MANUAL OF
ROCKWELL HARDNESS TESTER
PRODUCT
OFFICE
SINGARVA-KATHWADA ROAD,
AHMEDABAD- 382430
AHMEDABAD- 380006
FAX: (079)22164099
E-MAIL : info@eieinstruments.com
WEBSITE : www.eieinstrumnets.com
Description
DIGITAL CONVERSION
UN PACKING OF MACHINE
ERRECTION OF MACHINE
OPERATION OF MACHINE
PRECAUTION OF MACHINE
HYDRAULIC DASHPOT
MOUNTING OF INDENTOR
CHOICE OF INDENTOR AND LOAD
TECHNICAL DATA
MACHINE DETAILS
CONPARISION CHARTS B & C
BRINELL HARDNES CHERT
BALL DIA. 5MM/250Kgf.
BRINELL HARDNESS FORMULA FOR 62.5Kgf. & 125Kgf.
BRINELL HARDNES CHERT
BALL DIA. 2.5MM/187.5Kgf.
GUIDE LINE HOW TO SELECT MACHINE
HARDNESS CHARTS FOR SOFT STEEL
VHN-B-F-G-T-E-H-K-A-BHN
HARDNESS CHARTS FOR STEEL
C-VHN-A-D-N-SHORE
HARDNESS CHARTS VHN-H-BHN (500Kgf.)
HARDNESS CHARTS FOR THIN SECTION
CORRECTION TABLE FOR CYLINDRICAL JOB
ACCESSORIES
CLEANING OF MACHINE
WEIGHT CAGE ASSLY.
Page No.
Please mention your purchase order No., Date, our Bill No., Date<Machine Sr.No., Packing Slip No.,
Date, Model And Suppliers name etc. in future correspondence with us.
Our contact Tele. No is (02752) 222690. Fax No.: (02752) 231556.
1. FOREWARD
Hardness testing machine is designed for measuring hardness of metal and alloys of all types
hard or soft weather flat, round of ire-gular in shape. These machines are simple in design and easy to
operate yet very sensitive and accurate.
Hardness Testing Machine available in different models of suit individual requirement are
ideally suited for laboratories, tool-room, inspection department, foundries and education institution etc.
2. UNPACKING OF MACHINE
The machine being precision testing equipment, it should be handled very carefully. Maximum
precaution is taken while packing to prevent any damage in transit. The moving part of machine like
loading mechanism is locked so that they should not move in transit. The main packing box contains the
basic machine, other small box packed inside the main box & dial indicator.
First remove the top cover then remove locking wooden struck inside and take out small box,
then remove all four sides and make the machine free. Take out the machine from base by removing the
nuts of four foundation bolts, check up all parts of the list of standard accessories by opening small
accessories box.
3. DESCRIPTION
This machine is fully enclosed with a cast iron body and the mechanism inside the machine is
thus protected by dust and external extraneous elements. The elevating screw is protected by a telescopic
cover. The basic system is one of weight and lever. The load is applied by calibrated weight through a
lever on a knife edge free floating frictionless plunger system. The duration of test is controlled by an
adjustable hydraulic dash-pot.
The machine is thoroughly inspected with high precision optical instruments and confirm to
British Standard: 891: Part 1 and 2. 1964.
4. ERECTION
The place where the machine is erected must be free from dust more over. It should be free from
outside vibration. For the main screw a hole of 2 Dia, must be provided on top of the table.
1. Remove the packing of main screw and also remove all plastic string, wooden planks and
other packing material.
2. Remove top cover of machine.
3. Remove P.P.Bag covered on dial gauge.
4. Open the plastic string that fixed on lever and make lever free.
5. Open the knob fixed at left hand side door for ever allowing the door free to sawing.
6. Remove the wooden Pcs. Under mouth the main lever and weight by slowly lifting the end of
main lever.
7. Also remove all string that fixed on lever and load hanger portion.
8. Dont shift the dial stand and top plate.
5. LEVELING OF MACHINE
Level the machine by keeping the level on test table, by means of four leveling bolts. Finally fixup the machine with two foundation bolts.
6. OPERATION OF MACHINE
For carrying out tests, the following procedure should be adopted very carefully. Any negligence
may spoil the indentor.
1. Keep lever (Accentry Knob Stud) at unload position A
2. Select the suitable indentor according to scale.
3. Select weights according to the scale.
4. Place the clamping cone at its place and hold the same lightly using the clamping screw.
5. Place the test block on testing table as requirement.
6. Turn the main screw nut clockwise direction to raise the test block making connect with the
clamping cone. Continue turning, first the block will get clamped with spring loaded clamping
cone, turn the main screw nut so that test block pushes the indentor further turn the main screw
nut until the long pointer of the dial gauge has made two and half turns then it stop at 0 on
black scale and B-30 on red scale. Continue turning further till the small pointer reaches at red
spot at 3. [never across the red spot to avoid dial damage.]
7. Turn the lever (accentry knob stud) from unload position A to load position B. So that total
load is brought in to action.
8. When the long pointer of dial gauge reaches a steady position then take lever (accentry knob
stud) to unload position A slowly.
9. Read of the figure against the long pointer on proper scale. That is the reading of hardness test
block.
10. Then turn anticlockwise the main screw nut to release the specimen and select next surface of
test block and carry on the same procedure until dial gauge give reading marked on test block
then release the test block and the machine ready for the next test of your job.
Operation of the machine for superficial & superficial Rockwell Principle.
(A) Superficial Principle.
1. Select the Major load 30kgf.
2. Use diamond indentor & read outer Scale, Black Figure for HRN 30
3. Use 1/16 Ball Indentor & read outer scale Black Figure for HRT 30. Above sequence may be
applied for 15 & 45 Kgf. Major load. There is minor load 3 Kgf. Which is preset.
(B) Superficial Rockwell Principle.
1. Select minor load 3 Kgf.
2. Apply major load 30 Kgf. (Aluminum Weights)
3. Use Diamond Indentor & read outer scale for HRN.
4. Use 1/16 Ball Indentor & read outer scale for 15,30 & 45 Kgf. Major load for superficial scale.
The minor load is selected 3 Kgf.
(C) Rockwell
1. Select minor load 10 Kgf.
2. Select 150 Kgf. Major load & Diamond Indentor for HRC scale, read middle scale.
3. Select 100Kgf. Major load & 1/16 Ball Indentor for HRB Scale, read inner scale.
Hardness Scale
A
B
C
D
E
F
G
H
K
L
M
P
R
S
V
Indentor
DIAMOND
1/16 BALL
DIAMOND
DIAMOND
1/8 BALL
1/16 BALL
1/16 BALL
1/8 BALL
1/8 BALL
1/4" BALL
1/4 BALL
1/4" BALL
1/2" BALL
1/2" BALL
1/2" BALL
Load Kgf.
60
100
150
100
100
60
150
60
150
60
100
150
60
100
150
Read Dial
BLACK
RED
BLACK
BLACK
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
187.5, 250
HB
SUPERFICIAL
15,30,45
N,T
SUPERFICIAL
CUM
ROCKWELL
15,30,45
N,T
60,100,150
A,B,C
SUPERFICIAL
CUM
ROCKWELL
CUM
BRINELL
15,30,45
N,T
Rockwell Superficial
Principle
Superficial
60,100,150
A,B,C
Rockwell
187.5,250
HB
Brinell Principle
NETT
WEIGHT
APPROX.
85 Kg.
135 Kg.
175 Kg.
Part No.
33
34
35
41
42
43
44
46
47
48
49
50
51
52
61
611
62
63
631
64
65
71
713
72
725
82
88
Part Name
12- Teeth Gear Nos. 3
Weight Cage Ring
Supporting Stud Dowel
Centre Point
Piston
Cylinder
Cylinder Ring Nut
Air Valve
Control Valve
Accentry
Accentry Bush
Accentry Knob
Lever (Accenrty Knob Stud)
Cylinder Nut
Main Screw
Key
Telescopic Screw Cover (Pcs. 3)
Main Screw Nut
Main Screw Nut Handle Nos. 6
Thrust Bearing
Main Screw Sleeve
Main Head Ring
Main Head Ring Nut
Job Clamping Cone
Dial
Diamond Indentor
Flat Table
16. CHARTS
HARDNESS CONVERSION TABLE
APROXIMATE RELATION AMONG BRINELL AND ROCKWELL HARDNESS
SCALE FOR STEEL
STEEL BALL
TUNGSTEN
C
B
CARBIDE BALL
150 Kgf.
100 Kgf.
[Diamond 120]
[1/16 Dia.)
*745
840
68
*712
812
66
*682
794
64
*653
760
62
*627
724
60
*601
682
58
*578
646
57
*555
614
55
*120
*534
578
53
*119
*514
555
52
*119
495
525
52
*117
477
514
49
*117
461
477
47
*116
444
460
46
*115
429
432
45
*115
415
418
44
*114
401
401
42
*113
388
388
41
*112
375
375
40
*112
363
364
38
*110
352
352
37
*110
341
341
36
*109
331
330
35
*109
321
321
34
*108
311
311
33
*108
302
302
32
*107
293
31
*106
285
30
*105
277
29
*104
269
28
*104
262
26
*103
255
25
*102
248
24
*102
241
23
*100
235
22
99
229
21
98
223
20
97
217
*18
96
Dia. Of ball
Impression in mm.
0.81
0.82
0.83
0.84
0.85
0..86
0.87
0.88
0.89
0.90
0.91
0.92
0.93
0.94
0.95
0.96
0.97
0.98
0.99
1.00
1.01
1.02
1.03
1.04
1.05
1.06
1.07
1.08
1.09
1.10
1.11
1.12
1.13
1.14
1.15
1.16
1.17
1.18
1.19
1.20
1.21
Dia. Of ball
Impression in mm.
1.22
1.23
1.24
1.25
1.26
1.27
1.28
1.29
1.30
1.31
1.32
1.33
1.34
1.35
1.36
1.37
1.38
1.39
1.40
1.41
1.42
1.43
1.44
1.45
1.46
1.47
1.48
1.49
1.50
1.51
1.52
1.53
1.54
1.55
1.56
1.57
1.58
1.59
1.60
1.61
1.62
1.63
1.64
Brinell
Hardness Number
211
207
204
200
197
194
191
188
185
182
179
177
174
171
169
166
164
162
159
157
155
152
150
148
146
144
142
140
138
136
135
133
131
129
128
126
124
123
121
120
118
117
115
Dia. Of ball
Impression in mm.
2.62
2.63
2.64
2.65
2.66
2.67
2.68
2.69
2.70
2.71
2.72
2.73
2.74
2.75
2.76
2.77
2.78
2.79
2.80
2.81
2.82
2.83
2.84
2.85
2.86
2.87
2.88
2.89
2.90
2.91
2.92
2.93
2.94
2.95
2.96
2.97
2.98
2.99
3.00
3.01
3.02
3.03
3.04
Brinell
Hardness Number
42.9
42.6
42.2
41.9
41.5
41.2
40.9
40.5
40.2
39.9
39.6
39.2
38.9
38.6
38.3
38
37.7
37.4
37.1
36.8
36.5
36.3
36
35.5
35.4
35.1
34.9
34.6
34.3
34.1
33.8
33.6
33.3
33.1
32.8
32.6
32.3
32.1
31.8
31.6
31.4
31.1
30.9
Dia. Of ball
Impression in mm.
1.65
1.66
1.67
1.68
1.69
1.70
1.71
1.72
1.73
1.74
1.75
1.76
1.77
1.78
1.79
1.80
1.81
1.82
1.83
1.84
1.85
1.86
1.87
1.88
1.89
1.90
1.91
1.92
1.93
1.94
1.95
1.96
1.97
1.98
1.99
2.00
2.01
2.02
2.03
2.04
2.05
2.06
2.07
Brinell
Hardness Number
114
112
111
110
108
107
106
104
103
102
101
99.5
98.3
97.2
96.1
95.0
93.9
92.8
91.7
90.7
89.7
88.7
87.7
86.8
85.8
84.9
84
83
82.1
81.3
80.4
79.6
78.7
77.9
77.1
76.3
75.5
74.7
73.9
73.2
72.4
71.7
71
Dia. Of ball
Impression in mm.
3.05
3.06
3.07
3.08
3.09
3.10
3.11
3.12
3.13
3.14
3.15
3.16
3.17
3.18
3.19
3.20
3.21
3.22
3.23
3.24
3.25
3.26
3.27
3.28
3.29
3.30
3.31
3.32
3.33
3.34
3.35
3.36
3.37
3.38
3.39
3.40
3.41
3.42
3.43
3.44
3.45
3.46
3.47
Brinell
Hardness Number
30.7
30.4
30.2
30
29.8
29.6
29.3
29.1
28.9
28.7
28.5
28.3
28.1
27.9
27.7
27.5
27.3
27.1
26.9
26.7
26.5
26.3
26.1
26
25.8
25.6
25.4
25.2
25.1
24.9
24.7
24.5
24.4
24.2
24
23.9
23.7
23.5
23.4
23.2
23.1
22.9
22.7
Dia. Of ball
Impression in mm.
2.08
2.09
2.10
2.11
2.12
2.13
2.14
2.15
2.16
2.17
2.18
2.19
2.20
Brinell
Hardness Number
70.2
69.5
68.8
68.2
67.5
66.8
66.3
65.5
64.9
64.2
63.6
63
62.4
Dia. Of ball
Brinell
Impression in mm.
Hardness Number
3.48
22.6
3.49
22.4
3.50
22.3
TO READ BRINELL HARDNESS
NUMBER FOR 125KGF & 62.5 KGF,
USE FOLLOWING FORMULA
(1) BHN FOR 125 KGF
= 1/2(BHN FOR 250KGF)
(1) BHN FOR 62.5 KGF
= (BHN FOR 250KGF)
Dia. Of ball
Impression in mm.
0.41
0.42
0.43
0.44
0.45
0.46
0.47
0.48
0.49
0.50
0.51
0.52
0.53
0.54
0.55
0.56
0.57
0.58
0.59
0.60
0.61
0.62
0.63
0.64
0.65
0.66
0.67
0.68
0.69
0.70
0.71
0.72
0.73
0.74
0.75
0.76
0.77
0.78
0.79
0.80
0.81
Dia. Of ball
Impression in mm.
0.82
0.83
0.84
0.85
0.86
0.87
0.88
0.89
0.90
0.91
0.92
0.93
0.94
0.95
0.96
0.97
0.98
0.99
1.00
1.01
1.02
1.03
1.04
1.05
1.06
1.07
1.08
1.09
1.10
1.11
1.12
1.13
1.14
1.15
Brinell
Hardness Number
345
337
329
321
313
306
298
292
285
278
272
266
260
255
249
244
239
234
229
224
219
215
211
207
202
198
195
191
187
184
180
177
174
170
Dia. Of ball
Brinell
Impression in mm.
Hardness Number
1.57
86.4
1.58
84.6
1.59
83.7
1.60
82.5
1.61
81.3
1.62
80.1
1.63
79
1.64
77.9
1.65
76.8
1.66
75.7
1.67
74.7
1.68
73.6
1.69
72.6
1.70
71.6
1.71
70.6
1.72
69.6
1.73
68.7
1.74
67.7
1.75
66.8
TO READ BRINELL HARDNESS
NUMBER FOR 125KGF & 62.5 KGF,
USE FOLLOWING FORMULA
(1) BHN FOR 125 KGF
= 3/2(BHN FOR 187.5KGF)
(1) BHN FOR 62.5 KGF
= 1/3(BHN FOR 187.5KGF)
10mm
Dia.
Ball
3000
Kgf.
Load
240
234
228
222
216
210
205
200
195
190
185
180
176
172
169
165
162
159
153
153
150
147
144
141
139
137
135
132
130
127
125
123
121
119
117
116
Rockwell
Rockwell
Superficial
Vickers
B
F
G
15-T 30-T
Hardness 1/16 1/16 1/16 1/16 1/16
No.
ball
ball
ball
ball
ball
100
60
150
15
30
Kgf
Kgf
Kgf
Kgf
Kgf
Load Load Load Load Load
64
93.5 23.5 81.5 59.5
63
93.0 22.0 81.0 58.5
62
92.0 20.5
58.0
61
91.5 19.0 80.5 57.0
60
91.0 17.5
56.5
59
90.5 16.0 80.0 56.0
58
90.0 14.5 79.5 55.0
57
89.5 13.0
54.5
56
89.0 11.5 79.0 54.0
55
88.0 10.0 78.5 53.0
54
87.5 8.5
52.5
53
87.0 7.0
78.0 51.5
52
86.5 5.5
77.5 51.0
51
86.0 4.0
50.5
50
85.5 2.5
77.0 49.5
49
85.0 1.0
76.0 49.0
48
84.5
48.5
47
84.0
76.0 47.5
46
83.0
75.5 47.0
45
82.5
46.0
44
82.0
75.0 45.5
43
81.5
74.5 45.0
42
81.0
44.0
41
80.5
74.0 43.5
40
79.5
73.5 43.0
39
79.0
42.0
38
78.5
73.0 41.5
37
78.0
72.5 40.5
36
77.5
40.0
35
77.0
72.0 39.0
34
76.5
71.5 38.5
33
75.5
38.0
32
75.0
71.0 37.5
31
74.5
35.5
30
74.0
70.5 36.0
29
73.5
70.0 36.5
28
73.0
34.5
Rockwell
45-T
1/16
ball
45
Kgf
Load
37.5
36.5
35.0
34.5
33.5
32.0
31.0
30.0
29.0
28.0
27.0
26.0
25.0
24.0
23.0
22.0
20.5
19.5
18.5
17.5
16.5
15.5
14.0
13.5
12.5
11.0
10.0
9.0
8.0
7.0
6.0
5.0
4.0
3.0
2.0
1.0
E
1/8
ball
100
Kgf
Load
95.5
95.0
94.5
93.5
93.0
92.5
92.0
91.0
90.5
90.0
89.5
89.0
88.0
87.5
87.0
86.5
85.5
85.0
84.5
84.0
83.5
82.5
82.0
81.5
81.0
80.0
79.5
79.0
78.5
78.0
77.0
76.5
76.0
75.5
75.0
74.0
73.5
H
1/8
ball
60
Kgf
Load
100
99.5
99.0
98.5
98.0
97.5
97.0
Brinell
K
1/8
ball
150
Kgf
Load
76.5
76.0
74.5
74.0
73.0
72.0
71.0
70.5
69.5
68.5
68.0
67.0
66.0
65.0
64.5
63.5
62.5
61.5
61.0
60.0
59.0
58.0
57.5
56.5
55.5
54.5
54.0
53..0
52.0
51.5
50.5
49.5
48.5
48.0
47.0
46.0
45.0
A
DiaMond
60
Kgf.
Load
41.5
41.0
40.5
40.0
39.5
39.0
38.5
38.0
37.5
37.0
36.5
36.0
35.5
35.0
34.5
34.0
33.5
33.0
32.5
32.0
31.5
31.0
30.5
30.0
29.5
29.0
28.5
28.0
27.5
27.0
26.5
26.0
25.5
10mm
Dia.
Ball
500
Kgf.
Load
101
99
98
96
95
94
92
91
90
89
87
85
85
84
83
82
81
80
79
78
77
76
75
74
73
72
71
70
69
68
67
66
10mm
Dia.
Ball
3000
Kgf.
Load
114
112
110
108
107
106
Rockwell
Rockwell
Superficial
Vickers
B
F
G
15-T 30-T
Hardness 1/16 1/16 1/16 1/16 1/16
No.
ball
ball
ball
ball
ball
100
60
150
15
30
Kgf
Kgf
Kgf
Kgf
Kgf
Load Load Load Load Load
27
72.5
69.5 34.0
26
72.0
69.5 33.0
25
71.0
32.5
24
70.5
68.5 32.0
23
70.0
68.0 31.0
22
69.5
30.5
21
69.0
67.5 29.5
20
68.5
29.0
19
68.0
67.0 28.5
18
67.0
66.5 27.5
17
66.5
27.0
16
66.0
66.0 26.0
15
65.5
65.5 25.5
14
65.0
25.0
13
64.5
65.0 24.0
12
64.0
64.5 23.5
11
63.5
23.0
10
63.0
64.0 22.0
9
62.0
21.5
8
61.5
63.5 20.5
7
61.0
63.0 20.0
6
60.5
19.5
5
60.0
62.5 18.5
4
59.5
62.0 18.0
3
59.0
17.0
2
58.0
61.5 16.5
1
57.5
61.5 16.0
0
57.0
15.0
Rockwell
45-T
1/16
ball
45
Kgf
Load
E
1/8
ball
100
Kgf
Load
73.0
72.5
72.0
71.0
70.5
70.5
69.5
68.5
68.0
67.5
67.0
66.5
65.5
65.0
64.5
64.0
63.5
62.5
62.0
61.5
61.0
60.5
60.0
59.0
58.5
58.0
57.5
57.0
H
1/8
ball
60
Kgf
Load
96.5
96.0
95.5
95.0
94.5
94.0
93.5
93.0
92.5
92.0
91.5
91.0
90.5
90.0
89.0
89.0
88.5
88.0
87.5
87.0
Brinell
K
1/8
ball
150
Kgf
Load
44.5
43.5
42.5
41.5
41.0
40.0
39.0
38.0
37.5
36.5
35.5
35.0
34.0
33.0
32.0
31.5
30.5
29.5
29.0
28.0
27.0
26.0
25.5
24.5
23.5
23.5
23.0
21.0
A
DiaMond
60
Kgf.
Load
25.0
10mm
Dia.
Ball
500
Kgf.
Load
64
64
24.0
23.5
23.0
22.5
22.0
21.5
21.0
20.5
20.0
63
62
61
60
59
57
56
55
54
53
10mm
Dia.
Ball
3000
Kgf.
Load
Rockwell
C
Scale
Vickers
VHN
80
79
78
77
76
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
1865
1787
1710
1633
1556
1478
1400
1323
1245
1160
1076
1004
940
900
865
832
800
772
746
720
697
674
653
633
613
595
577
560
544
528
518
498
484
471
458
446
Shore
Hardness
Number
97
95
92
91
88
87
85
83
81
80
78
76
75
74
72
71
69
68
67
66
64
63
62
60
Rockwell
C
Scale
Vickers
VHN
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
(18)
(16)
(14)
(12)
(10)
(8)
(6)
(4)
(2)
(0)
434
423
412
402
392
382
372
363
354
345
336
327
318
310
302
294
286
279
272
266
260
254
248
243
238
230
222
213
204
196
188
180
173
166
160
Brinell Hardness
No., 10mm Dia.
Ball, 3000Kgf
Load
Std.
Steel Tungsten
Ball
Carbide
409
400
390
381
371
362
354
344
336
327
319
311
301
294
286
279
271
264
258
253
247
243
237
231
226
219
212
203
194
187
179
171
165
158
152
409
400
390
381
371
362
353
344
336
327
319
311
301
294
286
279
271
264
258
253
247
243
237
231
226
219
212
203
194
187
179
171
165
158
152
Rockwell
Hardness
Number
HRA
HRD
100
60
Kgf.
Kgf.
Diamond Diamond
72.5
58.5
72.0
57.7
71.5
56.9
70.9
56.2
70.4
55.4
69.9
54.6
69.4
53.8
68.9
53.1
68.4
52.3
67.9
51.5
67.4
50.8
66.8
50.0
66.3
49.2
65.8
48.4
65.3
47.7
64.7
47.0
64.3
46.1
63.8
45.2
63.3
44.6
62.8
43.6
62.4
43.1
62.0
42.1
61.5
41.6
61.0
40.9
61.0
40.9
Rockwell Superficial
Hardness No. Brale
Penitrator
15-N
15
Kgf.
Load
82.5
82.0
81.5
80.9
80.4
79.9
79.4
78.8
78.3
77.7
72.2
76.6
76.1
75.6
75.0
74.5
73.9
73.3
72.8
72.2
71.6
71.0
70.5
69.9
69.9
30-N
30
Kgf
Load
63.1
62.2
61.3
60.4
59.5
58.6
57.7
56.8
55.9
55.0
54.2
53.3
52.1
51.3
50.4
49.5
48.6
47.7
46.8
45.9
45.0
44.0
43.2
42.3
42.3
45-N
45
Kgf.
Load
47.8
46.7
45.5
44.3
43.1
41.9
40.8
39.6
38.4
37.2
36.1
34.9
33.7
32.5
31.3
30.1
28.9
27.8
26.7
25.5
24.3
23.1
22.0
20.7
20.7
Shore
Hardness
Number
58
57
56
55
54
52
51
50
49
48
47
46
44
43
42
41
41
40
38
38
37
36
35
35
35
33
32
31
29
28
27
26
25
24
24
Vickers
Diamond
Pyramid
57.4
52.3
50.7
49
48.2
47.3
46.5
45.7
44.8
44
43
42
41
40
39
38
37.4
36.9
36.3
35.8
35.2
34.7
34.1
33.6
33
32.5
32.1
31.6
Rockwell H
1/8 Dia.Ball
60Kgf. Load
86
85
84
83
82
81
80
79
78
77
76
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
Brinell Hardness
10mm.Dia.
500Kgf. Load
50
48.5
46.6
45
44.2
43.3
42.5
41.7
40.8
40
39.2
38.3
37.5
36.7
35.8
35
34.4
33.9
33.3
32.8
32.2
31.7
31.1
30.6
30.29.7
29.4
29.1
Vickers
Diamond
Pyramid
31.1
30.6
30.2
29.7
29.2
28.8
28.3
27.8
27.4
26.9
26.4
25.9
25.5
25
24.8
24.5
24.3
24.1
23.8
23.6
23.4
23.2
22.9
22.7
22.5
22.2
22
Rockwell H
1/8 Dia.Ball
60Kgf. Load
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
Brinell Hardness
10mm.Dia.
500Kgf. Load
28.8
28.5
28.2
27.9
27.6
27.4
27.1
26.8
26.5
26.2
25.9
25.6
25.3
25
24.9
24.8
24.8
24.7
24.6
24.5
24.5
24.4
24.3
24.2
24.2
24.1
24
Thickness
Inches
MM
0.006
0.008
0.010
0.012
0.014
0.016
0.018
0.020
0.022
0.024
0.026
0.028
0.030
0.032
0.034
0.036
0.038
0.040
0.1524
0.2032
0.2540
0.3048
0.3556
0.4064
0.4572
0.5080
0.5588
0.6096
0.6604
0.7112
0.7620
0.8128
0.8636
0.9144
0.9652
1.0160
These approximate Hardness numbers are for use in selecting a suitable scale, and should not be
used as Hardness conversions. If necessary to convert test reading to another scale, refer to the standard
to Hardness conversion Table for Metals (Relationship Between Brinell Hardness, Diamond Pyramid
Hardness, Rockwell Hardness & Rockwell Superficial Hardness).
(ASTM Designation : E 140) 3.
Thickness
Inches
MM
0.010
0.012
0.014
0.016
0.018
0.020
0.022
0.024
0.026
0.028
0.030
0.032
0.034
0.036
0.038
0.040
0.2540
0.3048
0.3556
0.4064
0.4572
0.5080
0.5588
0.6096
0.6604
0.7112
0.7620
0.8128
0.8636
0.9144
0.9652
1.0160
21
62
52
40
28
These approximate Hardness numbers are for use in selecting a suitable scale, and should not be
used as Hardness conversions. If necessary to convert test reading to another scale, refer to the standard
to Hardness conversion Table for Metals (Relationship Between Brinell Hardness, Diamond Pyramid
Hardness, Rockwell Hardness & Rockwell Superficial Hardness).
(ASTM Designation : E 140) 3.
(2)
15.0
16.5
18.0
19.5
20.5
21.5
23.0
24.5
25.5
27.0
28.5
29.5
31.0
32.0
33.5
35.0
36.0
37.5
39.0
40.0
41.5
43.0
44.0
45.5
46.5
48.0
49.5
50.5
52.0
53.5
54.5
56.0
57.5
58.5
60.0
61.0
62.5
64.0
65.5
RC
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66.0
67.0
68.0
(2)
58.0
59.0
59.5
60.0
60.5
61.5
62.0
62.5
63.0
64.0
64.5
65.5
65.5
66.0
67.0
67.5
68.0
68.5
69.0
70.5
70.5
71.0
71.5
72.5
73.0
73.5
74.0
75.0
75.5
76.0
76.5
77.5
78.0
78.5
79.0
80.0
80.5
81.0
81.5
82.5
83.0
RC
64.5
65.0
66.5
66.0
66.5
67.0
67.5
68.0
68.5
69.0
69.5
70.0
70.5
71.0
71.5
72.0
72.5
73.0
73.5
74.0
74.5
75.0
75.5
76.0
76.5
77.0
77.5
78.0
78.5
79.0
79.5
80.0
80.5
81.0
81.5
82.0
82.5
83.0
83.5
84.0
84.5
ACCESSORIES:
Sr.No.
Item Description
A
INDENTOR
01 Diamond Indentor Standard
02 Diamond Indentor for Superficial
03 Diamond Indentor for Gooseneck Adaptor
B
BALL INDENTOR
04 1/16 Dia.
05 1/8 Dia.
06 1/4" Dia.
07 1/2" Dia.
08 2.5mm Dia.
09 5.0mm Dia.
10 10.0mm Dia.
C
MASTER TEST BLOCK
11 Rockwell A,C
12 Superficial N
13 Rockwell B
14 Superficial T
15 Brinell HB
16 Brinell BHN
D
TABLE
17 Flat Table 50mm Dia.
18 Flat Table 100mm Dia.
19 Flat Table 150mm Dia.
20 Flat Table 200mm Dia.
21 Spot Anvil
22 Ball Anvil
E
VEE GROOVE
23 Dia.50mm. Recommended for Dia. 6mm to 30mm.
24 Dia. 75mm
25 Shallow V-Table recommended for Leas than Dia. 6mm.
26 Cylindrical Anvil Dia. 100mm
F
GOOSENECK ADAPTOR
G
JACK REST
27 For Test Height : 250mm
28 For Test Height : 350mm
29 For Test Height : 550mm
H
SCREW NUT ASSLY. SET (Screw, Nut, Bearing, Sleeve, Key)
30 For Test Height : 250mm
31 For Test Height : 350mm
32 For Test Height : 550mm
L
M
N
SCREW COVER
33 For Test Height : 250mm
34 For Test Height : 350mm
35 For Test Height : 550mm
DIAL GAUGE
36 MANUAL
37 Auto Zero setting type
38 Superficial
BRINELL MICROSCOPE
39 35X For Flat Surface
40 35X For Step Surface
OIL BRAKE (DASH POT) Assly.
LEVELING BOLTS (4 Nos.)
Mounting Table
CLEANING OF MACHINE:
Remove the telescopic cove of main screw. Remove the grease on main screw by using suitable solvent
applying all round the main screw by a brush. Lower the main screw to the lower portion. Remove the
main screw nut by unscrewing it from the main screw. Make up and down movement of main screw by
hand and apply the solvent at time. Ensure that main screw freely slides down when raised to top. Clean
the bearing by removing it from the main screw nut. Assemble the main screw nut with thrust bearing
and lubricate it with a thin lubrication oil. The main screw should move up and down through out the
range, when screw nut is so operated clean the top bore of main screw.