art ic l e i nf o
a b s t r a c t
Article history:
Received 30 October 2014
Accepted 3 February 2015
Available online 24 February 2015
During petroleum production, asphaltene particles can precipitate from the crude oil due to pressure,
temperature, and composition changes along the uid path from the reservoir to the surface. Once
precipitated, those particles can deposit in the inner surface of production tubings, restricting the available
ow area and reducing ow rates. To enable a better understanding of that complex mass transfer problem, a
new methodology was proposed in this paper. The methodology involved a comprehensive review of
fundamental concepts of the mass transfer and particle deposition theories, placing the asphaltene deposition
within a more general context of particle deposition during turbulent ow. Six published particle deposition
models (Lin et al., 1953. Ind. Eng. Chem. 45 (3), 636640. http://dx.doi.org/10.1021/ie50519a048; Friedlander
and Johnstone, 1957. Ind. Eng. Chem. 49 (7), 11511956. http://dx.doi.org/10.1021/ie50571a039; Beal, 1970.
Nucl. Sci. Eng. 40, 111; El-Shobokshy and Ismail, 1980. Atmos. Environ. 14 (3), 297304. http://dx.doi.org/
10.1016/0004-6981(80)90063-3; Papavergos and Hedley, 1984. Chem. Eng. Res. Des. 62, 275295.; Escobedo
and Mansoori, 1995. Paper SPE 29488 presented at the SPE Production Operations Symposium, Oklahoma City,
Oklahoma, 24 April. http://dx.doi.org/10.2118/29488-MS) were studied and validated with four published
aerosol experimental data sets (Friedlander, 1954. Deposition of Aerosol Particles from Turbulent Gases. Ph.D.
Dissertation, University of Illinois, Urbana, Illinois (July 1954); Wells and Chamberlain, 1967. Br. J. Appl. Phys. 18,
17931799. http://dx.doi.org/10.1088/0508-3443/18/12/317; Liu and Agarwal, 1974. J. Aerosol Sci. 5 (2),
145155. http://dx.doi.org/10.1016/0021-8502(74)90046-9; Agarwal, 1975. Aerosol Sampling and Transport.
Ph.D. Dissertation. University of Minnesota, Minneapolis, Minnesota (June 1975)). Based on the results of the
study, Beals (1970. Nucl. Sci. Eng. 40, 111) model was selected as the most suitable to predict particle
deposition and was considered adequate also to predict asphaltene deposition (limiting its application to
similar ranges of Reynolds numbers, Schmidt numbers and dimensionless relaxation times in relation to those
covered in the validation study). Finally, that model was applied in a sensitivity analysis to evaluate the most
important parameters and transport mechanisms governing asphaltene deposition in wellbores.
& 2015 Elsevier B.V. All rights reserved.
Keywords:
Asphaltene
Flow assurance
Production
Petroleum
1. Introduction
Asphaltenes are dened as the crude oil fraction that is soluble
in aromatic solvents (e.g. toluene) but insoluble in light alkanes (e.g.
n-pentane). Under reservoir conditions, they tend to remain dispersed
in the oil as a colloidal suspension. During petroleum production,
changes in oil temperature, pressure and composition can disturb the
stability of the colloidal suspension and lead to asphaltene precipitation. That process can happen both in the reservoir (due to normal
depletion or to the injection of incompatible uids in EOR operations)
and in the wellbore(due to changes in the thermodynamic conditions
of produced uids). The primary precipitates have sizes around several
nanometers and,after agglomerating to each other, reach tens of micra
Corresponding author.
E-mail address: ribeiro@dep.fem.unicamp.br (P.R. Ribeiro).
http://dx.doi.org/10.1016/j.petrol.2015.02.010
0920-4105/& 2015 Elsevier B.V. All rights reserved.
78
D.M. Paes et al. / Journal of Petroleum Science and Engineering 129 (2015) 7787
Nomenclature
C
Cavg
C
C0
DB
dt
dp
fF
KB
Kd
Kd
mp
N
N0
NSc
NRe
s
t
te
tp
t
T
u
U
u
u0
u0RMS
un
V0
v
v
v0
v0RMS
x
y
performed, the authors concluded that both Beals (1970) and Escobedo
and Mansooris (1995) models were adequate to predict asphaltene
deposition.
1.1. Objectives
The main objective of the present work was to investigate the
contribution of diffusive and convective mechanisms to promote the
radial transport of asphaltene particles, complementing the rst part of
Shirdels et al. (2012) study with a more detailed investigation of
particle-uid interaction and with more published models and experimental data sets. Exclusively smooth vertical tubings were considered,
which nullied the inuence of pipe roughness and gravitational forces
on transport rates. Electrostatic effects were not addressed either,
although they are important for asphaltene deposition and their investigation is recommended to complement the present study.
More specically, the three objectives of this research were:
(i) to theoretically investigate the radial transport of asphaltene
particles, clarifying the main mechanisms that contribute for this
complex problem, (ii) to select an accurate model from literature
to predict asphaltene deposition rates, and, (iii) to perform a
sensitivity analysis with the selected model to identify the most
important parameters governing asphaltene deposition.
1.2. Methodology
The literature survey performed showed that the main line of
research applied to model asphaltene deposition is that derived from
the aerosol theory. That line considers convective and diffusive
mechanisms acting to promote the radial transport of asphaltenes,
with limited inuence of uid temperature in the process (contrary to
what proposes the line derived from the wax deposition theory). It
should be noticed, however, that there are substantial differences
between asphaltene and aerosol deposition, especially because of
the medium in which the particles are dispersed (liquid and gas,
respectively). Those differences should be properly addressed before
aerosol models and experimental data sets are applied in the study of
asphaltene deposition. Such analysis has not been done by previous
D.M. Paes et al. / Journal of Petroleum Science and Engineering 129 (2015) 7787
79
du
dy
du
u0 v0 :
dy
du
du
;
dy
dy
80
D.M. Paes et al. / Journal of Petroleum Science and Engineering 129 (2015) 7787
dC
dy
dC
C 0 v0 :
dy
dC
dC
:
dy
dy
N DB
du=dy
dC=dy
DB
mp
Fig. 2. Transport mechanisms: Brownian motion. Particles are transported due to
the collisions between them and the uid molecules, caused by thermal agitation.
d x
dx
3dp ;
dt
dt 2
10
11
Fig. 3. Transport mechanisms: eddy diffusion. Particles are carried by the turbulent
eddies.
p dp 2
:
18
12
D.M. Paes et al. / Journal of Petroleum Science and Engineering 129 (2015) 7787
81
14
ow, Cavg:
N0 K d C avg :
U 2 f F =2
15
p dp 2 U 2 f =2
;
18
16
17
K d p
U f F =2
18
82
D.M. Paes et al. / Journal of Petroleum Science and Engineering 129 (2015) 7787
Table 1
Ranges of eld parameters.
Parameter
Range considered
dp(m)
U (m/s)
(cP)
(kg/m3)
p (kg/m3)
T (1C)
dt (in.)
NRe
NSc
t
0.001 to 30
1 to 7
0.8 to 40
700 to 900
1 200
50 to 200
1 to 4
10 103 to 1 106
9.2 102 to 8.1 1010
1013 to 10
D.M. Paes et al. / Journal of Petroleum Science and Engineering 129 (2015) 7787
83
i1
=K d_exp
K d_exp K d_mod
;
n
19
where K d_exp
and K d_mod
are, respectively, the dimensionless
deposition velocities measured experimentally and predicted by
the models; n represents the number of points used for the error
evaluation.
The rst three rows of Table 3 show the average errors of the
models separated by deposition regime. As it can be seen, the best
predictions in the diffusion regime were provided by Papavergos
and Hedley (1984) and Beal (1970), with average errors of 20.1%
and 23.5%, respectively. In the diffusionimpaction regime, the
best results were provided again by the same models, with
average errors of 37.6% and 38.7%, respectively. None of the models
presented reasonable predictions in the inertia-moderated regime,
where Friedlander and Johnstone (1957) had an average error of
56.3% while other models exhibited errors greater than 70%.
Dimensionless relaxation times calculated before for the parameters
of Table 1 ranged from 1013 to 10, indicating that asphaltene deposition
occurs preferentially in the diffusion and diffusionimpaction regimes
(represented in Fig. 5). Small precipitates tend to be deposited in the
diffusion regime, in which Brownian motion and eddy diffusion arethe
dominant transport mechanisms acting. As particles size increase, the
transition to the diffusionimpaction regime occurs, and Brownian
motion becomes negligible while particle inertia acquires signicant
importance. Fig. 7and the fourth row of Table 3 show the validation of
the models considering those two regimes together. The best results
Table 2
Studied aerosol experiments.
Particles
Iron (0.8; 1.57; 1.81; 2.63 m)
Aluminum (1.81 m)
Lycopodium spores (30 m)
Wells and Chamberlain (1967) Aitken nuclei (0.17 m)
Friedlander (1954)
Tubes
NRe
NSc
3
t
5
From 3.7 10 to
4.5 107
From 0.22 to 17
From 1 103 to
5 104
n
The deposition surface used by Wells and Chamberlain (1967) was a brass rod placed axially in a cooper tube. For all calculations it was considered a hydraulic diameter
of (3.811.27) 2.54 cm.
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D.M. Paes et al. / Journal of Petroleum Science and Engineering 129 (2015) 7787
Table 3
Average errors of the studied particle deposition models.
Deposition regimes
Lin et al.
(1953)
Beal
(1970)
Diffusion
Diffusionimpaction
Inertia-moderated
Diffusion and diffusion
impaction
30.5%
na*
na*
na*
na**
55.4%
56.3%
na**
23.5%
38.7%
470%
37.2%
4 70%
47.5%
na
52.0%
20.1%
37.6%
470%
35.9%
38.8%
470%
na
68.6%
Lins et al. (1953) model is not applicable in the diffusionimpaction and inertia-moderated regimes, because it does not account for particle inertia.
Friedlander and Johnstones (1957) model is not applicable in the diffusion regime, because it does not account for Brownian motion.
El-Shobokshy and Ismail (1980) and Escobedo and Mansoori (1995) did not propose deposition equations when the stopping distance is in the turbulent core.
nn
Table 4
Base case of asphaltene deposition.
Fig. 7. Particle deposition diagram: validation of the studied models with the
selected experimental data.
were obtained by Papavergos and Hedley (1984) and Beal (1970), with
average errors of 35.9% and 37.2%, respectively. Although Papavergos
and Hedley (1984) presented a lower average error, we recommend the
use of Beal (1970) due to the following reasons: it was developed on the
basis of consolidated physical assumptions, while Papavergos and
Hedleys (1984) equations are simple curve ttings to experimental
data; it provided a smooth transition between diffusion and diffusion
impaction regimes, while the model of Papavergos and Hedley (1984)
presented a discontinuity at t 0.1.
Parameter
Value
dp (mm)
U (m/s)
(cP)
(kg/m3)
p (kg/m3)
T (1C)
dt (in.)
2
5
2
740
1200
85
3
D.M. Paes et al. / Journal of Petroleum Science and Engineering 129 (2015) 7787
85
Table 5
Sensitivity analysis.
Parameter
Range considered
Calculated Kd
(10-4 cm/s)
dp (mm)
U (m/s)
(cP)
(kg/m3)
T (1C)
dt (in.)
1.8 to 2.2
4.5 to 5.5
1.8 to 2.2
666.0 to 814.0
76.5 to 93.5
2.7 to 3.3
0.10 to 1.41
0.92 to 1.51
1.41 to 1.02
1.02 to 1.37
1.19 to 1.19
1.23 to 1.15
34.6
49.3
32.8
29.8
0.4
7.1
Fig. 10. Sensitivity analysis: impact of changes in oil viscosity upon deposition
velocities.
Fig. 11. Sensitivity analysis: impact of changes in oil density upon deposition
velocities.
86
D.M. Paes et al. / Journal of Petroleum Science and Engineering 129 (2015) 7787
Fig. 12. Sensitivity analysis: impact of changes in oil temperature upon deposition
velocities.
wider set of experimental data in relation to previous works (including Shirdels et al., 2012).
Beals (1970) model was assumed suitable to represent asphaltene
deposition provided that it was used in similar ranges of NRe, NSc and
t in relation to those for which it was validated. Sensitivity analysis
performed with the model showed that deposition velocities can vary
up to four orders of magnitude with asphaltenes diameter, ow
velocity and uid viscosity. Other parameters, such as tubing diameter, oil density and temperature, had minor inuence on deposition rates. Small primary asphaltene precipitates tend to deposit in
the diffusion regime, in which Brownian motion and eddy diffusion
are the dominant transport mechanisms. Large aggregates tend to
deposit in the diffusionimpaction regime, in which eddy diffusion
and particle inertia are the main mechanisms acting. The transition
between those regimes was found to occur roughly around 1 m and
was characterized by a minimum in deposition rates.
The deposition of large asphaltene aggregates (dp 41 m) can be
readily diminished by reducing production rates (ow velocity),
because both eddy diffusion and particle inertia are minimized by
that preventive measure. The same does not occur with small
submicron precipitates, for which deposition rates are little affected
by reductions in ow velocity (because particle inertia tends to be
negligible for those particles, independent of ow velocity).
Light oils tend to be more problematic, not only for asphaltene
precipitation, but also for its deposition. The radial transport of both
small and large particles is enhanced in uids of low viscosity,
because Brownian motion and particle inertia are favored when drag
forces applied by the uid on particles are minimized. This fact is in
accordance with historical observation that light oil elds are more
prone to develop problems with asphaltene deposition.
This paper contributed for a better understanding of asphaltene
deposition. However, there is still much to be investigated about this
complex mass transfer problem. The inclusion of electrostatic, thermal
and adhesion/reentrainment effects in the model of Beal (1970) would
make it more complete and accurate to predict deposition rates.
Fig. 13. Sensitivity analysis: impact of changes in tubing internal diameter upon
deposition velocities.
Acknowledgement
5. Conclusions
In this paper, six particle deposition models were selected from
literature and validated with four experimental data sets, also from
literature. According to calculated average errors and to the study of
the models theory, Beal (1970) was selected to be used in the
diffusion and diffusionimpaction regimes. That choice is in agreement with previous results presented by Shirdel et al. (2012), who
elected the models of Beal (1970) and Escobedo and Mansoori (1995)
the most suitable to predict deposition. The preference by the rst
model in the present paper is due to the lower average error it
presented in the validation study performed, which considered a
D.M. Paes et al. / Journal of Petroleum Science and Engineering 129 (2015) 7787
87
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