TDS0101

DESCRIPTION
Voltage/Frequency :
Rated Power :

480V / 60Hz
500 kVA at cos =0.8

Critical Power :

500 kVA

Diesel Engine :

Deutz BF8M1015CP G3

Revision :

01

This document is the property of EURO-DIESEL SA and may neither be disclosed nor reproduced without written authorization.
Information provided is believed to be correct and reliable. EURO-DIESEL SA reserves the right to amend this document without notice.
.

TECHNICAL DATA SHEET

NO-BREAK KS5 SINGLE

STANDARD CONFIGURATION

STANDARD CONFIGURATION
TDS0101 Rev01
500kVA 480V 60Hz Deutz Engine Exhaust Emissions Optimized
Page 2/15

Table of contents
1

3
4
5

7
8

SYSTEM GENERAL SPECIFICATIONS ........................................................................................ 3

1.1 Key dimensions and weight of the NO-BREAK KS power module ..................................... 3
1.2 Normal service conditions .................................................................................................. 3
1.3 Air flow requirements ........................................................................................................ 3
1.4 Noise levels in conditioning mode (measured at 1 meter).................................................. 3
1.5 Engine noise levels (measured at 1 meter) ......................................................................... 3
1.6 Exhaust noise levels (measured at 1 meter) ....................................................................... 3
1.7 Noise levels in independent mode (measured at 1 meter) ................................................. 4
1.8 Vibrations .......................................................................................................................... 4
1.9 Machine colour .................................................................................................................. 4
1.10 Special features.................................................................................................................. 4
DIESEL ENGINE ....................................................................................................................... 5
2.1 Main features .................................................................................................................... 5
2.2 Special features and auxiliaries .......................................................................................... 5
2.3 Fluids capacities ................................................................................................................. 6
2.4 Fuel .................................................................................................................................... 6
2.5 Exhaust .............................................................................................................................. 6
2.6 Radiator ............................................................................................................................. 7
2.7 Batteries required .............................................................................................................. 7
ELECTROMAGNETIC CLUTCH .................................................................................................. 7
STATO-ALTERNATOR .............................................................................................................. 8
POWER PANEL ....................................................................................................................... 9
5.1 Dimensions and weight ...................................................................................................... 9
5.2 Choke............................................................................................................................... 10
5.3 Switchgear ....................................................................................................................... 10
CONTROL PANEL .................................................................................................................. 11
6.1 Dimensions and weight .................................................................................................... 11
6.2 HMI touch screen............................................................................................................. 12
6.3 Built in features................................................................................................................ 13
SINGLE LINE DIAGRAM ......................................................................................................... 14
ELECTRICAL PERFORMANCES ............................................................................................... 15
8.1 Acceptable mains tolerance in conditionning mode ......................................................... 15
8.2 Voltage regulation (conditionning and independent mode) ............................................. 15
8.3 Frequency regulation in independent mode .................................................................... 15
8.4 Harmonics........................................................................................................................ 15
8.5 Phase angle ...................................................................................................................... 15

This document is the property of EURO-DIESEL SA and may neither be disclosed nor reproduced without written authorization.
Information provided is believed to be correct and reliable. EURO-DIESEL SA reserves the right to amend this document without notice.

STANDARD CONFIGURATION
TDS0101 Rev01
500kVA 480V 60Hz Deutz Engine Exhaust Emissions Optimized
Page 3/15

NOTES:
- Information is given for guidance only and is subject to adjustment at the final design stage
- Pictures are not contractual.

1
1.1

SYSTEM GENERAL SPECIFICATIONS

KEY DIMENSIONS AND WEIGHT OF THE NO-BREAK KS POWER MODULE

Refer to drawing number: 370141

1.2

NORMAL SERVICE CONDITIONS

Min./Max. temperature
-25C / 35C

Min./Max.relative
humidity
20 / 90% non
condensing

Maximum
altitude
500 m a.s.l.

Air quality
No dust or sand
loaded air

All values of this data sheet are given for above standard conditions. For environmental conditions out of the above
limits, please consult with us : air conditioned power and control panel are available, filters can be added for application
in dusty/sandy environments,
For storage/transport conditions please consult with us.

1.3

AIR FLOW REQUIREMENTS

Working mode
Conditioning mode

Air purpose
Ventilation
Cooling
Combustion
TOTAL

Independent mode

1.4

63
93

125
92

250
96

500
96

1000
95

2000
91

4000
87

8000
82

Global
99 dB(A)

2000

4000

8000

Global
dB(A)

2000

4000

8000

Global
dB(A)

ENGINE NOISE LEVELS (MEASURED AT 1 METER)

Freq. (Hz)
dB

1.6

Unit
m/h
m/h
m/h
m/h

NOISE LEVELS IN CONDITIONING MODE (MEASURED AT 1 METER)

Freq.(Hz)
dB

1.5

Value
11000
37800
2400
40200

63

125

250

500

1000

EXHAUST NOISE LEVELS (MEASURED AT 1 METER)

Freq. (Hz)
dB

63

125

250

500

1000

This document is the property of EURO-DIESEL SA and may neither be disclosed nor reproduced without written authorization.
Information provided is believed to be correct and reliable. EURO-DIESEL SA reserves the right to amend this document without notice.

STANDARD CONFIGURATION
TDS0101 Rev01
500kVA 480V 60Hz Deutz Engine Exhaust Emissions Optimized
Page 4/15

1.7

NOISE LEVELS IN INDEPENDENT MODE (MEASURED AT 1 METER)

Freq.(Hz)
dB

1.8

63

125

250

500

1000

2000

4000

8000

Global
dB(A)

VIBRATIONS

More than 96% of the vibrations are eliminated by vibrations dampers inserted between an intermediate frame and the
main frame, thus allowing the machine to be laid directly on the ground.

1.9

MACHINE COLOUR
Engine
RAL 7015 (Dark Grey)

Stato-alternator
RAL 7035 (Light grey)

Frame
RAL 7024 (Dark Grey)

1.10 SPECIAL FEATURES

Accessories
Stato-alternator vibration monitoring
Bearings automatic greasing (AGB)
Electrical measurements real-time recording
Engine automatic lubricant refill

Included
No
No
No
No

This document is the property of EURO-DIESEL SA and may neither be disclosed nor reproduced without written authorization.
Information provided is believed to be correct and reliable. EURO-DIESEL SA reserves the right to amend this document without notice.

STANDARD CONFIGURATION
TDS0101 Rev01
500kVA 480V 60Hz Deutz Engine Exhaust Emissions Optimized
Page 5/15

DIESEL ENGINE

2.1

MAIN FEATURES

2.2

Characteristic
Brand
Model
Rated speed
Displacement
Number of cylinders
Electrical system

Value
Deutz
BF8M1015CP G3
1800
15.9
8
24

Unit

V DC

Prime power rating (PRP)

Standby power (ESP)

473
517

kW
kW

Remark

RPM
L

At 40C and 100kPa

according to ISO 3046

SPECIAL FEATURES AND AUXILIARIES

Accessories
Prelubrication pump
Manual oil sump extraction pump
Water circuit preheating with thermostatic control and circulation pump
Air/water charge air cooler

Included
No
Yes
Yes
No

Oil pressure electrical sensor

Water temperature electrical sensor
Overspeed electrical sensor

Yes
Yes
Yes

Fuel cooler

No

This document is the property of EURO-DIESEL SA and may neither be disclosed nor reproduced without written authorization.
Information provided is believed to be correct and reliable. EURO-DIESEL SA reserves the right to amend this document without notice.

STANDARD CONFIGURATION
TDS0101 Rev01
500kVA 480V 60Hz Deutz Engine Exhaust Emissions Optimized
Page 6/15

2.3

FLUIDS CAPACITIES
Fluid type
Lubricating oil capacity (total)
Lubricating oil consumption at rated power
Coolant capacity in engine circuit (radiator not included)
Coolant capacity in aftercooler circuit (if applicable and
radiator not included)

2.4

Quantity
47
116
-

FUEL
Fuel consumption
(Admissible tolerance : +/- 5%)
at 25% PRP
at 50% PRP
at 75% PRP
at 100% PRP
at rated output power

Other characteristics
Fuel maximum inlet temperature

g/kWh

L/h

239
213
214
226
225

33
59
89
126
122

Value

Maximum fuel flow

2.5

Unit
l
l/h
l
l

Unit
C
L/h

EXHAUST
Characteristics
Exhaust gas flow
Exhaust gas temperature
Heat rejection to exhaust
Exhaust back pressure (Design value)
Maximum exhaust back pressure

Value
7000
570

Exhaust emissions (PRP)

Complies with
NOx
CO
Unburned hydrocarbons
Particulate matter (Dust)

Value
TA Luft
< 2000

50

Unit
m/h
C
kW
mbar
mbar

Unit
mg/m
mg/m
mg/m
mg/m

This document is the property of EURO-DIESEL SA and may neither be disclosed nor reproduced without written authorization.
Information provided is believed to be correct and reliable. EURO-DIESEL SA reserves the right to amend this document without notice.

STANDARD CONFIGURATION
TDS0101 Rev01
500kVA 480V 60Hz Deutz Engine Exhaust Emissions Optimized
Page 7/15

2.6

RADIATOR
Characteristics
Type

Value
Skid mounted radiator with
mechanically driven fan
150
42
< 85
25
236
137

Unit

35
25.6
95

kPa
m/h
C

kPa
m/h
C

Maximum external air pressure drop

Radiator air inlet temperature
Maximum radiator air outlet temperature
Total maximum power of the radiator fans (*)
Heat rejected, engine cooling circuit
Heat rejected, aftercooler circuit (if applicable)
Max. static head of coolant above engine
Engine circuit:
Max. friction head external to engine
Coolant flow rate
Coolant temperature FROM engine
Aftercooler circuit (if applicable):
Max. friction head external to engine
Coolant flow rate
Coolant temperature TO aftercooler

Pa
C
C
kW
kW
kW
m

(*) If remote radiator is used, this value includes the power of both the radiator fans and the power module cooling fans
in independent mode. Please consult with us for proper selection and dimensioning of remote radiator.

2.7

BATTERIES REQUIRED
Type
Maintenance free
lead acid batteries

Cold Crank Amps

(CCA DIN -18C)
400 A

Voltage

Quantity

12 V

NOTE:
- Batteries are serial connected by pairs to obtain 24VDC.

ELECTROMAGNETIC CLUTCH
Characteristics
Brand
Model
Features
Excitation
Elastic coupling
Housing

Value
STROMAG
MEA-A 400
Brushless, ringless, lubrication
and maintenance free
24
PERIFLEX type
PI-400/400/1/14

Unit

V DC

This document is the property of EURO-DIESEL SA and may neither be disclosed nor reproduced without written authorization.
Information provided is believed to be correct and reliable. EURO-DIESEL SA reserves the right to amend this document without notice.

STANDARD CONFIGURATION
TDS0101 Rev01
500kVA 480V 60Hz Deutz Engine Exhaust Emissions Optimized
Page 8/15

STATO-ALTERNATOR

Characteristic
Brand
Model
In accordance with
Rotating speed (inner/outer rotor)
Rated frequency
Voltage
Power factor
Rated current (In)
Continuous output power
Admissible overload
Alt. max. capacitive react. pow.
Maximum load step
Insulation temperature class
Operation to class
Protection degree
Efficiency (including choke losses)
Upstream short circuit current
Downstream short circuit current

Value
EURO DIESEL
KS5-400D-1J-A4
IEC standards
1800/3000
60
480
0.8
601
500
10
50
250
Class H
Class F
IP23
92.8
3
23

Unit

Remark

RPM
Hz
V AC
Lagging
A
kVA
%
kVAr
kVA

%
In
In

In conditioning mode

This document is the property of EURO-DIESEL SA and may neither be disclosed nor reproduced without written authorization.
Information provided is believed to be correct and reliable. EURO-DIESEL SA reserves the right to amend this document without notice.

STANDARD CONFIGURATION
TDS0101 Rev01
500kVA 480V 60Hz Deutz Engine Exhaust Emissions Optimized
Page 9/15

5.1

POWER PANEL

DIMENSIONS AND WEIGHT

Width
(mm)

Depth
(mm)

Overall
Height (mm)

Weight
(kg)

Protection
degree

2000

800

2160

1450

IP 43

Standard
colour
RAL 7035
(Light grey)

Complies with
IEC standards

NOTES:
- Dimensions and weight are estimates and must be confirmed after detailed design phase
- Provide approximately 10 cm above panel top to allow ventilation air to escape freely.
- Cable entry possible from top, bottom, left or right. To be specified when ordering.

This document is the property of EURO-DIESEL SA and may neither be disclosed nor reproduced without written authorization.
Information provided is believed to be correct and reliable. EURO-DIESEL SA reserves the right to amend this document without notice.

STANDARD CONFIGURATION
TDS0101 Rev01
500kVA 480V 60Hz Deutz Engine Exhaust Emissions Optimized
Page 10/15

5.2

CHOKE

Characteristic
Inductance type

5.3

Value
3 single phase

Unit

SWITCHGEAR
Characteristic
Earthing system

Circuit breaker

Rating (A)

Motorized circuit breaker

(QD1) UP STREAM
Motorized circuit breaker
(QD2) DOWN STREAM
Motorized switch
(QD3) AUTOMATIC BY PASS

1
1

Value
TNC

800

Number of
poles
3

Fixed /
Withdrawable
Fixed

800

Fixed

800

Fixed

Rated breaking
capacity (Ics)
30 kA

NOTE: EURO-DIESEL scope of supply is limited to QD1, QD2, QD3. The other breakers (For instance: QDA, QDB, QMB, ...)
are not part of ED scope of supply.

This document is the property of EURO-DIESEL SA and may neither be disclosed nor reproduced without written authorization.
Information provided is believed to be correct and reliable. EURO-DIESEL SA reserves the right to amend this document without notice.

STANDARD CONFIGURATION
TDS0101 Rev01
500kVA 480V 60Hz Deutz Engine Exhaust Emissions Optimized
Page 11/15

6.1

CONTROL PANEL

DIMENSIONS AND WEIGHT

Width
(mm)

Depth
(mm)

Height base
included (mm)

Weight
(kg)

Protection
degree

1800

500

2160

560

IP 43

Standard
colour
RAL 7035
(Light grey)

Complies with
IEC standards

NOTES:
- Dimensions and weight are estimates and must be confirmed after detailed design phase
- Provide approximately 10 cm above panel top to allow ventilation air to escape freely.
- Cable entry possible from top, bottom, left or right. To be specified when ordering.

This document is the property of EURO-DIESEL SA and may neither be disclosed nor reproduced without written authorization.
Information provided is believed to be correct and reliable. EURO-DIESEL SA reserves the right to amend this document without notice.

STANDARD CONFIGURATION
TDS0101 Rev01
500kVA 480V 60Hz Deutz Engine Exhaust Emissions Optimized
Page 12/15

6.2

HMI TOUCH SCREEN

The HMI touch screen located on the front door allows to access to:
- Measurements (voltage, frequency, power factor, temperature, )
- Controls (secure load, by-pass, engine test, mains fault test, )
- Status (alarms, maintenance, breakers positions, )
- Language selection (Integrated languages : EN, FR, DE, ES, NL, ...)
- Settings (clock, scheduling of maintenance and system tests, )
The following screens give some examples of these functionalities.

HMI Main Screen

General information and access to other screens.

HMI Electrical Measurements

Displays all needed electrical measurements like
voltage, current, power factor,

HMI KS Measurements
Displays mechanical information like fuel tank
level or bearings temperatures.

This document is the property of EURO-DIESEL SA and may neither be disclosed nor reproduced without written authorization.
Information provided is believed to be correct and reliable. EURO-DIESEL SA reserves the right to amend this document without notice.

STANDARD CONFIGURATION
TDS0101 Rev01
500kVA 480V 60Hz Deutz Engine Exhaust Emissions Optimized
Page 13/15

6.3

BUILT IN FEATURES

The following features/components are part of the KS-VISION system and are integrated in the control panel :
-

Digital Control Module (DCM) is responsible for the real-time control which includes :
o Accumulator inner and outer rotor speed regulation
o Voltage regulation
o Mains failure detection
o Synchronizer control
o
SAIA Programmable Logic Controller (PLC)
Communication means :
o Modem
o Fieldbus (Modbus, Profibus, ... to be specified when ordering)
o USB stick
o Ethernet
o Digital I/O
Accumulator maintenance braking
Energy storage and recovery checks
Engine speed control and regulation
Emergency stop
...

This document is the property of EURO-DIESEL SA and may neither be disclosed nor reproduced without written authorization.
Information provided is believed to be correct and reliable. EURO-DIESEL SA reserves the right to amend this document without notice.

STANDARD CONFIGURATION
TDS0101 Rev01
500kVA 480V 60Hz Deutz Engine Exhaust Emissions Optimized
Page 14/15

SINGLE LINE DIAGRAM

This document is the property of EURO-DIESEL SA and may neither be disclosed nor reproduced without written authorization.
Information provided is believed to be correct and reliable. EURO-DIESEL SA reserves the right to amend this document without notice.

STANDARD CONFIGURATION
TDS0101 Rev01
500kVA 480V 60Hz Deutz Engine Exhaust Emissions Optimized
Page 15/15

8
8.1

ELECTRICAL PERFORMANCES
ACCEPTABLE MAINS TOLERANCE IN CONDITIONNING MODE
Characteristic
Frequency tolerance
Voltage tolerance

8.2

VOLTAGE REGULATION (CONDITIONNING AND INDEPENDENT MODE)

Conditions
In steady state conditions
For load variation of 10%
For load variation of 50%

8.3

8.4

8.5

Value
0.2 Hz
10 %

Value
1%
1%
3%

FREQUENCY REGULATION IN INDEPENDENT MODE

Conditions
In steady state conditions
For load variation of 10%
For load variation of 50%
On mains failure at 100% load

Value
0.2 %
0.5 %
1Hz
1Hz

Characteristic
Total harmonic distortion (THD) on linear load

Value
3%

Conditions
With balanced load
With 25 % unbalanced load

Value
120 0
120 1

HARMONICS

PHASE ANGLE

This document is the property of EURO-DIESEL SA and may neither be disclosed nor reproduced without written authorization.
Information provided is believed to be correct and reliable. EURO-DIESEL SA reserves the right to amend this document without notice.