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COMPANY SPECIFICATION

STEEL PLATES FOR PRESSURE VESSELS

00191.MAT.MEC.SDS

Rev. 6

June 1997

6
REV.

Issued in accordance with CEE rules


DESCRIPTION

STIN
COMP.D

IMPI
CHECK.D

STIN
APPR.D

15.6..97
DATE

Il presente documento RISERVATO ed di propriet dell'AGIP. Esso non sar mostrato a Terzi n sar utilizzato per scopi diversi da quelli per i quali stato inviato.
This document is CONFIDENTIAL and the sole property of AGIP. It shall neither be shown to third parties nor used for purposes other than those for which it has been sent.

00191.MAT.MEC.SDS
Rev. 5 June 1997
Sheet 2

FOREWORD

Rev. 6

N sheets 9
June 1997
This specification has been restructured from conceptual and graphical point of
view as Company specification, its general revision has been performed in
accordance with CEE rules which require functional requirements evidence
and discriminating elements deletion.
In particular:
-

the specification does not take into account only one type of steel, but the
minimum mechanical properties has been fixed;

all the requirements already included in the required stan dards have been
cancelled.

Il presente documento RISERVATO ed di propriet dell'AGIP. Esso non sar mostrato a Terzi n sar utilizzato per scopi diversi da quelli per i quali stato inviato.
This document is CONFIDENTIAL and the sole property of AGIP. It shall neither be shown to third parties nor used for purposes other than those for which it has been sent.

00191.MAT.MEC.SDS
Rev. 5 June 1997
Sheet 3

CONTENTS
1

GENERAL

1.1

Scope

1.2

Normative references

1.2.1
1.2.2
1.2.3
1.2.4
1.2.5

European normative references


Normative references of ISO, IEC, and national organisations
Normative references of other organisations
Legislation
Internal normative references

FUNCTIONAL NORMATIVE REQUIREMENT

2.1

Operative environment

2.2

Functional requirements

2.2.1

Material requirements

2.3

Ergonomics

2.4

Safety

2.5

Requirements for Quality Management and Quality Assurance

2.6

Additional requirements for review

2.6.1
2.6.2
2.6.3

Samples for testing


Chemical analysis and mechanical properties check
Non destructive examinations

2.7

Documentation

2.7.1

Testing documentation

SUPPLEMENTARY ELEMENTS

3.1

Enclosures and informative annexes

3.1.1

Enclosures
MOD.MEC.PRV.107

Inspection Data Sheets (IDS) - Steel plates


for pressure vessels

Il presente documento RISERVATO ed di propriet dell'AGIP. Esso non sar mostrato a Terzi n sar utilizzato per scopi diversi da quelli per i quali stato inviato.
This document is CONFIDENTIAL and the sole property of AGIP. It shall neither be shown to third parties nor used for purposes other than those for which it has been sent.

00191.MAT.MEC.SDS
Rev. 5 June 1997
Sheet 4

GENERAL

1.1

SCOPE
This specification aims to defines the additional prescriptions to Code UNI EN
10028/3 for the supply of high class steel to be used for the fabrication of
pressure vessels handling hydrocarbons.
This specification regards steel plates in a thickness range from 16 mm to 100
mm.
This specification covers also the requirements for supply of materials to be
used in sour environment with H 2S.

1.2

Normative reference

1.2.1

European normative references


To the present applicable European normative are not available.

1.2.2

Normative references of ISO, IEC and national organisation

EU 160

Ultrasonic testing of steel plates with thickness not


less than 6 mm

UNI EN 10028/3

Flat products made of steel, for pressure purpose.


Weldable fine grain steels, normalized.

UNI 3245

Microscopic examination of ferrous material.


Determination of the austenitic or ferritic grain size of
steel

ISPESL

Raccolta "S" Raccolta "S" Specificazioni tecniche


applicative del DM 21.11.72. per l'impiego della
saldatura nella costruzione e riparazione degli
apparecchi a pressione

Il presente documento RISERVATO ed di propriet dell'AGIP. Esso non sar mostrato a Terzi n sar utilizzato per scopi diversi da quelli per i quali stato inviato.
This document is CONFIDENTIAL and the sole property of AGIP. It shall neither be shown to third parties nor used for purposes other than those for which it has been sent.

00191.MAT.MEC.SDS
Rev. 5 June 1997
Sheet 5

1.2.3

1.2.4

Normative references of other organisation

ASME Sect. V

Non Destructive Examinations

ASME Sect. VIII Div. I

Boiler and Pressure Vessel code - Pressure


vessels.

NACE STD MR0175

Standard Material Requirement


Sulphide stress cracking resistant - Metallic
materials for oil field equipment

Legislation
There is no legislation specifically applicable to the specification subject. In
geographic areas other than Italy local legislation shall be considered.

1.2.5

Internal normative references

05489.MAT.COR.SPC

Pressure vessels: materials, pipes and steel


plates for sour service

MOD.MEC.PRV.107

Inspection Data Sheets (IDS) - Steel plates for


pressure vessel

Il presente documento RISERVATO ed di propriet dell'AGIP. Esso non sar mostrato a Terzi n sar utilizzato per scopi diversi da quelli per i quali stato inviato.
This document is CONFIDENTIAL and the sole property of AGIP. It shall neither be shown to third parties nor used for purposes other than those for which it has been sent.

00191.MAT.MEC.SDS
Rev. 5 June 1997
Sheet 6

FUNCTIONAL NORMATIVE REQUIREMENT

2.1

Operative environment
Requirements to be considered do not exist.

2.2

Functional requirements

2.2.1

Materials requirements
Materials shall be in accordance at least with the requirements specified by UNI
Code EN 10028/3.
Steel shall be ageing type resistant, it shall be killed with aluminium and should
have a fine grains structure.
The dimension of the ferritic grain shall comply with the requirements of UNI
Code 3245.
Alternative materials supposed as equivalent or better shall be submitted to
Company approval; the proposal shall be justified with comments and anyway
shall satisfy the additional requirements of this specification.
Carbon equivalent shall satisfy the requirements of the UNI Code EN 10028/3.

2.2.1.1

Mechanical properties
The mechanical properties shall be determined for each steel plate or part of
steel plate used for the equipment fabrication and shall comply with UNI Code
EN 10028/3.
The mechanical tests and the relevant samples marking .shall be carried out in
the presence of the Companys Inspector who shall have free entrance into the
places where the testing will be performed.
When heat treatment is requested after welding, the deviation minimum values
(from proportionality to 0.02% ) allowed according UNI Code 10028/3 shall
be found on the samples submitted a stress reliving treatment at 600C.

Il presente documento RISERVATO ed di propriet dell'AGIP. Esso non sar mostrato a Terzi n sar utilizzato per scopi diversi da quelli per i quali stato inviato.
This document is CONFIDENTIAL and the sole property of AGIP. It shall neither be shown to third parties nor used for purposes other than those for which it has been sent.

00191.MAT.MEC.SDS
Rev. 5 June 1997
Sheet 7

Heating and cooling velocity and permanence soaking time at stress reliving
temperature treatment shall be in compliance with ISPESL Codes, collection
S, chapter S 8.

The impact test must be performed at test temperatures specified by UNI EN


code 10028/3; the relevant minimum values must be met.

2.2.1.2

Supplementary requirements in presence of H 2S


Material for uses with fluids containing H 2S, which can cause SSC (Sulphide
Stress Cracking) and HIC (Hydrogen Induced Cracking), shall comply with
the additional requirements of specification 05589.MAT.COR.SPC.

2.2.1.3

Heat treatment
The steel plates shall be supplied after a proper normalisation heat treatment in
accordance with ISPESL Code collection S.

2.3

Ergonomics
Requirements to be considered do not exist.

2.4

Safety
Requirements to be considered do not exist.

2.5

Requirements for Quality Management and Quality Assurance


Possible requirements for Quality Management and Quality Assurance will be
included in the applicable management specification, attached to the offer.

Il presente documento RISERVATO ed di propriet dell'AGIP. Esso non sar mostrato a Terzi n sar utilizzato per scopi diversi da quelli per i quali stato inviato.
This document is CONFIDENTIAL and the sole property of AGIP. It shall neither be shown to third parties nor used for purposes other than those for which it has been sent.

00191.MAT.MEC.SDS
Rev. 5 June 1997
Sheet 8

2.6

Additional requirements for review


Testing and inspections which are requested and will be witnessed by
Company are specified in Inspection
Data Sheets
(IDS)
(MOD.MEC.PRV.107).
Contractor shall submit for approval his inspection plan, including a
description of the available equipment.

2.6.1

Inspection test specimens


Each steel plate or piece of it, shall be provided with a specimen having a
ISPESL stamp.
These specimens shall be used for the inspection test during fabrication.

2.6.2

Chemical analysis and mechanical properties check


Check analysis is requested for each steel plate or piece of it used for the vessel
fabrication.
Heat and check analysis certificates are requested.
It is allowed to take a sample from a specimen used for checking the
mechanical properties.
For acceptable limit and deviation values reference shall be done to prospect II
of UNI Code EN 10028/3.

2.6.3

Non destructive examinations


The Contractor, when it is not differently specified in the documentation issued
for the specific project, shall supply steel plates examined with ultrasonic
examinations in accordance with Class C of EU Code 160.
Obviously during this check the defects with dimension greater than the
acceptable ones according the criteria specified in the codes as above shall not
be evidenced; moreover all the scaling found along welding edges, also if with
acceptable dimensions, shall be repaired properly before vessel fabrication.

Il presente documento RISERVATO ed di propriet dell'AGIP. Esso non sar mostrato a Terzi n sar utilizzato per scopi diversi da quelli per i quali stato inviato.
This document is CONFIDENTIAL and the sole property of AGIP. It shall neither be shown to third parties nor used for purposes other than those for which it has been sent.

00191.MAT.MEC.SDS
Rev. 5 June 1997
Sheet 9

2.7

Documentation

2.7.1

Testing documentation
Testing documentation which steel plate Contractor shall supply must include
at least the following informations:
-

chemical analysis certificates;


mechanical tests certificates;
heat treatment cycle certificates;
micrographic examination certificates with presentation of original
micrographies 100X;
- non destructive examinations report;
- conformity declaration relevant the average grain dimensions.

SUPPLEMENTARY ELEMENTS

3.1

Enclosures and informative annexes

3.1.1

Enclosures
MOD.MEC.PRV.107

Inspection Data Sheets (IDS) - Steel plates


for pressure vessels.

Il presente documento RISERVATO ed di propriet dell'AGIP. Esso non sar mostrato a Terzi n sar utilizzato per scopi diversi da quelli per i quali stato inviato.
This document is CONFIDENTIAL and the sole property of AGIP. It shall neither be shown to third parties nor used for purposes other than those for which it has been sent.