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Engineering Management Training

Welcome to this presentation


This is a preview of my
Engineering Management training
2 sessions will be held in 2015, in Paris, as follows:

May 26th-28th,
2014 - IFP Training

September 2nd-4th,

Training objectives & scope


To get familiar with both BASIC and DETAILED Engineering
To know the work of the various Engineering disciplines and get
familiar with all common engineering deliverables
To understand the challenges faced by Engineering
To provide you with practical tips on how to control engineering
execution by a sub-contractor

2014 - IFP Training

Training contents
In each Engineering discipline:
Explain the design basis and criteria
Clarify the technical vocabulary
Provide basic technical knowledge
Explain the discipline activities
Show the disciplines deliverables
Explain the sequence of the work with easy to read flow diagrams
Highlight the interfaces with other disciplines

Confirm knowledge acquisition by a Quiz in the end

2014 - IFP Training

Perform hand-on exercise, in particular sizing

Your training materials


Textbook, 200 pages

Exercise book, 60 pages

http://www.editionstechnip.com/en/catalogue-detail/1111/oil-gas-engineering-guide-the.html

2014 - IFP Training

CD
Training slides (1500 nos)
Great for your tablets!

My pedagogy

A word about my pedagogy

All matters are explained by means of example. Thats the best way
to learn!
I ask first before I present anything
You will be asked to find out by yourselves
The purpose is to make the brain wiring for the future
2014 - IFP Training

Training Agenda
Day 1
Engineering in the Project: Role, Organization, Documents,
Generalities
General documents, Design basis and design criteria
The engineering disciplines
PROCESS
MECHANICAL
SAFETY & ENVIRONMENT
CIVIL
PLANT LAYOUT & PIPING
INSTRUMENTATION
ELECTRICAL

2014 - IFP Training

Training Agenda
Day 2
Hands-on mini EPC Project
Key aspects of Engineering

The Technical baseline: the Contractual requirements


Engineering organization, split of Work and resources
Interfaces between disciplines
BASIC vs DETAIL design
Document control
Engineering Interface with Procurement, Construction, Third Parties
IT

Management of changes
2014 - IFP Training

Training Agenda
Day 3
The main challenge: meeting the Project schedule
FEED
EPC

How to control a Contractor


The plan
Progress measurement
Factors that could Impact progress
Engineering Controls and KPIs
Engineering Quality
Critical Points to watch

2014 - IFP Training

Training Agenda
Day 1
Engineering in the Project: Role, Organization, Documents,
Generalities
General documents, Design basis and design criteria
The engineering disciplines
PROCESS
MECHANICAL
SAFETY & ENVIRONMENT
CIVIL
PLANT LAYOUT & PIPING
INSTRUMENTATION
ELECTRICAL

2014 - IFP Training

Project development phases


Front-end Loading
gate

gate

FEL-2
BASIC Engineering/Conceptual

FEL-3
FEED

Objective: Define the


business opportunity

Objective: Confirm feasibility,,


select technology, refine cost
estimate, identify risks

Objective: refine cost estimate,


prepare EPC phase

Content: Technical
assessment, milestone
schedule, estimated cost
range

Content: Evaluate alternates,


confirm feasibility, develop
process design

Content: Evaluate alternates,


confirm feasibility, develop
process design

Deliverables: Functional
requirements, economic
evaluation

Deliverables: +/-30% cost


estimate, preliminary schedule,
layout, process design

Deliverables: +/-10-20% cost


estimate, Design basis for EPC,
MR for LLI

By: Company

By: Contractor

By: Contractor

2014 - IFP Training

FEL-1
Business Planning Phase

Basic Engineering/FEED

Client
Documents
submitted to
client

Process Design
Package (PDP)

Approval/
Comments

Vendors / SubContractors
Inquiries

Quotations

Cost Estimate Department


Documents for Inquiry:
Bill of Materials / specifications

Engineering

Client
Engineering basis for EPC call for
tender
Material Requisitions for LLI
2014 - IFP Training

Engineering DLVs for Early Works

The Engineering Work process synoptic


Process design
PFDs

P&IDs

H&M balance

Piping
Instrumentation

Process
data sheet

Equipment specification

Layout
Civil
Electrical

2014 - IFP Training

Rotating
Pressure vessels
Fired equipment
Heat exchangers
Packages etc.

Vendor
drawings

Training Agenda
Day 1
Engineering in the Project: Role, Organization, Documents,
Generalities
General documents, Design basis and design criteria
The engineering disciplines
PROCESS
MECHANICAL
SAFETY & ENVIRONMENT
CIVIL
PLANT LAYOUT & PIPING
INSTRUMENTATION
ELECTRICAL

2014 - IFP Training

List of common Engineering Deliverables

2014 - IFP Training

Specifications
What difference can you see between the 2 sets of specifications?
Design criteria for civil, structural and building
engineering

Technical specification structural steel materials and


fabrication

Design specification for roads

Specification for asphalt paving

Design specification for sewage and drainage

Specification for hot dip galvanized anchor bolts

Specification for plant outdoor lighting

Technical specification Low Voltage Motors

Telecommunication and information system philosophy

Technical specification for Machine Monitoring system

Instrumentation and control system design basis

Technical specification for control valves

Fire Protection Design

Technical specification for fire detection devices in


buildings

Safety concept
Design philosophy for cathodic protection
Specification for pipe supports design

Technical specification for wheeled fire extinguishers


Technical specification for isolating joint
Technical specification for cathodic protection materials

Technical specification for centrifugal pumps


Technical specification for tail gas incinerator

2014 - IFP Training

Job specification for supply for piping sliding plates

The (Basic) Engineering Design Data


Draw the
Table of
Contents

2014 - IFP Training

Training Agenda
Day 1
Engineering in the Project: Role, Organization, Documents,
Generalities
General documents, Design basis and design criteria
The engineering disciplines
PROCESS
MECHANICAL
SAFETY & ENVIRONMENT
CIVIL
PLANT LAYOUT & PIPING
INSTRUMENTATION
ELECTRICAL

2014 - IFP Training

Engineering disciplines: activities and deliverables

PROCESS
Design basis and criteria
Process Simulations, Process Flow Diagrams, HMB, equipment list
Process description
Equipment sizing
P&IDs
Piping specification and sizing
Instrument process specification
Process and Emergency shutdown
Flare study
Operating manual

2014 - IFP Training

Process design criteria

Design margins
Design Pressure and Temperature criteria
Equipment sizing criteria
Line sizing criteria
Control valve sizing criteria

2014 - IFP Training

Engineering disciplines: activities and deliverables

PROCESS
Design basis and criteria
Process Simulations, Process Flow Diagrams, HMB, equipment list
Process description
Equipment sizing
P&IDs
Piping specification and sizing
Instrument process specification
Process and Emergency shutdown
Flare study
Operating manual

2014 - IFP Training

Process simulations
Simulator settings
Input
- Feed composition and
conditions

- Flow scheme
- Thermodynamic model
- Equipment performance

Output
- Stream flows and
composition
- Equipment duty

2014 - IFP Training

Block Flow Diagrams & Process Flow Diagrams

2014 - IFP Training

The Process Flow Diagram (PFD)

Results from process simulations

Shows the process controls


The individual drawing item of the PFD is the Equipment Item

2014 - IFP Training

Depicts the various Equipment within a Process (or Utility) Unit and their sequence

Process eqiupment sizing


Case study: Production separator
Sets the gas
cross section
Vessel size
Sets the liquid volume

2014 - IFP Training

Process Data Sheet

2014 - IFP Training

Contents of the Process Data Sheet:


Design conditions
Overdesign
Fluid properties
Equipment duty
Skeleton drawing & dimensions
Material (generic type) and
corrosion allowance
Specification of internals:
demister, distributor, baffle etc.
Nozzles list
Allowable pressure drop, fouling
factor, Cp, Cv, enthalpy curve (for
HX, heaters)
Available NPSH (for pumps)

Piping & Instrumentation Diagram (P&ID)

What purpose does a


P&ID serve?

During operation:
Reference drawing for operator, work permit, plant modifications etc.

2014 - IFP Training

At design stage:
Defines the design basis for Piping & Instrumentation disciplines
Serves to show and agree the operating and maintenance features between
Engineer and Owner or between Engineer and Vendor
Serves to show the interface with equipment/package vendors
Perform HAZOP review

Piping & Instrumentation Diagrams (P&IDs)


Important features (1/3)

2014 - IFP Training

Normal operation
Redundancy for critical instruments / safety switches
Shutdown
Check valves
Start-up
Pressurization
warm-up / purge lines
Maintenance
Equipment isolation & bypass: valves, spectacle/blind
Nitrogen injection, vent
Drains
Control and ON/OFF valves isolation
Instrument isolation

Piping & Instrumentation Diagrams (P&IDs)


Various types of P&IDs

Legend and Symbols


Identification & Numbering
Details and Typicals
Process or Utility P&ID
Distribution P&ID
Interconnection P&ID
Pumps auxiliary P&ID
Package P&ID

P&ID
representation

Details

2014 - IFP Training

P&ID work sequence

P&ID
Review

IFR

HAZOP

IFD

IFC
2014 - IFP Training

Piping MTO
& PO

Quiz
Which revision of P&IDs has the following purpose/contents?
Purpose
Collect Client comments
Perform PID review
Perform HAZOP
Perform Piping MTO for 1st Piping purchase
Freeze Control system I/O list
Issue Piping ISOs
Contents
Comments from all disciplines

IFR

IFD

IFC

IFR

IFD

IFC

Comments from Piping, I&C disciplines


Finalized interfaces with eqt/package
Exercised Contract Option(s)
2014 - IFP Training

Size, number of PSVs and CVs


Diameter of process lines
Diameter of utility lines
HAZOP comments incorporated
Client comments incorporated

Process Engineering / schedule


Hands-on exercise

2014 - IFP Training

Typical PROCESS Licensor / Engineering split


Process Licensor

Engineer

PFD, H&MB

Equipment data sheet

Equipment process data sheet: Equipment Mechanical data sheet


- Operating conditions,
- Duty
- Diameters of vessels
- Size of Nozzles
- Pump head
+ specific info for internals etc.

P&IDs

Generic

customized (piping class, line and


valves size, HAZOP comments,
vendor info)

Line sizing

Line sizing criteria

Sizing (takes into account eqt loc,


elevation etc.)

Plot Plan

recommendations

Material selection

Basic requirement

MSD

2014 - IFP Training

Item

Training Agenda
Day 1
Engineering in the Project: Role, Organization, Documents,
Generalities
General documents, Design basis and design criteria
The engineering disciplines
PROCESS
MECHANICAL
SAFETY & ENVIRONMENT
CIVIL
PLANT LAYOUT & PIPING
INSTRUMENTATION
ELECTRICAL

2014 - IFP Training

From Process to Mechanical

Process design
PFDs
H&M balance

Process
data sheet

Equipment specification

2014 - IFP Training

Rotating
Pressure vessels
Fired equipment
Heat exchangers
Packages etc.

Process Data Sheet vs Mechanical Data Sheet

2014 - IFP Training

Look at the PDS and MDS in your exercise book. What additional
information is contained in the MDS? What does Mechanical
design entail?

Process Data Sheet vs Mechanical Data Sheet

Process Data Sheet:


design conditions
skeleton drawings
material (generic type) and
corrosion allowance
equipment dimensions
definition of type of internals
nozzles list
height from ground

2014 - IFP Training

Mechanical Data Sheet:


design conditions & code
scaled drawing
material grades and thickness of
all parts
all dimensions
drawings of internals
nozzzles position and elevation
designed support
weight
loads on foundation
limits of supply

Mechanical Design
The vessel wall thickness is calculated so that with all
loadings, i.e.,
Internal pressure
External pressure
Weight
Seismic
Wind
Other external loads
2014 - IFP Training

Equipment / Mechanical
What is a package ?
What is, for Engineering, the purpose
to order as a package ?
What is usually ordered as a package ?
Which is the responsible discipline ?
Which document is produced to specify
a package ? By whom ?

2014 - IFP Training

What are the key things to consider


when specifying a package?

Instrumentation Specification for packaged units


Local control

Centralized control

2014 - IFP Training

Test
Identify the documents issued by Engineering to order each type of
equipment
Equipment

Process discipline Equipment/Mechanical discipline


PDS

Duty
spec

MDS

Particular
General
Specification Specification

MR

Pressure Vessel
Rotating equipment
Reactor
Heat Exchanger Shell &
Tube
Heat Exchanger Other type
Package

2014 - IFP Training

Fired heater

Training Agenda
Day 1
Engineering in the Project: Role, Organization, Documents,
Generalities
General documents, Design basis and design criteria
The engineering disciplines
PROCESS
MECHANICAL
SAFETY & ENVIRONMENT
CIVIL
PLANT LAYOUT & PIPING
INSTRUMENTATION
ELECTRICAL

2014 - IFP Training

HAZOP
hands-on exercise

Fill the table


2014 - IFP Training

Quantitative Risk Analysis (QRA)


case study: gas leak in Turbo-compressor building
Step 2: Event tree analysis
Release Frequency

Probability of immediate ignition


for 1-50 kg/s release rate is 7%
(from statistical data)

Immediate ESD & Fire


Fighting
ignition

0,998
0,070

Delayed
Ignition

Explosion/
Flash-fire

Consequence Event

Frequency (ev/y)

Gas detectors are provided inside the building, that


activate isolation and depressurization.
Jet fire ESD It& is
FFassumed
that they operate 95% of the time.

0,002

Jet fire no ESD & FF

7,779E-03
1,520E-05

Probability of explosion vs flash fire (12%) depends


on mass of gas and degree of confinement

1,11E-01
Release/yr
0,949

Dispersion

9,827E-02

0,120

Explosion

1,774E-05

0,880

Flash fire

1,301E-04

Dispersion

5,133E-03

0,930
0,028
0,051
0,972
Yes

5%

What is the frequency of an explosion?

2014 - IFP Training

Frequency (event/year)
Jet fire ESD & FF
7,779E-03
Probability of delayed ignition (2.8%)Jet
takes
into account
fire no ESD & FF
1,520E-05
equipment explosion protection (Ex) Explosion
1,774E-05
Flash Fire
1,301E-04
Dispersion
1,034E-01

No
B04a/b/c/d

Training Agenda
Day 1
Engineering in the Project: Role, Organization, Documents,
Generalities
General documents, Design basis and design criteria
The engineering disciplines
PROCESS
MECHANICAL
SAFETY & ENVIRONMENT
CIVIL
PLANT LAYOUT & PIPING
INSTRUMENTATION
ELECTRICAL

2014 - IFP Training

Civil foundation calculation

Overturning
axis
Input
Loads: dead, operating,
test, live, wind, seismic,
Soil data: bearing
capacity, angle of
friction, unit weight,
boyancy

Dimensions to test

De-stabilizing
moment

Stabilizing
moment

Stability check
for sliding and
overturning
Bearing
pressure check
2014 - IFP Training

Safety factors (for


sliding and overturning)

Calculation

Foundation guide drawing

2014 - IFP Training

Pipe-rack design
What is usually the governing load?
What is the governing design criteria?

2014 - IFP Training

Training Agenda
Day 1
Engineering in the Project: Role, Organization, Documents,
Generalities
General documents, Design basis and design criteria
The engineering disciplines
PROCESS
MECHANICAL
SAFETY & ENVIRONMENT
CIVIL
PLANT LAYOUT & PIPING
INSTRUMENTATION
ELECTRICAL

2014 - IFP Training

Layout/principles
Define the respective position of the 6
items as per good plant layout practice

PREVAILING WIND

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4
2

On-shore plant: Equipment spacing recommendations


as per GE GAP Guidelines 2.5.2

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Layout principles: typical Unit Layout

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Piping installation

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Unit Plot Plan

Line diagram

Piping design iso vs Shop iso

2014 - IFP Training

Piping installation work process

Plot
Plan

Piping
line
diagram

Piping
studies
& layout

Piping 3D
modelling

Piping
isometric
drawing

Stress
OK?

Piping
isometric
drawing IFC

For some lines, another


check is done.

Piping stress analysis

2014 - IFP Training

By whom?
For which lines?

Piping material management work process

PFD
Plot
Plan
Process
eqt list

Piping
line
diagram

Piping
studies &
layout

Stress
OK?

Piping
isometric
drawing
IFC

?
IFD
P&IDs

IFC
P&IDs

At which project month shall the steps take place?

3rd and next


Piping MTOs
2014 - IFP Training

Piping
isometric
drawing

2nd Piping MTO,


for Order

1st Piping MTO:


for Inquiry

IFR
P&IDs

Piping 3D
modelling

Quiz

Put the following tasks in order


Perform piping Material-Take-Off for first purchase
HAZOP
P&ID review between COMPANY and CONTRACTOR
Issue of IFR P&ID
P&ID IFC issue
Issue of IFD P&ID
2014 - IFP Training

Training Agenda
Day 1
Engineering in the Project: Role, Organization, Documents,
Generalities
General documents, Design basis and design criteria
The engineering disciplines
PROCESS
MECHANICAL
SAFETY & ENVIRONMENT
CIVIL
PLANT LAYOUT & PIPING
INSTRUMENTATION
ELECTRICAL

2014 - IFP Training

Process Control System

Case of Package
controlled by Central
Process Control
System

2014 - IFP Training

What documents from


the package Vendor are
needed by the DCS
Vendor in this case?

Training Agenda
Day 1
Engineering in the Project: Role, Organization, Documents,
Generalities
General documents, Design basis and design criteria
The engineering disciplines
PROCESS
MECHANICAL
SAFETY & ENVIRONMENT
CIVIL
PLANT LAYOUT & PIPING
INSTRUMENTATION
ELECTRICAL

2014 - IFP Training

Electrical consumer list

2014 - IFP Training

Electrical Engineering

2014 - IFP Training

Electrical Engineering

2014 - IFP Training

Quiz: Electrical Engineering input data


Guess the title of the documents

Process

Piping &
Layout

Document?
Document?

Vendor
Document?

Electrical

Electrical

Document?

Equipment
specs
2014 - IFP Training

Document?

Electrical

Training Agenda
Day 2
Hands-on mini EPC Project
Key aspects of Engineering

The Technical baseline: the Contractual requirements


Engineering organization, split of Work and resources
Interfaces between disciplines
BASIC vs DETAIL design
Document control
Engineering Interface with Procurement, Construction, Third Parties
IT

Management of changes
2014 - IFP Training

Define the Engineering schedule

2014 - IFP Training

Training Agenda
Day 2
Hands-on mini EPC Project
Key aspects of Engineering

The Technical baseline: the Contractual requirements


Engineering organization, split of Work and resources
Interfaces between disciplines
BASIC vs DETAIL design
Document control
Engineering Interface with Procurement, Construction, Third Parties
IT

Management of changes
2014 - IFP Training

ENDORSEMENT: case study

CONTRACTOR identifies, in the course of the design, that the capacity of one
utility unit foreseen in the DESIGN PACKAGE is not enough. A unit with
increased capacity is required.

2.

A document part of the exclusions listed in the Endorsement Certificate


specifies that Sea Water used for cooling should be discharged no more with no
more than 10C temperature increase. COMPANY now asks for 3C. This
required CTR to put additional cooling facilities.

Discuss CTRs entitlement to a CHANGE ORDER in each case?

2014 - IFP Training

1.

67

Training Agenda
Day 2
Hands-on mini EPC Project
Key aspects of Engineering

The Technical baseline: the Contractual requirements


Engineering organization, split of Work and resources
Interfaces between disciplines
BASIC vs DETAIL design
Document control
Engineering Interface with Procurement, Construction, Third Parties
IT

Management of changes
2014 - IFP Training

Engineering Split of work


What is the typical
share of manhours
done in home office
versus low cost
center?

Discipline

Paris (%)

India (%)

Process/HSE Design
Equipment
Electrical
Civil
Piping

2014 - IFP Training

Instrumentation

Engineering Split of work/Piping


Horizontal split

2014 - IFP Training

Engineering resources
The different category of Engineering personnel:
draftsman / designer / engineer / lead engineer

Civil Designer
Preparation of design deliverables based on
Engineers plans

Key responsibilities

Organization and co-ordination of design


and drafting studies resulting in the
production of
Detailed drawings
Bill of quantities
Etc.
Development of drawings, models using
CAD systems

Education

Diploma in Civil Engineering / Drafting

Work experience

5 years of related worked experience

Management responsibilities

Organizes the work of draftsmen

Computer skills

Drafting (CAD) softwares

2014 - IFP Training

Job scope & purpose

Training Agenda
Day 2
Hands-on mini EPC Project
Key aspects of Engineering

The Technical baseline: the Contractual requirements


Engineering organization, split of Work and resources
Interfaces between disciplines
BASIC vs DETAIL design
Document control
Engineering Interface with Procurement, Construction, Third Parties
IT

Management of changes
2014 - IFP Training

The Engineering work sequence


Fill the missing captions

2014 - IFP Training

Piping & Instrumentation Diagram (P&ID)


Which disciplines provide input to P&IDs?

2014 - IFP Training

Training Agenda
Day 2
Hands-on mini EPC Project
Key aspects of Engineering

The Technical baseline: the Contractual requirements


Engineering organization, split of Work and resources
Interfaces between disciplines
BASIC vs DETAIL design
Document control
Engineering Interface with Procurement, Construction, Third Parties
IT

Management of changes
2014 - IFP Training

Cost estimate basics/Analytical


Commodity

Data required from


Engineering for cost
estimate

Engineering
Discipline

Engineering Deliverable

Pressure vessels
Heat exchangers
Rotating
Piping

Lets fill the table

Electrical equipment &


cables
Instrumentation &
Control
Earthworks, concrete

Buildings
Painting, insulation

2014 - IFP Training

Steel structure

BASIC vs DETAIL design

2014 - IFP Training

Conventional scheme vs CCFT scheme


FEED

CFT

PROPOSAL

BID APPRAISAL

CTR commitment on LS

FID

EPC

Equipment Requisition IFP

CCFT

CCFT

SELECTION OF
CONTRACTOR

ENGINEERING
CONTRACT

CCFT

Equipment Requisition IFP

CTR commitment on LS

EPC

2014 - IFP Training

In your opinion, what are the advantages of the CCFT


scheme
For the contractor
For the Company

FID

Training Agenda
Day 2
Hands-on mini EPC Project
Key aspects of Engineering

The Technical baseline: the Contractual requirements


Engineering organization, split of Work and resources
Interfaces between disciplines
BASIC vs DETAIL design
Document control
Engineering Interface with Procurement, Construction, Third Parties
IT
Management of changes
2014 - IFP Training

Origin of changes
Identify the likely impact of the Engineering reviews on the design
Plot
Plan

P&IDs Design Blast


ESD
criteria resistance logic

New
New
New
valves instruments accesses

HAZID
HAZOP
QRA

2014 - IFP Training

P&ID
review
3D
model
review
SIL
review

Training Agenda
Day 3
The main challenge: meeting the Project schedule
FEED
EPC

How to control a Contractor


The plan
Progress measurement
Factors that could Impact progress
Engineering Controls and KPIs
Engineering Quality
Critical Points to watch

2014 - IFP Training

Critical path of an Oil & Gas Project

2014 - IFP Training

Key Engineering Milestones for an EPC


At which time (Project Month) must the following be
issued/done to support the Project execution?

P&ID 1st issue


LLI Material Requisition Issued for Purchase
HAZOP
Control valves, PSVs PO
issue of Plot Plan IFC
issue of IFC P&Ids
50% ISOs issued
2014 - IFP Training

Vendor drawings necessary for design development

2014 - IFP Training

Typical level 1 On-Shore EPC Project Engineering schedule

2014 - IFP Training

Training Agenda
Day 3
The main challenge: meeting the Project schedule
FEED
EPC

How to control a Contractor


The plan
Progress measurement
Factors that could Impact progress
Engineering Controls and KPIs
Engineering Quality
Critical Points to watch

2014 - IFP Training

Safety Engineering

2014 - IFP Training

In your opinion, how is Safety performing?

Training Agenda
Day 3
The main challenge: meeting the Project schedule
FEED
EPC

How to control a Contractor


The plan
Progress measurement
Factors that could Impact progress
Engineering Controls and KPIs
Engineering Quality
Critical Points to watch

2014 - IFP Training

Training Agenda
Day 3
The main challenge: meeting the Project schedule
FEED
EPC

How to control a Contractor


The plan
Progress measurement
Factors that could Impact progress
Engineering Controls and KPIs
Engineering Quality
Critical Points to watch

The ideal project


control dashboard

2014 - IFP Training

The Ideal Project Control dashboard


Concrete workfront curve
cumulative m3 of IFC dwgs

Milestone status
Milestone

Planned

Forecast

Actual

LLI PO PLaced
50% Eqt PO
1st steel PO
1st Piping PO

Steel structure workfront curve


IFC P&IDs
cumulative tons of IFC dwgs
IFC Plot Plan

50% Isometrics
Piping workfront curve
Cumulative tons of IFC isos

Quantities follow-up
Commodity
Steel (tons)
Piping (tons)
Elec cables (km)

Forecast
2014 - IFP Training

Concrete (m3)

Initial

Engineering progress KPIs

2014 - IFP Training

EPC Key Engineering Milestones and benchmarks


Key Engineering Milestones for an EPC
P&ID 1st issue
LLI PO
HAZOP
1st model review
1st Piping PO
Control valves, PSVs PO
Plot Plan IFC
IFC P&IDs
50% ISOs
Primary steel MTO
Primary steel drawings IFC

Additional Milestones for Off-Shore jobs

Please assign to each Milestone a schedule benchmark:


Project start + X month, for a typical 36 months Project

2014 - IFP Training

Engineering Manhours benchmarks


FEED: number of Home Office (H.O.) manhours per equipment
item
??? hours

EPC: number of H.O. manhours per equipment item


??? hours

EPC: number of H.O. manhours per USD of CAPEX?


??? hour / mln USD

EPC: number of Procurement (Buyer, Expediter, Inspector,


Transit) manhours for one Purchase Order?
???? manhours
2014 - IFP Training

Please guess

Engineering Management Training


Your instructor:
Herv Baron, Project Manager

Professional experience/positions held

Process Engineer (2 years), Production Engineer (2 years)

Engineering Manager (4 years) for EPC On-Shore 300mln USD Project

Field Engineering Manager (4 years) for EPC Off-shore (FPSO) 1bln USD Project

Project Manager (2 years) for 50mln USD EPC revamping

Project Manager (1 year) for FEED and Basic Design

Project Control Manager (1 year) for 100,000 manhours FEED

Contract Manager (3 years) for 700mln USD and 1bln USD EPC

Professional experience/Companies worked with

Developer and instructor of IFP Trainings

TOTAL, for 4 years

Engineering Management Training (10 sessions held),

SAIPEM, for 8 years

Project control training (6 sessions held),

TECHNIP, for 6 years

2014 - IFP Training

Training experience

2015 Training schedule


2 sessions of this Training will be held in 2015 at IFP Training center in
Rueil-Malmaison near Paris, France on:

May 26th-28th
September 2nd-4th

For more details and to enroll please GO TO:

You are MOST WELCOME

2014 - IFP Training

http://www.ifptraining.com/course/engineering-management-5283.html

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