Project Name

STEPPED JAW

Material

Part Name

Drawing No

Duration

Operation

MILD STEEL

CUTTING PARAMETER
NO.

WORK SEQUENCE

WORK MEDIA

V
m/min

N
(RPM)

F
mm/rev

REMARK

1.

Deburr all the sharp edges

File

318

2.

Check the dimensions

Vernier Caliper

478

85 x 18 x 65

3.

Mill the 1st surface(Roughing)

Face mill 40 mm

100

796

DOC 0.5 mm

4.

Mill the 1st surface(Finishing)

Face mill 40 mm

125

995

DOC 0.2 mm

5.

Mill the 2nd surface(Roughing)

Face mill 40 mm

100

796

DOC 0-5 mm

6.

Mill the 2nd surface(Finishing)

Face mill 40 mm

125

995

DOC 0.2 mm

7.

Mill the 3rd surface(Roughing)

Face mill 40 mm

100

796

DOC 0.5 mm

8.

Mill the 3rd surface(Finishing)

Face mill 40 mm

125

995

DOC 0.2 mm

9.

Mill the 4th surface(Roughing)

Face mill 40 mm

100

796

DOC 0.5 mm

10.

Mill the 4th surface into dimension 15mm(Finishing)

Face mill 40 mm

125

995

DOC 0.2 mm

11.

Mill the 5th surface

Face mill 40 mm

100

796

DOC 0.5 mm

Project Name

STEPPED JAW

Material

MILD STEEL

Part Name

Drawing No

Duration

Operation

CUTTING PARAMETER
NO.

WORK SEQUENCE

WORK MEDIA

V
m/min

N
(RPM)

F
mm/rev

REMARK

12.

Mill the 5th surface (Finishing)

Face mill 40 mm

100

796

DOC 0.2 mm

13.

Mill the 6th surface (Roughing)

Face mill 40 mm

125

995

DOC 0.5 mm

14.

Mill the 6th surface into the dimension 60 mm (Finishing)

Face mill 40 mm

100

796

DOC 0.2 mm

15.

Mill the shoulder to 35 mm

End mill 20 mm

20

318

DOC 0.5 mm

16.

Mill the shoulder to 60 mm

End mill 20 mm

30

477

DOC 0.5 mm

17.

Deburr all the sharp edges

File

Project Name

PARALLEL BAR

Material

Part Name

Drawing No

Duration

Operation

CUTTING PARAMETER
NO.

WORK SEQUENCE

WORK MEDIA

V
m/min

N
(RPM)

F
mm/rev

REMARK

1.

Deburr all the sharp edges

File

2.

Check the dimensions

Vernier Caliper

85 x 18 x 65

3.

Mill the 1st surface (Roughing)

Face mill 40 mm

40

318

DOC 0.2 mm

4.

Mill the 1st surface (Finishing)

Face mill 40 mm

60

478

DOC 0.5 mm

5.

Mill the 2nd surface (Roughing)

Face mill 40 mm

40

318

DOC 0.2 mm

6.

Mill the 2nd surface (Finishing)

Face mill 40 mm

60

478

DOC 0.5 mm

7.

Mill the 3rd surface (Roughing)

Face mill 40 mm

40

318

DOC 0.2 mm

8.

Mill the 3rd surface (Finishing)

Face mill 40 mm

60

478

DOC 0.5 mm

9.

Mill the 4th surface (Roughing)

Face mill 40 mm

40

318

DOC 0.2 mm

10.

Mill the 4th surface into dimension of 15 mm (Finishing)

Face mill 40 mm

60

478

DOC 0.5 mm

11.

Mill the 5th surface (Roughing)

End mill 20 mm

18

286

DOC 0.2 mm

Project Name

PARALLEL BAR

Material

Part Name

Drawing No

Duration

Operation

NO.

WORK SEQUENCE

WORK MEDIA

V
m/min

CUTTING
PARAMETER
N
(RPM)

F
mm/rev

12.

Mill the 5th surface (Finishing)

End mill 20 mm

21

339

13.

Mill the 6th surface (Roughing)

End mill 20 mm

18

286

14.

Mill the 6th surface into dimension of 60 mm (Finishing)

End mill 20 mm

21

339

15.

Deburr all sharp edges

File

REMARK

CALCULATION ( PARALLEL BAR )

Face Mill
1. V = dn
40 = 3.14 x 40 x n
1000
40000 = 125.6 n
318 = n
n = 318
2. V = dn
40 = 3.14 x 40 x n
1000
40000 = 125.6 n
478 = n
n = 478

End Mill
1. V = dn
18 = 3.14 x 20 x n
1000
18000 = 286.6 n
62.8 = n
n = 62.8
2. V = dn
21 = 3.14 x 20 x n
1000
21000 = 62.8 n
334.4 = n
n = 334.4

CALCULATION ( STEPPED JAW )

Face Mill
1. V = dn
100 = 3.14 x 40 x n
1000
100 000 = 125.6 n
79.6 = n
n = 79.6
2. V = dn
125 = 3.14 x 40 x n
1000
125 000 = 125.6 n
995 = n
n = 995

End Mill
1. V = dn
20 = 3.14 x 20 x n
1000
20 000 = 62.8 n
318 = n
n = 318
2. V = dn
30 = 3.14 x 20 x n
1000
30 000 = 62.8 n
477.7 = n
n = 477.7