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406

AUTOMATIC TRANSMISSION / TRANS

PARK/NEUTRAL POSITION SWITCH ASSY (ATM)


400LI01

ADJUSTMENT
1.
(a)
(b)

INSPECT PARK/NEUTRAL POSITION SWITCH ASSY


Apply the parking brake and turn the ignition switch ON.
Depress the brake pedal and check that the engine starts only when the shift lever is set in N or P position and it does not start in the other position.
(c) Check that the backup light comes on and the reverse warning buzzer sounds only when the shift
lever is set in R position and these do not function in the other positions.
If a failure is found, check the park/ neutral position switch for continuity.

2.
(a)

Neutral
Basic Line

(b)
(c)
(d)

Groove

ADJUST PARK/NEUTRAL POSITION SWITCH ASSY


Loosen the 2 bolts of park/ neutral position switch and set
the shift lever to the N position.
Align the groove and neutral basic line.
Hold the switch in position and tighten the 2 bolts.
Torque: 5.5 Nm (56 kgfcm, 49 in.lbf)
After adjustment, perform the inspection described in
step 1.

D25514

2004 COROLLA (RM1037U)

Author:

Date:

1356

403
AUTOMATIC TRANSMISSION / TRANS

PARK/NEUTRAL POSITION SWITCH ASSY (ATM)

PARK/NEUTRAL POSITION SWITCH ASSY (ATM)


400LH01

REPLACEMENT
1.

REMOVE BATTERY
2.
(a)

REMOVE BATTERY CARRIER


Remove the 4 bolts and battery carrier.

3.

DISCONNECT FLOOR SHIFT CABLE TRANSMISSION


CONTROL SHIFT
Remove the nut from the control shaft lever.
Disconnect the control cable from the control shaft lever.
Remove the clip and disconnect the control cable from
the control cable bracket.

C80159

(a)
(b)
(c)

C96147

4.
(a)
(b)
(c)
(d)

REMOVE PARK/NEUTRAL POSITION SWITCH ASSY


Disconnect the park/neutral position switch connector.
Remove the nut, washer and control shaft lever.
Pry out the lock plate and remove the manual valve shaft
nut.
Remove the 2 bolts and pull out the park/neutral position
switch.

D25124

5.
(a)
(b)
(c)
(d)

INSTALL PARK/NEUTRAL POSITION SWITCH ASSY


Install the park/neutral position switch to the manual valve
shaft.
Temporarily install the 2 bolts.
Place a new lock plate and tighten the nut.
Torque: 5.5 Nm (56 kgfcm, 49 in.lbf)
Temporarily install the control shaft lever.

D09957

2004 COROLLA (RM1037U)

Author:

Date:

1353

404
AUTOMATIC TRANSMISSION / TRANS

(e)
(f)

PARK/NEUTRAL POSITION SWITCH ASSY (ATM)

Turn the lever counterclockwise until it stops, then turn it


clockwise 2 notches.
Remove the control shaft lever.

D25126

Neutral
Basic Line

(g)
(h)

Align the groove with neutral basic line.


Hold the switch in position and tighten the 2 bolts.
Torque: 5.5 Nm (56 kgfcm, 49 in.lbf)

(i)

Using a screwdriver, stake the nut with the lock plate.

(j)

Install the control shaft lever, washer and nut.


Torque: 12.5 Nm (127 kgfcm, 9 ftlbf)
Connect the park/neutral position switch connector.

Groove

D08584

D08585

(k)

D25125

6.
(a)
(b)

INSTALL FLOOR SHIFT CABLE TRANSMISSION


CONTROL SHIFT
Temporarily install the control cable to the control shaft lever with nut.
Install the control cable and clip to the bracket.

C96147

2004 COROLLA (RM1037U)

Author:

Date:

1354

405
AUTOMATIC TRANSMISSION / TRANS

7.
(a)

PARK/NEUTRAL POSITION SWITCH ASSY (ATM)

INSTALL BATTERY CARRIER


Install the battery carrier and 4 bolts.
Torque: 13 Nm (132 kgfcm, 10 ftlbf)

C80159

8.
9.
10.

ADJUST SHIFT LEVER POSITION (See page 4044)


INSPECT SHIFT LEVER POSITION (See page 4044)
INSPECT PARK/NEUTRAL POSITION SWITCH ASSY (See page 406)

2004 COROLLA (RM1037U)

Author:

Date:

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407
AUTOMATIC TRANSMISSION / TRANS

AUTOMATIC TRANSAXLE ASSY (ATM)

AUTOMATIC TRANSAXLE ASSY (ATM)


400LJ01

COMPONENTS
Hood Subassy
Air Cleaner Assy

13 (132, 10)

7.0 (71, 62 in.lbf)

7.0 (71, 62 in.lbf)

Battery
Cylinder Head
Cover No.2

12 (122, 9)
12.75 (130, 9)
13 (132, 10)
10 (102, 7)

Control Cable Support


25.5 (260, 19)

Starter Assy

39 (400, 29)

13 (132, 10)

w/o ABS:

Oil Cooler Inlet Tube No.1


Oil Cooler Outlet
Tube No.1

13 (132, 10)

39 (400, 29)

34.5 (350, 25)


5.5 (56, 49 in.lbf)

Floor Shift Cable Transmission


Control Shift
Clip

Speedometer sensor
connector

Transmission Oil Filler


Tube Subassy

Battery Carrier

5.5 (56, 49 in.lbf)

z Oring

Automatic Transaxle Assy

12 (122, 9)

ATF Level Gauge

Nm (kgfcm, ftlbf) : Specified torque


z Nonreusable part

12 (122, 9)

Transmission Control Cable


Bracket No.1
C95348

2004 COROLLA (RM1037U)

Author:

Date:

1357

408
AUTOMATIC TRANSMISSION / TRANS

AUTOMATIC TRANSAXLE ASSY (ATM)

80 (815, 59)

Front Drive Shaft Assy RH

52 (530, 38)
52 (530, 38)

z Snap Ring
Engine Mounting
Bracket LH
Torque Converter Clutch Assy

64 (650, 47)

Engine Mounting
Insulator LH

52 (530, 38)

x6
46 (470, 34)
28 (285, 20)

z Snap Ring
Front Drive Shaft Assy LH

23 (235, 17)

Flywheel Housing Under Cover

Transmission Case Protector


18 (182, 14)

Automatic Transaxle Assy


Engine Mounting Insulator RR
87 (887, 64)
Engine Mounting
Bracket RR
64 (652, 47)

Engine Mounting Bracket FR


64 (652, 47)

Engine Under Cover RH


52 (530, 38)
52 (530, 38)
64 (652, 47)

Engine Under Cover LH


64 (652, 47)

52 (530, 38)

Front Suspension Member Dynamic


Damper
52 (530, 38)

Engine Mounting Member


Subassy Center
Nm (kgfcm, ftlbf) : Specified torque
z Nonreusable part

39 (398, 29)
C95349

2004 COROLLA (RM1037U)

Author:

Date:

1358

409
AUTOMATIC TRANSMISSION / TRANS

AUTOMATIC TRANSAXLE ASSY (ATM)


400LK02

REPLACEMENT
1.
2.
3.

REMOVE HOOD SUBASSY


REMOVE CYLINDER HEAD COVER NO.2
REMOVE BATTERY
4.
(a)

REMOVE BATTERY CARRIER


Remove the 4 bolts and battery carrier.

C80159

5.

REMOVE AIR CLEANER ASSEMBLY WITH HOSE

6.
(a)
(b)
(c)

REMOVE FLOOR SHIFT CABLE TRANSMISSION


CONTROL SHIFT
Remove the nut from the control shaft lever.
Disconnect the control cable from the control shaft lever.
Remove the clip and disconnect the control cable from
the control cable bracket.

C96147

7.
(a)
(b)

REMOVE TRANSMISSION CONTROL CABLE


SUPPORT
Disconnect the wire harness clamp and control cable
from the control cable support.
Remove the bolt and control cable support.

C95750

8.
(a)

REMOVE TRANSMISSION CONTROL CABLE BRACKET NO.1


Remove the 2 bolts and control cable bracket.

2004 COROLLA (RM1037U)

Author:

Date:

1359

4010
AUTOMATIC TRANSMISSION / TRANS

AUTOMATIC TRANSAXLE ASSY (ATM)

9.
(a)
(b)

DISCONNECT WIRE HARNESS


Remove the 2 bolts and disconnect the 2 wire harnesses.
Remove the bolt and disconnect the wire harness clamp
bracket.

(c)

Remove the bolt and disconnect the wire harness clamp


bracket.

C93666

C93643

10.
(a)
(b)
(c)

DISCONNECT CONNECTOR
Disconnect the transmission wire connector.
Disconnect the park/neutral position switch connector.
w/o ABS:
Disconnect the speedometer sensor connector.
11. REMOVE TRANSMISSION OIL FILLER TUBE
SUBASSY
(a) Remove the ATF lever gauge.
(b) Remove the 2 bolts, oil cooler tube clamp and oil filler
tube.
(c) Remove the Oring from the oil filler tube.

D09961

12.
(a)

DISCONNECT OIL COOLER INLET TUBE NO.1


Using SST, disconnect the oil cooler inlet tube No. 1.
SST 0902312700

SST

C93646

13.
(a)

DISCONNECT OIL COOLER OUTLET TUBE NO.1


Using SST, disconnect the oil cooler outlet tube No. 1.
SST 0902312700

2004 COROLLA (RM1037U)

Author:

Date:

1360

4011
AUTOMATIC TRANSMISSION / TRANS

14.
(a)
(b)
(c)

22.
23.
(a)
24.
(a)
(b)
(c)
25.
(a)

15.
(a)
(b)

No. 2
Engine Hanger

Front

20.
21.

AUTOMATIC TRANSAXLE ASSY (ATM)

DISCONNECT OXYGEN SENSOR CONNECTOR


Remove the foot rest.
Pull up the floor carpet.
Disconnect the oxygen sensor connector.

No. 1
Engine Hanger

16.
17.
18.
19.
(a)
(b)

Rear

D25372

SUSPEND ENGINE ASSY


Disconnect the 2 PCV hoses.
Install the No.1 and No.2 engine hangers in the correct
direction.
Parts No.:
No.1 engine hanger: 1228122021
No.2 engine hanger: 1228115040
Bolt: 91512B1016
Torque: 38 Nm (387 kgfcm, 28 ftlbf)
(c) Attach the engine chain hoist to the engine hangers.
CAUTION:
Do not attempt to hang the engine by hooking the chain to
any other parts.

REMOVE FRONT WHEELS


REMOVE ENGINE UNDER COVER RH
REMOVE ENGINE UNDER COVER LH
DRAIN AUTOMATIC TRANSAXLE FLUID
Remove the drain plug and gasket, and drain ATF.
Install a new gasket and drain plug.
Torque: 17.5 Nm (178 kgfcm, 13 ftlbf)
REMOVE EXHAUST PIPE ASSY FRONT (See page 152)
REMOVE FRONT DRIVE SHAFT ASSY RH (See page 306)
SST 0952001010, 0952024010 (0952032040)
REMOVE FRONT DRIVE SHAFT ASSY LH (See page 306)
SST 0952001010, 0952024010 (0952032040)
REMOVE AUTOMATIC TRANSMISSION CASE PROTECTOR
Remove the 2 bolts and case protector.
REMOVE STARTER ASSY
Remove the nut and disconnect the starter wire.
Disconnect the connector.
Remove the 2 bolts and starter.
SUPPORT AUTOMATIC TRANSAXLE ASSY
Support the automatic transaxle with a transmission jack.

26.
(a)

REMOVE TRANSVERSE
ENGINE ENGINE
MOUNTING INSULATOR
Remove the 5 bolts, nut and engine mounting insulator
LH.

D09964

2004 COROLLA (RM1037U)

Author:

Date:

1361

4012
AUTOMATIC TRANSMISSION / TRANS

27.
(a)

AUTOMATIC TRANSAXLE ASSY (ATM)

REMOVE TRANSVERSE
ENGINE ENGINE
MOUNTING BRACKET
Remove the 3 bolts and engine mounting bracket LH.

D09965

28.
(a)

REMOVE TRANSVERSE
ENGINE ENGINE
MOUNTING INSULATOR
Remove the bolt from the engine mounting bracket RR.

C80192

(b)

Remove the 3 nuts, bolt and engine mounting insulator


RR from the suspension member.

29.

REMOVE TRANSVERSE
ENGINE ENGINE
MOUNTING INSULATOR
Remove the bolt and nut from the engine mounting bracket FR.

C80167

(a)

C80166

30.
(a)

REMOVE ENGINE MOUNTING MEMBER SUBASSY


CENTER
Remove the 4 bolts, dynamic damper and member sub
assy center with engine mounting insulator FR.

C95354

2004 COROLLA (RM1037U)

Author:

Date:

1362

4013
AUTOMATIC TRANSMISSION / TRANS

31.
(a)

AUTOMATIC TRANSAXLE ASSY (ATM)

REMOVE TRANSVERSE
ENGINE ENGINE
MOUNTING BRACKET
Remove the 2 bolts and engine mounting bracket FR.

C80172

32.
(a)

REMOVE TRANSVERSE
ENGINE ENGINE
MOUNTING BRACKET
Remove the 3 bolts and engine mounting bracket RR.

C93645

33.

REMOVE FLYWHEEL HOUSING UNDER COVER

34.
(a)

REMOVE AUTOMATIC TRANSAXLE ASSY


Turn the crankshaft to gain access and remove the 6 bolts
while holding the crankshaft pulley bolt with a wrench.

(b)
(c)

Remove the 6 bolts.


Separate and remove the automatic transaxle.

F00478

D09966

35.
36.

REMOVE TORQUE CONVERTER CLUTCH ASSY


INSPECT TORQUE CONVERTER CLUTCH ASSY (See page 4020)
SST 0935032014 (0935132010, 0935132020)

2004 COROLLA (RM1037U)

Author:

Date:

1363

4014
AUTOMATIC TRANSMISSION / TRANS

AUTOMATIC TRANSAXLE ASSY (ATM)

37.
(a)

INSTALL TORQUE CONVERTER CLUTCH ASSY


Install the torque converter clutch to the automatic transaxle.

(b)

Using vernier calipers, measure the dimension A between the transaxle fitting part and the converter fitting
part of the drive plate.

C63993

(c)

Using vernier calipers and a straight edge, measure the


dimension B shown in the illustration and check that B
is greater than A measured in (b).
Standard: A + 1 mm or more
NOTICE:
Do not add the thickness of straight edge.

C65911

38.
(a)

INSTALL AUTOMATIC TRANSAXLE ASSY


Install the automatic transaxle and 6 bolts to the engine.
Torque:
Bolt A: 64 Nm (650 kgfcm, 47 ftlbf)
Bolt B: 46 Nm (470 kgfcm, 34 ftlbf)
Bolt C: 23 Nm (235 kgfcm, 17 ftlbf)

(b)

Install the 6 torque converter mounting bolts.


Torque: 28 Nm (285 kgfcm, 20 ftlbf)

A
B

D09966

HINT:
First install yellowish green colored bolt and then the 5 bolts.

F00478

39.

INSTALL FLYWHEEL HOUSING UNDER COVER

2004 COROLLA (RM1037U)

Author:

Date:

1364

4015
AUTOMATIC TRANSMISSION / TRANS

40.
(a)

AUTOMATIC TRANSAXLE ASSY (ATM)

INSTALL TRANSVERSE ENGINE ENGINE MOUNTING


BRACKET
Install the engine mounting bracket RR and 3 bolts to the
automatic transaxle.
Torque: 64 Nm (652 kgfcm, 47 ftlbf)

C93645

41.
(a)

INSTALL TRANSVERSE ENGINE ENGINE MOUNTING


BRACKET
Install the engine mounting bracket FR and 2 bolts to the
automatic transaxle.
Torque: 64 Nm (652 kgfcm, 47 ftlbf)

C80172

42.

A
A

(a)

INSTALL ENGINE MOUNTING MEMBER SUBASSY


CENTER
Install the dynamic damper, member subassy center
with engine mounting insulator FR and 4 bolts.
Torque:
Bolt A: 39 Nm (398 kgfcm, 29 ftlbf)
Bolt B: 52 Nm (530 kgfcm, 38 ftlbf)

C95354

43.
(a)

INSTALL TRANSVERSE ENGINE ENGINE MOUNTING


INSULATOR
Install the engine mounting insulator RR and bolt to the
engine mounting bracket RR.
Torque: 87 Nm (887 kgfcm, 64 ftlbf)

C80192

(b)

Tighten the 3 nuts and bolt.


Torque: 52 Nm (530 kgfcm, 38 ftlbf)

C80167

2004 COROLLA (RM1037U)

Author:

Date:

1365

4016
AUTOMATIC TRANSMISSION / TRANS

44.
(a)

AUTOMATIC TRANSAXLE ASSY (ATM)

INSTALL TRANSVERSE ENGINE ENGINE MOUNTING


BRACKET
Install the engine mounting bracket LH and 3 bolts to the
automatic transaxle.
Torque: 52 Nm (530 kgfcm, 38 ftlbf)

D09965

45.

A
A

(a)

INSTALL TRANSVERSE ENGINE ENGINE MOUNTING


INSULATOR
Install the engine mounting insulator LH, 5 bolts and nut.
Torque:
Bolt A: 52 Nm (530 kgfcm, 38 ftlbf)
Bolt B: 80 Nm (815 kgfcm, 59 ftlbf)
Nut B: 80 Nm (815 kgfcm, 59 ftlbf)

D09964

46.
(a)

INSTALL TRANSVERSE ENGINE ENGINE MOUNTING


INSULATOR
Install the bolt and nut to the engine mounting bracket FR.
Torque: 52 Nm (530 kgfcm, 38 ftlbf)

C80166

47.
(a)
(b)
(c)
48.
(a)
49.
50.
51.
52.
53.
54.
55.
(a)
(b)

INSTALL STARTER ASSY


Install the starter and 2 bolts.
Torque: 39 Nm (400 kgfcm, 29 ftlbf)
Connect the connecter.
Install the starter wire and nut.
Torque: 13 Nm (132 kgfcm, 10 ftlbf)
INSTALL AUTOMATIC TRANSMISSION CASE PROTECTOR
Install the case protector with the 2 bolts.
Torque: 18 Nm (182 kgfcm, 14 ftlbf)
INSTALL FRONT DRIVE SHAFT ASSY LH (See page 306)
INSTALL FRONT DRIVE SHAFT ASSY RH (See page 306)
INSTALL EXHAUST PIPE ASSY FRONT (See page 152)
INSTALL ENGINE UNDER COVER LH
INSTALL ENGINE UNDER COVER RH
INSTALL FRONT WHEELS
Torque: 103 Nm (1,050 kgfcm, 76 ftlbf)
INSTALL OXYGEN SENSOR CONNECTOR
Connect the oxygen sensor connector.
Install the floor carpet and foot rest.

2004 COROLLA (RM1037U)

Author:

Date:

1366

4017
AUTOMATIC TRANSMISSION / TRANS

56.
(a)
(b)
(c)
(d)

(e)
(f)

AUTOMATIC TRANSAXLE ASSY (ATM)

INSTALL TRANSMISSION OIL FILLER TUBE


SUBASSY
Temporarily install the oil cooler outlet tube No. 1.
Temporarily install the oil cooler inlet tube No. 1.
Coat a new Oring with ATF, and install them to the oil filler
tube.
Install the oil filler tube to the automatic transaxle.

Install the oil cooler tube clamp and 2 bolts.


Torque: 5.5 Nm (56 kgfcm, 49 in.lbf)
Install the ATF lever gauge.

D09962

57.
(a)

INSTALL OIL COOLER INLET TUBE NO.1


Using SST, tighten the oil cooler inlet tube No. 1.
SST 0902312700
Torque: 34.5 Nm (350 kgfcm, 25 ftlbf)

SST

C93646

58.
(a)

59.
(a)
(b)
(c)

INSTALL OIL COOLER OUTLET TUBE NO.1


Using SST, tighten the oil cooler outlet tube No. 1.
SST 0902312700
Torque: 34.5 Nm (350 kgfcm, 25 ftlbf)
CONNECT CONNECTOR
Connect the transmission wire connector.
Connect the park/neutral position switch connector.
w/o ABS:
Connect the speedometer sensor connector.
60.
(a)

INSTALL WIRE HARNESS


Install the wire harness clamp bracket and bolt.
Torque: 12.75 Nm (130 kgfcm, 9 ftlbf)

C93643

2004 COROLLA (RM1037U)

Author:

Date:

1367

4018
AUTOMATIC TRANSMISSION / TRANS

(b)

A
C

AUTOMATIC TRANSAXLE ASSY (ATM)

Install the wire harness clamp bracket and 2 wire harnesses with the 3 bolts.
Torque:
Bolt A: 25.5 Nm (260 kgfcm, 19 ftlbf)
Bolt B: 10 Nm (102 kgfcm, 7 ftlbf)
Bolt C: 13 Nm (132 kgfcm, 10 ftlbf)

B
C93666

61.
(a)

INSTALL TRANSMISSION CONTROL CABLE BRACKET NO.1


Install the control cable bracket and 2 bolts.
Torque: 12 Nm (122 kgfcm, 9 ftlbf)

62.
(a)
(b)

INSTALL TRANSMISSION CONTROL CABLE


SUPPORT
Install the control cable support and bolt.
Torque: 12 Nm (122 kgfcm, 9 ftlbf)
Connect the control cable and wire harness to the control
cable support.

C95750

63.
(a)
(b)

INSTALL FLOOR SHIFT CABLE TRANSMISSION


CONTROL SHIFT
Temporarily install the control cable to the control shaft lever with the nut.
Install the control cable and clip to the bracket.

C96147

64.
(a)

INSTALL BATTERY CARRIER


Install the battery carrier and 4 bolts.
Torque: 13 Nm (132 kgfcm, 10 ftlbf)

C80159

65.
66.

INSTALL AIR CLEANER ASSEMBLY WITH HOSE


Torque: 7.0 Nm (71 kgfcm, 62 in.lbf)
INSTALL CYLINDER HEAD COVER NO.2
Torque: 7.0 Nm (71 kgfcm, 62 in.lbf)

2004 COROLLA (RM1037U)

Author:

Date:

1368

4019
AUTOMATIC TRANSMISSION / TRANS

67.
68.
69.
70.
71.
72.
73.
74.
75.

AUTOMATIC TRANSAXLE ASSY (ATM)

INSTALL HOOD SUBASSY


Torque: 13 Nm (130 kgfcm, 10 ftlbf)
INSPECT HOOD SUBASSY (See page 751)
ADJUST HOOD SUBASSY (See page 751)
ADD AUTOMATIC TRANSAXLE FLUID
INSPECT AUTOMATIC TRANSAXLE FLUID (See page 402)
ADJUST SHIFT LEVER POSITION (See page 4044)
INSPECT SHIFT LEVER POSITION (See page 4044)
INSPECT FRONT WHEEL ARIMENT (See page 265)
CHECK ABS SPEED SENSOR SIGNAL (W/ ABS) (See page 05297)

2004 COROLLA (RM1037U)

Author:

Date:

1369

4044
AUTOMATIC TRANSMISSION / TRANS

FLOOR SHIFT ASSY (ATM)


400LS01

ADJUSTMENT

1.
(a)

With the brake pedal depressed,


shift while holding the shift lever
knob button in. (The ignition
switch must be in ON position.)
Shift while holding the shift
lever knob button in.

(b)

INSPECT SHIFT LEVER POSITION


When shifting the shift lever to each position, make sure
that it moves smoothly, and the position indicator displays
correctly.
Positions which can be shifted without pressing the
shift lever knob button
R N D, L 2 D N
Positions which can be operated only while pressing
the shift lever knob button
D 2 L, N R P
Positions which can be operated only while pressing
the shift lever knob button, ignition switch ON and
brake pedal depressed
PR
Start the engine and make sure that the vehicle moves
forward when shifting the lever from N to D position, and
moves rearward when shifting to R position.

Shift normally
C95423

2.
(a)

ADJUST SHIFT LEVER POSITION


Loosen the nut on the control shaft lever.

(b)
(c)
(d)
(e)

Push the control shaft fully downward.


Return the control shaft lever 2 notches to N position.
Set the shift lever to N position.
While holding the shift lever lightly toward the R position
side, tighten the shift lever nut.
Torque: 12 Nm (122 kgfcm, 9 ftlbf)
Start the engine and make sure that the vehicle moves
forward when shifting the lever from N to D position and
moves rearward when shifting it to R position.

D25118

(f)
D25119

2004 COROLLA (RM1037U)

Author:

Date:

1394

4032
AUTOMATIC TRANSMISSION / TRANS

FLOOR SHIFT ASSY (ATM)

FLOOR SHIFT ASSY (ATM)


400LQ01

COMPONENTS

Console Panel Upper

Console Box Carpet

Parking Brake Hole Cover Subassy

Console Box Subassy Rear

Floor Shift Parking Lock Cable Assy


12 (122, 9)

12 (122, 9)

Floor Shift Cable Transmission


Control Shift

Floor Shift Assy

Nm (kgfcm, ftlbf)

: Specified torque

C95783

2004 COROLLA (RM1037U)

Author:

Date:

1382

4033
AUTOMATIC TRANSMISSION / TRANS

FLOOR SHIFT ASSY (ATM)

Shift Lock Release Button

Position Indicator Housing Lower

Spring

Shift Lever Knob Subassy

Transmission Control Switch


Spring

Cap
Bulb
Indicator Lamp Wire Subassy

Shift Lever
Knob Cover

L
Shift Lever Knob Button

Shift Lock Release Button Cover

Toggle Lever
Support Pin

Shift Lock Control


Unit Assy

Shift Lever Insert No.1

Position Indicator Housing Upper


Position Indicator
Slide Cover

Control Position
Indicator Plate

Shift Lever Plate Subassy

C93668

Shift Lever
Insert No.1
L Precoated part
Apply MP grease

C93668

2004 COROLLA (RM1037U)

Author:

Date:

1383

4034
AUTOMATIC TRANSMISSION / TRANS

FLOOR SHIFT ASSY (ATM)


400LR01

OVERHAUL
1.
2.
3.
4.

REMOVE
REMOVE
REMOVE
REMOVE

CONSOLE PANEL UPPER (See page 7110)


CONSOLE BOX CARPET (See page 7110)
PARKING BRAKE HOLE COVER SUBASSY (See page 7110)
CONSOLE BOX SUBASSY REAR (See page 7110)

5.
(a)

DISCONNECT FLOOR SHIFT CABLE TRANSMISSION


CONTROL SHIFT
Remove the cable end from the rod of the floor shift assembly.

C93669

(b)

Using a screw driver, disconnect the control cable from


the shift lever plate.

6.

DISCONNECT FLOOR SHIFT PARKING LOCK CABLE


ASSY
Remove the cable end from the lever pin of the floor shift
assembly.

C94276

(a)

C93670

(b)
7.
(a)

Using a screw driver, disconnect the parking lock cable


from the floor shift assembly.
REMOVE FLOOR SHIFT ASSY
Disconnect the 2 connector.

C94278

2004 COROLLA (RM1037U)

Author:

Date:

1384

4035
AUTOMATIC TRANSMISSION / TRANS

(b)
(c)

FLOOR SHIFT ASSY (ATM)

Disconnect the 2 wire harness clamps from the shift lever


assy.
Remove the 4 bolts and floor shift assy.

C93671

8.
(a)

REMOVE FLOOR SHIFT SHIFT LEVER KNOB


SUBASSY
Releasing the lock by pressing the slick, disconnect the
indicator lamp wire connector from the shift lever plate.

C93672

Secondary Locking Device

(d)

4
2

(b)
(c)

Disengage the secondary locking device.


Using a small screwdriver, disengage the locking lug of
the terminals 2 and 4, and pull the terminals out from the
rear.
Disconnect the wire harness from the clamps.

2
C95784

(e) Remove the 2 screws and shift lever knob subassembly.


NOTICE:
Pay attention not to apply unnatural load to transmission
control switch wire harness.

C93673

9.
(a)

REMOVE FLOOR SHIFT SHIFT LEVER KNOB COVER


Remove the shift lever knob cover.

C93674

2004 COROLLA (RM1037U)

Author:

Date:

1385

4036
AUTOMATIC TRANSMISSION / TRANS

FLOOR SHIFT ASSY (ATM)

10.
(a)

REMOVE TRANSMISSION CONTROL SWITCH


Using a small screw driver, remove the transmission control switch.

11.
(a)

REMOVE SHIFT LEVER KNOB BUTTON


Remove the shift lever knob button and spring.

12.
(a)
(b)

REMOVE INDICATOR LAMP WIRE SUBASSY


Remove the indicator lamp wire subassy.
Remove the cap and bulb from the indicator lamp wire
subassy.

13.
(a)

REMOVE SHIFT LOCK RELEASE BUTTON COVER


Using a screwdriver, remove the shift lock release button
cover.

14.
(a)

REMOVE POSITION INDICATOR HOUSING UPPER


Using a screwdriver, release the 4 claws and remove the
position indicator housing upper.

C93675

C93676

C93677

C93678

C93679

2004 COROLLA (RM1037U)

Author:

Date:

1386

4037
AUTOMATIC TRANSMISSION / TRANS

FLOOR SHIFT ASSY (ATM)

15.
(a)

REMOVE CONTROL POSITION INDICATOR PLATE


Remove the position indicator plate from the position indicator housing upper.

16.
(a)

REMOVE POSITION INDICATOR SLIDE COVER


Remove the position indicator slide cover.

17.
(a)

REMOVE POSITION INDICATOR HOUSING LOWER


Using a screwdriver, release the 3 claws and remove the
position indicator housing lower.

18.
(a)

REMOVE SHIFT LOCK RELEASE BUTTON


Remove the shift lock release button and spring.

C93680

C95340

C95341

C95342

19.
(a)

REMOVE SHIFT LOCK CONTROL UNIT ASSY


Using a screwdriver, remove the toggle lever support pin
and shift lock control unit assy.
NOTICE:
Work so as not to damage the stopper position.

Stopper

C95343

2004 COROLLA (RM1037U)

Author:

Date:

1387

4038
AUTOMATIC TRANSMISSION / TRANS

20.
21.

FLOOR SHIFT ASSY (ATM)

REMOVE SHIFT LEVER INSERT NO.1


INSTALL SHIFT LEVER INSERT NO.1

22.
(a)

INSTALL SHIFT LOCK CONTROL UNIT ASSY


Install the shift lock control unit assy and toggle lever support pin.
NOTICE:
Work so as not to damage the stopper position.

Stopper

C95343

23.
(a)
(b)

INSTALL SHIFT LOCK RELEASE BUTTON


Apply MP grease on the shift lock release spring and shift
lock release button.
Install the shift lock release button and shift lock release
spring to the position indicator housing lower.

HINT:
Fit the claws securely.
C95344

24. INSTALL POSITION INDICATOR HOUSING LOWER


(a) Install the position indicator housing lower.
HINT:
Fit the claws securely.

C95341

25.
(a)

INSTALL POSITION INDICATOR SLIDE COVER


Install the position indicator slide cover.

C95340

2004 COROLLA (RM1037U)

Author:

Date:

1388

4039
AUTOMATIC TRANSMISSION / TRANS

26.
(a)

FLOOR SHIFT ASSY (ATM)

INSTALL CONTROL POSITION INDICATOR PLATE


Install the position indicator plate to the position indicator
housing upper.

C93680

27. INSTALL POSITION INDICATOR HOUSING UPPER


(a) Install the position indicator housing upper.
HINT:
Fit the claws securely.

C93679

28.
(a)

INSTALL SHIFT LOCK RELEASE BUTTON COVER


Install the shift lock release button cover to the position indicator housing upper.

29.
(a)

INSTALL INDICATOR LAMP WIRE SUBASSY


Install the bulb and cap to the indicator lamp wire sub
assy.
Install the indicator lamp wire subassy.

C93678

(b)

C93677

30. INSTALL SHIFT LEVER KNOB BUTTON


(a) Apply MP grease to the spring and shift lever knob button.
(b) Install the spring and shift lever knob button.
HINT:
Fit the claws securely.

C93676

2004 COROLLA (RM1037U)

Author:

Date:

1389

4040
AUTOMATIC TRANSMISSION / TRANS

31.
(a)

FLOOR SHIFT ASSY (ATM)

INSTALL TRANSMISSION CONTROL SWITCH


Insert the wire harness into the shift lever knob from the
part shown by the arrow, and install the transmission control switch to the shift lever knob.

HINT:
Fit the claws securely.

C95345

32.
(a)
33.

INSTALL FLOOR SHIFT SHIFT LEVER KNOB COVER


Install the shift lever knob cover.
INSTALL FLOOR SHIFT SHIFT LEVER KNOB
SUBASSY

(a)

Install the shift lever knob subassembly with the 2


screws.

C93674

C93673

HINT:
Coat the threads of screws with sealant.
Sealant:
Part No. 0883300080, THREE BOND 1344, LOCTITE
242 or equivalent
NOTICE:
Make sure not to catch wire harness.
(b)

Install the 2 terminals into the indicator lamp wire connector.

4
2

C95819

2004 COROLLA (RM1037U)

Author:

Date:

1390

4041
AUTOMATIC TRANSMISSION / TRANS

FLOOR SHIFT ASSY (ATM)

(c)

Install the wire harness and connector as shown in the illustration.

34.
(a)

INSTALL FLOOR SHIFT ASSY


Install the floor shift assy with the 4 bolts.
Torque: 12 Nm (122 kgfcm, 9 ftlbf)

C95346

HINT:
Tighten them in the order, A, B, C and D.
(b) Connect the 2 wire harness clamps to the shift lever plate.
(c) Connect the 2 connector.

D
C

C93671

35.

CONNECT FLOOR SHIFT CABLE TRANSMISSION


CONTROL SHIFT
Install the control cable to the shift lever plate.

(a)
HINT:
Fit the claws securely.

C95820

(b) Install the cable end to the rod of the floor shift assy.
HINT:
Install it with the uneven surface facing upward.

C93669

2004 COROLLA (RM1037U)

Author:

Date:

1391

4042
AUTOMATIC TRANSMISSION / TRANS

36.
(a)

Accessory tool

C95347

Lock Key

FLOOR SHIFT ASSY (ATM)

CONNECT FLOOR SHIFT PARKING LOCK CABLE


ASSY
Set the accessory tool.
(1) Shift the shift lever to N position and turn the ignition
switch to ACC or ON.
(2) Set the accessory tool to the shift lock control unit
assy as shown in the illustration.
Accessory tool parts No.: 3369302010

HINT:
Only in the case of reusing the shift lock control unit assy.
(b) Using a screwdriver, unlock the claw of the lock key of automatic adjustment parts.

D25385

(c) Insert the slide cap into the through hole and install.
HINT:
Fit the claws securely.

C94298

(d) Insert the lever pin into the hole in the cable end.
HINT:
Fit the claws securely.

C93670

(e) Lock the lock key.


HINT:
At this time, the shift lever should be in N position and the ignition key should be set to ACC or ON.
(f)
Remove the accessory tool.
Accessory tool parts No.: 3369302010

C63997

2004 COROLLA (RM1037U)

Author:

Date:

1392

4043
AUTOMATIC TRANSMISSION / TRANS

37.
38.
39.

FLOOR SHIFT ASSY (ATM)

CHECK KEY INTERLOCK OPERATION (See page 4030)


CHECK SHIFT LOCK OPERATION (See page 4030)
CHECK SHIFT LOCK RELEASE BUTTON OPERATION (See page 4030)

2004 COROLLA (RM1037U)

Author:

Date:

1393

AUTOMATIC TRANSMISSION / TRANS

FLOOR SHIFT CABLE TRANSMISSION CONTROL


SHIFT (ATM)

4045

FLOOR SHIFT CABLE TRANSMISSION CONTROL


SHIFT (ATM)
400LT01

REPLACEMENT
1.
2.
3.
4.
5.
6.
7.
8.
(a)
(b)
(c)
9.
(a)
10.
11.
(a)
12.
13.

PRECAUTION (See page 601)


DISCONNECT BATTERY NEGATIVE TERMINAL
REMOVE PARKING BRAKE HOLE COVER SUBASSY (See page 7110)
REMOVE CONSOLE PANEL UPPER (See page 7110)
REMOVE CONSOLE BOX CARPET (See page 7110)
REMOVE CONSOLE BOX SUBASSY REAR (See page 7110)
REMOVE AIR BAG SENSOR ASSY CENTER (See page 6038)
DISCONNECT OXYGEN SENSOR CONNECTOR
Remove the foot rest.
Pull up the floor carpet.
Disconnect the oxygen sensor connector.
REMOVE FLOOR PANEL BRACE FRONT
Remove the 2 nuts and floor panel brace.
REMOVE EXHAUST PIPE ASSY FRONT (See page 152)
REMOVE FRONT FLOOR HEAT INSULATOR NO.1
Remove the 3 nuts and heat insulator.
REMOVE AIR CLEANER CASE
REMOVE AIR CLEANER HOSE NO.1

14.
(a)
(b)
(c)
(d)

REMOVE FLOOR SHIFT CABLE TRANSMISSION


CONTROL SHIFT
Remove the nut from control shaft lever.
Disconnect the control cable from the control shaft lever.
Remove the clip and disconnect the control cable from
the control cable bracket.
Disconnect the control cable from the control cable support.

C96147

(e)

Remove the 2 nuts.

C80196

2004 COROLLA (RM1037U)

Author:

Date:

1395

4046

AUTOMATIC TRANSMISSION / TRANS

FLOOR SHIFT CABLE TRANSMISSION CONTROL


SHIFT (ATM)

(f)

Remove the cable end from the rod of the floor shift assembly.

(g)

Using a screw driver, disconnect the control cable from


the shift lever plate.

(h)
(i)
(j)

Remove the 2 bolts.


Pull out the control cable assy from the body.
Remove the retainer from the shift cable.

15.

INSTALL FLOOR SHIFT CABLE TRANSMISSION


CONTROL SHIFT
Install the retainer to the shift cable.
Pull in the control cable assy to the body.
Install the 2 bolts.
Torque: 5.0 Nm (50 kgfcm, 43 in.lbf)

C93669

C94276

C80197

(a)
(b)
(c)

C80197

(d)

Install the control cable to the shift lever plate.

C94297

2004 COROLLA (RM1037U)

Author:

Date:

1396

AUTOMATIC TRANSMISSION / TRANS

FLOOR SHIFT CABLE TRANSMISSION CONTROL


SHIFT (ATM)

4047

(e) Install the cable end to the rod of the floor shift assy.
HINT:
Install it with the uneven surface facing upward.

C93669

(f)
(g)

Install the control cable and 2 nuts.


Torque: 12 Nm (122 kgfcm, 9 ftlbf)
Connect the control cable to the control cable support.

C80196

(h)
(i)

Temporarily install the control cable to the control shaft lever with the nut.
Install the control cable and clip to the bracket.

C96147

16.
17.
(a)
18.
19.
(a)
20.
(a)
(b)
21.
22.
23.
24.

INSTALL AIR CLEANER CASE


INSTALL FRONT FLOOR HEAT INSULATOR NO.1
Install the heat insulator with the 3 nuts.
Torque: 5.5 Nm (56 kgfcm, 49 in.lbf)
INSTALL EXHAUST PIPE ASSY FRONT (See page 152)
INSTALL FLOOR PANEL BRACE FRONT
Install the floor panel brace with the 2 nuts.
Torque: 29.6 Nm (302 kgfcm, 22 ftlbf)
INSTALL OXYGEN SENSOR CONNECTOR
Connect the oxygen sensor connector.
Install the floor carpet and foot rest.
INSTALL AIR BAG SENSOR ASSY CENTER (See page 6038)
ADJUST SHIFT LEVER POSITION (See page 4044)
INSPECT SHIFT LEVER POSITION (See page 4044)
INSPECT SRS WARNING LIGHT (See page 608)

2004 COROLLA (RM1037U)

Author:

Date:

1397

4048
AUTOMATIC TRANSMISSION / TRANS

FLOOR SHIFT PARKING LOCK CABLE ASSY (ATM)

FLOOR SHIFT PARKING LOCK CABLE ASSY (ATM)


400LU02

REPLACEMENT
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

PRECAUTION (See page 601)


DISCONNECT BATTERY NEGATIVE TERMINAL
PLACE FRONT WHEELS FACING STRAIGHT AHEAD
REMOVE HORN BUTTON ASSY (See page 6013)
REMOVE STEERING WHEEL ASSY
SST 0995050013 (0995105010, 0995205010, 0995305020, 0995405021)
REMOVE STEERING COLUMN COVER (See page 508)
REMOVE CONSOLE PANEL UPPER (See page 7110)
REMOVE PARKING BRAKE HOLE COVER SUBASSY (See page 7110)
REMOVE CONSOLE BOX CARPET (See page 7110)
REMOVE CONSOLE BOX SUBASSY REAR (See page 7110)
11.
(a)

REMOVE FLOOR SHIFT PARKING LOCK CABLE


ASSY
Remove the cable end from the lever pin of the floor shift
assembly.

C93670

(b)

Using a screwdriver, disconnect the parking lock cable


from the floor shift assembly.

(c)
(d)

Disconnect the cable clamp.


Turn the ignition switch ACC or ON.

C94278

C88567

2004 COROLLA (RM1037U)

Author:

Date:

1398

4049
AUTOMATIC TRANSMISSION / TRANS

(e)

FLOOR SHIFT PARKING LOCK CABLE ASSY (ATM)

Using a screwdriver, remove the cable from the upper


bracket.

HINT:
Before disconnecting the cable, keep in mind each of the physical relationship between the connector and wire harness or other cables.

C80202

12.

INSTALL FLOOR SHIFT PARKING LOCK CABLE


ASSY
Turn the ignition switch ACC or ON.
Install the cable to the upper bracket.

(a)
(b)
HINT:
Connect the removed cable so that it will be the same physical
relationship you kept in mind before its disconnection.
C81293

(c)

Connect the cable clamp.

(d)

Set the accessory tool.


(1) Shift the shift lever to N position and turn the ignition
switch to ACC or ON.
(2) Set the accessory tool to the shift lock control unit
assy as shown in the illustration.
Accessory tool parts No.: 3369302010

(e)

Using a screwdriver, unlock the claw of the lock key of automatic adjustment part.

C88567

Accessory tool

C95347

Lock Key

D25385

2004 COROLLA (RM1037U)

Author:

Date:

1399

4050
AUTOMATIC TRANSMISSION / TRANS

(f)

FLOOR SHIFT PARKING LOCK CABLE ASSY (ATM)

Insert the slide cap into the through hole and install.

C94298

(g) Insert the lever pin into the hole in the cable end.
HINT:
Fit the claws securely.

C93670

(h) Lock the lock key.


HINT:
At this time, the shift lever should be in N position and the ignition key should be set to ACC or ON.
(i)
Remove the accessory tool.
Accessory tool parts No.: 3369302010

C63997

13.
14.
15.
16.
17.

INSTALL STEERING WHEEL ASSY


INSPECT STEERING WHEEL CENTER POINT
INSTALL HORN BUTTON ASSY (See page 6013)
INSPECT SRS WARNING LIGHT (See page 608)
CHECK KEY INTERLOCK OPERATION (See page 4030)

2004 COROLLA (RM1037U)

Author:

Date:

1400

402
AUTOMATIC TRANSMISSION / TRANS

AUTOMATIC TRANSAXLE FLUID (ATM)

AUTOMATIC TRANSAXLE FLUID (ATM)


400LG01

ONVEHICLE INSPECTION
1.
CHECK THE FLUID LEVEL
HINT:
Drive the vehicle so that the engine and transaxle are at normal
operating temperature.
Fluid temperature: 70 80 C (158 176 F)

(a)

OK if hot
Add if hot

D25120

Park the vehicle on a level surface and set the parking


brake.
(b) With the engine idling and the brake pedal depressed,
shift the shift lever into all ranges from P to L position and
return to P position.
(c) Pull out the dipstick and wipe it clean.
(d) Push it back fully into the pipe.
(e) Pull it out and check that the fluid level is in the HOT position.
If there are leaks, it is necessary to repair or replace Orings,
FIPGs, oil seals, plugs or other parts.

2004 COROLLA (RM1037U)

Author:

Date:

1352

4028
AUTOMATIC TRANSMISSION / TRANS

FRONT DIFFERENTIAL OIL SEAL (ATM)

FRONT DIFFERENTIAL OIL SEAL (ATM)


400LP02

REPLACEMENT
1.
2.
3.
4.
(a)
(b)
5.
6.

REMOVE FRONT WHEELS


REMOVE ENGINE UNDER COVER RH
REMOVE ENGINE UNDER COVER LH
DRAIN AUTOMATIC TRANSAXLE FLUID
Remove the drain plug, gasket and drain ATF.
Install a new gasket and drain plug.
Torque: 17.5 Nm (178 kgfcm, 13 ftlbf)
REMOVE FRONT DRIVE SHAFT ASSY RH (See page 306)
REMOVE FRONT DRIVE SHAFT ASSY LH (See page 306)

SST

7.
(a)

REMOVE TRANSAXLE HOUSING OIL SEAL(RH)


Using SST, pull out the oil seal.
SST 0930800010

8.
(a)

REMOVE TRANSAXLE CASE OIL SEAL(LH)


Using SST, pull out the oil seal.
SST 0930800010

9.
(a)

INSTALL TRANSAXLE HOUSING OIL SEAL(RH)


Using SST and a hammer, drive in a new oil seal.
SST 0935032014 (0935132130, 0935132150)
Oil seal drive in depth:
2.0 " 0.5 mm (0.079 " 0.020 in.)
Coat the lip of the oil seal with MP grease.

D25133

SST

Z02840

SST

(b)

D25134

2004 COROLLA (RM1037U)

Author:

Date:

1378

4029
AUTOMATIC TRANSMISSION / TRANS

10.
(a)

(b)

SST

FRONT DIFFERENTIAL OIL SEAL (ATM)

INSTALL TRANSAXLE CASE OIL SEAL(LH)


Using SST and a hammer, drive in a new oil seal.
SST 0935032014 (0935132111, 0935132130)
Oil seal drive in depth:
5.3 " 0.5 mm (0.209 " 0.020 in.)
Coat the lip of the oil seal with MP grease.

Z02841

11.
12.
13.
14.
15.
16.
17.
18.
19.

INSTALL FRONT DRIVE SHAFT ASSY LH (See page 306)


INSTALL FRONT DRIVE SHAFT ASSY RH (See page 306)
INSTALL ENGINE UNDER COVER LH
INSTALL ENGINE UNDER COVER RH
INSTALL FRONT WHEELS
Torque: 103 Nm (1050 kgfcm, 76 ftlbf)
ADD AUTOMATIC TRANSAXLE FLUID
INSPECT AUTOMATIC TRANSAXLE FLUID (See page 402)
INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (See page 265)
CHECK ABS SPEED SENSOR SIGNAL (W/ ABS) (See page 05297)

2004 COROLLA (RM1037U)

Author:

Date:

1379

401
AUTOMATIC TRANSMISSION / TRANS

AUTOMATIC TRANSAXLE ASSY (ATM)

AUTOMATIC TRANSAXLE ASSY (ATM)


400LF01

PRECAUTION
1.

2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.

The automatic transaxle is composed of highly precisionfinished parts, necessitating careful


inspection before reassembly because even a small nick could cause fluid leakage or affect
the performance. The instructions here are organized so that you work on only one component
group at a time. This will help avoid confusion from similarlooking parts of different subassemblies being on your workbench at the same time. The component groups are inspected and
repaired from the converter housing side. As much as possible, complete the inspection, repair
and reassembly before proceeding to the next component group. If a defect is found in a certain
component group during reassembly, inspect and repair this group immediately. If a component group cannot be assembled because parts are being ordered, be sure to keep all parts of
the group in a separate container while proceeding with disassembly, inspection, repair and
reassembly of other component groups.
Recommended ATF: TIV
All disassembled parts should be washed clean and any fluid passages and holes should be
blown through with compressed air.
Dry all parts with compressed airnever use shop rags.
When using compressed air, always aim away from yourself to prevent accidentally spraying
ATF or kerosene on your face.
The recommended automatic transaxle fluid or kerosene should be used for cleaning.
After cleaning, the parts should be arranged in the correct order for efficient inspection, repairs,
and reassembly.
When disassembling a valve body, be sure to match each valve together with the corresponding spring.
New discs for the brakes and clutches that are to be used for replacement must be soaked in
ATF for at least 15 minutes before reassembly.
All oil seal rings, clutch discs, clutch plates, rotating parts, and sliding surfaces should be
coated with ATF prior to reassembly.
All gaskets and rubber Orings should be replaced.
Do not apply adhesive cements to gaskets and similar parts.
Make sure that the ends of a snap ring are not aligned with one of the cutouts and are installed
in the groove correctly.
If a worn bushing is to be replaced, the subassembly containing the bushing must also be replaced.
Check thrust bearings and races for wear or damage. Replace if necessary.
Use petroleum jelly to keep parts in place.
When working with FIPG material, you must observe the following.
Using a razor blade and a gasket scraper, remove all the old packing (FIPG) material from the
gasket surface.
Thoroughly clean all components to remove all the loose material.
Clean both sealing surfaces with a nonresidue solvent.
Parts must be reassembled within 10 minutes of application. Otherwise, the packing (FIPG) material must be removed and reapplied.

2004 COROLLA (RM1037U)

Author:

Date:

1351

4030
AUTOMATIC TRANSMISSION / TRANS

SHIFT LOCK SYSTEM (ATM)

SHIFT LOCK SYSTEM (ATM)


400LV01

ONVEHICLE INSPECTION
1.
(a)
(b)
(c)
(d)
2.
(a)
(b)
3.
(a)
(b)
(c)
(d)

CHECK SHIFT LOCK OPERATION


Shift the shift lever to P position.
Turn the ignition switch to LOCK.
Check that the shift lever cannot be shifted to any other positions other than P.
Turn the ignition switch to ON, depress the brake pedal and check that the shift lever can be shifted
to any other positions.
CHECK SHIFT LOCK RELEASE BUTTON OPERATION
Using a screwdriver, remove the shift lock release button cover.
When operating the shift lever with the shift lock release button pressed and the ignition key in ACC
or ON, check that the lever can be shifted to any other positions.
CHECK KEY INTERLOCK OPERATION
Turn the ignition switch to ON.
Depress the brake pedal and shift the shift lever to any other positions other than P.
Check that the ignition key cannot be turned to LOCK.
Shift the shift lever to P position, turn the ignition key to LOCK and check that the ignition key can be
removed.
4.
INSPECT SHIFT LOCK CONTROL ECU
(a) Using a voltmeter, measure the voltage at each terminal.
HINT:
Do not disconnect the shift lock control ECU connector.

IG

STP

E
C63995

Measuring Condition

Terminal

Voltage (V)

5 (IG) 1 (E)

Ignition switch ON

10 14

5 (IG) 1 (E)

Ignition switch OFF

3 (STP) 1 (E)

Depress brake pedal

10 14

3 (STP) 1 (E)

Release brake pedal

2004 COROLLA (RM1037U)

Author:

Date:

1380

4031
AUTOMATIC TRANSMISSION / TRANS

(b)

SHIFT LOCK SYSTEM (ATM)

Using an ohmmeter, measure the resistance at terminal


E (1) and body ground.

E
C63995

Terminal
1 (E) Body ground

Measuring Condition

Specified Value

Always

Continuity

2004 COROLLA (RM1037U)

Author:

Date:

1381

4022
AUTOMATIC TRANSMISSION / TRANS

SPEEDOMETER SENSOR (ATM)

SPEEDOMETER SENSOR (ATM)


400LM01

REPLACEMENT
1.
2.

REMOVE AIR CLEANER CASE


REMOVE AIR CLEANER HOSE NO.1
3.
(a)
(b)

(c)
4.
(a)

Driven Gear

(b)
Oring

(c)

Clip
C95424

5.
6.

(d)
INSTALL AIR CLEANER HOSE NO.1
INSTALL AIR CLEANER CASE
Torque: 7.0 Nm (71 kgfcm, 62 in.lbf)

REMOVE SPEEDOMETER SENSOR


Disconnect the connector.
Remove the bolt and speedometer sensor assembly.

Remove the clip and driven gear from the speedometer


sensor.
INSTALL SPEEDOMETER SENSOR
Coat a Oring with ATF and install it to the speedometer
sensor.
Install the driven gear to the speedometer sensor with the
clip.
Install the speedometer sensor assembly with the bolt.
Torque: 11.3 Nm (115 kgfcm, 9 ftlbf)
Connect the connector.

2004 COROLLA (RM1037U)

Author:

Date:

1372

4020

AUTOMATIC TRANSMISSION / TRANS

TORQUE CONVERTER CLUTCH AND DRIVE


PLATE (ATM)

TORQUE CONVERTER CLUTCH AND DRIVE PLATE (ATM)


400LL01

INSPECTION
1.
(a)

SST

INSPECT TORQUE CONVERTER CLUTCH ASSY


Inspect the oneway clutch.
(1) Set SST into the inner race of the oneway clutch.
SST 0935032014 (0935132010)
(2) Set SST so that it fits in the notch of the converter
hub and outer race of the oneway clutch.
SST 0935032014 (0935132020)

AT0953

(3)

Hold

Lock

Turn

Free

With the torque converter clutch setting up on its


side, check that the oneway clutch locks when it is
turned counterclockwise, and rotates smoothly
clockwise.
If necessary, clean the torque converter clutch and retest the
oneway clutch.
Replace the torque converter clutch if the oneway clutch still
fails the test.

AT3306

(b)

Sample showing minimum amount of


powders in ATF

Actual Size
D25367

Determine the condition of the torque converter clutch


assy.
(1) If the inspection result of the torque converter clutch
assy meets the following item, replace the torque
converter clutch.
Malfunction item:
Any metallic sound is heard from the torque converter clutch during stall test or when the shift lever is in
neutral position.
Oneway clutch is free or locked in both directions.
Fine powders exceeding the sample limit is identified
in ATF. (See the sample.)

HINT:
The sample shows the auto fluid of approx. 0.25 liters (0.26 US
qts, 0.22 Imp. qts) that is taken out from the removed torque
converter clutch
(c) Replace the ATF in the torque converter clutch.
(1) If the ATF is discolored and/or has a foul odor, completely stir the ATF in the torque converter clutch
and drain it with the face for installation facing up.

2004 COROLLA (RM1037U)

Author:

Date:

1370

AUTOMATIC TRANSMISSION / TRANS

(d)

TORQUE CONVERTER CLUTCH AND DRIVE


PLATE (ATM)

4021

Clean and check the oil cooler and oil pipe line.
(1) If the torque converter clutch is inspected or the ATF
is exchanged, clean the oil cooler and oil pipe line.

HINT:
S
S
C11090

(e)
OK

NG

The Bottom is
Damaged

Spray compressed air of 196 kPa (2 kgf/cm2, 28 psi) from


the inlet hose.
If plenty of fine powders are identified in the ATF, add new
ATF using a bucket pump and clean it again.
(2) If the ATF is cloudy, inspect the oil cooler.
Prevent deformation of the torque converter clutch and
damage to the oil pump gear.
(1) When any marks due to interference are found on
the end of the bolt for the torque converter clutch
and on the bottom of the bolt hole, replace the bolt
and the torque converter clutch.
(2) All of the bolts should have the same length.
(3) No missing spring washer.

D25368

2.
(a)
(b)

INSPECT DRIVE PLATE & RING GEAR SUBASSY


Set up a dial indicator and measure the drive plate runout.
Check the damage of the ring gear.
Maximum runout: 0.20 mm (0.0079 in.)
If the runout is not within the specification or ring gear is damaged, replace the drive plate.

C81014

2004 COROLLA (RM1037U)

Author:

Date:

1371

4023
AUTOMATIC TRANSMISSION / TRANS

TRANSMISSION VALVE BODY ASSY (ATM)

TRANSMISSION VALVE BODY ASSY (ATM)


400LN01

REPLACEMENT
1.
2.
(a)
(b)

REMOVE ENGINE UNDER COVER LH


DRAIN AUTOMATIC TRANSAXLE FLUID
Remove the drain plug, gasket and drain ATF.
Install a new gasket and drain plug.
Torque: 17.5 Nm (178 kgfcm, 13 ftlbf)

3.

REMOVE AUTOMATIC TRANSAXLE OIL PAN


SUBASSY
(a) Remove the 18 bolts, oil pan and gasket.
NOTICE:
Some fluid will remain in the oil pan. Remove all pan bolts,
and carefully remove the oil pan assembly. Discard the
gasket.
(b) Remove the 2 magnets from oil pan.
D09967

(c)

Examine particles in pan.


(1) Remove the magnets and use them to collect any
steel chips. Look carefully at the chips and particles
in the pan and the magnet to anticipate what type
of wear you will find in the transaxle.
Steel (magnetic): bearing, gear and plate wear
Brass (nonmagnetic): bearing wear

AT0103

4.
REMOVE VALVE BODY OIL STRAINER ASSY
(a) Remove the 3 bolts and oil strainer.
NOTICE:
Be careful as some fluid will come out with the oil strainer.

D25128

5.
(a)

REMOVE TRANSMISSION VALVE BODY ASSY


Disconnect the 4 solenoid connecters.

D25129

2004 COROLLA (RM1037U)

Author:

Date:

1373

4024
AUTOMATIC TRANSMISSION / TRANS

TRANSMISSION VALVE BODY ASSY (ATM)

(b)

Remove the bolt and manual detent spring.

(c)

Remove the 17 bolts.

(d)

While disconnecting the manual valve connecting rod


from the manual valve lever, remove the valve body with
the manual valve together.

(e)
(f)
(g)

Remove the 2 bolts and 3 solenoid valves.


Remove the 3 Orings from each of the solenoid valves.
Remove the bolt, lock plate and line pressure control
valve.

F00673

D25130

D25131

No.1 Solenoid Assy (S1)


No.2 Solenoid Assy (S2)
Solenoid Assy
No.3 (SL)
A
B

Line Pressure
Control Solenoid Assy (SLT)

Lock Plate
D25374

2004 COROLLA (RM1037U)

Author:

Date:

1374

4025
AUTOMATIC TRANSMISSION / TRANS

No.1 Solenoid Assy (S1)


No.2 Solenoid Assy (S2)
Solenoid Assy
No.3 (SL)
A
B

Line Pressure
Control Solenoid Assy (SLT)

6.
(a)
(b)
(c)
(d)

TRANSMISSION VALVE BODY ASSY (ATM)

INSTALL TRANSMISSION VALVE BODY ASSY


Coat 3 new Orings with ATF and install them to each solenoid valves.
Install the No.1 and No.2 solenoid valves with the bolt.
Install the No.3 solenoid valve with the bolt.
Install the line pressure control solenoid valve and lock
plate with the bolt.
Torque:
Bolt A: 11 Nm (110 kgfcm, 8 ftlbf)
Bolt B: 11 Nm (110 kgfcm, 8 ftlbf)
Bolt C: 6.5 Nm (66 kgfcm, 58 in.lbf)
Bolt length:
Bolt A: 25 mm (0.984 in.)
Bolt B: 60 mm (2.362 in.)
Bolt C: 12 mm (0.472 in.)

Lock Plate
D25374

(e)

While connecting the manual valve connecting rod to the


manual valve lever, install the valve body with the manual
valve together.

(f)

Install the 17 bolts.


Bolt length:
Bolt A: 20 mm (0.79 in.)
Bolt B: 28 mm (1.10 in.)
Bolt C: 50 mm (1.97 in.)
Torque: 10 Nm (100 kgfcm, 7 ftlbf)

(g)

Install the manual detent spring and bolt.


Torque: 10 Nm (100 kgfcm, 7 ftlbf)

D25131

C
A
D25330

F00673

2004 COROLLA (RM1037U)

Author:

Date:

1375

4026
AUTOMATIC TRANSMISSION / TRANS

TRANSMISSION VALVE BODY ASSY (ATM)

(h)

Connect the 4 solenoid connectors.

7.
(a)

INSTALL VALVE BODY OIL STRAINER ASSY


Install the oil strainer with the 3 bolts.
Bolt length:
A bolt: 12 mm (0.47 in.)
B bolt: 20 mm (0.79 in.)
Torque: 10 Nm (100 kgfcm, 7 ftlbf)

8.

INSTALL AUTOMATIC TRANSAXLE OIL PAN


SUBASSY
Install the 2 magnets to the oil pan.

D25129

B
D25128

(a)

Magnet
D08582

(b)
(c)

Install a new gasket to the oil pan and install them to the
transaxle.
Install the 18 bolts.
Torque: 5.3 Nm (55 kgfcm, 48 in.lbf)

D09967

9.
10.
11.

INSTALL ENGINE UNDER COVER LH


ADD AUTOMATIC TRANSAXLE FLUID
INSPECT AUTOMATIC TRANSAXLE FLUID (See page 402)

2004 COROLLA (RM1037U)

Author:

Date:

1376

4027
AUTOMATIC TRANSMISSION / TRANS

TRANSMISSION WIRE (ATM)

TRANSMISSION WIRE (ATM)


400LO01

REPLACEMENT
1.

REMOVE TRANSMISSION VALVE BODY ASSY (See page 4023)


2.
(a)
(b)

REMOVE TRANSMISSION WIRE


Disconnect the transmission wire connector.
Removal the bolt and transmission wire.

3.
(a)
(b)

INSTALL TRANSMISSION WIRE


Coat a Oring with ATF.
Install the transmission wire and bolt.
Torque: 5.4 Nm (55 kgfcm, 48 in.lbf)
Connect the transmission wire connector.

D09968

(c)

D09968

4.

INSTALL TRANSMISSION VALVE BODY ASSY (See page 4023)

2004 COROLLA (RM1037U)

Author:

Date:

1377

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