Abstract
The use of thermal infrared (IR) imaging is a valuable tool for inspecting and performing non-destructive testing of building elements,
detecting where and how energy is leaking from a building's envelope, collecting data for clarifying the operating conditions of hard to
reach heating, ventilating and air-conditioning (HVAC) installations, identifying problems with the electrical and mechanical installations
under full-load operating conditions. IR inspections involve the detection of IR electromagnetic radiation emitted by the inspected object.
The collected information can be used as part of other investigative procedures to identify potential problems, quantify potential energy
savings, schedule interventions and set priorities for preventive and predictive maintenance or the need for immediate service to minimise
the risk of failure. This paper reviews the main areas for using IR in building diagnostics with an emphasis on how it was implemented to
support ofce building audits following the TOBUS methodology. Representative examples from building envelope, mechanical and
electrical inspections in audited Hellenic ofce buildings are presented to demonstrate common problems and data interpretation.
# 2002 Elsevier Science B.V. All rights reserved.
Keywords: Infrared (IR); Thermography; Building diagnostics; Energy audits; TOBUS
1. Introduction
The human naked eye can only detect visible light waves
or visible radiation of the electromagnetic spectrum (0.39
0.77 mm) that is the result of indirect (or reected) radiation
provided by solar radiation or by articial lights. The eye
cannot detect the infrared (IR) radiation that typically falls
between wavelengths of 215 mm that is between the visible
and microwave parts of the electromagnetic spectrum. Near
IR waves (0.725 mm) are close to visible light but with a
wavelength that is longer than visible and shorter than
microwaves and with a frequency that is lower than visible
and higher than microwaves. Far IR waves (251000 mm)
are closer to the microwave region.
All objects radiate energy that is transported in the form of
electromagnetic waves, which travel at speed of light. The
quantity of energy leaving a surface as radiant heat is
proportional to its emissivity and the fourth power of its
absolute temperature given by
q00 seT 4
where q00 is the hemispherical total emissive power (radiated
energy per unit area, W/m2), s the StefanBoltzmann constant (5:67051 10 8 W/m2 K), e the total hemispherical
*
Corresponding author.
E-mail address: costas@astro.noa.gr (C.A. Balaras).
0378-7788/02/$ see front matter # 2002 Elsevier Science B.V. All rights reserved.
PII: S 0 3 7 8 - 7 7 8 8 ( 0 1 ) 0 0 1 0 5 - 0
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Fig. 2. Thermographs of the exterior surface of a single-glass curtain wall facade (general view: top row and detail view: bottom row) during winter and
summer. At floor level, there is a 70 cm high and 25 cm thick concrete parapet, behind the glass curtain wall.
Fig. 3. Thermograph of the interior surface of a single-glazing during winter. The right-hand side of the glazing is internally shaded. The cold areas (dark
surfaces) below the window shill are from induction air-conditioning units.
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Fig. 4. Thermograph of a building facade illustrating missing wall thermal insulation and thermal bridges.
Fig. 5. Thermograph of an exterior door viewed from the heated interior space. Cold air infiltration around the door frame appears in the dark colour.
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Fig. 6. Thermograph illustrating roof areas with anomalies on the covering. Roof areas with high heat losses can be attributed to bad insulation. Moisture
leaks and roof water damages can be located since damp insulation shows up as areas with a higher temperature.
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Fig. 7. Thermograph showing a high-temperature difference on two main phase fuses (about 208C above the left fuse). This is a result from an overload that
has caused frequent failures. The problem can be resolved by separating the loads. It is recommended to check and replace the fuses, if necessary, and any
damaged wires.
Table 1
Possible interpretations for observed temperature differences (DT) from anticipated values
DT (K)
110
1030
3070
>70
Interpretation
Minor problem. There is a small possibility of physical damage. It is recommended to fix the problem during the next regular
maintenance.
Average problem. There is a small possibility that there may be damages to near by components. It is recommended to fix the
problem in the near future; check load breakdown and adjust them accordingly; inspect for possible physical damage; check
neighbouring components for other possible damages.
Serious problem. It is recommended to fix the problem as soon as possible; replace the inspected component; carefully inspect all
neighbouring components for physical damage.
Critical problem danger exists. Needs immediate repair; if possible; replace the inspected component; carefully inspect all
neighbouring components; perform a follow-up IR inspection after the repairs to ensure that no damages have been overlooked.
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Fig. 8. Thermograph showing a high-temperature difference on the centre phase of the bus connection (about 208C above the right phase). The possible cause
may be a loose connection or uneven loads. The temperature difference indicates an average problem that should be checked in the near future.
the accuracy of the temperature measurement is not sufciently high in order to determine the microscopic area of
high resistance where the heat is generated. Consequently,
the temperature at some specic locations may even reach
the melting point. However, at a distance of even a few
centimetres this may appear within the expected ranges.
In addition, the evolution of the phenomena may alter the
problem. For example, it is possible that a previous undetected problem may have caused local damages, which are
not visible any more (i.e. possible melting may have caused
rejoining of the contacts). This may result to a temporary
temperature drop. One also needs to be cautious when
interpreting a low-temperature difference and take into
account the load operating conditions. The magnitude of
the problem may be a more serious one that it appears when
the operating conditions at the time of the inspection are not
at full-load. For example, a 108C temperature difference
Fig. 9. Thermograph showing two hot spots on the left- and right-hand side fuse clips. The load on all three phases is almost the same. The possible cause
may be a loose connection. Their temperature difference compared with the middle fuse is greater than 30 K and is a serious problem.
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Fig. 10. Thermograph showing a critical problem with the connection on the centre phase and to a lower degree on the bottom phase. The possible cause may
be loose connections. Needs immediate repair.
when the load is at 50% of the peak load and the installation is
usually operating at higher levels, then this may mandate a
more immediate intervention than if the operating conditions
were constant at the 50% load. Keep in mind that high loads
may expedite the evolution of a minor problem. An acceptable rule-of-thumb is that if the observed temperature difference is greater than 10 K then you should get it xed [1].
Transformers are usually one of the most dependable elements of an electrical installation. However, they are vulnerable to heat related failures. Operating temperature rises over
ambient of 658C for oil lled and 1508C for air cooled
transformers are common. Above these temperatures the
internal insulation begins to fail very rapidly due to a breakdown in the insulation on the windings causing an electrical
short. A 108C rise over the maximum rated transformer
operating temperature will result in a 50% loss of life [8].
Although common sense would probably be sufcient for
most IR inspections during building diagnostics, electrical
inspections would need special safety measures. First of all,
keep in mind that ionised air may be trapped in mediumvoltage switch gear and bus enclosures. Accordingly, before
opening electrical enclosures, it is advisable to rst deenergise equipment or wear a ash suit with other personal
protective equipment. In some cases it is also necessary to
wear special eye protection from the ash associated with an
electrical arc ash. Hazardous ash can occur in any electrical device, regardless of voltage, in which energy is high
enough to sustain an arc. Keeping a safe distance (at least
1 m) from electrical installations during the inspections is
a minimum precautionary measure. Minimum safety distances for ash protection are specied in [14]. Sometimes,
available space around electrical installations may be limited, especially at aged facilities that may even not be in
accordance to today's regulations. In this case, one must
restrain from any actions that may initiate an arc. For
example, trying to get closer in order to gain a better view
or even pointing a nger to illustrate a possible problem area.
One must avoid going through an inspection of main electrical installations alone. Try to concentrate on the inspection work and the general environment, while another person
assists the auditor in taking notes on relevant observations or
carrying any other equipment (i.e. regular camera).
5. Mechanical inspections
The IR mechanical inspections can concentrate to HVAC
equipment and components, and to rotating equipment. For
example, to inspect pipes and ducts, to locate leaks from
distribution networks (i.e. air ducts, pipes, boiler ue gas
leaks), to locate underoor heat distribution pipes, to check
operating status of air supply inlets and outlets located at
hard to reach places, and to verify proper operating conditions of rotating equipment.
Pipe inspection can identify internally damaged sections,
as a result of erosion that locally reduces wall thickness (i.e.
especially in pipe elbows). This way one can identify the
problematic sections and repair them instead of replacing the
entire pipeline. Using IR thermography it is possible to
detect subsurface defects, with measurements under transient conditions. For example, to inspect a network of chilled
or hot water pipes, the measurements are made when the
main system starts its operation, that is when a thermal
transient is generated inside the pipe as the water temperature is changing. The wall thickness is then related to the
time of observation when the corresponding thermal
changes appear on the external surface and the thermal
difussivity of the material [15]. Areas with thinner walls
respond with a faster temperature change. Alternatively, if
during the inspection there is no uid ow, then it is possible
to use a reective method by applying a uniform heat source
to the exterior of the pipe using, for example, a heat gun.
Local pipe surface corrosion under insulation is another
hidden problem that can be revealed with an IR inspection,
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Fig. 11. Thermograph of an underfloor hot water supply and return pipes from the manifolds to radiators. One can easily identify the exact position, trace the
entire pipe network and even identify water leaks.
buildings. Most of the times, ceiling air outlets and inlets are
located at hard to reach points. A thermograph of a large
space can quickly identify problematic grilles or diffusers
(Fig. 12). This way one can easily pinpoint obstructed or
closed vanes that may need a simple adjustment.
Electrical motors (i.e. for pumps and fans) depend on
proper alignment of connecting shafts for long-term, efcient operation. Misalignment causes stress on the motorend bearing that may result to early bearing failure and an
increase of the operating costs. In addition, problems like
faulty bearings, inadequate lubrication, improper use or
normal wear, result to friction that causes excessive heat
and a temperature difference, which can be easily identied on an IR thermograph (Fig. 13). Poor lubrication
generates heat that as a result destroys the remaining
available lubricant, thus, increasing friction and the
surface temperature that come into contact. Pinpointing
the weak or faulty equipment points it is possible to
repair them on time before they cause a serious damage
or fail altogether.
Fig. 12. Thermographs of ceiling air supply diffusers. Notice the temperature difference from the top blades indicating a problem in the air supply flow from
the left diffuser. The right-hand side diffuser is operating properly.
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Fig. 13. Thermograph of a water pump motor for chilled water distribution.
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