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Data Sheet

SS/TBX5_3

pH/Redox (ORP) Sensors for


Process Monitoring
TB(X)5 Series

Next Step Solid State reference


eliminates poisoning, pumping and plugging
Advantage Series with solution ground rod
permits continuous sensor diagnostics
Comprehensive selection of measuring
electrodes
sensors designed to suit all application
requirements
Combination style construction
measuring, reference and temperature elements, all
in one compact body
Insertion, submersion, flow-through
and hot-tap
increases flexibility of installation
Integral potted cable
no in-process high impedance connections
Comprehensive selection of wetted materials
assures compatibility with design, budget and
process
Operating temperatures up to 140C (284F)
the highest glass temperature limit on the market
Operating pressures up to 21 bar (300 psi)
and higher
the highest pressure limit on the market

The Most Durable pH/Redox (ORP)


Sensors in the World

pH/Redox (ORP) Sensors for Process Monitoring


TB(X)5 Series

SS/TBX5_3

The Most Durable pH/Redox (ORP) Sensors


in the World

Wide Variety of Sensors


for Most Industrial Applications

A well deserved reputation for ruggedness, longevity and


accuracy hallmark the TB(X)5 Series pH/Redox sensors. The
sensors are easily applied to most industrial measurement
needs. They are renowned for their ability to outperform
conventional sensors in the industries toughest process
applications.

ABB offers a wide variety of standard sensors for most


applications. These include variations in body style, measuring
electrode type and shape, temperature compensator, junction
type and shape and cable. Next Step Advantage sensors also
allow choice of solution ground and O-ring materials.

Solid-state Next Step reference technology is the foundation


for all TB(X)5 Series electrodes. The totally solid inner reference
chamber is charged with potassium chloride (KCl). This nonliquid reference all but eliminates poisoning, plugging and
pumping problems that plague conventional liquid, slurry and
gel designs.

Durable Electrodes

The Next Step Advantage series incorporates a solution


ground rod that enables sensor diagnostics.
All measurement functions are combined in one compact body:
reference, measuring electrode, temperature sensor and ground
rod. Using an integral potted cable, a completely sealed
assembly is provided without in-process high impedance
connections.
These advances in reference design, combined with superior
glass electrode technology, result in an industrial sensor with
unequalled durability and flexibility.

Metallic
Support Rod
and Ground

Ag/AgCl
Element

Next Step Reference

Next Step
Solid State
Reference
(Not Shown)
Ag/AgCl
Element

Competing Gel or
Slurry-filled Reference

The TB(X)5 electrode design eliminates failures due to thermal


stress caused by rapid temperature excursions. Unlike other
sensors that use a large inner air bubble for expansion
absorption, TB(X)5 electrodes use a unique inner plunger;
providing more effective protection against temperature
fluctuations.
The glass manufacturing process uses inoffensive components.
The glass contains no barium, cobalt or uranium oxides. The
impedance is low enough to maintain signal integrity, yet high
enough to remain chemically durable with little or no sodium ion
(Na+) error.
The electrodes are available in several measuring element types
ensuring greatest process optimization.

Wood and Teflon


Liquid Junction

Electrode

Temperature
Compensator

Optional
Second Junction

Slurry or
Gel-filled
Reservoir

Solution Ground
Interface

Ceramic or
Teflon Junction

Electrode

Sensor Construction

Electrode Types and Ratings


Ratings
Code

Type

Description

High density duty with heavy fouling.


Electrode flush with liquid junction. Low Na+ error.
General purpose For light to medium duty and lower temperature
2
glass
applications. Not for high pH.
5
Redox (ORP)
Platinum (Pt) element.
6
Antimony (Sb)
Metal pH electrode for abrasive or HF processes.
Resistant to etching by up to several percent HF and
F
Fluoride/Acid
strong acids.
Coating resistant Versatile and suitable for high and low pH, strong
J
High temperature chemicals and high purity water.
Notes. 1) 0 to 121C (32 to 250F) for sterilization cycles
2) 50C (122F) max. recommended for high HF concentration
1

Flat glass

Range

Operating Temperatures
C

F
1

650M

0 to 14pH

10 to 100

0 to 12pH

0 to 100

32 to 212

200M

0 to 2000mV
3 to 11pH

0 to 140
20 to 80

32 to 284
4 to 176

1k
1k

50 to 176 2

500M

50 to 284

500M

0 to 12pH

10 to 80

0 to 14pH

10 to 140

60 to 212

Impedance at
25C (77F)

pH/Redox (ORP) Sensors for Process Monitoring


TB(X)5 Series

SS/TBX5_3

Body Style

Reference Junction Styles

Sensor bodies are constructed of Kynar (PVDF) or Ryton (PPS).


TB5 Series sensors use Solid-State Next Step references. The
TB(X)5 Series denotes Next Step Advantage types with
integral solution ground.

To promote TB(X)5 electrode process efficiency, reference


junctions are available as either wood or PTFE, each also offered
in flush, notched, or recessed forms.

Sensor Models and Applications


Model Number
Body

Application

Solid-state
Next Step

Next Step
Advantage

TB551

TBX551

TB556

TBX556

TB557

TBX557

PVDF Ball valve retractor, Hot-tap

TB561

TBX561

PVDF In-line, Sterilizable

TB562

TBX562

PVDF Sanitary, Sterilizable

TB564

TBX564

PVDF

High pressure retractor,


Hot-tap

TB567

TBX567

PPS

In-line, High pressure

The hardwood junction is recommended for all general purpose


duties particularly those requiring high resistance to coating.
PTFE junctions are promoted for continuous processes over
11.0 pH or those containing known wood delignifiers such as
strong caustics, bleaches and other oxidizers.
Flush junctions have no process protrusions and therefore
supply excellent self-cleaning properties when used with flat
glass and fitted at 90 in process pipelines.

In-line, Twist-lock,
Submersion
In-line, Threaded,
PVDF
Submersion
PPS

Notched junctions provide an integral protection guard for


normal bulb-style glasses and are especially suited for
retractable and immersion sensors.
Recessed junctions are also available. They place the glass bulb
behind a 'hood' giving it protection from abrasive or high velocity
processes.
Consult factory for availability of recessed junctions.
Normal
Glass
Flush

Notched

Flat
Glass
pH

pH

Type 1 Flat Glass

Type 2 General Purpose Glass


Type F Fluoride/Acid Resistant Glass
Type J Coating Resistant Glass

ORP

Junction Styles

pH

Type 5 Platinum

Type 6 Antimony

Electrodes Types

Junction Styles
Style

Description

Application

Flush

Flush with end of sensor

In-line, heavy fouling processes

Notched

Extends beyond junction providing electrode protection

Hot-tap (ball-valve) and immersion sensors

Reference Junction Selection


Sensor TB(X)

Wood

551
556
557
561
562
564
567
Note. = Valid selection = Invalid selection

Flush
PTFE

Electrodes
1, 2, 5, 6, F, J
1, 6
1, 6
1, 5, F, J
1, 2, 5, F, J
6
2, 5, 6, F, J

Wood

Notched
PTFE

Electrodes

1, 2, 5, F, J
1, 2, 5, F, J
1, 5, F, J

2, 5, F, J

pH/Redox (ORP) Sensors for Process Monitoring


TB(X)5 Series

SS/TBX5_3

Temperature Compensation
Temperature compensators enable analyzers to adjust for
temperature effects on the glass pH electrode output (Nernst).
Selected analyzers can also use this measurement to
compensate for solution pH temperature effects.
Sensors can be ordered with integral temperature sensors or as
external units.
The integral temperature compensator is available in two forms;
Balco 3k and Pt100.

0.4

pH
Error

0.3

-15

0.2
0.1

-10

0.0
- 0.1

-5
0
+5

- 0.2

+ 10

- 0.3

+ 15

Temperature
Change (C)
From 25 C

- 0.4
0

2 3 4 5

6 7 8 9 10 11 12 13 14

pH Error without Temperature Compensation

Cable Options
Temperature Compensator
Location (Typical)

TB(X)5 sensors offer complete flexibility of cabling options


throughout the range. All cables are potted inside the sensor
ensuring environmental protection.
The standard cable length for most sensors is 1.5m
(5 ft.). However, cables can be supplied as any continuous size
up to 9m (30 ft.).
Standard accessories include junction boxes and submersion
(immersion) couplers, typically used with extension cables for
direct connection to ABB-TBI instruments.

Integral Temperature Compensator

Extension cables also permit distances between sensor and


instrument of up to 30m (100 ft.) without external preamplifier.
A BNC/TC to pin terminal adapter is available for connection to
TB82, TB84, 4630 and AX46 Series instruments.

Next Step Advantage Sensor Cables


and Junction Box Wiring (TBX5 Models)

Sensors with pin terminals are selected with code option T.


With
Temperature
Compensator

Without
Temperature
Compensator

Pin Leads
(Type 'T' cable)

Pin Leads
(Type 'T' cable)

Female BNC and Spade


Lugs for Junction Box
(Type '0' Cable)
To
Junction
Box

Female BNC and Spade


Lugs for Junction Box
(Type '0' Cable)

To TB82,
TB84, 4630
and AX46

Male BNC / Spade Lug to Pin Leads Extension


(Cable 4TB 3011-7XXX)

To
Junction
Box

To TB82,
TB84, 4630
and AX46
Male BNC / Spade Lug to Pin Leads Extension
(Cable 4TB 3011-8XXX)
Heavy Green
Green
White
Red
Black

Heavy Green
Green
Black

Junction Box
Wiring
(4TB5023-0088)

Junction Box
Wiring
(4TB5023-0088)

pH/Redox (ORP) Sensors for Process Monitoring


TB(X)5 Series

SS/TBX5_3

Solid State and Next Step Reference Sensor Cables and Junction Box Wiring (TB5 Models)

Without
Temperature
Compensator

With
Temperature
Compensator

Male BNC and Tinned


Temperature Compensator Leads
Type 'F' cable

Male BNC
Type 'F'
cable

Male BNC and Extension


Cable Connector on
Temperature Compensator Leads
Type 'F' cable

Pin Leads
Type 'T'
cable

Female BNC
to Sensor or
Junction Box

Male BNC
to TB515, TB540,
TBN580 and
TB7

Pin Leads
Type 'T' cable

Extension Cable
(Cable 4TB3011-1XXX)
To TB515,
TB540,
TBN580
and TB7

To Sensor or
Junction Box

Female BNC
To Sensor or
Junction Box

Pin Leads
To TB82, TB84,
4630 and AX46

Female BNC to Male BNC Extension


with Temperature Compensator
Connector to Tinned Leads
(Cable 4TB 3011-2XXX)

Pin Extension Cable


(Cable 4TB3011-3XXX)

To Sensor or
Junction Box

Pin Leads
To TB82, TB84,
4630 and AX46
Pin Lead Extension
with Temperature Compensator Connector
(Cable 4TB3011-4XXX)

Junction Box Wiring


(4TB5023-0162)

Note.
Junction box supplied without cable glands 4TB9515-0165
for use with conduit.

Junction Box Wiring


(4TB5023-0162)

pH/Redox (ORP) Sensors for Process Monitoring


TB(X)5 Series

SS/TBX5_3

Models TB551 & TBX551 Ryton Sensors

Specification

Models TB(X)551 sensors are in-line flow-through or


submersible (immersion), general purpose, twist-lock style
sensors. The sensor body is molded from chemically resistant
Ryton (PPS).

Applications

The sensor can be adapted to 1 in. fittings by either a threaded


Ryton receptacle or a twist-lock receptacle. The twist-lock
receptacle is available in Kynar (PVDF) or stainless steel.

In-line, flow-through, submersible (immersion)


Max. pressure/temperature
690kPa (100 psi) at 140C (284F)
Features

Optional electrode guards protect the electrode in submersion


(immersion) applications.

Low cost, universal type.


Adapter for twist-lock, or threaded-cap, insertion
Material
Body
Junction
Junction types

Ryton (Polyphenylene Sulphide)


Wood or Teflon (PTFE)
Flush

Models TB(X)551 Ryton Sensors

Overall Dimensions Models TB(X)551


Dimensions in mm (in.)
Flex Conduit and Coupling (Customer Supplied)

/4 in. NPT
Safety Catch
Assembly

Ryton Body
167
(6.57)

Open to
Allow Air
to Escape

No. 118 Viton O-Rings


2 Each

Sensor

Screws
Turn into
O-Ring
Groove

Flow

1 in. NPT Tee


(Customer
Supplied)

Ryton Threaded
Receptacle

Twist Lock
Receptacle
316 Stainless Steel
Kynar

33.0
(1.30)
PVC
Submersible
Guard

316 Stainless Steel


Submersible Guard

95.0
(3.74)
167 (6,57)

64.5
(2.54)

/4 in. NPT

12 (0.47)
120.0
(4.73)
276.9 (10.90)
3

/4 in. NPT Conduit Port (2 Typ.)

Electrode

71.1
(2.80)
2.5
(0.10)
64.5
(2.54)

Sensor with Junction Box

26.7 (1.05)
24.4 (0.96)

pH/Redox (ORP) Sensors for Process Monitoring


TB(X)5 Series

SS/TBX5_3

Ordering Information Models TB(X)551


Standard Solid-state Sensors
No Solution Ground Rod

Next Step In-line, Twist-lock, Immersion (submersible)


Ryton Body pH/ORP Sensor Assembly (100 psi @ 140C)

TB551 X X X X X X X X

Measuring Electrode
Flat glass (10 to 100C, 0 to 14pH) for high particulates with flow at 90
Glass, pH (0 to 100C, 0 to 12pH)
Platinum, Redox (ORP)
Antimony, pH (20 to 80C, 3 to 11pH)
Glass, pH, Fluoride-resistant (10 to 80C, 0 to 12pH)
Coat-resistant glass/high temperature (5 to 140C, 0 to 14pH)

1
2
5
6
F
J

1
2
5
6
F
J

Integral Thermocompensation
0
1
Not for TBX551
3
Not for TBX551

None
3k Tinned leads 2
3k Extension cable connector 2
Pt100 Tinned leads 2 , 3
Pt100 Extension cable connector

0
1
2
3
4

2, 3

Liquid Junction
A
B

Wood, flush, Next Step


Teflon, flush, Next Step

A
B

Solution Ground Rod Material


1
2
3

316 stainless steel


Titanium
Hastelloy B2

Not for TB551


Not for TB551
Not for TB551

O-Ring Material
1
2
3
4

Viton
EPDM
Silicone
Kalrez 4

Not for TB551


Not for TB551
Not for TB551
Not for TB551

Body Style
0

Ryton body

Accessory Hardware
0
2
3
4
5
6

None
Stainless steel, twist-lock receptacle (4TB5205-0118)
Kynar (PVDF), twist-lock receptacle (4TB5205-0119)
PVC, Submersible guard (4TB5205-0120)
Stainless steel, submersible guard (4TB5205-0121)
Ryton (PPS), Threaded receptacle (4TB9515-0120)
Units of Measure, Integral Sensor Cable
Not for TBX551
T
0

BNC connector, feet


Tinned/Pin leads, feet 1
Use when JB (below) are selected

0
2
3
4
5
6

F
T
0

6, 7

Length, Integral Sensor Cable



J B
J S
TBX551 X X X X X X X X X X

1 ft (0.3m) 30 ft (8.8m) enter whole length in feet


With junction box 6 , 7
Less junction box 6 , 7

Next Step Advantage , In-line, Twist-lock, Submersible (Immersion) 1


Ryton Body pH/ORP Sensor Assembly (100 psi @ 140C)


J B
J S

Sensors for
self-checking
(with Solution
Ground Rod)

Notes.
1) For direct connection to TB82, TB84, 4630/35 and AX46 transmitters or other supplier devices, using terminal blocks.
2) Not available for Platinum, Redox (ORP), or Antimony, pH, electrodes (codes 5 & 6).
3) Not available for fluoride-resistant electrodes (code F). Compatible with TB82, TB84, 4630/35 and AX46 instruments.
4) Kalrez O-rings only for solution ground sleeve. External O-rings are Viton. External Kalrez O-ring kits available separately.
5) TB551 only. There are 2 options to connect to TB82 or TB84 transmitters:
Option 1 use BNC/TC to PIN adapter with conduit fitting or BNC/TC to PIN adapter. In either case temperature compensator code must be 2 or 4.
Option 2 select T in integral cable code, not designed for use with extension cables or junction box.
6) TB551: junction box mounted on sensor. Cable length approx. 102mm (4 in.). Requires extension cable.
7) TB(X)551: when selecting JB or JS, cable length is approx. 102mm (4 in.). Requires extension cable. If junction box is ordered separately and longer cable lengths
are required, enter length under code for integral cable.

pH/Redox (ORP) Sensors for Process Monitoring


TB(X)5 Series

SS/TBX5_3

Models TB556 & TBX556 Kynar Sensors

Specification

Models TB(X)556 Sensors are threaded style sensors suitable


for submersion (immersion) and insertion into the process pipes.

Applications

Mounting thread size is 3/4 in. NPT.

/4 in. NPT process connection, In-line,


submersion (immersion)

The sensor is available in several insertion lengths from the


standard 40mm (1.5 in.) to a maximum of 127mm (5 in.).

Max. pressure/temperature
690kPa (100 psi) at 80C (176F)
276kPa (40 psi) at 140C (284F)

The sensor body is molded from chemically resistant Kynar


(PVDF).

Material
Body
Kynar (PVDF) as standard
Junction
Wood or Teflon (PTFE)
Junction types Flush (Antimony and flat glass only)
Notched (recommended)
Flow-through
Specify insertion depth in code
Submersion/Immersion
With notched junction

Models TB(X)556 Kynar Sensors

Overall Dimensions Models TB(X)556


Dimensions in mm (in.)

Rear of Sensor and


Cable to be Sealed
in Conduit or Pipe
(Customer Supplied)

/4 in. NPT

/4 in. Coupling
(Customer Supplied)

/8 in.
Wrench
Flats

Sample
Outlet

/4 in. Tee
(customer Supplied)

127.0
(5.00)

/4 in. NPT
Kynar Body
Conduit
(Customer Supplied)

Notched Sensor

Notched Sensor
Submersible Application s

Sample
Inlet

Notched Sensor
Flow Applications

95.0
(3.74)
3

/4 in. NPT

Electrode

71.1
(2.80)
22.2 (0.80)
Note.
27.9mm (1.1 in.)
insertion depth not
available on TBX
Advantage sensors
with solution grounds

120.0 (4.73)
238.1 (9.38)
27.9 (1.10) Min.
38.1 (1.5) Standard

3
/4 in.NPT
Conduit Port
(2 Typ.)

Sensor with Junction Box

As Specified up to 127.0 (5.00) Max.


(see Note)

pH/Redox (ORP) Sensors for Process Monitoring


TB(X)5 Series

SS/TBX5_3

Ordering Information Models TB(X)556


Standard Solid-state Sensors
No Solution Ground Rod

Next Step In-line, Threaded, Submersible (Immersion)


Kynar Body pH/ORP Sensor Assembly
(40 psi @ 140C; 100 psi @ 90C )

TB556

X X X X X X X X

Measuring Electrode
Flat glass (10 to 100C, 0 to 14pH) for high particulates with flow at 90
Glass, pH (0 to 100C, 0 to 12pH)
Platinum, Redox (ORP)
Antimony, pH (20 to 80C, 3 to 11pH) 1
Glass, pH, Fluoride-resistant (10 to 80C, 0 to 12pH)
Coat-resistant glass/high temperature (5 to 140C, 0 to 14pH)

1
2
5
6
F
J

1
2
5
6
F
J

Integral Thermocompensation
0
1
Not for TBX556
3
Not for TBX556

None
3k Tinned leads 2
3k Extension cable connector 2
Pt100 Tinned leads 2 , 3
Pt100 Extension cable connector

0
1
2
3
4

2, 3

Liquid Junction
Wood, flush, Next Step reference 4
Teflon, flush, Next Step reference 4
Wood, notched, Next Step reference 5
Teflon, notched, Next Step reference 5

A
B
D
E

A
B
D
E

Solution Ground Rod Material


1
2
3

Not for TB556


Not for TB556
Not for TB556

316 stainless steel


Titanium
Hastelloy B2
O-Ring Material
Viton
EPDM
Silicone
Kalrez

1
2
3
4

Not for TB556


Not for TB556
Not for TB556
Not for TB556

Body Style
0

1
5

0
Not for TBX556
5
0

Submersible (Immersion) probe


1.1 in. Insertion depth
1.5 in. insertion depth
5.0 in. insertion depth
Integral Sensor Cable

0
1
1
5

0
1
5
0

Not for TBX556 BNC connector, feet


T
Tinned/Pin leads, feet 8
Use when JB (below) are selected
0

F
T
0

9, 10

Length, Integral Sensor Cable



J B
J S

TBX556 X X X X X X X X X X


J B
J S

1 ft (0.3m) to 30 ft (8.8m) enter whole length in feet


With junction box 9 , 1 0
Less junction box 9 , 1 0

Next Step Advantage , In-line, Threaded, Submersible (Immersion)


Kynar Body pH/ORP Sensor Assembly
(40 psi @ 140C 100 psi @ 90C)

Sensors for
self-checking
(with Solution
Ground Rod)

Notes.
1) Antimony pH electrodes supplied only with flush junctions (codes A & B).
2) Not available for, Redox (ORP), or Antimony, pH, electrodes (codes 5 & 6).
3) Not available for fluoride-resistant electrodes (code F). Compatible with TB82, TB84, 4630/35 and AX46 instruments.
4) Flush junctions for flat glass pH and Antimony electrodes only (codes 1 & 6).
5) Notched junctions not available for Antimony electrodes.
6) Manufactured as 1.5 in.depth, includes cable strain relief.
7) There are 2 options to connect TB556 to TB82 or TB84 transmitters:
Option 1 use BNC/TC to PIN adapter with conduit fitting or BNC/TC to PIN adapter. In either case temperature compensator code must be 2 or 4.
Option 2 select T in integral cable code, not designed for use with extension cables or junction box.
8) For direct conection to type TB82, TB84, 4630/35 and AX46 transmitters, or other supplier devices, using terminal blocks.
9) TB556: junction box or submersible (immersion) connector mounted on sensor. Cable length approx. 102mm (4 in.). Requires extension cable for Temperature
compensator code must be 0, 2 or 4.
10) TB(X)556: junction box mounted on sensor. Cable length approx. 102mm (4 in.). Requires extension cable for connection to transmitter. If junction box is ordered
separately and longer cable lengths are required, enter cable length in code for integral cable.

pH/Redox (ORP) Sensors for Process Monitoring


TB(X)5 Series

SS/TBX5_3

Models TB557 & TBX557 Hot-Tap Retractable Sensors


Models TB(X)557 sensors are hot tap, ball valve insertion
sensors. They enable sensor maintenance or replacement
without interrupting the process.

Specification
Applications

An integral safety anti-blowout lip is incorporated into the sensor


design, preventing accidental sensor removal. Unlike chain
restraints, this safety-by-design is an integral part of the sensors'
construction.
1

Insertion, Hot-tap
Max. pressure/temperature
690kPa (100 psi) at 80C (176F)
276kPa (40 psi) at 140C (284F)

The sensor is inserted through a standard 1 /2 in. or 1 /4 in. full


port ball valve. Ease of disassembly aids sensor replacement.

Features

Connection to a ball valve is by compression fitting available in


either hand-tight with 11/4 in. NPT threads or wrench-tight with
1 in. NPT threads.

Insert/retract without disturbing process flow


Replaceable electrode
Anti-blowout lip
No internal high-impedance connection

Additional fittings enable the assembly to be flushed and drained


in situ and uses a 11/2 in. NPT threads for connection to the ball
valve.

Material
Electrode Body
Kynar (PVDF) as standard
Sensor sheath variants 316 stainless steel
Hastelloy or Titanium
External O-rings
Viton
Junction
Wood or Teflon (PTFE)
Junction types
Flush (Antimony only)
Notched (recommended)
Lengths
Standard 400mm (16 in.)
Maximum 910mm (36 in.)

Models TB557 and TBX557 Sensors

Overall Dimensions Ball Valve


11/4 in. Full Post Ball Valve
or 11/2 in. Ball Valve

Process Line / Vessel

Compression Fitting

Overall Dimensions Compression Fittings


Dimensions in mm (in.)
1

2 /2 in. Dia.

13/4 in. Hex.


11/4 in. NPT

10

11/2 in. Hex.


13/8 in. Hex.
1 in. NPT

97.8
(3.85)

66.7
(2.63)

Hand-tight

Wrench-tight

/4 in. NPT Flushing Port


1
/4 in. NPT Flushing Port
Hand-tight
compression fitting

Wrench-tight
compression fitting

184.7
(7.27)

11/2 in. NPT

Wrench-tight flush and drain


compression fitting

199.4
(7.85)

11/2 in. NPT

Hand-tight flush and drain


compression fitting

pH/Redox (ORP) Sensors for Process Monitoring


TB(X)5 Series

SS/TBX5_3

Overall Dimensions Models TB(X)557


Dimensions in mm (in.)
Kynar Back Piece

27.9
(1.10)

Viton O-Rings

Sheath

222.9 (8.78) (Other Lengths Available)


No. 019 Viton
O-Rings

188
(7.40)

21.0 Dia
(0.83)
Electrode
Reference
Junction

Replacement Sensor Detail


316 Stainless Steel
No 019 Viton
Titanium or Hastelloy-C
O-Rings
Sheath

95.0 (3.74)
3

26.7 Dia
22.9 Dia (1.05)
(0.90)

Replaceable Sensor

/4 in. NPT

Kynar Body

71.1
(2.80)
25.4 Dia
(1.00)

120.0 (4.73)

Kynar Back Piece

Anti-Blowout Lip

/4 in Conduit
Port (2 Typ.)

Optional Compression Fitting


Hand-tight 316 Stainless Steel
or Titanium
11/4 in. NPT

97.8 (3.85)

11/4 in. NPT Full Port Ball Valve

Hand-tight Compression Fitting


Installation Detail
66.7
(2.63)

27.9
(1.10)

26.7 Dia
(1.05)

/4 in. NTP

11/4 in. NPT Full Port Ball Valve


Reducing Bushing

Wrench-tight Compression Fitting

11/4 in. 316 Stainless Steel


Close Nipple

Sensor

Optional Compression Fitting


Wrench-tight 316 Stainless Steel,
Titanium or Hastelloy-C

1 in. NTP
11/4 in. Close Nipple
Sensor

28.6
(1.13)
Installation Detail

11

pH/Redox (ORP) Sensors for Process Monitoring


TB(X)5 Series

SS/TBX5_3

Ordering Information Models TB(X)557

Standard Solid-state Sensors


No Solution Ground Rod

Next Step Ball Valve Insertion, Hot Tap, Kynar Body,


pH/ORP Sensor Assembly(40 psi @ 140C; 100 psi @ 90C)

TB557

X X X X X X X X

Measuring Electrode
Flat glass pH (10 to 100C, 0 to 14pH) for high particulates with flow at 90
Glass, pH (0 to 100C, 0 to 12pH)
Platinum, Redox (ORP)
Antimony, pH (20 to 80C, 3 to 11pH) 1
Glass, pH, Fluoride-resistant (10 to 80C, 0 to 12pH)
Coat-resistant glass/high temperature (5 to 140C, 0 to 14pH)

1
2
5
6
F
J

1
2
5
6
F
J

Integral Temperature compensator


0
1

None
3k Tinned leads 2
3k Extension cable connector 2
Pt100 Tinned leads 2 , 3
Pt100 Extension cable connector 2 , 3

Not for TBX557


Not for TBX557

0
1
2
3
4

Reference Junction
Wood, flush, Next Step reference 4
Teflon, flush, Next Step reference 4
Wood, Notched, Next Step reference 5
Teflon, Notched, Next Step reference 5

A
B
D
E

A
B
D
E

Solution Ground Rod Material


1
2
3

316 stainless steel


Titanium
Hastelloy B2

Not for TB557


Not for TB557
Not for TB557

O-Ring Material
1
2
3
4

Viton
EPDM
Silicone
Kalrez 6

Not for TB557


Not for TB557
Not for TB557
Not for TB557

Body Style
0
7
A
B
F
G
H
J
K
L
M
N
P
R
S

Replacement TB(X)557 electrode only


16 in. Titanium sheath
16 in. Hastelloy C sheath
16 in. 316 Stainless Steel sheath
20 in. Titanium sheath
24 in. Titanium sheath
30 in. Titanium sheath
20 in. Hastelloy C sheath
24 in. Hastelloy C sheath
30 in. Hastelloy C sheath
20 in. 316 Stainless Steel sheath
24 in. 316 Stainless Steel sheath
30 in. 316 Stainless Steel sheath
36 in. Titanium sheath
60 in. 316 Stainless Steel sheath

0
7
A
B
F
G
H
J
K
L
M
N
P
R
S

Accessory Hardware 7
None 8
316 Stainless Steel compression fitting, wrench-tight
Hastelloy C compression fitting, wrench-tight
316 Stainless Steel compression fitting, hand-tight
Titanium compression fitting, hand-tight

0
1
2
3
4

0
1
2
3
4

Integral Sensor Cable 9


Not for TBX557 BNC connector, feet
T
Tinned/Pin leads, feet 1 0
0
Use when JB or J1 to J5 (below) are selected

F
T
0

11, 12

Length, Integral Sensor Cable

J
J
J
J
J
J

B
1
2
3
4
5

TBX557 X X X X X X X X X X

12

1 ft (0.3m) to 29 ft (8.8m) enter whole length in feet 1 3


With junction box 1 4
Replacement sensor for 16 in.sheath 1 5
Replacement sensor for 20 in.sheath 1 5
Replacement sensor for 24 in.sheath 1 5
Replacement sensor for 30 in.sheath 1 5
Replacement sensor for 36 in.sheath 1 5
Next Step Advantage, Ball Valve Insertion, Hot Tap,
Kynar Body pH/ORP Sensor Assembly
(40 psi @ 140C; 100 psi @ 90C)

J
J
J
J
J
J

B
1
2
3
4
5

Sensors for
self-checking
(with Solution Ground
Rod)

pH/Redox (ORP) Sensors for Process Monitoring


TB(X)5 Series

SS/TBX5_3

Notes.
1) Antimony pH electrodes supplied only with flush junctions (codes A & B).
2) Not available for, Redox (ORP), or Antimony, pH, electrodes (codes 5 & 6).
3) Not available for fluoride-resistant electrodes (code F).
Compatible with TB82, TB84, 4630/35 and AX46 instruments.
4) Flush junctions for Antimony electrodes only (code 6).
5) Not available for Antimony electrodes (code 6).
6) Kalrez O-rings only for solution ground sleeve. External O-rings are Viton.
External Kalrez O-ring kits available separately.
7) Standard hardware kits have Viton O-rings.
8) Applicable for all body styles. Mandatory for replacement sensors
(code 0 in Body Style section).
9) There are 2 options to connect TB557 to TB82 or TB84 transmitters:

10) For direct connection to type TB82, TB84, 4630/35 and AX46 transmitters,
or other supplier devices, using terminal blocks.
11) TB557: junction box mounted on sensor. Cable length varies to match body
length style. Order code for body style and accessory hardware anything
except zero. Requires extension cable. Order code for temperature
compensator must be 0, 2 or 4.
12) TB(X)557: junction box mounted on sensor. Cable length approx. 102mm (4
in.). Order code for body style and accessory hardware anything except
zero. Code # # # # # # # 0, J, B. Requires extension cable. If junction box
is ordered separately and longer cable lengths are desired, enter cable
length in integral sensor code.
13) Standard cable length of 4 ft (1.2m) as measured from rear of sensor
assembly with 16 in. sheath only. Max. 29 ft (8.8m) cable only available with
16 in. sheath. Longer sheaths decrease length accordingly.
14) Applicable to sensors with junction boxes only.

Option 1 use BNC/TC to PIN adapter with conduit fitting or BNC/TC to


PIN adaptor. In either case temperature compensator code must be
2 or 4.
Option 2 select T in integral sensor code, not designed for use with
extension cables or junction box.

13

pH/Redox (ORP) Sensors for Process Monitoring


TB(X)5 Series

SS/TBX5_3

Models TB561 & TBX561 Sterizable Sensors


Models TB(X)561 sensors are designed for sterilizable or in-line
applications and for measurements in process vessels or lines
requiring periodic sterilization or cleaning. They are also used in
the TB18 Safe-T-Clean valve and 4TB9515-0190 stainless steel
flow cell.
The sensors are available with a bushing and union nut but can
also be retro-fitted into standard DN25 bushings with 0.983 in.
to 0.995 in. internal diameters. All hardware required for use with
the TB18 Safe-T-Clean or 4TB9515-0190 Flowcell is included
with valve or Flowcell when purchased.

Specification
Applications
Batch processing with steam or chemical sterilization, fermenters,
glass-lined reactors, pharmaceuticals, food and beverage
Max. pressure/temperatures
690kPa (100 psi) at 90C (176F)
448kPa (65 psi) at 121C (250F)
276kPa (40 psi) at 140C (284F)
Material
Electrode body
Junction
Junction types

Kynar (PVDF) as standard


Wood or Teflon (PTFE)
Flush
Notched

Insertion depths
70mm, 100mm, 150mm or 200mm
(100mm required for TB18 Safe-T-Clean valve and Flowcell)

Models TB561 and TBX561 Sensors

Flow cell (Requires 100 mm sensor)

Overall Dimensions Models TB(X)561


Dimensions in mm (in.)

1
/2 in. NPT x 1/4 in.
Swage Lock Fitting
(3 Typ)

166.4
198.1 (6.55) 83.5
(3.29)
(7.8)
38.5 (1.52)
Holder Nut
Kynar Sensor
Body

152.4 (6.00)

No. 020 Viton


O-Ring

Front View
38.1
(1.50)
71.9
(2.83)
134.9
(5.31)

NOTES.
1. DASHED LINES REPRESENT DIMENSIONS OF FLOW CELL KIT
WITH SWAGE LOCK FITTINGS.
2. FLOW CELL KIT WITHOUT SWAGE LOCK FITTINGS 4TB9515-0223
FLOW CELL KIT WITH SWAGE LOCK FITTINGS 4TB9515-0190

Order Code 070:L = 70.0 (2.76)


Order Code 100:L = 100.0 (3.94)
Order Code 150:L = 150.0 (5.91)
Order Code 200:L = 200.0 (7.87)
Vessel Wall
Weld
11/4 in. BSP

15
11/4 in. BSP

Note.
Holder nut slides over sensor
and threads onto tank bushing

14

38.1
(1.50)
Tank Bushing

Safe-T-Clean
Sensor Valve TB18
(Requires 100mm
sensor with flush
liquid junction)

pH/Redox (ORP) Sensors for Process Monitoring


TB(X)5 Series

SS/TBX5_3

Ordering Information Models TB(X)561

Standard Solid-state Sensors


No Solution Ground Rod

Next Step Sterilizable Kynar Body pH/ORP Sensor Assembly


(65 psi @ 121C)

TB561

X X X X X X X X X

Measuring Electrode
Flat glass (10 to 100C, 0 to 14pH) for high particulates with flow at 908
Glass, pH (0 to 100C, 0 to 12pH)
Platinum, Redox (ORP)
Glass, pH, Fluoride-resistant (10 to 80C, 0 to 12pH)
Coat-resistant glass/high temperature (5 to 140C, 0 to 14pH)

1
2
5
F
J

1
2
5
F
J

Integral Temperature Compensator


0
1
Not for TBX561
3
Not for TBX561

None
3k Tinned leads 2
3k Extension cable connector 2
Pt100 Tinned leads 2
Pt100 Extension cable connector

0
1
2
3
4

Reference Junction
A
B
D
E

Wood, flush, Next Step


Teflon, flush, Next Step
Wood, notched, Next Step7
Teflon, notched, Next Step7

A
B
D
E

Solution Ground Rod Material


1
2
3

316 stainless steel


Titanium
Hastelloy B2

Not for TB561


Not for TB561
Not for TB561

O-Ring Material
1
2
3
4

Viton
EPDM
Silicone
Kalrez 3
Insertion Depth
0
1
1
2

7
0
5
0

0
0
0
0

Not for TB561


Not for TB561
Not for TB561
Not for TB561
4

0
1
1
2

70mm
100mm9
150mm
200mm
Units of Measure, Integral Sensor Cable
Not for TBX561 BNC connector, feet
T
Tinned/Pin leads, feet 1
Use when JB/JS (below) are selected
0

7
0
5
0

0
0
0
0

F
T
0

6, 7

Integral Sensor Cable



J B
J S

1 ft (0.3m) to (30 ft) 8.8m enter whole length in feet


With junction box 6 , 7
Less junction box/submersible coupler 6 , 7

TBX561 X X X X X X X X X X X

Next Step Advantage , Sterilizable 1


Kynar Body pH/ORP Sensor Assembly (65 psi @ 121C)


J B
J S

Sensors for
self-checking (with
Solution Ground Rod)

Notes.
1) For direct connection to type TB82, TB84, 4630/35 and AX46 transmitters or other supplier devices, using terminal blocks.
2) Not available for Platinum, Redox (ORP), electrodes (code 5).
3) Kalrez O-rings only for solution ground sleeve. External O-rings are Viton. External Kalrez O-ring kits available separately.
4) Insertion depth measured from wetted face of sensor flange to tip of guard.
5) TB561only. There are two options to connect to TB82 or TB84 transmitters:
Option 1 use BNC/TC to PIN adapter with conduit fitting or BNC/TC to PIN adapter. In either case temperature compensator code must be 2 or 4.
Option 2 select T in integral cable code, not designed for use with extension cables or junction box .
6) TB561: junction box mounted on sensor. Cable length approx. 102mm (4 in.). Requires extension cable. If junction box is ordered separately and longer cable lengths
are required enter length under code position for integral cable.
7) Not compatible with all TB18 Safe-T-Clean valve styles.
8) Required for use in most TB18 Safe-T-Clean valves.
9) Required for use with TB18 Safe-T-Clean valves and 4TB9515-0190 Flowcell. Consult TB18 Product Specification sheet for comprehensive measuring electrode
selection.

15

pH/Redox (ORP) Sensors for Process Monitoring


TB(X)5 Series

SS/TBX5_3

Models TB562 & TBX562 Sanitary Sensors

Specification

Models TB(X)562 sensors are designed for processes needing


the use of sanitary (hygienic) fittings. These sensors have a
11/2 in. tri-clamp flange fitting and are suitable for processes
using steam or chemical cleaning.

Applications
Food & Beverage, Dairy,
Pharmaceuticals
Max. pressure/temperature
690kPa (100 psi) at 90C (176F)
448kPa (65 psi) at 121C (250F)
276kPa (40 psi) at 140C (284F)
Material
Electrode body
External O-ring
Junction
Junction types
Mounting

Kynar as standard
Viton
Wood or Teflon (PTFE)
Flush
11/2 in. polished sanitary tube flange
1 in. and 11/2 in. tri-clamp for flush style

Models TB(X)562 Sensors

Overall Dimensions Models TB(X)562


Dimensions in mm (in)

11/2 in. Tri-Clamp Tee


(Customer Supplied)
69.9
(2.75)

No. 216 Viton


O-Ring

/4 in. NPT

139.7
(5.50)

Standard Style

11/2 in. Kynar Tri-Clamp


Flange Mount Sensor
with Temperature
Compensator
Flange Gasket
(Customer Supplied)

52.1 (2.05)
69.9 (2.75)

139.7 (5.50)
53.3 (2.10)
86.4 (3.40)

46.2
(1.82)

Standard Style

4.6 (0.18)

Wall

29.0 (1.14) Dia.


34.3 (1.35) Dia.
Flush Style

Liquid Junction

Vessel
(Customer
Supplied)

Sanitary
Flange Gasket
(Customer Supplied)
147.3 (5.80)
139.7 (5.50)

Electrode

34.3 (1.35) Dia.


Groove for
Sanitary Gasket

Flush Style
26.7Dia.
(1.05)

Front View
3

/4 in. NPT

16

50.5 (1.99)

Kynar Body

3.6 (0.14)
Radius

Sanitary
Flange

pH/Redox (ORP) Sensors for Process Monitoring


TB(X)5 Series

SS/TBX5_3

Ordering Information Models TB(X)562

Standard Solid-state Sensors


No Solution Ground Rod

Next Step Sterilizable pH/Redox (ORP) Sensor


Kynar Body Sensor Assembly (65 psi @ 121C)

TB562

X X X X X X X X

Measuring Electrode
Flat glass pH (10 to 100C, 0 to 14pH) for high particulates with flow at 90
Glass, pH (0 to 100C, 0 to 12pH)
Platinum, Redox (ORP)
Glass, pH, Fluoride-resistant (10 to 80C, 0 to 12pH)
Coat-resistant glass/high temperature (5 to 140C, 0 to 14pH)

1
2
5
F
J

1
2
5
F
J

Integral Temperature compensator


0
1
Not for TBX562
3
Not for TBX562

0
1
2
3
4

None
3k Tinned leads 2
3k Extension cable connector 2
Pt100 Tinned leads 2
Pt100 Extension cable connector 2
Reference Junction

A
B

Wood, flush, Next Step


Teflon, flush, Next Step

A
B

Solution Ground Rod Material


1

316 stainless steel

Not for TB562

O-Ring Material
1
2
3

Viton
EPDM
Silicone

Not for TB562


Not for TB562
Not for TB562

Body Material
0

Kynar (PVDF)

Not for TB562 0

Body Style
0
1

Standard, 1.5 in. Tri-clamp


Flush, 1.0/1.5 in. Tri-clamp

0
1

Units of Measure, Integral Sensor Cable 3


Not for TBX562 BNC connector, feet
T
Tinned/Pin leads, feet 1
Use when JB or JS (below) are selected 4 , 5
0

F
T
0

Integral Sensor Cable



J B
J S

TBX562 X X X X X X X X X X

1 ft (0.3m) to 29 ft (8.8m) enter whole length in feet


With junction box 4 , 5
Less junction box 4 , 5

Next Step Advantage , Sterilizable pH/Redox (ORP) Sensor1


Kynar Body Sensor Assembly (65 psi @ 121C)


J B
J S

Sensors for
self-checking
(with Solution
Ground Rod)

Notes.
1) For direct connection to type TB82, TB84, 4630/35 and AX46 transmitters or other supplier devices using terminal blocks.
2) Not available for Platinum, Redox (ORP), electrodes (code 5).
3) TB562 only. There are two options to connect to TB82 or TB84 transmitters:
Option 1 use BNC/TC to PIN adapter with conduit fitting or BNC/TC to PIN adapter. In either case temperature compensator code must be 2 or 4.
Option 2 select T in integral cable code, not designed for use with extension cables or junction box.
4) TB562: junction box mounted on sensor. Cable length approx. 102mm (4 in.). Requires extension cable. Temperature compensator code position must be 0, 2 or
4.
5) TB(X)561: when selecting JB or JS cable length is approx. 102mm (4 in.). Requires extension cable. If junction box is ordered separately and longer cable lengths are
required enter length under code position for integral cable.

17

pH/Redox (ORP) Sensors for Process Monitoring


TB(X)5 Series

SS/TBX5_3

Models TB564 & TBX564 High Pressure Hot-tap Retractable Sensors


Models TB(X)564 are high pressure, hot-tap, ball-valve, insertion
sensors. They permit sensor maintenance or replacement
without interrupting the process.
A retraction housing is provided for isolating the sensor body
from the operator. Using 1/4 in. taps, the housing can be flushed
during retraction or pressurized before insertion.

Specification
Applications
High pressure, hazardous materials
Max. pressure/temperature
2065kPa (300psi) at 140C (284F)
Features
Insert/Retract without disturbing process
Retraction housing for safety
Taps for flushing or pressurizing
Material
Electrode body
Kynar (PVDF)
Ball-valve/hardware 316 stainless steel
(other materials on request)
External O-rings
Viton
Junction
Wood or Teflon (PTFE)
Junction Types
Flush (Antimony only)
Notched (recommended)

Models TB564 and TBX564 Sensors

Overall Dimensions Models TBX564

Dimensions in mm (in.)

1
/4 in. 316 Stainless Steel
Compression
Pipe Plug (2 Typ.)
Fitting with N o. 014
Viton O-Ring

/2 in. NPT

End Cap

Compression
Fitting

Insertion Assembly
1
/2 in. Tube, 1/8 in. Wall

11/2 in.
316 Stainless Steel
Ball Valve
Reducing Coupling Guide

Extraction
Housing

Replaceable
Kynar Sensor

Weld

1
/2 in.
Elbow

/4 in. NPT

No. 217 Viton


41
O-Ring
(1.61)

41
38
(1.60) (1.50)

19/16 in.
Wrench Flats (not shown)

268 (10.6)

11/4 in. NPT


110 (4.33)

2 /8 in.
Wrench Flats
334
(13.1)

13
(0.50)

43.2
(1.70)

174
(6.85)

95.0 (3.74)
3

/4 in. NPT

71.1
(2.80)

120.0 (4.73)
Interior O-Ring No. 115 Viton
3

/4 in. Conduit Port (2 Typ.)

Note.
All pipe threads have Loctite PST sealant applied at the Factory.

18

63.5 Max.
(2.50)

pH/Redox (ORP) Sensors for Process Monitoring


TB(X)5 Series

SS/TBX5_3

Ordering Information Models TBX564


Standard Solid-state Sensors
No Solution Ground Rod

Next Step , High Pressure Hot-tap pH/Redox (ORP) 1 Sensor


Assembly (300 psi @ 140C)

TB564 X X X X X X X X

Measuring Electrode
Flat glass (10 to 100C, 0 to 14pH) for high particulates with flow at 9011
Glass, pH (0 to 100C, 0 to 12pH)
Platinum, Redox (ORP)
Antimony, pH (20 to 80C, 3 to 11pH) 2
Glass, pH Fluoride-resistant (10 to 80C, 0 to 12pH)
Coating-resistant glass/high temperature (5 to 140C, 0 to 14pH)

1
2
5
6
F
J

1
2
5
6
F
J

Integral Temperature compensator


0
1
Not for TBX564
3
Not for TBX564

0
1
2
3
4

None
3k Tinned leads 3
3k Extension cable connector 3
Pt100 Tinned leads 3 , 4
Pt100 Extension cable connector 3 , 4
Reference Junction
Wood, Flush, Next Step 2
Teflon, Flush, Next Step 2
Teflon, Recessed, Next Step Reference 3
Wood, Notched, Next Step 5
Teflon, Notched, Next Step 5

A
B
C
D
E

A
B
C
D
E

Solution Ground Rod Material


1
2
3

316 stainless steel


Titanium
Hastelloy B2

Not for TB564


Not for TB564
Not for TB564

O-Ring Material
1
2
3
4

Viton
EPDM
Silicone
Kalrez 6

Not for TB564


Not for TB564
Not for TB564
Not for TB564

Body Style
0

Standard, Kynar sensor body

Accessory Hardware
None 7
Complete Model TB(X)564 sensor assembly with ball-valve
Model TB(X)564 sensor hardware without ball-valve

0
9
A

0
9
A

Units of Measure, Integral Sensor Cable 8


Not for TBX564
T
0

BNC connector, feet 1 0


Tinned/Pin leads, feet 1 (Recommended)
Use when JB/JS (below) are selected 9

F
T
0

Integral Sensor Cable



J B
J S

1 ft (0.3m) to 30 ft (8.8m) enter whole length in feet


With junction box 9
Less junction box 9

TBX564 X X X X X X X X X X

Next Step Advantage High Pressure Hot-tap


pH/Redox (ORP)
Sensor Assembly (300 psi @ 140C)

Notes.
1)

For direct connection to type TB82, TB84, 4630/35 and AX46 transmitters or other supplier devices using terminal blocks.

2)

Antimony electrodes only supplied with flush junctions (code A and B).

3)

Not available for Platinum, Redox (ORP), or Antimony, pH, electrodes (code 5 and 6).

4)

Not available for fluoride-resistant electrodes (code F). Compatible with TB82, TB84, 4630/35 and AX46 instruments.

5)

Not available for Antimony electrodes (code 6).

6)

Kalrez O-rings for solution ground sleeve only. External O-rings are Viton. External Kalrez O-ring kits available separately.

7)

Requires installation of BNC connector kit.

8)

There are two options to connect TB564 to TB82 or TB84 transmitters:


J B
J S

Sensors for
self-checking
(with Solution Ground
Rod)

Option 1 use BNC/TC to PIN adapter with conduit fitting or BNC/TC to PIN adapter. In either case temperature compensator code must be 2 or 4.
Option 2 select T in sensor cable code, not designed for use with extension cables or junction box.
9)

Junction box mounted on insertion rod. Cable length approx. 254mm (10 in.). Requires extension cable to connect to transmitter. Order code for temperature
compensator must be 0, 2 or 4. If sensor is ordered without accessory hardware a junction box must be ordered separately.

10) Requires BNC field mount for replacement sensors.


11) Maximum pressure: 690 kPa (100 psi).

19

pH/Redox (ORP) Sensors for Process Monitoring


TB(X)5 Series

SS/TBX5_3

Models TB567 & TBX567 High Pressure In-Line Sensors


Models TB(X)567 sensors are high pressure, in-line sensors.
Their permissible pressure and temperature ratings are unique in
the industry.
After consultation with ABB, customers have exceeded the
standard ratings of 1724kPa (250 psi) at 100C (212F). Many
installations are operating at over 6895kPa (1000 psi).

Specification
Applications
High pressure insertion
Max. pressure/temperature
1380kPa (200 psi) at 140C (284F)
1725kPa (250 psi) at 100C (212F)

The assembly comprises two parts: a 316 stainless steel


housing and a molded Ryton sensor body.

Features
2-piece sensor, double O-ring
Sealed body with stainless steel sleeve
Materials
Electrode body
Outer sleeve
External O-rings
Reference junction
Junction type

Ryton (Polyphenylene sulphide)


316 stainless steel
(other materials available)
Viton
Wood or Teflon (PTFE)
Flush

Models TB567 and TBX567 Sensors

Overall Dimensions Models TB(X)567


Dimensions in mm (in.)
Stainless Steel
Sleeve

No. 118 Viton


O-Rings (2 Typ) Ryton Body

Replaceable Body
30.1
(1.19)

26.67 (1.05)

165.1 (6.50)

316 Stainless
3
1 in. NPT 1 /16 in. Wrench Flats Steel Body 1 in. NPT
Assembled Sensor

196.9 (7.75)
95.3 (3.74)

6.4 (0.25)

28.6 (1.13)
12.7 (0.50)

Junction Box
(see Note)
Kynar Adapter

Electrode

71.1
(2.80)
Assembled Sensor
120.0
(4.73)
3

20

/4 in. NPT Conduit Port (2 Typ.)

/4 in. NPT
345.1
(13.59)

13/16 in. Wrench Flats


1 in. NPT

19.1
(0.75)

pH/Redox (ORP) Sensors for Process Monitoring


TB(X)5 Series

SS/TBX5_3

Ordering Information Models TB(X)567

Standard Solid-state Sensors


No Solution Ground Rod

Next Step In-Line High Pressure pH/Redox (ORP)


Sensor Assembly (200 psi @ 140C)

TB567

X X X X X

X X

Measuring Electrode
Glass, pH (0 to 100C, 0 to 12pH)
Platinum, Redox (ORP)
Antimony, pH (20 to 80C, 3 to 11pH) 2
Glass, pH Fluoride-resistant (10 to 80C, 0 to 12pH)
Coat-resistant glass/high temperature (5 to 140C, 0 to 14pH)

2
5
6
F
J

2
5
6
F
J

Integral Temperature compensator


0
1

Not for TBX567


Not for TBX567

None
3k Tinned leads 3
3k Extension cable connector 3
Pt100 Tinned leads 3 , 4
Pt100 Extension cable connector

0
1
2
3
4

3, 4

Reference Junction
A
B
C

Wood, flush, Next Step


Teflon, flush, Next Step
Teflon, recessed, Next Step Reference 9

A
B
C

Solution Ground Rod Material


1
2
3

316 stainless steel


Titanium
Hastelloy B2

Not for TB567


Not for TB567
Not for TB567

O-Ring Material
1
2
3
4

Viton
EPDM
Silicone
Kalrez 5

Not for TB567


Not for TB567
Not for TB567
Not for TB567

Body Style
0

Model TB(X)567 Sensor body

Accessory Hardware
0
D

None
Model TB(X)567 316 stainless steel sensor housing
Units of Measure, Integral Sensor Cable
Not for TBX567 BNC connector, feet
T
Tinned/Pin leads, feet 1
Use when JB/JS (below) are selected
0

0
D

F
T
0

Integral Sensor Cable



J B
J S
TBX567 X X X X X X X X X X

1 ft (0.3m) to 30 ft (8.8m) enter whole length in feet


With junction box 7
Less junction box 7
Next Step Advantage , In-Line High Pressure pH/Redox (ORP)
Sensor Assembly (200 psi @ 140C)

J
J

B
S

Sensors for self-checking


(with Solution Ground
Rod)

Notes.
1) For direct connection to type TB82, TB84, 4630/35 and AX46 transmitters or other supplier devices using terminal blocks.
2) Antimony pH electrodes only supplied with flush junctions (code A and B).
3) Not available for Platinum, Redox (ORP), or Antimony, pH, electrodes (code 5 and 6).
4) Not available for fluoride-resistant electrodes (code F). Compatible with TB82, TB84, 4630/35 and AX46 instruments.
5) Kalrez O-rings for solution ground sleeve only. External O-rings are Viton. External Kalrez O-ring kits available separately.
6) There are two options to connect TB567 to TB82 or TB84 transmitters:
Option 1 use BNC/TC to PIN adapter with conduit fitting or BNC/TC to PIN adapter. In either case temperature compensator code must be 2 or 4.
Option 2 select T in sensor cable code, not designed for use with extension cables or junction box.
7) Junction box mounted on sensor. Cable length approx. 254mm (10 in.). Requires extension cable to connect to transmitter. Order code for temperature compensator
must be 0, 2 or 4. If sensor is ordered without accessory hardware a junction box must be ordered separately.

21

pH/Redox (ORP) Sensors for Process Monitoring


TB(X)5 Series

SS/TBX5_3

Accessories
Automatic Cleaners

Specification

ABB sensors are designed to resist fouling and plugging


especially when placed in sufficient velocity.

Model

Sometimes a lack of velocity or the precipitative properties of the


liquid require the use of an automatic cleaner.

4TB5205-0232
Materials

ABB supplies jet-wash type cleaning facilities for submersion


(immersion) TB556 sensors with 11/2 in. insertion depth.
When coupled to a customer-supplied solenoid valve delivering
wash fluid, effective cleaning can be initiated by ABB pH
instrumentation such as the TB84PH or AX46 Series. For
example, the TB84PH can be configured:
Wash cycle time

0 to 99.99 hours

Wash on time

0 to 999 seconds

Wash recovery time

0 to 999 seconds

Hold function

ON or OFF

PVC, Polypropylene
316 stainless steel
Max. pressure/temperature
690kPa (100 psi) at 40C (104F)
276kPa (40 psi) at 60C (140F)

Hydraulic Cleaner with Models TB(X)556 Sensor

Hydraulic Cleaner Application Example

PCV or Stainless Steel


3
/4 in. Conduit
(Customer Supplied)

Corrosion Resistant Tubing


(Customer Supplied)

Cleaning
Solution

PCV or Stainless Steel


3
/4 in. Coupling
(Customer Supplied)
1

/4 in. Union
(Customer Supplied)

pH Sensor with an
Inserton Depth of 1.5 in.

/4 in. NPT

Hydraulic Cleaner
Housing
(PVC)

/4 in. 316 Stainless Steel

/4 in. Polypropylene

2 in. NPT Threads


Set Screw to Secure
Delivery Tube

22

Solenoid Valve
(Customer Supplied)

Configurable Parameters
Include: Cycle Time, On Time,
Recovery Time and Hold Outputs

pH/Redox (ORP) Sensors for Process Monitoring


TB(X)5 Series

SS/TBX5_3

Accessories
Ball-Valves for TB(X)557 Sensors

pH/Redox (ORP) Transmitters

Model

Model

4TB5205-0174

4TB5205-0175

4TB5205-0217

4TB5205-0218

4TB5205-0254

4TB5205-0255

Description
1

1 /4 in. 316 stainless steel


Includes 11/4 in. to 1 in. reducing
bushing with 11/4 in. nipple.
For wrench-tight compression
hardware 4TB4953-0024 only.

Description

TB82PH Advantage Series 2-wire 24V d.c. 4 to 20mA


pH/Redox/pIon Transmitter Certified intrinsically safe
SMART-key programming
On-line sensor diagnostics

11/2 in. Kynar (PVDF)


Includes 11/2 in. to 1/4 in. reducing
bushing with 11/2 in. nipple.
For wrench-tight compression
hardware 4TB4953-0019 only.

Configurable output

11/4 in. 316 stainless steel


Includes 11/4 in. nipple.
For hand-tight compression
hardware 4TB4953-0006 only.

Hold output

Multi-temperature
compensations
Adjustable damping
Configurable security code
HART communication
NEMA 4X/IP65 housing

1 /2 in. Kynar (PVDF)


Includes 11/2 in. to 11/4 in.
reducing bushing with 11/2 in.
nipple.
For hand-tight compression
hardware 4TB4953-0060 or
4TB4953-0065 only.

CE approved
TB84PH Advantage Series AC-powered instrument
pH/Redox/pIon Transmitter SMART-key programming
On-line sensor diagnostics

11/2 in. 316 stainless steel


Includes 11/2 in. to 11/4 in.
reducing bushing with 11/2 in.
nipple.
For hand-tight compression
hardware 4TB4953-0060 only.

Configurable output
Multi-temperature
compensations
Adjustable damping
Hold output

1 /2 in. 316 stainless steel


Includes 11/2 in. to 1 in. reducing
bushing with 11/2 in. nipple.
For hand-tight compression
hardware 4TB4953-0024 only.

Configurable security code


NEMA 4X/IP65 housing
CE approved
3-relay outputs
2 analog outputs
Wash control function
AX460

AC-powered instrument

pH/Redox Transmitter

Simple menu programming


Configurable output
Multi-temperature
compensations

Acknowledgements
Hastelloy is a registered trademark of Haynes International Inc.
Halar is a registered trademark of Ausimont USA Inc.
Kalrez and Viton are registered trademarks of DuPont Dow Elastomers L.L.C.
Kynar is a registered trademark of Elf Atochem North America Inc.
LOCTITE is a registered trademark of Loctite Corporation
Ryton is a registered trademark Chevron Phillips Chemical Company

Teflon is a registered trademark of E.I. DuPont de Nemours Company Inc.

Hold output
Configurable security code
NEMA4/IP65 housing
1/4 DIN panel-mount housing
CE approved
3 relay outputs
2 analog outputs
Wash control function

Next Step and Next Step Advantage are trademarks of ABB Automation Inc.

23

pH/Redox (ORP) Sensors for Process Monitoring


TB(X)5 Series

SS/TBX5_3

The Companys policy is one of continuous product


improvement and the right is reserved to modify the
information contained herein without notice.

ABB has Sales & Customer Support


expertise in over 100 countries worldwide

Printed in UK (11.05)

www.abb.com

SS/TBX5

Issue 3

ABB 2005

ABB Inc.
Analytical Instruments
9716 S. Virginia St., Ste. E
Reno, Nevada 89521
USA
Tel: +1 775 850 4800
Fax: +1 775 850 4808

ABB Inc.
125 E. County Line Road
Warminster
PA 18974
USA
Tel: +1 215 674 6000
Fax: +1 215 674 7183

ABB Limited
Oldends Lane, Stonehouse
Gloucestershire
GL10 3TA
UK
Tel: +44 (0)1453 826661
Fax: +44 (0)1453 829671

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