pressure-a caveat G D Galletly, ScD, DEng, CEng, FIMechE, FICE Department of Mechanical Engineering, University of Liverpool The application of BS 5500 to the design of some shallow steel torispheres subjected to external pressure can result in safety factors which are lower than the expected 1.5.Some examples in which this occurs with elastic, perfectly plastic steels having yield points in the range IS0 N/mm2 < gyp,<400 N/mm2 are given in the present note. Results are also given which show how the collapse pressures increase when linear strain hardening is included in the analysis. For shallow aluminium torispheres, the Code rules seem safe but, since elastic buckling of the imperfect spherical cap may often be the controlling failure mode, the designs can be rather ineficient in the use of material. Experiments on externally pressurized shallow torispheres having relatively low yield points are desirable in order to develop satisfactory buckling design rules for both the knuckle and the spherical cap regions of these dished ends. NOTATION
D E
9 K L
is the elastic buckling pressure of a perfect spherical
shell,
diameter of cylindrical shell
modulus of elasticity plastic modulus (see Fig. 6) nominal design strength (BS 5500)
(4)
PC&
PC
PC,
PD PYP
Rs t
6, A
II
OYP
length of cylindrical flange
theoretical collapse pressure of a perfect clamped torispherical shell, from BOSOR 5 elastic buckling pressure of a perfect spherical shell [ = 1.21E(t/RS)] allowable design pressure (BS 5500) yield pressure of a spherical shell [ = 2(t/R,)oyP] toroidal (or knuckle) radius of torisphere (see Fig. 1) radius of spherical portion of torisphere thickness of shell, assumed uniform throughout amplitude (inwards) of radial geometrical imperfection at the pole PD/Pyp .J(Pyp/Pcf) = & / K ) yield point of material
Note: 1 MPa
1 N/mm2 = 145 lbf/in2.
1 INTRODUCTION
In the design of externally pressurized torispheres (see
Fig. l), Section 3.6 of BS 5500 (1) utilizes a plot similar to that shown in Fig. 2. The abscissae, K , and the ordinates, A, in Fig. 2 are given by
is the limit pressure of a perfect spherical shell, and
pD = allowable design pressure
The curve shown in Fig. 2 is based on a lower bound
of the test results to which a safety factor (between 1.5 and 1.7) has then been applied. More information on the technical background to the external pressure section of BS 5500 may be found in reference (2). It will be observed, from the above equations for pCr and pyq, that only the radius of the spherical portion of the tonsphere, R , , appears in the formulae while r. the radius of the toroidal part (that is, the knuckle), does not. For relatively deep torispheres, this omission might be acceptable but for shallow torispheres (that is those with small values of r/D) the controlling failure mode may be in the knuckle rather than the spherical cap. Some recent theoretical calculations on externally pressurized hemispheres and torispheres with axisymmetric imperfections in them (3) have, in some cases, shown a considerable difference in their collapse pressures. For a value of 6,/t = 0.166, these theoretical results are shown in Fig. 3, where Spherical cap
TONSor knuckle
K = -Pcr
(1)
Cylinder
PYP
A = - PD PYP
where pcr = 1.24;)
The M S wus received on 27 March 1987 and was uccepted for publication on 19 June 1987.