Drilling and pulling the glow plug

a
AR15.20-B-4112A.fm

Drilling and pulling the glow plug

AR15.20-B-4112A.fm

03.11.03

Engine 611.981/983
Engine 612.983

B15.20-0004-07
1
Locking pliers
2
Electric connection
3
Pre-heating glow plug resistor
i

A
B

Situation of total breakage of glow plug resistor

Situation of partial breakage of glow plug resistor

Jobs to be carried out in case the glow plug

seizes or when the hexagon is broken or
rounded off.

Remove the pre-heating glow plug.

Firmly attach the locking pliers (1) to electric

connection (2) of the glow plug.

AR15.20-B-4111B

Drilling and pulling the glow plug

a
3

Turn the locking pliers (1) to left and right, until

the glow plugs resistor (3) breaks off.

4.1

Drill the glow plugs resistor.

AR15.20-B-4112A.fm

i Only when the resistor is partially removed AR15.20-B-4112-02A

(situation B).
l Repair kit.

611 589 00 99 00

Drill the glow plug.

AR15.20-B-4112-01A
n Glow plug to cylinder head.

BA15.20-B-1001-01A

n Insert threaded into cylinder head.

BA15.20-B-1002-01A

l Impact puller.

602 589 00 33 00

l Plug for glow plug housing.

611 589 00 91 00

l Repair kit.

611 589 00 99 00

Chemical lock (Loctite 262)

BR00.45-B-1014-01A

Install the glow plug.

AR15.20-B-4111B

n Pre-heating system
Number

Designation

Engine 611.981/
983

Engine 612.983

BA15.20-B-1001-01A

Glow plug to cylinder head

Nm

19

19

BA15.20-B-1002-01A

Threaded insert, for glow plug, to cylin- Nm

der head

20

20

Drilling and pulling the glow plug

602 589 00 33 00
Impact puller

611 589 00 91 00
Plug for glow plug housing in cylinder head

AR15.20-B-4112A.fm

611 589 00 99 00
Repair kit

Repair products
Number

Designation

BR00.45-B-1014-01A

Chemical lock - Loctite 262

Order number