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    G AFI CV Pil 017 PDF

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    a wt PERTAMINA APPLICATION FOR INSPECTION Client RFCC Site Construction Manager Project RFCC Gilacap PROJECT Gentlemen, Date Job No. : 191830 AFINo. : G/AFI We would like to have your presence for the following inspection(s): CVIPivOO17 DATE TIME INSPECTION ITEM PLACE |_ PRESENCE REQUIRED ‘ADHI-GSEC | PERTAMINA TaNov-12| 15.00 _|_Adhimix Spun Pile Bending Test 1S Wr Bram [Mr Didi (14 days concrete strength) Surabaya Result V] Accepted Rejected Re-inspection Required lYes 7 ]No iRemark = PREPARED BY, REVIEWED BY, Fe Subcontractor! Construction ‘ADHI-GS E&C. APPROVED BY, PERTAMINA, ae ‘ REPORT OF TEST SPUN PILE TESTING @ 400 x 7m RESID. FLUID CATALYC CRACKING PT. ADHIMIX PRECAST INDONESIA (NOPEMBER 2012) LEMBAGA PENELITIAN DAN PENGABDIAN KEPADA MASYARAKAT (LPPM) ‘Kampus ITS Sukolio, Surabaya, 60111 Telp. (031) 5944792, 5961214, 5848473, 399425155 Ext 11113, 1121, 1273); Fax. (31) 5996670 Email : Ipom@its.cid j www.lppm.itsacid KEMENTRIAN PENDIDIKAN DAN KEBUDAYAAN, INSTITUT TEKNOLOGI SEPULUH NOPEMBER LEMBAGA PENELITIAN DAN PENGABDIAN KEPADA MASYARAKAT (LPPM) ‘Kampus ITS Sukolilo, Surabaya, 60111 ‘Telp. (031) 5944792, 5961214, 5945473, 5994251-55 Ext. 11113, 1121, 1273) ; Fax. (031) 5996670 ‘Email : Inpm@its.ac.id ; www-lppm.its.ac.id Nomor > fT2.7PM/2012 Surabaya, 19 Nopember 2012 Lampiran _: Laporan Hasil Pengetesan Perihal Pengantar Laporan Hasil Pengetesan Kepada : Yth ~KaBag. Teknik PT. Adhimix Precast Indonesia Plant Precast ; Cilacap ‘ Sehubungan dengan permintaan PT. Adhimix Precast Indonesia alamat Plant Precast Cilacap melalui surat nomor : 050/plant clop-adm-pot/X1/2012 tertanggal 12 Nopember 2012 perihal Permohonan Pengujian Material Spun Pile °°. 400 x 7000, berdasarkan Surat Perintah, Kerja Nomor : 001/proc-api/cilacap/XV/2012, maka bersama ini kami beritahukan bahwa kami telah selesai melakukan pengetesan terhadap material tersebut. Hasil pengetesan ini berupa Buku Laporan Pengetesan seperti pada lampiran. Demikian atas perhatiannya dan kerjasamanya kemi sampeikan terima kasi. Tembusan : 1. Pertinggal KEMENTRIAN PENDIDIKAN DAN KEBUDAYAAN INSTITUT TEKNOLOGI SEPULUH NOPEMBER ‘LEMBAGA PENELITIAN DAN PENGABDIAN KEPADA MASYARAKAT (LPPM) Kampus ITS Sukolilo, Surabaya, 60111 ‘Telp. (031) 5944792, 5961214, 5945473, 5994251-55 Ext. 11113, 1121, 1273) ; Fax, (031) 5996670 Email : Ippm@its.ac.id ; www.lppm.its.acaid 1. PURPOSE As per the letter of the PT. Adhimix Precast Indonesia November 12, 2012 to the Civil Engineering Structures Laboratory FTSP - ITS for testing Spun Pile @ 400 L=7 m, the test was conducted on November 14, 2012. Purpose of this test was to determine the magnitude of the load moment and the ‘moment of ultimate crack that can bear Pile. Testing is done by providing bending loads and deflections recording each specific load and assisted with a Dial Gauge. Thus the flexural behavior of the specimen can be observed. *% ‘A complete experimental résults presented in this report in tabular form, making it easier reading, To clarify the description of the test, the test also included some pictures in this report. 2. SPECIFICATION OF THE TEST OBJECT + Dimention 29400 mm + Lenght : 7m (measurements in the field) © Weight (@) 2199 ke/m © Age of concrete : 14 day © Men Teoritical — : 6250 kgm 3. STANDARD TEST Posisi Beban pada PC Spun Pile Saat Tes Pembebanan KEMENTRIAN PENDIDIKAN DAN KEBUDAYAAN INSTITUT TEKNOLOGI SEPULUH NOPEMBER LEMBAGA PENELITIAN DAN PENGABDIAN KEPADA MASYARAKAT (LPPM) Kampus ITS Sukolilo, Surabaya, 60111 Telp. (031) 5944792, 5961214, 5945473, 5994251.55 Ext. 11113, 1121, 1273) ; Fax. (031) 5996670 Email : Ippm@its.ac.id ; www.lppm.its.ac.id 4, TEST METHODS Tests based on the standard JIS A 5335-1987. Expenses are given step by step, starting from P = 0 ke. Every step of loading a multiple load 1000 ke. TT Sapper Sper : Ln at + ning scteme Bending Moment mM” {0 io own weight Bending Moment ‘The Relationship load and bending moment =f xt x(2at-1 40 4 2 Where ‘M: Bending moment (kgm) W : Weight of Pile (kg) L : Length of PC Pile (m) P : Load (ke) KEMENTRIAN PENDIDIKAN DAN KEBUDAYAAN INSTITUT TEKNOLOGI SEPULUH NOPEMBER ‘LEMBAGA PENELITIAN DAN PENGABDIAN KEPADA MASYARAKAT (LPPM) Kampus ITS Sukolilo, Surabaya, 60111 Telp. (031) 5944792, 5961214, 5945473, 5994251-55 Ext. 11113, 1121, 1273) ; Fax. (031) 5996670 Email : ppm@its.ac.id ; www.lppmits.ac.id 5, TEST PROCEDURE, No. STEPS SKETCH 1 | Preparing the pile to be tested, and | check if there are crack before | stig 2 | ThePileis put at horizontal position in simply supporting system. [3 [Installing the hydraulic jack in the frame testing, and loading on the pile. The axis of hydraulic jack must be exactly the same as the frame testing axis. 4 |The dial gauges (DG) are Located below the pile as shown in the figure. This dial gauge is for measuring deflection on each loading step. 3. | Set up the machine conformed with ‘the maximum load will be used. © | Preparing the test by following testing form enclosed, Continuing loading until pile theoritical Perack KEMENTRIAN PENDIDIKAN DAN KEBUDAYAAN INSTITUT TEKNOLOGI SEPULUH NOPEMBER LLEMBAGA PENELITIAN DAN PENGABDIAN KEPADA MASYARAKAT (LPPM) ‘Kampus ITS Sukolilo, Surabaya, 60111 ‘Tebp. (031) 5944792, 5961214, 5945473, 5994251-55 ‘Ext. 11113, 1121, 1273) ; Fax. (031) 5996670 Email : Ipm@its.ac.id ; www.lopm its.ac.id 6, TESTING RESULT > Place of test > Date of test STRUCTURAL LABORATORY Faculty of Civil Engineering and Planning Depart. Of Civil Engineering JTS Surabaya November 14" 2012 ‘Tabel 1. Results Dial Gauge readings Sample an _ SAGLEL [borer Teal tg | Dall] Dla | Dats | 900 | “0,00 |“ o,00 (amo [05510551055 (Caro 9s 1.09195 ao [ss | ue | 52 (Fatto2e2s2.00- so00_|_252 [264 [285 om 301] 3,15 | 295 ‘600 | 325 | 342320 45_| 3.70] 3.65 7300_|3,78_|_397_|3.70, Ts0_|390_| ato [3,83 s000_| 410 | 433 | 410. KEMENTRIAN PENDIDIKAN DAN KEBUDAYAAN INSTITUT TEKNOLOGI SEPULUH NOPEMBER LEMBAGA PENELITIAN DAN PENGABDIAN KEPADA MASYARAKAT (LPPM) Kampus ITS Sukolilo, Surabaya, 60111 Telp. (031) 5944792, 5961214, 5945473, 5994251-55 Ext. 11113, 1121, 1273) ; Fax. (031) 5996670 Email: Ippm@its.ac.id ; www.lppmnits.ac.id Load - Deflection Curve Destection fea) dia iat oi Gambar 1. Load Deflection Graph of sample I KEMENTRIAN PENDIDIKAN DAN KEBUDA YAAN INSTITUT TEKNOLOGI SEPULUH NOPEMBER LEMBAGA PENELITIAN DAN PENGARDIAN KEPADA MASYARAKAT (LPPM) ‘Kampus ITS Sukolilo, Surabaya, 60111 “Telp. (031) 5944792, 5961214, 5945473, 5994251-55 Ext. 11113, 1121, 1273) ; Fax. (031) 5996670 Email : Ippm@its.ac.id ; www.lppm.its.ac.id Tabel 2. Results Dial Gauge readings Sample IL SAMPLE TL [Lead Rent ty | Dal | Dalz ] Dale Sb mm | om | om {090 | “0,60 | “0,00 tow | 049 | 049 | 098 2000 | ose [096 | 090 sooo [140 [143 _|_135 wooo [48s tat [tno sao [7227 _| 236 | 221 ooo [af ass [277 6500_| 295 | 3,03 | 2.90 (Tro [39333383 7500_| 342 | 3:56 | 338 s000_[ 3.465382 | 3,70 esto [338 | 403] 395 9000 | 41438 | 425 9900 | 446_[ 469 | 454 ioe |_470_ [308 | 40 10500-| 520 [353_| 530 0575 [S61] 595 | 545 11008-| “5.80619 _| 3.30 11500-[ “6346.74 _| 595 somo [688 | 734_| 630 JKEMENTRIAN PENDIDIKAN DAN KEBUDAYAAN INSTITUT TEKNOLOGI SEPULUH NOPEMBER LEMBAGA PENELITIAN DAN PENGAEDIAN KEPADA MASYARAKAT (LPPM) Kampus ITS Sukolilo, Surabaya, 60111 ‘Telp, (031) 5944792, 5961214, 5945473, 5994251-55 Ext. 11113, 1121, 1273) ; Fax. (031) 5996670 Email : Ippm@its.acid ; www.lppm.its.acid Load - Deflection Curve | 000 2,00 490 699 890 Gambar 2. Load Deflection Graph of sample II ‘Tabel 3. Test Results | eee — | 1 11000 | 9043,8, 6250 OK 19800 | 16083,8 2 10875 | 2943.8 6250 OK | 20750 | 16843,8 KEMENTRIAN PENDIDIKAN DAN KEBUDAYAAN INSTITUT TEKNOLOGI SEPULUH NOPEMBER LEMBAGA PENELITIAN DAN PENGABDIAN KEPADA MASYARAKAT (LPPM) Kampus ITS Sukolilo, Surabaya, 60111 ‘Telp. (031) 5944792, 5961214, 5945473, 5994251-55 Ext. 11113, 1121, 1273) ; Fax. (031) 5996670 Email : Ippm@itsac.id ; wwwlppmits.ac.id 7, CONCLUSION From the test results it can be seen that the value of the second test specimen whole is greater than the specification. Sample I reached Porack at P = 11 000 kgf> Perack spec = 7507.78\ kg.f and moment formulas derived Merack = 9043,8 kg.m> Mcrack spec = 6250 kgm. Pultimate occurs at P = 19 800 kg.f and moment formulas derived Mult = 19800 ke.m. Sample II reached Porack at P = 10 875 kgf> Pcrack spec = 7507.781 kgf and moment formulas derived Mcrack = 8943,8 kg m> Mcrack spec = 6250 kgm. Pultimate occurs at P = 20750 kg.f and moment formulas derived Mult = 20750 kgm. Surabaya, November 19* 2012 Laboratory of Structure Repartment of Civil Engineering KEMENTRIAN PENDIDIKAN DAN KEBUDAYAAN INSTITUT TEKNOLOGI SEPULUH NOPEMBER LEMBAGA PENELITIAN DAN PENGAEDIAN KEPADA MASYARAKAT (LPPM) ‘Kampus ITS Sukolilo, Surabaya, 60111 ‘Telp. (031) 5944792, 5961214, 5945473, 5994251-55 Ext. 11113, 1121, 1273) ; Fax. (031) 5996670 Email : ppm@its.ac.id ; www.lppmits.ac.id Appendix-A Grafie Log Machine Testing KKEMENTRIAN PENDIDIKAN DAN KEBUDAYAAN INSTITUT TEKNOLOGI SEPULUH NOPEMBER LEMBAGA PENELITIAN DAN PENGABDIAN KEPADA MASYARAKAT (LPM) Kampus ITS Sukolilo, Surabaya, 60111 Telp. (031) 5944792, 5961214, 5945473, 5994251-55 Ext. 11113, 1121, 1273) ; Fax. (031) 5996670 Email : Ippm@its.ac.id ; www.lppm.its.ac.id Picture A.2. Grafic Log Machine Sample Il KKEMENTRIAN PENDIDIKAN DAN KEBUDAYAAN INSTITUT TEKNOLOGI SEPULUH NOPEMBER LEMBAGA PENELITIAN DAN PENGABDIAN KEPADA MASYARAKAT (LPPM) Kampus ITS Sukolilo, Surabaya, 60111 Telp. (031) 5944792, 5961214, 5945473, 5994251-55 Ext. 11113, 1121, 1273) ; Fax. (031) 5996670 Email : Ippm@its.ac.id ; www.lppm.its.2c.id Appendix - B Photos Implementation KEMENTRIAN PENDIDIKAN DAN KEBUDAYAAN INSTITUT TEKNOLOGI SEPULUH NOPEMBER LEMBAGA PENELITIAN DAN PENGABDIAN KEPADA MASYARAKAT (LPM) ‘Kampus ITS Sukolilo, Surabaya, 60111 Telp. (031) 5944792, 5961214, 5945473, 5994251-55, Ext. 11113, 1121, 1273) ; Fax. (031) 5996670 Email : Ippm@its.ac.id ; www.lppm.its.ac.id Picture B.1. Test Preparation Sample I Picture B.2. Production code sample I KKEMENTRIAN PENDIDIKAN DAN KEBUDAYAAN INSTITUT TEKNOLOGI SEPULUH NOPEMBER LEMBAGA PENELITIAN DAN PENGABDIAN KEPADA MASYARAKAT (LPPM) Kampus ITS Sukolilo, Surabaya, 60111 Telp. (031) 5944792, 5961214, 5945473, 5994251-55 Ext. 11113, 1121, 1273) ; Fax. (031) 5996670 Email: Ippm@its.ac.id ; www.lppmits.2e.id Picture B.4. Dial gauge potition KEMENTRIAN PENDIDIKAN DAN KEBUDAYAAN INSTITUT TEKNOLOGI SEPULUH NOPEMBER LEMBAGA PENELITIAN DAN PENGABDIAN KEPADA MASYARAKAT (LFPM) Kampus ITS Sukolilo, Surabaya, 60111 Telp. (031) 5944792, 5961214, 5945473, 5994251-55 Ext. 11113, 1121, 1273) ; Fax, (031) 5996670 Email : ppm@its.ac.id ; www.lppm.its.acid KEMENTRIAN PENDIDIKAN DAN KEBUDAYAAN INSTITUT TEKNOLOGI SEPULUB NOPEMBER LEMBAGA PENELITIAN DAN PENGABDIAN KEPADA MASYARAKAT (LPPM) Kampus ITS Sukolilo, Surabaya, 60111 ‘Telp. (031) 5944792, 5961214, 5945473, 5994251-55 Ext. 11113, 1121, 1273) ; Fax. (031) 5996670 Email : ppm@its.ac.id ; www.lppm.its.ac.id Picture B.8, Preparation of test sample IL KEMENTRIAN PENDIDIKAN DAN KEBUDAYAAN INSTITUT TEKNOLOGI SEPULUH NOPEMBER LEMBAGA PENELITIAN DAN PENGABDIAN KEPADA MASYARAKAT (LPPM) Kampus ITS Sukolilo, Surabaya, 60111 Telp. (031) 5944792, 5961214, 5945473, 5994251-55 Ext, 11113, 1121, 1273) ; Fax. (031) 5996670 Email : Ippm@its.ac.id } www.lppm.its.acid Picture B.10, Ultimate at P= 20 750 kgf KKEMENTRIAN PENDIDIKAN DAN KEBUDAYAAN INSTITUT TEKNOLOGI SEPULUH NOPEMBER ‘LEMBAGA PENELITIAN DAN PENGABDIAN KEPADA MASYARAKAT (LPPM) Kampus IT'S Sukolilo, Surabaya, 60111 ‘Telp. (031) 5944792, 5961214, 5945473, 5994251-55 Ext. 11113, 1121, 1273) ; Fax. (031) 5996670 Email : Ippm@its.ac.id | wwwppmits.ac.id | Petal of Crack Picture B.12. Scheme cracked of sample 1 KEMENTRIAN PENDIDIKAN DAN KEBUDAYAAN INSTITUT TEKNOLOGI SEPULUH NOPEMBER LEMBAGA PENELITIAN DAN PENGABDIAN KEPADA MASYARAKAT (LEPM) Kampus ITS Sukolilo, Surabaya, 60111 Telp. (031) 5944792, 5961214, 5945473, 5994251-55 Ext. 11113, 1121, 1273) ; Fax. (031) 5996670 Email : Ippm@its.ac.id 5 www.lppmits.ac.id J y, —-________,, —_________4 | Test Setup Pp g_Detol of Crack Picture B.13. Scheme cracked of sample TL KEMENTRIAN PENDIDIKAN DAN KEBUDAYAAN INSTITUT TEKNOLOGI SEPULUB NOPEMBER LEMBAGA PENELITIAN DAN PENGABDIAN KEPADA MASYARAKAT (LPPM) Kampus ITS Sukolilo, Surabaya, 6011 ‘Telp. (031) 5944792, 5961214, 5945473, 59942S1-SS ‘Ext. 11113, 1121, 1273) ; Fax, (031) 5996670 Email : Ippm@its.acid ; wwwlppm.its.acid Calculation Of Moment KEMENTRIAN PENDIDIKAN DAN KEBUDAYAAN INSTITUT TEKNOLOGI SEPULUH NOPEMBER ‘LEMBAGA PENELITIAN DAN PENGABDIAN KEPADA MASYARAKAT (LPPM) Kampus ITS Sukolilo, Surabaya, 60111 ‘Telp. (031) 5944792, 5961214, 5945473, 5994251-55 Ext. 11113, 1121, 1273) ; Fax. (031) 5996670 Email : Ippm@its.ac.id ; www.lppmits.ac.id Prosckspe Calculation PC spunpile factory : Adhimix Precast Project : RECC Project date of Test : Maz Pile Spesification Product : Spun Pile 400 Length (L) : a m Weight () > 192 kgm e Manet 2 9290 gm (14 days) BAD 160 m 1 om Re = 0SP+05qL RA(LH0.51)) - 0.125qL?- 0.25PL OSPL + 0.5qLL2 + 0.25qhL, -0.125qL? My- 0.5qLLq - 0.25qL13 + 0.125qL? O5l2 IE Mp = Merck spins $0 ee 7507781 kg, KEMENTRIAN PENDIDIKAN DAN KEBUDAYAAN INSTITUT TEKNOLOGI SEPULUH NOPEMBER LEMBAGA PENELITIAN DAN PENGABDIAN KEPADA MASYARAKAT (LPPM) Kampus ITS Sukolilo, Surabaya, 60111 Telp. (031) 5944792, 5961214, 5945473, 5994251-55, Ext. 11113, 1121, 1273) ; Fax. (031) 5996670 Email : Ippm@its.ac.id ; www.lopm.its.ac.id | Moxey Calculation PC spunpile factory: Adhimix Precast Project RFCC Project Date of test wae Pile spesification ‘ Product : Spun Pile 400 Length (L) 2a ‘Weight (q) : 199 kg/m 4 Pack tot + 11000 kg. (Sample I - result of the test) i" ‘Testing Method w oR x B ; . \ 7 a as ae le ‘Where: Ly = 14 m L 16 m L Ue me Ry Rap = — 0SP+0SqL My RA(;#0.5L3) - 0.125qL?-0.25PL; O.SPL + 0.5qLL + 0.25qLLs - 0.125qL? Mereihtes: = 9043.8 kgm > Merge = 6250 kgm ww. OK! KKEMENTRIAN PENDIDIKAN DAN KEBUDAYAAN INSTITUT TEKNOLOGI SEPULUH NOPEMBER LEMBAGA PENELITIAN DAN PENGABDIAN KEPADA MASYARAKAT (LPPM) Kampus ITS Sukolilo, Surabaya, 60111 Telp. (031) 5944792, 5961214, 5945473, 5994251-55 Ext. 11113, 1121, 1273) ; Fax. (031) 5996670 Email : Ippm@its.ac.id ; www.lppm.its.accid M,,Calewlation | BC spungile factory Adhimix Precast | Project RFCC Project | Date of test : Wws2 | Pile spesification Product Spun Pile 9400 Length (L) a ‘Weiaht (@) 188 gi! : Patt 19600 kg (Sample T-result ofthe test) Testing, Method Rg = 0.SP+0.SqL RA(LpH0.5L,) - 0.125qL?- 0.25PLg O.SPLz +0.SqL.Lp + 0.25qLLy -0.125qL? - 16083.8 iegm KEMENTRIAN PENDIDIKAN DAN KEBUDAYAAN INSTITUT TEKNOLOGI SEPULUH NOPEMBER LEMBAGA PENELITIAN DAN PENGABDIAN KEPADA MASYARAKAT (LPPM) Kampus ITS Sukolilo, Surabaya, 60111 ‘Telp. (031) 5944792, 5961214, 5945473, 5994251-55 Ext. 11113, 1121, 1273) ; Fax. (031) 5996670 Email : [ppm@its.ac.id ; www.|ppm.its.ac.id Mencx Calculation PC spunpile factory: —_Adhimix Precast | Project RFCC Project Date of test wanna, Pile spesification Product Spun Pile @400 Length (L) 7 Weight (4) > 9 kgf 6 Feceas 10875 kg Sample II - result of the test) Testing Meth Rg = —0.5P+0.5qL = RA(L;#0.5L,) - 0.125qL?- 0.25PLs = OSPLp + 0.5qLL + 0.25qLL, - 0.12541? 1 Mersck test = 8943.8 kgm > Marge = 6250 kem wa. OK! KEMENTRIAN PENDIDIKAN DAN KEBUDAYAAN INSTITUT TEKNOLOGI SEPULUB NOPEMBER LEMBAGA PENELITIAN DAN PENGABDIAN KEPADA MASYARAKAT (LPPM) ‘Kampus ITS Sukolilo, Surabaya, 60111 Telp. (031) 5944792, 5961214, 5945473, 5994251-55 Ext. 11113, 1121, 1273) Fax. (031) 5996670 Email : Ippm@its.ac.id ; www.lppm.its.ac.id My, Caleulation PCspunpilefectory : -Adhimix Precast Project 2 RFC Project Date of test 2 anne | Becatoaion Product Spun Pile 400 b, Length (L) at m Weight (@) 198 kg/m’ Z Pra : 2018 kg ample Il-result ofthe test) Bf Testing Meth 14m 16m om A Ro = 0SP+05qL = RAL #0.5L) - 0.125qL?- 0.25PL, = O.SPL + 0.5qLLo + 0.25qLL3- 0.125qL? set = 168438 kgm LABORATORIO STRUKTUR JURUSAN TEKNIK SIL FAKULTAS TEKNE SIPIL DAN PERENCANRAN Gedung Tetnk Spi Let, Kampus ITS Sutotlo, Surebaya 60111 TelpiFax 031 202 7540 (a re ern TP PRE DAFTAR HADIR * Hari/Tanggal —_: Rabu, 14 Nopember 2012 i © Tempat : Laboratorium Struktur- Workshop } Jurasan Teknik Sipil FTSP - ITS © Kegiatan : Pengetesan Spun Pile 400 x 400 L=7 m (PT. Adhimix Precast Indonesia) No Nama Instansi St ae ee ee ee 2 | Yolo kana” ITs

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