

GT inlet DBT (GT filer house)

GT inlet DBT (GT filer house)

GT inlet DBT (GT filer house)

GT inlet DBT (GT filer house)

GT inlet DBT (GT filer house)

GT inlet DBT (GT filer house)

GT inlet DBT (GT filer house)

GT inlet DBT (GT filer house)

GT compressor inlet DBT

GT compressor inlet DBT

GT compressor inlet DBT

GT compressor inlet DBT

GT compressor inlet DBT

GT compressor inlet DBT

GT compressor inlet DBT

GT compressor inlet DBT

GT compressor inlet DBT

GT Equivalent Base Hours (EBH)

Water steam system

Fuel gas system

Dew point heater NG temperature

Dew point heater NG pressure

Performance Test Calculation

San Gabriel 450MW CCPP

WSP | Parsons Brinckerhoff

Performance test run

Performance test start time

Performance test stop time

Performance test date

Measured value of reference parameters

Power grid frequency (external)

Inlet pressure drop (operating)

Unit degradation (operating)

Condenser CW inlet temperature

Ambient pressure (external)

Ambient humidity (external)

Power grid frequency (external)

Inlet pressure drop (operating)

Unit degradation (operating)