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SeismicAnalysisof

OverheadCranesfor
NuclearIndustry

KPugazhendhi (KP)
Konecranes NuclearEquipment&ServicesLLC
1

2011ANSYS,Inc.

September6,2011

TableofContents

WhoWeAre?

OurProducts

OverviewofSeismicAnalysis

CaseStudy 1(CoupledBuilding/CraneSeismicAnalysis)

CaseStudy 2(TimeHistorySeismicAnalysis)

2011ANSYS,Inc.

September6,2011

WhoWeAre
Konecranes LeadingLifting
EquipmentManufacturer

QA

SuperSafesinglefailureproofcranes
Polarcranes,
Overheadfuelhandlingcranes
Turbinemaintenancecranes
Gantrycranes
Remotelyoperatedtoprunningcranes
Jibcranes
Casktransfermachines
NUREG0554
NUREG0612
ASMENOG1
ASMENUM1

Moreonwww.konecranes.com

2011ANSYS,Inc.

September6,2011

FiniteElementAnalysisofOverheadCranes

FiniteElementModeling

ModalAnalysis

LinearResponseSpectrumAnalysis

TimeHistoryAnalysis

2011ANSYS,Inc.

September6,2011

SimplifiedFiniteElementModel

Asimplifiedmodelwithonlybeamelements
forbridge/trolley

Globalfrequencies

Usefulattheconceptualdesignphase

Notveryusefulfortrolleystressanalysis
duringseismicexcitation

2011ANSYS,Inc.

September6,2011

DetailedFiniteElementModeling
Bridge

BEAM188
Warping

LateralTorsional Buckling
~100,000D.O.F

Rope

COMBIN14
SimplePendulum

Trolley

SHELL181

2011ANSYS,Inc.

September6,2011

ModalAnalysis

NaturalFrequencies(033Hz)

MassParticipationFactors(>90%)

Requiredforresponsespectrum
analysisandtimehistoryanalysis

Coupledwithbuildingordecoupled
frombuilding

RunwayStructure+Crane

IfRm <0.01,decouplingcanbedoneforany
Rf.
If0.01Rm 0.1,decouplingcanbedoneif
Rf 0.8orifRf 1.25.
IfRm 0.1,or0.8Rf 1.25,anapproximate
modeloftherunwaysystemshallbeincluded
withthecranemodel.

Dynamiccharacteristicsvarywith
bridge,trolleyandhookpositions
BuildingandCrane

2011ANSYS,Inc.

September6,2011

SeismicAnalysis
ResponseSpectrumAnalysis

TimeHistoryAnalysis

Linear
RequiresFrequencyvs.Acceleration
MaximumResponse
ComputationallyEfficient
CanbeNonlinear
RequiresTimevs.Acceleration
TimeConsuming
Accurate

2011ANSYS,Inc.

September6,2011

InputExcitation

Curveoffrequencyvs.acceleration

TypicallyAccelerationSpectrum

Threecurves(EW,NSandVertical)

Variouscurvesfordifferentdamping

OperationalBasisEarthquake(OBE)
SafeShutdownEarthquake(SSE)

CraneRailLevelfordecoupled

AccelerationSpectrum

AccelerationTimeHistory
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2011ANSYS,Inc.

September6,2011

LinearResponseSpectrumAnalysis
1

PerformModalAnalysis
Noneedtoexpandmodes

0.5
0
0.1

1
10
100
ResponseSpectrum

PerformSPRSAnalysis
InputSpectrum
ExcitationDirection
MissingMass

ExpandModes
ExpandmodeswithsignificantModeParticipationFactors

CombineModes
Modescombinedbasedonthemodalcoefficientstogettotalresponse
SRSS/Groupingetc.,methods

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2011ANSYS,Inc.

September6,2011

TotalResponse

whe

Resultstobecombined

ResponseofthestructureduetoStaticLoad
ResponseofthestructureduetoEWExcitation
ResponseofthestructureduetoNSExcitation
ResponseofthestructureduetoVerticalExcitation

TotalResponse

isthestaticstress
j istheseismicstressobtainedduetoexcitationindirectionj

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2011ANSYS,Inc.

September6,2011

whe

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TotalResponse Contd.

2011ANSYS,Inc.

September6,2011

BatchExecution

whe

Numberofanalysisismore
5BridgePositions,5TrolleyPositions,3HookPositions,3Directions
and2Excitations
450analyses.Nottoforgetthetotalresponsecomputation.

ANSYSsupportsTcl/Tk scripting
Setupthedbfiles
Setupthespectrummacros
Identifytheoutputlocation

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2011ANSYS,Inc.

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whe

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BatchExecution Contd.

2011ANSYS,Inc.

September6,2011

whe

PostProcessing StressPlots
StressPlot Trolley
StressPlot Bridge

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2011ANSYS,Inc.

September6,2011

whe

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PostProcessing MassParticipationFactors

2011ANSYS,Inc.

September6,2011

whe

PostProcessing WheelLoads

...
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2011ANSYS,Inc.

September6,2011

PostProcessing Accelerations

EvaluationofTrolleyandBridgeMountedComponents

Accelerations(intermsofG)

AccelerationPlot
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September6,2011

TimeHistoryAnalysis
CreatelargemassattheBC

Typically(M=MassX1E6)

PerformModalAnalysis

Comparethefrequencies(1,2)

Timehistoryanalysis

Modesuperposition
Damping
Integrationtimestep
Transienteffects
ApplyForceatthebase(GXM)
Iftheexcitationsarenotstatistically
independent,cannotcombinetheinput
acceleration
Expandresults

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2011ANSYS,Inc.

September6,2011

Animations ComparingFrequencies

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2011ANSYS,Inc.

September6,2011

PostProcessing

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Scanthrougheachtimestep

Identifythemaximumstressinaparticularnodeforaparticular
excitation

Performstep2forallnodesand3excitations

Combinethemaximumvalueidentifiedforeachnode.

Addtheseismicresultswiththestaticsolution.

2011ANSYS,Inc.

September6,2011

PostProcessing Comparison

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ComparisononTimeHistory(TH)andResponseSpectrum(RS)stress
results

2011ANSYS,Inc.

September6,2011

Summary

23

Boththeresponsespectrumandtimehistoryanalysisresultsare
comparable

Largemodelsforseveralloadcasesaresuccessfullyanalyzedfor
seismicconditions

Tcl/Tk interactionwithANSYShelpsinmanagingtheloadcases
efficiently

Loadcombinationhelpsinmanagingtheresultsfilesize

2011ANSYS,Inc.

September6,2011

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