Date Time Create

4/15/2015 14:33
5/5/2015 14:19
3/9/2015 5:59
1/7/2015 19:21
1/27/2015 9:09
4/15/2015 17:43
1/16/2015 0:39
5/14/2015 17:17
1/14/2015 20:03
5/17/2015 2:09
2/25/2015 13:36
3/8/2015 19:43
5/31/2015 1:26
1/31/2015 8:13
3/27/2015 19:54
5/18/2015 20:05
3/7/2015 21:20
4/5/2015 2:43
3/22/2015 10:14

Status Work Order

COMPLETE
COMPLETE
COMPLETE
COMPLETE
COMPLETE
COMPLETE
COMPLETE
COMPLETE
COMPLETE
REQUEST AS READY
REQUEST AS READY
COMPLETE
COMPLETE
COMPLETE
COMPLETE
COMPLETE
COMPLETE
COMPLETE
COMPLETE

Work Orde Location IdWork OrderMajor

MP/04/15/ PROD01 MP
No
MP/05/15/ PROD01 MP
No
CM/03/15/ PROD01 CM
No
MP/01/15/ PROD01 MP
No
MP/01/15/ PROD01 MP
No
MP/04/15/ PROD01 MP
No
MP/01/15/ PROD01 MP
No
MP/05/15/ PROD01 MP
No
MP/01/15/ PROD01 MP
Yes
MP/05/15/ PROD01 MP
No
MP/02/15/ PROD01 MP
No
MP/03/15/ PROD01 MP
No
CM/05/15/ PROD01 CM
No
CM/01/15/ PROD01 CM
No
MP/03/15/ PROD01 MP
No
MP/05/15/ PROD01 MP
No
CM/03/15/ PROD01 CM
No
CM/04/15/ PROD01 CM
No
MP/03/15/ PROD01 MP
No

Section
30503
30502
30502
30503
30502
30503
30503
30502
30503
30502
30503
30503
30503
30503
30503
30502
30503
30503
30503

SectionNa AcknowledAcknowledWork CenteWorkCenterShortName

Mechanical
M0-BAN100Banbury III
Electrical
M0-BAN100Banbury III
Electrical 070200760ADE KUSN M0-BAN100Banbury III
Mechanical
M0-BAN100Banbury III
Electrical
M0-BAN100Banbury III
Mechanical
M0-BAN100Banbury III
Mechanical
M0-BAN100Banbury III
Electrical
M0-BAN100Banbury III
Mechanical070200760ADE KUSN M0-BAN100Banbury III
Electrical
M0-BAN100Banbury III
Mechanical
M0-BAN100Banbury III
Mechanical
M0-BAN100Banbury III
Mechanical070200760ADE KUSN M0-BAN100Banbury III
Mechanical100801954DANY SUCIM0-BAN100Banbury III
Mechanical
M0-BAN100Banbury III
Electrical
M0-BAN100Banbury III
Mechanical100801954DANY SUCIM0-BAN100Banbury III
Mechanical950600316LINSON SI M0-BAN100Banbury III
Mechanical070200760ADE KUSN M0-BAN100Banbury III

WorkCenterName
Banbury III
Banbury III
Banbury III
Banbury III
Banbury III
Banbury III
Banbury III
Banbury III
Banbury III
Banbury III
Banbury III
Banbury III
Banbury III
Banbury III
Banbury III
Banbury III
Banbury III
Banbury III
Banbury III

Sub Mesin
M0-BAN10003-0004
M0-BAN10003-0004
M0-BAN10003-0004
M0-BAN10003-0004
M0-BAN10003-0006
M0-BAN10003-0003
M0-BAN10003-0003
M0-BAN10003-0004
M0-BAN10003-0001
M0-BAN10003-0004
M0-BAN10003-0004
M0-BAN10003-0003
M0-BAN10003-0003
M0-BAN10003-0003
M0-BAN10003-0004
M0-BAN10003-0004
M0-BAN10003-0003
M0-BAN10003-0003
M0-BAN10003-0002

Sub Mesin Name

Mixer
Mixer
Mixer
Mixer
Batch-Of
Silo,Wight Scale,Transfer Oil, Feeding
Silo,Wight Scale,Transfer Oil, Feeding
Mixer
Intack Carbon Black,Silica,Zno
Mixer
Mixer
Silo,Wight Scale,Transfer Oil, Feeding
Silo,Wight Scale,Transfer Oil, Feeding
Silo,Wight Scale,Transfer Oil, Feeding
Mixer
Mixer
Silo,Wight Scale,Transfer Oil, Feeding
Silo,Wight Scale,Transfer Oil, Feeding
Dust Collector

Problem
rubber cutter tumpul/tidak motong
motor rubber cutter bb.3 mati
motor rubber cutter bb.3 mati
rubber cutter tumpul/tidak motong
rubber cutter tumpul/tidak motong
Materrubber cutter tumpul/tidak motong
Materrubber cutter tumpul/tidak motong
rubber cutter error
rubber cutter tumpul/tidak motong
rubber cutter error
rubber cutter tumpul/tidak motong
MaterRubber cutter=> vacum rubber vanbeltnya geser
Matervakum rubber rusak
Materseal rubber cutter bb 3.4 bocor
selang vaccum rubber cutter lepas
tombol start rubber cutter error
Matervacum rubber cutter lepas
Matervacum rubber cutter lepas
vanbelt rubber cutter putus

Root Cause
cutter tumpul
Oli hidrolik low
t belt geser
cutter tumpul
step program error
Cutter tumpul
Cutter tumpul
panel panas
rubber cutter tumpul

Corrective Action
ganti cutter tes ok
Tambah oli hidrolik
kembalikan posisi t belt dan
Ganti cutter
toggle program
Asah cutter dan ganti
Lepas cutter, asah manual
cek oil level, beri pending
lepas rubber cutter yg tum

timing belt geser

flexible hose rusak
gear pump bocor
klem kendor
relay kontrol abnormal
vacum rusak
Cleamp pengikat kendur
vant belt putus

Setting timing belt

lepas dan ganti plexible ho
Ganti gear pump 2X not ok,
pasang, kencangkan. test
ganti relay
potong hose vacum dan p
Pasang hose kembali, kenc
ganti vant belt.ok

Stop Machine
4/15/2015 14:33
5/5/2015 14:19
3/9/2015 5:59
1/7/2015 19:21
1/27/2015 9:09
4/15/2015 17:43
1/16/2015 0:39
5/14/2015 17:17
1/14/2015 20:03
5/17/2015 2:09
2/25/2015 13:36
3/8/2015 19:43
5/31/2015 1:26
1/31/2015 8:13
3/27/2015 19:54
5/18/2015 20:05
3/7/2015 21:20
4/5/2015 2:43
3/22/2015 10:14

Time To Repair Start

4/15/2015 14:40
5/5/2015 14:30
3/9/2015 6:30
1/7/2015 20:40
1/27/2015 9:15
4/15/2015 19:00
1/16/2015 5:00
5/14/2015 17:00
1/14/2015 20:04
5/17/2015 2:09
2/25/2015 13:36
3/8/2015 19:43
5/31/2015 0:25
1/31/2015 9:00
3/27/2015 19:54
5/18/2015 21:05
3/7/2015 21:20
4/5/2015 3:00
3/22/2015 10:15

Time To Repair Finish

4/15/2015 15:00
5/5/2015 15:00
3/9/2015 6:50
1/7/2015 20:45
1/27/2015 9:25
4/15/2015 19:30
1/16/2015 5:45
5/14/2015 17:25
1/14/2015 20:14
5/17/2015 2:09
2/25/2015 13:36
3/8/2015 19:50
5/31/2015 1:30
1/31/2015 11:00
3/27/2015 20:05
5/18/2015 21:15
3/7/2015 21:45
4/5/2015 3:25
3/22/2015 10:29

Start Produksi
4/15/2015 14:33
5/5/2015 14:19
3/9/2015 6:51
1/7/2015 19:21
1/27/2015 9:09
4/15/2015 17:43
1/16/2015 0:39
5/14/2015 17:17
1/14/2015 20:15
5/17/2015 2:09
2/25/2015 13:36
3/8/2015 19:43
5/31/2015 1:31
1/31/2015 11:00
3/27/2015 19:54
5/18/2015 20:05
3/7/2015 21:21
4/5/2015 3:25
3/22/2015 10:30

Total Down Time

0.00
0.00
51.00
0.00
0.00
0.00
0.00
0.00
12.00
0.00
0.00
0.00
4.00
167.00
0.00
0.00
1.00
42.00
16.00

Total Repair
0.00
0.00
20.00
0.00
0.00
0.00
0.00
0.00
10.00
0.00
0.00
0.00
65.00
120.00
0.00
0.00
24.00
24.00
14.00

Jenis Probl
MACHINE
MACHINE
MACHINE
MACHINE
MACHINE
MACHINE
MACHINE
MACHINE
MACHINE
MACHINE
MACHINE
MACHINE
MACHINE
MACHINE
MACHINE
MACHINE
MACHINE
MACHINE
MACHINE

Type Of Cor

Repair

Repair

Repair
Repair

Repair
Repair
Repair

Reported By
121103762
121103762
121103933
121103762
121103762
090101145
121103762
121103933
121103933
090101145
0568-011194
090101145
121103933
090101145
090101145
121103762
090101145
090601391
121103933

Report Name
AYIS MUNADI
AYIS MUNADI
AWIN INDRA NOPIANTO
AYIS MUNADI
AYIS MUNADI
SUPANI
AYIS MUNADI
AWIN INDRA NOPIANTO
AWIN INDRA NOPIANTO
SUPANI
AKHMAD SUPRIADI
SUPANI
AWIN INDRA NOPIANTO
SUPANI
SUPANI
AYIS MUNADI
SUPANI
OKY ISMANTO
AWIN INDRA NOPIANTO

WorkCenterName
Steel VMI
Banbury III
Banbury V
Extruder Quarduplex (Line 4)
Steel Fischer #1 (Plant 1)
Extruder Quadruplex (line 2)
Calender II
Cushion Comerio
Cushion Troester Inner Liner #1
Calender I
Banbury VII
Extruder Duplex (line1)
Extruder Triplex (Line 3)
Banbury IV
Ply TTO
Ply Fischer #1 (plant 1)
Bead build Bartel 2
Banbury I
Steel TTM
Ply Bias 1
Bead build Jerlian (PLANT 1)
Ply Bias 5
Bead build Bartel
MC Apex Taiwan no 1
MC Apex Taiwan no 12
MC Apex Taiwan no 4
MC Apex Taiwan no 8
Ingredient 14 Position#3 Plant 1 (BB5)
MC Apex Taiwan no 15
Ply Bias 3
Kneder 110 L
MC Apex Taiwan no 11
Bead Building Pirelli
Ply Bias 2
WIDE Slitter Plant 1
MC Apex Taiwan no 10
MC Apex Taiwan no 14
Bead build All Well
MC Apex Taiwan no 2
MC Apex Taiwan no 7
INGREDIENT 18 position#2 Plant 1(BB5)
Cleaning Liner Machine
MC Apex Taiwan no 6
MC Apex Taiwan no 9
MC Apex Taiwan no 5
Banbury II
JLB Calemard #1
Ingredient 18 Position#4 Plant 1(BB3)
OFF LINE DOUBLING

Data
Sum - Total Down Time
33,712.00
14,362.00
6,656.00
6,493.00
5,717.00
5,335.00
5,002.00
4,902.00
4,325.00
4,171.00
3,958.00
3,520.00
3,213.00
3,169.00
2,993.00
2,910.00
2,859.00
2,550.00
2,441.00
2,239.00
2,123.00
1,693.00
1,366.00
1,025.00
998.00
884.00
735.00
675.00
605.00
578.00
576.00
572.00
569.00
542.00
511.00
483.00
404.00
390.00
383.00
372.00
286.00
279.00
251.00
231.00
227.00
173.00
173.00
168.00
156.00

Ingredient 14 Position#1 Plant 1(BB4)

MC Apex Taiwan no 3
INGREDIENT 18 position#1 Plant 1 (BB3)
Heptane Storage
Rewinding liner
JLB Taiwan
TG600
EBR
Bead Jerlian 2 (PLANT 2)
Slitting Compond
Recycle Compond
MC Curing Curex Line G-6 Left
OTHER (Workshop)
Oil Proses Room
Total Result

Steel VMI
Banbury III
Banbury V
Extruder Quarduplex (Line 4)
Steel Fischer #1 (Plant 1)
Extruder Quadruplex (line 2)
Calender II
Cushion Comerio
Cushion Troester Inner Liner #1
Calender I
Banbury VII
Extruder Duplex (line1)
Extruder Triplex (Line 3)
Banbury IV
Ply TTO
Ply Fischer #1 (plant 1)
Bead build Bartel 2
Banbury I
Steel TTM
Ply Bias 1
Bead build Jerlian (PLANT 1)
Ply Bias 5
Bead build Bartel
MC Apex Taiwan no 1
MC Apex Taiwan no 12
MC Apex Taiwan no 4
MC Apex Taiwan no 8
Ingredient 14 Position#3 Plant 1 (BB5)
MC Apex Taiwan no 15
Ply Bias 3
Kneder 110 L
MC Apex Taiwan no 11
Bead Building Pirelli

86.00
67.00
48.00
43.00
30.00
23.00
13.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
138,265.00

33712
14452
6656
6493
5717
5335
5002
4902
4325
4171
3958
3520
3213
3079
2993
2910
2859
2550
2441
2239
2123
1693
1366
1025
998
884
735
675
605
578
576
572
569

Ply Bias 2
WIDE Slitter Plant 1
MC Apex Taiwan no 10
MC Apex Taiwan no 14
Bead build All Well
MC Apex Taiwan no 2
MC Apex Taiwan no 7
INGREDIENT 18 position#2 Plant 1(BB5)
Cleaning Liner Machine
MC Apex Taiwan no 6
MC Apex Taiwan no 9
MC Apex Taiwan no 5
JLB Calemard #1
Banbury II
Ingredient 18 Position#4 Plant 1(BB3)
OFF LINE DOUBLING
Ingredient 14 Position#1 Plant 1(BB4)
MC Apex Taiwan no 3
INGREDIENT 18 position#1 Plant 1 (BB3)
Heptane Storage
Rewinding liner
JLB Taiwan
TG600

542
511
483
404
390
383
372
286
279
251
231
227
173
173
168
156
86
67
48
43
30
23
13

Count - Date Time Create

217
237
179
193
198
265
209
150
173
163
119
111
129
133
60
71
53
106
114
69
52
46
51
17
27
32
42
12
13
25
20
19
31
34
27
19
13
16
20
24
6
6
18
13
9
17
7
13
7

40000

35000 33712

30000

25000

20000

15000

14452

10000
6656 6493
5000

5717 5335
5002 4902
4325

2
11
5
1
1
2
2
2
1
2
1
1
2
2
3620

24.38%
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!

120000

100000

24.38%
34.83%
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!

80000

60000

34.83%
40000
24.38%

20000

#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!

#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!

56 6493

DO

5717 5335
5002 4902
4325 4171 3958
3520 3213 3079 2993 2910
2859 2550 2441
2239 2123 1693
1366

120000

100000

80000

60000

34.83%
40000
24.38%

20000

DOWNTIME MESIN AREA SMF PLANT 1

JAN - MEI 2015

2239 2123 1693

1366 1025 998

884

735

675

605

578

576

572

569

542

511

483

404

390

383

PARETO DO

PARETO DO

83

404

390

383

372

286

279

251

231

227

173

173

168

156

86

67

48

PARETO DOWNTIME AREA MESIN SMF PLANT 1

43

30

23

13

PARETO DOWNTIME AREA MESIN SMF PLANT 1

Column B

43

30

23

13

100.00%

100.00%

90.00%

80.00%

70.00%

60.00%

50.00%

Column B
40.00%

30.00%

20.00%

10.00%

0.00%

Column D

WorkCenterName

Banbury III

Sub Mesin Name

Mixer
Batch-Of
Silo,Wight Scale,Transfer Oil, Feeding Material
Intack Carbon Black,Silica,Zno
DSE / Calender
Cargo Lift
Control Panel
Dust Collector
(empty)
Total Result
JAN
FEB
MAR
APR
MEI

Sum - Total Down Time

8,976.00
2,618.00
912.00
797.00
645.00
262.00
123.00
16.00
13.00
14,362.00
8140
1589
1599
1338
1696

Mixer
Batch-Of
Silo,Wight Scale
Intack Carbon Bl
DSE / Calender
Cargo Lift
Control Panel
Dust Collector
(blank)

8976
2618
912
797
645
262
123
16
13

62.5%
18.2%
6.4%
5.5%
4.5%
1.8%
0.9%
0.1%
0.1%

62.5%
80.7%
87.1%
92.6%
97.1%
98.9%
99.8%
99.9%
100.0%

DOWNTIME MESIN BB3

JAN - MEI '15
9000

8140

8000
7000
6000
5000
4000
3000
2000

1589

1599

FEB

MAR

1338

1000
0

JAN

APR

DOWNTIME MESIN BB 3
JAN
Mixer
Batch-Of
Silo,Wight Scale
DSE / Calender
Control Panel
Intack Carbon Bl
(blank)
Grand Total

6682
1094
187
93
49
22
13
8140

FEB
Intack Carbon
Mixer
Cargo Lift
Batch-Of
DSE / Calende
Control Panel
Silo,Wight Sca
Grand Total

550
518
236
206
42
26
11
1589

ME MESIN BB3
- MEI '15

599

AR

10000
9000
8000
7000
6000
5000
4000
3000
2000
1000
0

Column B

8976

1696

1338

APR

MEI

PARETO DOWNTI
14000
12000
10000
8000
6000
4000
2000
0

87.1%
62.5%

97.1%

797

645

80.7%

2618
8976

92.6%

912

8976

DOWNTIME MESIN BB 3
MAR
Mixer
820
DSE / Calender
382
Batch-Of
235
Silo,Wight Scale,Tr
89
Intack Carbon Black
57
Dust Collector
16
Grand Total
1599

APR
Batch-Of
Mixer
Intack Carbon Bl
Silo,Wight Scale,
Cargo Lift
DSE / Calender
Grand Total

591
490
168
57
21
11
1338

DOWNTIME SUB MESIN BA

JAN - MEI 2015

10000
9000
8000
7000
6000
5000
4000
3000
2000
1000
0

8976

2618

912

797

645

PARETO DOWNTIME MESIN BB3

92.6%

97.1%

98.9%

99.8%

99.9%

797

645

262

123

16

13

MEI
Silo,Wight Scale,
Batch-Of
Mixer
DSE / Calender
Control Panel
Cargo Lift
Grand Total

568
492
466
117
48
5
1696

NTIME SUB MESIN BANBURRY 3

JAN - MEI 2015

797

645

262

99.9%

16

13

100.0%
90.0%
80.0%
70.0%
60.0%
50.0%
40.0%
30.0%
20.0%
10.0%
0.0%

123

16

13

16

13

WorkCenterName

Banbury III

Sub Mesin Name

Mixer
Batch-Of
Silo,Wight Scale,Transfer Oil, Feeding Material
Intack Carbon Black,Silica,Zno
DSE / Calender
Cargo Lift
Control Panel
Dust Collector
(empty)
Total Result

Data
Sum - Total Down Time
8,976.00
2,618.00
912.00
797.00
645.00
262.00
123.00
16.00
13.00
14,362.00

Sum - Total Down Time

8,976.00
2,618.00
912.00
797.00
645.00
262.00
123.00
16.00
13.00
14,362.00